Browse Topic: Noise, Vibration, and Harshness (NVH)

Items (9,522)
The chassis bushing is one of the key components affecting the vibration isolation efficiency of a vehicle, and a comprehensive optimization method combining the experimental process and transmission path analysis (TPA) is proposed to reduce the low- and medium-frequency road noise response in the passenger compartment of a battery electric vehicle (BEV). First, the noise signals were obtained in the vehicle road noise test under two working conditions of 40 and 60 km/h at uniform speeds on rough road surfaces. Then, the excitation transmission path was analyzed based on the structural noise transmission model, and the chassis bushing parts with more considerable vibration isolation contribution were screened out. By matching the stiffness values of the chassis bushings in the optimization problem through experimental methods, the optimization scheme reduces the stiffness of the front swing arm bushing and the rear longitudinal arm bushing by 30%. Additionally, a flexible connection is
Liu, KeLiao, YinghuaWang, HongruiZhou, Junchao
TOC
Tobolski, Sue
This research addresses the issue of noise, vibration, and harshness (NVH) in electric buses, which can hinder their widespread adoption despite their environmental benefits. With the absence of traditional engines, NVH control in electric vehicles focuses on auxiliary components like the air compressor. In this study, the air compressor was identified as a major source of vibration, causing harsh contact between its oil sumps and mounting bracket. Analyzing the vibrations revealed that the sump and bracket were not moving freely, increasing noise. Modifying the bracket design to allow more movement between the components successfully reduced both noise and vibration. The paper details the experimental process, findings, and structural damping methods to mitigate NVH in electric buses.
Paroche, SonuPatel, ShubhanshiPatidar, Ashok Kumar
The electric vehicle driveline generates less vibration and noise compared to a conventional internal combustion engine vehicle, making it harder for the driver to perceive the vehicle’s operating status through driveline sounds, thereby diminishing driving engagement and experience. To compensate for the absence of engine sound in EV drivelines, Active Sound Design (ASD) technology has become a crucial method for drivetrain sound enhancement, with sound synthesis algorithms playing a key role in this process. Although pitch-shifting algorithms based on frequency shift principles can synthesize engine sounds, they suffer from spectral leakage and stuttering caused by sound splicing. To address these issues, a pitch-shifting synthesis algorithm (QCPS, Quadratic interpolation-based Continuous audio sample indexing Pitch Shifting algorithm) is proposed in this paper, which combines a quadratic interpolation method with a continuous audio sample indexing strategy. First, the frequency
Liu, DezhuXie, LipingLiu, ZhienLu, Chihua
Engine and powertrain mounts are vital for isolating vibrations and reducing the transmission of Noise, Vibration, and Harshness (NVH) from the engine to the vehicle structure. Despite technological advancements, addressing NVH issues related to tribological factors continues to pose significant challenges in automotive engineering. This study aims to systematically identify and optimize design parameters of engine/powertrain mounts to minimize NVH levels using CAE tools and parametric optimization techniques in Abaqus and Isight, respectively. The purpose of this research is to investigate the correlation between various design parameters of powertrain mounts and their impact on NVH characteristics. Specific attention is focused on noises such as clunking, banging, or thumping that emerge from the engine bay under dynamic conditions like acceleration, braking, or turning. These sounds often occur as the engine moves excessively due to worn mounts, making unintended contact with other
Ganesan, KarthikeyanSeok, Sang Ho
This paper proposes an uneven pitch control for electric oil pumps. For the noise reduction of vane pumps, mechanical arrangements of uneven pitch vain angle are widely used. However, the tooth angle of gear-type pumps should be even mechanically. The proposed uneven pitch control provides similar effects of the mechanical uneven pitch arrangement by instantaneous motor torque controls of the electric oil pump which cannot have uneven pitch mechanically. The magnitude of motor torque for each pump tooth is determined by an uneven pitch formula which is widely used for mechanical vane pumps in previous study and patents. A formula for the shape of motor torque is proposed by analyzing pressure fluctuations of pump as a combination of trigonometric and exponential functions. The calibration factors for the magnitude and shape are adjusted by characteristics of pumps. The experimental results showed that noise reduction and dispersion effects of the proposed method.
Choi, ChinchulKim, Jongbeom
Since the powertrain systems of electric vehicles (EVs) lack the traditional engine sound, their NVH performance differs from that of conventional fuel-powered vehicles, making the use of active sound design (ASD) systems increasingly common to provide compensatory sound. With the increasing demand for ASD systems, sci-fi sounds are emerging as a design direction to enhance the acoustic feedback of powertrain systems and to elevate the futuristic and immersive driving experience of vehicles. A method for generating sci-fi soundscapes using a granular synthesis algorithm is proposed in this paper. First, based on the designed sci-fi target sound characteristics, a sound grain generation method using the adaptive principal frequency technique is proposed, and the overlap-and-add (OLA) method is employed to synthesize the sound grains. Then, to enhance the sound continuity and smoothness during the sound synthesis process, a method for optimizing a composite cosine window function using a
Liu, DezhuLiu, ZhienXie, LipingLu, Chihua
In order to improve the comfort and perceptive quality of vehicle on the climate conditions worldwide, the temperature effect on rattle and squeak of instrument panel and console is studied under temperatures of −30°C, 23°C, and 60°C. First, the modal accuracy of finite element model is certificated by real vehicle test. The first global mode shapes are reciprocating rotation and reciprocating translation for instrument panel and console, respectively, corresponding to frequencies of 36.6 Hz and 29.6 Hz, which attain about 91% and 92.5% relative to the experiment values. Second, on basis of the “3σ” threshold of 0.27%, an assembly clearance in left instrument panel has non-negligible rattle risk under all temperatures. Another three clearances have no rattle risk but get rattle increase under temperatures of −30°C and 60°C. In addition, the rattle risk is increased around console end clearances at the temperature of 60°C. In other cases, the rattle risk is 0% or can be neglected. Third
Yang, XiaoyuMu, Yongtao
This ARP provides two methods for measuring the aircraft noise level reduction of building façades. Airports and their consultants can use either of the methods presented in this ARP to determine the eligibility of structures exposed to aircraft noise to participate in an FAA-funded Airport Noise Mitigation Project, to determine the treatments required to meet project objectives, and to verify that such objectives are satisfied.
A-21 Aircraft Noise Measurement Aviation Emission Modeling
The noise generated by high-performance vehicles like Formula SAE (FSAE) race cars, presents a significant challenge in adhering to strict competition noise regulations. In this study two muffler designs were created: muffler design 1 and 2. Each design utilized two chambers to generate destructive interference, targeting two dominant exhaust frequencies of the Honda CBR600RR engine to maximize transmission loss and reduce sound pressure levels (SPL) below the FSAE-mandated range of 103 dBC at idle and 110 dBC at all other operating conditions. For each design, the exhaust noise and muffler performance were simulated using GT-Suite, allowing for an evaluation of noise attenuation across engine speeds. Experimental testing was conducted to validate the GT-Suite model and assess the effectiveness of muffler design 1. This testing involved measuring the SPL with a calibrated microphone, both with and without the designed muffler. Muffler design 1 was based on the dominant exhaust
Labao, KaiMiddleton, NicholasNuszkowski, John
A newly formulated fiber-based material was developed to offer a sustainable alternative to foam-based vehicle acoustic products. The fiber-based material was designed to be used in multiple vehicle acoustic applications, with different blends of the material available depending on the application. It performs well as an engine bay sound absorber due to its high heat tolerance and good absorption performance. A study was conducted to evaluate the sound absorption performance of this fiber-based material, specifically the engine bay blends, in comparison to that of current foam-based products. The results from this study show that the sound absorption performance of this new fiber-based material can match that of current foam-based materials while providing a sustainable and fully recyclable product, unlike the foam.
Krugh, Jack
Sound source identification based on beamforming is widely used today as a spatial sound field visualization technology in wind tunnel experiments for vehicle development. However, the conventional beamforming technique has its inherent limitation, such as bad spatial resolution at the low frequency range, and limited system dynamic range. To improve the performance, three deconvolution methods CLEAN, CLEAN-SC and DAMAS were investigated and applied to identify wind noise sources on a production car in this paper. After analysis of vehicle exterior wind noise sources distribution, correlation analysis between identified exterior noise sources and interior noise were conducted to study their energy contribution to vehicle interior. The results show that the algorithm CLEAN-SC based on spatial source coherence shows the best capability to remove the sidelobes for the uncorrelated wind noise sources, while CLEAN and DAMAS, which are based on point spread functions have definite
He, YinzhiShen, HenghaoWu, YuZhang, LijunYang, ZhigangBlumrich, ReinhardWiedemann, Jochen
A proprietary metamaterial has been shown to reduce panel vibration. In this particular case, the metamaterial is designed to be attached to the edge of a glass panel and can reduce panel vibration and noise transmission due to wind or other sources into the vehicle interior. Acoustic transmission loss and panel vibration assessments show the benefit of this approach.
Sorenson, SteveLi, XiaopengMoore, JaimeRobison, Scott
As the adoption of Electric Vehicles (EV) and Plug-in Hybrid Electric Vehicles (PHEV) continues to rise, more individuals are encountering these quieter vehicles in their daily lives. While topics such as propulsion sound via Active Sound Design (ASD) and bystander safety through Acoustic Vehicle Alerting Systems (AVAS) have been extensively discussed, charging noise remains relatively unexplored. Most EV/PHEV owners charge their vehicles at home, typically overnight, leading to a lack of awareness about charging noise. However, those who have charged their cars overnight often report a variety of sounds emanating from the vehicle and the electric vehicle supply equipment (EVSE). This paper presents data from several production EVs measured during their normal charging cycles. Binaural recordings made inside and outside the vehicles are analyzed using psychoacoustic metrics to identify sounds that may concern EV/PHEV owners or their neighbors.
Marroquin, MarcBray, Wade
During cylinder deactivation events, high amplitude torque pulsations are generated at the crankshaft of the engine over a wide frequency range creating a potential risk for noise, vibration and harshness (NVH) performance of the vehicle. As passive tuned mass dampers are effective only in a narrow frequency range, active tuned mass dampers (ATMD) have become a popular choice to mitigate the risk. Often, engineers rely on finite element (FE) models of vehicle structures to make design decisions during the early stages of vehicle development. However, there is limited literature on the simulation of ATMD using FE techniques. Consequently, several details related to the ATMD design are decided through physical testing at the latter stages of vehicle development which is not ideal. To address these issues, a novel methodology to simulate an ATMD during cylinder deactivation events using FE technique is presented here. In this study, an ATMD based on force feedback control method was
Maddali, RamakanthMogal, Akbar BaigHaider, SyedJahangir, Yawar
Within the automotive industry’s shift to Battery Electric Vehicles, in order to meet the global zero emission target, thermal management systems are key aspects to address. For instance, vehicle cooling requirements are reinforced to take into account the cabin comfort as well as battery management performances. Consequently to the increased cooling requirements, the critical component that is the Electric Drive Compressor, must operate at higher speeds and refrigerant pressures to achieve these targets. This trend results in increased noise levels which might occur inside the car cabin and outside. In this paper, noise investigations were performed on different Battery Electric Vehicles to assess the behavior of the electric compressor within a temperature controlled environment. Then, the electric compressors alone were investigated on specific test benches with compressor load units. The vehicle level assessment highlighted significant noise differences between vehicles. Further
Bennouna, SaadYamayoshi, ItsukyoDel Valle, Edward
Every vehicle has to be certified by the concerned governing authority that it matches certain specified criteria laid out by the government for all vehicles made or imported into that country. Horn is one of the components that is tested for its function and sound level before a vehicle is approved for production and sale. Horn, which is an audible warning device, is used to warn others about the vehicle’s approach or presence or to call attention to some hazard. The vehicle horn must comply with the ECE-R28 regulation [1] in the European market. Digital simulation of the horn is performed to validate the ECE-R28 regulation. In order to perform this, a finite element model of a cut model of a vehicle, which includes the horns and other components, is created. Fluid-structure coupled numerical estimation of the sound pressure level of the horn, with the appropriate boundary conditions, is performed at the desired location as per the ECE-R28 regulation. The simulation results thus
Ramachandran, BalachandarRaveendran, RoshinMondal, Arghya
Battery Electric Vehicles (BEVs) are extremely sensitive in terms of NVH requirements. While the engine is being replaced with an almost silent electric motor, the transmission noise appears persistent and demands more silent transmission. This has raised demand for improvement in design as well as manufacturing quality. Various innovations are being made to drive an improvement in the NVH. The following paper will discuss the improvement in NVH achieved through a design optimization of the housing using modal analysis. Firstly, the NVH results were co-related with the modal analysis and the cause for the dominant peak in amplitude of the NVH graph associated with the housing modes were mapped. A simple Excel based correlation matrix is used to map the list of all Eigenfrequencies of housing and its corresponding gear tooth frequency. Further optimization is done in housing design to defer the modal frequencies and another NVH test was run. It was proven that housing design
Pingale, Abhijeet SatishDeshpande, Prasannakumar
While many individual technical descriptors exist to quantify and describe different kinds of acoustic phenomena, they each only describe the technical aspects of a sound itself without considering any additional non-acoustic context. Human perception, however, is greatly informed by this context. For example, humans have different expectations for the sound of an electric razor than they do for an internal combustion engine, despite both objects being able to be described by sound pressure level or a measure of roughness. No single technical descriptor alone works in all contexts as a gold standard which objectively determines whether a sound is “good.” Jury tests, however, are a great aid towards gaining a measure of this context. When seeking to effectively quantify the sound quality of a device, it is necessary to combine the perceptive information from the results of a jury test alongside one or more technical descriptors in order to provide a meaningful method of evaluation. The
Thiede, Shane
The frequency and amplitude content of powertrain noise is motor torque and speed dependent and tends to influence the driver’s subjective perception of the vehicle. This provides manufacturers with an opportunity to drive product differentiation through consideration of powertrain noise in early stages of the development cycles for electric vehicles (EVs). This paper focuses on the evaluation of customer preference and perception of acoustic feedback from different powertrain design options based on targeted powertrain orders and expected wind and road masking during high acceleration maneuvers. A jury study is used to explore customer feedback to a two-stage gearbox design with AC permanent magnet motor order combinations. The subjective influence of order spacing, dominant frequency content and the number of audible orders is studied to understand aural perspective product differentiation opportunities.
Joodi, BenjaminJayakumar, VigneshConklin, ChrisPilz, FernandoIyengar, ShashankWeilnau, KelbyHodgkins, Jeffrey
To predict the sound field produced by a vehicle horn requires a good source representation of it in the full vehicle model. This paper investigates the characterization of a physical vehicle horn by an inverse method called pellicular analysis. To implement this method, firstly an acoustic testing is performed to measure the sound pressure radiated from the horn at a certain number of microphone locations in a free field environment. Based on the geometry of a virtual horn, the locations of each microphone and measured sound pressure data, pellicular analysis is adopted to recover a set of vibration pattern of the virtual horn. The virtual horn and the recovered vibration information are then incorporated in a full vehicle numerical model to simulate its exterior sound field. The validity of this approach is confirmed by comparing the prediction for a horn in a production vehicle to the corresponding physical test which is required to meet the Brazilian regulation CONTRAN 764/2018.
Yang, WenlongMelo, Andre
Cairo’s soundscape has witnessed changes due to the ongoing urban structure developments that accommodate the number of vehicles passing through the city. The soundscape produced by this growing automobility is affected not only by vehicles but also by their owners' behavior. Cairenes use their cars as a communication tool and an extension of private space. By viewing the vehicle as a component of the soundscape as well as a space that filters it, this study examines the synergy between social behavior, automobility, urban structure, and their interdependent relationship on the soundscape of Cairo. The study responds to literature elaborating on acoustic ecology, car culture, urban structure, and social behavior. The methodology applied in this study follows practice-based phenomenological research while documenting and reflecting on car cultural practices in Cairo from an aural perspective. Grounded theory contextualizes the analysis of archived audio and video material, semi
Abd El Naby, Abla Mohamed
Subjective perception of vehicle secondary ride is dependent on simultaneous touchpoint vibrations and audible inputs to the occupants. Standards such as ISO 2361 provide guidelines for objective assessments of human body thresholds to vibration [1]. However, when a human experiences vibration inputs at multiple touchpoints, as well as aural inputs, it becomes complicated to judge each individual contribution to the overall subjective perception [2]. Additional factors, such as ambient conditions, ergonomics, age, gender etc. also play a role. Secondary ride, which is defined as energy in the 10-30 Hz frequency range, is one such event that affects the customers’ perception of ride comfort and quality. The goal of this work is to develop a sound and vibration simulator model and execute a secondary ride jury study of vehicle driving over cleats. The aim of the study is to rank the contributions of each touch point vibration input, as well as sound to the overall subjective perception
Jayakumar, VigneshJoodi, BenjaminGeissler, ChristianPilz, FernandoLynch, LukeConklin, ChrisWeilnau, KelbyHodgkins, Jeffrey
A test and signal processing strategy was developed to allow a tire manufacturer to predict vehicle-level interior response based on component-level testing of a single tire. The approach leveraged time-domain Source-Path-Contribution (SPC) techniques to build an experimental model of an existing single tire tested on a dynamometer and substitute into a simulator vehicle to predict vehicle-level performance. The component-level single tire was characterized by its acoustic source strength and structural forces estimated by means of virtual point transformation and a matrix inversion approach. These source strengths and forces were then inserted into a simulator vehicle model to predict the acoustic signature, in time-domain, at the passenger’s ears. This approach was validated by comparing the vehicle-level prediction to vehicle-level measured response. The experimental model building procedure can then be adopted as a standard procedure to aid in vehicle development programs.
Nashio, HiroshiKajiwara, KoheiRinaldi, GiovanniSakamoto, Yumiko
Within automobiles, the HVAC is a critical system to regulate the occupants’ thermal comfort. However, at its high operating speeds, it can contribute significantly to the overall sound levels perceived by the cabin occupants, impacting their experience. This is especially true in the case of electric vehicles due to their overall quieter operation. This work has the intention to validate HVAC noise predictions using computational fluid dynamics (CFD) simulations. In addition, CFD simulations provide detailed flow field insights which are essential to identify and rank the main noise sources, and it ultimately allows a better understanding of the physical mechanisms of noise generation on similar systems. These insights are very difficult, if not impossible, to obtain with physical testing and are key to designing a quiet and efficient HVAC system. Sound levels were measured experimentally at eight different locations inside of a Class-8 Nikola TRE hydrogen fuel cell electric semi
Ihi, RafaelFougere, NicolasPassador, StephenWoo, SangbeomKim, JamesDesouky, Mohamed
Permanent magnet synchronous motors (PMSM) are among the most promising motors in electric vehicles due to their high torque density and efficiency. This paper is devoted to detailed electromagnetic investigations of permanent magnet synchronous motor, accounting for specific rotor eccentricity and uneven magnetization. A series of simulations are performed for a 90 HP interior PMSM to investigate the changes in the radial and tangential forces when the rotor is perfectly aligned or with static, dynamic, and mixed eccentricities. Besides, the influence of uneven magnetization due to manufacturing, demagnetization, and magnet deterioration is discussed. The forces are then used to load a vibro-acoustic model to evaluate the impact on the noise, vibration, and harshness (NVH) performance and predict the radiated sound power level for the different conditions.
Hadjit, RabahKebir, AhmedFelice, Mario
This study presents a novel methodology for optimizing the acoustic performance of rotating machinery by combining scattered 3D sound intensity data with numerical simulations. The method is demonstrated on the rear axle of a truck. Using Scan&Paint 3D, sound intensity data is rapidly acquired over a large spatial area with the assistance of a 3D sound intensity probe and infrared stereo camera. The experimental data is then integrated into far-field radiation simulations, enabling detailed analysis of the acoustic behavior and accurate predictions of far-field sound radiation. This hybrid approach offers a significant advantage for assessing complex acoustic sources, allowing for quick and reliable evaluation of noise mitigation solutions.
Fernandez Comesana, DanielVael, GeorgesRobin, XavierOrselli, JosephSchmal, Jared
As per metaphor, “The squeaky wheel gets the grease,” and in the case of Battery Electric Vehicles (BEVs), the transmission system has become the focal point for NVH (Noise, Vibration, and Harshness) improvements. With the engine being replaced by the near-silent electric motor, the noise generated by the transmission has become more prominent, demanding greater attention to noise reduction. This shift has created a pressing need for innovations in both design and manufacturing processes to enhance the overall quietness of the vehicle. As a result, ongoing advancements are being made to address and improve the NVH characteristics of BEV transmissions. Following paper will discuss the improvement in NVH achieved through a design innovation in the way bearings are installed and demonstrated a significant amount of improvement. We have used SMT MASTA as a simulation tool to predict the expected results and a Transmission Dyno test bench in an anechoic chamber to test the NVH performance
Pingale, AbhijeetSoni, Jaldeep
As India’s economy expands and road infrastructure improves, the number of car owners is expected to grow substantially in the coming years. This market potential has intensified competition among original equipment manufacturers (OEMs) to position their products with a focus on cost efficiency while delivering a premium user experience. Noise and Vibration (NV) performance is a critical differentiator in conveying a vehicle's premiumness, and as such, NV engineers must strategically balance the achievement of optimal acoustic performance with constraints on cost, mass, and development timelines. Traditionally, NV package optimization occurs at the prototype or advanced prototype stage, relying heavily on physical testing, which increases both cost and time to market. Furthermore, late-stage design changes amplify these challenges. To address these issues, this paper proposes the integration of Hybrid Statistical Energy Analysis (HSEA) into the early stages of vehicle development
Rai, NiteshMehta, MakrandRavindran, Mugundaram
When a vehicle is driven at high speed, there exists intricate flow pattern and vortex shedding at the side window area with intense pressure fluctuation. A significant dynamic pressure difference between the vehicle's exterior and interior can render the side window sealing system vulnerable to aspiration. This susceptibility can lead to the generation of leakage noise, adversely affecting acoustic comfort in the vehicle's cabin. This paper delves into the aspiration properties of glassrun seal system under time-varying pressure difference. A nonlinear finite element model of the glassrun seal was established to simulate the quasi-static deformation of the sealing strip during installation process, which aims to obtain the deformed geometric shape and residual stress after this process. Then, the exterior flow field of the glassrun sealing area of a simplified vehicle model was calculated with CFD simulation to obtain the hydrodynamic pressure excitation acting on the outer surface of
Li, HanqiHe, YinzhiZhang, LijunZhang, YongfengYu, WuzhouJiang, ZaixiuBlumrich, ReinhardWiedemann, Jochen
This study focuses on the numerical analysis of weather-strip contact sealing performance with a variable cross-sectional design, addressing both static and dynamic behaviors, including the critical issue of stick-slip phenomena. By employing finite element modeling (FEM), the research simulates contact pressures and deformations under varying compression loads, DCE (Door Closing Efforts) requirements, typical in automotive applications. The analysis evaluates how changes in the cross-sectional shape of the weather-strip affect its ability to maintain a consistent sealing performance, especially under dynamic vehicle operations. The study also delves into stick-slip behavior, a known cause of noise and vibration issues, particularly improper/ loosened door-seal contact during dynamic driving condition. This study identifies key parameters influencing stick-slip events, such as friction coefficients, material stiffness, surface interactions, sliding velocity, wet/dry condition
Ganesan, KarthikeyanSeok, Sang HoSun, Hyang Sun
Noise transmission through the vehicle dash panel plays a critical role in isolating passengers from noise sources within the motor bay of the vehicle. Grommets that contain electrical harness routing as well as HVAC lines are examples of dash panel pass-throughs that should be selected with care. Acoustic performance of these components is generally characterized in terms of measured quantities such as noise reduction (NR), sound transmission loss (STL), and insertion loss (IL). These measurements need to be carried out per SAE or ASTM standards in appropriate anechoic or reverberant chambers as this is important for consistency. This work explores an in-situ measurement of the grommet STL performance in the vehicle environment. It utilizes a repurposed vehicle with its cabin retrofitted to serve as an anechoic chamber and its frunk acting as a reverberant chamber. Results of this in-situ measurement are then compared to measurements following industry standards to discuss the
Joodi, BenjaminJayakumar, VigneshChang, MichaelGeissler, ChristianPilz, FernandoConklin, Chris
Damping treatments play a key role in the definition of efficient acoustic packages for passenger cars with all types of propulsion systems. Many damper configurations are similar for all vehicles including treatments of wheelhouses, spare wheel area, roof panels etc. However, there are some characteristics of car body acoustics in electric vehicles, which need to be considered in the definition of the efficient damping package. This paper investigates the impact of the high voltage (HV) battery on interior noise related characteristics of the car body using laser scanning vibrometry (LSV) and 3D sound intensity test methods. It is shown that both methods lead to similar conclusions in terms of proper distribution of damping material. Furthermore, findings are used in the damping package case study resulting in two additional proposals of the damping layout with different lightweight and acoustic requirements. Lab evaluation of the new damping package variants are conducted by laser
Unruh, OliverGielok, Martin
Electric vehicles (EVs) present a distinct set of challenges in noise, vibration, and harshness (NVH) compared to traditional internal combustion engine (ICE) vehicles. As EVs operate with significantly reduced engine noise, other sources of noise, such as motor whine, power electronics, and road and wind noise, become more noticeable. This review paper explores the key NVH issues faced by EVs, including high-frequency tonal noise from electric motors, gear meshing, and vibrations. Additionally, it examines recent advancements and trends in NVH mitigation techniques, such as active noise control, improved material insulation, and advanced vibration isolation systems. Furthermore, this paper discusses the role of computational tools, simulation technologies, and testing methodologies in predicting and addressing NVH concerns in EVs. By providing an in-depth analysis of the challenges and the latest innovations, this review aims to contribute to the ongoing development of quieter and
Hazra, SandipKhan, Arkadip Amitava
Gear whine has emerged as a significant challenge for electric vehicles (EVs) in the absence of engine masking noise. The demand from customers for premium EVs with high speed and high torque density introduces additional NVH risks. Conventional gear design strategies to reduce the pitch-line velocity and increase contact ratio may impact EV torque capacitor or its efficiency. Furthermore, microgeometry optimization has limited design space to reduce gear noise over a wide range of torque loads. This paper presents a comprehensive investigation into the optimization of transfer gear blanks in a single-speed two-stage FDW electric drive unit (EDU) with the objective of reducing both mass and noise. A detailed multi-body dynamics (MBD) model is constructed for the entire EDU system using a finite-element-based time-domain solver. This investigation focuses on the analysis and optimization of asymmetric gear blank design features with three-slot patterns. A design-of-experiment (DOE
He, SongBahk, CheonjaeLi, BoDu, IsaacPatruni, Pavan KumarBaladhandapani, Dhanasekar
Rotor skewing is a commonly used technique to mitigate noise and vibration challenges of permanent magnet synchronous motor. The intention of rotor skewing is to minimize targeted electromagnetic forces, thereby enhancing motor NVH performance. However, achieving improved NVH performance may be attainable by merely altering the rotor skew pattern while keeping the summation of radial and tangential electromagnetic forces the same. This research investigates the impact of different rotor skewing patterns on the NVH performance of permanent magnet synchronous motor. With summation of radial and tangential electromagnetic forces remaining the same, four different skew patterns are applied to generate electromagnetic forces across each motor slice. Multi-slice method is used for different skew patterns when applying electromagnetic forces on the motor model. Noise and vibration level will be compared to identify the best skew pattern for proposed motor.
Chen, KeyuWang, WeiMa, CongHartwig, MarcusNarayanan, Arun
One 1.5L Miller-cycle turbocharged four cylinder gasoline hybrid engine is installed on a certain hybrid vehicle. When accelerating at low to medium speeds with a small throttle, there is a "da da" knocking noise inside the car, which seriously affects the overall sound quality of the vehicle. By analyzing the vibration and noise data of the engine, it was found that the frequency of the abnormal knocking sound is 200-2000Hz, which presents a half order characteristic in the time domain, that is, one knocking occurs when the engine crankshaft rotates twice. Through Hilbert demodulation analysis of the vibration data in the problem frequency range, it was found that the knocking noise was modulated in the frequency domain, with a modulation frequency of half of the crankshaft rotation frequency. By building a fully flexible multi-body dynamic model of a hybrid powertrain and inputting the engine's cylinder pressure excitation, the combustion excitation is coupled with mechanical
Dan, Kong
As the automotive industry moves toward electrification, new challenges emerge in keeping pleasant acoustics inside vehicles and their surroundings. This paper proposes a method for anticipating the main sound sources at driver’s ear for custom driving scenarios. Different categories of Road and Wind noise were created from a dataset of multiple vehicles. Using innovative sound synthesis techniques, it enables Valeo to make early predictions of the emergence of an electric axle powertrain (ePWT) once it is combined with this masking noise. Realistic signals could be generated and compared with actual acoustic measurements to validate the method.
Redon, MilanDendievel, ClementPluton, Matthias
Silent motors are an excellent strategy to combat noise pollution. Still, they can pose risks for pedestrians who rely on auditory cues for safety and reduce driver awareness due to the absence of the familiar sounds of combustion engines. Sound design for silent motors not only tackles the above issues but goes beyond safety standards towards a user-centered approach by considering how users perceive and interpret sounds. This paper examines the evolving field of sound design for electric vehicles (EVs), focusing on Acoustic Vehicle Alerting Systems (AVAS). The study analyzes existing AVAS, classifying them into different groups according to their design characteristics, from technical concerns and approaches to aesthetic properties. Based on the proposed classification, an (adaptive) sound design methodology, and concept for AVAS are proposed based on state-of-the-art technologies and tools (APIs), like Wwise Automotive, and integration through a functional prototype within a virtual
Rodrigues Ferraz Esteves, Ana RaquelCampos Magalhães, Eduardo MiguelBernardes de Almeida, Gilberto
Based on the objective and subjective experiment and finite element analysis, the influencing factors on the door closing sound quality of a heavy truck is analyzed and optimized. Results show that the loudness and sharpness can be reduced by increasing stiffness and damping of the door. The sound quality can be enhanced by increasing the pressure release area, which can decrease the air pressure resistance of dooring closing. By adding holes on the inner liner and changing the pressure release location, the dooring closing air pressure resistance is reduced from 289 Pa to 181 Pa. In terms of the rebound sound, the sound level is positively related to the door closing force. Increasing the protrusion height and decreasing the stiffness of the vibration absorber of the handle can improve the rebound sound quality. Optimizing the absorbers on both ends of the handle and adding damping material can decrease the loudness by 47.8%, reduce the cavity sound, reduce the rattle and improve the
Wang, JianZhang, YongshenFeng, LeiXie, ChenhaoLin, JieweiSun, Changchun
Platform based vehicle development is standardized at John Deere. The challenges of frontloading the integration of individual components within different platforms using predictive methods is key to shortening the development cycle. Components are individually characterized on test benches and results cannot directly be used to evaluate system performance. Invariant characterization is needed instead, which is possible through techniques such as blocked loads estimation. To evaluate the applicability of such methods, the component-based loads and vehicle in-situ operational loads need to be compared. The confident use of these methods for obtaining structural and acoustic loads enables the use of hybrid system models, enhancing early NVH response predictions. The objective of this work was to enable the confident use of test stand measurements in predictive models across various vehicle platforms. This study compares a powertrain characterization in a vehicle against a test stand to
Vesikar, Prasad BalkrishnaEdgington, JasonDrabison II, John
Squeak and Rattle (S&R) issues present significant challenges in the automotive industry, negatively affecting the perceived quality of vehicles. Early identification of these issues through rigorous testing protocols—such as auditory assessments and dynamic simulations—enables the development of more robust systems while optimizing resource use. Finite Element Method (FEM) simulations are crucial for identifying S&R issues during the design phase, allowing engineers to address potential problems before the creation of physical prototypes. By developing high-fidelity virtual models and accurately simulating flexible connections, these simulations effectively capture rattle effects, enhancing prediction reliability. Traditional snap stiffness calculations typically employ a cantilever-based formulation, which is suitable for simple snap-fit designs but insufficient for more complex geometries that require enhanced stiffness. To address this limitation, the proposed methodology utilizes
Rao, SohanElangovan, PraneshReddy, Hari
The rapid adoption of electric vehicles (EVs) necessitates updates to the automotive testing standards, particularly for noise emission. This paper examines the vehicle-level noise emission testing of a Nikola Class 8 hydrogen fuel cell electric semi-truck and the component-level noise emission testing needed to create a predictive simulation model using Wave6 software. The physical, component-level noise emission testing focused on individual cooling fans in a semi-anechoic chamber to assess their isolated noise contributions. With this data, an initial model was developed using spatial gradient statistical energy analysis, which successfully predicted pass-by noise levels based on varying fan locations and speeds. Real-world pass-by testing confirmed the model's accuracy across different cooling fan speeds. By leveraging advanced simulation techniques, engineers aim to enhance the accuracy and reliability of pass-by noise predictions through cost-effective studies of architectural
Passador, StephenWoo, SangbeomLiu, Ting-WeiDe La Vega Alonso, GerardoKim, James
Tires have a significant impact on vehicle road noise. The noise in 80~160Hz is easily felt when driving on rough roads and has a great relationship with the tire structural design. How to improve the problem through tire simulation has become an important issue. Therefore, this paper puts forward the concept of virtual tire tuning to optimize the noise. An appropriate tire model is crucial for road noise performance, and the CDtire (Comfort and Durability Tire) model was used in the article. After conducting experimental validation to get an accurate tire model, adjust the parameters and structure of the tire model to generate alternative model scenarios. The transfer function of the tire center was analyzed and set as the evaluation condition for tire NVH (Noise, vibration, and harshness) performance. This enabled a comparison among various model scenarios to identify the best-performing tire scenario in focused frequency whose transfer function needed to be lowest. Manufacture the
Zhang, BenYu Sr, JingChen, QimiaoLiu, XianchenGu, Perry
Two wheeler is important and essential transportation mode in many of the countries across the globe. Designing a motorcycle with better riding comfort and minimal vibration are thus a major challenge for engineers now a day. Engine and road excitations are two source of vibration acting on motor bike or scooter both. These vibrations are transmitted to the chassis, sub chassis, aesthetic parts and then to the rider and pillion. Unwanted vibrations will create discomfort to the rider/pillion and produce noise. Hence, these need to be minimized. This study is focus on diagnosis and control of output vibration response of sub chassis/aesthetic parts due to engine unbalanced excitation force. There are numerous parameter of motor bike/scooter that governs the vibration response of sub chassis/aesthetic parts. Engine unbalanced inertia force characteristics and their transmission to rider and pillion has been studied and reported here. Environmental benefit demands for a complete noise
Khare, Saharash
This paper introduces a novel, automated approach for identifying and classifying full vehicle mode shapes using Graph Neural Networks (GNNs), a deep learning model for graph-structured data. Mode shape identification and naming refers to classifying deformation patterns in structures vibrating at natural frequencies with systematic naming based on the movement or deformation type. Many times, these mode shapes are named based on the type of movement or deformation involved. The systematic naming of mode shapes and their frequencies is essential for understanding structural dynamics and “Modal Alignment” or “Modal Separation” charts used in Noise, Vibration and Harshness (NVH) analysis. Current methods are manual, time-consuming, and rely on expert judgment. The integration of GNNs into mode shape classification represents a significant advancement in vehicle modal identification and structure design. Results demonstrate that GNNs offer superior accuracy and efficiency compared to
Tohmuang, SitthichartSwayze, James L.Fard, MohammadFayek, HaythamMarzocca, PiergiovanniBhide, SanjayHuber, John
The world of plastic products has been growing due to its versatile properties and has become an intrinsic and fundamental part of engineering for new products. The most important aspects contributing to this spectacular growth are the design and assembly, making sure that plastic parts are designed optimally. The safety requirements have been increased due to the safety ratings and thus interior parts must provide more absorption and protection to occupants. The main connection types used in the plastic parts are heat stakes and snap fits. The purpose of a good snap fit is not only to have a high retention effort but also to present ergonomic characteristics with optimal insertion and extraction effort because each part requires a different function. With the time-dependent loading, the material will redistribute its internal energy thereby performing a time-related flow leading to reduced pretension thus decreasing stiffness. This paper presents an analytical and numerical method for
Michael Stephan, Navin Estac RajaC M, MithunMohammed, RiyazuddinR, Prasath
For electric vehicles, it is critical to develop drive units that produce a minimal amount of noise while meeting efficiency needs for a given application. Modern computational resources and accumulated experience allow for engineers to evaluate gear noise early in the development process and influence the design of the drive unit. This paper documents a high-fidelity virtual engineering approach to evaluate gear noise in a concept parallel axis drive unit and provide learnings to influence the design of external structures to improve NVH performance. By using the latest simulation tools to calculate and visualize the noise and vibration characteristics of the drive unit, designers and developers can implement design changes in optimization iterations to reduce noise and vibration. Gear harmonic response is firstly analyzed through a system model which considers structural deflection and misalignment, then a FE housing model is incorporated which is used for noise radiation evaluation
Lima, LuizShi, ZhenghongXu, HaiReynolds, CraigMiller, John
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