Browse Topic: Vibration

Items (3,483)
ABSTRACT Most hybrid electric vehicle (HEV) applications require the utilization of electric motors that have high torque/power density, high efficiency, a wide speed range and reliability. Interior permanent magnet (IPM) synchronous motors comprised of rare-earth magnet material is the most common electric motor class used for HEVs. However, recent fluctuations in the rare-earth magnet pricing and availability demands the search for zero rare-earth motor topologies as an alternative to IPM for use in HEVs. Switched reluctance machines (SRMs) are rare-earth free alternatives with simple and very robust construction, high efficiency/reliability, high torque at low speed, more thermal capability, and a wide constant power region. Nonetheless, they have several disadvantages which emerge from the nature of the torque production in SRMs, such as high torque ripple, high vibration, and substantial acoustic noise. This paper investigates the acoustic noise mitigation techniques of SRMs with
Sozer, YilmazTylenda, JoshuaKutz, JohnWright, Ronnie L.
ABSTRACT When we assess compliance of crew exposure to vibration within a military tracked vehicle we use international standards, these are ISO 2631 and BS 6841. Within these standards, weighting factors based on research carried out 40 years ago are applied to the measured vibration. These weighing filters attenuate and remove vibration above 80Hz. After conducting tests for over 30 years, it is the author’s intention to prove that these filters are no longer fit for purpose and the standards need revisiting
O’Shea, Ciarán
ABSTRACT This report documents the investigation of a vibration-based diagnostic approach developed for automotive transmissions. Data was recorded throughout three durability tests that were conducted by the transmission OEM. Rebuilt transmissions were operated around the clock under the most demanding speed and load set-points until critical gear or bearing failures resulted in loss of operability. The analysis results indicate that an embedded diagnostic and predictive capability can be implemented for military ground vehicle transmissions using vibration-based techniques. The results also specifically show an early indication of a fault condition is possible three weeks before failure for the test transmission. A technique for detecting solenoid faults using only the existing control signals rather than response measurements comparison that does not require the installation of additional sensors was also developed through this effort and will be discussed. This paper highlights the
Lebold, MitchellPflumm, ScottHines, JasonBanks, JeffreyBednar, JonathanMarino, LarryBechtel, Jim
ABSTRACT The functionality of the next-generation Department of Defense platforms, such as the Small Unmanned Ground Vehicles (SUGV) and Small Unmanned Arial Vehicles (SUAV), requires strongly electronics-rich architectures. The reliability of these systems will be dependent on the reliability of the electronics. These electronic systems and the critical components in them can experience extremely harsh thermal and vibrations environments. Therefore, it is imperative to identify the failure mechanisms of these components through experiments and simulation based on physics-of-failure methods. One of the key challenges in recreating life-cycle vibration conditions during design and qualification testing in the lab is the re-creation of simultaneous multi-axial excitation that closely mimics what the product experiences in the field. Currently, there are two common approaches in the industry when testing a prototype or qualifying a product for multi-axial vibration environments. One
Habtour, EdMortin, DavidChoi, CholminDasgupta, Abhijit
ABSTRACT Due to the recent fluctuations in the rare-earth magnet pricing and availability demands, switched reluctance machines (SRMs) have gained significant interest to be used in automotive and military applications. SRMs are known to have high power density/efficiency, low cost, easy manufacturability, wide constant power region, robust structure and high reliability. On the other hand, high acoustic noise and torque ripple have limited their wide spread usage in the past. This paper investigates the analyses, design and experimental verification of various acoustic noise reduction techniques for SRMs. The prototypes of 100 kW SRMs for military ground vehicles have been built with the implemented acoustic noise reduction techniques and were tested using a dynamometer special for electric and hybrid vehicle testing
Sozer, YilmazTylenda, JoshuaKutz, JohnWright, Ronnie L.
ABSTRACT Curtiss-Wright has developed an acoustic based sensor technology for measuring friction, shock, and dynamic load transfer between moving parts in machinery. This technology provides a means of detecting and analyzing machine structure borne ultrasonic frequency sounds caused by friction and shock events between the moving parts of the machine. Electrical signals from the sensors are amplified and filtered to remove unwanted low frequency vibration energy. The resulting data is analyzed as a computed stress wave energy value that considers the amplitude, shape, duration and rates of all friction and shock events that occur during a reference time interval. The ability to separate stress waves from the lower frequency operational noise makes this technology capable of detecting damaged gears/bearings and changes in lubrication in equipment earlier than other techniques, and before failure progression increases cost of repair. Already TRL9 in adjacent industries, this technology
Reichenfeld, Curtis
ABSTRACT Today’s battlefield requires access to information in a multitude of environments with varying terrains (both urban and rural) in either passive or active engagements. Ground vehicles need sensors that can be rapidly deployed to different locations and networked into the family of vehicles in order to effectively share information. Masted sensor systems, in particular, are a potential valuable resource with their ability to perform long-range surveillance over obstructions while minimizing vehicle exposure. To maximize effectiveness these systems must withstand harsh battlefield conditions without undue maintenance. The need for variable mast heights, on-the-move (OTM) sensor performance, the ability to support a wide variety of long-range sensors, internal cabling to better resist battlefield damage, resistance to armored vehicle vibration and shock environments, and rapid mast deployment and stowage have driven Lockheed Martin to a robust mast solution that meets this
Neely, DavidFosen, KeithPoteat, DanielCarmichael, D. Brian
With the rapid advancement in unmanned aerial vehicle (UAV) technology, the demand for stable and high-precision electro-optical (EO) pods, such as cameras, lidar sensors, and infrared imaging systems, has significantly increased. However, the inherent vibrations generated by the UAV’s propulsion system and aerodynamic disturbances pose significant challenges to the stability and accuracy of these payloads. To address this issue, this paper presents a study on the application of high-static low-dynamic stiffness (HSLDS) vibration isolation devices in EO payloads mounted on UAVs. The HSLDS system is designed to effectively isolate low-frequency and high-amplitude vibrations while maintaining high static stiffness, ensuring both stability during hovering and precise pointing capabilities. A nonlinear dynamic system model with two degrees of freedom is formulated for an EO pod supported by HSLDS isolators at both ends. The model’s natural frequencies are determined, and approximate
Tian, YishenGuo, GaofengWang, GuangzhaoWei, WanBao, LingcongDong, GuanLi, Liujie
Integrated electric drive systems are characterized by high power density, reliability, and controllability, making them increasingly prevalent in the realm of electric commercial vehicles. However, the direct coupling between the motor shaft and the transmission system has introduced a series of undesirable torsional vibration phenomena. To investigate the dynamic characteristics of electric drive systems in operation for electric commercial vehicles, a comprehensive modeling approach is employed. This modeling framework takes into account key factors such as gear backlash, structural flexibility, and electromagnetic spatiotemporal excitations. Based on this model, the influence of the electrical system on time-varying gear mesh stiffness, gear transmission error, bearing forces, and other factors is investigated. Building upon this foundation, the article proposes an approach for active harmonic voltage injection. This method effectively reduces torque fluctuations, decreases the
Xi, XinChen, XiaoliZhao, HongyangZhao, XuanWei, JingLiu, Yonggang
Torsional vibration generated during operation of commercial vehicles can negatively affect the life of driveline components, including the transmission, driveshafts, and rear axle. Undesirable vibrations typically stem from off-specification parts, or excitation at one or more system resonant frequencies. The solution for the former involves getting the system components within specification. As for the latter, the solution involves avoiding excitation at resonance, or modifying the parameters to move the system’s resonant frequencies outside the range of operation through component changes that modify one, or more, component inertia, stiffness, or damping characteristics. One goal of the effort described in this article is to propose, and experimentally demonstrate, a physics-based gear-shifting algorithm that prevents excitation of the system’s resonant frequency if it lies in the vehicle’s range of operation. To guide that effort, analysis was conducted with a numerical simulation
Dhamankar, ShvetaAli, JunaidParshall, EvanShaver, GregoryEvans, JohnBajaj, Anil K.
Over the past twenty years, the automotive sector has increasingly prioritized lightweight and eco-friendly products. Specifically, in the realm of tyres, achieving reduced weight and lower rolling resistance is crucial for improving fuel efficiency. However, these goals introduce significant challenges in managing Noise, Vibration, and Harshness (NVH), particularly regarding mid-frequency noise inside the vehicle. This study focuses on analyzing the interior noise of a passenger car within the 250 to 500 Hz frequency range. It examines how tyre tread stiffness and carcass stiffness affect this noise through structural borne noise test on a rough road drum and modal analysis, employing both experimental and computational approaches. Findings reveal that mid-frequency interior noise is significantly affected by factors such as the tension in the cap ply, the stiffness of the belt, and the properties of the tyre sidewall
Subbian, JaiganeshM, Saravanan
This article addresses the essential task of understanding vibrations produced by vehicles to enhance the design of authentic laboratory tests. The article focuses on two primary sources of vibrations: those arising from vehicle–road surface interaction, which is largely random, and those emanating from the drivetrain, characterized as a summation of harmonics with a time-varying fundamental frequency. The method involves the application of the extended Kalman filter (EKF) paired with robust nonlinear least-squares (NLS) initialization to isolate the harmonic components effectively. Through a comprehensive analysis involving mean-square-error (MSE) evaluation via Monte Carlo simulation, considering additive white Gaussian noise (AWGN) and a two-degrees-of-freedom quarter-car model’s simulation response to the road, the research demonstrates the EKF’s proficiency. The results indicate the EKF’s capability to accommodate AWGN with a signal-to-noise ratio (SNR) up to 0 dB and road-induced
Sierra-Alonso, Edgar F.Rouillard, VincentLamb, Matthew
Three dynamic models of a passenger car including the one-dimensional dynamic model, two-dimensional dynamic model, and three-dimensional dynamic model are built to evaluate the ride quality of the passenger car as well as the isolating performance of the SNS (structure of negative stiffness). The decrease of the root-mean-square (RMS) accelerations in the seat and car’s body shaking is the research goal. The investigation results indicate that under all working conditions including the various excitations of the road surface and various velocities of the passenger car, the seat’s acceleration with SNS is strongly ameliorated in comparison without SNS in all three models of the passenger car. Particularly, the RMS seat acceleration with SNS in one-, two-, and three-dimensional models is strongly reduced in comparison without SNS by 76.87%, 66.15%, and 70.59%, respectively. Thus, the seat’s SNS has a good effect in isolating the vertical vibration of the passenger car’s seat. However
Zhang, LeiLi, TaoYang, Guixing
Bemis Manufacturing and BASF collaborated to develop a lighter-weight and lower-cost hydraulic tank for compact excavators that was recognized with a lightweighting award traditionally reserved for automotive innovations. Receiving an honorable mention in the Enabling Technology category of this year's Altair Enlighten Awards, the development team leveraged a combination of injection molding and vibration welding techniques to lower costs by approximately 20% and reduce mass by about 5% compared to the traditional roto-molding process. The solution also is more eco-efficient, delivering both environmental savings (reductions in lifecycle CO2 emissions) and reducing lifecycle costs
Gehm, Ryan
Vibration comfort is a critical factor in assessing the overall performance of engineering machinery, with significant implications for operator health and safety. However, current evaluation methods lack specificity for construction machinery, impeding accurate prediction of vibration comfort and hindering the optimization of noise, vibration, and harshness (NVH) performance. To address this challenge, this article proposes a model that combines a random forest with a genetic algorithm (GA-RF) to enable rapid and accurate prediction of vibration comfort in construction machinery cabins. The approach begins with an improved objective evaluation methodology for extracting key features from vibration signals at five measurement points: seat, floor, back, and left and right armrests. Additionally, subjective evaluation technology, combining semantic differential and rating scales, is employed to capture operators’ personal comfort perceptions. The implementation of the GA-RF model
Zhao, JianYin, YingqiChen, JiangfeiZhao, WeidongDing, WeipingHuang, Haibo
Researchers have developed SPINDLE, a pioneering robotic rehabilitation system. Combining virtual reality (VR) with customized resistance training, SPINDLE offers personalized therapy to enhance strength and dexterity for activities of daily living (ADLs). Its adaptability and potential for home use represent a major advancement in tremor rehabilitation, with broader healthcare implications
Vibrations in IC engines have a widespread effect on the operations of consumer and commercial vehicles, which not only affect the life and efficiency of the vehicle but also affect user comfort and nervous system of human body. This paper focuses on the comparative analysis of vibration and acoustic characteristics while utilizing fuels such as petrol and CNG. ADXL 335 3-axis accelerometer was employed to measure acceleration vs time data, which was then processed using MATLAB to obtain FFT and PSD plots. These plots thus obtained gave insights on dominating frequency as well as frequencies with maximum energy. Six different cases with different engine speeds and loading conditions are studied with analysis of all the different parameters such as sound pressure levels and mean and max cylinder pressure
Anasune, Aditya
For the vibration durability bench test of commercial vehicle batteries, it is essential to have accurate test specifications that exhibit high robustness and reasonable acceleration characteristics. This study evaluates the impact of different battery frame systems on the vibration response of the battery body, as determined by road load spectrum test results of a commercial vehicle battery system. It also confirms the variations in the external environmental load. Utilizing the response spectrum theory, a comprehensive calculation method for the fatigue damage spectrum (FDS) of batteries is developed. The time domain direct accumulation method, frequency domain direct accumulation method, and frequency domain envelope accumulation method are all compared. Analysis of kurtosis and skewness reveals that when the load follows the super-Gaussian distribution characteristics, the time domain direct accumulation method should be used to calculate the fatigue damage spectrum to minimize
Yan, XinGuo, DongniWan, XiaofengSun, JiameiQuan, XinhuiWang, Ying
Minimizing vibration transmitted from the exhaust system to the vehicle’s passenger compartment is the primary goal of this article. With the introduction of regulatory norms on NVH behavior and emissions targets, it has become necessary to address these issues scientifically. Stringent emissions regulations increased the complexity of the exhaust system resulting in increased size and weight. Exhaust system vibration attenuation is essential not only from the vehicle NVH aspects but also for the optimized functionality of the subsystems installed on it. Based on earlier studies, this work adopts a more thorough strategy to reduce vehicle vibration caused by the exhaust system by adjusting it to actual operating conditions. To achieve this, a complete vehicle model of 22 DOF is considered, which consists of a powertrain, exhaust system, chassis frame, and suspension system. A method for evaluating static and dynamic vibration response is proposed. Through the use of the vehicle’s rigid
Sarna, Amit KumarSingh, JitenderKumar, NavinSharma, Vikas
Noise, vibration and harshness (NVH) is one of the most important performance evaluation aspects of electric motors. Among the different causes of the NVH issues of electrical drives, the spatial and temporal harmonics of the electrical drive system are of great importance. To reduce the tonal noise of the electric motors induced by these harmonics, harmonic injection methods are applied in many applications. However, a lot of existing researches focus more either on improving the optimization process of the harmonic injection parameter settings, or on the controller design of the harmonic injection process, while the structural dynamic characteristics of the motor are seldom considered. A lot of literature shows that the harmonic injection strategies can more effectively influence the mode 0 (M0) radial forces than the higher spatial orders, so it is more efficient to apply such methods at the frequencies/orders where the effect of mode 0 forces are dominant with respect to the
Fu, TongfangXu, ZhipengGünther, MarcoPischinger, StefanBöld, Simon
As environmental concerns have taken the spotlight, electrified powertrains are rapidly being integrated into vehicles across various brands, boosting their market share. With the increasing adoption of electric vehicles, market demands are growing, and competition is intensifying. This trend has led to stricter standards for noise and vibration as well. To meet these requirements, it is necessary to not only address the inherent noise and vibration sources in electric powertrains, primarily from motors and gearboxes, but also to analyze the impact of the spline power transmission structure on system vibration and noise. Especially crucial is the consideration of manufacturing discrepancies, such as pitch errors in splines, which various studies have highlighted as contributors to noise and vibration in electric powertrains. This paper focuses on comparing and analyzing the influence of spline pitch errors on two layout configurations of motor and gearbox spline coupling structures
Park, SoheeMin, Gyeonghwi
In recent years, the automotive industry has dedicated significant attention to the evolution of electric vehicles (EVs). The Electric-machine (as motor and generator, here and onward called E-machine as more general term) as the heart of the EDU (Electric Drive Unit) is very important component of powertrain and is the one of the main focuses of development. Traditionally, E-machine design has primarily focused on factors like efficiency, packaging, and cost, often neglecting the critical aspects of Noise, Vibration, and Harshness (NVH) specially at the early decision-making stages. This disconnect between E-machine design teams and NVH teams has consistently posed a challenge, which is the experience seen in many OEMs. This paper introduces an innovative workflow that unifies these previously separate domains, facilitating comprehensive optimization by integrating NVH considerations with other E-machine objectives, efficiency, weight, packaging and cost. This paper highlights AVL's
Mehrgou, MehdiGarcia de Madinabeitia, InigoAhmed, Mohamed Essam
Particle Dampers (PDs) are passive devices employed in vibration and noise control applications. They consist of a cavity filled with particles that, when fixed to a vibrating structure, dissipate vibrational energy through friction and collisions among the particles. These devices have been extensively documented in the literature and find widespread use in reducing vibrations in structural machinery components subjected to significant dynamic loads during operation. However, their application in reducing the vibration of vehicle body panels as well as vehicle interior noise has received, up to now, relatively little attention. Previous work by the authors [9] has proven the effectiveness of particle dampers in mitigating vibrations in vehicle body panels, achieving a notable reduction in structure-borne noise within the vehicle cabin with an additional weight comparable to or even lower than that of bituminous damping treatments traditionally used for this purpose. This effect may be
Sanchez Climent, Francisco VicenteBertolini, Claudio
During design development phases, automotive components undergo a strict validation process aiming to demonstrate requested levels of performance and durability. In some cases, specific developments encounter a major blocking point : decoupling systems responsible for optimal acoustic comfort performances. On the one hand, damping rubbers need to be soft to comply with noise, vibration & harshness criteria. However, softness would provoke such high amplitudes during vibration endurance tests that components would suffer from failures. On the other hand, stiffer rubbers, designed for durability purposes, would fail to meet noise compliance. The rubber design development goes through a double-faced dilemma : design with acceptable trade-off between NVH and durability, and efficient ways to develop compliant designs. This paper illustrates two case studies where different methodologies are applied to validate decoupling systems from both acoustic and reliability perspectives. The goal was
Bonato, MarcoBennouna, SaadRavineala, Tudor
This paper presents the novel active vibration control (AVC) system that controls vehicle body vibration to reduce the structural borne road noise. As a result of vehicle noise testing in a test vehicle, the predominant frequency of vehicle body vibration that worsens interior noise is in the range under 500Hz. Such vibration in that frequency range, commonly masked in engine vibrations, are hard to neglect for motor driven vehicles. The vibration source of that frequency is the resonance of tire cavity mode. Resonator or absorption material has been applied inside the tire for the control of cavity noise as a passive method. They require an increment of weight and cost. Therefore, a novel method is necessary. The vibration amplified by resonance of cavity mode is transferred to the vehicle body throughout the suspension system. To reduce the vibration, AVC system is applied to the suspension mount. The AVC system consists of one actuator, two vibration sensors and one reference
An, KanghyunKim, DoyeonKim, Seong YeolChoi, JunSeokLee, ChangikKim, HowukLee, Sang KwonIm, MingooCho, Hyeon SeokAn, ChangseopKim, Jeong Ho
Computer modelling, virtual prototyping and simulation is widely used in the automotive industry to optimize the development process. While the use of CAE is widespread, on its own it lacks the ability to provide observable acoustics or tactile vibrations for decision makers to assess, and hence optimize the customer experience. Subjective assessment using Driver-in-Loop simulators to experience data has been shown to improve the quality of vehicles and reduce development time and uncertainty. Efficient development processes require a seamless interface from detailed CAE simulation to subjective evaluations suitable for high level decision makers. In the context of perceived vehicle vibration, the need for a bridge between complex CAE data and realistic subjective evaluation of tactile response is most compelling. A suite of VI-grade noise and vibration simulators have been developed to meet this challenge. In the process of developing these solutions VI-grade has identified the need
Franks, GrahamTcherniak, DmitriKennings, PaulAllman-Ward, MarkKuhmann, Marvin
With the electrification of the automotive industry, electric motors have emerged as pivotal components. A profound understanding of their vibrational behaviour stands as a cornerstone for guaranteeing not only the optimal performance and reliability of vehicles in terms of noise, vibration, and harshness (NVH), but also the overall driving experience. The use of conventional finite element analysis (FEA) techniques for identification of the natural frequencies characteristics of electric motors often imposes significant computational loads, particularly when accurate material and geometrical properties and wider frequency ranges are considered. On the other hand, traditional reduced order vibroacoustic methodologies utilising simplified 2D representations, introduce several assumptions regarding boundary conditions and properties, leading to sacrifices in the accuracy of the results. To address these limitations, this study presents a novel electric motor modal analysis approach by
Andreou, PanagiotisTheodossiades, StephanosHajjaj, Amal Z.Mohammadpour, MahdiRicardo Souza, Marcos
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, the battery and the electric motors must be cooled. The compressor causes the acoustic excitation of other refrigeration circuit components and the chassis via pressure pulsations and vibration transmission, as well as emitting airborne sound directly. Sound measurements have been performed in an anechoic chamber to investigate the influence of operating conditions on the acoustics of an electric scroll compressor. This paper investigates the influence of the operating conditions on compressor acoustics and shows that rotation speed is the main factor influencing compressor noise. The sound spectra of fluid, structure and airborne noise are dominated by speed-dependent, tonal components. Additionally the effect of varying pressure
Saur, LukasBecker, Stefan
Design verification and quality control of automotive components require the analysis of the source location of ultra-short sound events, for instance the engaging event of an electromechanical clutch or the clicking noise of the aluminium frame of a passenger car seat under vibration. State-of-the-art acoustic cameras allow for a frame rate of about 100 acoustic images per second. Considering that most of the sound events introduced above can be far less than 10ms, an acoustic image generated at this rate resembles an hard-to-interpret overlay of multiple sources on the structure under test along with reflections from the surrounding test environment. This contribution introduces a novel method for visualizing impulse-like sound emissions from automotive components at 10x the frame rate of traditional acoustic cameras. A time resolution of less than 1ms eventually allows for the true localization of the initial and subsequent sound events as well as a clear separation of direct from
Rittenschober, ThomasKarrer, Rafael
From a Noise Vibration Harshness (NVH) perspective, electric vehicles represent a great opportunity since the noise of the combustion engine, dominant in many driving conditions, is no longer present. On the other hand, drivers accustomed to driving cars with a strong personality (for example typically sporty ones) may perceive "silence" as a lack of character. Our internal study, conducted with a jury of people, has in fact already shown that for half of customers silence should characterize (Battery Electric Vehicle - BEV) vehicle; but, at the same time, the other half of the jury expects feedback from the vehicle while driving. The silence inside the passenger compartment, from an NVH point of view, can therefore be compared to a blank sheet of paper, on which, if desired, sounds designed to satisfy the driving pleasure expected by the customer can be introduced. Starting from this scenario, the paper describes: the approach adopted to define how many and what are the levers to
Celiberti, LuciaBorgarello, LauraFalasca, VanniLolli, FrancescoMeriga, AlessandraMiglietta, PiercarloSoldati, Mirella
This research aims to develop an inverse controller to track target vibration signals for the application to car subsystem evaluations. In recent times, perceptive assessments of car vibration have been technically significant, particularly parts interacting with passengers in the car such as steering wheels and seats. Conventional vibration test methods make it hard to track the target vibration signals in an accurate manner without compensating for the influence of the transfer function. Hence, this paper researched the vibration tracking system based on inverse system identification and digital signal processing technologies. Specifically, the controller employed a semi-active algorithm referring to both the offline modeling of the inverse system and the adaptive control. The semi-active controller could reconstruct the target vibration signal in a more efficient and safer way. The proposed methodology was first confirmed through computation simulations using Simulink. The
Jung, GyuYeolLee, Sang KwonAn, KanghyunJang, SunyoungShin, TaejinKwak, WooseongKim, Howuk
This Aerospace Recommended Practice (ARP) is a general overview of typical airborne engine vibration monitoring (EVM) systems applicable to fixed or rotary wing aircraft applications, with an emphasis on system design considerations. It describes EVM systems currently in use and future trends in EVM development. The broader scope of Health and Usage Monitoring Systems, (HUMS) is covered in SAE documents AS5391, AS5392, AS5393, AS5394, AS5395, AIR4174. This ARP also contains the essential elements of AS8054 which remain relevant and which have not been incorporated into Original Equipment Manufacturers (OEM) specifications
E-32 Aerospace Propulsion Systems Health Management
Axiomatic AX141155, compact CAN-Bluetooth® Low Energy Converter, is IP67-rated, CE, FCC, and vibration compliant for off-highway. Operate in SAE J1939 interface or CAN (protocol independent) Bridge modes. Power from 12V, 24V or 48Vdc and temperature range from 30 to +85°C. Configure via the Axiomatic CAN2BT app on compatible Apple iOS or Android devices. axiomatic.com
To address the issue of engine jitter at idle conditions in a specific vehicle model, an initial test of the inertial parameters of the powertrain mounting system was conducted. Utilizing the Adams software, a system model was constructed and subjected to modal analysis. The stiffness of the mounting components was selected as the optimization variable. A deterministic multi-objective optimization was performed on the system’s decoupling rate, natural frequencies, and minimum dynamic reaction force, employing the multi-island genetic algorithm. sensitivity analysis regarding the stiffness of the mounts was conducted based on DOE method. The optimized stiffness values were then re-entered into the Adams software. The results of the deterministic optimization indicated a significant enhancement in the decoupling rate of the powertrain mounting system in the primary direction of concern, a reduction in the natural frequencies, and a decrease to 43.5% of the original scheme in the minimum
Zheng, Bao BaoGuo, YimingXiao, LeiZheng, DiLi, GuohongShangguan, Wen-BinRakheja, Subhash
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared. Design a simulation test plan for commonly used B-class road surfaces and a common speed of 60 km/h under
Jie, LiDou, LeiZhao, QiQiao, BinLiu, JiayongZhang, Wei
The underslung arrangement consists of a 500kVA (kilovolt amperes) diesel generator set mounted below a railway passenger coach. To meet stringent vibration requirement in passenger compartment, dual vibration isolation arrangement is proposed for underslung arrangement. Such type of arrangement provides a high degree of isolation from engine induced vibration. Performance of dual stage isolation depends on stiffness and mass ratio of genset mass to intermediate bracketry mass. High vibration excitations are observed on rail coach floor during testing of baseline design. These vibration levels are more than rail prescribed limits and passenger can easily feel these vibrations. Study of dual stage (2 degree of freedom) isolation system frequencies and transmissibility is performed. Root cause for existing system is assessed through vibration transmissibility analysis. Modal analysis was performed to understand mode shapes and interaction between the mounting structure and isolators
Kumar, MukeshJadhav, YogeshBhagat, Gokul V.Mahanta, BibhuKumar, Prashant B.
In this study, a novel selective matching logic for a wheel/tire is proposed, to decrease the vehicle driving vibration caused by wheel/tire non-uniformity. The new logic was validated through matching simulation/in-line matching evaluation. A theoretical radial force variation model was established by considering the theoretical model of the existing references and the wheel/tire assembly mechanism. The model was validated with ZF’s high-speed uniformity equipment, which is standard in the tire industry. The validity of the new matching logic was verified through matching simulation and mass production in-line evaluation. In conclusion, the novel logic presented herein was demonstrated to effectively decrease the radial force variation caused by the wheel/tire
Yoon, YoungsamLee, TaesukKim, HyungjooLee, JaekilSim, Kyuho
Engine off control is conducted on parallel hybrid vehicles in order to reduce fuel consumption. It is efficient in terms of fuel economy, however, noise and vibration is generated on engine cranking and transferred through engine mount on every mode transition from EV to HEV. Engine crank position control has been studied in this paper in order to reduce vibration generated when next cranking starts. System modeling of an architecture composed of an engine, P1 and P2 motors has been conducted. According to the prior studies, there exists correlation between crank vibration level and the crank angle. Thus a method to locate pistons on a specific crank angle which results in a local minimum of vibration magnitude could be considered. The P1 motor facilitates this crank position control when engine turns off, for its location directly mounted on a crankshaft allows the system model to obtain more precise crank position estimation and improved linearity in torque control as well. For the
Park, JihyunYang, ByunghoonLIM, JongkyongKim, SungKyu
This study delves into the dynamic properties of hybrid composite materials, specifically focusing on the natural frequency and modal damping characteristics of Coir Fiber-Rubber Particles Reinforced Polymer Composites (CRP). Comprehensive experimental investigations were conducted utilizing an FFT analyzer. Initial experiments involved the preparation of specimens with varying rubber content, ranging from 2% to 5%. Coir, known for its cellulose-rich composition, was selected due to its innate damping properties, making it highly effective in mitigating vibrations. The primary motivation behind this research is to provide cost-effective solutions for reducing vibrations in mobility vehicles, addressing challenges associated with passenger comfort, durability, and overall performance. The study yielded promising results, with CRP exhibiting substantial reductions in vibrations. The findings of this research are expected to serve as valuable inputs for the design and engineering of
Mache, AshokKulkarni, AparnaShah, SwapnilGujar, AdeshHujare, Pravin
Vibration from a mechanical system not only produces unwanted noises annoying to people around, but also runs a risk of fatigue failure that would actually hinder its functionality. There are several forms of vibration depending on the sources of excitation forms. Mechanical systems with rotating components can be subjected to sinusoidal excitation due to the fact the center of mass is not perfectly aligned with the rotating axis. If the rotating speed is strictly ramping up or ramping down, this can create an excitation whose frequency is changing with time in a frequency range corresponding to the speeds swept. Compared with a single sinusoidal excitation, the issue with fatigue at swept sinusoidal excitation, is that as it sweeps through a wide frequency range, some swept frequencies will definitely coincide with the natural frequencies of the system. Certainly, the stress response exactly at the resonant frequency becomes the highest and could account for a lot of fatigue damage
Yang, ZaneZhou, Lin
This paper analyzes the mechanism of vibrational energy propagation and panel vibration generation at the point joints between frame and panel which can be applied to reduce the vehicle interior noise. In this study, we focused on the traveling wave in the early stage of propagation before the mode is formed and investigated the mechanism of panel vibration generation due to wave energy propagation and its reduction method. First, we show theoretically that the out-of-plane component of the transmitted power at the point joint between frame and panel that contributes to panel vibration is associated with frame deformation. Then, we show through numerical verification that panel vibration can be reduced by reducing the transmitted power of the out-of-plane component and explain the effectiveness of the frame-to-panel joint design guidelines based on energy propagation analysis. Next, this analysis method was applied to the vehicle body FEM model. Assuming road noise, an energy
Abe, KeisukeTanaka, YunosukeYamazaki, Toru
Electric motor noise mitigation is a challenge in electric vehicles (EVs) due to the lack of engine masking noise. The design of the electric motor mounting configuration to the motor housing has significant impacts on the radiated noise of the drive unit. The stator can be bolted or interference-fit with the housing. A bolted stator creates motor whine and vibration excited by the motor torque ripple at certain torsional resonance frequencies. A stator with interference fit configuration stiffens the motor housing and pushes resonances to a higher frequency range, where masking noise levels are higher at faster vehicle speeds. However, this comes with additional cost and manufacturing process and may impact motor efficiency due to high stress on stators. In this paper, a thin sheet metal NVH ring is developed as a tunable stiffness device between the stator and the motor housing. It is pre-compressed and provides additional torsional rigidity to mitigate torsional excitations. A CAE
He, SongTran, XuanNaismith, GregoryDu, IsaacPatruni, Pavan KumarBaladhandapani, Dhanasekar
A road test on semi-trailers is carried out, and accelerations of some characteristic points on the braking system,axles,and truck body is measured,also brake pressure and noise around the support frame is acquired.The measured data was analyzed to determine the causes of the brake noise, and the mechanism of the noise of the drum brake of semi-trailers during low-speed braking was investigated. The following conclusions are obtained: (1) Brake noise of the drum brake of the semi-trailer at low-frequency is generated from vibrations of the brake shoes, axle, and body, and the vibration frequency is close to 2nd natural frequency of the axle. (2) Brake noise is generated from stick-slip motion between the brake shoes and the brake drum, where the relative motion between the brake drum and the brake shoes is changed alternately with sliding and sticking, resulting in sudden changes in acceleration and shock vibration. A multi-body dynamic model of the semi-trailer is established for
Tang, HaoShangguan, Wen-BinKang, YingziZheng, Jing-YuanLan, Wen-Biao
One of the five major performances of vehicles, NVH(Noise, Vibration, Harshness), has recently emerged in electric vehicles, again. And, front loading NVH simulation is essential to respond nimbly to automotive industry these days. However, the two components of the simulation, mathematical sound absorption modeling equation, and the acoustic parameters, the input factor, is requiring improvement because of lack of robustness. In this study, we tried to strengthen, standardize, and refine the connectivity between micro (fine structure) and macro (acoustic parameter-related physical properties) characteristics, and improve the consistency with actual NVH performance. As a porous polymer material, polyurethane foam, which is widely used for the interior and exterior of automobiles, is treated as a target material. It is expected that further refining of the correlation between three-dimensional microstructure properties of foam such as pore, throat, strut, window, etc. and acoustic
Kim, Taeyoon
This article introduces a methodology for conducting comparative evaluations of vibration-induced discomfort. The aim is to outline a procedure specifically focused on assessing and comparing the discomfort caused by vibrations. The article emphasizes the metrics that can effectively quantify vibration-induced discomfort and provides insights on utilizing available information to facilitate the assessment of differences observed during the comparisons. The study also addresses the selection of appropriate target scenarios and test environments within the context of the comparative evaluation procedure. A practical case study is presented, highlighting the comparison of wheel corner concepts in the development of new vehicle architectures. Currently, the evaluation criteria and difference thresholds available allow for comparative evaluations within a limited range of vehicle vibration characteristics
Kat, Cor-JacquesSkrickij, ViktorShyrokau, BarysKojis, PauliusDhaens, MiguelMantovani, SaraGherardini, FrancescoStrano, SalvatoreTerzo, MarioFujimoto, HiroshiSorniotti, AldoCamocardi, PabloVictorino, Alessandro CorrêaIvanov, Valentin
Adhesively bonded joints have been applied in the automotive industry for the past few decades due to their advantages such as higher fatigue resistance, light weight, capability of joining dissimilar materials, good energy absorption, and high torsional stiffness for overall body structure. They also provide an effective seal against noise and vibration at a low cost. There exists the challenge of defining the fatigue characteristics of adhesive joints under cyclic loading conditions, and conventional methods have limitations in detecting the crack initiation of a bonded joint. This study introduces a method of detecting crack initiation by using the frequency method. It is found that stiffness change in the system is highly correlated to change in natural frequencies. By monitoring the change in natural frequencies, the crack initiation can be detected
Huang, XiaobaoBarber, Gary
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