Browse Topic: Icing and ice detection

Items (868)
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Li, XingyuLin, ShizhongShao, ZhanCui, ShichengChen, RuiduanLuo, He
Wind-tunnel tests were conducted using a 30%-scale DrivAer model, in estateback and notchback rear-geometry configurations, to investigate aerodynamic performance changes associated with snow and ice buildup on passenger vehicles. Around 20 snow/ice accumulation patterns were tested, at a Reynolds number of 2.8 × 106 based on model wheelbase, for each of the notchback and estateback variants. 5 additional patterns were tested on the estateback with roof-rack support bars. Snow accumulation was modelled with foam, while ice accumulation was simulated with aluminum tape hand-formed to the desired shape. A simulated full-scale snow thickness of 58 mm on the hood, roof and trunk increased the wind-averaged drag coefficient by 16% for both model variants. With 90 mm of snow, the drag of the estateback variant increased by 19%. Drag changes increased with, but were not proportional to, snow thickness. Chamfered front and rear edges, representing windblown shapes, reduced the drag penalty
de Souza, FenellaMcAuliffe, Brian
This study investigates the phenomenon of receptacle icing during Compressed Natural Gas (CNG) refueling at filling stations, attributing the issue to excessive moisture content in the gas. The research examines the underlying causes, including the Joule-Thomson effect, filter geometries, and their collective impact on flow interruptions. A comprehensive test methodology is proposed to simulate real-world conditions, evaluating various filter types, seal materials and moisture levels to understand their influence on icing and flow cessation. The findings aim to offer ideas for reducing icing problems. This will improve the reliability and safety of CNG refueling systems.
Virmani, NishantSawant, Shivraj MadhukarC R, Abhijith
Civil and military rotorcraft operators desire enhanced capabilities from their vehicles in terms of mission efficiency, effectiveness, productivity, and availability. A critical element of this challenge is associated with providing cold weather availability. Currently, cold weather operations are enabled by regulatory actions leading to Limited Approvals, Qualifications, Clearances, and Restrictions. Cold weather certification (clearance of a new aircraft) and continuing airworthiness (maintaining effectiveness of fielded aircraft) are data driven processes. This work provides guidance on an Icing Encounters Survey (IES) based data gathering method supporting continuing airworthiness organizations in improving fleet safety and capabilities during cold weather operations.
Alexander, Marc
This SAE Aerospace Recommended Practice (ARP) provides recommended practices for the calibration and acceptance of icing wind tunnels to be used in testing of aircraft components and systems and for the development of simulated ice shapes. This document is not directly applicable to air-breathing propulsion test facilities configured for the purposes of engine icing tests, which are covered in AIR6189. This document also does not provide recommended practices for creating Supercooled Large Drop (SLD) or ice crystal conditions, since information on these conditions is not sufficiently mature for a recommended practice document at the time of publication of ARP5905A. Use of facilities as part of an aircraft’s ice protection Certification Plan should be reviewed and accepted by the applicable regulatory agency prior to testing. Following acceptance of a test plan, data generated in these facilities may be submitted to regulatory agencies for use in the certification of aircraft ice
AC-9C Aircraft Icing Technology Committee
Crawler Dozers play a critical role in global construction, mining and industrial sectors, performing essential tasks like pushing the material, grading, leveling and scraping. In the highly competitive dozer market, meeting the growing demand for increased productivity requires strategies to enhance blade capacity and width. Dozer operations involve pushing the material and dozing, where blade capacity significantly influences performance. Factors such as mold board profile, blade height, and width impact the blade capacity which are crucial for productivity in light weight applications such as snow removal and dirt pushing. Blade width is also pivotal for grading and leveling tasks. Traditional blade designs, like straight or fixed U-type blades, constrain operator flexibility, limiting overall productivity. The integration of hydraulic-operated foldable wings on both sides of the blade offers the adaptability to adjust blade capacity which also helps to reduce material spillage
Sahoo, Jyoti PrakashSarma, Neelam Kumar
This SAE Aerospace Standard (AS)/Minimum Operational Performance Specification (MOPS) specifies the minimum performance requirements of remote on-ground ice detection systems (ROGIDS). These systems are ground based. They provide information that indicates whether frozen contamination is present on aircraft surfaces. Section 1 provides information required to understand the need for the ROGIDS, ROGIDS characteristics, and tests that are defined in subsequent sections. It describes typical ROGIDS applications and operational objectives and is the basis for the performance criteria stated in Sections 3 through 5. Section 2 provides reference information, including related documents, definitions, and abbreviations. Section 3 contains general design requirements for the ROGIDS. Section 4 contains the Minimum Operational Performance Requirements for the ROGIDS, which define performance in icing conditions likely to be encountered during ground operations. Section 5 describes environmental
G-12HOT Holdover Time Committee
The paper presents recent and ongoing activities of the German Aerospace Center (DLR) focusing on experimental icing investigations within the nationally funded project InTEnt-H (2018-2022) and progressive activities in continuing internal DLR projects. The aim of InTEnt-H was to investigate innovative de-icing and anti-icing technologies for small and medium-weight helicopters, for which no rotor de-icing technologies exist to date, and to demonstrate the effectiveness of these systems in a suitable test facility. For this purpose, the whirl tower test facility of the DLR in Braunschweig has been converted into an icing test facility that is unique in Europe and will allow for the generation of atmospheric icing conditions. In this facility, de-icing and anti-icing systems for rotor blades can be tested under centrifugal loads and various icing conditions. The paper starts with a short presentation of the retrofitting works at the DLR whirl tower test facility and its major components
Bartels, RainerKonrath, RobertKeimer, RalfSahyoun, DominicSchneider, OliverKalow, Steffen
Ice build-up on aircraft and wind turbines can impact the safety and efficiency of their systems.
Protecting against atmospheric icing conditions is critical for the safety of aircraft during flight. Sensors and probes are often used to indicate the presence of icing conditions, enabling the aircraft to engage their ice protection systems and exit the icing cloud. Supercooled large drop icing conditions, which are defined in Appendix O of 14 CFR Part 25, pose additional aircraft certification challenges and requirements as compared to conventional icing conditions, which are defined in Appendix C of 14 CFR Part 25. For this reason, developing sensors that can not only indicate the presence of ice, but can also differentiate between Appendix O and Appendix C icing conditions, is of particular interest to the aviation industry and to federal agencies. Developing detectors capable of meeting this challenge is the focus of SENS4ICE, a European Union sponsored project. While participating in the SENS4ICE Project, Collins Aerospace has developed an ice detection and differentiation
Hamman, MatthewGelao, GiancarloRidouane, El HassanChabukswar, RohanBotura, Galdemir
Historically, smaller Unmanned Aerial Systems (UAS), such as Class 2 RQ-1B Raven and Class 3 RQ-7Bv2 Shadow, have been restricted to not be approved to fly in icing conditions under the assumption that any ice accretion would cause an unacceptable risk of loss of the aircraft. However, interest exists in better understanding potential icing accretion on UAS to determine if less extreme icing conditions could result in only partial degradation and not total loss of the vehicle for the purpose of expanding approved flight envelopes. Icing accretion can be tested during a flight test, which is considered unacceptable due to lack of controlled conditions and risk to the UAS or in a controlled experiment, by using wind tunnel testing to evaluate a single icing condition. Cryogenic wind tunnel tests, such as those conducted at the National Aeronautical and Space Administration (NASA) Glenn Icing Research Tunnel (IRT), Cleveland, OH, as shown in figures 1 and 2, are prohibitively expensive
Ice prediction capabilities for Unmanned Aerial Systems (UAS) is of growing interest as UAS designs and applications become more diverse. This report summarizes the current state-of-the-art in modeling aircraft icing within a computational framework as well as a recent U.S. Army DEVCOM AvMC effort to evaluate ice prediction models for current use and future integration into the Computational Research and Engineering Acquisition Tools and Environments (CREATE) Air Vehicle (AV) framework. U.S. Army Combat Capabilities Development Command, Redstone Arsenal, Alabama Historically, smaller Unmanned Aerial Systems (UAS), such as Class 2 RQ-1B Raven and Class 3 RQ-7Bv2 Shadow, have been restricted to not be approved to fly in icing conditions under the assumption that any ice accretion would cause an unacceptable risk of loss of the aircraft. However, interest exists in better understanding potential icing accretion on UAS to determine if less extreme icing conditions could result in only
Brake squeal is a common phenomenon across all types of vehicles. It becomes prominent in the absence of other noise sources, as in the case of electric vehicles. Earlier simulation attempts date back to late nineties and early 2000s. Identification of unstable modes of the coupled system of brake rotor and pads, and occasionally some caliper components, was the primary goal. Simulating the rotation of the rotor along with squeezing of the pads was attempted in a multi-body dynamics tools with flexible representation of rotor and pads. Though this gave some insights into the dynamics of stopping mechanism, squeal required capturing the nonlinearities of the contact in a more rigorous sense. Also, efforts were made to capture noise from vibrations using boundary- and finite- element methods [1]. In this attempt at digitalizing a brake dynamometer, the author used a nonlinear implicit solver to mimic the dynamics and transient vibro-acoustic solver to convert transient vibrations to
Kappagantu, Ramana
In-flight icing is an important safety issue and is a factor that affects aircraft design and performance. Newer regulations are driving a need for improvements in airframe and engine icing simulation capability. Experimental data is required for development of icing physics models and simulation validation. To that end, this paper presents the analysis of the supercooled liquid icing data subset from tests conducted in 2022 at the NASA Icing Research Tunnel that studied both supercooled water and ice-crystal icing. The test article that was utilized replicated 3D geometrical features of an inter-compressor duct and strut region of a turbofan engine. The surfaces of the Simulated Inter-compressor Duct Research Model (SIDRM) can be heated to simulate the warm surfaces of the turbofan inter-compressor duct. The test article is instrumented with pressure taps, heaters, heat flux gauges, and thermocouples, while a 3D laser scanner, cameras, and a scale to measure ice mass were utilized to
Bartkus, TadasLee, SamStewart, Eric
In 2017 the National Research Council of Canada developed an evaporation model for controlling engine icing tunnels in real time. The model included simplifications to allow it to update the control system once per second, including the assumption of sea level pressure in some calculations. Recently the engine icing system was required in an altitude facility requiring operation down to static temperatures of -40°C, and up to an altitude of 9.1 km (30 kft) or 30 kPa. To accommodate the larger temperature and pressure range the model was modified by removing the assumption of sea level operation and expanding the temperature range. In addition, due to the higher concentration of water vapor that can be held by the atmosphere at lower pressures, the significance of the effect of humidity on the air properties and the effect on the model was investigated. The effect of humidity on the density, specific heat, viscosity, thermal conductivity and Prandtl number of air compared to assuming
Davison, Craig
Current modelling capability for engine icing accretion prediction is still limited for App. C. To further validate icing codes in complex engine geometries, it is necessary to perform additional experimental work in relevant geometrical and environmental conditions. Within the frame of ICE GENESIS [1], an experiment has been setup to replicate the condition at the inlet of an engine first stage compressor. This paper describes the choices for the design of the engine compressor model, the setup within the icing wind tunnel and the methodology employed to obtain the results. Additionally, more effort has been focused on obtaining accurate ice shapes using a 3D scanning system. Results of 3D scans are given.
Pervier, HugoVénuat, ClémentNeubauer, Thomas
Distinct parts of the aircraft may be exposed to different icing conditions due to varying flow and ambient conditions around them. These differences can be easily noticed, especially when icing conditions on the external surface and inside the engine air intake are compared for a jet aircraft. In this paper, the icing conditions around these parts are matched to between them. The purpose of this comparison study is to evaluate the functionality of ice detectors, located inside the air inlets, in detecting icing conditions around external surfaces as well. These systems provide information to the flight crew and/or airplane systems concerning inflight icing. On jet fighter or trainer type aircraft, they are generally located inside the engine air intake that serve as a warning equipment for icing risks on the aircraft engine itself. Sometimes, their warnings are also valid for intake lip ice detection if they are properly located. However, the usage of this equipment for ice detection
Akbal, OmerAyan, ErdemMurat, CanibekOzgen, Serkan
Icing related problems on aero-components have been recognized since the beginning of modern aviation. Various icing incidents occurred due to severe degradation of aerodynamic performance, and engine rollbacks. As in-flight icing can occur over a broad range of atmospheric and flight conditions, design of effective ice protection mechanisms on aero-components is essential. Computational simulations are a significant part of designing these mechanisms, therefore accurate prediction of droplet collection efficiency and accreted ice shapes are vital. In the current study, continued efforts to improve a computational in-flight icing prediction tool are introduced together with obtained results. The emphasis in this study is on the recent improvements introduced to flow-field and droplet trajectory calculation modules. The flow-field predictions were previously managed by Hess-Smith panel method and this module is fortified with inclusion of an open-source Navier-Stokes code. Droplet
Görgülü, İlhanÖzgen, Serkan
Considerable amounts of water accumulate in aircraft fuel tanks due to condensation of vapor during flight or directly during fueling with contaminated kerosene. This can result in a misreading of the fuel meters. In certain aircraft types, ice blocks resulting from the low temperatures at high altitude flights or in winter time can even interfere with the nozzles of the fuel supply pipes from the tanks to the engines. Therefore, as part of the maintenance operations, water has to be drained in certain intervals ensuring that no remaining ice is present. In the absence of an established method for determining residual ice blocks inside, the aircraft operator has to wait long enough, in some cases too long, to start the draining procedure, leading potentially to an unnecessary long ground time. A promising technology to determine melting ice uses acoustic signals generated and emitted during ice melting. With acoustic emissions, mainly situated in the ultrasonic frequency range, a very
Pfeiffer, HelgeReynaert, JohanSeveno, DavidJordaens, Pieter-JanCeyhan, OzlemWevers, Martine
In this research, the performance of two commercially available icephobic coatings is evaluated on an 81% scaled-down version of the Bell Flight APT 70 drone propeller. Tests are performed in an icing wind tunnel (IWT) under selected severe icing conditions to test the ice protection capability of coatings against both glaze and rime ice. Two different coating formulations are used, one is a polydimethylsiloxane (PDMS) acetoxy terminated coating, the other an epoxy-silicone. The coatings were briefly characterized in terms of their surface roughness, water contact angle and ice adhesion reduction factor compared to aluminum using the centrifugal adhesion test (CAT). Blade sets were prepared for both coatings and a third uncoated set was tested for reference purposes. Tests in the IWT were performed to simulate a true airspeed of 35 m/s and a constant propeller rotational speed of 5 500 RPM. Two conditions of liquid water content (LWC) and droplet median volumetric diameter (MVD) were
Harvey, DerekVilleneuve, EricVolat, ChristopheBeland, MathieuLapalme, Maxime
Icing wind tunnel testing was performed as part of the Republic of Korea certification of the Light Civil Helicopter (LCH) for inadvertent flight in icing conditions. The test was aimed at the compliance demonstration of the engine and air intake with dry-media Inlet Barrier Filter (IBF) and was performed with an Arriel 2C2 engine in turbojet configuration. Testing took place at the sea level ambient pressure Large Climatic Wind Tunnel (CWT) at Rail Tec Arsenal (RTA) in Vienna, Austria, by an integrated test team comprising engineers from the Royal Netherlands Aerospace Centre (NLR), Korea Aerospace Industries (KAI), and Safran Helicopter Engines. The test matrix covered the AC29-2C Appendix C 10,000 ft icing envelope, as well as simulated ground icing conditions, considering both a clean and artificially contaminated IBF. Beyond the aforementioned certification conditions, exploratory testing was performed in conditions with Supercooled Large Droplets (SLD) and rain. The test set-up
van 't Hoff, StefanLammers, KarelJung, Joo HyunKim, Hyung SikRessejac, Sandy
This paper focuses on the design of the thermoelectric ice protection system (IPS) for the engine air intake of the Next Generation Civil Tiltrotor (NGCTR), a demonstrator under development in Leonardo Helicopters. A specific IPS design strategy for the novel intake configuration is proposed. The main constraint which driven the design strategy is a maximum power of 10.6 kW available for the full intake IPS system. The IPS was designed for safe aircraft operations within the Appendix-C icing envelope. The numerical approach adopted to perform the design and the resulting IPS concept are presented. Calculations of the required IPS heat fluxes revealed that maintaining running wet conditions on the entire intake surface is not feasible due to the limitation to the maximum IPS power demand. Therefore, a de-icing IPS design strategy is proposed. The anti-icing mode is adopted only on the lip region to avoid formation of ice caps whereas de-icing zones are defined within the intake duct
Tormen, DamianoZanon, AlessandroDe Gennaro, Michele
Modifications have been implemented in the GlennICE software to accommodate a non-inertial reference frame. GlennICE accepts a flow solution from an external flow solver. It then introduces particles and tracks them through the flow field in a Lagrangian manner. Centrifugal and Coriolis terms were added to the GlennICE software to account for relative frame simulations. The objective of the present paper is twofold. First, to check that the new terms are implemented correctly and that the code still behaves as expected with respect to convergence. And second, to provide some initial insight into an upcoming propeller experiment in the NASA Icing Research Tunnel. The paper presents a description of the code modifications. In addition, results are presented for two operating conditions, and three particle sizes. Each case was simulated with four different grid densities to assess grid dependence.
Rigby, Davidvon Hardenberg, Paul
Computational icing analysis results were compared to experimental icing tunnel data including aerothermal (e.g., dry air) and supercooled water droplet rime-ice conditions from tests conducted in early 2022 at the NASA Icing Research Tunnel (IRT). The Simulated Inter-compressor Duct Research Model (SIDRM) test article was used in this study, and its geometry represents the inter-compressor duct region of a turbofan engine. The test article’s purpose is to study the physics of supercooled water icing and ice crystal icing. This study compared three different icing codes: FENSAP-ICE (Eulerian approach), LEWICE3D (Lagrangian approach), and GlennICE (Lagrangian approach). All three icing codes were conducted on SIDRM’s complex body flow-field and compared to different experimental supercooled water rime runs. The test article instrumentation (pressure taps, thermocouples, etc.) and 3D laser scans of final ice shapes were used to compare against the different icing code simulations. The
Stewart, EricBartkus, Tadas
Ice accretion on helicopter rotor blades when flying through supercooled droplet clouds can severely affect aerodynamic properties and pose a significant threat to flight safety. In the design phase, manufacturers commonly use 2D or quasi-3D simulations to predict potential ice accretion, which are more economical than fully 3D approaches. However, these methods frequently encounter accuracy issues when predicting the precise amount of ice accretion because the 3D flow field significantly influences droplet trajectories and, as a result, impingement and accreted mass. For this study the Eulerian particle solver of the icing software DICEPS was upgraded from 2D to 3D using second-order schemes, ensuring numerical stability on unstructured mesh configurations. Validation of the 3D modifications was performed by comparing numerical results of the collection efficiency on a sphere with experimental data. Droplet trajectory calculations were then conducted on a NACA0012 rotor in hover
Buchen, PhilippSotomayor-Zakharov, DenisKnop, Inken
This paper presents the current state of a three-layer surface icing model for ice crystal icing risk assessment in aircraft engines, being developed jointly by Ansys and Honeywell to account for possible heat transfer from inside an engine into the flow path where ice accretion occurs. The bottom layer of the proposed model represents a thin metal sheet as a substrate surface to conductively transfer heat from an engine-internal reservoir to the ice layer. The middle layer is accretion ice with a porous structure able to hold a certain amount of liquid water. A shallow water film layer on the top receives impinged ice crystals. A mass and energy balance calculation for the film determines ice accretion rate. Water wicking and recovery is introduced to transfer liquid water between film layer and porous ice accretion layer. Numerical tests have been conducted to verify new model behaviors like substrate surface heat absorption into the accretion layer in the form of meltwater, water
Zhang, YueNarayanasamy, KarthikSandel, WolfgangNilamdeen, ShezadOzcer, Isik
The development and calibration of a new facility to test medium size rotors for Remotely Piloted Aircraft Systems (RPAS) under in-flight icing conditions is described. This facility has made use of a 3 m x 6 m cold room available at the NRC which includes a spray system to provide the icing cloud as well as a dedicated rotor stand assembly that incorporates a load cell and dynamometer. Calibration data of the spray drop sizes and liquid water content are provided and compared to conditions of the natural environment as detailed in icing regulations for transport category airplanes, i.e., CFR 14 Part 25 Appendix C and O. Data to examine the sensitivity of rotor performance, under a constant liquid water content to various droplet sizes are provided for a medium sized rotor. Tests have also been performed that examine the ability of the rotor to maintain predefined thrust, torque and power performance throughout an icing encounter of fixed duration. For the purposes of this study, the
Orchard, David
High altitude ice crystals have led to instances of ice accretion on stationary compressor surfaces in aeroengines. Rollback, surge and stall events are known to have been instigated through such accretions due to aerodynamic losses related to ice growth, damage and flameout due to ice shedding. The prevalence of these events has led to a change in certification requirements for icing conditions. Development of accurate numerical models allows the costs of certification and testing to be minimised. An in-house computational code was developed at the Oxford Thermofluids Institute to model glaciated and mixed-phase ice crystal icing. The Ice Crystal Icing ComputationaL Environment (ICICLE) code, comprises a frozen 2D flowfield solution, Lagrangian particle tracking, particle heat transfer and phase change and particle surface interaction modelling. In this paper the ICICLE code is developed into a 3D modelling environment, including 3D particle tracking and modelling of particle wall
Parker, LiamMcGilvray, MatthewGillespie, David
In-flight atmospheric icing is a severe hazard for propeller-driven unmanned aerial vehicles (UAVs) that can lead to issues ranging from reduced flight performance to unacceptable loss of lift and control. To address this challenge, a physics-based first principles model of an electric UAV propulsion system is developed and identified in varying icing conditions. Specifically, a brushless direct current motor (BLDC) based propeller system, typical for UAVs with a wing span of 1-3 meters, is tested in an icing wind tunnel with three accreted ice shapes of increasing size. The results are analyzed to identify the dynamics of the electrical, mechanical, and aerodynamic subsystems of the propulsion system. Moreover, the parameters of the identified models are presented, making it possible to analyze their sensitivity to ice accretion on the propeller blades. The experiment data analysis shows that the propeller power efficiency is highly sensitive to icing, with a 40% reduction in thrust
Løw-Hansen, BogdanMüller, Nicolas C.Coates, Erlend M.Johansen, Tor ArneHann, Richard
This paper is focused on the numerical analysis of the impingement and water catch rate of snow particles on the engine air intake of the Next Generation Civil Tilt Rotor (NGCTR). This NGCTR is developed by Leonardo Helicopters. The collection efficiency and water catch rate for the intake geometry are obtained for the test cases that have been defined for the relevant snow conditions. These conditions are related to the flight envelope of the NGCTR, existing EASA/FAA certification specifications, and the snow characterization. The analyses have been performed for the baseline air intake geometry. A range of particle diameters has been simulated with a particle density equal to the density of ice and with a particle drag relation that disregards the particle shape. Based on the results for the water catch rate on the basic nacelle configuration in snow conditions it is concluded that the ‘cheeks’ of the duct are more susceptible to impingement of larger snow crystals (>75 μm), whereas
Kool, NinaVan der Weide, EdwinSpek, Ferdinandvan der Ven, Harmenvan 't Hoff, Stefan
Urban air mobility (UAM) is a fast-growing industry that utilizes electric vertical take-off and landing (eVTOL) technologies to operate in densely populated urban areas with limited space. However, atmospheric icing serves as a limitation to its operational envelope as in-flight icing can happen all year round anywhere around the globe. Since icing in smaller aviation systems is still an emerging topic, there is a necessity to study icing of eVTOL rotors specifically. Two rotor geometries were chosen for this study. A small 15-inch rotor was selected to illustrate a multirotor UAV drone, while a large 80-inch rotor was chosen to represent a UAM passenger aircraft. The ice accretion experiments were conducted in an icing wind tunnel on the small 15-inch rotor. The icing simulations were performed using FENSAP-ICE. The ice accretion simulations of the 15-inch rotor sections at –5 °C show a large, rather streamlined ice shape instead of the expected glaze ice characteristics. At –15 °C
Heramarwan, HenidyaMüller, NicolasHann, RichardLutz, Thorsten
In-flight atmospheric icing is a significant threat to the use of unmanned aerial vehicles (UAVs) in adverse weather. The propeller of the UAV is especially sensitive to icing conditions, as it accumulates ice at a faster rate than the wings of the UAVs. Ice protection systems can be developed to counteract the danger of icing on the propeller of UAVs. In this study, the influence of different meteorological conditions on a propeller of a UAV is analyzed for a UAV with a wingspan of a few meters. The ice accretion and the performance degradation and the required anti-icing heat fluxes have been calculated using numerical methods with ANSYS FENSAP-ICE. This analysis has been used to evaluate the critical conditions for the operation of a UAV in icing conditions and the design of a thermal IPS system for a propeller. The highest ice mass has been found at a temperature of −10 °C and an MVD of 20 μm in intermittent maximum icing conditions. The performance degradation has been the highest
Müller, Nicolas CarloHann, Richard
Pitot probes and Total Air Temperature (TAT) probes are critical to aircraft performance. They are also susceptible to becoming overwhelmed and produce erroneous outputs when flying in icing conditions, especially in high altitude ice crystal situations. When the probes are overwhelmed with ice crystals, it can have significant impacts to aircraft operations. Through design and process iterations, Collins Aerospace (also known as Rosemount Aerospace™), has developed new Appendix D compliant pitot and TAT probes that are much more capable in high ice crystal content icing environments which greatly reduce the adverse risks to the aircraft and engine systems that depend on these probes.
Sable, Robert
Aircraft icing is the phenomenon that forms an ice layer on the solid surface by impingement of supercooled water droplets in the atmosphere. In icing on rotor blades, ice is shed from the blade surface by centrifugal force as the accumulated ice grows. The ice shedding on rotor blades is a dangerous phenomenon, but the physical mechanism and properties are unclear, and most simulations have not considered it. Therefore, it’s necessary to establish an ice shedding model for icing simulations. In this study, we proposed an ice shedding model in which the condition for ice shedding is that the centrifugal force exceeds both the adhesion and tensile forces. Centrifugal force exceeding adhesion force expresses adhesion failure, while centrifugal force exceeding tensile force expresses cohesion failure. We also proposed functions of temperature and medium volume diameter (MVD) as adhesion strength and tensile strength for ice shedding judgment. Numerical simulations were performed to
Baba, TatsuyaFukudome, KojiYamamoto, MakotoMizuno, TakuyaSuzuki, Masaya
Aircraft icing is an important subject for investigation due to its critical effects on flight performance. Ice accretion analysis is commonly carried out using computational tools, from which parameters such as the mean ice shape and roughness characteristics can be obtained, as these parameters have a strong effect on the physics of aerodynamics and ice accretion. Hence, the accurate digitization of a generated ice shape through ice measurement techniques is of crucial importance. This study aimed to validate the use of photogrammetry for measurement of ice geometries and roughness on UAV airfoils, by comparing it with the cast-and-mold method. Two test cases, one mixed and second rime ice, were analyzed, each case with three subcases varying in the number of photographs used. For test case 1, mixed ice, photogrammetry method resulted in an underestimation of mean ice height by 0.5 mm in the smooth zone and overestimation by 0.2 mm and 0.6 mm on the pressure and suction sides
Baghel, Anadika PaulSotomayor-Zakharov, DenisKnop, InkenOrtwein, Hans-Peter
In the last decades there have been many temporary engine failures, engine-related events and erroneous airspeed indication measurements that occurred by a phenomenon known as Ice Crystal Icing (ICI). This type of icing mainly occurs in high altitudes close to tropical convection in areas with a high concentration of ice crystals. Direct measurements or in-situ pilot observations of ICI that could be used as a warning to other air-traffic are rare to nearly non-existent. To detect those dangerous high Ice Water Content (IWC) areas with already existing airborne measurement instruments, Lufthansa analyzed observed Total Air Temperature (TAT) anomalies and used a self-developed search algorithm, depicting those TAT anomalies that are related to ice crystal icing events. To optimize the flight route for dispatchers several hours before the flight, e.g. for long distance flights through the intertropical convergence zone (ITCZ), reliable forecasts to identify hazardous high IWC regions are
Kalinka, FrankButter, MaxJurkat, TinaDe La Torre Castro, ElenaVoigt, Christiane
Diagonalized alternating-direction implicit (DADI) method is implemented in the Eulerian hyperbolic droplet solver, ICEPAC, for efficient high-order accurate analysis of aircraft icing. Detailed techniques for implementing the DADI method considering hyperbolicity characteristics are discussed. For the Eulerian droplet equation system to be strictly hyperbolic, additional source terms regarding artificial droplet pressure are included. Validations of the present implicit solver are conducted using two- and three-dimensional steady benchmark tests: NACA0012 airfoil, NACA23012 airfoil, and a swept wing. Also, the oscillating airfoil SC2110 case was analyzed to verify the robustness and efficiency of the proposed solver. In addition, the computational cost of the current implicit solver is considerably lower than that of the explicit multi-stage solver.
Kim, YounghyoHong, YoonpyoShon, SoonhoYee, Kwanjung
To support an industry wide response to an EASA proposed Special Condition regarding the threat of in-flight supercooled liquid water icing conditions at altitudes above FL300, Boeing 777 fleet data were used to estimate the frequency and severity of such icing occurrences. The data were from the calendar year 2019 and included ~ 950,000 airline revenue flights from around the world by multiple operators. The unique architecture of the Primary Ice Detection System (PIDS) on that model, in addition to robust meteorological data that was able to be correlated, afforded an opportunity to conservatively estimate the Total Water Exposure (TWE) and thus the Liquid Water Content (LWC) of the icing encounters captured at FL295 and above. This paper will outline the key methods used and present the findings.
Sanford, JeromeBravin, MelissaClarkson, MatthewNatsui, Edward
In the course of the Horizon 2020 project ICE GENESIS of the European Union, an experimental database was developed to host documentation of icing experiments. The database serves as a source of information for numerical code development and validation as well as future test matrix design, IPS layout and development and wing design. Several legacy data icing cases have been included into the database, which are partly publicly available. Furthermore, the database will serve as the main platform for dissemination of public results of icing cases after and during the project ICE GENESIS. The database itself provides detailed information about the test configurations and the icing wind tunnel. More specifically, CAD data, ice protection system characteristics if applicable, installation in the test facility, instrumentation, test matrix, generated aero-icing conditions and test results are included. Within the ICE GENESIS project, the documentation of the resulting ice accretion is done
Neubauer, ThomasPuffing, Reinhard
A new optical array imaging probe, called the 1D2D probe, has been developed by Science Engineering Associates, with features added to improve the real-time and post-analysis measurements of particle spectra, particularly in the Supercooled Large Droplet size range. The probe uses optical fibers and avalanche photodiodes to achieve a very high frequency response, and a Field-Programmable Gate Array that performs real-time particle rejection and processing of accepted particles with negligible inter-particle dead time. The probe records monochromatic two-dimensional images, while also recording the number of individual particle pixels at a second grey scale level. The probe implements flexible features to filter recording of highly out of focus particles to improve the accuracy of particle size determination, or to reject small particles to improve the statistics of measurements of larger particles. A real-time one-dimensional particle spectrum is computed similarly to the original
Lilie, LyleBouley, DanielSivo, ChrisEsposito, BiagioBansemer, AaronHeller, RomyStrapp, J. Walter
Large icing wind tunnels typically have sufficient distance for drops from spray nozzles to spread evenly producing small spatial variations of cloud properties at the wind tunnel test section. As the size of a wind tunnel gets smaller, producing clouds with uniform properties becomes challenging because of 1) the reduced distance from the spray bar system to the test section and 2) the spray characteristics of most air-assisted nozzles used for spray generation. For this paper, discrete-phase simulations using FLUENT were used to explore droplet collection on a partial NACA 0012 model at different angles of attack in the Baylor Liquid Film and Cloud Tunnel (LFACT). McClain et al. (2022) used the LFACT to validate a new microwave sensor system to measure collection efficiency variations along the surface of a wind tunnel model. However, the sensors used in the investigation were essentially the same size as the measured non-uniform cloud features in the wind tunnel test section. A
McClain, StephenAhmed, Shakib
The Collins Aerospace Optical Ice Detector is a short-range polarimetric cloud lidar designed to detect and discriminate among all types of icing conditions with the use of a single sensor. Recent flight tests of the Optical Ice Detector (OID) aboard a fully instrumented atmospheric research aircraft have allowed comparisons of measurements made by the OID with those of standard cloud research probes. The tests included some icing conditions appropriate to the most recent updates to the icing regulations. Cloud detection, discrimination of mixed phase, and quantification of cloud liquid water content for a cloud within the realm of Appendix C were all demonstrated. The duration of the tests (eight hours total) has allowed the compilation of data from the OID and cloud probes for a more comprehensive comparison. The OID measurements and those of the research probes agree favorably given the uncertainties inherent in these instruments.
Anderson, KaareRay, MarkJackson, Darren
The EU Horizon 2020 project SENS4ICE addresses reliable detection and discrimination of supercooled large droplets (SLD) icing conditions. These conditions are considered as particularly safety-relevant and have been included in airplane certification specifications. The SENS4ICE project comprises technology development, icing wind tunnel upgrading/testing and flight testing. A novel hybrid approach for icing detection combines direct sensing (atmospheric conditions / ice accretion) with an indirect technique based on changing aircraft characteristics. The first part of the project was devoted to the development and maturation of icing detection technologies, with a focus on Appendix O (of 14 CFR Part 25 and CS-25) icing conditions. Furthermore, several icing wind tunnel facilities have improved capabilities to represent Appendix O conditions. Icing wind tunnel testing (including Appendix O) of several icing detection sensors developed in the SENS4ICE project concluded the first part
Schwarz, Carsten
This paper presents experimental ice accretion measurements alongside numerical simulations, using the National Research Council Canada’s morphogenetic approach, on a pitot probe geometry at varying icing conditions. In previous publications, the morphogenetic approach for the numerical simulation of ice accretion has shown promise for pitot probe applications, potentially reducing the number of wind tunnel entries, and therefore cost, of the development cycle. An experimental campaign has been completed, providing ice shapes on a representative pitot probe model. Comparison of the experimental and numerical ice shapes indicate that the morphogenetic model is able to generate the complex ice shapes seen experimentally for real-world icing conditions on a fully 3D geometry, closely matching both ice features and total ice thicknesses.
Forsyth, PeterSzilder, Krzysztof
The European Union’s Horizon 2020 programme has funded the SENS4ICE (Sensors for Certifiable Hybrid Architectures for Safer Aviation in Icing Environment) project [1], an innovative approach for the development and testing of new sensors for the detection of supercooled large droplets (SLD). SLD may impinge behind the protected surfaces of aircraft and therefore represents a threat to aviation safety. The newly developed sensors will be tested in combination with an indirect detection method on two aircraft, in two parallel flight programs: One on the Embraer Phenom 300 in the U.S. and one on the ATR-42 in Europe. In this framework the Deutsches Zentrum für Luft- und Raumfahrt (German Aerospace Center) is in charge of the airborne measurements and data evaluation of the microphysical properties of clouds encountered during the SENS4ICE field campaigns in February, March and April 2023. We present the instrumentation that is used in the flight experiments for the characterization of
Jurkat-Witschas, TinaLucke, JohannesSchwarz, CarstenDeiler, ChristophSachs, FalkKirschler, SimonMenekay, DenizVoigt, ChristianeBernstein, BenJaron, OlivierKalinka, FrankZollo, AlessandraLilie, LyleMayer, JohannaPage, Centre Europeen de Recherche et de, ChristianVié, BenoitBourdon, AurelienLima, Rogerio PereiraVieira, Luiz
The Current Icing Product (CIP; Bernstein et al. 2005) and Forecast Icing Product (FIP; Wolff et al. 2009) were originally developed by the United States’ National Center for Atmospheric Research (NCAR) under sponsorship of the Federal Aviation Administration (FAA) in the mid 2000’s and provide operational icing guidance to users through the NOAA Aviation Weather Center (AWC). The current operational version of FIP uses the Rapid Refresh (RAP; Benjamin et al. 2016) numerical weather prediction (NWP) model to provide hourly forecasts of Icing Probability, Icing Severity, and Supercooled Large Drop (SLD) Potential. Forecasts are provided out to 18 hours over the Contiguous United States (CONUS) at 15 flight levels between 1,000 ft and FL290, inclusive, and at a 13-km horizontal resolution. CIP provides similar hourly output on the same grid, but utilizes geostationary satellite data, ground-based radar data, Meteorological Terminal Air Reports (METARS), lightning data, and voice pilot
Rugg, AllysonHaggerty, JulieAdriaansen, DanielSerke, DavidEllis, Scott
Future compliance to FAA 14 CFR Part 25 and EASA CS-25 Appendix O conditions has required icing wind tunnels to expand their cloud simulation envelope, and demonstrate accurate calibration of liquid water content and droplet particle size distributions under these conditions. This has led to a renewed community interest in the accuracy of these calibrations, and the potential inter-facility bias due to the choice of instrumentation and processing methods. This article provides a comparison of the response of various hot-wire liquid water content instruments under Appendix C and supercooled large droplet conditions, after an independent similar analysis at other wind tunnel facilities. The instruments are being used, or are under consideration for use, by facilities collaborating in the ICE GENESIS program. For droplet median volume diameters (MVDs) between about 15 and 250 μm, cylindrical hot wire LWC sensors were found to consistently and increasingly under-read measurements from
Esposito, Biagio M.Orchard, DavidLucke, JohannesNichman, LeonidBliankinshtein, NataliaLilie, LyleCatalano, PietroD'Aniello, FrancescoStrapp, J. Walter
The simulation of natural-like snow conditions in a controlled environment such as an Icing Wind Tunnel (IWT) is a key component for safe, efficient and cost-effective design and certification of future aircraft and rotorcraft. Current capabilities do not sufficiently match the properties of natural snow, especially in terms of size and morphology. Within the Horizon 2020 project ICE GENESIS, a new technology has been developed aiming to better recreate natural snowflakes. The focus of the newly developed system was the generation of falling snow in a temperature range of +1°C to -4°C. Ground measurements and flight test campaigns have been performed to better characterize these conditions and provide requirements for wind tunnel facilities. The calibration results of the new snow generation system as well as snow accretion data on a NACA0012 test article with a chord length of 0.377 m are presented. The influence of different snow conditions on the accretion rate and the overall shape
Breitfuß, WolfgangFerschitz, HermannSchwarzenboeck, AlfonsHeller, RomyPervier, HugoDupuy, RegisJaffeux, LouisBerne, Alexis
The European Union’s Horizon 2020 programme has funded the SENS4ICE (Sensors for Certifiable Hybrid Architectures for Safer Aviation in Icing Environment) international collaboration flagship programme. Under this programme a number of different organizations have developed ice detection technologies, specifically aimed at providing information to differentiate between ‘classical’ Appendix C icing conditions and the larger droplets found in Appendix O icing. As a partner within the SENS4ICE project, AeroTex UK has developed an ice detection concept called the Atmospheric Icing Patch (AIP). The sensor utilizes a network of iso-thermal sensors to detect icing and differentiate between small and large droplet icing conditions. This paper discusses the development of the sensor technology with a focus on the outcomes of the flight testing performed on the Embraer Phenom 300 platform during early 2023. The work in the programme is built on previous studies performed by AeroTex UK into a
Roberts, IanGent, RogerHatch, ColinMoser, Richard
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