Browse Topic: Thrust
Gaganyaan is an ambitious and recover safety mission for the Indian space program to launch humans into space. The success of the mission depends on the development of required technology and systems. A test vehicle is developed for the technological demonstration for all envisioned abort flight scenarios of Gaganyaan mission. A new configuration of launch vehicle with single liquid stage is planned for multiple flights. Coupled Loads analysis of launch vehicle system is a standard practice to estimate response and loads for the design of structures and generating sine vibration test levels. Usually a vehicle rests on the launch pad through base shroud with horizontal support and no vertical restraint. Upon ignition of the engine, thrust builds up and upon overcoming gravity the vehicle takes off. In the current analysis the launch vehicle is held in position using a holding / retracting mechanism and at a predefined time the vehicle is released. The boundary condition required a novel method to perform response analysis. The responses estimated from pre-flight analysis is correlated with flight response and a good correlation is observed. Additionally response analysis is performed at engine shut-off. Being the first flight, no flight data was available of engine thrust. In the current work, using an analytical thrust, responses are estimated. The analysis also helped in generating levels for vibration test of various sub-assemblies and payload.
Stacked co-rotating rotors offer a mechanically simple alternative to conventional coaxial counter-rotating systems, but their aerodynamic performance is strongly dependent on both axial and azimuthal blade spacing. This study experimentally and numerically investigates the effects of rotor spacing on the performance and wake structure of model-scale stacked rotors in hover. A dedicated test platform was developed to measure thrust, power, and phase-resolved 2D-3C particle image velocimetry flow fields for two-bladed stacked rotors over axial spacings of Δz/c=0.75 to 5 and azimuthal spacings of ϕ = 0° and 90°. Relative to isolated two- and four-bladed baseline rotors, the stacked configurations exhibited measurable variations in total hub loading and induced flow structure as a function of spacing. The flow field results show that changes in axial spacing alter the relative position of the lower rotor within the convected wake of the upper rotor, producing corresponding changes in inflow, effective angle of attack, and total thrust. Azimuthal spacing further modifies these trends by shifting the phase relationship between upper- and lower-rotor blade passages. To interpret these effects, a coupled blade element momentum theory and Blade Interaction Prediction model was developed. The model captures the primary trends in measured thrust and sectional loading, demonstrating that both wake convection and chordwise blade interaction are required to predict the aerodynamic behavior of closely spaced stacked rotors.
This study presents subscale wind tunnel experiments investigating the transient aerodynamic interactions of a rotor during a continuous relative-wind approach toward the landing deck of the NATO Generic Destroyer. Time-resolved rotor loads and stereoscopic particle image velocimetry measurements were used to characterize the interacting ship-rotor flow field under headwind and quartering wind-over-deck conditions. The measurements captured the evolving influence of ship airwake, ground effect, and superstructure-induced recirculation as the rotor moved from downstream to the final hover position over the deck. The results show that rotor thrust, rolling moment, and pitching moment underwent distinct changes throughout the approach, with the loading trends varying significantly with wind-over-deck angle. Time-frequency analysis further reveals that the unsteady rotor response was concentrated in a limited band of frequencies associated with various coherent flow structures shed from the ship superstructure. Spectral proper orthogonal decomposition was used to identify the dominant airwake features responsible for these fluctuations at specific frequencies, including large-scale structures originating from the radar and hangar region. These findings demonstrate that the dynamic approach resolved both slow- and fast-changing transient aerodynamic effects along the approach path that cannot be captured with static hovering measurements.
Deep Reinforcement Learning (DRL) for quadrotor flight control typically relies on Domain Randomization (DR) for sim-to-real transfer, resulting in overly conservative policies that struggle with dynamic disturbances. To overcome this, we propose a novel adaptive control architecture that actively perceives and reacts to instantaneous perturbations. First, we train an optimal outer-loop policy, then replace its reliance on ground-truth disturbance data with a Residual Dynamics Predictor (RDP). The RDP estimates the external forces and moments acting on the aircraft in flight online using only the history of states and control actions. For seamless hardware transfer, we introduce a data-efficient linear calibration bridge and an online thrust correction mechanism that align the simulated latent space with reality using mere seconds of flight data. Real-world validations on a Crazyflie micro-quadrotor demonstrate that our adaptive controller significantly outperforms baselines, maintaining precise trajectory tracking under severe uncertainties including mass variations, asymmetric payloads, and dynamic slung loads.
This study evaluates the capability of Simcenter™ Flightstream™, a viscous surface-vorticity compressible-flow panel method, for predicting aerodynamic performance of rotorcraft configurations. Simulations are performed on the ROBIN-mod7 fuselage, PSP rotor, and combined rotor-fuselage system under conditions consistent with available experimental data. Results are compared against experiments and high-fidelity CFD methods, including DES, URANS, and IBM-ASM. For the isolated fuselage, Simcenter Flightstream accurately captures surface pressure distributions, particularly in attached flow regions. For the isolated rotor, thrust, torque, and figure of merit trends show strong agreement with reference data. In the rotor-fuselage configuration, the solver successfully captures interaction effects and predicts performance within experimental uncertainty. Notably, Simcenter Flightstream achieves these results with one to two orders of magnitude lower computational cost compared to high-fidelity approaches. The findings demonstrate its effectiveness as a rapid, cost-efficient tool for early-stage rotorcraft aerodynamic design and analysis.
This paper investigates the impact of aerodynamic interactions on the dynamic aeroelastic stability of a wing-propeller configuration, with emphasis on whirl flutter. The wing structural dynamics are modeled using linear Euler-Bernoulli beam finite elements, while the propeller is represented using Reed's two-degree-of-freedom model. Baseline stability analyses neglecting aerodynamic interactions employ strip theory for the wing and the Houbolt-Reed formulation for the propeller. Analyses that account for aerodynamic interactions are then performed by coupling the wing and propeller structural models with the unsteady vortex-lattice method. Whirl flutter points are identified from transient simulations under both thrusting and windmilling conditions. Results show that three-dimensional aerodynamic effects increase the whirl flutter speed, whereas wing-propeller aerodynamic interactions play a slightly destabilizing role. Thrusting conditions produce a lower critical speed than the wind-milling case. The results demonstrate the viability of the unsteady vortex-lattice method as a unified aerodynamic framework for aeroelastic stability analysis of wing-propeller systems with mutual aerodynamic interactions. In addition, they reinforce findings from previous work that highlighted the destabilizing role of wing-propeller aerodynamic interactions.
The effects of hover operations near a partial boundary structure were assessed for a free-flying quadrotor platform under both wind-off and wind-on conditions. The partial boundary structure was selected to replicate a building facade or urban vertiport environment, providing a realistic operational context for these free-flight tests. Test points were chosen to investigate operations near the partial boundary wall and edge, and across a range of partial ground effect conditions to capture the progressive onset of ground effect characteristics. Regions of degraded vehicle performance, quantified primarily by rotor thrust coefficient (CT ) and power requirements, emerged near the partial boundary edge. These performance trends were attributed to localized changes in rotor inflow profile, characterized by near-field rotor pressure measurements. Partial ground effect was found to not resemble full ground effect until much of the vehicle had traversed over the partial boundary, with the vehicle airframe and fuselage serving as the primary factor driving the onset and development of ground effect characteristics. Under wind-on conditions, the interaction between the wind freestream and the partial boundary structure significantly shaped vehicle performance and handling qualities. The most adverse handling qualities coincided with regions of peak flow vorticity, highly unsteady flow, and large velocity gradients at the shear layer above the partial boundary.
A method for evaluation of control derivatives is introduced for the purpose of rapid design evaluation of an electric, fixed-pitch multirotor aircraft during the conceptual pre-design phase. This explicit linearization methodology allows rapid co-design of the vehicle configuration and control allocation using the pseudo-inverse method. A multi-objective design analysis is conducted for a 12 rotor lift + cruise eVTOL configuration subject to hover power requirements, controllability, and tolerance to failure conditions. Generalizable design guidelines are found and presented for the cant and rotor spin direction of the lift + cruise aircraft. The benefits shown include the addition of direct lateral force control derivative, a major increase in yaw control derivative, and reconfiguration to accommodate any Two Engine Inoperative failure conditions. These are achieved through mixing anhedral and dihedral rotor cant within each quadrant of the wing, setting the spin direction so the component of thrust in the yaw axis is additive with the motor reaction torque, and having larger cant angles inboard and closer to the center of gravity. Additional analyses of stability characteristics are performed using DynaPyVTOL, a medium-fidelity flight dynamics analysis tool for any configuration.
In September 2025 a test was conducted at the NASA Ames Research Center's Outdoor Aerodynamics Research Facility to characterize the outwash flow from a hovering rotor. The studied configurations included variations in rotor height above the ground plane as well as variations in rotor speed, thrust, and trim state. Outwash flow was measured using a rake of hot-film anemometers mounted to a semi-autonomous instrumentation cart. Flow measurements were conducted for a single rotor azimuth at distances between 0.6 and 4.0 diameters from the rotor center. In addition to hot-film anemometry, additional flow data was captured using a Background Oriented Schlieren Velocimetry technique that provides a detailed measurement over time of flow velocity in an image plane upstream of the hot-film sensors. The downwash and outwash produced by a lifting rotor in the presence of a ground plane can pose significant risks to life and property in the area of operations. Rotor wake interactions exhibited by modern, multi-rotor aircraft designs can amplify these flows and increase the risk. The rotorcraft community is therefore motivated to better understand rotor downwash and outwash to establish safe operating limits in the vertiport environment.
This study investigates the use of the Overset mesh method for propeller simulations in OpenFOAM and compares it with the Arbitrary Mesh Interface (AMI) approach. While AMI is well validated for rotor aeroacoustics, it is limited in handling large relative motions and complex component interactions. In contrast, the Overset method enables flexible simulation of transition kinematics using overlapping grids, though its aeroacoustic capability in OpenFOAM has not been well established. A comparative analysis was conducted on a Joby-scale five-bladed propeller at an 80° tilt angle without a fairing, representing a transition-flight condition. Aerodynamic and acoustic predictions were obtained using hybrid DDES coupled with the Ffowcs Williams–Hawkings method. Results show that the Overset method provides improved agreement with experimental thrust and torque and captures stronger leading-edge vortices than AMI. Both methods resolve blade-vortex and blade-wake interactions. However, the Overset approach produces higher broadband noise due to stronger vortices and interpolation effects, while AMI yields smoother pressure fields and clearer tonal content. In the far field, AMI better matches experimental SPL trends. Overset shows larger first-BPF SPL errors (up to 22.5 dB vs. 5.7 dB for AMI), though OASPL differences remain small. Overall, Overset is less reliable for noise prediction and more computationally expensive.
This study experimentally examines the effect of forced boundary layer (BL) transition on the aerodynamic and aero-acoustic performance of a low Reynolds number rotor in hover. An APC 15×4E two-bladed rotor was tested in three configurations: clean, upper-surface trip (U.S.T.), and combined upper- and lower-surface trip (U.S.T./L.S.T.). Surface oil flow visualization was used to characterize the BL structure. A hover test rig was used to measure the static thrust and torque. Acoustic measurements were conducted in an anechoic chamber, with tonal and broadband noise components separated during post-processing. Results show that surface trips effectively force BL transition, increasing turbulent attachment over the blade. Tripped configurations reduced thrust and increased torque but mitigated Reynolds-number sensitivity. Forced transition reduced the tonal noise for all but one case. For the broadband noise, the forced transition increased the noise in the frequency range where turbulent boundary layer-trailing edge (TBLTE) mechanisms dominate, while decreasing the noise in the frequency range where laminar boundary layer vortex shedding (LBL-VS) occurs.
This paper presents results of flight tests conducted on a coaxial ultralight helicopter. An automated flight test evaluation method is presented and exemplified through its application to steady horizontal flight. The results shown include pilot controls, helicopter attitude angles, power, thrust and torque distribution between the rotors, rotor harmonic thrust components, and teeter angles, along with their rotor harmonic components across varying flight speeds. This study focuses on the dependencies of these parameters on center of gravity position and sideslip angle.
A Rotor Control Equivalent Turbulence Input (RCETI) model for characterizing vehicle response in urban environments turbulent airwakes is investigated. By extracting transfer functions from the nonlinear, high fidelity UH-60 rotorcraft model implemented within the FLIGHTLAB®framework, vehicle response to vertical turbulence is evaluated and inverse mapping between the rotor hub thrust coefficient and the control input spectrum is determined. Furthermore, the RCETI methodology develops filters that produce time history samples of collective input that produce hub loads that are stochastically similar to those induced by atmospheric air wakes.
An aspect of the ship-helicopter dynamic interface (DI) is the highly unsteady flow environment generated by ship-rotor aerodynamic interactions, which challenges safe launch and recovery operations. To investigate these interactions without the constraints of conventional rotor scaling, a novel airflow-and-blade-frequency (ABF) system was developed, decoupling rotor thrust from blade-passing frequency and enabling independent control of disk loading and periodic excitation. Mean-flow superposition and spectral analyses were used to assess the validity of linear-superposition approaches for DI modeling. While superposition reproduced portions of the interacting mean flow, it failed to capture key features such as superstructure sheltering. Spectral results showed that momentum injection and blade-passing frequency modified the interacting flow through distinct mechanisms. Across all operating conditions, the interacting flow exhibited elevated turbulent kinetic energy at pilot-relevant frequencies over a broader spatial extent than either the isolated airwake or the superposed field, indicating that nonlinear aerodynamic interactions generated flow features that super-positional models did not capture. The persistence of these trends across different ABF operating parameters suggested that correction-based approaches may approximate rotor-feedback effects without requiring fully resolved aerodynamic interactions between the ship and rotor (air)wakes.
High speed compound rotorcraft may operate with slowed rotors, resulting in high advance ratios and aeroelastic instabilities. The classic Floquet approach to understanding this periodic system was expanded using a hybrid symbolic and computational method, incorporating coupled flap-lag-torsion degrees of freedom, reverse flow, unsteady aerodynamics, and a realistic trim routine bounded by thrust reversal and blade stall. A novel eigenvalue tracking algorithm and modal waveform analysis of the eigenvector motion was developed to generate and identify root loci, providing fundamental insights into parametric resonance and other instabilities. Advance ratios above 3 were explored, with parametric evaluations of both physical dynamic stability and numerical stability. The model's predictions were validated using historical analyses and experimental results, and recommendations regarding stable configurations are provided.
RPM-controlled hexacopters offer mechanical simplicity and inherent redundancy, but are unable to re-trim under all failure cases in forward flight. This paper investigates the use of reverse-enabled rotors as a means of expanding the attainable trim envelope and improving fault tolerance in RPM-controlled hexacopters. Isolated rotor experiments are conducted to characterize thrust and torque behavior under forward and reverse rotation, providing validation data for aerodynamic modeling. A blade-element-based model implemented in the Rensselaer Multicopter Analysis Code (RMAC) is then used to perform comprehensive trim analyses for a 1200-lb-class hexacopter in hover and in cruise at the best-range speed of 65 kts. Post-failure trim solutions are evaluated for four configurations, including edge-first and vertex-first orientations with different rotor spin directions. Results show that enabling reverse rotation allows trim recovery for all single-rotor failure cases in cruise, including aft-rotor failures that are not trimmable with conventional RPM-controlled rotors. A systematic comparison of peak rotor torque, peak rotor power, and total aircraft power reveals that failure severity is governed primarily by yaw moment deficits arising from the combined loss of hub torque and aerodynamic drag. Among the configurations examined, the edge-first configuration with a counter-clockwise spinning rotor 1 exhibits the lowest rotor torque and rotor power requirements, post-failure.
An experimental investigation was conducted to characterize the effects of partial-ground on the aerodynamics of a hovering rotor. A model-scale rotor was tested at a range of heights above ground and under partial-ground coverage, and rotor hub forces and moments were measured using a six-axis force/torque transducer during constant-power operation. The measurements were used to develop a semi-empirical thrust ratio model that accurately captures trends from out-of-ground effect to full-ground effect conditions. This model predicts realistic thrust behavior at low ground-coverage conditions, exhibiting high adjusted R2 and minimal root mean square error. Time-resolved particle image velocimetry was conducted for selected cases to examine induced flow features and to qualitatively assess changes in the downwash and edge-driven crossflow associated with partial-ground interactions. A geometric rotor-ground interaction area based on a circular-segment formulation was correlated to the thrust coefficient over the interacting region. Results show that thrust increases with ground coverage and decreases with increasing out-of-ground height, whereas moment coefficients increase with decreasing height. The increases in thrust and moment can be attributed to a reduction in the induced velocity above ground, as observed in the measured flow field, thereby increasing the effective ground-induced pressure beneath the rotor.
The induced and profile power of a hovering rotor was evaluated using experimental and computational methods. Momentum theory principles were coupled with experimental measurements over a range of thrust conditions to characterize the induced and profile power consumption at low Reynolds number conditions ∼ 105. An empirical induced power factor, κi, was extracted to quantify the non-ideal losses. Results show that these losses increase as the Reynolds number reduces, and nearly twice the power is required at Retip = 0.27×105 than the ideal momentum theory prediction. These results were compared with high-fidelity computational fluid dynamics simulations using the partial-pressure field (PPF) force/power decomposition to extract the induced and profile power contributions of the rotor. The PPF method decomposes the static pressure field of a numerical Reynolds-averaged Navier-Stokes solution into Euler and dissipative partial pressure fields. Simulations were performed across a range of thrust conditions, from which the induced power factor and profile drag coefficient,Cd0 , were computed for each simulation from the extracted power contributors.
This study presents a comprehensive analysis of single-rotor failure tolerance for a classical octocopter configuration, examining both hover and forward flight at the best range speed. Using a state-of-the-art eVTOL comprehensive analysis to retrim the octocopter post-failure, the redistribution of rotor thrust, torque, and power following individual rotor failures was quantified, along with resulting aircraft-level power penalties. In hover, orthogonal rotors to the failed rotor provide primary lift compensation, the opposing rotor operates mostly unchanged, and the four opposite spinning rotors primarily provide pitch/roll moment compensation. This results in a total aircraft level power increase of approximately 10.4%, roughly half that of comparable hexacopters. In forward flight, at best range cruise speed, load redistributions were again calculated for various individual rotor failures. In the worst case, a maximum individual rotor torque increase of 62% and power increase of 108% was observed, while total aircraft power requirements increased between 7-12%. These results demonstrate the fault-tolerant capabilities of octocopters and provide practical guidance for propulsion system sizing, energy management, and failure-case assessment on classical octocopters.
An experimental investigation was conducted to explore the loads, acoustics, and tip vortex trajectories of coaxial counter-rotating (CCR) rotor with unequal upper and lower radii. The upper and lower rotor radii were tested both at the nominal radius of 1.108 m, and also with a lower rotor radius of 90% nominal radius, for a constant rotor speed of 1180 RPM and a constant inter-rotor spacing of z/R = 0.108. Rotors were torque balanced and tested for a range of upper rotor collective pitch from -2◦ to 10◦ . The power required for both CCR systems was within 0.9% for most trim conditions, and equal thrust was produced at upper rotor collectives of 6◦ and 8◦ (within 1.0%). At low loading conditions the unequal radii configuration produced more thrust for the same power due to a reduction in profile drag. The overall sound pressure level (OASPL) was lower for the CCR rotor with shortened lower rotor blades at all angles of elevation. Larger reductions in A-weighted OASPL(A) were observed, due to a larger contribution of broadband noise to the total OASPL(A).
The development of a coupled computational structural dynamics (CSD) and electrodynamic suspension (EDS) system was critical in modeling and predicting the aeromechanics of MagLev Aero's (MLA) propulsion system, ensuring safe testing and proving viability of levitated rotors for vertical lift systems. This advancement validates the feasibility of this enabling technology in applications of uncrewed aerial systems (UAS) with high hover lift efficiencies. This paper explores the implementation of an electromagnetic motor hub on a large-root-cutout, slowed rotor system with a specific focus on the impacts on aeromechanics: loads, performance, vibrations, and aeroelastic stability. The performance benefits of a large-root-cutout system, with an external or internal rotor, are well known; however, the mechanisms to implement such a design have been impractical. The development of an EDS motor bearing enables previously unattainable configurations like large-root-cutout and tip-driven ducted systems that have advantageous loading, acoustic, and vibration performance; such benefits thus require characterization in dynamics and aeroelastic stability to prove the feasibility of these complex concepts. Furthermore, the ability to investigate a multidisciplinary, multiphysics-based system is nontrivial; customization and advancement of existing comprehensive analysis systems is required to solve these complex problems. The investigation of performance, dynamics, and aeroelastic stability for the EDS rotor on a subscale thrust test system, EXO600, is being substantiated through MagLev Aero's test programs. The results presented herein are a subset of the validations in aeromechanics and electrodynamics.
This paper explores a significant step forward, regarding the further detailed understanding of the Fenestron®. Since its patent in 1968 – for the Gazelle helicopter –, the shrouded tail rotor has been resized, inclined, modulated, etc. and has thus been continuously enhanced on different rotorcraft. Half a century after its invention, Airbus is once again exploring in more detail the magic of the Fenestron®, with the objective of optimizing it even further, for future helicopter applications. To grasp and observe properly some specific phenomena, a model (scaled to one third) capable of both unprecedented functions and modularities, was developed. The present paper will describe in detail the novel model and the related challenges and solutions. This model is capable of high rotor speed and dynamic pitch inputs, delivering power levels high enough to reach stall effects, while allowing the measurement of propulsive efficiency and to differentiate rotor vs fairing thrust. Furthermore, the model had to provide aerodynamic-shape modularity, both in the shroud, on the covers and on the tail gearbox supports. The first test campaign performed on this model allowed us to define design drivers and aerodynamic preferences. And since one idea often leads to another, another challenge is being addressed on this scaled mock-up: Reduction of the tail rotor noise level.
This paper explores the effect of addition of a horizontal tail on the longitudinal stability and performance of a Biplane Tailsitter Unmanned Aerial Vehicle (UAV). Biplane tailsitters a type of hybrid UAVs, often exhibits poor longitudinal stability during forward flight, necessitating continuous active control through application of differential motor thrust to maintain attitude. To address this challenge, this work proposes the integration of a horizontal tail on a quadrotor biplane tailsitter UAV, aiming to improve pitch stability and control authority during critical flight phases. Experimental flight data was utilized to determine the appropriate sizing of the elevator. A detailed flight dynamics model validated the effectiveness of the elevator control. The design was validated through outdoor flight testing, comparing the performance of tail-less and tail-attached configurations. The results demonstrate that the modified design results in a reduction control power requirement for pitch control on the motors, enhancing longitudinal stability, and improved ascent and descent rates. This study provides a systematic approach to improving the operational capabilities of tailsitter UAVs, contributing valuable insights for the design of future UAVs requiring enhanced maneuverability and efficiency in VTOL and forward flight modes.
This paper presents experimental research aimed at developing novel low lubrication methods for rotorcraft and jet engines, focusing on sustaining minimal lubrication to prevent catastrophic bearing failure during loss of lubrication (LoL) events or to increase fuel consumption performance on once-through, fuel-oil bearing lubrication engines. Utilizing two high-speed bearing test rigs simulating low and high thrust class engine conditions, the study establishes lower bounds for oil flow rates necessary to maintain thermal stability and prevent thermal runaway in hybrid ball bearings. These findings inform the design of the Zulu Pod (ZPod), a passively driven, self-contained oil delivery system that uses engine compressor bleed air to precisely meter lubricant flow. Engine test stand results demonstrate that replacing traditional fuel-oil lubrication with the ZPod system reduces thrust specific fuel consumption (TSFC) by an average of 7%, with up to 11% savings, without compromising engine thrust or bearing health. The ZPod offers a simplified, efficient alternative to fuel-lubricated systems by eliminating fuel diversion for lubrication, enhancing fuel efficiency, and maintaining bearing performance in attritable or single-use engines. Additionally, the study highlights the potential of minimal lubrication supplied by the ZPod to extend operational life during LoL scenarios, enabling safer aircraft recovery. Future work will focus on extending testing to higher thrust classes and optimizing ZPod designs for broader applications.
This study examines the ability of a large (1200 lb gross weight) hexacopter with collective pitch controlled rotors to tolerate single motor failure. The hexacopter is considered in various orientations, and the vehicle is trimmed with one motor inoperative (OMI). Unlike RPM-controlled hexacopters, which were trimmable but uncontrollable in hover, and were untrimmable in cruise with an aft-rotor failure; with pitch-control the hexacopter is controllable in hover as well as trimmable for failure of any rotor in cruise (including an aft rotor failure). The study examines how pitch controls, and thrust are redistributed amongst the operational rotors, post-failure, for the different hexacopter orientations. For each case, the maximum thrust and torque increases on any individual rotor, and the total power increase, post-failure is examined. It is found that the hardest to trim cases are those where the hub torque and the hub drag induced yaw moment of the failed rotor add, and fault compensation for these cases usually comes at a high cost in terms of torque penalty and power requirement (necessitating use of more powerful motors and batteries). The results from the study indicated that operating the pitch-controlled hexacopter in an edge-first configuration with a clockwise spinning rotor 1 is the best choice from a fault tolerance perspective.
Rotor performance in a Martian environment was analyzed with an objective of increasing thrust with minimal impact on efficiency. The Sample Recovery Helicopter (SRH) and Rotorcraft Optimization for the Advancement of Mars Exploration (ROAMX) rotors were studied by varying solidity, blade count, and chord distribution to determine which configuration delivered the most desirable performance. For all configurations, the ROAMX rotor displayed better performance than the SRH rotor. It was observed that increasing solidity reduced the blade loading required to achieve the peak figure of merit, and beyond a solidity ratio of 0.3 the figure of merit was negatively impacted. For both rotors a 6-bladed configuration with a solidity ratio of 0.3 delivered the optimal figure of merit.
Developed in the frame of the European Clean Sky 2 program, the RACER High Speed Helicopter Demonstrator of Airbus performed its maiden flight on April 25th, 2024. In the continuity of the previous high-speed demonstrator X3 (1st flight in 2010) the RACER is a 7/8t (15000 / 18000 lb) class compound helicopter powered by two SHE Aneto-1X engines, including a wing and two propellers. The tail rotor is removed as the two propellers control the yaw axis by differential thrust. At flight 07, with its initial default settings, it reached a true airspeed of 227 kts in level flight, exceeding its objective of 220 kts.
A wind tunnel investigation to characterise the aerodynamic performance and aeroelastic response of a tiltrotor blade set operating in propeller mode is presented. A custom blade set was instrumented with fully bridged axial strain gauges to monitor the flap bending and torsional strain at several radial locations. Propeller thrust and torque measurements were acquired using a custom six component Rotating Shaft Balance. Measurements of blade tip deflection were obtained via stereoscopic Digital Image Correlation. Testing was performed at a range of rotational frequencies, blade pitch angles and advance ratios to assess the blade aerodynamic performance and aeroelastic response in both attached and stalled operating conditions. Strain measurements were shown to identify stall and blade eigenmode frequencies, where flap bending bridges show a more reliable capture of stalled flow than torsional bridges. Furthermore, blade tip deflection measurements were shown to reduce with increased advance ratio and excessive values of advance ratio resulted in negative thrusting at the blade tip.
During helicopter air-to-air refueling the rotor of the helicopter might enter the slipstream of the tanker aircraft's propeller. Based on blade element momentum theory, the impact of the accelerated air within the propeller slipstream on rotor blade aerodynamics (thrust, rolling and pitching moments) can be solved analytically. Also, DLR's comprehensive rotorcraft code has been used with the Pitt-Peters induced inflow plus rotor-rotor interference model. Additionally, DLR's free-wake code was used for both the propeller and the helicopter main rotor, including mutual wake-wake-interactions. The helicopter rotor's collective and cyclic controls needed for disturbance rejection are computed with all these models for a typical air-to-air refueling scenario without and with blade flapping motion. A propeller wake affecting the retreating side of the rotor requires much larger control inputs to retrim than an impingement on the advancing side. The results of all modelling approaches are compared to each other and generally a reasonably good agreement is found, despite their very different levels of complexity and computational effort.
The influence of ground, wall, and corner boundaries on multirotor vehicle performance was investigated through a series of controlled flight tests. Changes in rotor inflow profiles were represented by near-field rotor pressure measurements captured by a custom Kiel probe wake rake. Ground effect was characterized by reduced thrust and power requirements, primarily driven by the vehicle fuselage, which induced regions of reduced pressure and increased flow unsteadiness around the airframe. Operating near a wall boundary was found to restrict airflow into the portion of the rotor disk closest to the wall, leading to increased power requirements to maintain hover and a consequent reduction in performance. While vehicle orientation had minimal impact on overall rotor performance, it did influence local rotor inflow behavior near the wall, depending on the relative position of the interaction region formed with adjacent rotors. As the vehicle descends from the isolated wall effect into corner effect, created by the intersection of the wall and ground, an exchange between the dominating ground and wall effects is observed, with corresponding ground heights and wall distances identified.
Inspecting the interiors of tanks and ships for defects involves accessing confined and elevated spaces. This can be difficult and hazardous for a person. Ducted aerial vehicles that can hover close to the object of interest can achieve this in a safer and more efficient manner. Such a vehicle is desired to be compact, to have a high hover endurance and to be protected from impact. This paper describes a design concept comprising ducted coaxial counter-rotating rotors with a compact swashplate mechanism for cyclic pitch input to the lower rotor. An experimental setup was used to investigate the effect of the duct. A numerical Blade Element Momentum Theory model was developed and validated to inform rotor selection. A prototype was designed and built with a hover thrust of 9.17 N, outer diameter of 350 mm, and height 173 mm. The duct provided a thrust benefit of 32% for this configuration for a given power. The prototype achieved stable controlled flight in hover and in passing near walls and surrounding obstacles. Some oscillations in attitude were seen in flight. Future work includes improving the control algorithm of the vehicle.
This study presents empirical modifications of Blade Element Momentum Theory (BEMT) to improve rotor performance prediction for open rotors in hovering conditions. The empirical adjustments were made to the inflow ratio, factoring in the real rotor wake area and estimated induced power losses. A comparison between experimental data and two analytical models, one using an empirical inflow formula and the other a theoretical formula (classical BEMT), was conducted for two rotors. The empirical inflow model demonstrated superior accuracy in predicting thrust and torque. These modifications are applied to the inflow ratio by accounting for the actual rotor wake area and estimated induced power losses. The findings highlight the potential for more accurate performance prediction through the integration of empirical data into theoretical frameworks.
The experimental investigation analyzed the performance of three machining conditions: dry machining, cryogenic machining, and cryogenic machining with minimum quantity lubrication (MQL) on tool wear, cutting forces, material removal rate, and microhardness. The outcome of this study presents valuable knowledge regarding optimizing conditions of turning operations for Ti6Al4V and understanding the machinability under cryogenic-based cooling strategies. Based on the experimentation, cryogenic machining with MQL is the most beneficial approach, as it reduces cutting force and flank wear with a required material removal rate. This strategy significantly enhances the machining efficiency and quality of Ti6Al4V under variable feed rates (0.05 mm/rev, 0.1 mm/rev, 0.15 mm/rev, 0.2 mm/rev, 0.25 mm/rev) where cutting velocity (120 m/min) and depth of cut (1 mm) are constant. The effects of the main cutting force, feed force, thrust force, material removal mechanism, flank wear, and microhardness on machining performance have been analyzed in this research work. It has been observed that higher cutting forces result in greater energy transferred to the workpiece material, leading to more effective material removal, and chip thickness is reduced in cryogenic plus MQL conditions compared to dry and cryogenic machining due to the excellent cushioning effect and reduced adhesion.
NWI Aerostructures Nashville, TN
In any human space flight program, safety of the crew is of utmost priority. In case of exigency in atmospheric flight, the crew is safely and quickly rescued from the launch vehicle using Crew Escape System (CES). CES is a critical part of the Human Space Flight which carries the crew module away from the ascending launch vehicle by firing its rocket motors (Pitch Motor (PM), Low altitude Escape Motor (LEM) and High altitude Escape Motor (HEM)). The structural loads experienced by the CES during the mission abort are severe as the propulsive, aerodynamic and inertial forces on the vehicle are significantly high. Since the mission abort can occur at anytime during the ascent phase of the launch vehicle, trajectory profiles are generated for abort at every one second interval of ascent flight period considering several combinations of dispersions on various propulsive parameters of abort motors and aero parameters. Depending on the time of abort, the ignition delay of PM, LEM and HEM are adjusted in order to minimize the lateral acceleration on the vehicle, at the same time meeting the horizontal range requirement. Aerodynamic load distributions on the vehicle and aero forces and moments on the Grid fin are generated for various Mach No., Angle of Attack (AoA) combinations for jet ON and jet OFF conditions of PM, LEM and HEM. In order to estimate the structural loads for CES during abort, inertia relief analyses are carried out for static load on a free-free finite element model at all the time instances in the abort trajectory as a time sweep simulation considering the appropriate aerodynamic forces, propulsive parameters (mass consumption and thrust) and trajectory parameters (Mach No., Dynamic Pressure and AoA) at each time instant in the trajectory. During abort at lower altitude along with LEM, Pitch Motor (PM) is fired perpendicular to the axis of the vehicle to turn the vehicle towards the sea thereby increasing the AoA and bending moment on the vehicle. The Pitch Motor thrust acting perpendicular to the vehicle excites the first bending mode and augments the Bending Moment. LEM thrust and HEM thrust acting along the vehicle axis also can excite the axial modes of the vehicle. Similarly the lateral aero dynamic forces on the vehicle excite the lateral dynamics of the vehicle whenever there is a sudden change in the AoA due to wind gust. To account for the flexible body dynamic forces, a load augmentation factor called Flexibility Factor is multiplied on the static loads to arrive at the limiting loads on the vehicle. This paper briefly explains the structural load estimation methodology for CES abort, various inputs required and different steps involved in it.
The Shake-The-Box technique was applied to experimentally quantify the time-resolved volumetric flow field around a free-flying quadcopter UAV with an overall span of about 0.5 m. State-of-the-art LED illumination and high-speed camera equipment was combined with modern Lagrangian tracer particle tracking and data assimilation techniques, facilitating a measurement volume larger than 1.5m3. The setup allowed for both hover and limited maneuvering of the quadcopter, while resolving even small details of the complex interactional aerodynamics. In hover out of ground effect, the four individual rotor wakes merged into a single jet within a few rotor radii below the rotor planes. Evaluating the mass and momentum fluxes over suitable control volumes yields accurate estimates for the quadcopter's total thrust, the asymmetric thrust distribution between front and back rotors, and the entrainment of external flow through turbulent mixing. Hover in ground effect decreases the power requirement and induces recirculating flow in the center of the four rotors. The outwash pattern is non-uniform with jets developing between the rotors and pointing in radially outward directions. Forward flight cases result in a skewed, rapidly merging wake flanked by the roll-up of two "super-vortices" similar to the wingtip vortices of fixed-wing vehicles.
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