Browse Topic: Icing and ice detection

Items (846)
This SAE Aerospace Recommended Practice (ARP) provides recommended practices for the calibration and acceptance of icing wind tunnels to be used in testing of aircraft components and systems and for the development of simulated ice shapes. This document is not directly applicable to air-breathing propulsion test facilities configured for the purposes of engine icing tests, which are covered in AIR6189. This document also does not provide recommended practices for creating Supercooled Large Drop (SLD) or ice crystal conditions, since information on these conditions is not sufficiently mature for a recommended practice document at the time of publication of ARP5905A. Use of facilities as part of an aircraft’s ice protection Certification Plan should be reviewed and accepted by the applicable regulatory agency prior to testing. Following acceptance of a test plan, data generated in these facilities may be submitted to regulatory agencies for use in the certification of aircraft ice
AC-9C Aircraft Icing Technology Committee
Crawler Dozers play a critical role in global construction, mining and industrial sectors, performing essential tasks like pushing the material, grading, leveling and scraping. In the highly competitive dozer market, meeting the growing demand for increased productivity requires strategies to enhance blade capacity and width. Dozer operations involve pushing the material and dozing, where blade capacity significantly influences performance. Factors such as mold board profile, blade height, and width impact the blade capacity which are crucial for productivity in light weight applications such as snow removal and dirt pushing. Blade width is also pivotal for grading and leveling tasks. Traditional blade designs, like straight or fixed U-type blades, constrain operator flexibility, limiting overall productivity. The integration of hydraulic-operated foldable wings on both sides of the blade offers the adaptability to adjust blade capacity which also helps to reduce material spillage
Sahoo, Jyoti PrakashSarma, Neelam Kumar
This SAE Aerospace Standard (AS)/Minimum Operational Performance Specification (MOPS) specifies the minimum performance requirements of remote on-ground ice detection systems (ROGIDS). These systems are ground based. They provide information that indicates whether frozen contamination is present on aircraft surfaces. Section 1 provides information required to understand the need for the ROGIDS, ROGIDS characteristics, and tests that are defined in subsequent sections. It describes typical ROGIDS applications and operational objectives and is the basis for the performance criteria stated in Sections 3 through 5. Section 2 provides reference information, including related documents, definitions, and abbreviations. Section 3 contains general design requirements for the ROGIDS. Section 4 contains the Minimum Operational Performance Requirements for the ROGIDS, which define performance in icing conditions likely to be encountered during ground operations. Section 5 describes environmental
G-12HOT Holdover Time Committee
Ice build-up on aircraft and wind turbines can impact the safety and efficiency of their systems.
Protecting against atmospheric icing conditions is critical for the safety of aircraft during flight. Sensors and probes are often used to indicate the presence of icing conditions, enabling the aircraft to engage their ice protection systems and exit the icing cloud. Supercooled large drop icing conditions, which are defined in Appendix O of 14 CFR Part 25, pose additional aircraft certification challenges and requirements as compared to conventional icing conditions, which are defined in Appendix C of 14 CFR Part 25. For this reason, developing sensors that can not only indicate the presence of ice, but can also differentiate between Appendix O and Appendix C icing conditions, is of particular interest to the aviation industry and to federal agencies. Developing detectors capable of meeting this challenge is the focus of SENS4ICE, a European Union sponsored project. While participating in the SENS4ICE Project, Collins Aerospace has developed an ice detection and differentiation
Hamman, MatthewGelao, GiancarloRidouane, El HassanChabukswar, RohanBotura, Galdemir
Historically, smaller Unmanned Aerial Systems (UAS), such as Class 2 RQ-1B Raven and Class 3 RQ-7Bv2 Shadow, have been restricted to not be approved to fly in icing conditions under the assumption that any ice accretion would cause an unacceptable risk of loss of the aircraft. However, interest exists in better understanding potential icing accretion on UAS to determine if less extreme icing conditions could result in only partial degradation and not total loss of the vehicle for the purpose of expanding approved flight envelopes. Icing accretion can be tested during a flight test, which is considered unacceptable due to lack of controlled conditions and risk to the UAS or in a controlled experiment, by using wind tunnel testing to evaluate a single icing condition. Cryogenic wind tunnel tests, such as those conducted at the National Aeronautical and Space Administration (NASA) Glenn Icing Research Tunnel (IRT), Cleveland, OH, as shown in figures 1 and 2, are prohibitively expensive
Ice prediction capabilities for Unmanned Aerial Systems (UAS) is of growing interest as UAS designs and applications become more diverse. This report summarizes the current state-of-the-art in modeling aircraft icing within a computational framework as well as a recent U.S. Army DEVCOM AvMC effort to evaluate ice prediction models for current use and future integration into the Computational Research and Engineering Acquisition Tools and Environments (CREATE) Air Vehicle (AV) framework. U.S. Army Combat Capabilities Development Command, Redstone Arsenal, Alabama Historically, smaller Unmanned Aerial Systems (UAS), such as Class 2 RQ-1B Raven and Class 3 RQ-7Bv2 Shadow, have been restricted to not be approved to fly in icing conditions under the assumption that any ice accretion would cause an unacceptable risk of loss of the aircraft. However, interest exists in better understanding potential icing accretion on UAS to determine if less extreme icing conditions could result in only
Brake squeal is a common phenomenon across all types of vehicles. It becomes prominent in the absence of other noise sources, as in the case of electric vehicles. Earlier simulation attempts date back to late nineties and early 2000s. Identification of unstable modes of the coupled system of brake rotor and pads, and occasionally some caliper components, was the primary goal. Simulating the rotation of the rotor along with squeezing of the pads was attempted in a multi-body dynamics tools with flexible representation of rotor and pads. Though this gave some insights into the dynamics of stopping mechanism, squeal required capturing the nonlinearities of the contact in a more rigorous sense. Also, efforts were made to capture noise from vibrations using boundary- and finite- element methods [1]. In this attempt at digitalizing a brake dynamometer, the author used a nonlinear implicit solver to mimic the dynamics and transient vibro-acoustic solver to convert transient vibrations to
Kappagantu, Ramana
The EU Horizon 2020 project SENS4ICE addresses reliable detection and discrimination of supercooled large droplets (SLD) icing conditions. These conditions are considered as particularly safety-relevant and have been included in airplane certification specifications. The SENS4ICE project comprises technology development, icing wind tunnel upgrading/testing and flight testing. A novel hybrid approach for icing detection combines direct sensing (atmospheric conditions / ice accretion) with an indirect technique based on changing aircraft characteristics. The first part of the project was devoted to the development and maturation of icing detection technologies, with a focus on Appendix O (of 14 CFR Part 25 and CS-25) icing conditions. Furthermore, several icing wind tunnel facilities have improved capabilities to represent Appendix O conditions. Icing wind tunnel testing (including Appendix O) of several icing detection sensors developed in the SENS4ICE project concluded the first part
Schwarz, Carsten
The European Union’s Horizon 2020 programme has funded the SENS4ICE (Sensors for Certifiable Hybrid Architectures for Safer Aviation in Icing Environment) project [1], an innovative approach for the development and testing of new sensors for the detection of supercooled large droplets (SLD). SLD may impinge behind the protected surfaces of aircraft and therefore represents a threat to aviation safety. The newly developed sensors will be tested in combination with an indirect detection method on two aircraft, in two parallel flight programs: One on the Embraer Phenom 300 in the U.S. and one on the ATR-42 in Europe. In this framework the Deutsches Zentrum für Luft- und Raumfahrt (German Aerospace Center) is in charge of the airborne measurements and data evaluation of the microphysical properties of clouds encountered during the SENS4ICE field campaigns in February, March and April 2023. We present the instrumentation that is used in the flight experiments for the characterization of
Jurkat-Witschas, TinaLucke, JohannesSchwarz, CarstenDeiler, ChristophSachs, FalkKirschler, SimonMenekay, DenizVoigt, ChristianeBernstein, BenJaron, OlivierKalinka, FrankZollo, AlessandraLilie, LyleMayer, JohannaPage, Centre Europeen de Recherche et de, ChristianVié, BenoitBourdon, AurelienLima, Rogerio PereiraVieira, Luiz
This paper presents experimental ice accretion measurements alongside numerical simulations, using the National Research Council Canada’s morphogenetic approach, on a pitot probe geometry at varying icing conditions. In previous publications, the morphogenetic approach for the numerical simulation of ice accretion has shown promise for pitot probe applications, potentially reducing the number of wind tunnel entries, and therefore cost, of the development cycle. An experimental campaign has been completed, providing ice shapes on a representative pitot probe model. Comparison of the experimental and numerical ice shapes indicate that the morphogenetic model is able to generate the complex ice shapes seen experimentally for real-world icing conditions on a fully 3D geometry, closely matching both ice features and total ice thicknesses.
Forsyth, PeterSzilder, Krzysztof
The Current Icing Product (CIP; Bernstein et al. 2005) and Forecast Icing Product (FIP; Wolff et al. 2009) were originally developed by the United States’ National Center for Atmospheric Research (NCAR) under sponsorship of the Federal Aviation Administration (FAA) in the mid 2000’s and provide operational icing guidance to users through the NOAA Aviation Weather Center (AWC). The current operational version of FIP uses the Rapid Refresh (RAP; Benjamin et al. 2016) numerical weather prediction (NWP) model to provide hourly forecasts of Icing Probability, Icing Severity, and Supercooled Large Drop (SLD) Potential. Forecasts are provided out to 18 hours over the Contiguous United States (CONUS) at 15 flight levels between 1,000 ft and FL290, inclusive, and at a 13-km horizontal resolution. CIP provides similar hourly output on the same grid, but utilizes geostationary satellite data, ground-based radar data, Meteorological Terminal Air Reports (METARS), lightning data, and voice pilot
Rugg, AllysonHaggerty, JulieAdriaansen, DanielSerke, DavidEllis, Scott
A new optical array imaging probe, called the 1D2D probe, has been developed by Science Engineering Associates, with features added to improve the real-time and post-analysis measurements of particle spectra, particularly in the Supercooled Large Droplet size range. The probe uses optical fibers and avalanche photodiodes to achieve a very high frequency response, and a Field-Programmable Gate Array that performs real-time particle rejection and processing of accepted particles with negligible inter-particle dead time. The probe records monochromatic two-dimensional images, while also recording the number of individual particle pixels at a second grey scale level. The probe implements flexible features to filter recording of highly out of focus particles to improve the accuracy of particle size determination, or to reject small particles to improve the statistics of measurements of larger particles. A real-time one-dimensional particle spectrum is computed similarly to the original
Lilie, LyleBouley, DanielSivo, ChrisEsposito, BiagioBansemer, AaronHeller, RomyStrapp, J. Walter
In the course of the Horizon 2020 project ICE GENESIS of the European Union, an experimental database was developed to host documentation of icing experiments. The database serves as a source of information for numerical code development and validation as well as future test matrix design, IPS layout and development and wing design. Several legacy data icing cases have been included into the database, which are partly publicly available. Furthermore, the database will serve as the main platform for dissemination of public results of icing cases after and during the project ICE GENESIS. The database itself provides detailed information about the test configurations and the icing wind tunnel. More specifically, CAD data, ice protection system characteristics if applicable, installation in the test facility, instrumentation, test matrix, generated aero-icing conditions and test results are included. Within the ICE GENESIS project, the documentation of the resulting ice accretion is done
Neubauer, ThomasPuffing, Reinhard
To support an industry wide response to an EASA proposed Special Condition regarding the threat of in-flight supercooled liquid water icing conditions at altitudes above FL300, Boeing 777 fleet data were used to estimate the frequency and severity of such icing occurrences. The data were from the calendar year 2019 and included ~ 950,000 airline revenue flights from around the world by multiple operators. The unique architecture of the Primary Ice Detection System (PIDS) on that model, in addition to robust meteorological data that was able to be correlated, afforded an opportunity to conservatively estimate the Total Water Exposure (TWE) and thus the Liquid Water Content (LWC) of the icing encounters captured at FL295 and above. This paper will outline the key methods used and present the findings.
Sanford, JeromeBravin, MelissaClarkson, MatthewNatsui, Edward
Future compliance to FAA 14 CFR Part 25 and EASA CS-25 Appendix O conditions has required icing wind tunnels to expand their cloud simulation envelope, and demonstrate accurate calibration of liquid water content and droplet particle size distributions under these conditions. This has led to a renewed community interest in the accuracy of these calibrations, and the potential inter-facility bias due to the choice of instrumentation and processing methods. This article provides a comparison of the response of various hot-wire liquid water content instruments under Appendix C and supercooled large droplet conditions, after an independent similar analysis at other wind tunnel facilities. The instruments are being used, or are under consideration for use, by facilities collaborating in the ICE GENESIS program. For droplet median volume diameters (MVDs) between about 15 and 250 μm, cylindrical hot wire LWC sensors were found to consistently and increasingly under-read measurements from
Esposito, Biagio M.Orchard, DavidLucke, JohannesNichman, LeonidBliankinshtein, NataliaLilie, LyleCatalano, PietroD'Aniello, FrancescoStrapp, J. Walter
The Collins Aerospace Optical Ice Detector is a short-range polarimetric cloud lidar designed to detect and discriminate among all types of icing conditions with the use of a single sensor. Recent flight tests of the Optical Ice Detector (OID) aboard a fully instrumented atmospheric research aircraft have allowed comparisons of measurements made by the OID with those of standard cloud research probes. The tests included some icing conditions appropriate to the most recent updates to the icing regulations. Cloud detection, discrimination of mixed phase, and quantification of cloud liquid water content for a cloud within the realm of Appendix C were all demonstrated. The duration of the tests (eight hours total) has allowed the compilation of data from the OID and cloud probes for a more comprehensive comparison. The OID measurements and those of the research probes agree favorably given the uncertainties inherent in these instruments.
Anderson, KaareRay, MarkJackson, Darren
In this work, ice accretion is investigated on a fundamental level using a novel Eulerian phase field approach that captures the phase interface. This method, unlike the Allen-Cahn method, does not lead to spurious phase change (artificial mass loss). This method is also straightforward to implement and avoids normal vector reconstructions along the interface or ghost cells. Additionally, it has well-defined and novel stiffness constraints for accuracy and stability that define parameters in the model such as the kinetic coefficient μ and the interface regularization coefficient γ. An incompressible solver is constructed and used to verify the new method using an analytical Stefan problem solution in both 1D and 2D domains.
Brown, LucyJain, SuhasMoin, Parviz
In 2021 the Federal Aviation Administration in collaboration with the National Research Council of Canada performed research on altitude ice crystal icing of aircraft engines using the modular compressor rig, ICE-MACR, in an altitude wind tunnel. The aim of the research campaign was to address research needs related to ice crystal icing of aircraft engines outlined in FAA publication Engine Ice Crystal Icing Technology Plan with Research Needs. This paper reports the findings on ice accretion from a configuration of ICE-MACR with two compression stages. Inherent in two-stage operation is not just additional fracturing and heating by the second stage but also higher axial velocity and potentially greater centrifuging of particles. These factors influence the accretion behavior in the test article compared to single stage accretion. The melt ratio (liquid/total water content) has been shown to be an important parameter in ice crystal icing, with a relatively narrow band of melt ratios
Mason, JeanneNeuteboom, MartinChalmers, JenniferDumont, ChristopherChow, Philip
The term “3 inch ice shapes” has assumed numerous definitions throughout the years. At times it has been used to generally characterize large glaze ice accretions on the major aerodynamic surfaces (wing, horizontal stabilizer, vertical stabilizer) for evaluating aerodynamic performance and handling qualities after a prolonged icing encounter. It has also been used as a more direct criterion while determining or enforcing sectional ice shape characteristics such as the maximum pinnacle height. It is the authors’ observation that over the years, the interpretation and application of this term has evolved and is now broadly misunderstood. Compounding the situation is, at present, a seemingly contradictory set of guidance among (and even within) the various international regulatory agencies resulting in an ambiguous set of expectations for design and certification specialists. The focus of this paper is to provide a more complete and accurate historical accounting of “3 inch ice shapes
Leopold, DaveMalone, AdamBosetti, CrisMacomber, JohnSlim, Rami
Multiphase CFD simulations of air and water play a critical role in aircraft icing analysis. Specifically for air data sensors mounted near the front of an aircraft, simulations that predict the concentration of water surrounding an aircraft fuselage are necessary for understanding their performance in icing conditions. Those simulations can aid in sensor design and placement, and are central for defining critical conditions to test during icing qualification campaigns. There are several methods available in CFD that solve a multiphase flow field. Two of the most common methods used are Lagrangian and Eulerian. While these methods are similar, important differences can be viewed in the results, specifically in how the water shadow zones are predicted. This paper compares a Lagrangian and Eulerian CFD method for solving a multiphase flow field, and assesses their performance for use for analyzing installation locations and critical icing conditions of air data probes.
Thangavel, SathishCusher, Aaron
The simulation of natural-like snow conditions in a controlled environment such as an Icing Wind Tunnel (IWT) is a key component for safe, efficient and cost-effective design and certification of future aircraft and rotorcraft. Current capabilities do not sufficiently match the properties of natural snow, especially in terms of size and morphology. Within the Horizon 2020 project ICE GENESIS, a new technology has been developed aiming to better recreate natural snowflakes. The focus of the newly developed system was the generation of falling snow in a temperature range of +1°C to -4°C. Ground measurements and flight test campaigns have been performed to better characterize these conditions and provide requirements for wind tunnel facilities. The calibration results of the new snow generation system as well as snow accretion data on a NACA0012 test article with a chord length of 0.377 m are presented. The influence of different snow conditions on the accretion rate and the overall shape
Breitfuß, WolfgangFerschitz, HermannSchwarzenboeck, AlfonsHeller, RomyPervier, HugoDupuy, RegisJaffeux, LouisBerne, Alexis
The measurement and in-flight characterization of atmospheric icing conditions remains a challenging task. This is due to the large variability of microphysical properties of icing conditions. Icing may occur in pure supercooled liquid clouds of various droplet sizes, it may contain freezing drizzle or freezing rain drops and it also takes place in various types of mixed-phase conditions. A sensor or a combination of sensors to discriminate these icing environments would therefore be beneficial. Especially the phase classification of small cloud particles is still difficult to assess. Within the SENS4ICE project, the German Aerospace Center (DLR) suggests the use of the Nevzorov probe and the Backscatter Cloud Probe with Polarization Detection (BCPD) for the detection and differentiation of icing conditions during research missions that lack standard underwing probes. The first research flights with this instrument combination were conducted in March and April 2022 out of Longyearbyen
Lucke, Johannes ReinhardJurkat, TinaBaumgardner, DarrelKalinka, FrankMoser, ManuelDe La Torre Castro, ElenaVoigt, Christiane
Large icing wind tunnels typically have sufficient distance for drops from spray nozzles to spread evenly producing small spatial variations of cloud properties at the wind tunnel test section. As the size of a wind tunnel gets smaller, producing clouds with uniform properties becomes challenging because of 1) the reduced distance from the spray bar system to the test section and 2) the spray characteristics of most air-assisted nozzles used for spray generation. For this paper, discrete-phase simulations using FLUENT were used to explore droplet collection on a partial NACA 0012 model at different angles of attack in the Baylor Liquid Film and Cloud Tunnel (LFACT). McClain et al. (2022) used the LFACT to validate a new microwave sensor system to measure collection efficiency variations along the surface of a wind tunnel model. However, the sensors used in the investigation were essentially the same size as the measured non-uniform cloud features in the wind tunnel test section. A
McClain, StephenAhmed, Shakib
The National Research Council Altitude Icing Wind Tunnel liquid water content calibrations have historically relied on a 2.4 mm diameter rotating cylinder for drop sizes up to 50 μm and a 6.2 mm diameter rotating cylinder for drop sizes from 50 μm to 200 μm. This study compares the facility calibration, derived from rotating cylinder measurements, to water content measurements from the Science Engineering Associates Multi-Element Probe and the National Research Council Compact Iso-Kinetic Probe over a range of airspeeds and drop sizes. The data show where the rotating cylinder measurements may start to underestimate the liquid water content (LWC), possibly due to splashing at higher airspeeds and drop sizes. The data also show that the LWC read by the Multi-Element Probe is higher than that provided by the rotating cylinders, and the Compact Iso-Kinetic Probe (CIKP) reads higher than both other methods. These trends are consistent with instrumentation comparison data from other icing
Clark, CatherineOrchard, David
The Ice Crystal Environment Modular Axial Compressor Rig (ICE-MACR) was developed by the National Research Council of Canada (NRC) with support from the Federal Aviation Administration (FAA) in response to the need to understand ice crystal icing of aircraft engines at high altitudes. Icing wind tunnel tests on static hardware lack some of the real physics of turbofan compressor such as centrifuging and fracturing of particles, and melting of particles due to compression heating, heat transfer through a casing wall, as well as annular geometry effects. Since the commissioning of ICE-MACR in 2019 new insights have been gained on the physics behind ice crystal icing of turbofan engines. Additionally, the results of various test campaigns have been used to validate engine ice accretion numerical codes. This paper summarizes the key insights into ICI of turbofans gained from the ICE-MACR to date.
Neuteboom, MartinDumont, ChristopherMason, JeanneChalmers, JenniferChow, Philip
The European Union’s Horizon 2020 programme has funded the SENS4ICE (Sensors for Certifiable Hybrid Architectures for Safer Aviation in Icing Environment) international collaboration flagship programme. Under this programme a number of different organizations have developed ice detection technologies, specifically aimed at providing information to differentiate between ‘classical’ Appendix C icing conditions and the larger droplets found in Appendix O icing. As a partner within the SENS4ICE project, AeroTex UK has developed an ice detection concept called the Atmospheric Icing Patch (AIP). The sensor utilizes a network of iso-thermal sensors to detect icing and differentiate between small and large droplet icing conditions. This paper discusses the development of the sensor technology with a focus on the outcomes of the flight testing performed on the Embraer Phenom 300 platform during early 2023. The work in the programme is built on previous studies performed by AeroTex UK into a
Roberts, IanGent, RogerHatch, ColinMoser, Richard
In the scope of development or certification processes for the flight under known icing conditions, aircraft have to be tested in icing wind tunnels under relevant conditions. The documentation of these tests has to be performed at a high level of detail. The generated data is used to prove the functionality of the systems, to develop new systems and for scientific purposes, for example the development or validation of numerical tools for ice accretion simulation. One way of documenting the resulting ice geometry is the application of an optical 3D scanning or reconstruction method. This work investigates and reviews optical methods for three-dimensional reconstructions of objects and the application of these methods in ice accretion documentation with respect to their potential of time resolved measurement. Laboratory tests are performed for time-of flight reconstruction of ice geometries and the application of optical photogrammetry with and without multi-light approach. The results
Neubauer, ThomasKozomara, DavidPuffing, ReinhardTeufl, Luca
Since the introduction of ice crystal icing certification requirements [1], icing facilities have played an important role in demonstrating compliance of aircraft air data probes, engine probes, and increasingly, of turbine engines. Most sea level engine icing facilities use the freezing-out of a water spray to simulate ice crystal icing conditions encountered at altitude by an aircraft in flight. However, there are notable differences in the ice particles created by freeze-out versus those observed at altitude [2, 3, 4]. Freeze-out crystals are generally spherical as compared to altitude crystals which have variable crystalline shapes. Additionally, freeze-out particles may not completely freeze in their centres, creating a combination of super-cooled liquid and ice impacting engine hardware. An alternative method for generating ice crystals in a test facility is the grinding of ice blocks or cubes to create irregular shaped crystals. These grind-out particles have a different
Neuteboom, MartinFleurent-Wilson, EricChalmers, Jennifer
As the everyday use of flying small to medium size Remotely Piloted Aircraft System (RPAS) continues to evolve, so does the need to fly them in icing environments. To investigate an RPAS’ ability to fly in these conditions, an outdoor test rig has been developed at the National Research Council Canada (NRC) in which a range of RPAS have been tested in icing environments. This rig has an available test area of 3.05 m × 3.05 m, and is 5.1 m high. An array of spray nozzles installed at the top of the test rig provides a cloud that, when operated at sub-zero temperatures, enables simulation of in-flight icing conditions. The spray cloud is calibrated to provide water concentration and drop size distributions consistent with Appendix C, freezing drizzle and freezing rain conditions. Six RPAS were tested and their performance under icing conditions has been monitored via video and, where available, data provided by the on-board acquisition system was downloaded to enable flight information
Orchard, David
A research program was conducted to evaluate the effectiveness of icing tunnel hybrid model design. A hybrid design is where the full-scale leading edge of a wing section is maintained only to a certain percentage of the local chord, while the aft section of the model is redesigned into a shortened or truncated planform. An initial study was conducted in 2020 where the ice shape geometries on a full-chord length version of the swept CRM65 wing model were compared to those from the hybrid version of CRM65 that were obtained in the NASA Icing Research Tunnel in 2015. The results were reported in a 2021 paper. For most test conditions, the overall size and shape of the ice shapes compared well. However, the ice shapes from the full-chord model were generally slightly smaller than those from the hybrid model. A follow-on test was conducted in 2022 and obtained ice shapes on both full-chord and hybrid wing models during the same test campaign to eliminate the differences in the tunnel spray
Lee, SamBroeren, Andy
Ice accretion on helicopter rotor blades when flying through supercooled droplet clouds can severely affect aerodynamic properties and pose a significant threat to flight safety. In the design phase, manufacturers commonly use 2D or quasi-3D simulations to predict potential ice accretion, which are more economical than fully 3D approaches. However, these methods frequently encounter accuracy issues when predicting the precise amount of ice accretion because the 3D flow field significantly influences droplet trajectories and, as a result, impingement and accreted mass. For this study the Eulerian particle solver of the icing software DICEPS was upgraded from 2D to 3D using second-order schemes, ensuring numerical stability on unstructured mesh configurations. Validation of the 3D modifications was performed by comparing numerical results of the collection efficiency on a sphere with experimental data. Droplet trajectory calculations were then conducted on a NACA0012 rotor in hover
Buchen, PhilippSotomayor-Zakharov, DenisKnop, Inken
The performance of low-adhesion surfaces in a realistic, in-flight icing environment with supercooled liquid droplets is evaluated using a NACA 0018 airfoil in the National Research Council of Canada Altitude Icing Wind Tunnel. This project was completed in collaboration with McGill University, the University of Toronto and the NRC Aerospace Manufacturing Technologies Centre in March 2022. Each collaborator used significantly different methods to produce low-adhesion surface treatments. The goal of the research program was to demonstrate if the low-adhesion surfaces reduced the energy required to de-ice or anti-ice an airfoil in an in-flight icing environment. Each collaborator had been developing their own low-adhesion surfaces, using bench tests in cold rooms and a spin rig in the wind tunnel to evaluate their performance. The most promising surface treatments were selected for testing on the airfoil. The de-icing and anti-icing performance of the low-adhesion surfaces was compared
Clark, CatherineKietzig, Anne-MarieGolovin, KevinSong, Naiheng
When examining the literature on the adhesion strength of impact ice, there have been a wide range of methodologies tried to measure the required stresses to induce interfacial delamination. Utilizing the Icing Research Tunnel at the NASA Glenn Research Center to generate the impact ice required for this work, several different mechanical tests have been and are being developed to determine the stresses along the interface between ice and coupon. This set of tests includes the technical mature modified lap joint test which has been used to conduct ice adhesion studies through a wide sweep of icing conditions. To conduct in situ ice adhesion measurements inside of the Icing Research Tunnel, several new experiments are currently being developed to make ice adhesion measurements during and immediately after ice accretion. In addition to these experimental methods, several supporting measurement techniques have been developed to allow for a better understanding on the influence of icing
Giuffre, ChristopherChen, Ru-Ching
We present a framework for the robust optimization of the heat flux distribution for an anti-ice electro-thermal ice protection system (AI-ETIPS) and iced airfoil performance analysis under uncertain conditions. The considered uncertainty regards a lack of knowledge concerning the characteristics of the cloud i.e. the liquid water content and the median volume diameter of water droplets, and the accuracy of measuring devices i.e., the static temperature probe, uncertain parameters are modeled as uniform random variables. A forward uncertainty propagation analysis is carried out using a Monte Carlo approach. The optimization framework relies on a gradient-free algorithm (Mesh Adaptive Direct Search) and three different problem formulations are considered in this work. Two bi-objective deterministic optimizations aim to minimize power consumption and either minimize ice formations or the iced airfoil drag coefficient. A robust optimization formulation was also considered aiming to
Gallia, MariachiaraGuardone, AlbertoCongedo, Pietro Marco
In-flight ice accretion on aircraft is a major weather-related threat. Industries use both experimental investigations in icing conditions and ice accretion solvers based on computational fluid dynamics (CFD) for aircraft development. An ice accretion solver couples airflow over the geometry, water droplets impingement, and phase change to compute the ice accretion. Such a solver usually relies on a two-equation model: a mass balance and an energy balance. Past studies highlighted the importance of the roughness-sensitive convective heat loss for energy balance. Uncertainties persist in the CFD models given the complexity of the ice accretion phenomenon, which usually mixes solid ice with liquid runback water (glaze ice). A major uncertainty is related to the surface roughness pattern, which is difficult to measure in experiments. The calibration of the roughness pattern for a CFD test case was seldom investigated in literature. Among the available calibration tools, the Bayesian
Ignatowicz, KevinMorency, FrançoisBeaugendre, Héloïse
Distinct atmospheric conditions containing supercooled large droplets (SLD) have been identified as cause of severe accidents over the last decades as existing countermeasures even on modern aircraft are not necessarily effective against SLD-ice. Therefore, the detection of such conditions is crucial and required for future transport aircraft certification. However, the reliable detection is a very challenging task. The EU funded Horizon 2020 project SENS4ICE targets this gap with new ice detection approaches and innovative sensor hybridization. The indirect ice detection methodology presented herein is key to this approach and based on the changes of airplane flight characteristics under icing influence. A performance-based approach is chosen detecting an abnormal flight performance throughout the normal operational flight. It is solely based on a priori knowledge about the aircraft characteristic and the current measurable flight state. This paper provides a proof of concept for the
Deiler, ChristophSachs, Falk
Current modelling capability for engine icing accretion prediction is still limited for App. C. To further validate icing codes in complex engine geometries, it is necessary to perform additional experimental work in relevant geometrical and environmental conditions. Within the frame of ICE GENESIS [1], an experiment has been setup to replicate the condition at the inlet of an engine first stage compressor. This paper describes the choices for the design of the engine compressor model, the setup within the icing wind tunnel and the methodology employed to obtain the results. Additionally, more effort has been focused on obtaining accurate ice shapes using a 3D scanning system. Results of 3D scans are given.
Pervier, HugoVénuat, ClémentNeubauer, Thomas
As part of the complete solution to deal with atmospheric in-flight icing on unmanned aerial vehicles (UAV), a path planner is a valuable tool for finding an optimal path for accomplishing UAV missions. When considering icing conditions, the planner manages areas with icing risk. Together with an electro-thermal ice protection system (IPS), the path planner can optimize energy consumption by comparing energy consumed flying through the cloud or around it, as the UAV can now more safely pass through the ice. The UAV’s aerodynamic stability is also considered by meeting lift requirements, producing enough thrust, and having battery capacity left. These are constraints in the planner to ensure that the UAV can complete its mission. Benchmark icing cases are constructed to validate that the path planner performs as intended. A particle swarm optimization (PSO) is used as a method in the planner due to its ability to handle highly nonlinear problems and to be able to explore the solution
Cheung, MichaelHann, RichardJohansen, Tor
In 2017 the National Research Council of Canada developed an evaporation model for controlling engine icing tunnels in real time. The model included simplifications to allow it to update the control system once per second, including the assumption of sea level pressure in some calculations. Recently the engine icing system was required in an altitude facility requiring operation down to static temperatures of -40°C, and up to an altitude of 9.1 km (30 kft) or 30 kPa. To accommodate the larger temperature and pressure range the model was modified by removing the assumption of sea level operation and expanding the temperature range. In addition, due to the higher concentration of water vapor that can be held by the atmosphere at lower pressures, the significance of the effect of humidity on the air properties and the effect on the model was investigated. The effect of humidity on the density, specific heat, viscosity, thermal conductivity and Prandtl number of air compared to assuming
Davison, Craig
Atmospheric in-flight icing poses a challenge to all aircraft including unmanned aerial vehicles (UAVs). Aircraft should avoid icing conditions unless they have ways of mitigating the negative effects of icing, e.g., if they are equipped with an ice protection system (IPS). When de-icing systems are used, a certain amount of ice is allowed to accumulate before it is removed. This intercycle ice deteriorates the aerodynamics by reducing the lift, adding mass, and increasing the drag. This study combines the energy that is required to compensate for the added drag of intercycle ice shapes with the energy required for a wing IPS and compares the energy needs for different IPS operations. Two different kinds of intercycle ice shapes are simulated numerically using FENSAP-ICE, one ice shape that would accrete on an unprotected wing and one ice shape that would accrete when using a parting strip, a continuously heated element at the leading edge. The results show that both intercycle ice
Wallisch, JoachimHann, Richard
Aircraft icing is a well-known problem that can have serious consequences for flight safety. To combat this problem, various ice protection systems (IPSs) have been developed and are currently used on most aircraft, including thermal ice protection systems. However, these systems can be costly, heavy and ineffective. Therefore, there is a need to improve the efficiency and response time of these systems. In recent years, research has focused on the development of hybrid systems that combine different ice protection technologies to achieve better performance. In this sense, the use of an active element with a coating on its external part that improve its efficiency would be an important advance, but there is a wide range of active systems and even more of coatings and surface treatments. Therefore it would be helpful to have a test methodology that would allow a simple but thorough assessment of the performance of each passive system, and this is precisely what is proposed in this
García, PalomaMora, JulioCarreño, FranciscoRedondo, FranciscoRodriguez, RafaelRivero, PedroVicente, AdrianAcosta, CarolinaLarumbe, SilviaMedrano, ÁngelLecumberri, Cristina
This study examines the impact of slip in aero-thermal conditions of supercooled large droplets (SLD) produced in an Icing Wind Tunnel (IWT) on the ice accretion characteristics. The study identifies potential biases in the SLD model development based on IWT data and numerical predictions that assume the SLD to be in aerothermal equilibrium with the IWT airflow. To obtain realistic temperature and velocity data for each droplet size class in the test section of the Braunschweig Icing Wind Tunnel (BIWT), a Lagrangian droplet tracking solver was used within a Monte Carlo framework. Results showed that SLDs experience considerable slips in velocity and temperature due to their higher inertia and short residence time in the Braunschweig IWT. Large droplets were found to be warmer and slower than the flow in the test section, with larger droplets experiencing larger aerothermal slips. To examine the impact of these slips, numerical ice accretion simulations were performed on a NACA 0012
Bora, Venkateshwar ReddyGallia, MariachiaraKnop, InkenGuardone, Alberto
A fundamental understanding of the icing process for aircraft requires a more thorough analysis of the thermodynamics of supercooled droplet impingement. To better study such thermodynamic processes, a novel temperature sensor that functions within supercooled water and ice crystals was developed. The temperature sensor is non-intrusive and provides temperature and phase change information for both liquid water and solid ice. The temperature sensor is an optical sensor based on the luminophore pyranine. The use of pyranine allows for the measurement of spatially and temporally resolved temperature fields for icing applications. The sensitivity of the sensor is -9.2±0.1%/K for temperature measurement in the solid phase and 0.8±0.1%/K for the liquid phase. The performance of the sensor was demonstrated through a calibration process using spectral analysis, the observation of the melting process of a rectangular prism created from the luminescent ice, and the study of the temperature
Gonzales, JosephYamazaki, MasafumiSakaue, Hirotaka
Diagonalized alternating-direction implicit (DADI) method is implemented in the Eulerian hyperbolic droplet solver, ICEPAC, for efficient high-order accurate analysis of aircraft icing. Detailed techniques for implementing the DADI method considering hyperbolicity characteristics are discussed. For the Eulerian droplet equation system to be strictly hyperbolic, additional source terms regarding artificial droplet pressure are included. Validations of the present implicit solver are conducted using two- and three-dimensional steady benchmark tests: NACA0012 airfoil, NACA23012 airfoil, and a swept wing. Also, the oscillating airfoil SC2110 case was analyzed to verify the robustness and efficiency of the proposed solver. In addition, the computational cost of the current implicit solver is considerably lower than that of the explicit multi-stage solver.
Kim, YounghyoHong, YoonpyoShon, SoonhoYee, Kwanjung
The development and calibration of a new facility to test medium size rotors for Remotely Piloted Aircraft Systems (RPAS) under in-flight icing conditions is described. This facility has made use of a 3 m x 6 m cold room available at the NRC which includes a spray system to provide the icing cloud as well as a dedicated rotor stand assembly that incorporates a load cell and dynamometer. Calibration data of the spray drop sizes and liquid water content are provided and compared to conditions of the natural environment as detailed in icing regulations for transport category airplanes, i.e., CFR 14 Part 25 Appendix C and O. Data to examine the sensitivity of rotor performance, under a constant liquid water content to various droplet sizes are provided for a medium sized rotor. Tests have also been performed that examine the ability of the rotor to maintain predefined thrust, torque and power performance throughout an icing encounter of fixed duration. For the purposes of this study, the
Orchard, David
The paper describes the upgrade and validation of a Cartesian solver able of estimating the mass deposition of super-cooled large droplets (SLD) on aerodynamic surfaces. A decoupled approach is applied in which the air-flow field is first computed by using a RANS method and then passed to an Eulerian solver for obtaining the water-field. Both tools are based on a finite-volume (FV) approach based on locally refined Cartesian meshes and immersed boundaries. The use of semi-empirical models allow to take into account the primary effects due to splashing and bouncing of large droplets on aerodynamic surfaces. Here, we discuss the results of a numerical campaign with the aim of estimating the accuracy of two mass-deposition models on benchmarks from different experimental databases. Besides, for some cases we compare the present results with the ones obtained by using a body-conforming method.
Capizzano, Francescode Rosa, Donato
Innovative carbon nanotube (CNT) electrothermal heating technology for ice protection systems is one of the alternatives under development that shall contribute to more efficient and sustainable aircraft. CNT heater technology allows for more rapid heat up rates over legacy metallic electrothermal heaters that utilize resistance wires or metallic foils. This more rapid heat up rate can lead to more energy efficient electrothermal ice protection system designs and is being studied to determine how much the rapid heat up properties of CNT can lead to a minimization of residual ice build-up aft of the heated area. Due to the inherent redundancy of CNT material used, leads to a very robust and damage tolerant heating element. To mature this technology to prepare to implement CNT on an in-service aircraft platform, a multi-staged flight testing effort to prove out the technology on an actual aircraft and in a relevant environment is mandatory. Recently a major milestone was achieved after
Hein, BrandonBotura, GaldemirHamman, MatthewSlane, Casey
Urban air mobility (UAM) is a fast-growing industry that utilizes electric vertical take-off and landing (eVTOL) technologies to operate in densely populated urban areas with limited space. However, atmospheric icing serves as a limitation to its operational envelope as in-flight icing can happen all year round anywhere around the globe. Since icing in smaller aviation systems is still an emerging topic, there is a necessity to study icing of eVTOL rotors specifically. Two rotor geometries were chosen for this study. A small 15-inch rotor was selected to illustrate a multirotor UAV drone, while a large 80-inch rotor was chosen to represent a UAM passenger aircraft. The ice accretion experiments were conducted in an icing wind tunnel on the small 15-inch rotor. The icing simulations were performed using FENSAP-ICE. The ice accretion simulations of the 15-inch rotor sections at –5 °C show a large, rather streamlined ice shape instead of the expected glaze ice characteristics. At –15 °C
Heramarwan, HenidyaMüller, NicolasHann, RichardLutz, Thorsten
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