Browse Topic: Noise, Vibration, and Harshness (NVH)

Items (9,914)
In a traditional electric vehicle, managing its battery thermal performance is of prime importance. A well-designed battery thermal management system helps in extending its life and avoids safety-related issues like thermal runaways. A critical part of this thermal management is the battery cooling system (BCS), which can be air- or liquid-cooled. Based on the vehicle battery pack size, location, and its design complexity, the original equipment manufacturer can opt for either of the previous two methods. An air-cooled type of BCS system usually involves an active ventilation fan to dissipate the battery heat in the surroundings, which brings symbiotic noise into the picture. In an air-cooled BCS system, the primary source of noise is the cooling airflow over the heat exchanger caused by the fan. The airflow and noise performance characteristics of this fan are typically measured by the supplier in a standalone condition. These performance parameters deviate greatly when the fan is
Nomani, MustafaDupatti, DarshanNikam, KrishnaSasikumar, R.Kajagar, SureshPanchare, DattajiAgalawe, Kiran
In order to improve the comfort performance in commercial vehicles, this study proposes a hierarchical control strategy that integrates the evaluation and migration of control algorithms. First, a quarter-vehicle model with four-degree-of-freedom (4-DOF) is constructed, incorporating the dynamics of the wheel, frame, driver’s cab, and seat. The key modal characteristics of the model are then verified through amplitude–frequency analysis, confirming their consistency with the typical vibration patterns observed in actual commercial vehicles, which provides the foundation for subsequent control strategy evaluation and migration. Then, based on a standard two-degree-of-freedom (2-DOF) suspension model, a weighted comprehensive evaluation function is developed to account for comfort, structural safety, handling stability, and both time- and frequency-domain performance indicators. Using this evaluation function, various control algorithms—including Skyhook control (SH), acceleration-based
Pan, TingPang, JianzhongWu, JinglaiZhang, JiuxiangKang, GongZhang, Yunqing
Tuned Mass Dampers (TMDs) are widely used in the automotive industry to mitigate Noise, Vibration, and Harshness (NVH) issues across various vehicle systems. These passive devices are particularly effective in reducing structural vibrations in components subjected to resonant excitation. However, real-world applications often face challenges due to manufacturing variability and system-level build differences, which can cause deviations in both the TMD’s tuned frequency (up to ±15%) and the vibration characteristics of the host structure. These uncertainties—in both the TMD properties and the vehicle subsystem dynamics—can be modeled using statistical distributions. This paper presents a generalized methodology for vibration analysis and design under uncertainty, combining reliability engineering with dynamic vibration modeling. The approach formulates a unified mathematical framework that incorporates probabilistic and stochastic modeling to assess TMD performance under a range of
Abbas, AhmadHaider, Syedd'Souza, Suneel
Passenger comfort is becoming the forefront of luxury private jets where noise needs to be kept to a minimum. One source of structure-borne noise is the vibration of the Passenger Service Unit (PSU) panel. These vibrations originate from the outer skin, excited by turbulent boundary layer, and are transmitted through the fuselage frame to the PSU panel. This panel resides overhead of passenger seating, it is composed of a corrugated honeycomb core sandwiched between thin face-sheets. This paper presents a systematic approach to improve the vibro-acoustic performance of a honeycomb core sandwich structure by employing core filler and facesheet patches. Topology Optimization (TO) is used to determine the optimal layouts of these design modifications. The vibro-acoustic performance of the PSU panel with facesheet patches and core filler is evaluated using a frequency response analysis in the commercial finite element solver OptiStruct. The effectiveness of vibration reduction will be
Russo, ConnorWhetstone, IsobelPatel, AnujWotten, ErikKim, Il Yong
Weather-strip sealing systems are critical to automotive closure performance, influencing water- and dust-tightness, aerodynamic noise control, and overall NVH quality. Conventional validation often relies on flat or straight JIG-based tests that inadequately represent the curved, angled, and non-uniform geometries of real closures such as doors, tailgates, hoods, roofs, and fixed or movable glass. This disparity limits the predictive accuracy of sealing performance in actual vehicles. This study proposes a vehicle-integrated validation framework that mirrors true geometric and contact conditions. The methodology combines finite element analysis (FEA) of both flat JIG and full-vehicle CAD geometries with experimental JIG tests, establishing a baseline for pressure distribution, compression load, and sealing contact behavior. A comparative analysis highlights significant deviations between flat-section predictions and vehicle-specific closure profiles. Results demonstrate that the
Ganesan, KarthikeyanSeok, Sang Ho
Dog clutches have long been employed in the automotive industry across various applications, including transmission systems, transfer cases, axle disconnects, and hybrid driveline architectures. Their ability to provide direct mechanical engagement makes it ideal for torque transmission with minimal energy loss. However, the transition between engaged and disengaged states can introduce noise, vibration, and harshness (NVH), which may be perceptible to vehicle occupants and affect overall driving comfort. A typical dog clutch relies on interlocking teeth for torque transfer, and its actuation can result in NVH due to factors such as friction between mating surfaces, backlash between engagement components, teeth-on-teeth contact during synchronization, and impact forces during clutch engagement. This paper presents Stellantis’s approach to controlling the actuator system to mitigate NVH effects during clutch engagement and disengagement, focusing on strategies that enhance drivability
Xu, ChengyiMadireddy, Krishna ChaitanyaVerhun, Brandon
In response to increasing customer demand for enhanced passenger comfort and perceived vehicle quality, OEMs in automotive and commercial vehicles are placing significant emphasis on reducing the interior cabin noise. At highway speeds, wind noise is a primary contributor to the overall noise within the vehicle cabin. Conventional approaches to predict vehicle wind noise rely on physical testing, which can only be conducted in the later stages of the design process once a physical prototype is available. Increased adoption of established computational fluid dynamics (CFD) methods has enabled earlier assessment. However, such simulations require several hours to complete, posing a challenge in the context of rapid design iteration cycles. With the growing adoption of artificial intelligence in engineering, machine learning (ML) approaches have been proposed to predict a vehicle’s aerodynamics performance. Nevertheless, development of ML techniques in the context of aeroacoustics
Higgins, JohnFougere, NicolasSondak, DavidSenthooran, SivapalanMoron, PhilippeJantzen, AndreasBi, JingOancea, Victor
High-fidelity 3D reconstruction of large-scale urban scenes is critical for autonomous driving perception and simulation. Existing neural rendering methods, including NeRF and Gaussian-based variants, often face challenges like unstable geometry, noisy motion segmentation, and poor performance under sparse viewpoints or varying illumination. This paper presents a self-supervised Gaussian-based framework to address these challenges, enabling robust static–dynamic decomposition and real-time scene reconstruction. The proposed method introduces three innovations: (1) a semantic–geometric feature fusion module that combines semantic context and geometric cues for reliable motion prior estimation; (2) a cross-sequence geometric consistency constraint that enforces depth and surface continuity across time and viewpoints; (3) an efficient Gaussian parameter optimization strategy that stabilizes geometry by jointly constraining scale and normal updates. Experiments on the Waymo Open Dataset
Feng, RunleiWang, NingZhang, Zhihao
The Stellantis North America Aero-Acoustic Wind Tunnel (AAWT) has been upgraded with a cutting-edge 5-belt Moving Ground Plane (MGP) system, featuring an 8.5-meter center belt and four Wheel Spinning Unit (WSU) belts with advanced coatings for durability and visibility. The expanded 9.4-meter turntable enables ±90° yaw and supports vehicles with wheelbases from 1800 mm to 4500 mm and weights up to 5000 kg, accommodating the full Stellantis North America product range. The original 2-stage boundary layer control system was retained, with new tertiary slots added for improved flow quality. A high-stiffness, six-component Horiba balance with integrated calibration weights and tractive force measurement ensures accurate and precise measurements. Facility enhancements include a 550 m2 building addition for equipment and vehicle prep, a dedicated compressor container for clean air supply, and a vehicle underbody wash booth for efficient cleaning. Commissioning confirmed that flow quality
Lounsberry, ToddLadouceur, BrentFadler, Gregory
In vehicle development, noise reduction is critical for ensuring passenger comfort. As electric vehicles become prevalent and engine noise is minimized, wind noise becomes more noticeable. Modulated wind noise, which causes a sense of fluctuation due to atmospheric turbulence, wind gusts, and preceding vehicle wakes, can cause significant discomfort. This noise is characterized as a high frequency sound above 1 kHz, modulated at low frequencies owing to the wind velocity and direction fluctuating at several Hz. The mechanisms behind wind noise modulation are not fully understood, and no established countermeasures have been developed. This is because wind noise perceived through the side window is primarily caused by the A-pillar vortex and door mirror wake, which coexist as complex turbulent flows around the vehicle. Therefore, identifying the source of modulated wind noise around vehicles under fluctuating wind conditions is difficult. This study aims to identify the source of the
Tajima, AtsushiHirata, TakumiIkeda, JunKamiwaki, TakahiroWakamatsu, JunichiTsubokura, Makoto
Modern aeroacoustic wind tunnels are required to have flat axial static pressure distribution, very low background noise levels, and minimal low-frequency pressure fluctuations. These characteristics enable accurate measurement of aerodynamic forces acting on a vehicle as well as identification of noise sources. The collector of an open-jet or ¾ open-jet wind tunnel plays a critical role in achieving these goals. Collector self-generated noise contributes to the overall background noise level in the test section, and this contribution has become more significant as other noise sources, such as the main fan, have been addressed through improvements to acoustic treatment. Ever-increasing attention to detail is required to manage noise signatures as the overall facility noise floor is lowered. Furthermore, aspects of collector design that may be beneficial to aerodynamics or pressure fluctuation tend to be some of the worst offenders for noise generation. A new collector configuration was
Best, ScottNagle, Paul
LiDAR (Light Detection and Ranging) systems are essential for autonomous driving (AD) and advanced driver-assistance systems (ADAS), providing accurate 3D perception of the surrounding environment. However, their performance significantly deteriorates under adverse weather conditions such as fog, where laser pulses are scattered by airborne particles, resulting in substantial noise and reduced ranging accuracy. This scattering effect makes it difficult to detect objects within or behind particulate matter, posing a serious challenge for reliable perception in real-world driving scenarios. To address this issue, we propose an algorithm that combines adaptive multi-echo signal processing with a feature-integrated, rule-based denoising framework to enhance LiDAR performance in noisy environments. The multi-echo approach selectively utilizes meaningful signal returns by evaluating both intensity and relative echo positions. Based on predefined rules, the algorithm identifies the echo most
Kaito, SeiyaZheng, ShengchaoFujioka, IbukiBeppu, Taro
The final assembly of electric vehicle (EV) drive units includes an essential End-of-Line (EOL) test to ensure both component integrity and Noise, Vibration, and Harshness (NVH) quality. This screening process, which uses dynamometers to measure vibration signals, is critical for identifying defects before a drive unit is installed in a vehicle. A significant source of failure during this test is gear defects, which can arise from manufacturing or handling issues. Traditional EOL testing methods rely on time-domain analysis and the impulsiveness of vibration signatures to detect these defects, a technique with inherent limitations in accuracy. This paper introduces and evaluates a novel approach using Machine Learning (ML) to analyze vibration signals for improved gear defect detection. We discuss the methodologies of both the traditional time-domain and the proposed ML-based techniques. Finally, we provide a comprehensive comparison of their respective efficiency and accuracy
Arvanitis, AnastasiosMichaloliakos, Anargyros
Conventional inverter control uses a fixed switching frequency, which leads to high-pitched switching noise in electric vehicles (EVs) that does not vary with vehicle speed. Although EVs are much quieter than traditional internal combustion engine (ICE) vehicles, some EV owners complain about the lack of dynamic driving sound feedback. A new patented technology has been developed to enhance EV sound quality by dynamically controlling the inverter switching frequencies. This technology generates dynamic propulsion sound with new "switching order" features at multiple harmonics, with the pitch proportional to vehicle speed. A constant pulse ratio between the switching frequency and the electric motor RPM is implemented to control the switching order. This reduces switching losses during low-speed operation and provides boosted acoustic feedback to the driver during acceleration, which enhances driving experience during sports driving. Furthermore, a special "EV shifting" sound that
He, SongGagas, BrentWelchko, BrianBall, KerrieGong, Cheng
Passenger expectations for quiet and acoustically comfortable vehicle interiors have increased significantly, driven by advancements in electric vehicles and premium audio systems. Acoustic comfort affects perceived quality, communication ease, and overall driving experience. This paper presents a simulation-driven methodology to predict and optimize interior noise performance during the early design phase, focusing on high-frequency acoustic transfer functions and trim material absorption properties. Traditional NVH development relies heavily on physical testing, which is time-consuming and costly. Early-stage predictive tools are essential to evaluate acoustic performance before prototype availability. High-frequency noise (1kHz–12kHz) is particularly challenging due to complex reflections and absorption behavior. Acoustic trims play a critical role in shaping the cabin’s sound field, and their properties must be optimized to achieve desired sound quality. A novel simulation approach
Baladhandapani, DhanasekarJadhav, VishalDu, Isaac
When a vehicle performs planar motion, the tire side force induces a jacking-up effect determined by the suspension roll center height governed by suspension geometry. These jacking forces also excite pitching motion. In this study, the pitching degree of freedom, along with roll degree of freedom, was incorporated in the bicycle model of the vehicle motion, hence it becomes four-degree-of-freedom model, and a new analytical method that applies modal analysis method to the model decomposes the motion of the sprung mass of the vehicle into mutually independent vibration modes. Since the superposition of these vibration modes can reproduce vehicle motion, these vibration modes are the fundamental factors governing sprung-mass behavior. Therefore, understanding how these vibration modes respond to design parameters provides a theoretical foundation to design desired vehicle dynamics from the early stage of car development. This report presents, by conducting modal analysis of the four
Kusaka, KaoruYuhara, TakahiroKoakutsu, Shingo
Inverters are typically integrated into electric drive units for electric vehicles (EVs) to reduce packaging size and cost. However, coupled vibrations from the electric motor and gears are transmitted to the inverter, which can become a dominant noise source due to its large radiative panel. Metal panels are required for electromagnetic interference (EMI) compliance, yet these covers usually lack sufficient stiffness or damping for noise control. Adding ribs and applying damping treatments result in excessive mass, cost, and packaging challenges. A new bubble sheet panel design has been developed to enhance the structural strength and damping performance of the inverter cover while significantly reducing its mass. A thin sheet of aluminum is welded onto the cover in an optimized pattern that enhances stiffness and damping performance while accommodating packaging requirements. The welding pattern can include logos or artistic designs to improve the panel’s appearance. The metal sheets
He, SongBobel, AndrewNaismith, GregoryYi, WenwenPatruni, Pavan Kumar
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