Browse Topic: Lubricants

Items (4,828)
ABSTRACT The Department of Defense is a major consumer of petroleum products – over 700 million gallons per day. While the majority of fuel consumed is for aircraft, in terms of logistics and exposure of personnel to hazardous conditions, the amount of fuel consumed in ground vehicles is considerable, with the cost (in-theatre, delivered) ranging from $100 to $600/gallon. This paper addresses the impact that parasitic friction mechanisms (boundary lubrication and lubricant viscosity) have on engine friction and overall vehicle efficiency. A series of mechanistic models of friction losses in key engine components was applied to investigate the impact of low-friction technologies on the fuel consumption of heavy-duty, on-road vehicles. The results indicate that fuel savings in the range of 3 to 5% are feasible by reducing boundary friction and utilizing low-viscosity engine lubricants. The paper will discuss the implications of the studies (as performed for commercial heavy-duty trucks
Fenske, G. R.Erck, R. A.Ajayi, O. O.Masoner, A.Comfort, A. S.
ABSTRACT Modern vehicles use various methods to improve traction. One way to control torque to the drive wheels and improve traction is the limited slip differential (LSD). These differentials prevent loss of traction in the event that a driving wheel loses grip. A popular arrangement is the clutch-type LSD. Clutch-type LSDs use alternating friction and reaction plates lubricated by gear oils with specific frictional properties that allow for smooth and quiet operation. It is essential that vehicles designed with LSDs use gear oils with the appropriate frictional characteristics, but each manufacturer relies on proprietary test methods to identify compatible gear oils for their LSDs. This lack of standardization limits the availability of compatible oils. To deal with this problem, the Army is developing a laboratory based test method using the SAE No. 2 friction test machine to identify fully formulated gear oils compatible with LSDs found in military equipment
Comfort, Allen S.Brandt, AdamThrush, Steven
ABSTRACT Variable displacement pumps have been used in automotive transmissions for decades. L3T had high confidence that a Variable Displacement Oil (VDO) pump would increase overall transmission efficiency. An off-the-shelf (OTS) or OTS modified pump in this pressure and flow range was not found. Therefore, a VDO pump is being developed with the known risk of replacing a highly reliable pump with a new better performing pump of unknown reliability. In this document the development of this VDO pump is discussed. Initial testing of the VDO pump demonstrated an average 25HP savings in pumping losses throughout the transmission operating ranges. At this point, durability testing has not been performed
Bol, Stephen
ABSTRACT Traditional engineering concerns such as lubrication and cooling are still present even as vehicle functions become more complex. The established solution to monitor fluid levels has been a sight glass or a dipstick. More complex machines demand continuous knowledge of fluid levels without adding to operator workload. Remote monitoring of vehicle health will become normal and expected by owners and operators of evolving vehicle designs. This dual function fluid level sensor provides both electronic and operator monitoring of vehicle fluids, as well as redundancy in the event of electronic failure. Grouping of sensor components that are considered more likely to fail into one group, aids replacement when necessary. By incorporating a traditional dipstick into a continuous electronic monitoring solution, either method of level monitoring is facilitated
Swenson, David
ABSTRACT Lip seals are vital components that serve two primary purposes – keep liquids/lubricants in and keep sand/contaminants out. An additional task is to confine pressure. Test study results indicate that self-polishing Additive Abradable Graphite Coatings (AAGC’s) will protect sealed rotating components from sand, and extend lubricant maintenance interval on gearboxes, PTO’s, and the like. Citation: A. Andrew Suman, “Improve Lip Seal Performance and Increase Sand Resistance With A Low Cost Graphite Shaft Coating”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 13-15, 2019
Suman, AndrewSilvey, TomSmith, Zachary
ABSTRACT This paper discusses inherent advantages and additional design changes that can be made to a single crankshaft opposed piston engine (SCOPE) in order to satisfy military engine heat rejection-to-power requirements of 0.45. The paper starts off with a discussion of the currently demonstrated heat rejection to power levels being obtained with the commercial version of the SCOPE configuration. Here, it is seen that heat rejection-to-power ratios are approximately 0.69. Tests are ongoing and this value is considered preliminary in nature. Analytical results are then presented that decompose where the heat is being generated - for the intake air system, the coolant system, and also the oil lubrication system. The model includes consideration of heat generated from the engines turbochargers, cylinders, pistons, and gear train. The model is anchored to measurements made with a commercial version of the SCOPE engine. Engine heat rejection results for this baseline configuration
Kacynski, KenJohnson, S. ArnieHuo, MingYancone, J.Katech, Chris Meszaros
ABSTRACT The Single Common Powertrain Lubricant (SCPL) program is seeking to develop an all-season (arctic to desert), fuel-efficient, multi-functional powertrain fluid with extended drain capabilities. To evaluate candidate lubricants for the purpose of fuel consumption effects, a test cycle was developed using the GEP 6.5L(T) engine found in the HMMWV. Field data collected at Ft. Hood, TX was used to determine a set of speed, load and temperature points which could be reproduced consistently in test-cell operation. These points were condensed into a 14-mode cycle for use within the SCPL program. In addition to fresh condition oil, some lubricants were evaluated at end-of-life drain conditions to determine consumption effects over time. Results from the program indicated a significant fuel consumption benefit with lower viscosity lubricants when compared to current in-use military engine oils
Warden, RobertHansen, GregoryComfort, Allen
ABSTRACT Results are presented from tests on a formulated 15W-40 mil-spec engine/transmission fluid to examine the impact of additives on improving its reliability and durability under extreme tribological conditions. A block-on-ring (BOR) configuration was used to measure the effect of five additives (an emulsion-based boric acid, tricresyl phosphate, particulate-based boron nitride, particulate-based MoS2, and particulate-based graphite) on the critical scuffing load as a function of additive concentration and time to scuff during oil-off tests (starved lubrication). A four-ball configuration was used to evaluate the impact of simulated engine grit/sand on the abrasive wear of steel as a function of grit size and loading. The results demonstrated that the additives increased the load for scuffing by 50 to 100% for the formulated oil and by 50 to 150% for the unformulated base fluid used in the formulated oil. Two of the additives (emulsion-based boric acid and tricresyl phosphate
Fenske, G. R.Ajayi, O. O.Erck, R. A.Lorenzo-Martin, C.Masoner, AshleyComfort, A. S.
With all the environmental concern of diesel fuelled vehicle, it is a challenge to phase out them completely specifically from Heavy duty application. Most pragmatic solution lies in solutions which improves the fuel economy and reduce the carbon emission of existing diesel fuelled vehicle fleet and retain the economic feasibility offered by present diesel fuelled vehicle fleets. With implementation of Bharat Stage IV (BS VI) emission norms across country from April 2020, supply of BS VI complaint diesel fuel started and BS VI complaint vehicles with upgraded engine technologies and after treatment devices started to come which made present vehicle fleets heterogeneous with substantive number of BS IV vehicle. Beside improvement of engine technologies, existing BS IV vehicle fleet performance can be enhanced through improved fuel and lubricants solutions. The present research work is a step towards improving the fuel economy of existing BS IV diesel vehicles through the intervention of
Mishra, Sumit KumarSingh, Punit KumarChakradhar, MayaSeth, SaritaSingh, SauhardArora, AjayHarinarain, Ajay KumarMaheshwari, Mukul
The use of carbon-free fuels, such as ammonia or hydrogen, or at least carbon neutral fuels, such as green methane or methanol is one of the most important paths in the development of low-carbon internal combustion engines (ICE). Especially for large, heavy-duty engines, this is a promising route, as replacing them with battery electric or fuel cell drives poses even greater challenges, at least for the time being. For some applications or areas of the world, small ICEs for trucks, passenger cars or off-road vehicles, operated with alternative fuels will still remain the means of choice. One of the biggest challenges in the development of hydrogen combustion engines is achieving high compression ratios and mean effective pressures due to combustion anomalies, caused by the low ignition delay and broad flammability limit of hydrogen. Oil droplets are considered to be one of the main triggers for pre-ignition and knocking. This paper will give a brief introduction, showing the results of
Rossegger, BernhardGrabner, PeterGschiel, KevinVareka, Martin
In recent years, deposit formation in fuel systems for heavy-duty engines, using drop-in fuels, have become increasingly common. Drop-in fuels are particularly appealing because they are compatible with existing engines, allowing for higher proportions of alternative fuels to be blended with conventional fuels. However, the precipitation of insoluble substances from drop-in fuels can result in fuel filter clogging and the formation of internal injector deposits, leading to higher fuel consumption and issues with engine drivability. The precise reasons behind the formation of these deposits in the fuel system remain unclear, with factors such as operating conditions, fuel quality, and fuel contamination all suggested as potential contributors. In order to reproduce and study the formation of internal injector deposits, for heavy-duty engines under controlled conditions and to facilitate a more precise comparison to field trials, a novel injector test rig has been developed. This newly
Pach, MayteHittig, HenrikTheveny, ArnaudKusar, HenrikHruby, Sarah
The focus on sustainability has encouraged innovation across industries with a growing emphasis on minimizing environmental impact. In the transportation sector, optimizing engine lubricants emerges as a crucial avenue for achieving sustainable performance as used engine oil is the primary lubricants waste stream. Re-Refined Base Oil (RRBO) presents a compelling solution, offering a sustainable alternative to virgin base oils. By reclaiming and reprocessing used oil, RRBO not only minimizes waste but also embodies the ideology of circularity, promoting resource efficiency and environmental conservation. This study presents the collaborative efforts between an Indian Automotive OEM and Lubricant Technology Partner towards the development of engine oil utilizing Re-Refined Base Oil (RRBO) for automotive applications. Specifically, two formulations were targeted: a 5W-30 A5/B5 oil for Bharat Stage IV passenger car usage and a 15W-40 CI4+ oil for Bharat Stage IV commercial vehicle
Tyagarajan, SethuramalingamSingh, SamsherBondre, SushilThanapathy, Saravana RajaDalvi, Preshit
Next generation lubricating oils for transportation sector require higher durability in operation, compatibility with new engine technologies and aftertreatment devices as well as high fuel economy (FE), thus contributing to the reduction of CO2 emissions, both in passenger cars and heavy-duty vehicles. The current paper aims to highlight the impact of dispersant main properties in preventing sludge and deposits formation on engine surfaces. The effect on frictional properties of lubricating oils through a multi-step activity was evaluated. Oil contamination by soot is a big concern not only for diesel but also for new generation of direct injection gasoline (GDI) engines. The presence of soot leads to oil thickening that heavily impacts on friction coefficient thus enhancing the role of dispersant in controlling soot and related viscosity increase and, indirectly, fuel consumption for long running periods. After an introduction on dispersant technologies, the focus of the paper moves
Lattuada, MarcoManni, MassimoNotari, MarcelloFerraro, GiovanniFratini, Emiliano
A power steering system helps the heavy-duty operator move the vehicle easily with the hydraulic pump that provides the fluid pressure and facilitating adequate operation. Some failures in the power steering system are due to external and internal factors that can reduce its service life. The external factors could be identified by ocular inspection but normally, due to internal failures, it is necessary to use a hydraulic pressure flow meter. However, this device makes it impossible to detect failures caused by the selected lubricant. This work aims to investigate the causes of power steering system seizure by using the tribological wear examination process and the lubricant characterization under some actual operation conditions. The lubricant characterization was carried out in a four balls tester using fresh and used samples of a re-refined oil based ATF, SAE 15 W40 and synthetic SAE 5 W30 oils at two temperatures. In general, the results showed an unsteady friction profile with
García-Maldonado, MiguelGallardo, EzequielMozqueda-Flores, LuisVite-torres, Manuel
The American Petroleum Institute’s (API) Single Technology Matrix (STM) is a data-based, Virtual Testing process and protocol (utilizes test data, characteristics and features of base stocks and blends coupled with statistical methods and analysis) used to predict the performance capability of a specific engine oil additive technology in a single specified base oil, in a given engine test. The concept was first introduced in 2002, codified and implemented by API in 2007, and updated in 2022. The previously published advantages of STM in the proof-of-performance of engine oils, remain relevant. These advantages include a data space focused on interpolation, documented statistical analysis protocol, limitation to a specific formulation, flexibility in understanding complicated, interactive, or non-linear technology and base oil relationships, and timeliness. There have been numerous changes to, and in, the engine oil industry since the introduction of STM in 2007. These include advances
Zielinski, ChristineScinto, PhilipChen, MinGibbons, GreerBaker, Charles
This SAE Standard establishes the requirements for lubricating oils containing ashless dispersant additives to be used in four-stroke cycle, reciprocating piston aircraft engines. This document covers the same lubricating oil requirements as the former military specification MIL-L-22851. Users should consult their airframe or engine manufacturer’s manuals for the latest listing of acceptable lubricants. Compliance with this specification must be accomplished in accordance with the Performance Review Institute (PRI) product qualification process as described in the documents referenced in 2.1.3. Requests for submittal information may be made to the PRI at the address shown in 2.1.3, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by the PRI. Approval and/or certification for use of a specific piston engine oil in aero applications is the responsibility of the individual equipment builders and/or governmental
E-38 Aviation Piston Engine Fuels and Lubricants
The aim of this work was to investigate the influence of different combinations of engine oil and oil additive as well as additivated and unadditivated fuel on particulate emissions in gasoline engines. To accomplish this, load, speed, and type of oil injection were varied on a single-cylinder engine, and the influence on particle number concentration and size distribution were evaluated. The tests were supplemented by an optical investigation of their in-cylinder soot formation. The investigation of fuel additives showed no significant differences compared to the reference fuel without additives. However, in the case of oil additives, detergents led to a significant increase in the number of particles in the <20 nm range. This effect occurred when used as both a single additive and a component in the standard engine oil. While viscosity improvers also lead to a measurable, but less pronounced, increase in the particle number concentration, no significant influence can be determined
Böhmeke, ChristianHeinz, LukasWagner, UweKoch, Thomas
Shell Rotella hosted journalists at the National Tractor Pulling Championships in Bowling Green, Ohio, in August, where the company was sponsoring tractors run by Koester Racing in the mini-modified division. Karin Haumann, OEM technical manager of Shell Global Solutions, was onsite and spoke with TOHE about the approaching proposed category 12 (PC-12) heavy-duty diesel engine oil category. PC-12 engine oils are in development and will be licensed for use on January 1, 2027. The current engine oil categories, CK-4 and FA-4, were introduced in 2016. Development of the new category is necessary due to advancements in engine technology, and it aligns with stricter emissions regulations that begin in 2027, said Haumann, who serves as chairperson of the API new category development team. “As diesel engine technology evolves, they require oils that offer increased oxidation performance and wear reduction, can handle higher temperatures, and improve fuel economy,” she said. Lubricant
Gehm, Ryan
We introduce novel approaches utilizing Physics Informed Machine Learning (PIML) for advanced diagnostics & prognostics of ground combat vehicles (CV). Specifically, we present the development of a PIML model designed to predict the health of engine oil in diesel engines. The condition of engine oil is closely linked to engine wear, thus serving as a crucial indicator of engine health. Our model integrates a physics-based simulation of engine wear in diesel engines, leveraging a time history of engine oil viscosity and engine speed as key input parameters. Furthermore, we conduct uncertainty quantification to assess the impact of varying parameters on engine oil health prediction. Additionally, our model demonstrates the capability to enhance low-fidelity physics models through the integration of a limited set of experimental data. By combining data-driven techniques with physics-based insights, our approach offers enhanced diagnostics and prognostics capabilities for ground combat
Betts, Juan F.Alizadeh, Arash
This study explores the effectiveness of two machine learning models, namely multilayer perceptron neural networks (MLP-NN) and adaptive neuro-fuzzy inference systems (ANFIS), in advancing maintenance management based on engine oil analysis. Data obtained from a Mercedes Benz 2628 diesel engine were utilized to both train and assess the MLP-NN and ANFIS models. Six indices—Fe, Pb, Al, Cr, Si, and PQ—were employed as inputs to predict and classify engine conditions. Remarkably, both models exhibited high accuracy, achieving an average precision of 94%. While the radial basis function (RBF) model, as presented in a referenced article, surpassed ANFIS, this comparison underscored the transformative potential of artificial intelligence (AI) tools in the realm of maintenance management. Serving as a proof-of-concept for AI applications in maintenance management, this study encourages industry stakeholders to explore analogous methodologies. Highlights Two machine learning models, multilayer
Pourramezan, Mohammad-RezaRohani, Abbas
This SAE Aerospace Standard (AS) establishes the requirements for heat-cured solid film lubricants. For other general or high-temperature applications, refer to AS1701. This document requires qualified products
E-25 General Standards for Aerospace and Propulsion Systems
A bearing is a mechanical component that transmits rotation and supports load. Depending on the type of rotating mechanism, bearings are categorized into ball bearings and tapered-roller bearings. Tapered-roller bearings are superior to ball bearings in load-bearing capabilities. They are used in applications where high loads, such as, the wheel bearings for commercial vehicles and trucks, aircraft, high-speed trains, and heavy-duty spindles for heavy machinery must be supported. The demand for reducing the friction torque in automobiles has recently increased owing to carbon-emission regulations and fuel-efficiency requirements. Therefore, research on the friction torque of bearings is essential; studies have been conducted on lubrication, friction, and contact in tapered-roller bearings. There have also been studies on lip friction, roller misalignment, and so on; however, research on the influence of roller geometries and material properties is scarce. This study investigated the
Lee, SeungpyoAn, Hyun Gyu
This study examined the effects of lubricant viscosity and metallic content on the oxidation reactivity of diesel particles. In the first part, the factors affecting thermogravimetric analysis (TGA) experiments was discussed and confirmed. The influences of initial soot mass, heating rate, and airflow rate on soot oxidation rate and experimental reproducibility were investigated to develop an optimized TGA method. On the basis of these experiments, an initial soot mass of 2.0 mg, airflow rate of 4.8 L/h, and heating rate of 2.5°C/h were used for all subsequent TGA tests. It could be found that the TGA experiments had high repeatability, and the differences were less than 0.1%. In the second part, a four-cylinder diesel engine was lubricated with seven kinds of lubricant with different viscosity and metallic content by the use of viscosity index improver (VII), antioxidant and corrosion inhibitor (ACI), and ashless dispersant (AD). Particle samples were subjected to TGA to test their
Meng, HaoYang, HeZhang, WeiliXing, JianqiangXu, YanWang, Yajun
This SAE Standard establishes the requirements for non-dispersant lubricating oils to be used in four-stroke cycle piston aircraft engines. This document covers the same lubricating oil requirements as the former military specification MIL-L-6082. Users should consult their airframe or engine manufacturers’ manuals for the latest listing of acceptable lubricants. Compliance with this specification must be accomplished in accordance with the Performance Review Institute (PRI) product qualification process as described in the documents referenced in 2.2.2. Requests for submittal information may be made to the PRI at the address shown in 2.2.2, referencing this specification. Products qualified to this specification are listed on a Qualified Products List (QPL) managed by the PRI. Approval and/or certification for use of a specific piston engine oil in aerospace applications is the responsibility of the individual equipment builders and/or governmental authorities and may be accomplished
E-38 Aviation Piston Engine Fuels and Lubricants
This specification covers a fluorosilicone (FVMQ) elastomer that can be used to manufacture product in the form of sheet, strip, tubing, extrusions, and molded shapes. This specification should not be used for molded rings, compression seals, molded O-rings or molded O-ring cord, and molded in place gaskets for aeronautical and aerospace applications
AMS CE Elastomers Committee
Morphology, nanostructure, and composition of soot extracted from the oil sump of different heavy-duty engines operated under dynamometer and field conditions were investigated. Soot characteristics were then compared to a carbon black sample. Soot was extracted from used oil for transmission electron microscopy (TEM) analysis. Energy-dispersive X-ray (EDX) and X-ray photoelectron spectroscopy (XPS) analyses were also performed to assess soot composition. Two soot classes, I and II, can be identified based on their appearance under the TEM. Carbon black and class I particles have graphitic structures, while class II samples have a more sludge-like appearance. Similar aggregate sizes were observed among the samples. In all samples, the primary particle size distribution ranges from 16 nm to 22 nm in terms of mean diameter. Differences in the length and tortuosity of the graphitic fringes between the samples were observed. The findings suggest a greater degree of interaction between
Pacino, AndreaLa Rocca, AntoninoCairns, AlasdairFay, Michael W.Smith, JoshuaBerryman, JacquelineFowell, Mark
The current research elucidates the application of response surface methodology to optimize the collective impact of methanol–isobutanol–gasoline blends and nanolubricants on the operational parameters of a spark-ignition engine. Diverse alcohol blends in conjunction with gasoline are employed in engine trials at 2500 rpm across varying engine loads. The alcohol blends exhibit notable enhancements in brake thermal efficiency, peak in-cylinder pressure, and heat release rate. At 2500 rpm and 75% load, the break thermal efficiency of iBM15 surpasses that of gasoline by 33.5%. Alcohol blends significantly reduce hydrocarbon and carbon monoxide emissions compared to gasoline. The iBM15 demonstrates a reduction of 25.2% and 51.12% in vibration along the Z and Y axes, respectively, relative to gasoline. As per the response surface methodology analysis, the optimal parameters are identified: an alcohol content of 29.99%, an engine load of 99.06%, and a nanolubricant concentration of 0.1%. It
Bharath , Bhavin KSelvan , V. Arul Mozhi
Society is moving towards climate neutrality where hydrogen fuelled combustion engines (H2 ICE) could be considered a main technology. These engines run on hydrogen (H2) so carbon-based emission are only present at a very low level from the lube oil. The most important pollutants NO and NO2 are caused by the exhaust aftertreatment system as well as CO2 coming from the ambient air. For standard measurement technologies these low levels of CO2 are hard to detect due to the high-water content. Normal levels of CO2 are between 400-500 ppm which is very close or even below the detection limit of commonly used non-dispersive-infrared-detectors (NDIR). As well the high-water content is very challenging for NOx measuring devices, like chemiluminescence detectors (CLD), where it results in higher noise and therefore a worse detection limit. Even for Fourier-transformed-infrared-spectroscopy-analysers (FT-IR) it is challenging to deal with water content over 15% without increased noise. The goal
Jakubec, PhilippRoiser, Sebastian
The benefits introduced by the replacement of conventional centrifugal pumps with volumetric machines for Internal Combustion Engines (ICEs) cooling were experimentally and theoretically proven in literature. Sliding Rotary Vane Pumps (SVRPs) ensure to achieve an interesting reduction of ICEs fuel consumption and CO2 emissions. Despite volumetric pumps are a reference technology for ICE lubrication oil circuits, the application in ICE cooling systems still not represent a ready-to-market solution. Particularly challenging is the case of Heavy-Duty ICEs due to the wide operating range the pump covers in terms of flow rate delivered and pressure rise. Generally, SVRPs are designed to operate at high speeds to reduce machine dimensions and, consequently, the weight. Nevertheless, speed increase could lead to a severe penalization of pump performance since the growth of the friction losses. They produce wear phenomena which require expensive surface treatments or, more generally, the
Fatigati, FabioDi Bartolomeo, MarcoPallante, FrancescoLo Biundo lng, GiuseppeCipollone, Roberto
The present study discusses the determination of the Seal drag force in the application where an elastomeric seal is used with a metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and an experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform an experimental test considering different factors affecting the Seal drag force. Statistical tools such as the Test for Equal Variances and One Way Analysis of Variance (ANOVA) were used to draw inferences for the population based on samples tested in the DoE test. It was observed that Glycol fluids lead to lubricant wash-off resulting in increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals
Yarolkar, MakrandTelore, MilindPatil, Sandip
The test method describes the procedure for the direct determination of water concentration in polyol ester and diester based aerospace lubricants by commercially available automated coulometric Karl Fischer titration instruments. The method was validated to cover the water concentration range of 150 to 3500 µg/g. The method may also be suitable for the determination of water concentrations outside this range and for other classes of fluids; however, the precision statement shall not be applicable for such uses
E-34 Propulsion Lubricants Committee
This specification establishes the requirements for flake or granular cetyl alcohol, solvents for dissolving the cetyl alcohol, preparation and application requirements for use of cetyl alcohol as an installation lubricant on mechanical fasteners, such as pins, bolts, nuts, washers, threaded or nonthreaded fastening devices, and inspection criteria for coated parts
E-25 General Standards for Aerospace and Propulsion Systems
This SAE Recommended Practice is applicable to two- or three-wheel motorcycles intended for highway use. Unless noted, requirements apply to both metallic and nonmetallic tanks. Accessory or aftermarket tanks as well as original equipment tanks are covered
Motorcycle Technical Steering Committee
The need for even more efficient internal combustion engines in the road transportation sector is a mandatory step to reduce the related CO2 emissions. In fact, this sector impacts significantly on greenhouse gases worldwide, and the path toward hybrid and electric powertrains has just begun. In particular, in heavy-duty vehicles the full electrification of the powertrain is far to be considered as a really feasible alternative. So, internal combustion engines will still play a significant role in the near/medium future. Hence, technologies having a low cost to benefits (CO2 reduction) ratio will be favorably introduced in existing engines. Thermal management of engines is today a recognized area of research. Inside this area, the interest toward the lubricant oil has a great potential but not yet fully exploited. Engine oil is responsible of the mechanical efficiency of the engine which has a significant potential of improvement. A faster warm-up during a daily urban trip when the
Di Giovine, GiammarcoDi Battista, DavideCipollone, Roberto
Using the recycled waste oils are to be focused for the protection of environment by reducing the land pollution and disposal costs. This study is to use the recycled waste engine oil, waste cooking oil and waste plastic oil along with Bio-butanol from the waste cut vegetables and fruits. Initially, properties and solubility were tested for choosing a suitable blend for fueling into diesel engine from various proportions. These three blends from the base of three waste oils are then tested by modifying and standard engine operating parameters for performance. The properties tests results as 18% of waste engine oil (by volume) with bio-butanol, 16% of waste cooking oil (by volume) with bio- butanol and 24% of waste plastic oil (by volume) with bio-butanol are found competent for fueling engine. These blends produces low efficiency in lower brake powers and the emissions of smoke, hydrocarbons and carbon monoxide are also higher during the operation under standard parameters. To upkeep
B, PrabakaranYasin, Mohd Hafizil Mat
In this paper, we present a novel algorithm designed to accurately trigger the engine coolant flow at the optimal moment, thereby safeguarding gas-engines from catastrophic failures such as engine boil. To achieve this objective, we derive models for crucial temperatures within a gas-engine, including the engine combustion wall temperature, engine coolant-out temperature, engine block temperature, and engine oil temperature. To overcome the challenge of measuring hard-to-measure signals such as engine combustion gas temperature, we propose the use of new intermediate parameters. Our approach utilizes a lumped parameter concept with a mean-value approach, enabling precise temperature prediction and rapid simulation. The proposed engine thermal model is capable of estimating temperatures under various conditions, including steady-state or transient engine performance, without the need for extra sensors. Moreover, it exhibits greater robustness compared to temperature estimation systems
Chang, InsuSun, MinEdwards, David
The thermal behavior of the electric axle is an essential indicator which requires certain attention during the development process. Due to the complexity of heat generation mechanism and heat transfer boundary conditions, it is difficult to accurately predict the axle’s temperature, especially in real driving conditions. In this paper, a comprehensive 1D model is developed to simulate its heat transfer process effectively and accurately. The heat transfer model is developed based on the thermal network method, and the electric axle is divided into thermal mass according to its heat transfer characteristics. The heat generation model, which accounts for meshing loss, bearing loss, churning loss, and windage loss, exchanges heat flux and oil temperature information with the heat transfer model to take into account the effect of lubricating oil temperature on power loss. Meanwhile, 3D simulation is established for the lubricating oil flow inside the axle and the air flow around it, from
Hu, XiaoyuShao, HenghengHou, YuanjingSun, WanyuLiu, HongweiZhang, Lin
Recent automobile engines are equipped with many devices that are driven by oil pressure. Generally, engine oil is used for oil pressure, and in addition to its conventional functions of lubrication and cooling, etc., it also plays an important role in accurately driving such devices. One of the factors that can interfere with the characteristics of engine oil is air contamination. Excessive air contamination can cause issues with driving devices. Although there are various factors that contribute to air contamination, this paper focuses on, and attempts to help predict, the air generated by engine oil falling and colliding with the surface of the oil in the oil pan as it returns from the top to the bottom of the engine. Using the particle method as the prediction method, the coupled Moving Particle Simulation (MPS) and Discrete Element Method (DEM) calculations were used to represent the generation of air. Basic tests were conducted to computationally reproduce the behavior of each of
Sato, KenjiTakano, Junpei
Due to the global drive for carbon neutrality, passenger vehicle gasoline engines are transitioning to higher levels of electrification, such as hybrid electric vehicles and plug-in hybrid electric vehicles, HEVs and PHEVs. Compared with conventional internal combustion engine (ICE) vehicles, the HEV or PHEV engine whilst in ICE only operation, typically operates for multiple shorter periods, in turn the engine coolant and lubricant temperatures are lower. Conventional internal combustion engines are often able to yield valuable fuel economy benefits by selecting appropriate engine lubricating oils, typically employing reduced viscosity and suitable additives. There are commercial engine tests available for measurement, often in an engine test cell for precision. Steady state testing is also a simplified option. Such efforts require care, as the accurate measurement is technically and practically challenging. This level of difficulty is again increased by the further complication of
Butcher, RichardBradley, NathanJamieson, MatthewChambers, Thomas
Engine operation produces particles that contaminate the lubricating oil and can damage the engine's internal components. This paper presents a model for a three-coil inductive metal particle sensor and verifies the rationality and accuracy of the model by simulating the motion of a single spherical iron particle passing through the sensor. On this basis, the simulation of coupling double particles with different sizes, distances, and shapes is carried out. The study explores the influence of particle motion on the sensor-induced signal under various conditions. The research shows that when two particles pass through the sensor, the induced voltage signal will produce superposition when the distance between the two particles is small. The peak value of the induced voltage is 1-2 times the peak value of the induced voltage of a single particle. As the distance increases, the peak value of the induced voltage initially decreases, then slowly increases, and finally stabilizes. When the
Chen, SenShen, YitaoQiang, GuiyanZheng, ZhengWang, ZheyuHao, YinHu, Ting
The cylinder bore in an engine block is deformed under the assembling stress of the cylinder head and thermal stress. This distortion exacerbates the piston skirt friction and piston slap. Through a numerical and experimental study, this article analyzes the effect of an optimized bore profile on the engine performance. The piston skirt friction was estimated in a three-dimensional elastohydrodynamic (EHD) friction analysis. An ideal cylindrical bore under the rated load condition was assumed as the optimal bore profile that minimized the piston skirt friction without compromising the piston slap. The simulation study revealed that secondary motion of the piston immediately after firing the top dead center can be mitigated by narrowing the piston–bore clearance at the upper position of the cylinder. After optimizing the bore profile, enlarging the clearance from the middle to the lower part of the cylinder reduced the friction in the piston skirt to cylinder interface by an estimated
Hibi, TaigaMita, TakuroYamashita, Kenichi
Effective design of the lubrication path greatly influences the durability of any transmission system. However, it is experimentally impossible to estimate the internal distribution of the automotive transmission fluid (ATF) to different parts of the transmission system due to its structural complexities. Hybrid vehicle transmission systems usually consist of different types of bearings (ball bearings, thrust bearings, roller bearings, etc.) in conjunction with gear systems. It is a perennial challenge to computationally simulate such complicated rotating systems. Hence, one-dimensional models have been the state of the art for designing these intricate transmission systems. Though quantifiable, the 1D models still rely heavily on some testing data. Furthermore, HEVs (hybrid electric vehicles) desire a more efficient lubrication system compared to their counterparts (Internal combustion engine vehicles) to extend the range of operation on a single charge. Thus, this paper includes a
Mohapatra, Chinmoy K.Schlautman, JeffLiu, ZheRaj, GowthamGao, Haiyang
This test method describes a standardized process to evaluate an aviation lubricant’s resistance to thermal degradation and to evaluate the fluid’s tendency to corrode a steel specimen. Fluids are evaluated in an environment free of both air and moisture at a specified temperature and for a specified time period
E-34 Propulsion Lubricants Committee
This specification covers a neopentyl polyol ester fluid (see 8.2) with AS5780 HPC or MIL-PRF-23699 HTS Class performance
E-34 Propulsion Lubricants Committee
The test method describes the procedure for determination of the total acid number (TAN) of new and degraded polyol ester and diester-based gas turbine lubricants by the potentiometric titration technique. The method was validated to cover an acidity range of 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricants
E-34 Propulsion Lubricants Committee
This study aims to assess the feasibility of utilizing a B20 blend, consisting of 20% ethanol and 80% diesel, as a potential alternative to diesel fuel in a compression ignition engine with a single cylinder. Ethanol, a commonly utilized biofuel, is renowned for its elevated oxygen content, which contributes to its efficacy as an oxygenator, hence augmenting fuel combustion and mitigating pollutants. The primary objective of our study is to evaluate the long-term durability and corrosion impacts of B20 fuel in comparison to a conventional diesel-only model. In a series of eight tests, each lasting 12.5 hours, it was observed that the B20 engine demonstrated enhanced long-term mechanical durability. Nevertheless, the introduction of ethanol blending resulted in the dilution and contamination of lubricants, as indicated by the observed rise in component wear and carbon deposition over a 100-hour testing period. Viscosity and contamination tests were employed to detect the presence of
Daniel Das, A.Suresh Balaji, R.Marimuthu, S.Manivannan, S.
This procurement specification covers inserts made from A286 alloy of the type identified under the Unified Numbering System as UNS S66286, solid film lubricated with a piastic self locking device, integrated locking keys to positively secure the insert against rotation when properly installed in threaded holes
E-25 General Standards for Aerospace and Propulsion Systems
With the use of the stepped surface of the friction pairs of the stepped bearings (SB) in the high-speed centrifugal pumps, its liquid film thickness is suddenly changed and it was discontinuously distributed in the direction of motion of pump. To ensure the continuity of the liquid film thickness and enhance the lubrication efficiency of the pump, based on the lubrication model of the SB, two other structures of the inclined surfaces [inclined bearings (IB)] and curved surfaces [curved bearings (CB)] used to replace stepped surfaces of the SB are investigated, respectively. Under the same conditions of the minimum thickness of the liquid film and initial dimensions of the sliding friction pairs, the influence of both the thickness ratio (α) of the liquid film and dimension ratio (β) in the direction of motion of SB, IB, and CB on the bearing capacity and friction coefficient of the liquid film are simulated and analyzed, respectively. Based on the optimal ratios {α and β} of SB, IB
Chen, HanxinGuo, XiaoyanNguyen, Vanliem
Sustainability has evolved from being just a niche engagement to a fundamental necessity. The reduction of carbon emissions from aspects of human activity has become desirable for its ability to mitigate the impact of climate change. The Transportation industry is a critical part of the global economy – any effort to curb emissions will have a significant impact on CO2 reduction. Engine lubricant can play an efficient and key role to enhance powertrain performance that have undergone significant hardware changes to reduce emissions. As part of a significant collaborative programme between Tata Motors and Infineum, a new engine oil formulation SAE 5W-30 API FA-4 has been developed and commercially introduced for use in the modern Bharat Stage 6 Phase 2 engines. Introduction of SAE 5W-30 API FA-4 engine oil for Tata Commercial Vehicle application is a step towards delivering a sustainable option beyond improved fuel economy, longer drain interval and enhanced engine wear protection
Tyagarajan, SethuramalingamSingh, SamsherThanapathy, Saravana RajaBondre, SushilPollington, MarkLim, Pei YiMadan, Lalit
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