Browse Topic: Vehicle dynamics

Items (10,241)
Ground vehicle autonomy increasingly depends on human-on-the-loop (HOTL) supervision, yet supervisors are often overloaded by visual interfaces that can obscure emerging risks. This paper presents an AI-driven predictive sonification architecture that converts short-horizon forecasts of platoon behavior into structured auditory cues for supervisory monitoring. A forecasting engine predicts future vehicle interaction states and evaluates predicted and active violations to generate a composite risk indicator. When risk exceeds defined thresholds, a sonification module conveys risk magnitude and trajectory through changes in pitch, loudness, modulation, and spatial panning. The paper describes the system architecture, sonification design, operational use cases, and a planned human-subject evaluation. The proposed framework is intended to improve early awareness of emerging instability and support more timely supervisory intervention.
Plotzke, Zachary R., Mohammadi, Alireza, Cheung, Calvin M.
A numerical study on the influence of annular gap variation in correctly expanded sonic coaxial jets, focusing on its effect on mixing characteristics and jet symmetry, is presented in this paper. The computational simulations were conducted using a three-dimensional steady-state compressible Reynolds-Averaged Navier–Stokes (RANS) framework with the Spalart–Allmaras (SA) turbulence model. Both symmetric (uniform gap) and asymmetric (nonuniform gap) configurations were simulated. Eccentricity was introduced by offsetting the secondary nozzle by 2 mm downward from the center of the primary nozzle. In symmetric configurations with uniform annular gaps, the jet exhibited balanced shear-layer development, uniform entrainment, and symmetric Mach decay characteristics. However, the asymmetric annular gap configuration exhibited approximately 25–30% earlier potential core breakdown, 30–35% greater radial jet spreading, and nearly 6–10% faster centerline velocity decay compared with the symmetric configuration. The streamline analysis revealed enhanced entrainment, localized recirculation regions, asymmetric vortex generation, and accelerated momentum diffusion caused by unequal shear-layer interaction. These results demonstrate that annular gap asymmetry can serve as an effective passive flow control strategy for enhancing jet mixing and directional momentum redistribution. Such configurations may be useful in practical applications including exhaust gas dilution, fuel–air mixing enhancement in combustors, thrust vectoring, and jet-noise suppression systems.
Chandra Bose, Gurusamy, Sudalaimuthu, Ganesan
Commercial vehicle fleets frequently operate with tractors that connect to different trailers and dollies, resulting in combinations with varying brake pad wear across wheel ends. Traditional brake-force distribution strategies do not consider these pad-life differences, which can lead to uneven brake utilization, irregular maintenance intervals, and increased total cost of ownership (TCO) in mixed-trailer operations [7, 9]. While modern electronically controlled braking systems (EBS) already incorporate pad wear based braking for the tractor itself [5], these capabilities do not extend across the entire vehicle combination because trailer-side communication is typically limited to standardized CAN protocols such as ISO 11992 and J1939 [1, 2, 3]. As braking systems become more software defined and rely heavily on distributed electronic communication, ensuring the authenticity and integrity of trailer originated brake information becomes essential for both functional safety and cybersecurity [6]. In the proposed architecture, trailers and dollies communicate brake related data to the tractor over the ISO 11992 Tractor-Trailer CAN (TT-CAN) network [1, 2], allowing the tractor Brake Control ECU to securely validate the source of the information and register each towed unit for health aware braking. Once authenticated pad life data is available, the tractor constructs a combination level brake health map covering every wheel end in the configuration. During normal braking, a supervisory allocator computes wheel end specific brake pressure targets that bias braking toward wheel ends with greater remaining pad life while ensuring full compliance with stopping distance regulations and stability requirements [4, 7]. By integrating authenticated pad wear information with tractor hosted supervisory control, the system improves braking consistency across mixed combinations, harmonizes pad utilization, enhances maintenance predictability, and reduces TCO while meeting the safety and cybersecurity expectations of modern commercial vehicle fleets.
Ganesha, Vinodkumar
The automotive industry's transition towards electrification, particularly in the passenger car (PC) and light commercial vehicle (LCV) segments, has intensified the focus on vehicle lightweighting to maximize battery range and efficiency. Conventional brake systems in electric vehicles (EVs) are subject to minimal mechanical wear due to regenerative braking, making corrosion the primary cause of component failure and replacement. This paper details the development and production of an innovative lightweight brake, which addresses these challenges. The "Cast-In" brake disc combines a traditional gray cast iron friction ring with a pre-finished, deep-drawn steel hat through a specialized composite casting process. This design achieves a significant reduction in unsprung mass—1.6 kg per disc in a 390mm x 36mm example—directly contributing to improved vehicle dynamics and energy efficiency. Key manufacturing challenges, including ensuring a robust material bond, preventing casting defects, and sealing the steel hat during casting, have been overcome through advanced process controls, simulation, and a patented sealing system. Furthermore, a novel, enhanced corrosion protection system has been developed and validated to meet the required service life of over 10 years, addressing the specific demands of e-mobility. With production scheduled to begin in April 2026, this technology is a milestone for modern braking solutions in the era of electrification.
von Reth, Thomas
The Huangpu River tidal barrage is in a navigable reach where the quay wall greatly restrains the flow. Earlier studies focused on ship-structure interaction, but there aren’t many hard numbers on safe passing distance near the barrage pier. The purpose of this paper is to determine the lowest safe lateral gap for large vessels and to provide an engineering means of ascertaining the clear width of the main channel. A 20,000-ton oil tanker is used as the test vessel. Using the boundary element method (BEM), a 3D model is constructed to simulate the interactions between the ship and the pier under varying speeds, draft depths, and lateral offsets. Simulations were conducted for different speed levels, draft depths, and lateral offsets to observe the flow and the ship’s movement. Changes in side forces, yawing moments, and bow angles were recorded over time, and their maximum values were determined. Sensitivity and uncertainty analyses were also performed to evaluate how input variations affect the results and to assess model stability. Based on these results, simple limits were established for the three measures to serve as safety rules. Using these rules, the clear width of the main channel was calculated. The results indicate a minimum safe lateral distance of 14 m and a suggested channel width of 202 m, deviating by only 0.5 m, or approximately 0.25%, from the theoretical value of 202.5 m. These findings can also be applied in practice for pier layout and the determination of speed limits in narrow channels.
Guan, Keping, Yu, Min, Zhan, Qingan
The multi-articulated vehicle uses distributed drive mode. Due to its large degree of freedom of movement and the large number of driving shafts, different torque distribution methods affect the operational stability of the vehicle, how to coordinate and distribute the torque of each driving motor has become an urgent problem to be solved. To improve drive stability of the multi-articulated vehicles, propose a layered torque allocation control strategy. The upper-layer sliding mode controller determines the required additional yaw moments of each car body based on the linear reference model, the controller is characterized by swift response and a strong ability to resist interference. The lower-level allocation module comprehensively considers the torque output limitations of the electric hub motors, the prevailing road adhesion state, and the corrective yaw moment constraints given by the upper layer, and constructs an optimization objective function centered on the uniformity and stability of tire load. The optimal distribution of driving forces for each wheel is completed by solving this function dynamically. To validate the strategy's effectiveness, a vehicle dynamics model is built in the multi-body dynamics software ADAMS/View. Using a joint simulation framework integrating ADAMS/View and MATLAB®/Simulink, the effect of the layered control strategy is evaluated in comparative simulation with uncontrolled situation under U-turn and single lane change conditions. The simulation outcomes demonstrate that, compared to uncontrolled situation, the yaw rate deviation of each car body under the torque layered control are significantly reduced, and the adhesion utilization rate of tire is also effectively controlled, thereby the driving stability is improved.
An, Guanbo, Zhang, Liwei
The thalweg at the outlet of the Yuxikou Waterway transitions from right to left, forming a 90-degree bend. It then merges with the Xihua Waterway after passing Xiliang Mountain, creating a main-branch confluence water area. Taking a typical main-branch confluence water area in the lower reaches of the Yangtze River as the research object, this paper reflects the current navigation status and existing problems of ships in the area through the analysis of ship traffic flow. It classifies the risk levels of passing ships, proposes suggestions for route reform and optimization, and uses a model to verify the probability of collision accidents in the area after the implementation of the round-island navigation method, providing a reference for the navigation safety of passing ships.
Qiao, Jiajun, Jin, Zhenhua, Huang, Qi, Li, Guohui, Zhang, Xinguo
This paper designs an onboard integrated liquid cooling system for a specific electronic device’s thermal management requirements. The system combines a turbo-turbo-compressor (TTC) turbine with a liquid-cooled subsystem through heat exchanger coupling. Building on previous research, the design schematic view is divided into two components. Using the Amesim simulation platform, we developed component-specific modules and established the system’s simulation module based on this schematic view. Performance simulations under various extreme operating conditions demonstrated the system’s effective applicability across the entire flight envelope.
Zhang, Sunyan, Zheng, Wenyuan, Zhan, Hongbo
Taking the Nieye Multi-Arch Tunnel in Zhuoni County as the engineering background, this study systematically explores the seismic dynamic response characteristics of loess multi-arch tunnels through shaking table model tests. The test results show that: (1) The strain distribution of the surrounding rock is significantly different. Under a peak acceleration of 0.6 g, the maximum strain in the tunnel portal section is concentrated on the right side, which is related to the incident direction of seismic waves and the stress concentration at the bottom of the central wall; the maximum strain in the tunnel body section is located on the left side, affected by the propagation characteristics of seismic waves, burial depth, and unsymmetrical pressure. (2) The acceleration amplification factors in the Z and ZX directions show nonlinear changes. Under bidirectional excitation, the Wenchuan wave-ZX combination exhibits the strongest response. The variation trend of acceleration at the soil-rock interface varies with wave types, and the slope damage undergoes three stages: elastic stage, elastoplastic stage, and plastic damage stage. (3) The ratio ω of tunnel burial depth to central wall thickness is positively correlated with the strains at key positions. For the seismic design of loess multi-arch tunnels, special attention should be paid to sensitive areas such as the bottom of the central wall and the left side of the tunnel body. It is suggested to improve the structural seismic performance by optimizing the lining reinforcement and adapting to regional seismic wave types. The research conclusions provide a reference for the seismic design of such tunnels under complex geological conditions.
Han, Tao, Cao, Xiaoping, Zhang, Shulin, Yang, Zibin
To address the thrust requirements across multiple operating conditions of hypersonic vehicles during wide-speed-range flight (Ma 0–5), this paper presents the design of a two-dimensional adjustable nozzle with a circular-to-rectangular cross-section. A maximum-thrust contour was constructed using the method of characteristics, and the aerodynamic performance and structural features of this rotation-based adjustment approach were systematically analyzed. The results demonstrate that the nozzle achieves a thrust coefficient between 0.951 and 0.992 across the entire flight envelope, with a thrust vector angle consistently maintained at 0°, indicating excellent thrust performance and flow-field symmetry. Furthermore, by introducing a biaxial transition segment and optimizing its tangent angle (θ = 130°) alongside fillet rounding (R = 30 mm), unsteady flow oscillations and separation at high Mach numbers were effectively eliminated, enhancing both structural durability and aerodynamic stability.
Feng, Fan, Lv, Zheng, Xu, Jinglei
Three-axle vehicles are widely used in engineering, transportation, and other heavy-duty applications, but they are prone to lateral instability at high speeds or on low-adhesion road conditions, which severely degrades handling stability. To enhance their dynamic performance under extreme operating conditions, this paper proposes a direct yaw-moment control (DYC) strategy based on an incremental linear quadratic regulator (ILQR) for a distributed-drive three-axle vehicle equipped with active front-wheel steering (AFS) and differential drive assist steering (DDAS), thereby improving the accuracy and responsiveness of lateral stability control. Furthermore, to mitigate the mutual coupling and interference among multiple control subsystems, a coordinated steering strategy based on phase-plane analysis is proposed to achieve effective integration and dynamic coordination of AFS, DDAS, and DYC. Co-simulation studies conducted in Matlab/Simulink and TruckSim reveal that the proposed coordinated steering strategy substantially diminishes the peak yaw rate and vehicle sideslip angle across diverse driving conditions, thereby considerably enhancing the lateral stability of the three-axle vehicle during extreme maneuvers.
Hu, Jiadong, Wang, Tie
With the significant increase in the ownership and market share of new energy vehicles, the current characteristics of China’s traffic operation have undergone remarkable changes compared with those before 2020. This paper focuses on a systematic study of the differences between the current China Light-duty Vehicle Test Cycle (CLTC) and the current traffic operation characteristics. Firstly, the data are derived from the actual on-road operation data of nearly 400 new energy vehicles collected during 2020-2025. Based on this, a comparative analysis framework is established from two dimensions: differences in variable characteristics and differences in test energy consumption. The results show that due to the substantial rise in new energy vehicle ownership and market share, the maximum speed on roads has increased significantly, and the acceleration and deceleration have become more intense. The significant changes in traffic operation characteristics have further widened the deviation between the energy consumption tested under the existing CLTC and the actual energy consumption. Comprehensive research indicates that the increased market penetration of new energy vehicles has brought about obvious changes to the traffic operation characteristics formed during the era dominated by traditional fuel vehicles. Therefore, launching a new round of revision work on the CLTC is of great practical significance for promoting the high-quality development of the new energy vehicle industry in the future.
Yu, Hanzhengnan, Cao, Xiaofei, Zhang, Hao, Yi, Junyu, Zhang, Yongren, Wang, Yang, Wang, Chuanjin, Liu, Te, Ma, Dehui
To improve Vehicle ride and handling characteristics. comfort of mining dump trucks under adverse road conditions, this paper conducts parameter optimization research on its key component—the hydro-pneumatic suspension system. Firstly, the suspension parameters are sampled using the Latin Hypercube method, and a vehicle dynamics model is constructed using MATLAB/Simulink to obtain the vehicle body vertical acceleration response under different working conditions. On this basis, a high-precision surrogate model between the suspension design parameters and the vehicle body vertical acceleration RMS, a key ride comfort metric is established based on the Kriging model. Furthermore, with the objective function of minimizing the RMS value of the vehicle body vertical acceleration, and considering the constraints of tire dynamic load and suspension dynamic deflection, a parameter optimization model for the hydro-pneumatic suspension system is established. The genetic algorithm is employed to solve this model, achieving the global optimization of the initial gas pressure and initial gas volume in the front accumulator and rear suspensions, and the damping orifice diameter. The research results show that after optimization by the genetic algorithm, the RMS value of vertical dynamics of the vehicle body acceleration is significantly reduced under both no-load and full-load states, when driving on Grade D and Grade E roads at different speeds. The maximum optimization improvement rate reaches 67.3%, effectively proving the effectiveness and practicality of the proposed optimization method in enhancing vehicle ride performance. This provides multiple sets of optimal passive parameters forming a lookup table for the subsequent design of active control strategies.
Liu, Keming, Zhang, Hongchao, Wang, Yuchao
To address the challenges of unsignalized intersections—where the absence of traffic signals leads to high computational complexity and poor real-time performance in existing cooperative methods—this paper proposes a lightweight, real-time conflict resolution strategy for two-vehicle scenarios. First, a traffic rule matrix is constructed based on China’s Road Traffic Safety Law Implementation Regulations, digitizing right-of-way priorities to achieve millisecond-level conflict detection. Second, we introduce an adaptive TTC threshold function to dynamically adjust the warning time between vehicles based on the vehicle speed. Finally, based on the type and priority of the conflict, the speed adjustment value is obtained through the parsing method, enabling real-time calculation of the deceleration amount without the need for iterative optimization. Simulation results in SUMO demonstrate that, compared to the default uncoordinated mode, the strategy reduces the delay in converging conflicts from 4.87 s to 2.87ds and cuts the deceleration frequency by 37.5%. For crossing conflicts, high-priority vehicle deceleration events drop from 8 to 1, and speed standard deviation decreases from 1.27 m/s to 0.78dm/s. This method reduces the computational load while ensuring security, providing a practical solution for cooperative driving at unsignalized intersections in the V2X environment.
Wang, Xinxin, Zhang, Xin
To ensure the dynamic characteristics in the vehicle’s longitudinal control process, a longitudinal control strategy considering the speed reference trajectory is designed. Based on a hierarchical control method, the speed input in the upper-level control algorithm is designed using a reference trajectory, and the model predictive control (MPC) algorithm is applied to solve for the vehicle’s desired acceleration. In the lower-level control, a feedforward and feedback control structure is used to track the target acceleration, while an inverse longitudinal model is established to calculate the vehicle actuator outputs. Finally, simulation verification is carried out for host vehicle speed change and cut-in, cut-out situations ahead of the vehicle. The results indicate that the method achieves a smoother acceleration response, ensuring driving comfort.
Song, Jia, Li, Wenjie, Ma, Wenyu
This article studies the fatigue damage problem of vehicles under air drop and off-road conditions. First, a multi-body dynamics model of the entire vehicle is established in ADAMS/View to obtain loads and center-of-gravity acceleration under off-road conditions. Subsequently, a finite element model of the vehicle air drop is created in HyperMesh and LS-DYNA to simulate the landing impact and extract loads on key components. By superimposing and spectrum processing the loads from the two conditions, a vehicle load spectrum is compiled and used as input for fatigue analysis. Based on the Miner linear cumulative damage criterion and the material S–N curve, fatigue life predictions are made for key areas of the frame and suspension. The results indicate that the front cross beam and auxiliary longitudinal beam at the bottom of the frame are the most vulnerable components, with the auxiliary longitudinal beam reaching failure under both conditions, but having a limited impact on the overall vehicle operation. Although the peak acceleration under air drop conditions is higher, the off-road conditions lead to more severe cumulative damage due to higher impact frequency and duration. This study provides references for vehicle structural optimization and service reliability enhancement.
Lin, Qingpeng, Zhang, Qiang, Fu, Lei, Huang, Jianbing, Qin, Weiwei, Sun, Xiaowang
Driven by the growing demand for higher efficiency and load-bearing capacity in fields such as new energy vehicles and heavy-duty engineering machinery, planetary gear sets are increasingly operating at elevated rotational speeds, coupled with a corresponding expansion of their revolution radii. This dual trend directly induces a substantial surge in centrifugal acceleration acting on the internal needle roller bearings. Under the cyclic stress inherent to transmission operations, such enhanced acceleration not only accelerates the initiation of spalling faults on the inner bores of planet gears but also exacerbates the propagation and deterioration of these faults throughout the service life. To elucidate the influence mechanism of inner bore spalling on the dynamic response of planetary gear bearings, this study develops a specialized dynamic model. This model explicitly incorporates the compound kinematic effects of simultaneous rotation and revolution, thereby ensuring a high-fidelity reconstruction of actual operating scenarios. The research systematically investigates how different spalling types and dimensional parameters affect the system’s dynamic behavior. Numerical results demonstrate a positive correlation between the severity of the spalling defect and the dynamic response intensity. Specifically, the expansion of defect dimensions under harsh operating regimes markedly exacerbates both the contact impulses at the needle-roller interface and the overall vibration acceleration amplitudes. Notably, the amplitude increment of the needle rollers is far more pronounced than that of other components. These findings enrich the theoretical understanding of fault-induced dynamic responses in planetary gear systems and provide a solid theoretical and model-based foundation for optimizing the fault diagnosis, condition monitoring, and maintenance strategies of the associated needle roller bearings.
Zou, Desheng, Lai, Junbin, Guo, Wei, Dong, Peng, Xu, Xiangyang, Sun, Qiang
The determination of flight thrust for aircraft engines is an important means of evaluating engine and aircraft performance. The characteristics of the tail nozzle of the tested engine are an important data support for calculating flight thrust. In order to accurately evaluate the flight thrust of a certain type of engine, an “engine nozzle characteristic determination test system” is developed to obtain the thrust characteristic curve and flow characteristic curve of the nozzle. A calibration device and calibration process were designed for the experimental system to achieve in-situ calibration of the system.
Ren, Boyang, Jia, Wenjie, Song, Jiangtao
Aircraft engine parts are extremely precise, and for deep, small-hole machining of the stainless steel 05Cr17Ni4Cu4Nb valve seat, the quality and sealing of the parts machined with current machining parameters are poor. This greatly affects production efficiency and quality. This article takes the optimization of the three elements of cutting as the starting point, uses the orthogonal experimental method to study which force most affects machining quality in the three directions of boring force, and selects the appropriate three elements of cutting to reduce cutting force. And analyzed the simulated chip shapes before and after optimization, and finally verified the optimization effect through the instrument equipment. A micro three- axis accelerometer was used to conduct machining experiments on deep small holes with cutting parameters before and after optimization. After optimization of cutting parameters, the tool's maximum axial deformation showed a reduction of about 51.60%, a reduction of approximately 58.75% was achieved in the maximum radial deformation, the maximum tangential deformation exhibited a decline of about 45.17%, and the peak overall deformation was reduced by approximately 50.66%. Compared with the pre-optimized state, using optimized cutting parameters to machine deep small holes resulted in a 72.31% reduction in the tool's axial acceleration, the radial acceleration by 63.36%, and the tangential acceleration by 71.68%, the tangential force by 65.29%, the axial force by 27.93%, and the radial force by 31.16%. Effectively reducing tool chatter and lowering chatter amplitude led to the disappearance of surface vibration patterns on the machined parts.
Liu, Xinwei, Shi, Guangfeng, Zhou, Yuning, Gao, Jinglong
This study examines how frequency acceleration affects the aerodynamic efficiency of a forward flying airfoil by establishing a kinematic model and conducting numerical simulations using the NACA0012 model. Since the aerodynamic force coefficients have been obtained in previous studies, this paper directly utilizes these coefficients to evaluate the effects of different frequency acceleration combinations on aerodynamic efficiency. It is concluded that under the condition of no pitch frequency acceleration, the combination of positive plunging frequency acceleration and sweep frequency acceleration significantly reduces the lift efficiency from 89.7% (under no frequency acceleration) to 18.1%, and can increase the propulsion efficiency from 44.1% (under no frequency acceleration) to 75.5%. Furthermore, under the AM-8 condition, the lift efficiency shows a decreasing trend as the acceleration factor increases. The analysis and investigation of frequency acceleration effect provide a theoretical foundation for enhancing the aerodynamic performance and optimizing the structural design of flapping wing drones.
Kong, Fanwei, Qu, Ligang, Li, Zhandong, Li, Jing, Lao, Yile
Semi-trailers are widely used in highway freight transportation because of their large payload capacity and high transport efficiency. However, structural characteristics such as a high center of gravity (CG), heavy loads, and the dynamic coupling between the tractor and trailer make them prone to yaw instability and rollover under complex conditions. To solve these problems, this article proposes a hierarchical stability control architecture for semi-trailers based on the joint estimation of equivalent parameters. First, a six-degree-of-freedom (6-DOF) theoretical dynamic model is established. This model includes the lateral, yaw, and roll motions of both the tractor and trailer to provide desired reference states. Second, a parameter estimation method combining a genetic algorithm (GA) with a forgetting-factor recursive least squares (RLS) algorithm is designed. It dynamically identifies eight unknown equivalent parameters, specifically the tire cornering stiffness and suspension damping. Next, a hierarchical controller is developed. The upper layer uses model predictive control (MPC) to calculate the required additional yaw moments, while the lower layer allocates these moments through quadratic programming (QP) based on vehicle steering characteristics. Co-simulation results, evaluated using error metrics that compare control outputs directly against TruckSim reference outputs, show that the fusion GA-RLS method offers better accuracy and adaptability than a standalone GA. Furthermore, the stability controller prevents rollover in high-speed maneuvers and reduces peak state indicators by over 41.2% in low-speed scenarios. Robustness tests also confirm its effectiveness under low-adhesion road conditions and heavy payloads. Compared with a conventional fixed-parameter MPC, the proposed adaptive architecture improves key stability indicators by 19% to 25%, effectively enhancing the dynamic safety of semi-trailers.
Song, Dafeng, Ni, Lixin, Duan, Chaosheng, Zeng, Xiaohua
Gear-shift execution is critical to power delivery, vehicle acceleration, and driver workload in Formula Student racing vehicles. Conventional shifting solutions for sequential gearboxes are often limited by driver-dependent operation, insufficient actuator authority, incomplete torque coordination, or the absence of closed-loop gear-state confirmation. This study develops and validates a clutchless electro-pneumatic gear-shifting system for a CF700-powered Formula Student vehicle equipped with an integrated sequential dog-engagement gearbox. The system is treated as a shift-assist form of automated manual transmission, in which the driver retains gear-selection authority while shift actuation and engine torque coordination are performed electronically. Although pneumatic shifting systems are already established in motorsport applications, the present work focuses on their vehicle-specific integration through measured shift-load characterization, geometry-based actuator design, gear-position-based closed-loop control, and electronic-throttle-assisted torque intervention. Vehicle tests were conducted under straight-line acceleration, high-speed obstacle-avoidance, and endurance-oriented training conditions. Across 76 recorded shift events, no failed gear transition or missed target-gear confirmation was observed. In straight-line acceleration tests, the mean target-gear confirmation time for recorded upshifts was 96 ± 5 ms, and the representative gear-position transition interval was approximately 20 ms. The full Engine Control Unit (ECU)-controlled upshift event was 0.50 ± 0.10 s because it included the calibrated low-torque dwell and torque-recovery phase, and should therefore be interpreted as a control-event window rather than the mechanical shift duration. After powertrain-specific actuation and torque-control calibration, the developed system provides an implementation basis for similar electronically controlled sequential-gearbox racing platforms, with potential to reduce shift time and driver workload and to support improved autocross drivability and performance.
Cao, Yuanyi
The vigorous rate of new spacecraft being launched has made the accurate estimation of in-orbit environmental disturbances torques paramount to reducing attitude control performance corrosion. Leveraging telemetry from an asset in low-earth-orbit, we present a novel Adaptive Super-Twisting Sliding-Mode Observer, which interlinks three techniques heretofore decoupled: 1) saturation-constrained angular-acceleration adaptation; 2) Kalman-filter preconditioning of angular velocity; and 3) state-weighted logarithmic gain with dual leakage. Denoising of raw Euler angle sequences and detection of quasi-steady epochs are achieved with a customized Kalman update, while an adaptive band-pass stage isolates the torque-related acceleration signature. Casting these filtered data into the super-twisting form, we update the log gain on-the-fly, and twin leakage terms remove excess energy with accompanying chatter rejection—without compromising bandwidth. Head-to-head telemetry tests show a positive margin headroom on noise attenuation that has to be compared with the power-gain type counterpart and that increases with the signal roughness, thereby validating the fact that this technique refines environment torque estimates and hence strengthens robustness design envelopes in next-generation attitude-control systems.
Yin, Xu, Deng, Yuhui, Chi, Dongxiang
To strictly balance orbital insertion precision with engineering constraints during Mars aerocapture, we present an angle-of-attack (AoA) trajectory optimization framework based on adaptive differential evolution. First, a three-degree-of-freedom flight dynamics model was established utilizing the Mars-GRAM 2024 atmospheric standard. Subsequently, we formulated a penalty function centered on apoapsis altitude deviation to enable constraint-oriented dynamic optimization. Within this framework, we introduced an adaptive, direction-guided mutation strategy that integrates global optimal individuals with elite solutions. Furthermore, a parameter update mechanism driven by mutation success rates was developed to significantly enhance algorithmic robustness and computational efficiency. The AoA command sequence for the capture phase was parameterized using a piecewise constant formulation. Comparative simulations under ±30% atmospheric uncertainty demonstrate that, within critical velocity ranges, our improved algorithm elevates the trajectory altitude by approximately 36 km compared to fixed AoA methods. Notably, it reduces convergence time by 50% while strictly adhering to spacecraft physical performance boundaries. These results underscore the method's capability to provide robust, high-precision orbital adjustment support for aerocapture missions in uncertain atmospheric environments.
Tao, Kemeng
Aiming at the problem of shaft alignment disturbed by the centroid distribution of the raft in the ship propulsion system, the quantitative influence of centroid offset on bearing load distribution and axis deformation is revealed. Based on the theory of an elastically supported continuous beam, the finite element model of the raft-shaft coupling system is established. By adjusting the position of the raft counterweight mass point (longitudinal offset range ±0.5 m) to simulate the centroid change, the static solution algorithm is used to analyze the key parameters, such as bearing load and axis alignment accuracy, under multiple groups of centroid offset conditions. It is concluded that when the centroid of the raft moves to the propeller end, the load of the 1# and 2# bearing near the propeller end increases, and the load of the 3# and 6# bearing near the thrust plate end decreases. The lateral offset of the center of mass increases, the axial offset at the stern bearing increases, the maximum deflection of the shafting increases, and the deformation of the raft structure increases. The centroid distribution of the raft is a disturbance source of the shafting alignment state, and its offset will reconstruct the bearing load distribution and cause the axis deformation. It is recommended to control the lateral offset of the center of mass at the design stage and reserve the dynamic compensation margin for the shafting alignment.
Yin, Hong, Jin, Yong, Wang, Jun, Tian, Jiabing
For vibration issues induced by coupling effects between flexible barrel guide mechanisms and moving bodies in high-speed dynamic systems, this study investigated their interaction mechanism using flexible multibody dynamics principles. A solid model was developed in 3D CAD software. The modal neutral file (MNF) of the guide mechanism was generated in ABAQUS, and its contact dynamics with the moving body were simulated in ADAMS via flexible contact theory and the modal superposition method. Comparative simulations revealed that incorporating structural flexibility yielded smoother fluctuations in the moving body’s axis inclination angle, providing more accurate system behaviour characterization. Exit velocity and spin rate errors remained below 5% against theoretical values, demonstrating model reliability.
Zhu, Qing, Cheng, Zixiang, Zhuo, Changfei
Applicability of the CDTire tire model in vehicle handling and stability simulations is studied in this paper by comparison with the PAC2002 tire model. Based on the physical tire 245/50 R20, corresponding CDTire and PAC2002 models are established and assembled on the multibody dynamics model of an SUV. After simulating 5 handling and stability conditions, it is found that the CDTire calculation is more time-consuming compared with PAC2002, but the increased time cost does not exceed 10%. In addition, the relative errors of the 17 evaluation indices obtained based on CDTire compared to PAC2002 do not exceed 5%. Therefore, in terms of both computational accuracy and efficiency, CDTire is suitable for application in vehicle handling and stability simulation.
Gao, Fengling, Wu, Wenwen, Fei, Yuanjun
In response to the challenges of training and rehabilitation for patients with leg dysfunction, this research focuses on two core requirements: “bionic adaptation” and “safety assistance”. It introduces a novel exoskeleton leg rehabilitation robot designed to support diverse rehabilitation exercises for individuals with leg disabilities during therapy. The robot system consists of a lumbar support structure, thigh mechanical components, calf mechanical components, leg fixation straps, and foot mechanical structures, and achieves multi degree of freedom motion simulation through three main joints: hip joint, knee joint, and ankle joint. Each mechanical leg has three independent degrees of freedom, which can effectively simulate the natural movements of the human lower limb, such as flexion, extension, abduction, etc., during the gait cycle, thus meeting the functional needs of patients for different movement modes during rehabilitation training. On the basis of structural design, this study further utilizes multi-body dynamics simulation software ADAMS to conduct kinematic and dynamic analysis of the exoskeleton robot. By simulating the joint torque of the exoskeleton legs under ideal working conditions, the rationality and smoothness of the mechanism design are verified. The simulation results not only reflect the performance of the robot in typical rehabilitation actions, but also provide a theoretical basis and data support for the selection and parameter matching of key execution components (such as servo motors, reducers, etc.), laying an important foundation for the physical development and control strategy optimization of the robot system.
Mu, Xiaoqi, Ma, Chao, Li, Weijie, Pu, Shuai, Liu, Jiaqi, Wang, Ruiyin, Zhang, Xiaodong
This paper focuses on the parameter matching of key components and the improvement of overall vehicle performance for a certain front-wheel drive pure electric vehicle. Firstly, based on the target performance of the vehicle, the rated/peak power, speed, and torque of the permanent magnet synchronous drive motor, as well as the capacity, voltage, and series-parallel scheme of the LiFePO4 power battery, are systematically calculated. Meanwhile, the gear ratio of the transmission system is determined based on the dual constraints of the maximum speed and the maximum gradeability. Subsequently, the vehicle model is built using AVL Cruise, and the maximum speed, 0-100 Km/h acceleration time, maximum gradeability, and NEDC range are simulated and verified under steady-state and transient conditions. The results show that the maximum speed of the prototype vehicle reaches 139 Km/h, the 0-100 Km/h acceleration is 7.98 s, the maximum gradeability is 33.2%, the power consumption per 100 Km is 12.12 KWh, and the range is 485 Km, all of which are superior to the design indicators. The research verifies the rationality of the proposed parameter matching scheme and can provide a theoretical basis and engineering reference for the forward development of the power system of pure electric vehicles of the same level.
He, Yuefan, Zhang, Baoping, Tang, Shujian, Chen, Hanbang, Jin, Biao
The study was conducted to investigate the differences in ride comfort analysis between treating the unsprung mass as a whole and modeling it separately. A classical two-degrees-of-freedom single-wheel vehicle vibration model and a three-degrees-of-freedom single-wheel vehicle vibration model with split unsprung mass were established, with their state-space descriptions determined. The fundamental vibration response quantities of both models were identified, and time-domain simulations under random road excitation were performed using MATLAB/Simulink. The results indicate that the two modeling approaches exhibit minimal differences in ride comfort analysis for the sprung mass, but there are certain differences for the unsprung mass. Additionally, for the three-degrees-of-freedom single-wheel vehicle vibration model with split unsprung mass, the axle-to-wheel mass ratio was introduced to analyze the changes in the fundamental vibration response quantities when the unsprung mass increases by a fixed value and is distributed differently between the axle and the wheel. The results show that variations in the axle-to-wheel mass ratio have no significant impact on the vibration characteristics of the sprung mass. Reducing the mass ratio, i.e., transferring part of the unsprung mass to the wheel, can somewhat reduce the vertical acceleration of the unsprung mass, but it will slightly increase the relative dynamic load on the wheel. Finally, the other two models were simplified by combining the two masses connected by the bearings.
Jie, Li, Wei, Deng, Chengyu, Li
As tractor-trailers are essential to global logistics, their roll stability during emergency maneuvers is a critical safety concern. This paper presents a novel delay-compensated active roll control strategy for tractor-trailers using a two-dimensional piston pump electro-hydrostatic actuator (EHA). Unlike existing advanced strategies that assume ideal actuator behavior, this approach specifically targets the inherent response delay in high-tonnage applications. A detailed EHA model, including pump flow characteristics and hydraulic mechanics, was developed and validated through step response experiments. A seven-degree-of-freedom vehicle dynamics model and a model predictive controller were also constructed to compute the required anti-roll moment under emergency driving conditions. In order to address the EHA actuator’s response delay, a delay feedforward controller (DFC) was designed, integrating acceleration feedforward, feedback regulation, and delay disturbance estimation. TruckSim–Simulink co-simulations under double lane-change (DLC) maneuvers at 40 km/h, 60 km/h, and 80 km/h show that DFC improves displacement tracking and reduces peak trailer roll angle by up to 15% compared to a velocity-feedforward proportional-integral-derivative (VFPID) controller. It also enhances control efficiency, as evidenced by lower average motor speeds and pressure response of EHA. The system demonstrates high power-to-weight ratio and efficient tracking capabilities under dynamic conditions. Although active control provides limited benefit at low speeds, the proposed strategy effectively improves roll stability and driving safety under dynamic conditions.
Chen, Lijie, Yin, Yuming, Zeng, Yuhang, Ruan, Jian, Li, Hangqi, Sun, Peng
The rapid evolution of electric vehicles (EVs) has led to the development of innovative approaches to optimize ride comfort, handling, and the overall suspension performance. EVs introduce unique challenges due to their distinct weight distribution, powertrain dynamics, and noise characteristics, unlike their conventional internal combustion engine (ICE) counterparts. This paper outlines an advanced damping force modeling methodology using machine learning (ML) techniques to enhance the suspension design process for next-generation EVs. The analysis is based on data-driven ML algorithms, i.e., Gradient Boosting, Random Forest, and Neural Networks, to simulate the nonlinear and frequency-dependent phenomenon of dampers in different operating conditions. A comprehensive dataset, generated through simulation and experimental testing, captures the effects of road profiles, vehicle dynamics, and damping settings. Additionally, this research evaluates the impact of machine-learned damping force predictions on critical ride and handling metrics, including ride comfort, road-holding ability, and energy efficiency. The results demonstrate that the ML models can enhance the iterative design process considerably and help to create the adaptive suspension systems that will address the particular requirements of EVs. This paper contributes to advancing the state-of-the-art of the suspension modeling, incorporating the ML-based insights in the development cycle. It highlights the possibility of artificial intelligence to transform suspension design, paving the way for superior ride quality and vehicle performance in electric mobility.
Hazra, Sandip, Tangadpalliwar, Sonali, Khan, Arkadip
As an emerging research focus, corner module-by-wire chassis vehicles overcome the limitations of traditional chassis in flexibility, cost, and development efficiency, serving as a key infrastructure in the autonomous driving era. However, their numerous actuators raise significant actuator failure risks. This paper analyzes the characteristics of such vehicles and studies fault-tolerant control for drive system failures. Firstly, a vehicle model for the corner module-by-wire chassis was established based on CarSim and Simulink. Then, a hierarchical lateral stability control strategy was designed for the non-faulty actuators: the decision control layer employed sliding mode control (SMC) and fuzzy PID control, selecting the optimal method to output additional yaw moments; the control allocation layer distributed the upper-level target yaw moments based on the vertical load of the tires, converting them into individual wheel torques to meet the constraints. For the drive system, potential fault scenarios were analyzed and their fault modes were classified. By using the non-faulty actuators for torque reconstruction, fault-tolerant strategies were designed for single-motor, diagonal dual-motor, and coaxial dual-motor faults. A co-simulation platform was built using MATLAB/Simulink and CarSim, testing the stability control strategies under three fault modes in constant-speed straight-line and double-lane change conditions. Simulation results show that the designed drive system fault-tolerant control strategy effectively maintains the vehicle’s expected dynamic performance and stability.
Zheng, Hongyu, Zhang, Tianhao, Zhang, Yuzhou
This paper studies the applicability of the CDTire tire model in vehicle comfort and durability simulations by comparing it with the FTire tire model. Based on a physical 250/50 R19 tire, the corresponding CDTire and FTire models are developed and integrated into a multibody dynamics model of an SUV. After simulations of two handling comfort conditions and one durability condition using the CDTire and FTire models, it is found that, when FTire is used as the base case, CDTire produces a smaller relative error in vehicle comfort simulation, with a maximum of +5.6%. In the durability simulation, the relative error is larger, but the maximum value remains within ±10% at + 9.7%. Therefore, it can be concluded that CDTire is one tire model with acceptable simulation accuracy for vehicle comfort and durability.
Gao, Fengling, Wu, Wenwen, Geng, Hao
With the continuous increase in wind turbine power capacity, ultra-long flexible blades face intensified aeroelastic instability risks due to reduced structural stiffness, enhanced modal coupling, and aerodynamic nonlinearity. In addition to the analysis of basic vibration characteristics, this study focuses on energy-related mechanisms of aeroelastic instability under various working conditions. Using a numerical model integrating Dynamic Blade Element Momentum Theory (DBEMT) and Geometrically Exact Beam Theory (GEBT), over 400 time-domain simulations were conducted to characterize instability onset and development. Results reveal four distinct aeroelastic instability regions, each dominated by specific modes. In Region A, flutter dominated by the 2nd flapwise mode is observed. In Region B, flutter dominated by the 1st edgewise mode is observed. In Region C, flutter dominated by the 2nd edgewise mode is observed. While in Region D, where the medial angle of attack (AoA) of the blade has exceeded the stall angle, stall-induced vibration dominated by the 1st flapwise mode is observed. Energy analysis shows aerodynamic work concentration near the blade tip drives instability, with diverse energy exchange patterns across regions. Except for some operating conditions in region C, where instability is dominated by edgewise energy absorption, most aeroelastic instability conditions are dominated by flapwise energy absorption. Torsional degree of freedom contributes minimally to aerodynamic work, but the torsional vibration exerts a notable influence on the AoA. This, in turn, changes the comprehensive aerodynamic forces impacting the blade as well as the general aeroelastic stability. This study clarifies the relationship between operating conditions and energy-driven instability, offering some reference values for the design work and safety assurance of ultra-long flexible blades of the wind turbine.
Wang, Su, Chen, Jiajia, Zhou, Le, Shen, Xin, Li, Chun, Du, Zhaohui
Metallurgical cranes have a high risk of structural fatigue damage and failure under complex working conditions such as high temperature, heavy load, and strong electromagnetic interference. This article proposes a data-driven structural fatigue damage health monitoring system. This system integrates fiber Bragg grating sensing technology, rigid flexible coupling multi-body dynamics simulation, and big data analysis methods to construct a sensor optimization layout strategy based on rigid flexible coupling virtual prototype simulation, achieving real-time perception of stress states in key parts such as the mid span and end beam corners of the main beam. Develop a visualization system that integrates health monitoring, damage diagnosis, and life prediction. This system can dynamically evaluate the structural health status of metallurgical cranes and predict the remaining life of the structure based on a nonlinear cumulative damage model. On site engineering applications have shown that the monitoring and prediction visualization system can effectively improve the intelligent and safe operation and maintenance level of metallurgical cranes, providing a data foundation and possibility for their predictive maintenance.
Chen, Li, Zhang, Xu, Ding, Keqin
To address the high failure rate of rollers in coal mine belt conveyors, the inefficiency of manual replacement, and the operational disruptions caused by maintenance shutdowns, this study proposes a robotic arm system capable of replacing rollers without halting conveyor operations. The research focuses on the kinematic performance and path planning strategy of the robotic arm. A kinematic model is established using the Denavit–Hartenberg (DH) parameters, and the workspace distribution is analyzed via the Monte Carlo method. The results show that the horizontal reach exceeds 2020 mm and the vertical reach extends up to 2000 mm, which fully satisfies the spatial requirements for roller replacement across the entire conveyor system. In the path planning phase, an obstacle expansion model is constructed, and an improved Informed RRT* algorithm is implemented to generate collision-free trajectories, ensuring effective obstacle avoidance. To improve trajectory smoothness, path pruning and cubic B-spline interpolation are applied to refine the initial paths. For trajectory planning in joint space, quintic polynomial interpolation is employed, with boundary conditions set to ensure zero velocity and zero acceleration at both the start and end points, thereby guaranteeing smooth and stable motion of the robotic arm. Simulation results indicate that joint angles, angular velocities, and angular accelerations vary smoothly throughout the roller grasping process, without abrupt changes, and converge to zero at the beginning and end of the trajectory. End-effector trajectory tracking error analysis reveals positioning errors within 0.8 mm for side rollers and 3 mm for central rollers, well within acceptable engineering accuracy thresholds. This work provides a theoretical foundation and a practical implementation framework for advancing automation and intelligent operation in roller replacement tasks within coal mine belt conveyor systems.
Pu, Congyuan, Qian, Ke
To facilitate the development and application of bulb-flat titanium alloys in aerospace and automotive industries, this study selects TC4 as the research material and employs finite element simulation software to simulate the hot rolling process of TC4 bulb flat titanium. The temperature field, strain field, and metal flow velocity in each rolling pass are analyzed, and rolling experiments are conducted after optimizing the roll pass system. The results indicate that during the rolling process of TC4 bulb flat titanium, the head undergoes relatively smaller deformation, resulting in a slower temperature decrease, whereas the waist experiences greater deformation and a faster temperature drop. A significant temperature difference exists between the core and surface, which can be mitigated by appropriately increasing the roll temperature to reduce heat transfer. Prior to the K4 pass, the billet temperature drops to a level that may affect rolling performance, necessitating furnace reheating. Strain increases progressively with each rolling pass, with higher values observed at the waist compared to the head. A gradual strain transition occurs at the interface between the head and waist. Furthermore, the irregular design of the roll pass leads to a considerable difference in metal flow velocity between the upper and lower surfaces. During the K1 pass rolling, this imbalance can cause the guide guard to be displaced upward and result in roll wrapping. Without altering the roll diameter, shifting the entire roll pass system toward the side with higher metal flow velocity effectively reduces the linear velocity and prevents these issues, ensuring stable billet rolling. Rolling experiments successfully produced the final TC4 bulb flat titanium, thereby validating the feasibility of the optimized roll pass system and the rationality of the selected rolling parameters. It provides the possibility for its development and application in fields such as aircraft and automobiles.
Wu, Xiaojuan, Liu, Dongming, Wen, Mingyue
Regarding the external sling load system of heavy-lift helicopters, the influence of the law of lifting point position on flight control stability characteristics has not been distinctly explained. To address this challenge, this paper constructs a sling load flight simulation model based on multi-body dynamics. Overall, the proposed model consists of four parts, including the rotor aeroelastic coupling model, the fuselage rigid body dynamics model, the flexible sling model, and the slung object rigid body model. Furthermore, through the hub six-degree-of-freedom rigid model and the flexible sling model, this paper realizes the dynamic coupling between the components. On this basis, taking the CH-53E heavy-lift helicopter as the research object, this paper utilizes real flight test data to validate the multi-body dynamic model. Subsequently, this paper systematically analyzes the influence of different lifting points’ lateral position, sling load mode, load-mass ratio, and forward flying speed on helicopter control stability characteristics. Simulation results indicate that the lifting point location exerts a significant impact on the helicopter’s trim attitude angles and dynamic stability. Of them, the lifting point location of the front center of gravity is the optimal in terms of trim characteristics and eigenvalue distribution. Furthermore, within a certain flight speed range, the lifting point of the front center of gravity demonstrates superior speed adaptability and system robustness. Apart from providing a solid theoretical basis for the lifting point layout design of the external sling load system of heavy-lift helicopters, the research results have important engineering application value for improving the safety of sling load flight of heavy-lift helicopters.
Wang, Zixin, Zhang, Honglin, Meng, Xiaowei, Zhang, Yunrui
This paper proposes a nonlinear and robust State-Dependent Riccati Equation (SDRE) combined with H∞ control architecture for brake- by-wire systems, specifically designed to handle severe tire-road friction variations and μ-split scenarios. The primary objective is to maximize deceleration capabilities while rigorously maintaining yaw stability, trajectory tracking, and passenger comfort through jerk limitation. Situated within the domain of active safety, this research addresses robustness against real-world uncertainties by utilizing a high-fidelity 14-degree-of-freedom vehicle model that accounts for longitudinal, lateral, and yaw dynamics, suspension-induced pitch and roll effects, and nonlinear tire behavior with explicit load transfer. To ensure near-optimal slip tracking under variable surface conditions, the system employs online friction estimation via Extended and Unscented Kalman Filters (EKF/UKF) fusing wheel and IMU data to adaptively adjust slip targets. The control strategy is bifurcated: the SDRE component manages dominant nonlinearities through state-dependent gains to prevent wheel lock-up, while the H∞ component provides robust disturbance rejection against parametric uncertainties such as mass variations and sensor noise. Control efforts are distributed via a Quadratic Programming (QP) torque allocator featuring anti-windup mechanisms and explicit saturation handling to compensate for lateral drift during μ-split braking. Validation is conducted through a Model- in-the-Loop (MIL) to Software-in-the-Loop (SIL) pipeline using scenarios including wet surfaces and panic braking. Simulation results demonstrate enhanced yaw stability and controlled deceleration profiles compared to conventional baselines, ensuring computational feasibility for automotive Electronic Control Units (ECUs).
Cubillos, Ximena Celia Méndez
Crawler tractors are essential equipment for modern agricultural mechanization. Most existing mounted implement leveling systems rely on single-cylinder or dual-cylinder structures. These system can only make small-angle leveling and struggle under complex conditions such as large roll angles and asymmetric obstacle crossing. To address this, a modular auxiliary-frame leveling system (MALS) for agricultural implements is proposed. A 3D model of the leveling mechanism is designed, and a fuzzy adaptive PID control algorithm is implemented. The electric cylinder actuator is modeled via a transfer function linking input voltage to mechanical displacement, This provides a theoretical basis for controller design and dynamic performance evaluation. Subsequently, a crawler tractor asymmetric obstacle-crossing simulation model is constructed in Adams and integrated with Simulink to form a co-simulation platform, analyzing system performance under a 220 mm single-side obstacle condition. Simulation results indicate that the MALS achieves an extreme adjustment range of ±25°. Further validation on the integrated prototype confirms the effectiveness of the simulation model and control strategy. This demonstrated that the system can be adapted for use in complex terrain operations.
Lin, Qiang, Li, Chenyang, Chen, Yuchen, Feng, Yangyu, Shao, Guifang, Zhu, Qingyuan
This paper takes a seaplane as the research object, based on the roll damping commonly used in the field of ships, to carry out the applicability analysis and design technology research of the roll damping for the seaplane. A T-tail configuration was selected as the attachment. The design process involved sequentially selecting the horizontal stabilizer airfoil, designing the aspect ratio parameters, and determining the strut airfoil. Consequently, two T-tail design schemes with aspect ratios of 0.76 and 1.53 were proposed. Through the hydrodynamic performance analysis of the T-tail design installed on the seaplane, the advantages and disadvantages of the two T-tail designs in the wave environment are studied. The results demonstrate that the aspect ratio of the T-tail’s horizontal stabilizer directly affects the seaplane’s wave-induced motion response. The proposed design with a larger aspect ratio of 1.53 significantly reduces wave resistance and motion response across various conditions. In the case of a relatively small aspect ratio, the maximum pitching motion is reduced by 38.4%, and the maximum heave is reduced by 59%.
Jiang, Ting, Pi, Xufeng, He, Chao, Wen, Changqing, Li, Xu
During the cold rolling process, when the rolling speed enters the acceleration stage, the rolling force often exhibits a linear decline accompanied by fluctuations. This leads to a decrease in the uniformity of steel strip thickness distribution, resulting in the failure of the outgoing strip to meet quality requirements in terms of shape and thickness. In this paper, a three-dimensional model of a six-high rolling mill is established using Abaqus, and the influence of gap control during the acceleration stage on strip shape is systematically investigated. By analyzing the relationship between rolling force and roll gap variations, a gap compensation strategy based on a dynamic stiffness model is proposed. Simulation results demonstrate that implementing gap compensation during the acceleration stage effectively improves the consistency of strip thickness, with significant reductions in both thickness range and standard deviation.
Tang, Yingxin, Yan, Zhuwen, Cao, Wenjun, Wu, Jiawei
This study compares 4 representative tiltrotor platforms: Joby S4, Archer Midnight, Vertical Aerospace VX4, and Uber eCRM-001 in a typical UAM mission profile under standardized rotor and wing assumptions using an integrated OpenVSP-SUAVE-VSPAero framework. This work aims to isolate the influence of eVTOL configuration from proprietary optimizations on thrust generation and aerodynamic interaction by using standard wing airfoils and a consistent rotor design tool. Vehicle geometries were modeled in OpenVSP. Rotor Operating conditions were obtained from the SUAVE conceptual design platform. Mid-fidelity aerodynamic analysis was done using VSPAero. SUAVE results show a decrease in thrust requirements as the tilt angle decreases, with the most complexity occurring in the transition phase where lift shifts from rotors to wing. Archer Midnight and Vertical Aerospace VX4 show higher hover thrust requirements due to their high takeoff weights. They display localized thrust increase near mid transition due to numerical adjustments made to achieve solver convergence. Joby S4 and Uber eCRM-001 display a smoother thrust requirement trend. VSPAero simulations also show a gradual decrease in thrust from hover to cruise. Joby S4’s continuously active rotor configuration maintained more stable performance than the hybrid configurations, which deactivate lift-only rotors after takeoff. A comparative flight feasibility analysis was conducted, defined as the difference between VSPAero-predicted thrust and SUAVE-required thrust. This analysis reveals that Joby S4 maintains a positive margin across most flight phases. Archer Midnight and Vertical Aerospace VX4 show a marginal deficit in near-cruise phases. Uber eCRM-001 showed negative margins throughout the mission, indicating limited aerodynamic robustness under standardized assumptions. Rotor-wing interactions enhances rotor thrust across all mission segments, while creating periodic pressure oscillations on the wings. Rotor-rotor interactions provide limited near-field benefits that dissipate in forward flight. The findings of this study highlight the significance of eVTOL configuration in determining performance and aerodynamic efficiency.
Sawron, Md Sadat Shahrier
During offshore wind power operation and maintenance activities, personnel transfer and boarding procedures involve numerous safety risks. is a highly effective solution for enhancing safety during ship transfers at sea. This paper designs a compact active motion-compensating lightweight gangway capable of compensating for multi-degree-of-freedom motions induced by sea waves, including roll, pitch, yaw, and heave. The structural design is first established, and based on this configuration, the output forces of the rotary electric cylinder, roll electric cylinder, and pitch electric cylinder are analyzed. A finite element method was employed to conduct a static analysis of the gangway under extreme loading conditions. Analysis of the first six modal orders revealed that the first natural frequency of the designed gangway is significantly higher than the wave frequency, thereby effectively preventing resonance phenomena. The forward transformation matrix of the gangway was simulated using the Denavit-Hartenberg (DH) method. Simulation results indicate that the working space of the lightweight gangway meets the preset motion range requirements, thereby validating the design’s feasibility. The designed compact passageway features simple operational control, high cost-effectiveness, minimal installation footprint, and low installation and control complexity, demonstrating high practicality.
Yu, Zhigang, Fu, Wanli, Zheng, Bowen, Wang, Zhuoqun, Fang, Jiwen
To ensure that NURBS curve interpolation meets motion constraints during machining while maintaining low velocity fluctuations, this paper proposes a nested look-ahead velocity planning algorithm. Traditional methods require identifying feedrate-sensitive points and segmenting the curve, which may lead to local velocity exceeding the limits and can involve significant computational effort. The proposed method does not require sensitive-point detection and instead constructs the velocity profile in a globally consistent manner. The algorithm combines a backtracking S-curve acceleration/deceleration strategy to ensure compliance with motion constraints with the Gear prediction–correction method for parameter interpolation, achieving low velocity fluctuation. Through nested iterative refinement, the planned feedrate is continuously corrected until all segments satisfy the imposed constraints. Simulation results show that the method effectively prevents local velocity overshoot, significantly reduces velocity fluctuations compared with conventional second-order Taylor expansion methods, and generates feedrate profiles with continuous acceleration that minimize dynamic shocks during motion. Therefore, the proposed approach provides an effective solution for NURBS-based machining, fully meeting motion constraints while maintaining low velocity fluctuation.
Hu, Jinpeng
In light of the significant roll/pitch experienced by traditional shipboard trestles due to wave action during the transfer of maintenance personnel from the operation and maintenance vessel to the offshore wind turbine base, an analysis of ship motion states was conducted under various sea conditions and ship manufacturing parameters. The kinematic capabilities and characteristics of the actuator were defined, and the mapping relationship between the wave compensation capability of the active wave compensation trestle and key design parameters, such as actuator power, was established. Consequently, an active wave compensation trestle executive mechanism was developed, incorporating lightweight research into its design. A prototype of the active wave compensation trestle was constructed and subjected to motion compensation testing. The results indicate that the prototype can effectively maintain stability between the ship and the offshore facility, thereby enhancing the safety of transferring personnel and improving maintenance efficiency.
Sun, Tierui, Zhao, Pengfei, Xin, Ran, Qiu, Jicheng, Yang, Xiaotao, Shiyuan, E
Urban railways are an important part of China’s rail transit “four network integration”. Their stations are typically situated in suburban regions, characterized by long lines and large station spacing. Traditional manual inspections entail a substantial workload and exhibit low efficiency; multi-rotor UAVs are constrained by limited endurance and airspeed, leading to low efficiency in daily long - range inspections. Fixed-wing UAVs have the advantages of long endurance and high altitude, and are more cost-effective for daily routine inspections when deployed in long areas. They complement the functions of multi-rotor UAVs in rail transit inspection applications. The flight control system of a fixed-wing UAV is a multi-channel, strongly coupled complex system. Based on its lateral and longitudinal dynamic models and navigation technology, this paper designs different types of PID control strategies for the control channels, such as roll angle, pitch angle, altitude, vertical velocity, and flight airspeed, and verifies the feasibility of the control algorithm through numerical simulation. Finally, through on-site test flights, the stability and reliability of the single aircraft flight control system were verified, providing technical support for the availability of fixed-wing unmanned aerial vehicles in the inspection of long sections of urban railways.
Lin, Jing, Deng, Zhixiang, Xu, Jun, Wu, Huankun, Guan, Bin, Liu, Lei
Aerodynamicists around the globe are developing mechanisms and structures inspired by nature that enable variable camber morphing (VCM) for aerodynamic surfaces. The implementation of the VCM mechanism in an airplane wing enhances the performance and stability during various flight segments. The present review article is focused mainly on the up-to-date VCM methods in a qualitative as well as quantitative approach that are specific to Aircraft/unmanned aerial vehicle (UAV) wing configurations. Initial literature discussions are confined to the conventional mechanisms that enable VCM in different aircraft configurations and the added aerodynamic advantages such as lift enhancement, drag reduction, boundary layer separation, and flow control. However, those designs need either external shape optimization or internal structural refinements to ensure the factor of safety (FoS). The modern aviation industry is also focused on bioinspired technology because of the adaptive flying capabilities and stall-delay characteristics. Therefore, a review of bioinspired VCM methods that are assessed based on the aerodynamic potentials is sequentially organized in the article. Additionally, considerations are motivated by the application of various compliant structural patterns for VCM in the aircraft industry. The discussion indicates the prospective benefits of morphing toward the future of the Green Aviation industry.
Manjunath, S. V., Jini Raj, R.
Items per page:
1 – 50 of 10241