Development of an Imperceptible Brake Failure Control Technology and Real Vehicle Application

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Authors Abstract
Content
With the advancement of control technology in the automotive field, there is a possibility of cross-system redundant control between various actuators. As for the braking system, current brake-by-wire system often uses mechanical backup braking methods to give the vehicle a certain braking capacity after failure. However, in the mechanical backup braking mode, the brake master cylinder is connected to the supporting wheel cylinder, and the brake assist is lost, which leads to an increase in brake pressure and makes it difficult for the driver to step on the brake pedal. Meanwhile, due to the limitation of the brake master cylinder stroke, the maximum braking deceleration of the vehicle is only 3 m/s2 after the driver fully presses the brake pedal. The above two defects greatly affect the safety of the vehicle during backup braking. To solve the above problems, this article takes electric vehicles as the research object, designs a new type of hydraulic circuit for the braking system, and develops a backup braking method that integrates the drive motor and electronic parking system. This article builds a vehicle simulation model and selects real vehicles for actual testing. The results showed that in backup braking mode, the driver obtained the braking sensation during normal braking, and the maximum braking deceleration of the vehicle reached 10 m/s2. Overall, the backup braking method designed in this article effectively solves the drawbacks of the current brake-by-wire system and improves the safety of vehicles during backup braking.
Meta TagsDetails
DOI
https://doi.org/10.4271/10-09-02-0015
Pages
14
Citation
Tian, B., Li, L., Liao, Y., Lv, H. et al., "Development of an Imperceptible Brake Failure Control Technology and Real Vehicle Application," SAE Int. J. Veh. Dyn., Stab., and NVH 9(2), 2025, https://doi.org/10.4271/10-09-02-0015.
Additional Details
Publisher
Published
Apr 26
Product Code
10-09-02-0015
Content Type
Journal Article
Language
English