Browse Topic: Productivity

Items (1,124)
Imagine a user opening a technical manual, eager to troubleshoot an issue, only to find a mix of stark black-and-white illustrations alongside a few color images. This inconsistency not only detracts from the user experience but also complicates understanding. For technicians relying on these documents, grayscale graphics hinder quick interpretation of diagrams, extending diagnostics time and impacting overall productivity. Producing high-quality color graphics typically requires significant investment in time and resources, often necessitating a dedicated graphics team. Our innovative pipeline addresses this challenge by automating the colorization and classification of colored graphics. This approach delivers consistent, visually engaging content without the extensive investment in specialized teams, enhancing the visual appeal of materials and streamlining the diagnostic process for technicians. With clearer, more vibrant graphics, technicians can complete tasks more efficiently
Khalid, MaazAkarte, AnuragKale, AniketRajmane, GayatriNalawade, Komal
In the agricultural industry, the logistics of transporting and storing bales, used as cattle feed, pose significant challenges for large scale farms. Traditional storage of bales in barns is labor-intensive, high in capital expenditure and requires multiple trips of transport vehicle on and off the field. Improper handling during this transition can lead to substantial losses in time, resources and loss of hay. This development aims to eliminate the last-mile transportation step, by enabling year-round storage of bales directly in the field. A patented wrapping material, along with strategic orientation of wrapped bales, enhances their resistance to weather conditions. Field experiments demonstrated that this innovative material not only protects the bales from adverse environmental factors but also effectively retains their nutrient and moisture content. A critical aspect of this solution is ensuring the correct orientation of the wrap seams, as the bales are continuously rotated
Kadam, Pankaj
Weight and cost are pivotal factors in new product development, significantly impacting areas such as regulatory compliance and overall efficiency. Traditionally, monitoring these parameters across various stages involves manual processes that are often time-intensive and prone to delays, thereby affecting the productivity of design teams. In current workflows, designers must manually extract weight and center of gravity (CG) data for each component from disparate sources such as CAD models or supplier documents. This data is then consolidated into reports typically using spreadsheets before being analyzed at the module level. The process requires careful organization, unit consistency, and manual calculations to assess the impact of each component on overall system performance. These steps are not only laborious but also susceptible to human error, limiting agility in design iterations. To address these challenges, there is a conceptual opportunity to develop a system that could
Patil, VivekSahoo, AbhilashBallewar, SachinChidanandappa, BasavarajChundru, Satyanarayana
The development of 3D game ready models is a critical component of the asset creation workflow in industries. However, traditional modeling techniques often demand extensive manual input, particularly in the areas of modeling, retopology, and texturing. To address challenges, we propose the integration of generative AI technologies into the 3D modeling workflow, aiming to enhance efficiency and streamline processes. This paper presents a comprehensive methodology that leverages advanced algorithms, machine learning techniques, and specialized software to automate repetitive tasks associated with 3D asset creation. By harnessing the power of generative AI, we aim to significantly reduce the manual effort required to produce high-quality 3D models, thereby accelerating the overall development timeline. The aim is to enter a prompt/Image as input to get a fully developed Model. Through a series of experimental implementations, we are aiming to demonstrate the effectiveness of our proposed
Arunachalam, HaripriyaGumaste, AmeyKumar, Pravin
Operating tractors on inclined & uneven terrains for prolonged operations presents safety and ergonomic challenges. Applications such as shuttle operations, loader use, or long-duration implement usage prove to be highly critical based on field observations across Mahindra tractor platforms and it requires skill & experience for maneuvering at ease across usage. We identified the need to offload these repeatable tasks from the operator to improve control & offer comfort. This paper explains the role of Advanced drive assistance features developed for Mahindra tractors suited for all prime mover types – ICE, Alternate Fuels including electric. These features include Hill Hold, Electronic parking brake, Cruise control & Creep mode. Each feature is designed to offload frequent manual tasks from the operator and ensure smoother, safer operation. Hill hold and electronic parking brake work in tandem to offer unparalleled safety by eliminating the fear of tractor roll back in uneven terrain
M, RojerSundaram, PavithraNatarajan, SaravananDevakumar, KiranMuniappan, Balakrishnan
This paper presents a novel approach to automated robot programming and robot integration in manufacturing domain and minimizing the dependency on manual online/offline programming. Traditional industrial robots programming is typically done by online programing via teach pendants or by offline programming tools. This presents a major challenge as it requires skilled professionals and is a time-consuming process. In today’s competitive market, factories need to harness their full potential through smart and adaptive thinking to keep pace with evolving technology, customer demand, and manufacturing processes. This requires ability to manufacture multiple products on the same production line, minimum time for changeovers and implement robotic automation for efficiency enhancement. But each custom automation piece also demands significant human efforts for development and maintenance. By integrating the Robot Operating System (ROS) with vision-based 3D model generation systems, we address
Hepat, Abhijeet
In the fast-paced world of construction, the demand for machine uptime is paramount. Various construction machines play crucial roles in applications such as digging, loading, landscaping, and demolition. One critical component that significantly enhances machine uptime for these operations is the quick coupler. This attachment facilitates rapid tool changes, enabling operators to switch between attachments seamlessly. It also boosts operator ease and reduces fatigue by eliminating frequent interaction between the operator and the attachments. Additionally, the ease of replacing attachments ensures that operators can easily use the correct attachment for specific tasks optimizing overall attachment usage. This paper aims to study the trade-off between breakout force and productivity when using quick couplers. This research assists customers in determining whether to utilize quick couplers based on their specific application requirements. The findings of this study are designed to help
Bhosale, Dhanaji HaridasPARAMESWARAN, SANKARANNarayanan, Arun
Large farms cultivating forage crops for the dairy and livestock sectors require high-quality, dense bales with substantial nutritional value. The storage of hay becomes essential during the colder winter months when grass growth and field conditions are unsuitable for animal grazing. Bale weight serves as a critical parameter for assessing field yields, managing inventory, and facilitating fair trade within the industry. The agricultural sector increasingly demands innovative solutions to enhance efficiency and productivity while minimizing the overhead costs associated with advanced systems. Recent weighing system solutions rely heavily on load cells mounted inside baling machines, adding extra costs, complexity and weight to the equipment. This paper addresses the need to mitigate these issues by implementing an advanced model-based weighing system that operates without the use of load cells, specifically designed for round baler machines. The weighing solution utilizes mathematical
Kadam, Pankaj
Tool management remains a persistent challenge in manufacturing, where misplaced or poorly calibrated tools such as torque guns and screwdrivers cause downtime, quality defects, and compliance risks. The Internet of Things (IoT) is transforming tool management from manual entries in spreadsheets and logs to real-time, data-driven solutions that enhance operational efficiency. With ongoing advancements in IoT architecture, a range of cost-effective tracking approaches is now available, including Ultra-Wideband (UWB), Bluetooth Low Energy (BLE), Wi-Fi, RFID, and LoRaWAN. This paper evaluates these technologies, comparing their trade-offs in accuracy, scalability, and cost for tool-management scenarios such as high-precision station tracking, zonal monitoring, and wide-area yard visibility. Unlike prior work that focuses on asset tracking in general, this study provides an ROI-driven, scenario-based comparison and offers recommendations for selecting appropriate technologies based on
Patel, Shravani Prashant
Off-highway vehicles (OHVs) are vital for India’s construction, mining, agriculture, and infrastructure sectors. With growing demand for productivity and sustainability, the need for efficient customer support and precise diagnostic techniques has become paramount. This paper presents a comprehensive study of challenges faced in India, current and emerging diagnostic technologies, troubleshooting techniques, and strategies for effective customer support. Case studies, tables, and diagrams illustrate practical solutions.
Mulla, TosifThakur, AnilTripathi, Ashish
Komatsu has announced a new swing machine designed to move large quantities of timber in log loader and millyard environments. The TimberPro TN785D is Komatsu's most powerful and highest capacity machine to date. According to Komatsu, it was built with proven components and new features to meet the demand of high productivity swing applications. “TimberPro has designed this machine to excel in high demand millyard applications where lift capacity, reach combined with stability and hydraulic response are key to maximizing productivity,” said Nathan Repp, product manager for Forest Products at Komatsu. “We understand the real-world demands our customers face in these environments, and the TN785D was designed to meet those needs.”
Wolfe, Matt
On one hand population is increasing while on the other area under cultivation has been decreasing resulting in increased stress on the productivity to meet the needs. India in particular has been witnessing lot many challenges in terms of mechanization, availability of skilled manpower, urban shift and increased revenue to Agri households from non-Agri streams, lesser participation of women in mechanization. Likeability of younger generations to choose agriculture has declined due to need of strenuous manual works. This paper discusses about the system developed for automating monotonous agricultural tractor operations that offers increased operator comfort and productivity while minimizing operator fatigue. The system uses Electronic Depth & Draft Control (EDDC) system combined with Wheel angle sensors to offer key functions such as auto side braking, implement lift, lower and PTO disengagement during headland turns and automatic reengagement of the above controls. Field tests have
M, Rojer DennyNatarajan, SaravananBaskar, Augustin
Today’s agriculture demands increased productivity due to the higher cropping intensities. Agricultural field readiness for cultivation requires various operation in field resulting in delay in cultivation which lower down productivity. Therefore, field operation needs to be more efficient in terms of both input cost and time consumption. One way to achieve this is by performing multiple operations in a single tractor pass, utilizing the increased power available in modern Tractors. In some agricultural operations, implements need to be mounted on the front of the tractor. Therefore, designing a front three-point hitching system for the tractor is essential to meet various farming needs, allowing customers to perform multiple operations simultaneously. The use of a front three-point linkage better utilizes the potential of four-wheel drive, higher horsepower tractors. This paper focuses on the comprehensive design process for developing and validating a front hitch system for both
Kumar, YuvarajV, Ashok KumarPerumal, SolairajGaba, RahulRamdebhai, KaravadaraSubbaiyan, Prasanna BalajiM, Kalaiselvan
Competitive companies constantly seek continuous increases in productivity, quality and services level. Lean Thinking (LT) is an efficient management model recognized in organizations and academia, with an effective management approach, well consolidated theoretically and empirically proven Within Industry 4.0 (I4.0) development concept, manufacturers are confident in the advantages of new technologies and system integration. The combination of Lean and I4.0 practices emerges from the existence of a positive interaction for the evolutionary step to achieve a higher operational performance level (exploitation of finances, workload, materials, machines/devices). In this scenario where Lean Thinking is an excellent starting point to implement such changes with a method and focus on results; that I4.0 offers powerful technologies to increase productivity and flexibility in production processes; but people need to be more considered in processes, in a context aligned with the Industry 5.0
Braggio, LuisMarinho, OsmarSoares, LuisLino, AlanRabelo, FábioMuniz, Jorge
LM (Lean manufacturing) is the manufacturing strategy focused on continuous improvement of manufacturing operations. This study has been carried out in manufacturing industry of northern India to assess important success factors, LM strategies applied, and important benefits of both LM strategies and approach. Questionnaire survey has been performed to achieve the desired objectives. Results indicated that manufacturing organizations have great affinity for LM strategies viz. small incremental improvements (kaizen) for strategic success. Production rates are highly improved after implementing LM approach. Mediating role of every success factor have been measured using regression analysis and structural equation modeling. Moreover, correlation shows the highly significant relations between LM strategies and benefits of the LM approach.
Kumar, RajeshKumar, AshwiniKumar, Rajender
Crawler Dozers play a critical role in global construction, mining and industrial sectors, performing essential tasks like pushing the material, grading, leveling and scraping. In the highly competitive dozer market, meeting the growing demand for increased productivity requires strategies to enhance blade capacity and width. Dozer operations involve pushing the material and dozing, where blade capacity significantly influences performance. Factors such as mold board profile, blade height, and width impact the blade capacity which are crucial for productivity in light weight applications such as snow removal and dirt pushing. Blade width is also pivotal for grading and leveling tasks. Traditional blade designs, like straight or fixed U-type blades, constrain operator flexibility, limiting overall productivity. The integration of hydraulic-operated foldable wings on both sides of the blade offers the adaptability to adjust blade capacity which also helps to reduce material spillage
Sahoo, Jyoti PrakashSarma, Neelam Kumar
The EN24 and EN42 materials were machined by the electric discharge machine (EDM). The study aimed to optimize the input variables for the multiple outputs, such as metal removal rate (MRR), tool wear rate (TWR), and surface roughness. The machining of the metal is essential to analyze the surface quality and the production rate. The MRR is a prediction of the production rate and surface roughness resembling the quality of the surface. The input variables were current (A), pulse on time (ton), and pulse duty factor (T). The three levels of current were 3A, 6A, and 9A. The ton time was selected as 30 μs, 50 μs, and 70 μs. The pulse duty factors were selected as 4, 5, and 6. The Taguchi optimization techniques are used to optimize process parameters. The L9 orthogonal array was selected for the process. ANOVA analysis was employed to check the rank of the input parameters relative to the output. The maximum MRR were at 9A, 70 μs, and 4 duty factor for the EN24. The best MRR were at 9A
Sahu, Kapil DevSingh, RajnishChauhan, Akhilesh Kumar
High productivity, low manufacturing costs, and high workpiece quality: these are the key factors that deliver sustainability, profitability, and competitive edge for industrial manufacturers. Reliable machine monitoring yields valuable real-time insights into ongoing processes; it is the basis for dependable, productive, and reproducible manufacturing and it helps machine operators to reach well-founded decisions on both short- and long-term improvements. This technology can even capture anomalies in highly dynamic machining processes, so users can respond instantly to ensure high productivity, decrease scrap rates, and prolong tool lifetimes. Thanks to all these advantages, continuous machine and process monitoring based on suitable sensor technology is a critical success factor in today’s manufacturing industry.
Today, advancements in industrial laser cleaning automation show great promise in boosting productivity and safety when rust and contaminant removal or surface preparation is required for higher volumes of components and equipment.
The use of aluminum to manufacture injection molds aims to maximize the productivity of plastic parts, as its alloys present higher heat conductivity than tool steel alloys. However, it is essential to accurately control the injection molding parameters to assure that the design tolerances are achieved in the final molded plastic part. The purpose of this research is to evaluate the use of aluminum alloys in high-volume production processes. It delves into the correlation between the type of material used for mold production (steel or aluminum) and the thickness of the injected part, and how these variables affect the efficiency of the process in terms of the quantity and quality of the produced parts. The findings suggest that replacing steel molds with aluminum alloys significantly reduces injection molding cycle time, the difference ranging from 57.1% to 72.5%. Additionally, the dimensional accuracy and less distortion provided by aluminum have improved product quality. In case of
Marconi, PedroAmarante, EvandroFerreira, CristianoBeal, ValterRibeiro Júnior, Armando
The integration of collaborative robots, or cobots, into manufacturing has revolutionized traditional processes, offering an unprecedented blend of precision, productivity, and safety. Known for their effectiveness in activities from palletizing to welding, cobots are emerging as invaluable assets for activities involving material removal like sanding, grinding and polishing, relieving human workers from arduous and risky tasks.
The concept of the vehicle has changed in accordance with the technological innovations on last decade. Today we can call these changes basically as "CASE" (Connected, Autonomous/Automated, Shared, and Electric). The ease of product access on the user side and the mass production related works have increased worldwide production volumes. This issue has resulted in a greater demand for manpower in the sector. In addition, management, productivity, and profitability related difficulties have occurred. In this project, improvements were made mainly around the productivity through the automation of "vehicle transfer operations in plant operations", which is one of a major problem and a manpower/hour consuming task. This system named as Remote-Control Auto Driving System (RCD). The advance technology used system enabling unmanned, secured operations, were implemented in mass production environment earlier than the rest of the world.
Iwahori, KentoSawano, TakuroIwazaki, NoritsuguKanou, TakeshiInoue, GoOkamoto, YukiHatano, YasuyoshiYasuyama, ShogoKato, JunyaOka, YuheiKakuma, DaisukeYajima, AmaneChiba, Hiroya
Rotary Bell Atomizers are well established in the automotive industry for top coating applications. This type of atomizer allows to create a uniform coating and is characterized by high productivity. Meanwhile, the effectiveness of the process depends on many complex factors. For instance, the transfer efficiency of the paint material, which is the percentage of the paint reaching the structure surface, ranges from 60-95% depending on the application conditions. Any increase in the transfer efficiency can not only reduce energy and material costs, but also reduce the emission of harmful non-deposited paint particles and the effort to handle them. The use of accurate numerical methods in this process helps to optimize the application process, reduce the number of expensive field experiments, and shortens the development cycle of new vehicles, which ensures predictability of production costs. This paper describes a multidisciplinary framework that allows to simulate the industrial
Panov, DmitriiMenon, MuraleekrishnanZhu, HuaxiangStadik, AlexanderZhang, LingranKotian, AkhileshPeng, ChongMonaco, ErnestoBorra, Ravi KanthBoraey, Mohammed
As the automotive industry focuses on fuel-efficient and eco-friendly vehicles along with reducing the carbon footprint, weight reduction becomes essential. Composite materials offer several advantages over metals, including lighter weight, corrosion resistance, low maintenance, longer lifespan, and the ability to customize their strength and stiffness according to specific loading requirements. This paper describes the design and development of the Rear Under Run Protection Device (RUPD) using composite materials. RUPD is designed to prevent rear under-running of passenger vehicles by heavy-duty trucks in the event of a crash. The structural strength and integrity of RUPD assembly are evaluated by applying loads and constraints in accordance with IS 14812:2005. The design objective was to reduce weight while maintaining a balance between strength, stiffness, weight, manufacturability, and cost. The process involved detailed laminate design, finite element analysis, and optimization
Srivastava, SanjaySonkusare, Shailesh
A crucial component utilized in the trunk space is the luggage board. Positioned at the bottom of the trunk, the trunk board separates the vehicle body from the interior and supports for luggage. The luggage board serves multiple functions, including load-bearing stiffness for luggage, partition structure functionality, noise insulation, and thermal insulation. There is a need for a competitive new luggage board manufacturing method to meet the increasing demand for luggage boards in response to the changing market environment. To address this, the "integrated sandwich molding method" is required. The integrated sandwich molding method utilizes three key methodologies: grouping processes to integrate similar functions, analyzing materials to replace them with suitable alternatives, and overcoming any lacking functionality through integrated design structures. This paper presents a methodology for developing the integrated sandwich molding method. It aims to validate the key performance
Park, Hee SangYoon, Yeon SimLee Sr, Seung KunKim Sr, Seok CheolLee, Dong Han
As manufacturers push for increased productivity, low-value tasks such as material transport have become clear targets for improvement. In efforts to reduce material transport in large facilities, companies have explored the use of intermediate warehouse areas throughout the production floor. However, this takes up valuable space, requires additional material processing and handling, and creates opportunities for errors and lost or misplaced materials.
Diversity in the workforce contributes to creativity, productivity, and innovation. More women today are studying and excelling in science, technology, engineering, and mathematics (STEM). In the U.S., women make up 14 percent of the engineering workforce. The number of female engineers across the globe is on the rise but compared to male engineers it is still much lower.
Efficient transportation for carrying heavy loads is a common challenge across various applications, from supermarkets to industrial purposes. Conventional trolleys often fall short when loaded with heavy cargo, resulting in increased exertion and diminished productivity. Moreover, these challenges can adversely affect posture and lumbar spine health, especially for elder people and persons with cervical problems. There is a need for more user-friendly, ergonomic, and space-efficient solutions. This project addresses these challenges through an innovative design that encompasses various aspects of trolley functionality, including the study of comfort, wheel selection, and material considerations, drawing from ergonomic research. Multiple methods are employed to optimize the trolley’s dimensions to improve its overall performance. The trolley’s design features a collapsible basket for the transport of smaller-sized items and a base frame for larger goods and luggage. The project
Krishnaraj, S.Senthil Kumar, R.Sedhumadhavan, P.Mahmoodu Murshid Abdullah, I.Abdul Rahman, N.
India striving for carbon neutrality influences futures powertrain architecture of commercial vehicles. The use of CO2-free drives as battery electric have been demonstrated for various applications. The productivity still is a challenge due to missing high power charging infrastructure or limited range. This draws the attention to the use of sustainable fuels due to lower refueling times. The hydrogen engine got highest attention in the last couple of years. For markets as the EU the driver for hydrogen is the CO2 emission reduction, whereas for markets as India hydrogen offers the additional opportunity for more independence from fossil imports. Different OEMs all over the world have converted diesel engines to hydrogen operation with strong focus on performance and emission demonstration, so far with limited technology readiness of different key components. As of a strong market pull, AVL will show how to ensure SOP readiness in 2025 by effective use of simulation, verification
Arnberger, Anton
Being an engineer-to-order (ETO) operating industry, the control cabinet industry faces difficulties in process and workplace optimizations due to changing requirements and lot size one combined with volatile orders. To optimize workplaces for employees, current literature is focusing on ergonomic designs, providing frameworks to analyze workplaces, leaving out the optimal design for productivity. This work thus utilizes a Kano analysis, collecting empirical data to identify essential design requirements for assembly workplaces, incorporating input from switchgear manufacturing employees. The results emphasize the need for a balance between ergonomics and efficiency in workplace design. Surprisingly, few participants agree on the correlation between improved processes and workspaces having a positive impact on their well-being and product quality. Ultimately, the study offers a list of requirements that are needed at ETO assembly stations to satisfy employees and improve efficiency of
Stoidner, MichaBründl, PatrickMatthes, TinaNguyen, Huong GiangAbrass, AhmaddFranke, Jörg
New Holland Construction is entering a new equipment category with its full line of small articulated loaders. The lineup consists of five models - the ML12, ML12T, ML15, ML23 and ML22X - that will be available in the first quarter of 2024. “These new small articulated loaders are the embodiment of New Holland Construction's commitment to innovation and excellence,” said Daniel Kakareka, product manager for New Holland Construction North America. “They're designed to empower our customers to accomplish more in confined spaces, with increased productivity and precision. Truly, refining the way we approach landscaping and light construction tasks.”
Wolfe, Matt
Aerospace manufacturers know what it means to work with high stakes. Extremely tight tolerances, expensive materials and complicated processes define the industry. But few aerospace components are more critical - or more challenging - than the turbine discs that go into the hot side of jet engines. When machining these rotating components, everything must be correct, secure and reliable - not only to meet stringent surface integrity requirements, but also to avoid devastatingly expensive failures. A mistake that leads to a scrapped component can cost a manufacturer upward of $100,000, depending on when the mistake happened in the production process.
In the 1st generation Toyota "MIRAI" fuel cell stack, carbon protective surface coating is deposited after individual Ti bipolar plate being press-formed into the desired shape. Such a process has relatively low production speed, not ideal for large scale manufacturing. A new coating concept, consisting of a nanostructured composite layer of titanium oxide and carbon particles, was devised to enable the incorporation of both the surface treatment and the press processes into the roll-to-roll production line. The initial coating showed higher than expected contact resistance, of which the root cause was identified as nitrogen contamination during the annealing step that inhibited the formation of the composite film structure. Upon the implementation of a vacuum furnace chamber as the countermeasure, the issue was resolved, and the improved coating could meet all the requirements of productivity, conductivity, and durability for use in the newer generation of fuel cell stacks.
YAMASAKI, TakenoriIKEDA, KotaroSATO, Toshiki
As the world is moving toward optimized production strategies, third-world countries are also putting their efforts into contributing to this smart manufacturing approach. However, despite realizing the impact of its global significance and reduction in financial overheads, most of the third-world potential industries are hesitant to this transformation. The predominant reasons are huge capital investments and the cost of handling technology. In this study, a cost calculation methodology is recognized that analyze the cost benefits of technological investment. The case shows that the adaptation of Industry 4.0 is more economical than the traditional manufacturing approach. In an existing setup, a traditional TDABC is being applied, where cost id resources such as labor and material are included in a product cost at the end. This approach losses the visibility of associated labor and material cost used for the particular activity giving an offset in a product cost. Therefore, it is
Fatima, AnisAli, Syed Sajjad
Sports medicine and wound management have been strong growth areas for Smith & Nephew, which has also seen its orthopedics business gain momentum since the end of 2022. With COVID behind them and patients and their physicians returning to elective procedures, the company is seeing strong market revenue growth in 2022, according to CEO Deepak Nath, who spoke during its first quarter trading update.
In order to guarantee the dependability and effectiveness of industrial machinery, real-time gearbox malfunction detection is extremely important. Traditional approaches to condition monitoring systems sometimes rely on time-consuming human inspections or routine maintenance, which can result in unanticipated failures and expensive downtime. The rise of the industrial Internet of things (IIoT) in recent years has paved the way for more sophisticated and automated monitoring methods. An IIoT-based condition monitoring system is suggested in this study for real-time gearbox failure detection. The gearbox health state is continually monitored by the system using sensor data from the gearbox, such as temperature, vibration, and oil analysis. Real-time transmission of the gathered data is made to a central monitoring hub, where sophisticated analytics algorithms are used to look for any flaws. This study’s potential to improve the dependability and operational effectiveness of industrial
Sivaraman, P.Ilakiya, P.Prabhu, M.K.Ajayan, Adarsh
Sometimes an innovation comes along that changes the manufacturing landscape. Pro Spot International has created a unique Cobot Spot Welding solution. By bringing this new tool to the sheet metal fabrication market, the company aims to bring game-changing gains in productivity, reliability, traceability, and ergonomic safety to the manufacturing world.
Power tools are essential in most modern industries. However, poorly selected and managed tools can contribute to safety risks, including physical injuries, noise-associated hearing loss, and repetitive motion injuries. Outdated or poorly maintained tools also cost far more to operate than better quality products and often create quality and productivity issues. This SAE Aerospace Information Report (AIR) guides buyers and users of power tools in the evaluation, selection, and use of power tools for economy, efficiency, and safety. It intended to be a “layman’s guide” and supports the application of the SAE Aerospace Standard AS6228, which provides guidance for a scientific and engineering audience focusing upon manufacturers and engineering developers.
EG-1B1 Power Tools - Productivity, Ergonomics and Safety
The demand for air travel is back. And so is the demand for new aircraft. The volume of production demand has reached 2019 levels much sooner than many aerospace component manufacturers anticipated. As the industry looks for ways to ramp up production, aerospace machining operations are grappling with numerous challenges to meet deliveries on time.
With the growth of Industry 4.0 in recent years, Augmented Reality (AR) technologies are changing the way operators work by increasing their efficiency and operational performance. A common use of AR is providing operators helpful work instructions for assembly by presenting relevant digital information in the context of the physical environment. These AR experiences can be viewed via several devices such as mobile, wearable, and stationary devices, each being useful for different applications. While in the experience, instructions are provided by means of 3D animation, text, images, and interactive buttons, all of which are directly overlaid onto the physical product or equipment being worked on. This work presents a closed-loop, enterprise connected, AR system for post end Printed Circuit Board (PCB) assembly work instructions. The system is designed to work with a stationary device, allows for varying types of PCB”s, provides overlaid instruction, and logs important information to
Becerra, Elijah JamesHovanski, YuriTenny, JoePeterson, Rebecca
Aerospace manufacturing is improving its productivity and growth by expanding its capacity for production by investing in new tools and more equipment to provide additional capacity and flexibility in the face of widespread supply disruptions and unpredictable demand. However, the cost of such measures can result in increased unit costs. Alternatively, productivity and quality can be improved by utilizing available resources better to reach optimal performance and react to emerging disruptions and changes. Elastic Manufacturing is a new paradigm that aims to change the response behavior of firms to meet sudden market demands based on automated analysis of the utilization of the available resources, and autonomous allocation of capacity to use resources in the most efficient manner. Through digitalization of the shopfloor, streaming data from equipment enables companies to identify areas for improvement and boost the efficiency without large capital expenditure. Additionally, the impact
Elshafei, BasemMo, FanChaplin, Jack C.Arellano, Giovanna MartinezRatchev, Svetan
The objective of this paper on the research productivity of the Indian automotive industry is to present the transformation of the research community of the Indian automotive industry, with reference to the Symposium on International Automotive Technology (SIAT) conferences held in the last 17 years. It reveals the dynamic nature of automotive research in the country. The exhibits research outcome is dominated by specific fields and specific organizations in a dynamic way. The study indicates the patterns of research priorities among different fields and elaborates the extent of concentration and dissemination of their research output. The output and impact of research under different existing fields of Indian automotive industry indicates share of international collaborative research at overall level as well as across various domains. It also analyzes the strong and weak areas of research. It also elaborates on countries which impacted and scientists with whom Indian automotive
Joshi, Ashutosh GopalraoSanthoshkumar, S.Priyan, E.Kumbhar, Rajendra MadhavraoVenugopal, M. Shankar
It's no longer a question of when metal additive manufacturing (AM)-and particularly metal laser powder-bed fusion (LPBF)-will become an accepted, reliable production technology, particularly in aerospace and defense. This is already the case now. Over the past 18 months a host of aerospace leaders, OEMs, startups, and contract manufacturers (CMs) alike have purchased, or begun outsourcing work to, advanced AM systems. They're confidently producing end-use, 3D-printed parts-and sometimes entire rocket engines. In a quarterly study of revenue growth of leading AM system-makers, published in the summer of 2022, the industrial sector was reported to have grown 19 percent compared to the same period in 2021. This was cited as proof that companies and users are looking to invest in the larger, more powerful industrial AM solutions that offer greater efficiency and productivity.
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