Browse Topic: Lubricants

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Numerical Framework for Predicting Power Loss and Oil Flow Dynamics in Dip-Lubricated Gear Systems2026-01-0411To be published on 04/07/2026
Oil churning and windage power losses in dip-lubricated gearboxes can significantly improve overall transmission efficiency, particularly at high rotational speeds. As modern gearbox systems are pushed toward higher efficiency and reliability, understanding and predicting these losses becomes increasingly important. In addition to energy dissipation, the associated multiphase flow phenomena—such as oil splashing, thin film formation along gear surfaces, and aeration of the sump—strongly influence lubrication effectiveness, heat transfer, and component durability. Capturing these effects requires a robust numerical strategy that can resolve both power loss mechanisms and multiphase flow dynamics with sufficient accuracy. In this study, a single spur gear is numerically analyzed under varying oil depths and rotational speeds to quantify total power loss and investigate oil flow patterns. The computational approach employs a volume-of-fluid multiphase framework, and the predictions are
Mahyawansi, Pratik J., Haria, Hiral, Pandey, Ashutosh, KHAJEH HOSSEINI D, NAVVAB
Physics-Based Simulation for Sustainable Fuels Part 2.1: Inter-Ring Pressure Measurements and 2D/3D Ring Dynamics Analysis Across Multiple Engine Platforms – Light Vehicle2026-01-0281To be published on 04/07/2026
The growing demand for sustainable mobility and transportation is accelerating the adoption of alternative fuels, particularly hydrogen, in internal combustion engines. The first part of this publication series highlights the significance of 2D simulation as a crucial and computationally efficient tool for the precise development of hydrogen Power Cylinder Units. This approach demonstrates predictive capability proofed through engine tests, achieving a reduction in lube oil consumption by 5–7 g/h during high-load operations, alongside a 28% decrease in blow-by and an 11% reduction in hydrogen flow to the crankcase. To provide deeper insights into the complexities identified in Part 1, this study employs inter-ring pressure measurements across various engine types and configurations, including light vehicles, heavy-duty trucks, and large-bore applications, covering a broad range of engine displacements from 2 to almost 100 liters. This investigation in Part 2.1 focuses on understanding
Moreira, Rui, Rösch, Hannes, Ehnis, Holger, Köser, Philipp
In-Situ Raman Measurements of Fuel Dilution of Lubricant Films in a Direct-Injection Spark-Ignition Engine2026-01-0355To be published on 04/07/2026
To measure the fuel proportion within the lubricant film, an in-situ Raman spectroscopy technique was employed in a specially modified single-cylinder direct-injection spark-ignition engine. The engine block was engineered for optical access with a fused silica window, enabling a focused laser beam to probe the lubricant film on the engine liner under motoring conditions. The lubricant used was GTL8 base oil with ZDDP additive, and iso-octane was injected as a model fuel to study fuel-lubricant mixing. A calibration curve was established by recording Raman spectra of known mixtures of GTL8 oil and iso-octane. The Raman intensity ratio of the iso-octane peak to the oil peak was used as a quantitative indicator of fuel concentration. During engine operation, Raman spectra were acquired in real time, on a cycle-by-cycle basis, through the optical window. Upon iso-octane injection, its characteristic Raman peak appeared in the spectrum, and the intensity ratio was referenced against the
Bolle, Bastien, Augoye, Kobi, Wong, Janet, Aleiferis, Pavlos, Hall, Jonathan, Bassett, Mike, Cracknell, Roger
Real-Time Observations of the Effect of Fuel Dilution in an Engine Transient Friction Rig. Along with Real-Time Observations of Fuel Entering and Leaving Internal Combustion Engine Oil, over both Standard Engine, ICE and Hybrid, HEV Dynamic Drive Cycles.2026-01-0351To be published on 04/07/2026
Hybrid electric vehicles with an increasing level of electrification, are becoming a major part of the global energy transition. To achieve lower engine tailpipe exhaust emissions and improve total fuel consumption, typically the hybrid electric vehicle (HEV) control system efficiently and frequently switches between the internal combustion engine and electric motor drive, with multiple stops and restarts of the internal combustion engine. A consequential result of this switching is typically slower, or even incomplete engine warm up times, depending on the engine speed, load pattern and run time of the vehicle drive cycle. Along with the speed and load transient control, the engine stop and start processes are also challenging to control, with respect to cold start fuel and combustion by-products entering the oil. Consequently, contamination enters the engine oil but may not completely leave. These effects are highly transient over the drive cycle with contaminants, in particular fuel
Butcher, Richard, Bradley, Nathan, Thedering, Dennis
Effect of housing design on oil splash lubrication in an E-drive Unit through Computational Fluid Dynamics Simulation2026-01-0116To be published on 04/07/2026
Proper lubrication of gears and supporting bearings is crucial for the optimal functioning of an e-drive unit, particularly under high-speed and high-load conditions. Understanding the causes of bearing failure requires an analysis of the oil splash pattern in a testbed with a transparent casing. Additionally, modifying the gearbox and housing designs can be both time-consuming and costly to achieve performance goals. As an alternative, Computational Fluid Dynamics (CFD) modeling provides a virtual testing environment that allows for quicker design evaluations and reduces product development time. This study focuses on using CFD to assess a housing design aimed at enhancing lubrication for the rear and front drive units (RDU/FDU) in electric vehicles. Multiphase flow simulations were conducted using the volume of fluid (VOF) method in the commercial CFD software Simerics-MP+. This software generates an unstructured Cartesian mesh and manages complex mesh movements through a volume
Kumar, P. Madhan, Motin, Abdul, Pasunurthi, Shyam Sundar, Ganamet, Alain, Maiti, Dipak, Taghizadeh, Salar, Mohapatra, Chinmoy K.
Physics-Based Simulation for Sustainable Fuels Part 2.2: Inter-Ring Pressure Measurements and 2D/3D Ring Dynamics Analysis Across Multiple Engine Platforms – Heavy Duty and Large Bore2026-01-0280To be published on 04/07/2026
The growing demand for sustainable mobility and transportation is accelerating the adoption of alternative fuels, particularly hydrogen, in internal combustion engines. The first part of this publication series highlights the significance of 2D simulation as a crucial and computationally efficient tool for the precise development of hydrogen Power Cylinder Units. This approach demonstrates predictive capability proofed through engine tests, achieving a reduction in lube oil consumption by 5–7 g/h during high-load operations, alongside a 28% decrease in blow-by and an 11% reduction in hydrogen flow to the crankcase. To provide deeper insights into the complexities identified in Part 1, this study employs inter-ring pressure measurements across various engine types and configurations, including light vehicles, heavy-duty trucks, and large-bore applications, covering a broad range of engine displacements from 2 to almost 100 liters. Part 2.1 focuses on understanding the cyclic variations
Köser, Philipp, Moreira, Rui
Persistent Elevated Soot Emissions Induced by Clustered Stochastic Preignition Events2026-01-0314To be published on 04/07/2026
Stochastic Preignition (SPI) is an abnormal combustion phenomenon that can occur in spark-ignition engines particularly under high-load operation. SPI is characterized by uncontrolled initiation of combustion prior to spark discharge, an abnormal combustion process that can lead to severe knock events and significant engine damage. SPI has been associated with fuel properties, lubricant composition, and engine design and operation. In this work, a single-cylinder test engine with a dry-sump oil system was utilized to study the SPI response of E10 and E25 fuels with a range of Reid Vapor Pressure (RVP). An automated test procedure was employed, consisting of ten square-waved load profile segments, with each segment composed of 5 min of low-load operation followed by 25 min of sustained high-load operation. These tests were replicated across multiple days of testing with a triple flush of lubricant between each test, and an online Fuel in Oil diagnostic measurement. Exhaust particulate
Splitter, Derek, Jatana, Gurneesh, DelVescovo, Dan, Douvry-Rabjeau, Julien, Fioroni, Gina, Chapman, Elana, Salyers, John
Experimental investigation wear of the power cell assembly of an internal combustion engine operated with ethanol through vibration and oil analysis2026-01-0352To be published on 04/07/2026
The durability test is an experimental test widely used in the automotive industry to verify the ability of an engine to withstand all operating conditions throughout its useful life. The test is performed on a dynamometric bench that subjects the engine to specific operating cycles. The objective of this study was to monitoring the level of wear of the power cell assembly and the performance of the engine operated with ethanol during the durability test. Wear monitoring was performed through the application of vibration analysis and lubricating oil analysis techniques. The results showed that the level of wear and performance of the engine after the durability test were considered satisfactory. Compared to durability tests previously conducted without monitoring, the analysis of wear metals in the lubricating oil and oil properties, combined with vibration analysis throughout the durability test, allowed for safe testing with a shorter total test time, optimized technical downtime and
Santana, Claudio Marcio
CFD Investigation of Oil Ingestion and Aeration in a V6 Engine Oil Pan During Vehicle Maneuvers2026-01-0279To be published on 04/07/2026
A computational investigation was carried out using SimericsMP+ to analyze oil distribution and aeration behavior in a V6 engine oil pan during severe vehicle maneuvers. The model accounted for the crankshaft/camshaft rotations and piston motions, which allows for capturing realistic oil distribution in cylinder head drainbacks, engine bay and sump after initializing the crankcase with prescribed oil levels to establish baseline aeration prior to applying dynamic maneuver profiles. Of particular interest was the response of the main oil gallery (MOG) pressure and the exposure of the oil pickup tube during kickoff conditions at multiple fill levels. Both a baseline configuration and a modified sump featuring a containment “doghouse” were examined. Results obtained from the kickoff maneuver show complete uncovering of the pickup tube in the baseline design, leading to unstable lubrication. The first doghouse design only delayed pickup tube uncovering briefly, as oil pooled at the rear
Jia, Kun, Rahman, Ashique, Pandey, Ashutosh
Meeting the Challenges of PHEVs/REEVs Lubrication: Insights from Comprehensive On-Road Fleet Tests2026-01-0354To be published on 04/07/2026
Driven by increasingly stringent emissions regulations, rapid advancements in electrification technologies, and rising consumer demand for fuel-efficient and environmentally sustainable mobility, Plug-in Hybrid Electric Vehicles (PHEVs) and Range-Extended Electric Vehicles (REEVs) have seen substantial growth in global automotive market. These hybrid architectures integrate electric propulsion with internal combustion engines (ICEs), offering extended driving range and operational flexibility. However, the evolution of hybrid powertrain systems introduces distinct operating characteristics—such as frequent engine start-stop events, reduced average engine loads, and extended oil drain intervals—that diverge significantly from conventional ICE vehicle usage profiles. These changes present new challenges for engine lubricants, which must maintain performance under intermittent engine operation, increased exposure to water and fuel, and fluctuating thermal and environmental conditions
Zhang, Ruifeng, Andrew, Rhiann, Hu, Gang, Lim, Pei Yi, Lu, Hongjie, Moizan, Simon
Optimization of Engine Cooling System for Improved Fuel Efficiency and Vehicle Marketability2026-01-0297To be published on 04/07/2026
Effective thermal management in internal combustion engines is essential for meeting increasingly stringent global emissions regulations and fuel efficiency standards. This paper presents a comprehensive solution to enhance engine thermal management performance by addressing key system aspects, including coolant circuit architecture, Integrated Thermal Management Module (ITM) control strategies, port-specific flow management, zero-flow operation, and standardization of HVAC (Heating, Ventilation, and Air Conditioning) settings. The research was conducted on a newly developed engine platform, where a suite of advanced thermal management measures was applied and verified through both vehicle and bench testing. Key improvements included reducing the thermal mass of the coolant circuit to enable faster warm-up of the engine and major components, as well as refining ITM control logic through linear mapping and signal filtering for more precise target coolant temperature regulation. Enhanced
Lee, ChangJoo, LEE, KyuMin, Kim, Seonyeong, Nam, Choonho, YOO, JiHun
Machine Learning Based Indirect Engine Oil Deterioration Monitoring System2026-26-06561/16/2026
Maximizing vehicle uptime and reducing maintenance costs are critical objectives in modern automotive systems, making efficient resource utilization a top priority. One of the key factors is engine oil life or degradation, which directly affects the engine performance, longevity, and overall vehicle efficiency/fuel economy. Most vehicles tracks engine oil life solely on a fixed mileage interval while few uses dedicated sensor, which is costly and requires service and maintenance. As the engine oil degrades, it reduces Oil Total Acid Number (TAN) increases while Oil Total Base Number (TBN) decreases. It is recommended that maximum usable life of the engine oil is up to the crossover point between oil TAN and TBN (as the engine oil degrades). Vehicle driving pattern governs the occurrence of crossover points with respect to vehicle mileage. Based on this fundamental concept, an XG-Boost machine-learning algorithm is trained using vehicle Controller Area Network (CAN) channels and varying
Dusane, Mangesh, Tade, Vilas, Iqbal, Shoaib
Oil Channelization for EV Transmission2026-26-00641/16/2026
Leakage of oil through breathers can be a serious concern in electric vehicle (EV) gearbox or transaxle units, especially due to the complexities presented by the small housing space and rotational components, which are running at relatively high speeds compared to conventional transmission units. Predicting the oil leakage from the transmission unit is another concern. Traditional methods are mostly centered on developing individual breather compartments, resulting in excess material usage, additional weight, and increased cost of manufacturing. To eliminate oil leakage through the air breather, the oil channelization technique used involves integrated oil deflection baffles, low-friction return channels, an oil accumulation cavity with cover, and strategically optimized airflow paths/vents. This design provides a number of benefits, such as increased gearbox reliability, minimized risk of component failure, and reduced maintenance needs, with all of these and a compact, cost
Ekshinge, Mahesh Shivaji, Agrawal, Devesh, Pandey, Ankit Kumar, Bhandari, Kiran Kamlakar
Exploring the Effects of Oil Cooler Deletion on Tractor Engine Operation2026-26-05471/16/2026
An optimal engine lubrication system, encompassing engine oil and an oil cooler, is critical for thermal management and minimizing frictional losses. This system ensures adequate lubrication and cooling of engine components, thereby maintaining optimal performance. This study investigates the implications of oil cooler removal in a 45HP inline engine tractor. Various validation trials were conducted, including high ambient temperature tests under worst-case conditions, high coolant temperature scenarios, and a rigorous tractor killer test. In the latter, the tractor underwent 100 hours of operation on a PTO bench at maximum engine RPMs. Despite an observable increase in lubricant oil temperature during these tests, the tractor did not exhibit any component seizure or failure. The findings aim to determine whether the inclusion of an oil cooler is essential for the engine's operational reliability. This research offers valuable guidance for optimizing hardware selection and cost
Gupta, Deepak, Kumar, Pankaj, Singh, Manjinder, Singh, Gagandeep, Kumar, Munish, Singh, Harpreet, Singh, Maninder
Modelling and Analysis of Hypoid Gear Churning Loss in Rear Drive Axle: The Role of Oil Viscosity and Empirical Parameters2026-26-05081/16/2026
This definitive study investigates the variation of churning losses occurring with hypoid ring and pinion gear sets and factors that determine energy dissipation in these mechanisms. An in-depth investigation confirms that viscosity is critical, particularly because of its significant temperature-dependent variations. Furthermore, the study rigorously analyzes the data's experimental parameters to examine churning losses. These losses result from the interaction between the rotating gears and the lubricating oil, contributing to notable inefficiencies in the overall drivetrain. A robust and highly effective model has been developed to address this issue comprehensively. It accounts for variable oil viscosity with temperature and integrates key empirical parameters that reflect observed behaviours in gear systems. The study employs a multidimensional approach to examine how oil density impacts hydrodynamic resistance, which is key to understanding lubricant flow under varying conditions
Khan, Aliya Javid, Praveen, Abhinav, Kanagaraj, Pothiraj, Jain, Saurabh Kumar, AP, Baaheedharan
Enhancing Cybersecurity Protocols for Secure Communication between Electric Vehicles and the Electric Vehicle Supply Equipment2026-26-02021/16/2026
The increasing adoption of electric vehicles (EVs) has raised the importance of secure communication between EVs and Electric Vehicle Supply Equipment (EVSE). As EV infrastructure rapidly evolves, cybersecurity threats targeting the vehicle-charger interface pose major risks to user safety, data integrity, and operational continuity. This paper presents an overview of existing EV-EVSE communication standards and explores their associated vulnerabilities. We identify potential cyber threats, including man-in-the-middle attacks, replay attacks, and protocol spoofing, that could compromise the security of EV charging systems. The study proposes an enhanced cybersecurity framework incorporating session authentication, and anomaly detection techniques to fortify EV-EVSE communication. The proposed mitigation strategies aim to ensure secure, reliable, and resilient charging infrastructure essential for the widespread adoption of electric mobility.
Uthaman, Sreekumar, Patil, Urmila
Engine Oil Fluctuation Study in HLA Gallery and Impact of VVT Cam Phasing on Oil Fluctuation2026-26-05591/16/2026
Oil pressure, the most fundamental to engine's performance and longevity, is not only critical to ensure that the engine components are properly lubricated, cooled, and protected against wear and contamination, but also ultimately contributing to reliable engine performance. Due to several factors of engine such as, rotational fluctuation, aeration, functioning of hydraulic components there are fluctuations in oil pressure. In engines, with a crank-mounted fixed displacement oil pump (FDOP), these inherited pressure fluctuations cannot be eliminated completely. However, it is very necessary to control the abnormal oil pressure fluctuation because abnormal pressure fluctuation may lead to malfunction of hydraulic component functioning like variable valve timing (VVT), hydraulic lash adjuster (HLA) and dynamic chain tensioner which can further cause serious issues like excessive or sudden load drops, unstable engine performance, valve train noise, improper valve lift operation etc. In
Kumar, Ashok, Choubisa, Manas, Kumar, Ravi, Pathak, Mehul
Experimental Approach to Investigate VVT Malfunction in SI Gasoline Engine2026-26-05581/16/2026
Variable Valve Timing (VVT) is an advanced technology implemented in internal combustion engines to optimize the opening and closing timing of the intake and exhaust valves. Its primary objective is to improve engine performance, fuel efficiency, and reduce emissions by dynamically adjusting the valve timing based on the engine’s operating conditions i.e. engine speed and load conditions. However, the VVT system may experience various operational issues caused due to low engine oil levels, contaminated engine oil, solenoid malfunctions, and camshaft phaser issues, which can adversely affect engine performance, fuel efficiency, and emissions. This paper provides an in-depth analysis of VVT malfunctions, specifically attributed to the resonance effect of VVT components at various engine RPMs & oil temperature. The study also explains the phenomenon causing VVT sluggishness during advance phase due to resonance between oil pulsation & VVT components. Other factors contributing to VVT
Jha, Ankur, Sau, Sanjoy, Kumar, Bharat, Sandeep, Sandeep
Exploring Advanced Additive Chemistry for Achieving Fuel Economy in Passenger Car Motor Oils2026-26-05291/16/2026
Original Equipment Manufacturers (OEM’s) are focusing on the fuel economy of passenger cars to meet the next generation emission norms. Few techniques such as downsizing engines, raising lubricant temperature, reducing combustion time and regulating the start-stop system of engines are various efforts being considered by Automobile OEMs to attain fuel efficiency along with next generation emission norms. On the other hand, lubricants used for such engines are also to be modified accordingly to meet more fuel efficiency. Lowering viscosity along with addition of friction modifiers for normalizing frictional losses is widely practiced as the most economical techniques. To achieve this lubricant formulator and additive manufacturers have moved towards modern base oils and advanced additive technologies. This study is done to understand key parameters which reduce friction and increase fuel economy using same viscosity grade oils. In the current study, we have formulated different low
Vabbina, Shiv Kumar, Katta, Lakshmi, Joshi, Ratnadeep, Chaudhary, Rameshwar, Seth, Sarita, Bhardwaj, Anil, Arora, Ajay Kumar
EV Transmission Efficiency Estimation Using Simulation X2026-26-04531/16/2026
Electric vehicle (EV) transmission efficiency is crucial for optimizing energy use and enhancing performance. It minimizes power losses during energy transfer from the motor to the wheels, directly impacting the vehicle's range and battery life. High efficiency ensures smoother acceleration and better driving dynamics, improving the overall user experience. Unlike internal combustion engine (ICE) transmissions, EV transmissions often employ simpler, single-speed systems, reducing complexity and energy loss. Efficient transmissions help reduce energy usage, lower costs, and minimize environmental impact. As a result, transmission efficiency plays a vital role in ensuring the sustainability and reliability of EV designs. This paper proposes a simulation model based methodology to estimate EV transmission efficiency based on modelica models developed on simulation X. A single speed EV model is developed which contains whole transmission layout discretized into simple components which
Sutar, Suresh, Thambala, Prashanth, Patel, Hiral
Optimization of Negative Crankcase Pressure Mechanism to Minimize Oil Pumping into Combustion Chamber and Ensure Particulate Number Compliance in Euro VI Emission for Natural Aspirated Gas Engine2026-26-02231/16/2026
Emissions regulations, such as Euro VI, drives the Automotive industry to innovate continuously in Engine development. One significant challenge is the engine oil pumping from the crankcase into the combustion chamber, where it participates in combustion, which contributes to increased Particulate Numbers and fails to meet Euro VI emission compliance. This issue is most noticeable during engine idling and motoring conditions. During this time, a higher negative pressure difference develops between the intake manifold, which is acting above the combustion chamber and the engine crankcase. This pressure difference drives oil-laden blow-by aerosols past piston rings during the intake stroke and through the valve stem seals, allowing oil into the combustion chamber. The impact of the pressure difference between the intake manifold and crankcase was studied by varying the crankcase pressure through crankcase ventilation system. The results confirm that oil entry into the combustion chamber
R, Mahesh Bharathi, Bondfale, Shubham, Jeyaprakasan, Dharoon Gautham
Research on Characterization Parameters of Main Bearing Wear Condition Based on Vibration Signals2026-01-50031/15/2026
This study aims to investigate the influence of torque, rotational speed, lubricating oil temperature, and main bearing clearance on the vibration signals of diesel engine block surfaces, thereby establishing a foundation for diagnosing abnormal main bearing wear conditions using engine block surface vibration signals. An experimental test bench was constructed for a six-cylinder diesel engine to collect vibration signals under varying rotational speeds, torques, lubricant temperatures, and main bearing clearances. Frequency domain analysis and wavelet packet decomposition were then performed. The frequency domain analysis results indicate that the vibration signal amplitudes associated with abnormal main bearing wear are primarily concentrated below 5 kHz. Specifically, the energy in frequency bands below 1 kHz and around 2.5 kHz tends to increase with higher rotational speed, torque, and main bearing clearance, while the overall frequency domain amplitudes decrease with rising
Dong, Yiming, Hu, Yuping, Ji, Shaobo, Pan, Chi, Yue, Yuanhang, Liao, Guoliang
Mixed Aggregation by Comprehensive Normalization Technique–Based Parametric Optimization of Turning of Ti-6Al-4V Alloy in Minimum Quantity Lubrication Environment05-19-03-002212/19/2025
Although Ti-6Al-4V alloy offers high strength-to-weight ratio, corrosion resistance, and biocompatibility properties, its machining is challenging due to low thermal conductivity, high hardness, and chemical reactivity. This study examines turning of Ti-6Al-4V under minimum quantity lubrication (soybean oil). Cutting speed (CS), feed rate (FR), and depth of cut (DOC) are considered as the input parameters. On the other hand, material removal rate (MRR), tool wear rate (TWR), surface roughness (SR), and cutting force (Fc) are treated as the responses. Optimization of the said process is carried out using the mixed aggregation by comprehensive normalization technique (MACONT), a recently developed multi-criteria decision-making (MCDM) method. The optimal parameters are identified as CS = 72.26 m/min, FR = 0.022 mm/rev, and DOC = 0.2 mm, achieving high MRR with low TWR, SR, and Fc. The effects of different turning parameters on the responses are also investigated. Sensitivity analysis
Das, Partha Protim, Sharma, Saurabh, Chakraborty, Shankar
Application of Vibration and Lubricating Oil Analysis Techniques to Monitor the Performance and Wear of an Internal Combustion Engine in a Durability Test2025-36-002512/18/2025
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Marcio Santana, Claudio, Bruno Santana, Linicker Lopes, de Almeida, Helder Giostri Alves
Automotive Gear Lubricants for Commercial and Military UseJ2360_202512 (Current)12/17/2025
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for automotive units with the primary drive hypoid gears, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. The information contained within is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI). A complete listing of qualification submission requirements and
Fuels and Lubricants TC 3 Driveline and Chassis Lubrication
Experimental Analysis of Hydrocarbon Injection Strategies and In-Cylinder Injection Impact on Oil Properties in Diesel Engines2025-28-023811/6/2025
The engine has played a pivotal role in controlling regulated pollutants at the in-cylinder combustion level through strategies such as Direct Injection, Common Rail Systems, and Exhaust Gas Recirculation up to Bharat (CEV/Trem) Stage-III. With the advent of more stringent emission norms, specifically Bharat (CEV/Trem) Stage-IV and V, the importance of Exhaust After-Treatment Systems (EATS) in managing emissions outside the engine has significantly increased. The inclusion of Particulate Number (PN) limits in Bharat (CEV/Trem) Stage-V necessitates the use of Diesel Particulate Filters (DPF), which trap soot particles that must be periodically removed through a process known as regeneration. Regeneration requires elevated exhaust temperatures, typically achieved via exothermic reactions in the Diesel Oxidation Catalyst (DOC), facilitated by diesel fuel addition through external injection or in-cylinder injection strategies. This study investigates both external and in-cylinder injection
Bandaru, Balaji, M, Balasubramanian, V, Shunmuga, G, Senthil Kumar, Mahesh, P
Ca Additive and In-Cylinder Condition on Promotion of Abnormal Combustion in Supercharged SI Engine2025-32-000411/3/2025
Recently, global warming is becoming seriously. In the field of internal combustion engine, the thermal efficiency has to improve in the practical use. One of the current trends with spark ignition engine (SI engine) is “downsizing” which is equipped supercharger with the downsized displacement. The downsizing engine is popular in the field of the SI engine. However, one of the problems is the abnormal combustion so called Low Speed Pre-Ignition (LSPI) [1]. The LSPI occurs the engine operation which is low speed and high load condition. It has to be avoided, because the SI engine is broken and the improvement of thermal efficiency is obstructed. A lot of researchers have been reported about the mechanism of LSPI [2, 3]. One of the sources of LSPI would be the lubricating oil droplets in cylinder. One of the methods to avoid LSPI, it has been adjusted the ingredients of oil additive in lubricating oil. The state of the art of lubricating oil standard has been established anti-LSPI
kitano, Kaito, Tanaka, Junya
Torque Transfer Response Enhancement on the DCT with Estimated Hydraulic Pressure in the Clutch Piston Chamber2025-32-008311/3/2025
The torque transfer response to rider throttle operation contributes to vehicle control in motorcycles equipped with a DCT (Dual Clutch Transmission). The clutch response is a key parameter to enhance torque transfer response. We have developed three new ECU (Electric Control Unit) control methods to enhance the clutch response on the DCT. The DCT clutch transfers torque by controlling the contact force between the clutch discs and the clutch plates. It is desirable to measure the hydraulic pressure value directly from the clutch piston chamber to control the contact force. However, since the clutch piston is a rotating body, it is impractical to place a hydraulic pressure sensor on it. Therefore, the hydraulic pressure sensor is placed along the clutch control oil line at the existing DCT system. Consequently, when oil flows in the oil line, pressure loss in the oil line causes a deviation between the hydraulic pressure sensor value and the clutch piston chamber pressure value, which
Takahashi, Kosaku
A Novel Approach to Enhance Compressor Life in Passenger Vehicle MAC Systems2025-28-040910/30/2025
Compressor durability is a critical factor for ensuring the long-term reliability of Mobile Air Conditioning (MAC) systems in passenger vehicles. This study presents a software based strategy for enhancing compressor life using Smart Fully Automatic Temperature Control (FATC), requiring no additional hardware. The proposed approach leverages existing inputs from the FATC and Engine Management System (EMS) to intelligently manage compressor operation, with a focus on addressing challenges related to prolonged non-usage. In extended inactivity scenarios such as during cold weather, vehicle exportation, storage, or breakdowns, lubrication oil tends to settle in the compressor sump, leaving internal parts dry. Sudden reactivation at high engine speeds under such conditions can cause increased friction, wear and even compressor seizure. To mitigate this, an intelligent reactivation protocol has been developed and integrated into the Climate Control Module (CCM). This protocol continuously
Deshmukh, Ganesh, Chotaliya, Bhavy, Kulkarni, Shridhar, KHAIRE, DATTATRAY, Jaybhay, Sambhaji, Joshi, Gaurav, Shah, Geet
Rubber: Fluorosilicone (FVMQ) High Temperature Fuel and Oil Resistant For Seals In Fuel Systems and Specific Engine Oil SystemsAMS7273D (Current)10/24/2025
This specification covers a fluorosilicone (FVMQ) rubber in the form of molded rings.
AMS CE Elastomers Committee
Literature on Gas Turbine Engine Lubricant Composition and Degradation Relevant to Cabin Air QualityAIR5784A (Current)10/15/2025
The previous revision of AIR5784 summarizes some of the available literature on cabin air study, engine oil composition, decomposition, and toxicity testing. This revision of AIR5784 includes literature and information on stakeholder involvement, selected air sampling studies, oil composition, and oil degradation, published from 2000 to 2023. The entire contents of the reviewed literature are not necessarily endorsed by either SAE or the members of the study group who produced it. This is not a comprehensive review but is intended to enable E-34 and other technical organizations to participate in informed discussions on the topic. Also, the review is intended to indicate where additional work may be necessary to properly gauge the potential role that turbine lubricants (and OPs) play in cabin air quality. The toxicology of oil fumes and their individual constituents is beyond the scope of this document and outside the remit of this committee.
E-34 Propulsion Lubricants Committee
Impact of Oil Composition on Pre-Ignition in a Hydrogen Engine04-18-03-001810/10/2025
Pre-ignition (PI) is a common issue in internal combustion engines (ICE) with spark ignition. While the various causes have been identified with conventional fuels (such as gasoline or gasoline blends), the causes with hydrogen in ICE are not yet fully understood. This article presents the results of investigations into the influence of seven different lubricating oils on PI in a single-cylinder hydrogen research engine. The variation of two different parameters at two engine speeds were investigated: load and air/fuel mixture. For both variations, the tests start at the same conditions and run until the operating limit of the engine is reached (peak firing pressure, or maximum intake manifold pressure). The PI and knocking PI are investigated, while classifying them according to the peak cylinder pressure. It has been observed that enleanment above λ = 2.4 can lead to higher PI rates, while simultaneously reducing the knocking PI. During the load sweep at 2000 1/min, the highest
Pehlivanlar, Benjamin, Torkler, Michael, Fischer, Marcus, Göbel, Christoph, Pischinger, Stefan, Maulbetsch, Theo, Nübling, Fritz, Neumann, Stephan
Influence of Microtexture’s Parameters on Improving the Lubrication Performance of Crankpin Bearings in Engine04-19-02-000610/9/2025
The force of the solid contact (Fsc ) between the bearing surface and the shaft surface and the friction force (Ffri ) generated in the crankpin bearing have a great influence on the lubrication performance of the crankpin bearing in the engine. Therefore, the micro-circular texture (MCT) has been proposed and designed on the bearing surface of the crankpin bearing for ameliorating its lubrication performance. To evaluate the effectiveness of MCT in detail, based on the lubricating model of the crankpin bearing under the impaction of external load F 0, the influence of the density, depth (hMCT ), and radius (rMCT ) of MCT on the characteristics of the pressure (p) of oil film, thickness of oil film (h), force of solid contacts, and force of the friction in the crankpin bearing are also investigated, respectively. An algorithmic program written in a MATLAB environment is then applied to simulate the lubrication equations of the crankpin bearing and MCT. Some outstanding results of the
Jiao, Renqiang, Nguyen, Vanliem
Grease innovation adapts to meet new demands of heavy equipment25TOFHP10_0510/1/2025
In the commercial and off-highway sectors, equipment reliability isn't just a maintenance target but a business imperative. Whether it's a long-haul truck on the interstate or a dozer working through dust and rock, these machines operate in some of the most demanding environments on Earth. And while engine design and fuel choice often dominate conversations about performance, the role of grease is just as critical, particularly as equipment is pushed harder and longer under more variable conditions. Over the last decade, heavy-duty grease development has undergone a quiet evolution. Performance expectations have risen sharply. So have the environmental and regulatory considerations that influence formulation decisions.
Kumar, Anoop
Visualization Analysis of Hydrogen Combustion Triggered by Non-Controlled Hotspots Using a Rapid Compression Expansion Machine2025-24-00479/7/2025
Research on hydrogen-fueled internal combustion engines has gained growing attention as a carbon-neutral solution to reducing emissions in the transport sector. However, challenges remain, with the risk of abnormal combustion being one of the major criticalities. This paper aims to clarify the ignition process of a hydrogen-air mixture caused by lubricant oil droplets and soot deposition. To achieve this, high-speed imaging methods were applied with a Rapid Compression Expansion Machine under engine-like conditions. Direct imaging and OH* chemiluminescence were captured simultaneously on the engine head to visualize the ignition point and flame propagation. Different operating conditions were tested to evaluate the influence of lambda, intake pressure, and soot quantity on ignition occurrence. For each test bench configuration, ten successive tests were conducted to assess the probability of ignition. The presence of soot was ensured through a preliminary run with diesel injection. The
Tempesti, Claretta, Yukitani, Takumi, Horibe, Naoto, Romani, Luca, Ferrara, Giovanni, Kawanabe, Hiroshi
Experimental Study of the Lubricating Oil Impact on the Unsteady Performance of an Automotive Turbocharger2025-24-00789/7/2025
Turbocharging technique is a key technology for the development of hydrogen engines, allowing high lambda values to reach low NOx emissions. In ultra-lean mixture conditions, the thermal management of the lubricating oil and its cold condition becomes a crucial aspect that cannot be neglected. Accordingly, the impact of different lubricating oils and different lubricant thermal conditions is highlighted referring to the performance of a turbocharging system for automotive application. To this aim, an experimental campaign is conducted at the test bench for components of propulsion systems of the University of Genoa. Tests are performed on a turbocharger equipped with a variable geometry turbine under both steady and unsteady flow conditions, considering different positions of the turbine regulating device. A 4-cylinder engine head was coupled to the turbocharger in order to reproduce the pulsating flow related to the opening and closing of the engine valves. The influence of the
Marelli, Silvia, Usai, Vittorio, Cordalonga, Carla
A Study on Sensitive Spots in Hydrogen Engines2025-24-00599/7/2025
Premature self-ignitions in hydrogen internal combustion engines have been associated with the presence of hot spots. However, local increases in charge reactivity may be triggered not only by elevated temperatures but also by composition inhomogeneities. Such non-uniformities, in addition to imperfect mixing (e.g., in the case of direct hydrogen injection), may result from external contamination by more reactive components, such as lubricant oil. The present study aims to shed light on the mechanism through which lubricant oil contamination leads to the formation of sensitive spots, by analysing the behaviour of an isolated droplet suspended in a hydrogen/air environment. The “HyLube” chemical kinetic mechanism was employed to reproduce the chemical behaviour of lubricant oil, as it was specifically developed for this purpose. A one-dimensional numerical model was used to simulate the heating, vaporization, and combustion of the droplet. Zero-dimensional simulations were also
Distaso, Elia, Baloch, Daniyal Altaf, Amirante, Riccardo, Tamburrano, Paolo
Numerical Study of Mixing, Combustion and NOx Emissions in a DI High Performance Hydrogen Engine Operated at Stoichiometry2025-24-00109/7/2025
The roadmap towards carbon neutrality by 2050 makes necessary drastic reduction of road vehicle tailpipe carbon emissions. One viable approach to reach the abatement of carbon monoxide and dioxide is to fuel internal combustion engines (ICEs) with hydrogen. The burning of a hydrogen-air mixture inside the combustion chamber reduces to minimal amount the production of carbon emissions and particulate matter that are only produced by the presence of lubricant oil. However, the high temperatures reached by the end-gases promote the formation of nitrogen oxides. In high-performance ICEs, the pursuit for high-specific power by means of the adoption of stoichiometric mixtures is hindered by the need to reduce NOx - as this pollutant drastically drops when moving towards ultra-lean mixtures. The paper aims to present a CFD-3D framework to simulate the full engine-cycle of a high-performance Spark-Ignited (SI) Direct-Injection (DI) ICE fuelled at stoichiometric conditions. The methodology is
Baudone, Antonio Denny, Marini, Alessandro, Sfriso, Stefano, Falcinelli, Francesco, Mortellaro, Fabio, Tonelli, Roberto, Breda, Sebastiano
Silicone Compound, NATO Code Number S-736AMS8660A (Current)8/22/2025
This specification covers one type of a non-melting, heat-stable silicone compound, for use in high tension electrical connections, ignition systems, and electronics equipment, for application to unpainted mating threaded or non-threaded surfaces, and as a lubricant for components fabricated from elastomers. This compound is effective in the temperature range from -54 °C (-65 °F) to +204 °C (400 °F) for extended periods. This compound is identified by NATO symbol S-736 (see 6.5).
AMS M Aerospace Greases Committee
O-Ring Molded from AMS7274 MaterialAS3570A (Current)7/17/2025
This standard establishes the dimensional and visual quality requirements, lot requirements, and packaging and labeling requirements for O-rings molded from AMS7274 rubber. It shall be used for procurement purposes.
A-6C2 Seals Committee
Specification for Aero and Aero-Derived Gas Turbine Engine LubricantsAS5780E (Current)7/17/2025
This specification defines basic physical, chemical, and performance limits for 5 cSt grades of gas turbine engine lubricating oils used in aero and aero-derived marine and industrial applications, along with standard test methods and requirements for laboratories performing them. It also defines the quality control requirements to assure batch conformance and materials traceability and the procedures to manage and communicate changes in oil formulation and brand. This specification invokes the Performance Review Institute (PRI) product qualification process. Requests for submittal information may be made to PRI at the address in 2.1.3, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by PRI. Additional tests and evaluations may be required by individual OEMs before an oil is approved for use in their equipment. Approval and/or certification for use of a specific gas turbine engine oil in aero and aero
E-34 Propulsion Lubricants Committee
Method for Externally Controlled Availability of Lubricating Oil in Internal Combustion Engines2025-01-03027/2/2025
Reduced raw emissions from internal combustion engines (ICE) are a key requirement to reach future green-house-gas and pollutive emissions regulations. In parallel, to satisfy the need for increased engine efficiencies, the friction losses of ICEs gains attention. Measures to reduce parasitic drag inside the piston assembly such as reduced piston-ring pretension or thinner grade engine oils may increase oil ingress into the combustion chamber. The oil ingress is known to imply increased particle emissions directly counteracting the raw emission reduction target of engine development. To resolve this target conflict, the transport mechanisms of oil into the combustion chamber are the topic of current research. Specially developed research engines featuring a vertical optical window come with big potential to visualize the phenomena of the oil behavior inside the piston assembly group. Such ‘glass-liner’ engines play a pivotal role in identification and quantification of local and global
Stark, Michael, Fellner, Felix, Härtl, Martin, Jaensch, Malte
Grease: Wide Temperature Range Lithium or Lithium Complex Thickened for Aircraft Wheel BearingsAMS3058B (Current)6/30/2025
This specification covers grease for use on aircraft wheel bearings. It also defines the quality control requirements to assure batch conformance and materials traceability and the procedures to manage and communicate changes in the grease formulation and brand. This specification invokes the Performance Review Institute (PRI) product qualification process. Requests for submittal information may be made to the PRI at the address in 2.2, referencing this specification. Products qualified to this specification are listed on a qualified products list (QPL) managed by the PRI. Additional tests and evaluations may be required by individual equipment builders before a grease is approved for use in their equipment. Approval and/or certification for use of a specific grease in aero and aero-derived marine and industrial applications is the responsibility of the individual equipment builder and/or governmental authorities and is not implied by compliance with or qualification to this
AMS M Aerospace Greases Committee
Grease, Aircraft, General Purpose, Low Temperature Range, Lithium ThickenedAMS3052B (Current)6/30/2025
This specification covers grease for use within an aircraft. It also defines the quality control requirements to assure batch conformance and materials traceability and the procedures to manage and communicate changes in the grease formulation and brand. This specification invokes the Performance Review Institute (PRI) product qualification process. Requests for submittal information may be made to the PRI at the address in 2.2, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by the PRI. Additional tests and evaluations may be required by individual equipment builders before a grease is approved for use in their equipment. Approval and/or certification for use of a specific grease in aero and aero-derived marine and industrial applications is the responsibility of the individual equipment builder and/or governmental authorities and is not implied by compliance with or qualification to this specification.
AMS M Aerospace Greases Committee
Heavy-Duty Vehicle Lubricating GreasesJ2695_202506 (Current)6/30/2025
This SAE Recommended Practice was developed by SAE and the section “Standard Classification and Specification for Service Greases” cooperatively with ASTM and NLGI. It is intended to assist those concerned with the design of heavy-duty vehicle components and with the selection and marketing of greases for the lubrication of certain components on heavy-duty vehicles like trucks and buses. The information contained herein will be helpful in understanding the terms related to properties, designations, and service applications of heavy-duty vehicle greases.
Fuels and Lubricants TC 3 Driveline and Chassis Lubrication
Investigating Lubricants Base Oils Reactivity in Ammonia Engines via Accelerated Aging2025-01-02406/16/2025
As a carbon-free molecule, ammonia is more and more considered as a relevant fuel for long distance and off-road applications. However, this gas has different combustion characteristics compared to conventional fuels, challenging the suitability of lubricants to such engines. In this work, the evolution of lubricants under conditions mimicking ammonia combustion was assessed. Mineral and polyester lubricant base oils were exposed to oxygen, nitrogen oxides, and ammonia in a pressurized reactor under stirring. Oil aliquots were sampled at regular intervals, and characterized using Fourier Transform Infrared Spectroscopy (FTIR), viscosity and total oxygen and nitrogen contents measurements. Exposure to air containing nitrogen oxides resulted in quicker accumulation of oxidation products compared to neat air, for both the mineral and complex polyester base oil. Besides, exposure to gaseous ammonia in air resulted in a slower oxidation rate for both oils, compared to neat air. A global
Doncoeur, Carole, Giarracca, Lucia, Cologon, Perrine, Rousselle, Christine
CFD Study of Lubrication Pump Starvation Due to Oil Pan Sloshing2025-01-02136/16/2025
Dynamic vehicle operation, such as acceleration, deceleration, and tilting, can cause severe oil sloshing in the engine oil pan. This can lead to oil starvation at the pickup tube, compromising lubrication pump performance, and potentially damaging engine components. This study presents a Computational Fluid Dynamics (CFD) multiphase model of an engine oil pan and a system of lubrication pumps, simulated using Simerics-MP+®. A series of numerical simulations are conducted at a given pump speed and extreme oil pan tilt angles or accelerations relevant to a high performance vehicle. Time-dependent oil distributions are visualized, and real-time oil flow rates are monitored at the pickup tubes to assess the impact of oil dynamics and pan position on pick-up tube starvation. This CFD model provides valuable insights into oil pan and pump behavior under extreme vehicle operation conditions, aiding in the design and optimization of lubrication systems to mitigate the risk of oil starvation
Nan, Zhang, Shiyi, Pan, Jing, Liu, Mingliang, Liu, Wei, Wang
Modern Low Friction Coating Technology for Automotive Tribology2025-01-02476/16/2025
The aim of this work is to present the overviewing results of the low friction coating technology for modern automotive application with the themes, e.g. electric vehicle (EV), R&D trends and bioethanol fuel application. According to Forbes, China, armed with EV, could have several companies among the top 10 global brands by sales in 2030. EV’s friction is more severe than traditional powertrain friction. For the protection of EV’s wear and friction, the coatings, diamond like carbon (DLC) and CrCuN, are compared in the literature. Global coating companies developed with the keywords: hybrid process, low-temperature coating process for polymer material. Last coating conferences showed R&D trends: coating for polymer materials, tetrahedral amorphous carbon (taC) coating, low-temperature coating process and multi-elements containing coatings. In Korea, research institutions, universities and Hyundai Motor Group have a long-term project for the development of ultralow friction coatings of
Cha, Sung Chul, Moon, Kyoung Il, Kim, Jongkuk, Park, Chang Ho, Kim, Dong Sik
Experimental Analysis of Performance and Durability Using Ethanol 27% Fuel Blend in a Turbocharged Gasoline Direct Injection Engine2025-01-02456/16/2025
India aims to achieve 20% ethanol blending (E20) in petrol by 2025 under its National Biofuels Policy to reduce carbon emissions, enhance energy security, and support the agricultural economy. Building on this, E27 (27% ethanol in gasoline) is being evaluated as an advanced mid-level blend to further lower greenhouse gas emissions and reduce reliance on fossil fuels. This study investigates the performance, emissions, and combustion characteristics of a turbocharged gasoline direct injection (TGDI) engine using E27 fuel over 20,000 km in real-world driving conditions, as part of a broader research program accumulating over 100,000 km across multiple vehicle categories. Key findings indicate that E27 achieves an optimal balance of emissions reduction and performance, with NOx and THC emissions decreasing by 12% and 5%, respectively, compared to E10, while CO and CO₂ levels remained stable, reflecting ethanol’s oxygenation effect and lower carbon intensity. Power output and acceleration
D R, Vigneshwar, Bhakthavachalu, Vijayabaskar, Muralidharan, M.
Maintaining protection for next-gen HD engine lubricants25TOFHP06_096/1/2025
The American Petroleum Institute's (API) Proposed Category 12 (PC-12) is currently under development. A target first license date has been set for January 2027, and industry stakeholders are currently at work on PC-12's testing requirements, limits and other criteria that will make up the final performance category. That means change is coming to the heavy-duty diesel lubricants space. The introduction of a new category provides opportunities for enhanced lubricant performance in areas such as improved drain intervals, fuel economy and engine deposit protection. However, one major area of focus for next-generation lubricants will be greater protection and enablement of aftertreatment devices, helping heavy-duty OEMs comply with stringent new emissions standards set by the U.S. Environmental Protection Agency in 2022.
Rodgers, Zachary L.
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