Browse Topic: Particulate filters

Items (1,768)
ABSTRACT Fuel filters used to remove particulates from liquids are evaluated by OEM’s and filter manufacturers using standardized test protocols that specify simplified conditions that aid in laboratory reproducibility. These test results do not always translate into actual filter performance in application. In military vehicles that experience frequent demands for rapid acceleration and deceleration and extreme vibration, the importance of evaluating fluid filtration performance with these parameters as inputs is significant. This paper discusses an investigation of the performance sensitivity of a diesel particulate filter to structural vibration properties and flow rate fluctuation. After determination of this sensitivity to dynamic inputs, a new test protocol was developed for evaluating competitive fuel filters. The cyclic flow and mechanical vibration inputs for the new protocol were selected to be representative of those that would be seen in a heavy duty diesel application
Hollingsworth, LarryWostarek, PeterExposito, Christian
The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for
Craig, AngusWarkins, JasonBeattie, JamesNipunage, SanketMoser, DavidDay, RyanBanker, Vonda
Modern diesel engines temporarily use a very late post-injection in the combustion cycle to either generate heat for a diesel particulate filter regeneration or purge a lean NOx trap. In some configurations, unburned fuel is left at the cylinder walls and is transported via the piston rings toward the lower crankcase region, where fuel may dilute the oil. Reduced oil lubrication shortens the oil service intervals and increases friction. Beside diesel fuel, this problem may also occur for other types of liquid fuels such as alcohols and e-fuels. The exact transport mechanism of the unburned fuel via the piston ring pack grooves and cylinder wall is hard to measure experimentally, motivating numerical flow simulation in early design stages for an in-depth understanding of the involved processes. A new CFD simulation methodology has been developed to investigate the transient, compressible, multiphase flow around the piston ring pack, through the gap between piston and liner, and its
Antony, PatrickHosters, NorbertBehr, MarekHopf, AnselmKrämer, FrankWeber, CarstenTurner, Paul
Previous studies have shown that dosing AdBlue into the exhaust system of diesel engines to reduce nitrogen oxides can lead to an increase in the number of particles (PN). In addition to the influencing factors of exhaust gas temperature, exhaust gas mass flow and dosing quantity, the dosed medium itself (AdBlue) is not considered as a possible influence due to its regulation in ISO-standard 22241. However, as the standard specifies limit value ranges for the individual regulated properties and components for newly sold AdBlue, in reality there is still some margin in the composition. This paper investigates the particle number increase due to AdBlue dosing using several CPCs. The increase in PN is determined by measuring the number of particles after DPF and thus directly before dosing as well as tailpipe. Several AdBlue products from different sources and countries are measured and their composition is also analyzed with regard to the limit values regulated in the standard. This
Herold, TimNoone, PatrickBeidl, ChristianBoldt, ThomasHochholzner, MichaelKontin, Sinisa
Hydrogen Internal Combustion Engines (H2 ICE) are gaining recognition as a nearly emission-free alternative to traditional ICE engines. However, H2 ICE systems face challenges related to thermal management, N2O emissions, and reduced SCR efficiency in high humidity conditions (15% H2O). This study assesses how hydrogen in the exhaust affects after-treatment system components for H2 ICE engines, such as Selective Catalytic Reduction (SCR), Hydrogen Oxidation Catalyst (HOC), and Ammonia Slip Catalyst (ASC). Steady-state experiments with inlet H2 inlet concentrations of 0.25% to 1% and gas stream moisture levels of up to 15% H2O were conducted to characterize the catalyst response to H2 ICE exhaust. The data was used to calibrate and validate system component models, forming the basis for a system simulation. System model validation involved comparing the model against real-world data from production diesel engine after-treatment systems for transient cycles, including Federal Test
Chundru, Venkata RajeshSharp, ChristopherRahman, Mohammed MustafizurBalakrishnan, Arun
The impending emission regulations in both China (CN7) and the United States (Tier 4) are set to impose more stringent emission limits on hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter (PM). CN7 places particular emphasis on reducing particulate number (PN) thresholds, while the forthcoming United States Tier 4 legislation is primarily concerned with reducing the allowable particulate matter (PM) to an assumed limit of 0.5 mg/mile. Given the more stringent constraints on both PN and PM emissions, the development of enhanced aftertreatment solutions becomes imperative to comply with these new regulatory demands. Coated Gasoline Particulate Filters (cGPFs) play a pivotal role as essential components for effective PN and PM abatement. These filters are typically deployed in one of two configurations: close-coupled to the turbocharger positioned downstream of a primary three-way catalyst (TWC) or located further downstream of the exhaust system in an
Schoenhaber, JanKawashima, ShotaGotthardt, MeikeSchühle, Johannes
To meet the stringent NOx and particulate emissions requirements of Euro 6 and China 6 standard, Selective Catalyst Reduction (SCR) catalyst integrated with wall flow particulate filter (SCR-DPF) has been found to be an effective solution for the exhaust aftertreatment systems of diesel engines. NOx is reduced by ammonia generated from urea injection while the filter effectively traps and burns the particulate matter periodically in a process called regeneration. The engine control unit (ECU) effectively manages urea injection quantity, timing and soot burning frequency for the stable functioning of the SCR-DPF without impacting drivability. To control the NOx reduction and particulate regeneration process, the control unit uses lookup tables generated from extensive hardware testing to get the current soot load and NOx slip information of SCR-DPF as a function of main exhaust state variables. In the current work, engine dynamometer tests were conducted on a SCR-DPF at different
Kannan, RajeshParamadhayalan, ThiyagarajanMital, RahulGustafson, ErikEdwards, David
The gasoline particulate filter (GPF) represents a practical solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as an essential technology in North America to meet the upcoming US EPA tailpipe emission regulation, as proposed in the “Multi-pollutant Rule for Model Year 2027”. The goal of this study was to introduce advanced, uncoated GPF products and measure their particulate mass (PM) reduction performance within the existing US EPA FTP vehicle testing procedures, as detailed in Code of Federal Regulations (CFR) part 1066. Various state-of-the-art GPF products were characterized for their microstructure properties with lab-bench checks for pressure drop and filtration efficiency, then pre-conditioned with an EPA-recommended 1500 mile on-road break-in, and finally were tested on an AWD vehicle chassis-dyno emissions test cell at both 25°C and -7°C ambient conditions. A modern, T3B70, GTDI light-duty truck served as the test vehicle
Craig, AngusWarkins, JasonWassouf, BasselBeall, DouglasBanker, VondaMadaffari Jr, Dominick
The proposed Euro-7 regulations are expected to build on the significant emissions reductions that have already been achieved using advanced Euro VI compliant after treatment systems (ATS). The introduction of in-service conformity (ISC) requirements during Euro VI paved the way for enabling compliance during real-world driving conditions. The diverse range of applications and resulting operating conditions greatly impact ATS design and the ability of the diesel particulate filter (DPF) to maintain performance under the most challenging boundary conditions including cold starts, partial/complete regenerations, and high passive soot burn operation. The current study attempts to map the particle number (PN) filtration performance of different DPF technologies under a variety of in-use cycles developed based on field-data from heavy duty Class-8 / N3 vehicles. Access to such performance maps can allow original equipment manufacturers (OEMs) to select DPF technologies to suit different
Viswanathan, SandeepSadek, GhadiReddy, VishalHe, SuhaoAlam, Rabeka
Gasoline particulate filters (GPF) have become a standard aftertreatment component in Europe, China, and since recently, India, where particulate emissions are based on a particle number (PN) standard. The anticipated evolution of regulations in these regions towards future EU7, CN7, and BS7 standards further enhances the needs with respect to the filtration capabilities of the GPFs used. Emission performance has to be met over a broader range in particle size, counting particles down to 10nm, and over a broader range of boundary conditions. The requirements with respect to pressure drop, aiming for as low as possible, and durability remain similar or are also enhanced further. To address these future needs new filter technologies have been developed. New technologies for uncatalyzed GPF applications have been introduced in our previous publications. In this contribution we will describe novel Generation 2 and 3 technologies of Corning’s high porosity Corning® DuraTrap® GC HP filters
Boger, ThorstenRose, DominikLi, ChunboChijiiwa, RyokoRemy, ChristopheAlam, Rabeka
Since Non-Road Mobile Machinery (NRMM) China stage IV legislation has been implemented from 2022, some engines within maximum rated power between 37 to 560 kW are required for gaseous emissions, particulate matter (PM) and particulate number (PN) control, evaluated over testing cycle of Non-Road Transient Cycle (NRTC) and Non-Road Steady Cycle (NRSC). The pollutants from diesel engines, widely used in NRMM applications, can be controlled using aftertreatment systems which are comprised of a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF), or optionally a selective catalytic reduction (SCR). In this paper, a compact D-DPF design is introduced and discussed on application in harvesters, tractors, and forklifts. Because harvesters have higher exhaust gas temperature than other applications, more passive regeneration behaviors were observed. Subsequently, a compact design of DOC catalyst on DPF (D-DPF) was studied, in other words is to coat DOC catalyst on DPF. For a
Chen, JianHe, ChiyiWang, XuhuaLiu, YiYu, Lei
Diesel Particulate Filters (DPF) made of cordierite are generally used for diesel engine aftertreatment systems in both on-road and commercial off-highway vehicles to meet today’s worldwide emission regulations. PM/PN and NOx emission regulations will become more stringent worldwide, as represented by CARB2027 and Euro7. Technologies that can meet these strict regulations are required. As a result, aftertreatment systems have become more complex with limited space. Recently, off-highway OEMs have been interested in downsizing the aftertreatment system using concepts such as DOConFilter in an effort to reduce the size of the exhaust system. DOConFilter can effectively replace DOC + CSF or DOC + bare DPF systems with a single zone coated particulate filter. DOConFilter systems have an increased amount of coating compared to CSF as higher-filtration filters will become the norm. An undesirable increase in pressure drop is expected by adopting this new technology. In addition, soot
Kinoshita, TakashiTanaka, KatsunoriFuruta, YasuyukiAoki, TakashiSakamoto, HirofumiFakih, HusseinFukumi, YukiYoshioka, FumihikoKato, Kyohei
The BS6 norms (phase 1) were implemented in India from April 1, 2020 and replaced the previous BS4 norms. Phase 2 of the BS6 norms, which came into effect on April 1, 2023. In accordance with the regulation requirement, effective performance of after treatment systems like DPF and SCR demands critical hardware implementation and robust monitoring strategies in the extended operating zone. Effective OBD monitoring of DPF, which is common to all BSVI certified vehicles, such that the defined strategy detects the presence or absence of the component is imperative. A robust monitoring strategy is developed to detect the presence of the DPF in the real world incorporating the worst possible driving conditions including idling, and irrespective of other environmental factors subject to a location or terrain. The differential pressure sensor across the DPF is used to study the actual pressure drop across the DPF. Additional for BS 6 (phase 2) PM sensor becomes an important part to keep the
Sharma, PrashantHareesh, SangarajuV, SuryanarayananPalanisamy, KrishnarajP, JagdesanRathiya, Akash
Off-highway segment (OHW) is to meet the new emission norms of CEV BS V/Trem-V legislations. For new emission norms numerous development and validation activities need to be carried out to achieve the results with in a very short development time. The conventional Mechanical Fuel Injection system is being replaced with Common Rail Injection system and with advanced Exhaust Gas after treatment system like DOC, DPF & SCR etc. The development approach of all work package at engine/vehicle level requires huge efforts in terms of calibration and validation to meet the emission standards of various end implements specific to the Indian market. Diesel Particulate Filter has become a necessary After treatment system in OHW segments to meet new emission legislation especially for the reduction of particulate matter, wherein DPF helps in accumulation of the particulate matter. At a certain period of engine running, Particulate matter will be loaded in the DPF to its maximum extent which in turn
Thavasu, RajKumarC, MohanaN, RamprasadMy, RaghuMadhukar, Prahlad
With the implementation of BS6 Norms, there is an increased focus on reducing particulate matter emissions from gasoline Direct Injection (GDI) engines. GPFs are effective in capturing particulate matter (PM) and particulate number (PN) but their calibration is critical to ensure optimal performance and emissions compliance. This paper presents a study on the calibration of Gasoline Particulate Filters (GPF) to comply with Bharat Stage-6 (BS6) emissions norms. The focus is on thermal management, soot loading, ash loading, and the unique challenges faced in the Indian market. Thermal management strategies include active and passive methods to optimize GPF regeneration and prevent thermal degradation. Soot load detection involves engine-out simulation-based approach as well as delta-Pressure-based approach for accurate soot modelling. Impact of ash loading and its effects on filtration efficiency and pressure drop will also be discussed. Further the strategies to overcome the challenges
Arale, ShrikantB G, SharathChaudhari, KuldeepakMadhukar, PrahladMY, Raghu
India is the world’s largest two-wheeler (2Wh) market. With the proportion of its middle class rapidly rising, 2Wh sales and the resulting emissions, are expected to grow exponentially. The decision to leap-frog from BSIV to BSVI emission norms shows India’s commitment to clean up its atmosphere. As of now, the regulation mandates Gaseous Pollutant (CO, HC, NOx) emission limits for all 2Whs and a particulate limit (PM & PN) for 2Whs powered by Direct Injection (DI) engines. Most of the 2Whs manufactured in India are powered by gasoline engines using the Port Fuel Injection (PFI) technology, and hence by definition particulate emission limits do not apply to them. Particulates when inhaled - especially of the ultrafine sizes capable of entering the blood stream - pose a serious health risk. This was the primary motivation to investigate the particulate emission levels of the 2Whs, which as on date, do not come under the purview of BSVI regulation. A study was conducted selecting a
Bhimavarapu, AdityaSingh, Sunil KumarKataria, RohitRose, DominikBoger, Thorsten
The automobile industry is going through one of the most challenging times, with increased competition in the market which is enforcing competitive prices of the products along with meeting the stringent emission norms. One such requirement for BS6 phase 2 emission norms is monitoring for partial failure of the component if the tailpipe emissions are higher than the OBD limits. Recently PM (soot) sensor is employed for partial failure monitoring of DPF in diesel passenger cars.. PM sensor detects soot leakage in case of DPF substrate failure. There is a cost factor along with extensive calibration efforts which are needed to ensure sensor works flawlessly. This paper deals with the development of an algorithm with which robust detection of DPF substrate failure is achieved without addition of any sensor in the aftertreatment system. In order to achieve this, a thermodynamic model of DPF substate was created using empirical relations between parameters like exhaust flow rate, exhaust
Jain, Praveer KirtimohanYadav, OmkarChendil, ChellapandiKrishnaraj, PR, SivasubramamanianDaithankar, Parag NarsinhaShanmugam Ramakrishnan, Muthu
Recent legislations require very low soot emissions downstream of the particulate filter in diesel vehicles. It will be difficult to meet the new more stringent OBD requirements with standard diagnostic methods based on differential sensors. The use of inexpensive and reliable soot sensors has become the focus of several academic and industrial works over the past decade. In this context, several diagnostic strategies have been developed to detect DPF malfunction based on the soot sensor loading time. This work proposes an advanced online diagnostic method based on soot sensor signal projection. The proposed method is model-free and exclusively uses soot sensor signal without the need for subsystem models or to estimate engine-out soot emissions. It provides a comprehensive and efficient filter monitoring scheme with light calibration efforts. The proposed diagnostic algorithm has been tested on an experimentally validated simulation platform. 2D signatures are generated from soot
Youssef, Bilal
Non-exhaust emissions are clearly one of the focal points for the upcoming Euro 7 legislation. The new United Nations Global Technical Regulation (UN GTR) defining the framework for brake emission measurements is about to be officially published. The first amendment to this text is already on the way through the United Nations Economic Commission for Europe (UNECE) hierarchy for decision making. In real life, the final emission factor as the ultimate result of a test is influenced by inaccuracies of numerous parts of the measurement system as well as additional contributing factors like the performance of the particulate filter handling process, which might not be primarily related to equipment specifications. The regulation’s definitions set the basic requirements for testing, whilst establishing a robust and efficient testing process requires a thorough assessment of the influencing factors on the measurement quality, which in turn can be described using e.g., repeatability and
Weidinger, ChristophMartikainen, SampsaWanek-Ruediger, ChristianHuber, MichaelRainer, Andreas
The objective of this experimental investigation was to analyze the effect of various exhaust gas aftertreatment technologies on particulate number emissions (PN) of an MPFI EU5 motorcycle. Specifically, three different aftertreatment strategies were compared, including a three-way-catalyst (TWC) with LS structure as the baseline, a hybrid catalyst with a wire mesh filter, and an optimized gasoline particulate filter (GPF) with three-way catalytic coating. Experimental investigations using the standard test cycle WMTC performed on a two-wheeler chassis dynamometer, while the inhouse particulate sampling system was utilized to gather information about size-dependent filtering efficiency, storage, and combustion of nanoparticles. The particulate sampling and measuring system consist of three condensation particle counters (CPCs) calibrated to three different size classes (SPN4, SPN10, SPN23). The study revealed that all three aftertreatment technologies were effective in reducing PN from
Schurl, SebastianBonifer, MarcusSchmidt, StephanBretterklieber, NikoJoshi, Pragati
To comply with increasingly strict emission regulations, diesel vehicles are equipped with Diesel Particulate Filters (DPF) to capture fine particulate matter (PM) from exhaust gas. However, due to the limited capacity of DPF to capture soot, periodic regeneration processing is required to burn it off. The ash created by metal-based additives in engine oil accumulates in DPF, leading to issues such as increased regeneration frequency and decreased fuel efficiency. To solve this problem, researchers have developed diesel engine oil with reduced ash content. However, the authors are taking it a step further and developing a diesel engine oil without metal-based detergents and anti-wear additives, for even more significant environmental impact reduction. This paper describes the development of an ashless engine oil with DH-2 performance, the effects of the developed engine oil on DPF, and the results of engine and actual field tests
Shimizu, YasunoriFujinami, YukitoshiKasai, Moritsugu
A gasoline particulate filter (GPF) is installed in a passenger vehicle for new exhaust regulation. However, ash in gasoline engine oil has a risk of clogging as well as performance decrease in the GPF. Therefore, new gasoline engine oil whose ash contents decrease to 0.8 mass% was developed in order to avoid the GPF clogging. In addition to this, our developed oil improves fuel efficiency (+0.2% from our SN 0W-16 fuel eco type oil) as well as anti-wear performance for gasoline engine, which resulted in meeting API SP/ILSAC GF-6 0W-16 official certification
Yamada, NaohiroNakano, SeiichiKoike, YusukeSuzuki, RikaOkuda, SachikoKonishi, Shozaburo
A multi-functional membrane filter was developed through deposition of agglomerated Three-Way Catalyst particles with a size of 1 ~ 2 microns on the conventional bare particulate filter. The filtration efficiency reaches almost 100 % from the beginning of soot trapping with a low pressure drop and both reductions of NO and CO emission were achieved
Hanamura, KatsunoriFujii, ShinpeiTeerapat, Suteerapongpun
This research aimed to improve the PN filtration efficiency of a catalyst coated gasoline particulate filter (cGPF) to meet the next generation of emissions regulations for internal combustion engines. This paper proposes a concept that improves the PN filtration performance while maintaining low pressure drop by forming a thin PM trap layer on the surface of the cGPF substrate. The design guidelines for the coating particle size and coating amount of the PM trap layer were investigated, and actual manufacturing issues were also identified. The validity of this concept and guidelines was then verified on an actual vehicle
Nishioka, HiromasaKobayashi, HiroshiFujiwara, TakahikoSugiura,, KojiIrisawa, Yasuyuki
GDI engine has gained much popularity in vehicle market with its high thermal efficiency. However, because of higher particulate emissions, it becomes harder for GDI engines to fulfill the iteration of emission regulations in various countries. As a result, Gasoline Particulate Filter (GPF) has received more and more attention and applications. It is important to study the particulate emission and GPF performance especially for transient cycles. With a self-designed test bench with burner named Exhaust Gas Simulator, a transient control strategy to simulate the exhaust state of the WLTC cycle has been developed and achieved a fast and stable ash accumulation rate. Three levels of ash loading, in terms of 0g/L, 5g/L and 35g/L, were accumulated on respective GPF for different aging degrees with this test bench. The effect of ash loading on GPF performance was investigated. A Cambustion DMS500 was used to record the particulate emission before and after the GPFs, and then the particulate
Hu, XiaoShang, QuanboWang, KaiLi, LiguangWu, ZhijunDeng, Jun
Electrofuels produced from renewable hydrogen (H2) and captured carbon dioxide (CO2) can be sustainable and carbon-neutral. Paraffinic electrodiesel (e-diesel) can be produced via Fischer-Tropsch synthesis with fuel properties resembling hydrotreated vegetable oils. Electrofuels can be also oxygenated compounds, such as oxymethylene dimethyl ethers (OMEn), having different chain lengths. We studied emissions using paraffinic diesel mimicking e-diesel and its blend with 10% of OME3-5, which has diesel-type fuel properties, in comparison with normal EN590 diesel fuel. An intensive measurement campaign was performed with a modern diesel engine without exhaust aftertreatment to study the effect of fuel on the engine-out emissions. Measurements with the RMC-C1 cycle included detailed characterization of gaseous, particle and polyaromatic hydrocarbon (PAH) emissions having adverse effects on health and the environment. In these tests without a diesel particulate filter, the fuel containing
Aakko-Saksa, PaiviJärvinen, AnssiKarppanen, MikkoKoponen, PaiviPiimäkorpi, PekkaLehtonen, JuhaHarni, SamiAurela, MinnaTimonen, HilkkaMarjanen, PetteriMarkkula, LassiRönkkö, TopiHoivala, Jussi
Porous wall permeability is one of the most critical factors for the estimation of backpressure, a key performance indicator in automotive particulate filters. Current experimental and analytical filter models could be calibrated to predict the permeability of a specific filter. However, they fail to provide a reliable estimation for the dependence of the permeability on key parameters such as wall porosity and pore size. This study presents a novel methodology for experimentally determining the permeability of filter walls. The results from four substrates with different porosities and pore sizes are compared with several popular permeability estimation methods (experimental and analytical), and their validity for this application is assessed. It is shown that none of the assessed methods predict all permeability trends for all substrates, for cold or hot flow, indicating that other wall properties besides porosity and pore size are important. The hot flow test results show an
Samuels, CallumHoltzman, RanBenjamin, StephenAleksandrova, SvetlanaWatling, Timothy C.Medina, Humberto
Increasing concern for air pollution together with the introduction of new types of fuels pose new challenges to the exhaust aftertreatment system for heavy-duty (HD) vehicles. For diesel-powered engines, emissions of particulate matter (PM) is one of the main drawbacks due to its effect on health. To mitigate the tailpipe emissions of PM, heavy-duty vehicles are since Euro V equipped with a diesel particulate filter (DPF). The accumulation of particles causes flow restriction resulting in fuel penalties and decreased vehicle performance. Understanding the properties of PM produced during engine operation is important for the development and optimized control of the DPF. This study has focused on assessing the reactivity of the PM by measuring the oxidation kinetics of the carbonaceous fraction. PM was sampled from two different heavy-duty engines during various test cycles. The heavy-duty engines were 6- and 8-cylinder direct injection diesel engines rated at 550 and 650 hp
af Ugglas, SamuelVlasenko, TayisiyaErsson, AndersPettersson, LarsKusar, Henrik
This paper develops a co-simulation framework based on the use of the package LiveLinkTMfor Matlab to perform parameters optimization of dynamical systems implemented in COMSOL Multiphysics. The identification problem is recast as an optimization problem which is solved in Matlab. Code for the key steps of the approach is described in detail, and an implementation based on the particle swarm optimization (PSO) algorithm is proposed. The effectiveness and general applicability of the framework are shown for two energy systems: lithium-ion battery (LIB) and gasoline particulate filter (GPF). Matlab codes and COMSOL models for both case studies are made publicly available and can be used as a starting point to solve parameter identification problems for systems beyond the case studies presented here
Pozzato, GabrieleOnori, Simona
The proportion of new registrations with battery-electric and hybrid powertrains is rising steadily. This shows the strong trend in the automotive industry away from conventional powertrains with internal combustion engines. The aim is to reduce the transport sector's contribution to CO2 emissions. However, it should be noted that this only applies when renewable energy is used. Studies show the relevance of the system boundaries under consideration, which makes the application of Life Cycle Assessment indispensable. According to these studies, the various types of powertrains differ only slightly in their greenhouse gas impact. Rather, the energy supply chain plays a significant role. Moreover, a ban on combustion engines would lead to an additional increase in cumulative CO2 emissions. An important aspect on the way to sustainable mobility solutions is addressing the existing fleet. The approximately 1.25 billion vehicles predominantly powered by internal combustion engines can make
Villforth, JonasVacca, AntoninoBargende, MichaelKulzer, Andre
With the continuous upgrading of emission regulations, NOx emission limit is becoming more and more strict, especially in the cold start phase. Passive NOx absorber (PNA) can adsorb NOx at a relatively low exhaust temperature, electrically heated catalyst (EHC) has great potential to improve exhaust gas temperature and reduce pollutant emissions of diesel engines at cold start conditions, while experimental research on the combined use of these two kinds of catalysts and the coupling mode of the electrically heated catalyst and the aftertreatment system under the cold start condition are lacking. In this paper, under a certain cold start and medium-high temperature phase, the exhaust gas temperature and emission characteristics of PNA, EHC and aftertreatment system under different coupling modes were studied. Results showed that the average inlet temperature of diesel oxidation catalyst (DOC) and selective catalytic reduction catalyst (SCR) integrated into diesel particulate filter
Kang, LuluFang, LiangZhao, YunkunLou, DimingZhang, YunhuaLuo, Chagen
The negative effects of long-term exposure to soot and particulate matter emissions from diesel exhaust on the human health have been widely acknowledged due to the harmful substances that exhaust gas contains. Regulators have established strict programs to determine the performance and reliability of emissions after-treatment systems and devices. Tests were conducted to evaluate the efficacy of three diesel particulate filter (DPF) cleaning methods: 1) thermal and pneumatic cleaning, 2) ultrasonic cleaning, and 3) aqueous cleaning methods. A novel non-destructive method to quantify soot and ash deposits in the filters was developed, validated and used to determine the effectiveness of the identified cleaning methods. Given the number of different cleaning methods available, testing against a set of standard parameters provided accurate comparative results. Test results showed at least satisfactory ratings for all cleaning systems that were evaluated, while two systems stood out with
Bonsi, Adime KofiSurcel, Marius-DorinSzathmary, Gabor
The catalyzed diesel particulate filter with Pt and Pd noble metals as the main loaded active components are widely used in the field of automobile engines, but the high cost makes it face huge challenges. Rare earth element doping can improve the soot oxidation performance of the catalyzed diesel particulate filter and provide a new way to reduce its cost. In this paper, thermogravimetric tests and chemical reaction kinetic calculations were used to explore the effect of Pt-Pd catalysts doped Ce, and La rare earth elements on the oxidation properties of soot. The results shown that, among Pt-Pd-5%Ce, Pt-Pd-5%La, and Pt-Pd-5%Ce-5%La catalysts, Pt-Pd-5%La catalyst has the highest soot conversion, the highest low-temperature oxidation speed, and the activation energy is the smallest. Compared with soot, this catalyst reduced T10 and T20 by 82% and 26%, respectively, meaning the catalytic activity of Pt-Pd-5%La catalyst was the best. With the decrease of catalyst/soot ratios, the soot
Lou, DimingChen, YajuanZhang, YunhuaWan, PengTan, PiqiangHu, ZhiyuanFang, LiangWang, Tong
Diesel Particulate Filters (DPF) are becoming mandatory for many Heavy Duty Vehicle (HDV) and Non Road Mobile Machinery (NRMM) applications as the requirement for particulate filtration performance has increased over this past decade. In a previous study, a new generation of cordierite DPF was developed to meet the latest major emission regulations; PN-PEMS requirement for EuroVI StepE, while maintaining a lower pressure drop and high ash capacity. Despite the improvements made in the latest generation DPF material, the introduction of tighter particulate regulations demands further improvement in DPF technology. More specifically, PN emission limits for Euro7 under wide operation conditions in conjunction with PN down to 10nm, as described in the proposal from Consortium for Ultra Low Vehicle Emission (CLOVE), requires further improvement in PN filtration performance. Pressure drop, which may negatively influence the CO2 emissions, remains a key performance criteria. The DPF must also
Nakagoshi, YutaMori, KazuyaTanaka, KatsunoriFuruta, YasuyukiAoki, TakashiYoshioka, FumihikoKato, Kyohei
Sub-23nm particles emission from the light-duty vehicle is widely discussed now and possible to be counted into the next stage emission legislation, such as Euro7. In this article, 16 China6 gasoline vehicles were tested over the WLTC and two surrogate RDE lab cycles for particulate number (PN) emission, the difference between PN23 (particle size >23nm) and PN10 (particle size>10nm) emission was analyzed. Testing results showed that the average PN10 emission increased 59% compared to PN23, which will bring great challenges for those vehicles to meet the future regulation requirement if sub-23nm particle is counted. The sub-23nm particles emission was proportional to the PN23 particles emission and generated mostly from the cold start or the transient engine conditions with rich combustion. Compared to the proposal of Euro 7, PN10 emission from some tested vehicles will need further two orders of magnitude reduction. With the adoption of an advanced gasoline particulate filter (GPF
Feng, XiangyuLi, ChunboLi, WeiweiChen, JianLiu, YiLiu, HaixuWang, ZequnChen, Xiaolang
Significant effort has been put toward developing future-generation biofuels aimed at either spark-ignition or compression-ignition engines. Butyl-Acetate (BA), C6H12O2, is one such fuel that may be viable as a soot reduction drop-in blend candidate without significant impact on performance or efficiency. Though BA does have a low CN (≈ 20) and heating value (27 MJ/kg), it offers promise as a drop in blend-candidate with pump diesel due to its improved cold weather performance, high flash point, and potential for high volume renewable production capacity. This work investigated the impacts of 5% by volume blend of BA and standard pump diesel (DF2) on overall performance and with a particular focus on soot behavior. Tests were completed at 13 operating points spanning the operating map including full power. Results show a significant reduction in soot without significant impact on NOx emissions and minimal impact on thermal efficiency. Of course, BSFC increases due to the reduced
Hall, Spencer L.Bittle, Joshua A.
China VI emission standards (Limits and measurement methods for emissions from diesel fueled heavy-duty vehicles, China VI, GB17691-2018) have strict particle number (PN) emission standards and so the coated diesel particulate filter (DPF) technology from the EU and US market has challenge in meeting the regulation. Hence, a coated DPF with higher PN filtration efficiency (FE) is required. Currently, there are two approaches. One is from the DPF substrate standpoint by using small pore size DPF substrate. The other is from the coating side to develop a novel coating technology. Through the second approach, a layer coating process has been developed. The coated DPF has an on-wall catalytic layer from inlet side and an in-wall catalytic coating from outlet side. The DPF has improved PN filtration efficiency and can meet China VI regulation without any pre-treatment. It has lowered soot loading back pressure (SLBP), compared to the DPF with small pore size. The paper will discuss the
Zhao, ChuangWang, LifengLou, DimingRen, Yedi
This project’s objective was to generate experimental data to evaluate the impact of metals doped B20 on diesel particle filter (DPF) ash loading and performance compared to that of conventional petrodiesel. The effect of metals doped B20 vs. conventional diesel on a DPF was quantified in a laboratory controlled accelerated ash loading study. The ash loading was conducted on two DPFs – one using ULSD fuel and the other on B20 containing metals dopants equivalent to 4 ppm B100 total metals. Engine oil consumption and B20 metals levels were accelerated by a factor of 5, with DPFs loaded to 30 g/L of ash. Details of the ash loading experiment and on-engine DPF performance evaluations are presented in the companion paper (Part I). The DPFs were cleaned, and ash samples were taken from the cleaned material. X-ray Fluorescence (XRF), X-Ray Photoelectron Spectroscopy (XPS) and X-Ray Diffraction (XRD) were conducted on the ash samples. Core samples were taken from the cleaned DPF and were
Lakkireddy, VenkataMcCormick, Robert L.Weber, PhillipHowell, Steve
The project objective was to generate experimental data to evaluate the impact of metals doped B20 on DPF ash loading and performance compared to that of conventional petrodiesel. Accelerated ash loading was conducted on two DPFs – one exposed to regular diesel fuel and the other to B20 containing metal dopants equivalent to 4 ppm B100 total metals (currently total metals are limited to 10 ppm in ASTM D6751, the standard for B100). Periodic performance evaluations were conducted on the DPFs at 10 g/L ash loading intervals. After the evaluations at 30 g/L, the DPF was cleaned with a commercial DPF cleaning machine and another round of DPF evaluations were conducted. A comparison of the effect of ash loading with the two fuels and DPF cleaning is presented. The metals doped B20 fuel resulted in ash that was similar to that deposited when exposed to ULSD (lube oil ash) and exhibited similar ash cleaning removal efficiency. Metals doped B20 resulted in faster ash accumulation within the
Lakkireddy, VenkataMcCormick, Robert L.Weber, PhillipHowell, Steve
In recent years, emission regulations have become stricter as part of the shift toward decarbonization. Particularly in Europe, the PN (Particulate Number) regulation has grown stricter, and further enhancement of PN filtration efficiency of GPF (Gasoline Particulate Filter) is required. However, as PN filtration efficiency is enhanced, pressure drop increases. There is a trade-off between PN filtration efficiency and pressure drop. In particular, coated GPF (cGPF) tends to deteriorate this trade-off relationship compared to uncoated GPF because of the coating of the catalyst. On the other hand, cGPFs have three-way performance, which can reduce the number of catalyst converters in the exhaust system. Therefore, we tried to establish a high performance cGPF by enhancing the trade-off relationship between PN filtration efficiency and pressure drop. We have used various cGPFs to analyze the coating state and substrate and characterize the functionality to understand the relationship
Morita, TomokoHashimoto, MasanoriSeki, ChiakiSatoh, NaohiroNakanishi, Yui
The heavy duty (HD) Eu VII regulations, going into effect starting 2027, has aggressive particle number (PN) emissions limits under extended operating conditions compared to existing Eu VI framework. In addition to the proposed hot-start PN limit of 2.0E+11 #/kWh, which is a >65% reduction vs. Eu VI E, the particle size cut-off is being extended from 23nm+ to 10nm+ while also including nearly all field operating conditions such as regeneration events, wider ambient boundaries etc. The tighter limits coupled with a work-based window approach to evaluate emissions is driving the need for the next generation of ultra-high filtration efficiency (FE), diesel particulate filter (DPF) technologies. The current study evaluates the FE performance of different DPF solutions under development, over a range of challenging on-road conditions characterized by frequent high temperature events which are not actively triggered. The combination of higher temperatures and NOx to Soot ratios (NSR) is
Viswanathan, SandeepHe, SuhaoReddy, VishalSadek, Ghadi
The LDV gasoline emission regulation is set to be tightened for Euro7. In particular, the particulate number (PN) requirement has been significantly tightened requiring a GPF with extra - high filtration efficiency to meet the target requirement. In order to meet the stricter PN requirements, GPF substrate material improvement is necessary. However, conventional GPF material improvement for high filtration efficiency will increase the filter backpressure significantly. The relationship between pressure drop and CO2 emission is difficult to quantify but high pressure drop can potentially increase the CO2 emission. Therefore, Membrane Technology (MT) is the key to break through the trade-off between filtration performance and pressure drop. MT is thin and dense layer of small grains applied on the GPF surface. MT application can increase particulate filtration efficiency significantly with minimal pressure drop increase. To make MT work effectively, membrane conditions need to be
Obata, ShogoFuruta, YasuyukiOhashi, TatsuyaAoki, Takashi
The diesel particulate filter (DPF) is an effective device for reducing particulate emissions from diesel engines, while its durability and reliability after long-term use are causes for concern. Usually, particulates are considered to be uniformly deposited in DPF channels to form a cake or end plug, however, recent studies have found that a “middle channel deposit” phenomenon of particulates can form a bridge near the middle of the DPF channel. This phenomenon has serious adverse effects on the durability and reliability of the DPF, including abnormally increased pressure drop and frequent regeneration. Since the width of the DPF channel is only about 1-2 millimeters, conventional methods cannot observe the particulate deposition process inside the DPF. In order to deeply understand the mechanism for the formation of the bridge phenomenon, this paper establishes a verified three-dimensional model of the DPF channel, including two 1/4 inlet channels and two 1/4 outlet channels, so as
Duan, LishuangTAN, PiqiangChen, Ying-jieLou, DimingHu, Zhiyuan
To understand how the composition of novel lubricant additives and their ash interact with gasoline particulate filters (GPFs), an accelerated aging protocol was conducted using three lubricant additive formulations and two GPF types. The additive packages (adpaks) consisted of Ca+Mg detergent in a 3:1 or 0:1 ratio and an anti-wear component—either zinc dialkyl dithiophosphate (ZDDP) or a novel phosphonium-phosphinate ionic liquid (IL) substitute. The particulate sampling captured amount/compositions of particulate matter (PM) generated, total particulate number, and size distribution. Five ash loadings were completed. GPF position and adpak composition affected the backpressure, ash composition, ash morphology, and captured mass. The particulate sampling indicated that the ash component consisted primarily of particles less than 50 nm in size and that the Mg-only adpak resulted in more particulate of 50–400 nm in size. Postmortem materials characterization indicated GPFs in the
Lance, Michael J.Toops, ToddMoses-DeBusk, MelanieKaul, Brian C.Lambert, ChristineLiu, XinLuo, HuiminQu, JunRieth, RyanRitchie, AndrewHuff, Shean P.Maricq, MattiDobson, DouglasGangopadhyay, ArupChanko, Timothy
An experimental test bed study was conducted in a 3.8-liter diesel common rail engine with a gasoline port injection to evaluate the aftertreatment strategy in low- and high-reactive fuel. The selection of diesel oxidation catalyst (DOC) and precious group metal (PGM) content is critical for low-temperature combustion (LTC) (dual fuel) to control hydrocarbon (HC) and carbon monoxide (CO) emissions. Three DOCs with different PGM contents were tested along with different dual-fuel compositions to understand their effectiveness and particle mass composition. The chemical composition of exhaust particles from the engine out and DOC out are compared. An increase in low-reactive fuel (D15G85) and an increase in PGM content highlights a significant reduction in particle mass (PM) from 31 mg/kWhr to 2 mg/kWhr. The major reduction in particle size distribution observed with high PGM loading is 40 nm with a dual-fuel configuration of D15G85 as the best approach to meet emission standards
Barman, JyotirmoyDeshmukh, Devendra Laxmanrao
Thermal management in off road vehicles is critical because it directly or indirectly affects engine performance, fuel economy, safety, and emission. With the introduction of stringent exhaust emission norms such as the EU stage V and EPA Final Tier 4, modern engines use a Diesel Particulate Filter (DPF) to trap the soot particles present in the exhaust gases. These soot particles are burned using a process called regeneration where skin temperature of DPF increases beyond 400 °C. Situation becomes more worst when the vehicle is shutdown just after the regeneration, where the coolant fan is off and there is no active airflow. Hot air gets trapped and start increasing under hood temperature, affecting the performance of other sub systems like air intake, electrical components, aftertreatment sensors etc. There are several ways to manage this heat load. Normally the heat built up in the under-hood compartment escape to the environment by two paths - convection and radiation. This
Jagtap, AmolT, Sathish
To meet stringent emission norms and commercial vehicle customer demands, the selection of an after-treatment system (ATS) plays a considerable role. Therefore, the selected ATS should substantially reduce nitrogen oxide emission by proper decomposition of ammonia and particulate matter without significantly increasing the thermal stress on DPF. Though the BS-VI after-treatment architecture is derived from EURO-VI, only a certain level of technology for the vehicle operating conditions in India can be implemented. However, numerous vehicle operating condition challenges in the Indian market must be explicated. Correspondingly, it should be addressed with a robust durability validation methodology to enhance the ATS product performance in challenging environments. This paper discusses SCR catalysts emission performance and ammonia decomposition durability validation methodology for commercial vehicles. In addition, during various vehicle duty cycle conditions, the effectiveness of DPF
Subramanian, KarthikeyanA, SureshMahadevan, SathyanandanSadagopan, Krishnan
Historically, whenever the automotive solutions’ state of art reaches a saturation level, the integration of new verticals of technology has always raised new opportunities to innovate, enhance and optimize automotive solutions. The predictive powertrain solutions using connectivity elements (e.g., navigation unit, e-Horizon or cloud-based services) are one of such areas of huge interest in automotive industry. The prior knowledge of trip destination and its route characteristics has potential to make prediction of powertrain modes or events in certain order and therefore it can add value in various application areas such as optimized energy management, lower fuel consumption, superior safety and comfort, etc. However, when it comes to a point of commercializing such real applications with predictive function solutions, there could be various challenges such as micro-controller limitations, connectivity infrastructure limitations in varied geographical locations, cost sensitivity in
Golgar, SamratDhruv, Dhavaljin, Chen
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