Browse Topic: Braking systems

Items (5,427)
The SAE Formula prototypes are developed by students, where in the competition, various aspects of project definitions are evaluated. Among the factors evaluated for scoring is the braking system, in which the present work aims to present the development and design of the braking system of a vehicle, prototype of Formula SAE student competition. As it is a project manufactured mostly by students, where the chassis, suspension system, electrical, transmission and powertrain are developed, it is important to first pass the static and safety tests, where the brakes of the four wheels are tested during deceleration at a certain distance from the track. To enable such approval and also to demonstrate, for the competition judges, the veracity of the system’s sizing, all the parameters and assumptions of the choice of the vehicle’s braking system are presented, thus ensuring their reliability, efficiency and safety. Using drawing and simulation software such as SolidWorks and Excel for
Gomes, Lucas OlenskiGrandinetti, Francisco JoséMartins, Marcelo SampaioSouza Soares, Alvaro ManoelReis de Faria Neto, AntônioCastro, Thais SantosAlmeida, Luís Fernando
Electric vehicles represent a shift towards sustainability in the automotive industry, with the Brake-by-Wire (BBW) system as an innovation to enhance safety, and performance. This study proposes an electromagnetic BBW system for Formula SAE vehicles, optimizing an electromagnet with a genetic algorithm as the actuator. Through a selection process from a million individuals, the system was modeled. Integrated with electric motors using CarMaker® software, the optimized electromagnet surpassed the minimum required force of 228.08 N without reaching its nominal current of 12.5 A, achieving a force of 231.1 N for 150 W power, indicating an energy efficiency of 0.706 N/Watt. The system also exhibited a response time of 17.92ms for an 80 bar increase, 1.52 times better than compared systems. Simulation under varying braking intensities demonstrated dynamic behavior, with settling times for slow, moderate, and sharp braking at 193 ms, 62 ms, and 21 ms, respectively. Efficiency during
Salgado, Vinícius Batista AlvesGomes, Deilton GonçalvesAndrade Lima, Cláudio
A serious problem of public healthcare around the world is the number of road vehicle accidents, every year almost 1,3 million people die and approximately 20 to 50 million people suffer a non-fatal accident because of a road vehicle accident [1]. As a result of that, in 2021 the World Health Organization stated the “The Second Decade of Action for Road Safety”, which the goal is to prevent at least 50% of deaths and injuries due traffic by 2030. To achieve this goal, the automobile companies have invested in technology and products that can enhance vehicle safety. Despite exist some control systems able to reduce roll, and consequently the roll over, such as active suspension, semi-active suspension, and stability control systems, none of them have as main purpose reduce the number of rollovers. The following study aims to examine the effects of an active anti roll bar, to improve the vehicle dynamics during corners and reduce the risk of a rollover by reducing the roll of the sprung
Gomes, Pedro CarvalhoTeixeira, Evandro Leonardo SilvaMorais, Marcus Vinicius GirãoFortaleza, Eugenio Liborio FeitoraSantos Gioria, Gustavo
Single lane changing is one of the typical scenarios in vehicle driving. Planning an appropriate lane change trajectory is crucial in autonomous and semi-autonomous vehicle research. Existing polynomial trajectory planning mostly uses cubic or quintic polynomials, neglecting the lateral jerk constraints during lane changes. This study uses seventh-degree polynomials for lane change trajectory planning by considering the vehicle lateral jerk constraints. Simulation results show that the utilization of the seventh-degree method results in a 41% reduction in jerk compared to the fifth-degree polynomial. Furthermore, this study also proposes lane change trajectory schemes that can cater to different driving styles (e.g., safety, efficiency, comfort, and balanced performance). Depending on the driving style, the planned lane change trajectory ensures that the vehicle achieves optimal performance in one or more aspects during the lane change process. For example, with the trajectory that
Lai, FeiHuang, Chaoqun
With the technology of electronic chassis control systems of automobile is widely used, the functional interaction between brake system and the other electronic systems may lead to brake boost degradation. Therefore, it is necessary to find out brake boost degradation events in the quite large number of driving scenarios. To solve the difficulty of thoroughly and quickly searching for brake boost degradation conditions in the large number of driving scenarios, based on Mechatronic-Hardware-In-the-Loop (M-HIL) technology, this paper constructs an electrical chassis system M-HIL bench to verify the function and performance of the electronic brake control system under actual chassis system conditions. To search and locate the brake boost degradation conditions rapidly and enhance the searching efficiency of levels boundary of affecting factors for brake boost degradation, firstly, based on pair-wise coverage combinatorial testing, brake boost degradation occurrence rate is estimated and
Guo, XiaotongLi, LunChen, ZhichengZhang, LiliangYan, LupingWang, WeiZh, Bing
The traditional braking system has been unable to meet the redundant safety requirements of the intelligent vehicle for the braking system. At the same time, under the change of electrification and intelligence, the braking system needs to have the functions of braking boost, braking energy recovery, braking redundancy and so on. Therefore, it is necessary to study the redundant braking boost control of the integrated electro-hydraulic braking system. Based on the brake boost failure problem of the integrated electro-hydraulic brake system, this paper proposes a redundant brake boost control strategy based on the Integrated Brake Control system plus the Redundant Brake Unit configuration, which mainly includes fault diagnosis of Integrated Brake Control brake boost failure, recognition of driver braking intention based on pedal force, pressure control strategy of Integrated Brake Control brake boost and pressure control strategy of Redundant Brake Unit brake boost. The designed control
Dexing, LaoLuping, YanQinghai, SuiLong, CaoShang, GaoZhigang, ChenMingxing, RenZhicheng, Chen
This study investigates into the mechanical performance of load vehicle brake liners that have been enhanced with nanomaterials, employing Finite Element Analysis (FEA). The analysis involves a detailed investigation of structural, thermal, and wears characteristics to evaluate the overall performance of the brake liners. This research aimed to reduce the stress and pressure exerted on vehicle brakes during braking by conducting a comprehensive stress analysis of the braking system. Finite Element Analysis serves as a powerful tool for simulating and assessing the behavior of complex structures under varying conditions. In this research, the study employs FEA techniques to model and analyze the load vehicle brake liners, considering the incorporation of nanomaterial’s, with a special emphasis on materials like Al2O3.The aim is to gain a profound understanding of how these nanomaterial’s influence and improve the mechanical aspects of the brake liners
Kumar, N. MathanThillikkani, S.Kannan, S.Soundararajan, S.Bharti, Kundan
This SAE standard specifies a method for testing and measuring a normalized elastic constant of brake pad assemblies using ultrasound. This document applies to disc brake pad assemblies and its coupons or segments used in road vehicles
Brake Linings Standards Committee
Heavy-duty vehicles, particularly those towing higher weights, require a continuous/secondary braking system. While conventional vehicles employ Retarder or Engine brake systems, electric vehicles utilize recuperation for continuous braking. In a state where HV Battery is at 100% of SOC, recuperated energy from vehicle operation is passed on to HPR and it converts electrical energy into waste heat energy. This study focuses on identification of routes which are critical for High Power Brake Resistors (HPRs), by analyzing the elevation data of existing charging stations, the route’s slope distribution, and the vehicle’s battery SOC. This research ultimately suggests a method to identify HPR critical vehicle operational routes which can be useful for energy efficient route planning algorithms, leading to significant cost savings for customers and contributing to environmental sustainability
Thakur, ShivamSalunke, OmkarAmbuskar, MandarPandey, Lokesh
Brake disc temperature is a critical factor influencing the performance and wear characteristics of braking systems in automobiles. Hence it is very important to optimize the correlation of brake disc temperature prediction with test. In this study critical parameters of Brake Disc temperature evaluation are identified, and algorithm is used to optimize the critical parameters to achieve the correlation of prediction with experiment data. Through a series of controlled experiments and simulations, disc temperatures are monitored under different braking conditions and simultaneously input parameters for prediction are optimized to achieve the correlation. Statistical methods were applied to evaluate the observed correlations and to model the predictive behavior of brake disc temperatures. Finally, A front-loading tool is developed to optimize the brake disc keeping target thermal capacity via algorithm. The findings of this study are expected to contribute to the enhancement of brake
Negi, Ayush SinghKochhar, Raman
Hydro-pneumatic suspension is widely used because of its desirable nonlinear stiffness and damping characteristics. However, the presence of parameter uncertainties and high nonlinearities in the system, lead to unsatisfactory control performance of the traditional controller in practical applications. In response to this challenge, this paper proposes a novel stability control method for active hydro-pneumatic suspension (AHPS). Firstly, a nonlinear mathematical model of the hydro-pneumatic suspension, considering the seal friction, is established based on the hydraulic principle and the knowledge of Fluid dynamics. On the basis of the established hydro-pneumatic suspension nonlinear model, a vehicle dynamics model is established. Secondly, an active disturbance rejection sliding mode controller (ADRSMC) is designed for the vertical, roll, and pitch motions of the sprung mass. The lumped disturbance caused by the model nonlinearities and uncertainties is estimated by the extended
Niu, ChangshengLiu, XiaoangJia, XingGong, BoXu, Bo
The SAE J2923 procedure is a recommended practice that applies to on-road vehicles with a GVWR below 4540 kg equipped with disc brakes
Brake Dynamometer Standards Committee
Komatsu introduced its first battery-electric load-haul-dump (LHD) machine, the WX04B, at the MINExpo tradeshow in September. The WX04B is designed specifically for narrow vein mines in underground hard rock mining operations. Komatsu is pairing the electric LHD with its new OEM-agnostic 150-kW battery charger that was also revealed in Las Vegas. The 4-tonne WX04B LHD features what Komatsu claims is best-in-class energy density, offering up to four hours of runtime on a single charge. The Li-ion NMC (nickel-manganese-cobalt) battery from Proterra has a capacity of 165 kWh and nominal voltage of 660 V. Fewer charge cycles are needed compared to competitors, the company claims, which helps to maximize operational efficiency and minimize downtime. Proterra and Komatsu began their collaboration on the LHD's H Series battery system in 2021, long before Komatsu's acquisition of American Battery Solutions (ABS) in December 2023
Gehm, Ryan
This SAE Recommended Practice provides instructions and test procedures for measuring air consumption of air braked vehicles equipped with Antilock Brake Systems (ABS) used on highways
Truck and Bus Brake Systems Committee
This recommended practice shall apply to all on-highway trucks and truck-tractors equipped with air brake systems and having a GVW rating of 26 000 lb or more
Truck and Bus Human Factors Committee
ABSTRACT In this paper, a conceptually new research direction of the tire slippage analysis is provided as a new technological paradigm for agile tire slippage control. Specifically, the friction coefficient-slippage dynamics is analyzed and its characteristic parameters are introduced. Next, the nonlinear relation between the wheel torque and the tire instantaneous rolling radius incorporating the longitudinal elasticity factor is analyzed. The relation is shown to be related to the tire slippage. Further, its importance is clarified by deriving its dynamics and specifically, the instruction is given how it can be utilized to control slippage. Finally, the indices are introduced to assess the mobility and agility of the wheel in order to achieve optimal response to severe terrain conditions. The indices comprise of the introduced friction coefficient-slippage characteristic parameters. Citation: M. Ghasemi, V. Vantsevich, D. Gorsich, J. Goryca, A. Singh, L. Moradi, “Physics Based
Ghasemi, MasoodVantsevich, VladimirGorsich, DavidGoryca, JillSingh, AmandeepMoradi, Lee
ABSTRACT High performance fiber reinforced ceramic rotors have the potential to greatly improve metrics in heavy vehicles such as braking distance, acceleration time, maximum speed, fuel consumption, improved handling, and increased vehicle maximum loads. Three types of carbon ceramic composite brake rotor materials were created using polymer infiltration pyrolysis (PIP) for carbon fiber reinforced silicon oxicarbide, reactive melt infiltration (RMI) for carbon fiber reinforced silicon carbide, and electric field assisted sintering (EFAS) for carbon fiber reinforced silicon carbide-zirconium diboride to investigate the manufacturing of 396mm diameter heavy vehicle brake rotors. The microstructure of parts created by each manufacturing method were discussed and contrasted. The EFAS manufactured rotor created the highest quality part due to extremely fast processing times, uniform material microstructure, and fusing of adjacent fibers in the carbon fiber network. Thermal conductivity was
Rufner, JorgenLeonard, CliffordNutt, StevenNguyen, Kevin
ABSTRACT Teleoperated ground vehicles are an integral part of the U.S. Army and Marine Corps long range vision and a key transition technology for fully autonomous vehicles. However, the combination of marginally-stable vehicle dynamics and limited perception are a key challenge facing teleoperation of such platforms at higher speeds. New technologies for enhancing operator perception and automatically detecting and mitigating rollover risk are needed to realize sufficient safety and performance in these applications. This paper presents three rollover mitigation concepts for high speed teleoperation of heavy tactical vehicles, including model-predictive warning, negative obstacle avoidance, and reactive brake controls. A modeling and simulation approach was used to evaluate these concepts within the Autonomous Navigation Virtual Environment Laboratory (ANVEL). Vehicle models for both the M1078 cargo truck and RG-31 MRAP were used throughout concept evaluation over terrain ranging from
Lo, Jia-HsuanEye, SeanRohde, Steve M.Rohde, Mitchell M.
ABSTRACT When building simulation models of military vehicles for mobility analysis over deformable terrain, the powertrain details are often ignored. This is of interest for electric and hybrid-electric vehicles where the maximum torque is produced at low speeds. It is easy to end up with the drive wheels spinning and reducing traction and eventually the vehicle digging itself down in the soil. This paper reveals improvements to mobility results using Traction Control Systems for both wheeled and tracked vehicles. Simulations are performed on hard ground and two types of deformable soil, Lethe sand and snow. For each soft soil, simulations have been performed with a simple terramechanics model (ST) based on Bekker-Wong models and complex terramechanics (CT) using the EDEM discrete element soil model which Pratt & Miller Engineering (PME) has been instrumental in developing. To model the traction control system a PD controller is used that tries to limit the slip velocity at low speed
Slattengren, Jesper
ABSTRACT Future wheeled and tracked military vehicles will be equipped with multiple active chassis control systems, as systems currently in widespread use on passenger and commercial vehicles such as brake-based electronic stability control are implemented on military vehicles. It is essential that these systems work in an integrated fashion to avoid negative interactions between systems. The approach currently used to achieve integrated control in the passenger and commercial vehicle segments requires extensive tuning and development of the individual systems through cooperative efforts of the vehicle and active chassis system manufacturers, an approach that would generally not be feasible in the military vehicle segment. This paper presents a simple approach for achieving integrated control of multiple active chassis systems that is tailored to the unique commercial and developmental challenges faced by military vehicles
Schmitt, PeterMakowski, MichaelSeifeldin, Ra’ed
ABSTRACT Electronic Stability Control (ESC) is a wheeled vehicle safety system through which active yaw and roll control are realized. ESC is quickly making its way onto tactical wheeled vehicles (TWV) and a source to independently analyze the performance of such systems is becoming increasingly necessary. This paper outlines the efforts of the Army Materiel Systems Analysis Activity (AMSAA) and the Army Research Laboratory (ARL) in the development of a modeling tool capable of replicating typical ESC control systems and algorithms. Created within the MATLAB®/Simulink® environment, the fully-adaptable and reconfigurable tool features corrective yaw control via differential braking and throttle management, along with a detailed braking sub-model capable of capturing brake actuation dynamics. A multi-degree of freedom TruckSim® vehicle model is utilized in conjunction with the tool to accurately model the complexity state and replicate the onboard sensor signals typically available to an
Mazza, MarcusRhoads, MatthewSong, PeilinWay, ChristopherBrown, RossReiter, Mark
ABSTRACT This paper provides detail of the system architecture and systems engineering process utilized by AM General to develop a new stability control system that satisfies all military and federal safety requirements for wheeled, light tactical vehicles
Tackett, WendellClark, Mark
ABSTRACT The series Hybrid-Electric Drive (HED) architecture brings a significant range of potential benefits to military ground platforms. Electric-drive wheeled vehicles can feature electric traction motors in a conventional driveline, but also offer potential for motor incorporation into the axle or the wheel hub. The implementation of in-wheel hub drives presents challenges both in their design and to the overall vehicle system. However, by overcoming these challenges, the vehicle designer is rewarded with greatly increased freedom in vehicle hull and suspension design and numerous other benefits arising from the elimination of much of the mechanical driveline and the provision of individual wheel control. Many hub drive development programs of the previous two decades that have produced demonstrator vehicles have been typified by a large wheel rim size in order to accommodate a traction motor of sufficient power to achieve both peak output torque requirements and peak rotational
Mackey, J.Goldsack, S.Dick, S.
ABSTRACT A new integrated testing system for the validation of stochastic vehicle-snow interaction models is presented in this paper. The testing system consists of an instrumented test vehicle, vehicle-mounted laser profilometer and a snow micropenetrometer. The test vehicle is equipped on each tire with a set of 6-axis wheel transducers, and a GPS-based data logger tracks vehicle motion. Data is also simultaneously acquired from the sensors from the test vehicle’s Electronic Stability Program. The test vehicle provides measurements that include three forces and moments at each wheel center, vehicle body slip angle, speed, acceleration, yaw rate, roll, and pitch. The profilometer has a 3-D scanning laser and an Inertial Measurement Unit to compensate for vehicle motion. Depth of snow cover, profile of snow surface and wheel sinkage can be obtained from the profilometer. The snow micropenetrometer measures the strength of the snow cover before and after vehicle traversal. Preliminary
Lee, Jonah H.Johnson, Thomas H.Huang, DaisyMeurer, StephenReid, Alexander A.Meldrum, Bill R.
ABSTRACT The Army has identified an operational need for a Robotic Convoy capability for its tactical vehicle fleets. The Department of Defense (DoD), with a fleet of over several hundred thousand tactical vehicles, must identify an approach with supporting technology and supply base to procure and support a Robotic Convoy solution at the lowest possible cost. While cost is a key driver, the selected system approach must be proven and robust to ensure the safety of our soldiers and the supply chain. An effective approach is to integrate and adapt the advanced automotive technologies, components and suppliers currently delivering advanced safety technologies into the automotive market. These advanced automotive technologies merged with DoD robotics enhancements in tactical behaviors, autonomous driving, command & control and unmanned systems collaboration will advance the operational utility of robotic convoy application in manned and unmanned modes. Figure 1 Military Application The
Coplen, Christina E.Lane, Gerald R.
ABSTRACT Consumer demand and regulatory pressure have forced automakers to develop features designed to increase passenger car safety regardless of road surface or weather condition. In response, the intelligent tire, proposed in the APOLLO report, is introduced and the parameters useful for traction control system development are identified. Traction control system models are introduced and discussed. A simple vehicle model based on the quarter-car is presented, incorporating a traction control system and tire friction model. This model utilizes the LuGre friction model to relate tractive force to slip ratio and road surface friction level. A sliding-mode control strategy is chosen to model traction control behavior. Three case studies are conducted on two simulated road surfaces to show the interaction between estimated friction level in the sliding-mode control strategy and the tire friction model. To simulate the intelligent tire, where the road surface friction level is directly
Binns, RobertTaheri, SaiedFerris, John B.
ABSTRACT Military vehicles in the field are often required to perform severe emergency maneuvers to avoid obstacles and/or escape enemy fire. This paper proposes a combined direct yaw control (DYC) and emergency roll control (ERC) system to mitigate rollover in the studied military vehicle. The DYC uses a differential braking strategy to stabilize the vehicle yaw moment and is intended to reduce the risk of untripped rollovers and also help prevent the vehicle from skidding out, thus allowing the driver to maintain control of the vehicle. The ERC uses actuators located near the vehicle suspension to apply an upward force to the vehicle body to counter the roll angle. An off-road tire model was used with the overall vehicle model in commercially available vehicle simulation software to simulate emergency maneuvers on various driving surfaces. Simulation results show that the proposed control strategy helps prevent both tripped and untripped rollovers on various driving surfaces
Hopkins, BradTaheri, SaiedAhmadian, MehdiReid, Alexander
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, AshokMasrur, AbulKhalil, Gus
ABSTRACT Since the 1980s, the US Army has been successfully utilizing silicone brake fluid (SBF) to protect military ground vehicle brake systems from corrosion in a variety of environments. Currently, the US Army is focusing its ground vehicle brake system efforts on safety by executing a hardware technology upgrade to anti-lock braking systems (ABS). SBF has been purported by many ABS manufacturers to be incompatible with ABS; however, to date no literature exist to prove these claims. Therefore, the work therein investigated these claims by testing SBF versus traditional glycol-based brake fluid in a commercial ABS utilizing a pump and dump cycle approach to simulate ABS actuation. As expected, failure of SBF was observed at 20,000 cycles, while no failure was observed for the traditional fluid. The failure of SBF was investigated and identified to be related to the lower lubricity of SBF in relation to the traditional fluid, as well as SBF incompatibility with internal ABS
Schroeder, ZackerySebastian, TaliaYost, DouglasJeyashekar, NigilBramer, JillWatson, Daniel
ABSTRACT This paper discusses the semi-active suspension system developed by A.M. General to provide mobility and maneuverability for tactical, wheeled vehicles
Tackett, WendellLovell, JeffreyBrown, Chris
With the rapid development of electric vehicles, the need for improved reliability and safety performance of electric vehicle braking systems has become paramount. In response to this demand, a novel direct-drive brake-by-wire actuator based on linear motors was designed to address these challenges. This article presents the structure and principles of the proposed braking actuator. Leveraging the traditional electromechanical brake systems as a foundation, the prototype was modified and fabricated. Additionally, the control and drive system for the braking actuator was established using the TMS320F28335 digital signal processor. Moreover, the current-position dual closed-loop control algorithm was devised to regulate the braking force accurately. Experimental results demonstrate that the direct-drive brake-by-wire actuator exhibits rapid responsiveness and precise braking force modulation, showcasing promising prospects in the field of electric vehicle braking
He, HaitaoGong, XiaoxiangDeng, ZhenghuaLi, TianleWang, XunZhang, HongXu, Rong
Electromechanical brakes (EMB) are currently coming into focus in the automotive industry. This trend was confirmed in 2022, when a first automotive supplier [1] announced the series production of EMB systems. One major driver is safety, especially if EMB systems are implemented with smart actuators that install redundant electronic control units (ECU) and distributed software [1]. Earlier, the authors have addressed safety mechanisms in EMB actuators [2]. In this article the authors extend their investigation to address safety mechanisms in future EMB central control systems (CCS). Impact of different brake system topologies (X-, H-, centralized) vis-à-vis potential safety mechanisms within communication buses and ECUs is analyzed
Schrade, SimonRöhler, AndreasNowak, XiVerhagen, ArminSchramm, Dieter
Leak Before Break (LBB) is now widely applied in pressure vessels and other pressurized components to detect the failure by unstable crack initiation and propagation. This concept is also applied in pneumatic brake system components to validate the structural rigidity of the devices. Pneumatic brake system component plays a vital role in the commercial vehicle platform. It consists of four major systems such as charging systems, actuating systems, control systems and actuators. Charging System includes compressor, reservoir, air dryer, and system protection valves. Compressor acts as an energy source for pneumatic air brake systems, reservoir is used to store the compressed air generated by the compressor, and system protection valves are used to divide and distribute the air flow to the brake system. Air dryers are used to absorb moisture, oil particles and tiny foreign contaminants, regulate the system pressure, and blow off the excess pressure from the system. It contains a
Govindarasu, AnbarasuT, SukumarSubramanian, Vivek
Most of the heavy commercial vehicles are installed with Pneumatic brake system where the medium is a pressurized pneumatic air generated with the reciprocating air compressor. Heating is an undesirable effect of the compression process during loading cycles as reciprocating air compressors are concerned. Therefore it is necessary to reduce the delivery air temperature of compressor for safer operation of downstream products. The present investigation deals with the measurement of the delivery air temperature of a typical 318 cc water cooled compressor. A through steady state conjugate heat transfer analysis is conducted for the given speed and with the specification cooling water flow rate to predict the delivery air temperature. Pressure drop across the cooling water flow path has been measured and optimum flow rate is arrived to meet the design requirement. The results of characteristic analysis and comparative research show that the cooling system can obviously reduce the cylinder
N, PrabhakarV A, Sahaya IrudayarajRaj, AmalT, Sukumar
Automatic emergency braking (AEB) systems play a crucial role in enhancing vehicular safety. Current research predominantly focuses on the longitudinal dynamics of vehicles, utilizing various control algorithms to improve braking effectiveness. However, there has been limited exploration into utilizing wheel deflection as a method to further enhance emergency braking performance. This study aims to contribute by proposing an advanced enhancement of the AEB system through coordinated wheel deflection strategies. In an emergency situation, when the speed of AEB-equipped vehicle drops to the set threshold due to wheel braking, the innovative control system will activate. The vehicle’s coaxial wheels will then execute a counter-deflection maneuver to maximize friction between the tires and the road surface. As a result, this approach reduces braking distance, thereby enhancing vehicle safety. The effectiveness of the proposed control algorithm is validated through combined simulation using
Lai, FeiXiao, HaoHuang, Chaoqun
To enhance vehicle dynamic stability during driving, we developed a three-dimensional phase space model that incorporates the sideslip angle of center of mass, yaw rate, and lateral load transfer rate. This model enabled real-time evaluation and active control of vehicle stability. First, longitudinal and lateral controllers were implemented to ensure precise vehicle trajectory. Second, a hierarchical control strategy was designed to actively manage the desired sideslip angle, yaw rate, and roll angle based on the vehicle’s destabilizing conditions, thereby maintaining the vehicle within a stable state space. We simulated and tested the stability analysis methods and integrated control strategies for both cars and trucks under DLC (double lane change) and CDC (circular driving condition) scenarios using joint simulations with CarSim/TruckSim and Simulink. The proposed integrated stability control strategy, which combined MPC-based trajectory tracking with direct yaw moment control and
Lai, FeiXiao, HaoHuang, Chaoqun
In order to reduce the pumping loss of low loads and maximize the lean combustion advantage of hydrogen, the paper proposes a load control strategy based on hydrogen mass, called quality control, for improving thermal efficiency and emissions at low loads. The advantages of quality control and the effect of VVT on the combustion performance of hydrogen internal combustion engines under low loads were discussed. The results show that when the relative air–fuel ratio (λ) increases to more than 2.5, the NOx emissions are reduced to less than 3.5 g/kW · h at the brake mean effective pressure (BMEP) below 8 bar, especially when the BMEP is less than 5 bar, the NOx is within 0.2 g/kW · h. Compared to quantity control based on air mass, the quality control strategy based on hydrogen mass achieves over a 2.0% reduction in pumping loss at BMEP levels lower than 4.4 bar. Furthermore, it enhances thermal efficiency by up to 5% at low loads, while maintaining NOx emissions within 0.2 g/kW · h at
Li, YongChen, HongFu, ZhenDu, JiakunWu, Weilong
To address the issues of functional conflicts in execution subsystems and the deterioration of control performance due to model parameter uncertainties in the motion control of distributed vehicle by wire, this article proposes an integrated control strategy considering parameter robustness. This strategy aims to compensate for model mismatch, resolve functional conflicts, and achieve motion coordination. Based on the over-actuation characteristics of distributed vehicle by wire, this article constructs the dynamic model and utilizes the tire cornering properties along with phase portraits to delineate the working regions of the execution subsystems. To deal with model parameter uncertainties and mismatch, tube-based model predictive control (tube-based MPC) is applied to the control strategy design, which compensates for model deviations through state feedback and constructs a robust positively invariant set (RPI) to constrain the system state. Correspondingly, the weights of control
Chen, GuoyingBi, ChenxiaoZhao, XuanmingYang, LiunanTang, ZhuoYu, Huili
The braking system stands as a vital component within a vehicle; its malfunction has the potential to precipitate catastrophic or severe accidents. There are two primary backup strategies: one involves hardware redundancy, and the other is the optimization of software strategies in conjunction with other systems. Redundancy among various actuators of the second strategy not only maximizes the vehicle’s inherent capabilities but also results in cost savings. In this article, a multilevel backup strategy that integrates electro-hydraulic braking, driving systems, and electronic parking brake systems is explored. Utilizing a self-developed braking safety control system, a proposal is made for the electronic parking brake to participate in service braking. Additionally, two functional modules, pre-clamping and deceleration following, have been meticulously designed to tackle the challenges of response delay and insufficient control precision that are commonly associated with electronic
Tian, BoshiLi, LiangLiao, YinshengLv, HaijunWang, XiangyuHu, ZhimingSun, YueQu, Wenying
Electromechanically actuated drum brakes are one interesting option for the realization of brake-by-wire systems for future electric vehicles. A key characteristic for the design and control of electromechanical brake actuators is the actuation point stiffness, as this quantity relates the actuation force to the required actuator position. The various known approaches for the control of electromechanical brakes, which primarily focus on disc foundation brakes, typically rely on the stiffness curve at least to some extent. A transfer of these approaches to drum brakes is not straightforward, because the actuation point stiffness for drum brakes is much more complex compared to disc brakes. In particular, a strong hysteretic behavior is observed for the standing drum and a considerable change of the stiffness and hysteresis can be observed for the rotating drum. Although drum brakes have been used for decades these effects have not been thoroughly discussed in literature, yet. Hence
Peter, SimonJanhsen, MichaelStümke, DanielGörges, Daniel
The essential aspect of an automobile is its braking system. Brakes absorb the kinetic energy of the rotating parts, i.e., wheels, and dissipate this energy into the surroundings in the form of heat. This entire process is quite complex, and the brake disc is subjected to extreme thermal and structural stresses along with deformation, which might damage the disc. This paper presents a structural and thermal analysis of an Audi Q3 brake disc using an ANSYS 2021-R1. The present brake disc is designed using SOLIDWORKS software. Composite materials are added in the ansys material library by adding their respective characteristics. The thermal analysis mainly focused on temperature variation and directional heat flux. The structural study was conducted to understand the stresses developed during braking and the deformations observed. Along with a comprehensive structural and thermal analysis, this work has also estimated the life of the brake disc, the factor of safety, and the real-time
Bahulekar, AtharvShiralkar, ShaunakJomde, AmitShamkuwar, SonalPatane, PrashantShinde, TarangDandin, Shahbaz
Many performance sport passenger vehicles use drilled or grooved cast iron brake rotors for a better braking performance or a cosmetic reason. Such brake rotors would unfortunately cause more brake dust emission, appearing with dirty wheel rims. To better understand the effects of such brake rotors on particle emission, a pin-on-disc tribometer with two particle emission measurement devices was used to monitor and collect the emitted airborne particles. The first device was an aerodynamic particle sizer, which is capable of measuring particles ranging from 0.5 to 20 μm. The second device was a condensation particle counter, which measures and collects particles from 4 nm to 3 μm. The testing samples were scaled-down brake discs (100 mm in diameter) against low-metallic brake pads. Two machined surface conditions (plain and grooved) with uncoated or ceramic-coated friction surfaces were selected for the investigation. The results showed that the grooved friction surface led to a higher
Cai, RanNie, XueyuanLyu, YezheWahlström, Jens
The assessment of brake friction materials extends beyond squeal noise and thermal roughness testing as it play crucial role in other brake noise phenomena such as creep groan and dynamic grunt. These low frequency noise types are significant as they directly affect passengers comfort levels. Creep groan noise defined as audible stick-slip noise at low vehicle speed during partial brake application, typically encountered in dense traffic conditions. Dynamic grunt is another form of stick-slip noise observed during high-speed braking and it is noticeable just prior to vehicle’s complete stop. This noise is indicative of frictional interaction between the brake pad and disc under deceleration scenario. Comparative analysis of two distinct brake friction materials was conducted utilizing both NVH dynamometer and real-world vehicle testing. The NVH dynamometer procedure was designed to evaluate the creep groan and dynamic grunt phenomena under controlled environmental conditions. For the
Barot, AnkitWang, Weicherng
Brake squeal is a phenomenon caused by various factors such as stiffness of brake components, mode coupling, friction coefficient, friction force variation, pressure, temperature and humidity. FEA simulation is effective at predicting and investigating the cause of brake squeal, and is widely used. However, in many FEA simulations, models of brake lining are mostly a brand-new shaper, so that the change of pressure distribution or pad shape, which can occur due to the lining wear, are not taken account. In this research, brake squeal analysis was conducted with consideration of lining wear, applying Fortran codes for Abaqus user subroutine. The brake assembly model for the analysis is created by using a 3D scanner and has a close shape to the real one. The wear patterns calculated by the analysis are similar to those of brake pads after a noise test. The complex eigenvalue analysis shows two unstable modes at the frequency of squeal occurred in the noise test. One is out-of-plane
Ikegami, TokunosukeMillsap, TomYamaguchi, Yoshiyuki
Niobium (Nb) alloyed Grey cast iron in combination with Ferritic Nitrocarburize (FNC) case hardening heat treatment is proposed to improve wear resistance and reduce brake dust generation of brake rotors. Standard Eutectic and Hypereutectic Grey irons alloyed with Niobium were evaluated in comparison to baseline unalloyed compositions. Brake speed snub sensitivity tribological testing was performed on a matrix including Niobium alloyed, Unalloyed, FNC, Non FNC, Non-Asbestos Organic (NAO) friction and Low metallic (Low Met) friction materials. Full size brake rotors were evaluated by Block Wear and Corrosion Cleanability. Improved wear, corrosion resistance and reduced brake dust debris were demonstrated by the Niobium alloyed FNC brake rotor combinations. Corrosion is an important consideration when evaluating brake performance. Combining cyclic corrosion and brake rotor testing provides the best comparison with field exposure
Holly, Mike
Items per page:
1 – 50 of 5427