Browse Topic: Consumer preferences

Items (161)
The widespread adoption of electric vehicles is currently hindered by long charging durations and limited infrastructure. While fast-charging technologies address these issues, they impose significant thermal loads on high-voltage components. Within this architecture, the Battery Disconnect Unit plays a critical role as it monitors and controls the connection between the battery, powertrain, and charging system. However, the high currents required for fast-charging often drive these units' temperatures beyond safe operating limits, necessitating advanced thermal solutions that do not require extensive redesigns of the vehicle's electrical layout. To address this challenge, this study proposes a passive thermal management solution using Phase Change Material heat transfer devices to enhance the thermal robustness of the component. The methodology employs a dual approach involving initial experimental testing to pinpoint specific thermal hotspots under high-power conditions, followed by detailed numerical simulations using GT-Power software to predict system behavior. Furthermore, the paper provides a comparative analysis of various configurations, assessing their impact on temperature reduction, response time, and thermal uniformity. The results demonstrate that appropriately designed passive solutions significantly improve thermal performance, effectively enabling higher charging power capabilities while minimizing system complexity and integration effort. This innovation provides a scalable and efficient path for improving overall vehicle performance and safety during rapid energy transfer events.
Salameh, GeorgesGoumy, GuillaumeFrecinaux, AnthonyRatajczack, ChristellePalluel, MarlèneNoiseau, PascalLardeux, Sébastien
Building upon previous work that successfully employed a Reinforcement Learning (RL) agent for the autonomous optimization of transmission shift programs to enhance fuel efficiency, this paper addresses a critical limitation of that approach: the neglect of human-centric factors. While the prior methodology achieved substantial fuel consumption reductions by training an RL agent in a Software-in-the-Loop (SiL) environment, it did not explicitly account for aspects such as driver comfort and preferences, which are paramount for real-world user acceptance and drivability. This work presents a multi-objective optimization framework extending the artificial calibrator to simultaneously maximize fuel efficiency and enhance driver comfort. The method introduces a modified RL reward function that penalizes undesirable shift behavior to ensure a smooth driving experience (drivability). This new methodology also incorporates a mechanism to capture and integrate driver preferences, moving beyond a purely quantitative fuel-economy-driven objective to a holistic, user-focused calibration. Experimental evaluation demonstrates that the extended framework successfully generates a shift strategy that achieves a favorable trade-off between fuel efficiency and drivability, resulting in a more balanced and practical calibration. The ability to integrate these qualitative factors into an automated, data-driven process represents a significant step forward, promising to accelerate the development of powertrain control systems that are both highly efficient and aligned with the expectations of human drivers. This work lays the foundation for future RL-based calibration tools that are capable of addressing the full spectrum of development objectives, from fuel economy to the subtleties of vehicle drivability.
Kengne Dzegou, Thierry JuniorSchober, FlorianRebesberger, RonHenze, RomanSturm, Axel
Integrating intelligent and connected technologies in vehicles has significantly enriched the information environment for drivers, aiding them in making comprehensive driving decisions. However, inadequate information display may lead drivers to miss crucial information or increase their cognitive load, thereby affecting driving safety and user experience. It is essential to study drivers’ preferences for in-vehicle information display, the factors influencing these preferences, and to present information through appropriate modalities and carriers. Drawing on 695 valid questionnaire responses, this study investigates drivers’ preferences for recommendatory, explanatory, alerting, and warning information across three display modalities and six display carriers. A multivariate ordered probability model was further developed to examine the influence of user characteristics on these preferences. The results showed that drivers preferred visual cues over auditory ones, with a selection frequency that was 5.253 times higher (p < 0.001). Additionally, auditory cues were preferred 3.265 times more than tactile cues (p < 0.001). In terms of the interface, drivers favored the center console, which was preferred 1.058 times more than dashboard (p < 0.001). Furthermore, the HUD was found to be significantly better than steering wheel vibrations, being preferred 2.899 times more (p < 0.001). The study found that the choice of message type influences user preferences. Warning messages had a visual choice preference that was 1.669% higher than that for alert messages (p = 0.042). Additionally, auditory choices for alert messages were significantly enhanced, being 11.079% higher than regular messages (p < 0.001). User characteristics also played a significant role in these preferences. Women showed a lower preference for visual messages compared to men, with a ratio of 0.62 (p < 0.05). Senior drivers were less likely to choose visual dashboards, with the likelihood decreasing to 0.82 for each age group (p = 0.017). Furthermore, individuals with higher levels of education showed a preference for auditory messages, with the preference increasing to 1.23 for each education stratum (p < 0.05). The findings provide theoretical support for selecting appropriate modalities and carriers in in-vehicle information displays, particularly for tailoring displays to various information types and user groups.
He, GangDiao, KaiLuo, LongfeiXie, BingjunZhong, YixinQi, Jianping
Artificial Intelligence (AI) is radically transforming the automotive industry, particularly in the domain of passenger vehicles where personalization, safety, diagnostics, and efficiency. This paper presents an exploration of AI/ML applications through quadrant of the key pillars: Customer Experience (CX), Vehicle Diagnostics, Lifecycle Management, and Connected Technologies. Through detailed use cases, including AI-powered active suspension systems, intelligent fault code prioritization, and eco-routing strategies, we demonstrate how AI models such as machine learning, deep learning, and computer vision are reshaping both the user experience and engineering workflow of modern electric vehicles (EVs). This paper combines simulations, pseudo-algorithms and data-centric examples of the combined depth of functionality and deployment readiness of these technologies. In addition to technical effectiveness, the paper also discusses the challenges at field level in adopting AI at scale i.e., data scarcity, regulatory, sensory fusion reliability, and user trust. The set of recommendations on safe, modular, and scalable integration roadmap, including the importance of continual learning, hybrid digital twins, and legacy-system interoperability, is provided. By offering a comprehensive yet application-driven perspective, this work serves as both a technical reference and strategic blueprint for stakeholders aiming to embed intelligent systems across the vehicle lifecycle, from predictive diagnostics to real-time adaptive user interfaces.
Hazra, SandipTangadpalliwar, SonaliKhan, Arkadip
The Mahindra XUV 3XO is a compact SUV, the first-generation of which was introduced in 2018. This paper explores some of the challenges entailed in developing the subsequent generation of this successful product, maintaining exterior design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both CFD simulation and Coastdown testing at MSPT (Mahindra SUV proving track). Drag coefficient improvement of 40 counts (1 count = 0.001 Cd) can be obtained for the best vehicle exterior configuration by paying particular attention to: AGS development to limit the drag due to cooling airflow into the engine compartment Front wheel deflector optimization Mid underbody cover development (beside the LH & RH side skirting) Wheel Rim optimization In this paper we have analyzed the impact of these design changes on the aerodynamic flow field, Pressure plots and consequently drag development over the vehicle length is highlighted. An interaction between grill closing and underfloor design of the same nominal dimensions is explored. Customers are increasingly demanding compact hatchback-like fuel consumption and CO2 emission limits are being made more stringent with upcoming revised CAFE norms. Therefore, it is essential to increase the efficiency of the vehicle and to minimize all energy losses. Aerodynamic drag constitutes ~30% of total energy consumption on WLTC cycle (excluding extra high speed phase) which is very significant. Compared to improvements in power train and vehicle mass, reduction of aerodynamic drag can be achieved at relatively low cost. For this vehicle, we demonstrate ways to improve the aero drag coefficient, 10% lower than the first-generation of XUV 3OO, thereby delivering ~2% Fuel Economy benefit to the customers.
Vihan, Nikhil
The world is moving towards data driven evolution with wide usage tools & techniques like Artificial Intelligence, Machine Learning, Digital Twin, Cloud Computing etc. In automotive sector, the large amount of data being generated through physical and digital test evaluations. Computer-Aided Engineering (CAE) is one of the highest contributors for data generation as physical testing involves high cost due to prototypes & test set-up. The Automotive Noise, Vibration & Harshness (NVH) field is advancing exponentially due to new stringent regulatory norms & customer preferences towards comfort, where digitally advanced techniques are playing a key role in the revolution of NVH. Data generation through CAE tool is a crucial aspect of Engineer’s daily activities and selecting such appropriate CAE software and solvers is critical, as it influences user interface experience, accuracy, solution time, hardware requirements, variability expertise, Design of Experiments ability, and integration with other environments. This study is intended to evaluate and compare these key parameters across leading software and solvers within the automotive NVH CAE domain, using a vehicle finite element model. This paper references the development of a comprehensive matrix which assists engineers in making intended decisions while selecting CAE software and solvers tailored to their specific needs. By using this engineers can improve their proficiency in different analysis with optimized solution time. It also help to identify seamless integration with existing system. This ultimately improves the overall efficiency and effectiveness of their CAE processes. Additionally, the matrix aids software vendors in identifying gaps in existing capabilities and aligning their offerings to meet the needs of CAE engineers.
Hipparge, VinodMasurkar, NikitaArabale, VinandBillade, Dayanand
With the advent of digital displays in driver cabins in commercial vehicles, drivers are being offered many features that convey some useful or critical information to drivers or prompt the driver to act. Due to the availability of a vast number of features, drivers face decision fatigue in choosing the appropriate features. Many are unaware of all available functionalities displayed in the Human Machine Interface (HMI) System, leading to a bare minimum usage or complete neglect of helpful features. This not only affects driving efficiency but also increases cognitive load, especially in complex driving scenarios. To alleviate the fatigue faced by drivers and to reduce the induced lethargy to choose appropriate features, we propose an AI driven recommendation agent/system that helps the driver choose the features. Instead of manually choosing between multiple settings, the driver can simply activate the recommendation mode, allowing the system to optimize selections dynamically. The novelty of this proposal focuses on introducing Intelligence in HMI Systems in such a way that it will maximize the operational usage and reduce decision fatigue in drivers. In this paper, we aim to propose a novel metric - “Decision fatigue index” to conceptualize both – the reduction in driver's cognitive load and AI models to capture, train based on the data from the driver preferences, road conditions, vehicle dynamics and user customizations. The most relevant mitigation/intervention strategies will be augmented in the HMI, which enhances ease of use, improves safety, and ensures that drivers receive the most relevant assistance.
K, SunilDhoot, Disha
The Indian farmers choice of agriculture tractor brand is driven by the ease of operation and fuel efficiency. However, the customer preference for operator comfort is driving many tractor OEMs for improvement in noise and vibration at the operator location. Also, the compliance to CMVR regulation for noise at operator ear location and vibration at operator touch point location are mandatory for all the tractors in India. NVH refinement development of the tractor plays a critical role in achieving the regulated noise level and improved tactile vibration In presented work, the airborne sources such as exhaust tail pipe, intake snorkel and cooling fan are quantified by at tractor level through elimination method. The detailed engine level testing in engine noise test cell (hemi anechoic chamber) is carried out to estimate the contribution of engine components to overall noise. The outcome of Noise source identification (NSI) has revealed silencer, timing gear cover and oil sump to be highest ranked sources in descending order. The silencer design using FEM/BEM tools is carried out which had yielded noise reduction up to 4 dB at Full load. Also, operational deflection shape of complete chassis system is carried out to identify the structural weakness. Improvement in engine primary balancing and structural changes has yielded up to 60% reduction in operator touch point vibration.
Gaikwad, Atul AnnasahebHarishchandra Walke, NageshYadav, Prasad SBankar, Harshal
Modern vehicles, increasingly electrified and automated, have effectively become computers on wheels, intensifying product complexity and competitive pressure. Concurrently, increasing digitization offers opportunities to derive customer insights from large-scale vehicle data using Knowledge Discovery in Databases (KDD) and Data Mining (DM). Among these techniques, cluster analysis can reveal hidden subgroups that inform more customer-oriented product solutions. However, cluster analysis lacks a definitive ground truth, making it necessary to test numerous parameter settings, preprocessing steps, and clustering algorithms, and then interpret all plausible results. The complexity of real-world customer data such as heterogeneous, privacy-constrained vehicle usage signals further complicates the selection of appropriate methodologies. Each combination of preprocessing and clustering steps must be analyzed to uncover patterns or groups, significantly increasing the time and manual effort required. This paper presents a methodology to expedite the selection and evaluation of preprocessing and clustering configurations. By iteratively applying internal cluster validation indices on a representative data sample, it provides a quantitative basis for identifying promising approaches. Tested and validated on real-world vehicle usage data, this method streamlines the KDD and DM processes, reduces manual labor, and supports the development of robust, data-driven solutions. Ultimately, this approach enables more efficient, customer-orientated product development in the automotive domain, where understanding complex usage behaviors from driving tasks to multimedia engagement is critical for maintaining a competitive edge.
Wegener, Janvan Putten, SebastiaanNeubeck, JensWagner, Andreas
The automotive industry continues to develop new powertrain and vehicle technologies aimed at reducing overall vehicle-level fuel consumption. While the use of electrified propulsion systems is expected to play an increasingly important role in helping OEMs meet fleet CO2 reduction targets, hybridized propulsion solutions will continue to play a vital role in the electrification strategy of vehicle manufacturers. Plug-in hybrid electric vehicles (PHEV) and range extender vehicles (REx) come with unique NVH challenges due to their different possible operation modes. First, the paper outlines different driveline and vehicle architectures for PHEV and REx. Given the multiple general architectures, as well as operation modes which typically accompany these vehicles, NVH characterizations and noise source-path analysis can be more complicated than conventional vehicles. In the following steps, typical NVH related challenges are highlighted and potential solutions for NVH optimization are discussed. While the overall noise levels are low in electric mode, the NVH behavior of electrified vehicles can be objectionable due to the presence of tonal noise coming from electric machines and geartrain components. Additionally, road and wind noise shares can be relatively high during mid/high vehicle speed operation. The switch-over from pure electric drive to operation with the combustion engine introduces transient NVH challenges, such as engine start and hybrid architecture dependent drivetrain torque disturbances. Downsizing and boosting of modern combustion engines can increase the combustion related excitation and hence requires detailed attention during vehicle NVH integration. Further, operation strategy of the combustion engine during operation must be refined for pleasant NVH while not compromising fuel economy of the vehicle. The NVH assessment of PHEV drivetrains require evaluations under multiple operating conditions for identification and characterization of the various issues which may be experienced by the driver. Examples from case studies are provided to illustrate the NVH challenges and solutions.
Wellmann, ThomasFord, AlexPruetz, Jeffrey
The frequency and amplitude content of powertrain noise is motor torque and speed dependent and tends to influence the driver’s subjective perception of the vehicle. This provides manufacturers with an opportunity to drive product differentiation through consideration of powertrain noise in early stages of the development cycles for electric vehicles (EVs). This paper focuses on the evaluation of customer preference and perception of acoustic feedback from different powertrain design options based on targeted powertrain orders and expected wind and road masking during high acceleration maneuvers. A jury study is used to explore customer feedback to a two-stage gearbox design with AC permanent magnet motor order combinations. The subjective influence of order spacing, dominant frequency content and the number of audible orders is studied to understand aural perspective product differentiation opportunities.
Joodi, BenjaminJayakumar, VigneshConklin, ChrisPilz, FernandoIyengar, ShashankWeilnau, KelbyHodgkins, Jeffrey
The implementation of active sound design models in vehicles requires precise tuning of synthetic sounds to harmonize with existing interior noise, driving conditions, and driver preferences. This tuning process is often time-consuming and intricate, especially facing various driving styles and preferences of target customers. Incorporating user feedback into the tuning process of Electric Vehicle Sound Enhancement (EVSE) offers a solution. A user-focused empirical test drive approach can be assessed, providing a comprehensive understanding of the EVSE characteristics and highlighting areas for improvement. Although effective, the process includes many manual tasks, such as transcribing driver comments, classifying feedback, and identifying clusters. By integrating driving simulator technology to the test drive assessment method and employing machine learning algorithms for evaluation, the EVSE workflow can be more seamlessly integrated. But do the simulated test drive results accurately reflect real-world impressions? This paper compares virtual test drive results with road test results and explores to what extent this unique method can be utilized to improve the EVSE tuning process.
Hank, StefanKamp, FabianGomes Lobato, Thiago Henrique
The multifaceted, fast-paced evolution in the automotive industry includes noise and vibration (NVH) behavior of products for regulatory requirements and ever-increasing customer preferences and expectations for comfort. There is pressing need for automotive engineers to explore new and advanced technologies to achieve a ‘First Time Right’ product development approach for NVH design and deliver high-quality products in shorter timeframes. Artificial Intelligence (AI) and Machine Learning (ML) are trending transformative technologies reshaping numerous industries. AI enables machines to replicate human cognitive functions, such as reasoning and decision-making, while ML, a branch of AI, employs algorithms that allow systems to learn and improve from data over time. The purpose of the paper is to show an approach of using machine learning techniques to analyze the impact of variations in structural design parameters on vehicle NVH responses. The study begins by executing the Design of Experiments (DoE) involving systematic variation of connection parameters between different vehicle subsystems employing Latin HyperCube algorithm, a statistical method for generating a near-random sample of parameter values from a multidimensional distribution. The generated designs are leveraged to train multiple machine learning models which are in turn tested against unseen data. The most accurate ML model achieved a remarkable more than 95% accuracy rate using R-squared method. This optimized ML algorithm was further employed to predict performance outcomes at arbitrary input points in space and subsequently validated against traditional Finite Element (FE) based solver (OptiStruct) output data. This framework enhances predictive accuracy and significantly accelerates the analytical workflow, empowering engineers with actionable insights for informed decision-making in structural and acoustic design processes.
Miskin, Atul R.Parmar, AzanRaj, SoniaHimakuntla, Uma Maheswar
This paper explores methods to enhance the sound quality of V6 outboard engines. Previous research in the boat and outboard engine domain has underscored the importance of enhancing sound quality. Specific preferences and desired directions for outboard engine sound quality have been identified. It’s been suggested that controlling intake sound and gear noise is important to achieving desired sound quality according to customer preferences. However, there are few examples of methods for achieving this. This study aims to develop methods for enhancing sound quality by emphasizing low-frequency sounds through intake sound. Initially, various methods were evaluated, and intake valve timing modification was chosen. Simple simulations confirmed that delaying valve timing for some cylinders may introduce characteristics that are not present in conventional cases. Subsequent 1D simulations identified optimal intake valve timing, balancing intake pressure characteristics and horsepower reduction. We prototyped this valve timing and recorded outboard engine sound during actual operation. Using recorded sound from multiple outboard engines in the same output range, we conducted subjective evaluations using a paired comparison method. As a result, great sound quality enhancement was achieved through valve timing modification. Based on this, it was confirmed that a method for enhancing sound quality through intake sound modification could be validated in V6 outboard engines with the least amount of impact on output.
Muramatsu, HidetaMatsumoto, TaroNaoe, GakuKondo, Takashi
Increasing global pressure to reduce anthropogenic carbon emissions has inspired a transition from conventional petroleum-fueled internal combustion engines to alternative powertrains, including battery electric vehicles (EVs) and hybrids. Hybrids offer a promising solution for emissions reduction by addressing the limitations of pure EVs such as slow recharge and range anxiety. In a previous research endeavor, a prototype high-power density generator was meticulously designed, fabricated, and subjected to testing. This generator incorporated a compact permanent magnet brushless dynamo and a diminutive single-cylinder two-stroke engine with low-technology constructions. This prototype generated 8.5 kW of electrical power while maintaining a lightweight profile at 21 kg. This study investigates the performance and emissions reduction potential by adapting the prototype to operate on methanol fuel. Performance and emissions were experimentally evaluated under varying operating conditions. In addition, a comparative analysis between methanol fuel and conventional gasoline was performed. It was found that the generator operable on methanol achieved an overall increase in performance with a peak power output of 10 kW when compared to gasoline. In addition, the generator demonstrated significant reductions in carbon emissions. The goal of this research is to adapt and demonstrate the high-power density, low-emission electric power generator from previous work, which was suitable for applications such as, for example, range extenders and UAV propulsion, to use renewable fuel. This research showcases a potential direction for an electrical generator that offers reduced emissions in applications where specific power is critical.
Gore, MattNonavinakere Vinod, KaushikFang, Tiegang
E-mobility is revolutionizing the automotive industry by improving energy-efficiency, lowering CO2 and non-exhaust emissions, innovating driving and propulsion technologies, redefining the hardware-software-ratio in the vehicle development, facilitating new business models, and transforming the market circumstances for electric vehicles (EVs) in passenger mobility and freight transportation. Ongoing R&D action is leading to an uptake of affordable and more energy-efficient EVs for the public at large through the development of innovative and user-centric solutions, optimized system concepts and components sizing, and increased passenger safety. Moreover, technological EV optimizations and investigations on thermal and energy management systems as well as the modularization of multiple EV functionalities result in driving range maximization, driving comfort improvement, and greater user-centricity. This paper presents the latest advancements of multiple EU-funded research projects under the Horizon Europe framework and showcases their complementarities to address the European priorities as identified in the 2Zero SRIA, namely EFFEREST, MINDED, and SmartCorners. EFFEREST targets energy efficiency, comfort, safety, and affordability of EVs through considering knowledge from real-fleet behavior and personalization of data. MINDED aims to maximize EV’s driving range by improving the thermal- and energy management of an electric minibus to reduce energy consumption while optimizing thermal comfort, and therefore directly impacting the user acceptance. SmartCorners provides scalable, flexible, and user-centric smart corner systems including e-axles and e-corners based on in-wheel powertrains. SmartCorners aims at introducing smart corner systems based on in-wheel powertrains as underlaying technology toward software-defined vehicles, enabling rightsizing, holistic optimization, innovative fault mitigation and actuator allocation strategies as well as more efficient, adaptive, predictive, and personalized system operation.
Ratz, FlorianBäuml, ThomasKompara, TomažKospach, AlexanderSimic, DraganJan, PetraMöller, SebastianFuse, HiroyukiParedes Barros, EstebanArmengaud, EricAmati, NicolaSorniotti, AldoLukesch, Walter
This SAE Edge Research Report explores advancements in next-generation mobility, focusing on digitalized and smart cockpits and cabins. It offers literature review, examining current customer experiences with traditional vehicles and future mobility expectations. Key topics include integrating smart cockpit and cabin technologies, addressing challenges in customer and user experience (UX) in digital environments, and discussing strategies for transitioning from traditional vehicles to electric ones while educating customers. User Experience for Digitalized and Smart Cockpits and Cabins of Next-gen Mobility covers both on- and off-vehicle experiences, analyzing complexities in developing and deploying digital products and services with effective user interfaces. Emphasis is placed on meeting UX requirements, gaining user acceptance, and avoiding trust issues due to poor UX. Additionally, the report concludes with suggestions for improving UX in digital products and services for future mobility, offering a summary of insights and actionable recommendations to enhance the UX in automotive technologies. Understanding the correlation between UX, user acceptance, and market success from a UX, design, and human-factor perspective will assist companies in creating customer-facing next-gen products. Click here to access the full SAE EDGETM Research Report portfolio.
Abdul Hamid, Umar Zakir
Letter from the Guest Editors
Kolhe, Mohan LalZhang, Ronghui
Airline passenger satisfaction is important for airline operation service quality management. When airline companies carry out advertisement campaigns or plan a marketing strategy, the resources and budgets are not unlimited. Thus, an airline can only focus on improving a few factors that drive passenger satisfaction. To understand the key satisfies for the young and the old adults, respectively, we leverage five airline passenger satisfaction methods to identify the key factors that explain the airline service satisfaction of different passengers. In particular, we investigate and compare the ridge and the Lasso regularization in terms of the resulting model’s sparsity and computational efficiency. The top three important factors that influence the old’s satisfaction are departure and arrival time convenience, legroom service, and baggage handling. Our findings indicate that the young people place a higher value on entertainment, while the old adults place a higher value on usefulness and comfort. The Lasso is the most accurate model with the overall error of 9.65% to predict the young passenger’s satisfaction, while the Best Subset with BIC with the overall error of 10% is the best mode for the old adults. It’s suggested that airline companies could use the Lasso model for predicting the airline satisfaction of the young people, and use the best subset with BIC for predicting the airline satisfaction of the old adults. The study findings would help the airlines improving their state-of-the-art operations to have outstanding service.
Ma, JieHu, SongWang, Haipeng
This computational fluid dynamics (CFD) study examines the comfort parameters of an innovative air vent concept for car cabin interiors using a reduced order model (ROM) and proper orthogonal decomposition (POD). The focus is on the analysis of the influence of geometric and fluid mechanical parameters on the resulting jet, in particular on the deflection angle of the airflow and the total pressure difference along the outlet geometry. Different parameters of the investigated system, such as the surface orientation, the outlet height, the separator distance, and the separator height, lead to different effects on the airflow structure. The results show that changes in the air vent surface orientation are always accompanied by an increase in the deflection angle and the total pressure difference. In contrast, the variation of the outlet height ratio positively influences the deflection angle and the total pressure difference in terms of the requirements for air vent geometries. The study also examines the interaction of the geometric parameters and reveals complex correlations that influence the resulting air jet. A comprehensive understanding of these influences makes it possible to adapt the design and implementation of new and innovative air vent concepts to meet specific requirements. By balancing design considerations and technical requirements, optimized solutions are characterized by a high deflection angle and a reduced overall pressure difference for improved system performance and efficiency. Therefore, this evaluation provides a final framework for the design and implementation of an innovative air vent concept based on the volume flow vectoring that is tailored to specific application requirements.
Langhorst, SebastianMrosek, MarkusBoughanmi, NesrineSchmeling, DanielWagner, Claus
The sound generated by electric propulsion systems differs compared to the prevalent sound generated by combustion engines. By exposing listeners to various sound situations, the manufacturer can start understanding which direction to take to achieve compelling battery electric vehicle trucks from a sound perspective. The main objective of this study is to understand what underlying aspects decide the experience and perception of heavy vehicle–related sounds in the context of electrified propulsion. Using a thematic analysis of data collected at a listening experiment conducted in 2020, factors affecting the perception of novel sounds generated by a first-generation electric truck are investigated. A hypothesis is that the experience of driving or being a passenger in electric trucks will affect the rating and response differently compared to listeners not yet experienced with this sound. The results show that the combination of individual preference and experience, hearing function, acoustic content, time variation, signal stability, load-dependent feedback, and situation-equivalent sounds affect the outcome. The assessment and rating of quality and acceptance did not differ between battery electric truck experienced listeners and first-time listeners in general. The only driving condition clearly breaking this pattern was the auxiliary brake condition, which, besides being significantly higher rated by novel listeners, also stood out as the highest-rated and most positively commented driving operation overall. In conclusion, several combined factors affect the assessment of electric truck sounds. Three identified aspects are removing disturbing sounds, making the sound environment smooth and silent, and providing clear functional feedback. Memory of the contextual experience is a key factor when assessing sounds from driving operations. The expected difference between listeners with and without experience with electric truck sounds will be minor unless there is exceptionally high sound quality.
Nyman, BirgittaFagerlönn, JohanNykänen, Arne
This study presents a comprehensive structural analysis of a two-wheeler handlebar subjected to various loading conditions, aiming to evaluate its strength, durability, and safety. During operation, two-wheelers encounter multiple forces, making the handlebar a critical component for rider control and safety. The analysis begins by investigating the different types of loads experienced during typical riding scenarios, including static loads when the bike is stationary, and dynamic loads arising from rider movements, braking, and handling. The primary objective is to understand how these loads impact the handlebar's structural integrity. To achieve this, critical load cases are identified and categorized. Braking loads, which apply force primarily in the forward direction due to deceleration, are examined. Manhandling loads are analyzed to understand the multidirectional forces acting on the handlebar during transportation and parking. Additionally, vertical loads are assessed, considering the rider's weight and impacts from terrain irregularities such as bumps and drops. Clamping load analysis is also performed to evaluate durability. Material properties play a significant role in the handlebar's performance. Common materials such as aluminum and steel are analyzed for their respective strengths, flexibilities, and resistance related to durability. The geometric design of the handlebar, including shape, diameter, and thickness, is crucial in determining its response to various loads. These factors are incorporated into the analysis to ensure an accurate representation of real-world conditions. Finite Element Analysis (FEA) is employed to create a detailed FE (Finite Element) model of the handlebar. This model is subjected to calculated loads to simulate the resulting stress distribution and deformations. Hypermesh, OptiStruct tools is used for analysis. FEA allows for a comprehensive visualization of stress concentrations and potential failure points, providing critical insights into the handlebar’s structural performance. The study concludes with recommendations for design improvements and enhanced safety measures to ensure the handlebar's reliability and longevity. These findings are crucial for manufacturers aiming to produce high-performance, safe two-wheeler handlebars capable of withstanding the rigorous demands of everyday riding
Prajapati, AkashRathore, Avijit SinghBhaskara Rao, Lokavarapu
Sometimes, I cringe; sometimes, I just listen and wonder. These past few months have given us all a lot to think about in the automotive space, and it's clear now that the coming years will keep the foot down on the accelerator when it comes to the dramatic changes we've experienced this past decade. One thing that stood out to me in various recent conversations is that there's a widening gulf opening between Chinese automakers and the rest of the world. This isn't exactly news, and this column isn't meant to monger any fears. It's just a bit of off-the-cuff reporting that sheds a bit of light on the level of the challenges we face. As you can read in Chris Clonts' excellent report further in this issue about the warning that Voltaiq's CEO gave at The Battery Show this October, the U.S. is in serious danger of falling well behind Chinese competitors in the EV battery race (Michael Robinette tackles similar ground through a tariff lens in this month's Supplier Eye). But that message was obvious to anyone who meandered through the expo hall during the show. The spacious Huntington Place (neé Cobo Hall) was filled by more battery suppliers and tech companies than I could count (organizers said it was over 1,150), many with a Chinese connection. Those of us who remember the busy days when the Detroit Auto Show covered a similar footprint were astonished by the variety on display, and almost all of it was EV-focused. The Battery Show proved that there's good battery development work happening in North America and Europe, but it was hard to ignore just how present China and Chinese-related companies are in the electrification mission.
Blanco, Sebastian
This study aims to explore the multifaceted influencing factors of market acceptance and consumer behavior of low-altitude flight services through online surveys and advanced neuroscientific methods (such as functional magnetic resonance imaging fMRI, electroencephalography EEG, functional near-infrared spectroscopy fNIRS) combined with artificial intelligence and video advertisement quantitative analysis. We conducted an in-depth study of the current trends in low-altitude flight vehicle development and customer acceptance of low-altitude services, focusing particularly on the survey methods used for market acceptance. To overcome the influence of strong opinion leaders in volunteer group experiments, we designed specialized surveys targeting broader online and social media groups. Utilizing specialized knowledge in aviation psychology, we designed a distinctive questionnaire and, within just 7 days of its launch, gathered a significant number of valid responses. The data was then analyzed using AI to provide original, insightful data on the acceptance of low-altitude services. Furthermore, we addressed the limitations of traditional manual survey methods by designing an advanced system combining EEG and AI analysis to automatically generate surveys by measuring neural and physiological responses while subjects watched video advertisements for low-altitude services. Our research offers a comparison with existing online survey forms and proposes specific predictions to potentially improve the accuracy of online surveys.
Ma, XinDing, ShuitingLi, Yan
Transportation contributes 27% of the greenhouse gas emissions in the US. Governments worldwide are developing new programs to hasten the adoption of electric vehicles (EVs) in the transition to zero-emission vehicles. However, the success of EV adoption generally depends on user preferences. This study explores what we can find out about consumer preferences while accounting for unobserved heterogeneity. Consumer choices for EVs, including plug-in EVs (PEVs) and fuel-cell EVs (FCEVs), are analyzed using the California Vehicle Survey (2019) data. Several factors are examined, including the availability of clean source energy (installed solar panels) at home, preferable location for recharging PEVs, past driving experience with EVs, availability of public charging infrastructure, and sociodemographic factors. A mixed multinomial (random parameter) logit model is estimated, exploring the associations between the selected variables and EV consumer preferences while accounting for unobserved heterogeneity across households. The impact of driving experience on consumer preferences significantly varies across individuals, signifying heterogeneity among households. The modeling results suggest that participants with access to charging facilities at personal garages, carports/driveways, and parking lots at home are more willing to purchase PEVs rather than those with access to on-street charging facilities. Interestingly, summary statistics of the data show that 25.9% of households have installed solar panels in their residences or plan to install them within 5 years. These households are 11.3% more likely to purchase PEVs. The findings suggest that most people prefer to charge their vehicles at home, and the availability of clean energy sources at home can further incentivize PEV ownership.
Moradloo, NastaranMahdinia, ImanKhattak, Asad
Autonomous vehicles (AVs) provide an effective solution for enhancing traffic safety. In the last few years, there have been significant efforts and progress in the development of AVs. However, the public acceptance has not fully kept up with technological advancements. Public acceptance can restrict the growth of AVs. This study focuses on investigating the acceptance and takeover behavior of drivers when interacting with AVs of different styles in various scenarios. Manual and autonomous driving experiments were designed based on the driving simulation platform. To avoid subjective bias, principal component analysis (PCA) and the Gaussian mixture model (GMM) were used to classify driving styles. A total of 34 young participants (male-dominated) were recruited for this study. And they were classified into three driving styles (aggressive, moderate, and conservative). And AV styles were designed into three corresponding categories according to the different driving behavior characteristics. This study reveals that drivers generally prefer driving scenarios with lower risk levels. When drivers perceive safety, they are more likely to adopt more efficient AVs. Additionally, drivers tend to accept AVs that align better with their driving styles. However, it is not found that more aggressive or conservative AVs have a significant impact on their acceptance. Takeover behavior has been identified as a significant mediator of acceptance, with the potential to influence drivers’ perceptions and attitudes. There is a marked decline in acceptance when takeover behavior happens. The results show that regulating takeover behavior is essential for the development of AVs that promote greater acceptance. And this study contributes theoretical support to the development of adaptive AVs.
Li, GuanyuYu, WenlinChen, XizhengWang, WuhongGuo, HongweiJiang, Xiaobei
The transportation sector of India is a significant consumer of energy, accounting for over 18% of total energy consumption, which equates to 94 million tons of oil equivalent (MTOE). This contributes to heightened air pollution concerns, especially in densely populated cities such as Hyderabad and Delhi. Despite government initiatives such as FAME-I and FAME-II, the current scenario reflects only a modest 2% adoption rate of electric vehicles (EVs). As a result, understanding consumer perceptions, particularly in highly populated urban areas, is crucial. Applying a non-probabilistic–hypothetic deductive research method, this article examined the purchase intent of 403 respondents in North Delhi based on EV attributes and consumers’ attitudes. The study revealed a positive influence of attributes on attitude (r = 0.386; p < 0.001; t = 5.9256; standardized B = 0.205, R2 = 0.149), as well as attitude on intent (r = 0.327; p < 0.001; t = 5.003; standardized B = 2.141; R2 = 0.107), while no significant influence was found between attributes and intent (r = −0.063; p = 0.360; t = 0.918). Additionally, the study suggested that EVs are in the early stages of the DOI process, with 36.2% showing a positive attitude toward EVs, guaranteeing a 100% purchase as their next car. While this study can be used as a reference for policymakers, further investigation in different regions worldwide, as well as the consideration of different metrics to evaluate attributes and attitudes for the evaluation of intent, would offer a deeper understanding of this field.
Wangchuk, SingyeMahajan, PranavM., AbhimanyuChaudhary, Rajiv
The objectives of this study were to provide insights on how injury risk is influenced by occupant demographics such as sex, age, and size; and to quantify differences within the context of commonly-occurring real-world crashes. The analyses were confined to either single-event collisions or collisions that were judged to be well-defined based on the absence of any significant secondary impacts. These analyses, including both logistic regression and descriptive statistics, were conducted using the Crash Investigation Sampling System for calendar years 2017 to 2021. In the case of occupant sex, the findings agree with those of many recent investigations that have attempted to quantify the circumstances in which females show elevated rates of injury relative to their male counterparts given the same level bodily insult. This study, like others, provides evidence of certain female-specific injuries. The most problematic of these are AIS 2+ and AIS 3+ upper-extremity and lower-extremity injuries. These are among the most frequently observed injuries for females, and their incidence is consistently greater than for males. Overall, the odds of females sustaining MAIS 3+ (or fatality) are 4.5% higher than the odds for males, while the odds of females sustaining MAIS 2+ (or fatality) are 33.9% higher than those for males. The analyses highlight the need to carefully control for both the vehicle occupied, and the other involved vehicle, when calculating risk ratios by occupant sex. Female driver preferences in terms of vehicle class/size differ significantly from those of males, with females favoring smaller, lighter vehicles.
Dalmotas, DainiusChouinard, AlineComeau, Jean-LouisGerman, AlanRobbins, GlennPrasad, Priya
Vehicle quality and affordability will always be the most distinguishing summative characteristics in a fully saturated and highly competitive market. While vehicle quality differentiates between brands in any market segment, affordability remains the key decisive factor for many buyers in each segment. Equally important, affordability is a critical factor in achieving equity in transportation by providing reasonably priced vehicles with quality fitting the needs of different users. Keeping in mind that the cost of quality is usually in conflict with affordability, the main challenge during the different phases of the vehicle design and development process from inception to production becomes the achievement of the multi-objective conflicting goals of maximizing affordability and quality at the same time. In this paper, guided by quality characteristics framework, that accounts for affordability as a context and structured participation of the customers during the vehicle realization process, the maximization of quality achievements within the preestablished affordability targets throughout the process is studied and discussed. By establishing and monitoring affordability and quality targets by the quality management system along with integrating customers’ participations at critical phases during the realization process from inception to production, the necessary inputs for decision making to deconflict the multi-objective goals of maximizing quality and affordability throughout the product design and development process could be achieved. To ensure customer satisfaction for quality and stay within targeted affordability, changes to the quality management system and product development process traditional customer participation are proposed. These changes are necessary to integrate affordability as the quality context in the traditional quality management system and include systematic customers’ participation at the end of selected key stages of the vehicle realization. By adding customers’ reviews at critical phases during the realization process, the needed customers’ inputs to achieve the desired vehicle quality within the established tolerances and affordability targets could be achieved.
El-Sayed, Mohamed
To realize the dynamics concept “enjoy driving” of new-model cars, engine sound was based on the concept of “exhilarating.” To achieve “exhilarating,” we compared current models with competitor cars to understand the countermeasure sound characteristics. As a result, it was found that the rumble noise at low-RPM medium load needs to be reduced. To reduce rumble noise, the crankshaft system and power train stiffness were refined. As a result, we were able to achieve our goal of exhilarating engine sound. However, as the evaluation of sound after a vehicle is sold is generally left to the user, there are few studies that examine whether a car is more highly evaluated based on the sounds it creates. Therefore, this study was conducted to evaluate concept compatibility and loyalty in relation to exhilarating engine sound in the U.S. market for Generation Z, the target group for the new car. The reason we surveyed loyalty was because it was a fair evaluation indicator when examining the value of a car from the user’s perspective. Three loyalty items, purchase intention, recommendation intention, and willingness to pay, which are commonly used in marketing to investigate product attractiveness, were used in the survey. For the evaluation, randomized controlled trials, which are considered to have a high level of evidence and are used in medical and pharmacological trials, were applied. As a result, it was found that the engine sound created this time conforms to the concept of “exhilarating,” is attractive to users, and increases car loyalty.
Kondo, Takashi
Customer preference towards quieter vehicles is ever-increasing. Exhaust tailpipe noise is one of the major contributors to in-cab noise and pass-by-noise of the vehicle. This research proposes a silencer with an integrated acoustic valve to reduce exhaust tailpipe noise. Incident exhaust wave coming from the engine strikes the acoustic valve and generates reflected waves. Incident waves and reflected waves cancel out each other which results in energy loss of the exhaust gas. This loss of energy results in reduced noise at the exhaust tailpipe end. To evaluate the effectiveness of the proposed silencer on the vehicle, NVH (Noise, vibration, and harshness) performance of the proposed silencer was compared with the existing silencer which is without an acoustic valve. A CNG (Compressed natural gas) Bus powered by a six-in-line cylinder engine was chosen for the NVH testing. After NVH evaluation, it was found that when using the proposed silencer, overall exhaust tailpipe orifice noise is reducing by 4-5 dB throughout the engine rpm range. In-cab noise at DEL (Driver ear level) is reducing by 2 dB throughout the engine rpm range except for 1200-1400 rpm range. Pass-by noise is reducing by 1 dB when vehicle is running in 3rd gear and it is reducing by 3 dB when vehicle is running in 4th gear.
Singh, Har GovindKhandagale, AnupChoudhari, YogeshwarKalsule, DhanajiPetale, Mahendra
Engineers like to know what customers think about a vehicle. Now, drivers of the all-electric Ford F-150 Lightning and Mustang Mach-E can oblige via a new system that channels select customer comments to engineers. F-150 Lightning fullsize pickup truck and Mustang Mach-E SUV owners in the U.S. can pass along opinions via a 45-second voice message after selecting “record feedback” through the settings-general menu on the infotainment touchscreen. “We want to hear the customer's voice. Ford does customer clinics and events, but this is a different way to capture customer feedback,” Donna Dickson, chief engineer of the Ford Mustang Mach-E, said in an interview with SAE Media.
Buchholz, Kami
Connected autonomous vehicles that employ internet connectivity are technologically complex, which makes them vulnerable to cyberattacks. Many cybersecurity researchers, white hat hackers, and black hat hackers have discovered numerous exploitable vulnerabilities in connected vehicles. Several studies indicate consumers do not fully trust automated driving systems. This study expanded the technology acceptance model (TAM) to include cybersecurity and level of trust as determinants of technology acceptance. This study surveyed a diverse sample of 209 licensed US drivers over 18 years old. Results indicated that perceived ease of use positively influences perceived usefulness, perceived ease of usefulness negatively influences perceived cyber threats, and perceived cyber threats negatively influence the level of trust.
King, WarrenHalawi, Leila
Through connectivity with the electric grid, electric vehicles (EVs) minimize or eliminate the need for fossil fuels. Despite the rapid adoption of EVs in recent times, most government adoption objectives have not been attained. This article aims to comprehend the reasons behind the limited uptake of electric scooters in India and the driving aspects. This research used a grounded theory methodology. Using a snowball sampling technique, we conducted 25 in-depth interviews with EV owners, mainly based in Delhi and Mumbai. As an outcome of the study, four drivers and four impediments to the adoption of EVs have been formulated. The study shows that there are Financial, Technological, Operational, and Psychological drivers and Technological/Infrastructural, Operational, and Psychological impediments to the adoption. The study identifies the key concern areas in the form of categories of drivers and impediments, which can be considered in industrial and public policymaking. This research broadens our understanding of India’s uptake of EVs and provides key insights to organizations and policymakers regarding EV adoption in India.
Suri, AnkitDeepthi, B.Sharma, Yogesh
Increasing fuel and electricity prices create high pressure to develop efficient external aerodynamics of road cars. At the same time, development cycles are getting shorter to meet changing customer preferences while physical testing capacities remain limited, creating a pressing need for fast and accurate turbulence models to predict aerodynamic performance. This paper introduces and discusses different turbulence modelling approaches beyond the well-known and established models used today in the industry. The RANS Lag Elliptic Blending (Lag EB) k − ϵ model, which enables highly accurate steady-state RANS, was chosen as the baseline approach. As a medium fidelity approach Scale-Resolving Hybrid (SRH) model was utilized, which modifies a RANS base model to produce a smooth transition between URANS and LES behavior. The Wall-Modelled LES (WMLES) method was chosen for high fidelity simulations. To validate the presented models, a detailed set of experimental data from the 3rd Automotive CFD Prediction Workshop was utilized. Simulations were run on the grid provided for the workshop; in addition, a reviewed volume mesh was utilized. The numerical results of the aforementioned turbulence models are discussed against experimental results of the DrivAer baseline case and its variant with front wheel deflectors. In addition to force coefficients, flow field visualizations are available, providing additional insights. The simulations show an excellent agreement for the Lag EB runs with the experimental data for the baseline model in terms of drag prediction. Scale-resolving simulations require appropriate numerical set-up for accurate drag prediction. The impact of the front wheel deflector on drag is consistently predicted by all three methods.
Altmann, PeterGiangaspero, GiorgioZastawny, MarianLandi, SimoneLardeau, SylvainMays, Michael
Optimal Vehicle Dynamics is one of the key metrics that all Vehicle Manufacturers strive to achieve. The metrics vary from customer to customer and vehicle to vehicle. The vehicle dynamics represent the DNA of the car and the manufacturer. The challenge with the current state of pre-autonomy always is to achieve the state of vehicle dynamics that delivers stability/safety yet the responsiveness needed. In addition, there are always tradeoffs between ride/NVH and handling, where vehicle manufacturers end up sacrificing one for the other. The paper establishes the baseline of electrification advantages to address the past vehicle dynamics challenges and then discusses how the traditional vehicle dynamics design and metrics will evolve as the vehicle architecture migrates from mechanization/electrification to level 4/5 Autonomy. Customer preferences and demands will change with Autonomy.
Singh, SanjayMansour, Iyad
The automotive industry is going through one of its greatest restructuring, the migration from internal combustion engines to electric powered / internet connected vehicles. Adapting to a new consumer who is increasingly demanding and selective may be one of the greatest challenges of this generation, Original Equipment Manufacturers (OEM) have been struggling to keep offering a diversified variety of features to their customers while also maintaining its quality standards. The vehicles leave the factory with an embedded SIM Card and a telematics module, which is an electronic unit to enable communication between the car, data center. Connected vehicles generate tens of gigabytes of data per hour that have the potential to be transformed into valuable information for companies, especially regarding the behavior and desires of drivers. One of the techniques used to gather quality feedback from the customers is the NPS it consists of open questions focused on top-of-mind feedback. Here is where AI and ML comes into play, using NLP and several other computational techniques to download, extract, structure, read, process, understand and categorize all this data into specific predetermined categories, allowing engineers to accelerate fixing quality issues and improving user experience. The ML model developed in this article identify costumer complains in an enormous data lake and groups them into categories. After a significative amount of data is collected and grouped into it enables the algorithm to predict future trends and together with real time connected vehicle data the model can alert the responsible engineers to develop an action to solve the problem without more customers even actually experience the failure. The ML algorithm is still on its development phase, but the initial results are promising, we have successfully processed more them 6 millioncustomers feedback finding problems with precision and accuracy close to 90%.
Torres Fernandes Veiga, Daniel Thadeude Miranda Junior, Airton WagnerNascimento Silva, LuanaSena Cavalcante, Mairondos Santos, Maria da Conceição
During the early phase of vehicle development, one of the key design attributes to consider are the interior storages for occupants. Internal storage is the pillar that is responsible for user’s comfort and make into customer comfort needs in engineer metrics. Therefore, it is one of the key requirements to be considered during the vehicle design. The vehicle has some interior storages, like storages on door trim, floor console and IP and to define the best solution for the customer, engineering team has certain internal vehicle characteristics such as the volume and size of storage are engineer metrics that influence the perception of comfort for occupants. One specific characteristic influencing satisfaction is the glove box volume, which is the subject of this paper. The objective of this project is to analyze the relationship between the glove box volume with the occupant’s satisfaction under real world driving conditions, based on research, statistical data analysis and dynamic clinics.
Cardoso Santos, AlexGenaro, PieroTerra, RafaelPádua, AntônioZapiello, GabrielRossini, RafaelBenevente, Rodrigo
During the early phase of vehicle development, one of the key design attributes to consider is the inner comfort for occupants. Internal spaciousness is the pillar that is responsible for user’s comfort and make into customer comfort needs in engineer metrics. Therefore, it is one of the key requirements to be considered during the vehicle design. Certain internal vehicle characteristics such as the size of shoulder room and the knee clearance are engineer metrics that influence the occupants’ perception for comfort. One specific characteristic influencing satisfaction is the headroom, which is the subject of this paper. The objective of this project is to analyze the relationship between the second row’s vehicle headroom with the occupant’s satisfaction under real world driving conditions, based on research, statistical data analysis and dynamic clinics.
Cardoso Santos, AlexGenaro, PieroTerra, RafaelPádua, AntônioZapiello, GabrielRossini, RafaelBenevente, Rodrigo
Reducing weight from components and systems is a major trend in passenger vehicles to boost fuel efficiency and driving range - it's not a strategy typically associated with construction machinery and stationary applications. Liebherr Components contends that such off-highway applications also can benefit from utilizing lighter-weight components and has spent years developing the expertise and production capabilities to add them to its hydraulics portfolio. Liebherr recently revealed “hybrid” hydraulic cylinders - components made of steel but wrapped in carbon-fiber-reinforced plastic (CFRP) - that can be up to 50% lighter than traditional all-steel cylinders. Depending on the application and customer preference, the weight savings can increase operating speeds, allow larger attachments and booms, and raise payloads - or, as in road-going vehicles, reduce CO2 emissions and fuel consumption during operation, the company said.
Gehm, Ryan
Automated-driving and ADAS functionalities continue to influence some of the latest cabin safety and materials trends. Evolving market realities have OEMs and automated-driving system developers adjusting once-aggressive timelines for deploying high-level driving automation. But new materials and safety technology for vehicle interiors continue to be influenced by advancing AV and ADAS functionalities. Regardless of how much driving automation is at play, vehicle cabins are evolving because of the possibilities - and challenges - automation and ADAS present. An array of launching or soon-to-arrive safety features, driver-information technology and materials innovations don't need AV applications as a reason for being, however. Drew Winter, Informa Tech Automotive's principal analyst - Cockpit of the Future, said that some of the feature and safety requirements of electric-vehicle and younger-demographic customers align with the technology directions for AVs and ADAS. New sustainable upholstery choices are a feature many current EV and young buyers desire, for example. Those same types of materials may also better address the durability and serviceability needs of automated shuttles and robotaxis.
Visnic, Bill
Government’s focus on road safety requirements is resulting in faster adoption of stringent automobile safety regulations in India. In addition, due to changing customer preference, automobile companies are also working to provide safer vehicles in the market. Due to the complexity and high cost of the vehicle safety testing, more focus is given to development of CAE simulation technologies to validate the design for meeting regulatory norms, reducing design cycle time and number of physical tests. Safety requirement in vehicle safety regulations is to minimize the impact transfer to the occupants in case of vehicle crash. During vehicle crash condition, there is possibility that driver head may hit the gear shift lever assembly (GSLA) knob as it falls in the hitting area with respect to driver seat reference point (SRP). There is a regulatory requirement for the maximum acceleration level that is to be experienced by the driver during impact to prevent serious head injury. Current practice is to validate the regularity requirement by testing the actual part. In case of non-conformance, design cycle is repeated with countermeasures to achieve the conformity to the standard requirement. To avoid repeat trials, a CAE simulation process is developed for pre-validation of design before performing actual physical test. CAE simulation process is developed by correlating simulation and testing results for two different designs. Impact analysis is carried using RADIOSS software under explicit simulation conditions. Finite element model used in simulation replicates actual assembly and set-up conditions as that of testing. Detailed modelling is done for plastic and rubber components. Impact loads and boundary conditions are derived from the testing standards. Results achieved in simulation are in close correlation with the testing results in terms of trend and peak acceleration level. This paper will present the methodology of virtual validation of GSLA knob head impact test requirements. Developed simulation process can be used for the design optimization studies in design stage itself before physical testing of final design.
Choudhary, Ved PrakashSingh, BhupinderPathak, AmitPratap, Brahm
A PERSPECTIVE ON BATTERY SWAPPING AS A VIABLE ALTERNATIVE TO ACCELERATE EV ADOPTION IN INDIASAE-PP-002897/23/2022
Zero emissions and lower carbon footprint are key motivations for Electrical Vehicle (EV) adoption for mobility globally. India’s socio-economic, demographic, and environmental diversity provides a unique opportunity for adopting EVs. The charging infrastructure is integral to EV adoption since it addresses key consumer concerns. The paper aims to introduce and discuss the concept of battery swapping technology as a supplement to setting up charging infrastructure. Typically, battery costs are almost 50% of the initial vehicle costs; hence, battery swapping provides a viable alternative to encourage consumer adoption while being a fillip to the charging infrastructure. The multi-dimensional benefits of battery swapping systems have been outlined for the stakeholders – Consumers, Energy Operators and Power/Utility companies. Like any other new technology adoption, battery swapping has advantages and challenges. The paper discusses the technology behind battery swapping, the challenges, key societal, technological, economic and policy related factors to accelerate adoption, and how, when done right will significantly boost the charging infrastructure in the country. The operating model of a few prominent battery swapping players and global implementations are discussed to understand and share best practices.
Venkateswaran, VinodGuptha, SreekantaSoman, Amit
SAE TOMORROW TODAY: Making the Future Exciting: Magna Energizes Industry Approach to Tomorrow132224/14/2022
Tom Rucker, President of Magna Powertrain, has big plans for the future. "We can bring sustainable mobility for everything and everyone," says Rucker. These may seem like enormous goals - but so is the potential payoff. Canada-based Magna International is chasing those opportunities for equitable access to sustainable transportation hard, innovating at scale. As the world's third-largest largest auto supplier, the largest independent supplier of transmissions, and a self-proclaimed "64-year-old startup," Magna is poised to lead in an industry undergoing "the most radical transformation in its history." Rucker's enthusiasm is obvious when he talks about the innovative product roadmap that has positioned Magna to continue its market leadership as the world shifts from internal combustion engines to hybrid and electric autonomous vehicles. It's a path designed with maximum flexibility to navigate market trends, consumer preferences, legislative demands, the uncertain pace of EV infrastructure development, and supply chains buffeted by commodity shortages, geopolitical pressures, war, and other forces. With its global scale, longstanding customer and supplier relationships, and entrepreneurial drive, Magna has not only adapted, but thrived in mobility's fast-changing environment. "The auto industry is fun and exciting and future-oriented. The opportunities with electrification and automation are endless," Rucker says. Game on.
Hineman, Marcie
The automotive industry is facing new emission regulations, changing customer preferences and technology disruptions. All have in common, that external aerodynamics plays a crucial role to achieve emission limits, reduce fuel consumption and extend electric driving range. Probably the most challenging components in terms of numerical aerodynamic drag prediction are the wheels. Their contribution to the overall pressure distribution is significant, and the flow topology around the wheels is extremely complicated. Furthermore, deltas between different rim designs can be very small, normally in the range of only a few drag counts. Therefore, highly accurate numerical methods are needed to predict rim rankings and deltas. This paper presents experimental results of four different production rim designs, mounted to a modified production car. An accurate representation of the loaded, deformed tire geometry is used in all calculations for comparable conditions between wind tunnel and CFD. Different simulation approaches are compared and analyzed to measured rim rankings and deltas. A special meshing strategy is introduced to reduce the influence of mesh changes on the flow field to a minimum. A steady state simulation approach in combination with a moving reference frame model is able to capture the delta between the best and worst rim design. The rim position has a non-negligible influence when using this frozen rotor method and needs to be considered. Transient scale resolving simulations with real motion of the rims remove the limitations of steady state. Ranking and deltas are accurately predicted for all four rims by the simulations.
Altmann, PeterHerrmann, StefanHeinle, KonstantinRoss, FrederickMaihöfer, MartinWaeschle, AlexanderJehle-Graf, ErichSchwarz, Volker
The need to develop genuine ceramic composites for PV applications arose to overcome the challenges associated with traditional semi-metallic pads. The main focus is to achieve better performance, low noise, better pad and rotor wear, and low dust compared to semi- metallic pads. In general, brake pads convert kinetic energy to thermal energy through friction, and operating temperature in semi-metallic brake pads is higher due to the presence of steel having high thermal conductivity. Over the last decade, the customer preference has moved over to ceramic pads due to light coloured pad surface, low rotor and pad wear and low dust compared to semi-metallic pads. The traditional steel has been replaced by Aramid, engineered ceramic fibre, potassium titanate (TISMO D), lapinus fibre (RB 250) to impart similar/better performance. The current work investigates the characterisation of genuine ceramic and semi-metallic composites. Three genuine ceramic and one semi-met composite have been designed and evaluated for physical, mechanical and performance properties. All the composites have been tested on brake inertia dynamometer for AK Master (SAE J2522), AK Noise (SAEJ2521) and Wear (SAE J2707B) using a Volkswagen Golf calliper. The type of composite significantly influences friction, pad wear, rotor wear, noise and physical properties. Based on selective testing, it has been concluded that genuine ceramic composites have moderate friction, whereas friction level is higher in the semi-met composite. The pad and rotor wear rate of genuine ceramic composites is significantly lower as compared to semi-met. The noise and vibration properties of genuine ceramic pads are better than semi- met composite. The ceramic pads are also scorched for a better initial bite.
Tomar, BharatAli, SharafatEllis, KeithChoudhary, Yogesh
Items per page:
1 – 50 of 161