Browse Topic: Aircraft propulsion systems

Items (1,091)
Engines subject to dust, industrial pollution, saltwater contamination or other chemically laden atmosphere (including pesticides and herbicides) lose performance due to deposits of contaminants on surfaces in the aidgas flow path. Engine wash and engine rinse procedures are utilized to restore turbine engine performance. These procedures are generated by the engine manufacturer and are included in the Engine Maintenance/Service Manuals. For most turbine engines these procedures are similar in concept and practice; however, application details, choice of solvents and many other service features can vary from engine manufacturer to engine manufacturer and may even vary within the range of engine models produced by any manufacturer. The intent of this SAE Aerospace Information Report (AIR) is to outline the general nature, considerations, and background of engine wash and engine rinse and is directed towards the needs of the entry level engineer, service engineer, and those involved in
S-12 Powered Lift Propulsion Committee
This SAE Aerospace Standard (AS) provides a performance station designation system for aircraft propulsion systems and their derivatives
S-15 Gas Turbine Perf Simulation Nomenclature and Interfaces
The lubricant performance capability for aero-propulsion drive systems is derived from the physical properties, chemical properties, and the transport phenomena of the oil. Viscosity, pressure-viscosity coefficient, and elastohydrodynamic (EHD) full-film traction coefficient are inherent properties of the lubricating fluid. Full-film traction coefficient is a required input for thermal performance prediction and engineering design. Traction coefficient data can be modeled and used as an input into bearing and gear analysis codes. This document describes a test method for traction coefficient measurement of 5 cSt oils under service-like conditions for high-stress Hertzian elastic contacting bodies operating under temperatures and sliding (slip) velocities found in high-speed rolling element bearings and gears
E-34 Propulsion Lubricants Committee
This AIR describes the current scientific and engineering principles of gas turbine lubricant performance testing per AS5780 and identifies gaps in our understanding of the technology to help the continuous improvement of this specification. Test methodologies under development will also be described for consideration during future revisions of AS5780
E-34 Propulsion Lubricants Committee
This SAE Aerospace Information Report (AIR) provides an overview of temperature measurement techniques for various locations of aircraft gas turbine engines while focusing on current usage and methods, systems, selection criteria, and types of hardware
E-32 Aerospace Propulsion Systems Health Management
The fixed-wing VTOL is a new type of aircraft that combines the advantages of multi-rotor and fixed-wing aircraft. Enable freely taking off and landing, while maintaining high flight speeds during cruising. However, higher requirements for the powertrain system have emerged. The powertrain needs to adapt to the layout of distributed propulsion devices while also ensuring sufficient endurance. Both the full-electric powertrain and traditional fuel-based powertrain are unable to meet this demand, making the hybrid-electric powertrain one of the most feasible solutions currently available. A 10kW level hybrid-electric powertrain system was designed for a fixed-wing VTOL aircraft. The power generation performance tests are conducted to analyze the coupling working characteristics of the engine and generator. The performance of the hybrid configuration and the full-electric configuration in terms of power-to-weight ratio, energy-to-weight ratio, and endurance are compared. The results
Yanan, LiLi, HaiwangXie, GangSun, Mohan
This paper explores the groundbreaking applications of plasma propulsion engines and advanced nanomaterials in low-altitude aircraft, addressing the challenges and recent technological advancements that make such applications feasible. Traditional space plasma thrusters operate effectively in near-vacuum conditions by taking advantage of the ease of plasma ignition at low pressures. However, these thrusters face significant difficulties when operated at near-atmospheric pressures found in low-altitude environments, where plasma ignition is challenging. This paper highlights recent breakthroughs in high-pressure plasma glow discharge technology and the integration of nanomaterials, which together enable the use of plasma propulsion engines in low-altitude aircraft. These innovations offer substantial advantages over conventional engines, including higher efficiency, reduced emissions, and the potential to fundamentally change the propulsion systems of low-altitude aircraft
Ma, XinDing, ShuitingPan, YilunLiu, JinshuoQiao, HuizheYang, Jincai
Sustainable Aviation Fuels (SAFs) offer great promises towards decarbonizing the aviation sector. Due to the high safety standards and global scale of the aviation industry, SAFs pose challenges to aircraft engines and combustion processes, which must be thoroughly understood. Soot emissions from aircrafts play a crucial role, acting as ice nuclei and contributing to the formation of contrail cirrus clouds, which, in turn, may account for a substantial portion of the net radiative climate forcing. This study focuses on utilizing detailed kinetic simulations and soot modeling to investigate soot particle generation in aero-engines operating on SAFs. Differences in soot yield were investigated for different fuel components, including n-alkanes, iso-alkanes, cycloalkanes, and aromatics. A 0-D simulation framework was developed and utilized in conjunction with advanced soot models to predict and assess soot processes under conditions relevant to aero-engine combustion. The simulations
Yi, JunghwaManin, JulienWan, KevinLopez Pintor, DarioNguyen, TuanDempsey, Adam
SABERS, as this portfolio of innovations is named, refers to Solid-state Architecture Batteries for Enhanced Rechargeability and Safety. Developed jointly at NASA’s Glenn, Langley and Ames Research Centers, SABERS includes several advanced material, manufacturing and computational design innovations that enable a new paradigm in battery performance. The primary target application is next-generation electric aviation propulsion systems, yet SABERS will benefit other applications, too
This SAE Standard establishes the requirements for lubricating oils containing ashless dispersant additives to be used in four-stroke cycle, reciprocating piston aircraft engines. This document covers the same lubricating oil requirements as the former military specification MIL-L-22851. Users should consult their airframe or engine manufacturer’s manuals for the latest listing of acceptable lubricants. Compliance with this specification must be accomplished in accordance with the Performance Review Institute (PRI) product qualification process as described in the documents referenced in 2.1.3. Requests for submittal information may be made to the PRI at the address shown in 2.1.3, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by the PRI. Approval and/or certification for use of a specific piston engine oil in aero applications is the responsibility of the individual equipment builders and/or governmental
E-38 Aviation Piston Engine Fuels and Lubricants
The aviation industry is undergoing environmental scrutiny due to its significant greenhouse gas emissions. Sustainable aviation fuels (SAFs) are a vital solution for reducing carbon emissions and pollutants, aligning with global efforts for carbon-neutral aviation growth. SAFs can be produced via multiple production routes from different feedstock, resulting in significantly different physical and chemical fuel properties. Their suitability in a compression-ignition (CI) aircraft engine was evaluated through test bench investigations at TU Wien - Institute of Powertrain and Automotive Technology in partnership with Austro Engine. ASTM D7566-certified fuels like Hydrotreated Vegetable Oil (HVO), Fischer–Tropsch–Kerosene (FTK) or Alcohol to Jet (AtJ), but also an oxygen containing biodiesel have been tested extensively. Gaseous emissions, soot emissions, indication measurement data, efficiencies, and the like were acquired and comprehensively analyzed for engine operation with different
Kleissner, FlorianHofmann, Peter
This standard defines the minimum requirements for conducting Measurement Systems Analysis (MSA) for variable and attribute assessment on characteristics as defined on the drawing or specification. It does not define the detailed analytical methods for each type of study as these can be found in existing published texts (see Section 2 for guidance
G-22 Aerospace Engine Supplier Quality (AESQ) Committee
This SAE Standard establishes the requirements for non-dispersant lubricating oils to be used in four-stroke cycle piston aircraft engines. This document covers the same lubricating oil requirements as the former military specification MIL-L-6082. Users should consult their airframe or engine manufacturers’ manuals for the latest listing of acceptable lubricants. Compliance with this specification must be accomplished in accordance with the Performance Review Institute (PRI) product qualification process as described in the documents referenced in 2.2.2. Requests for submittal information may be made to the PRI at the address shown in 2.2.2, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by the PRI. Approval and/or certification for use of a specific piston engine oil in aerospace applications is the responsibility of the individual equipment builders and/or governmental authorities and may be accomplished
E-38 Aviation Piston Engine Fuels and Lubricants
This procedure is intended to apply to fuel pumps. This procedure will be defined in terms of recommended test fluid, test setup, test conditions, and test method. This procedure may be used for other fuel system components, by testing in conjunction with the pump, which normally supplies the component inlet flow, or a substitute test pump of similar capacity. This procedure may be used, with variations in test conditions and test fluid, for performing pump evaluation tests. Tests at progressively increasing pump speeds and pressures will provide design limitation data. Alternate test periods on a test pump and another pump, of a design for which actual service durability is known, will provide useful comparison data
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
This document provides standards for several aspects of aero-thermal system performance modeling using object-oriented programming systems. Nomenclature, application program interface, and user interface are addressed with the emphasis on nomenclature. The Numerical Propulsion System Simulation (NPSS) modeling environment is frequently used in this document as an archetype. Many of the standards are derived from NPSS common practice. NPSS was chosen because it is an available product. The standards described herein may be applied to other object-oriented systems. While this document applies broadly to any gas turbine engine, the great majority of engine performance computer programs have historically been written for aircraft propulsion systems. Aircraft and propulsion terminology and examples appear throughout
S-15 Gas Turbine Perf Simulation Nomenclature and Interfaces
This Aerospace Recommended Practice (ARP) is a general overview of typical airborne engine vibration monitoring (EVM) systems applicable to fixed or rotary wing aircraft applications, with an emphasis on system design considerations. It describes EVM systems currently in use and future trends in EVM development. The broader scope of Health and Usage Monitoring Systems, (HUMS) is covered in SAE documents AS5391, AS5392, AS5393, AS5394, AS5395, AIR4174. This ARP also contains the essential elements of AS8054 which remain relevant and which have not been incorporated into Original Equipment Manufacturers (OEM) specifications
E-32 Aerospace Propulsion Systems Health Management
The mystery of how futuristic aircraft embedded engines, featuring an energy-conserving arrangement, make noise has been solved by researchers at the University of Bristol. University of Bristol, Bristol, UK A study published in Journal of Fluid Mechanics, reveals for the first time how noise is generated and propagated from these engines, technically known as boundary layer ingesting (BLI) ducted fans. BLI ducted fans are similar to the large engines found in modern airplanes but are partially embedded into the plane's main body instead of under the wings. As they ingest air from both the front and from the surface of the airframe, they don't have to work as hard to move the plane, so it burns less fuel. The research, led by Dr. Feroz Ahmed from Bristol's School of Civil, Aerospace and Design Engineering under the supervision of Professor Mahdi Azarpeyvand, utilized the University National Aeroacoustic Wind Tunnel Facility. They were able to identify distinct noise sources originating
A Gerotor pump is a positive displacement pump consisting of inner and outer rotors, with the axis of inner rotor offset from axis of outer rotor. Both rotors rotate about their respective axes. The volume between the rotors changes dynamically, due to which suction and compression occurs. Due to their high-speed rotations, a Gerotor pump may be subjected to erosion due to cavitation. This paper details about the Computational Fluid Dynamics (CFD) based methodology that has been used to capture cavitation bubbles, which might form during the operation of Gerotor pump and to identify the erosion zone which might be occur due to cavitation bubble getting burst near the surface layers of the gears. A full scale (3D) transient CFD model of a Gerotor pump has been developed using commercial CFD code ANSYS FLUENT. The most challenging part of this CFD flow modeling is to create a dynamic volume mesh that perfectly represents the dynamically changing rotor fluid volume of the Gerotor pump
Vasudevan, Dinesh BabuTuraga, Vijay Kumar
Fastener joints play a critical role within aircraft engine structures by connecting vital structural members and withstanding various load scenarios, including impact occurrences like foreign object damage (FOD) on engine nacelles. The precise modeling and simulation of fastener joint behavior under dynamic loads are pivotal to ensuring their structural integrity and functionality. Simulation is essential for minimizing costly experiments in evaluating the challenging design aspect of containing FOD. Prior investigations on fastener joints have predominantly focused on quasi-static or in-plane dynamic loads. This study introduces a comprehensive methodology to simulate the impact dynamics of fastener joints, accommodating both in-plane and out-of-plane loads. The approach investigates the significance of rate-dependent and three-dimensional stress effects, including some comparative investigations using a simplified sequential stress update formulation available in LS-DYNA to
Singh, ShatrughanRoy Mahapatra, Debiprosad
In the architecture of an Unmanned Aerial Vehicle (UAV), a crucial component responsible for the propulsion system is the electric motor. Over the years, different types of electric motors, including Brushless Direct Current (BLDC), have supported the UAV’s propulsion system in diverse configurations. However, in the context of flux flow, the Radial Flux Permanent Magnet Motor (RFPMM) has been given more priority than the Axial Flux Permanent Magnet Motor (AFPMM) due to its sustainability in design and construction. Nevertheless, the AFPMM boasts higher speed, power density, lower weight, and greater efficiency than the RFPMM, because of its shorter flux path and the absence of end-turn winding. Therefore, this paper focuses to conduct a suitability analysis of an AFPMM as a shaft-connected propeller-mounted motor, with the intention of replacing the RFPMM in UAV applications. The design of the AFPMM, incorporating topologies featuring a one-rotor, one-stator configuration, is
C, CarunaiselvaneKumar, Rajesh
The test method describes the procedure for the direct determination of water concentration in polyol ester and diester based aerospace lubricants by commercially available automated coulometric Karl Fischer titration instruments. The method was validated to cover the water concentration range of 150 to 3500 µg/g. The method may also be suitable for the determination of water concentrations outside this range and for other classes of fluids; however, the precision statement shall not be applicable for such uses
E-34 Propulsion Lubricants Committee
The process detailed within this document is generic and applies to the entire end-to-end health management capability, covering both on-board and on-ground elements, in both commercial and military applications throughout their lifecycle. This ARP addresses a gap in guidance related to usage of ground-based health management equipment for airworthiness credit, ensuring a level of integrity commensurate with the potential aircraft-level consequences of the relevant failure conditions. The practical application of this standardized process is detailed in the form of a checklist. The on-board elements described here are typically the source of the data acquisition used for off-board analysis. The on-board aspects relating to airworthiness and/or safety of flight, e.g., pilot notification, are addressed by existing guidance and policy documents. If a proposed health management capability for airworthiness credit involves modification of the on-board systems, the substantiation of those
E-32 Aerospace Propulsion Systems Health Management
This specification covers a neopentyl polyol ester fluid (see 8.2) with AS5780 HPC or MIL-PRF-23699 HTS Class performance
E-34 Propulsion Lubricants Committee
SAE Aerospace Recommended Practice ARP1533 is a procedure for the analysis and evaluation of the measured composition of the exhaust gas from aircraft engines. Measurements of carbon monoxide, carbon dioxide, total hydrocarbon, and the oxides of nitrogen are used to deduce emission indices, fuel-air ratio, combustion efficiency, and exhaust gas thermodynamic properties. The emission indices (EI) are the parameters of critical interest to the engine developers and the atmospheric emissions regulatory agencies because they relate engine performance to environmental impact. While this procedure is intended to guide the analysis and evaluation of the emissions from aircraft gas turbine engines (burning conventional hydrocarbon based liquid fuels), the methodology may be applied to the analysis of the exhaust products of any hydrocarbon/air combustor. Some successful applications include: Aircraft engine combustor development rig tests (aviation jet fueled) Stationary source combustor
E-31G Gaseous Committee
The test method describes the procedure for determination of the total acid number (TAN) of new and degraded polyol ester and diester-based gas turbine lubricants by the potentiometric titration technique. The method was validated to cover an acidity range of 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricants
E-34 Propulsion Lubricants Committee
Airborne compression-ignition engine operations differ significantly from those in ground vehicles, both in mission requirements and in operating conditions. Unique challenges exist in the aviation space, and electrification technologies originally developed for ground applications may be leveraged to address these considerations. One such technology, electrically assisted turbochargers (EATs), have the potential to address the following: increase the maximum system power output, directly control intake manifold air pressure, and reignite the engine at altitude conditions in the event of an engine flame-out. Sea-level experiments were carried out on a two-liter, four-cylinder compression-ignition engine with a commercial-off-the-shelf EAT that replaced the original turbocharger. The objective of these experiments was to demonstrate the technology, assess the performance, and evaluate control methods at sea level prior to altitude experimentation. This work covers the baseline
Pope, AaronKim, KennethSchroen, ErikClerkin, PeterMusser, MarshallMattson, JonathanMeininger, RikGibson, JosephKang, Sang-GukKruger, KurtHepp, KyleKweon, Chol-Bum
The flight area of drones and other unmanned aerial vehicles (UAVs) had been highly restricted but has been relaxing, including flights beyond the scope of sight. Deregulation without aircraft-reliability improvement increases the risk of accidents. However, demanding high reliability for all aircraft leads to an increase in the price of the aircraft. Therefore, if airspace restrictions are relaxed for more reliable aircraft, the cost of higher reliability and its benefits can be balanced. This will improve efficiency and optimize cost-effectiveness. The purpose of this proposal is to balance the cost of aircraft-reliability improvement (which allows flight to continue in the event of a failure) and its advantages. Specifically, the author proposes rules that apply more relaxed airspace restrictions to UAVs with higher FCLs (Flight Continuity Possibility Levels) and stricter airspace restrictions to those with lower FCLs. The FCL does not only refer to the distance or time that can be
Kanekawa, Nobuyasu
Boom Supersonic, the company building supersonic planes, is developing Symphony, a new propulsion system designed and optimized for its Overture supersonic airliner. Boom will be teaming with three industry leaders to develop Symphony including Florida Turbine Technologies (FTT) for engine design, GE Additive for additive technology design consulting, and StandardAero for maintenance
The increased adoption of AA2014 Aluminum alloy within the manufacturing sector can be attributed to its lightweight properties and other attributes that position it as an appealing substitute for steel. Notably, AA2014 Aluminum alloy is employed in the production of components and frameworks for aircraft engines. However, conventional welding techniques do not always seamlessly apply to aluminum alloys due to aluminum's high thermal conductivity, pronounced susceptibility to oxidation, and comparatively low melting point. These characteristics can give rise to challenges such as burn-through and porosity during welding. To tackle these issues, the application of friction stir welding (FSW), a solid-state welding method, has been embraced. In the creation of lap joints, five distinct tools, each featuring a different ratio of tool shoulder diameter (D) to pin diameter (d), ranging from 2 to 4, were employed. An exhaustive evaluation of the mechanical and metallurgical properties of
Sandeep, ChVijaya Prakash, B.Amarnath, V.Balu Mahandiran, S.Shanthi, C.
Closed crankcase ventilation prevent harmful gases from entering atmosphere thereby reducing hydrocarbon emissions. Ventilation system usually carries blowby gases along with oil mist generated from Engine to Air intake system. Major sources of blowby occurs from leak in combustion chamber through piston rings, leakage from turbocharger shafts & leakage from valve guides. Oil mist carried by these blowby gases gets separated using separation media before passing to Air Intake. Fleece separation media has high separation efficiency with lower pressure loss for oil aerosol particles having size above 10 microns. However, efficiency of fleece media drops drastically if size of aerosol particles are below 10 microns. Aerosol mist of lower particle size (>10 microns) generally forms due to flash boiling on piston under crown area and from shafts of turbo charger due to high speeds combined with elevated temperatures. High power density diesel engine is taken for our study. It produces
M, VelshankarDharan R, BharaniDhadse, AshishPermude, AshokLoganathan, Sekar
This standard is applicable to reciprocating engines powering unmanned aerial vehicles (UAV) that have rated power values less than 22.4 kW and are not to be used for human transport. This standard only covers engines designed for 150 hours of operation or higher
E-39 Unmanned Aircraft Propulsion Committee
This SAE Aerospace Information Report (AIR) provides methodologies and approaches that have been used to install and integrate full-authority-digital-engine-control (FADEC) systems on transport category aircraft. Although most of the information provided is based on turbofan/turboprop engines installed on large commercial transports, many of the issues raised are equally applicable to corporate, general aviation, regional, and commuter aircraft, and to military installations, particularly when commercial aircraft are employed by military users. The word “engine” is used to designate the aircraft propulsion system. The engine station designations used in this report are shown in Figures 1 to 3. Most of the material concerns an electronic engine control (EEC) with its associated software and its functional integration with the aircraft. However, the report also addresses the physical environment associated with the EEC and its associated wiring and sensors. Since most current transport
E-36 Electronic Engine Controls Committee
This overview and study article scrutinizes the evolution and challenges of electric vertical takeoff and landing aircraft (eVTOL), with a primary focus on airworthiness and safety certification. The paper discusses key issues such as high-energy-density aviation-grade batteries and the light weighting of electrical propulsion systems. Utilizing scientific models and real-world data, the study outlines the required battery technology and electrical propulsion specifications for eVTOLs with effective commercial load capabilities. For eVTOLs operating in the 300 km range, aviation-grade batteries must achieve energy densities between 300-600 wh/kg. For those covering a 600 km range, the energy density requirements exceed 600 wh/kg. Compliance with stringent safety standards, including triple certification by the FAA under 14 CFR Part 23, is imperative. This article conducted research and offered flowchart of the complicated FAA standard, which is rare in existing articles. This article
Ma, XinDing, Shuiting
Electric vertical take-off and landing aircraft (eVTOL) has become a main trend in general aviation. Battery, power electronic and motor have made big progress in the last decades, most companies and research institutions are focusing on the development of 2-5 seat (2 tons maximum takeoff weight) eVTOL products and strat to put into market. This paper tried to defines the design and analysis process of electric propulsion system taking 2-ton eVTOL as an example. Firstly, the parameters of the aircraft is defined and the power and energy consumption was analyzed based on flight phase. Secondly, the electric propulsion system architecture is defined based on the aircraft design. The design and evaluation of propeller, motor, motor controller and battery were carried out respectively. The optimal design of propeller in hover stage and cruise stage is conducted. Based on the existing products, the selection of the motor and motor controller are conducted, and the matching design with the
Li, HongliangWang, LijianKang, Yuanli
The confidence of the onboard adaptive model in estimating surge margin significantly affects the operating stability in an aircraft engine’s active surge margin control process. Unfortunately, the existing onboard adaptive models lack high confidence, although wide-ranging in estimation, due to the unknown surge boundaries in component characteristics. Therefore, this paper first accurately estimates the actual surge margin during the engine operating near-surge boundary using a pressure correlation measurement technology. Then, innovatively, the estimated surge margin is used to correct the surge boundary of the nonlinear onboard model of the engine to obtain the actual surge boundary, thereby guaranteeing confidence. Finally, a nonlinear onboard adaptive model based on an improved spherical unscented Kalman filter is employed to achieve wide-range high-confidence surge margin estimation throughout the engine’s life cycle. Simulation results demonstrate that the proposed method is
Chen, QianSheng, HanlinLiu, TongLi, Jiacheng
This SAE Aerospace Information Report (AIR) was written because of the growing interest in aircraft installed outdoor engine testing by the Federal Aviation Administration, airlines, charter/commercial operators, cargo carriers, engine manufacturers and overhaul and repair stations. This document was developed by a broad cross section of personnel from the aviation industry and government agencies and includes information obtained from a survey of a variety of operators of fixed and rotary wing aircraft and research of aircraft and engine maintenance manuals
EG-1E Gas Turbine Test Facilities and Equipment
A team of MIT engineers is creating a one-megawatt motor that could be a key stepping-stone toward electrifying larger aircraft. The team has designed and tested the major components of the motor and has shown through detailed computations that the coupled components can work as a whole to generate one megawatt of power — at a weight and size competitive with current small aero-engines
In 2014, Airbus made history when it introduced a small metal bracket through additive manufacturing (AM) to secure an engine on one of its commercial jetliners. This milestone marked the beginning of an era of innovation in aerospace, pushing the boundaries of technology. The journey from that first AM experiment to today's transformative landscape in the aerospace and defense industries has been nothing short of remarkable. The capabilities of AM have redefined the sector, offering unprecedented efficiencies and reshaping how we understand and approach manufacturing. Aerospace and defense has emerged as a trailblazer in the adoption of AM. While aerospace and defense AM demand was negatively impacted during the COVID-19 pandemic, the global aerospace and defense additive manufacturing market is projected to grow from $3.73 billion in 2021 to $13.01 billion in 2028
This document defines the process steps involved in collecting and processing engine test data for use in understanding engine behavior. It describes the use of an aero-thermal cycle model for reduction and analysis of those data. The analysis process may include the calculation of modifiers to match the model to measured data and prediction of engine performance based on that analysis
S-15 Gas Turbine Perf Simulation Nomenclature and Interfaces
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