Browse Topic: Simulation and modeling

Items (29,268)
Rising vehicle complexity and electrification increase the thermal loads on automotive components, making reliable temperature models essential for ensuring thermal operational safety over the vehicle lifetime. Existing approaches (experimental wind tunnel testing, numerical simulation, and purely data-driven methods) lack scalability to many operating conditions, do not provide physically interpretable parameters, or yield inconsistent results when applied across multiple experiments. This paper addresses the gap of fitting a single, physics-constrained temperature model simultaneously across multiple experimental measurements, enabling consistent parameter estimation and prediction of unseen operating conditions. A lumped parameter thermal network (LPTN) is parameterized using a global minimization approach that classifies each model coefficient as global, discrete-global, or local, depending on whether it is shared across all measurements, across a subset with the same design configuration, or varies individually. The method is evaluated on an electronic control unit (ECU) installed in the BMW 7 Series, using nine wind tunnel measurements covering three different cooling strategies (ventilation, heat pipe, metal insert). A single global model fitted to six measurements achieves a root-mean-square error (RMSE) of 1.09 K, while three unseen measurements are predicted with an RMSE of 1.19 K. Compared to conventional single-measurement fitting, global estimation reduces convergence time to 21.2%, while yielding physically interpretable and consistent parameters across experiments. These results demonstrate that global LPTN parameter estimation provides a fast, robust, and physically interpretable framework for automotive thermal operational safety, capable of reliable extrapolation to unseen conditions with sparse experimental data.
Kehe, MaximilianEnke, WolframRottengruber, Hermann
A numerical study on the influence of annular gap variation in correctly expanded sonic coaxial jets, focusing on its effect on mixing characteristics and jet symmetry, is presented in this paper. The computational simulations were conducted using a three-dimensional steady-state compressible Reynolds-Averaged Navier–Stokes (RANS) framework with the Spalart–Allmaras (SA) turbulence model. Both symmetric (uniform gap) and asymmetric (nonuniform gap) configurations were simulated. Eccentricity was introduced by offsetting the secondary nozzle by 2 mm downward from the center of the primary nozzle. In symmetric configurations with uniform annular gaps, the jet exhibited balanced shear-layer development, uniform entrainment, and symmetric Mach decay characteristics. However, the asymmetric annular gap configuration exhibited approximately 25–30% earlier potential core breakdown, 30–35% greater radial jet spreading, and nearly 6–10% faster centerline velocity decay compared with the symmetric configuration. The streamline analysis revealed enhanced entrainment, localized recirculation regions, asymmetric vortex generation, and accelerated momentum diffusion caused by unequal shear-layer interaction. These results demonstrate that annular gap asymmetry can serve as an effective passive flow control strategy for enhancing jet mixing and directional momentum redistribution. Such configurations may be useful in practical applications including exhaust gas dilution, fuel–air mixing enhancement in combustors, thrust vectoring, and jet-noise suppression systems.
Chandra Bose, GurusamySudalaimuthu, Ganesan
Recently, there has been a drastic shift in the industry towards wire architectures like steer-by-wire and brake-by-wire. For safe and accurate force control, diagnostics, and consistent performance over the operating envelope, accurate plant modeling of the Electro-Mechanical Brake (EMB) is important. Classical approaches involved linearized dynamic EMB models and the use of the characteristic stiffness curve for calibration at the operating points. These methods often perform poorly over regions where hysteresis, compliance, and friction are strongly nonlinear. Prior research on state or force estimation for EMB has focused on pad contact detection, thermal adaptation, and hysteresis-aware clamp force estimation. However, there are still accuracy gaps in practical applications during transients and under shifting friction regimes. In this work, a digital twin based on Physics-Informed Machine Learning is introduced, following the governing dynamics of the actuator-caliper assembly of EMB while learning (i) a physically significant parameter—system damping (Bsys) and (ii) a non-linear friction term constrained as a function of the actuator motion states and operating conditions. Non-linear friction is captured through gray-box friction formulation and learning unmodeled residual dynamics such as hysteresis and backlash. An EMB test stand is used to collect steps, ramps, holds/engagements, APRBS, and swept-sine excitations, with signals including time-aligned force command, motor torque/current, actuator position/velocity, and pad force measurement from a force sensor for model training. Results demonstrate a decrease in pad-force prediction error, along with non-linear and residual friction estimation. The resulting digital twin can enable sensor-less force estimation, friction compensation design, predictive analytics, and health monitoring through tracking parameter drift and friction signatures.
Rai, PrakharGadhvi, Tirth
The Electro-Mechanical Brake (EMB) system is a dry-type Brake-by-Wire technology that eliminates hydraulic components and directly controls friction braking using electrical actuators at each wheel. The EMB architecture consists of a Main Center Control Unit, a redundant Backup Center Control Unit, and four Wheel Control Units communicating via CAN FD. Due to its direct involvement in vehicle braking, compliance with ISO 26262 functional safety requirements is critical. As system complexity increases, potential risks such as hardware failures and communication faults must be systematically addressed. The proposed TSC was developed according to ISO 26262, covering the concept phase (Part 3), system-level development (Part 4), and software implementation (Part 6). Safety goals and Functional Safety Requirements derived from HARA are used to guide system architecture design and TSC development. Key design principles include modularity, redundancy, fault detection, and fail-safe operation. Verification is conducted at both system and vehicle levels using ECU-in-the-Loop Simulation (EILS), Hardware-in-the-Loop Simulation (HILS), and real-vehicle tests. Fault scenarios, including Main Center Control Unit failures and CAN communication losses, are injected using a custom LabVIEW-based fault injection tool. The study evaluates Fault Tolerant Time Interval (FTTI) settings, error handling mechanisms, and control handover strategies under fault conditions. The results show that redundancy and localized communication enable stable operation and smooth control transfer within the FTTI window without noticeable impact on braking performance or driver awareness. This study demonstrates the robustness of the proposed EMB architecture. Future work will focus on prognostics and maintenance strategies to support safe deployment in autonomous and electric vehicles. [1, 2, 3, 4, 5, 6, 7, 8, 9, 10]
Kim, Dokun
The brake squeal noise arises from the complex phenomenon of the disc and the friction interface. In fact, even within the same shape of friction material, the noise characteristics vary based on the pattern of the friction interface. However, the current squeal noise simulation does not account for the effects of these friction interfaces; instead, it solely utilizes the friction coefficient and braking pressure to replicate the phenomenon. Consequently, the reliability of the complex eigenvalue analysis results is inevitably compromised. In this study, the complex eigenvalue analysis is conducted by incorporating the actual shape modeling technique of the friction interface, and the validity of the enhanced analysis method is validated through empirical testing. The friction surface modeling technique employed in this study is designed to randomly generate the friction interface of the analytical model by measuring the shape (form, waveform, roughness) of the actual friction surface. To accurately represent the actual friction surface shape in the analytical model, the size of the friction layer is also compactly constructed
Hwang, JaekeunKim, SunghoKim, JeongkyuKang, Donghoon
A unified thermomechanical fatigue (TMF) life-prediction methodology is presented for lamellar graphite (grey) cast iron brake rotors operating under the severe transient thermal loads that arise in brake dynamometer durability testing. The workflow links four ingredients within a single rotor-level framework: transient nonlinear finite-element analysis, temperature-dependent inelastic constitutive modeling, a mechanism-based short-crack TMF damage model, and an elastic-plastic (nonlinear) fracture-mechanics crack-growth simulation. Two constitutive descriptions are exercised for the structural analysis — the standard rate-dependent Chaboche viscoplastic model available in Abaqus, and a user material subroutine (UMAT) that couples Chaboche viscoplasticity with continuum damage in order to reproduce the tension–compression asymmetry of cast iron. The resulting stress, strain, and temperature histories drive a multiaxial thermomechanical fatigue Damage (DTMF) computation that estimates crack initiation and early extension, after which a nonlinear fracture-mechanics procedure simulates crack-front advance toward through-thickness failure. Both constitutive models correctly localize the crack-initiation site on the rotor inner diameter, consistent with the dynamometer observations; for the loading histories examined, the standard Chaboche model yields lives in closer agreement with test. The crack-growth simulation reproduces the rapid post-initiation propagation seen experimentally and resolves branch-wise differences in crack-front evolution through the rotor section.
Lee, HeewookGarcia, ArnoldoLiu, YiHazime, RadwanBoughanmi, HeniKassir, Abdallah
Aiming at the industry pain points of low simulation accuracy and lack of authoritative closed-loop experimental verification for the drag torque of special brake calipers for in-wheel electric motors, this study takes the hub motor-integrated carbon-ceramic inboard caliper as the research object. The inboard caliper layout has been realized on Protean’s in-wheel motor products [12], while the matching integration of the C/C-SiC brake disc with such an inboard structure for a compact hub-motor layout is original and covered by Chinese invention patent CN120207087A[15]. The inboard caliper is defined as a special brake structure installed on the inner side of the brake disc/hub motor cavity (distinguished from the traditional outboard caliper mounted on the outer side of the brake disc), which is specially adapted to the compact assembly space of in-wheel motors and realizes structural integration of braking and driving systems. This study proposes a high-precision finite element simulation method coupling the nonlinearity of piston seal material with bilateral parallel return springs. The simulation boundary conditions are calibrated by matching the bench test working conditions. To verify the simulation results, the drag torque bench test is carried out in accordance with the industry standard [13], realizing a complete closed loop of simulation modeling and experimental verification. Although a certain numerical deviation exists, the high consistency in core trends and key evolutionary nodes, together with a low error (≈5.6%) within the initial 0.9–1 rotation regime, demonstrates that the model reasonably reproduces the generation and attenuation mechanisms of drag torque during the early rotation stage.
Meng, DejianLiu, Yuqihu, PengfeiLi, BiruiShao, Jiyong
It is hardly a new trend for on road, vehicle intensive tuning and testing of chassis control features such as Anti-Lock Brakes, Traction Control, and Electronic Stability Control to move away from vehicle testing and towards non-vehicle test platforms such as Hardware-In the Loop (HIL) simulations and even further into pure math-based simulations. However, a significant acceleration of these activities has been occurring recently in the automotive industry, reducing or eliminating calibration time on vehicles and amplifying the demand for highly representative, non-vehicle test platforms to validate and even calibrate chassis controls features. In current state of the art HIL simulation, the input (brake pressure) to output (brake torque) of each wheel brake in a vehicle’s brake system is modeled relatively simplistically, including at most pressure and brake temperature sensitivities, usually in lookup table form. Each brake corner contains over 20 different friction interfaces, which in turn can cause hysteretic behavior (a difference in the output for a given input, depending on whether the brake is applying or releasing against the hysteretic friction). This hysteresis is neglected in most state of the art HIL simulations. Past studies by General Motors have shown that the importance of brake corner hysteresis in vehicle level, customer facing performance of chassis controls features can range from inconsequential to significant. With the crescendo-ing demand for high quality non-vehicle based methods for assessing chassis controls function, the effect of hysteresis is no longer academic. The present study starts with HIL based simulations, establishing the effect of brake corner hysteresis on one of the most visible chassis controls behaviors. An inertia dynamometer-based test was developed to exercises the subject brake corners through apply and release cycles, thus enabling any hysteretic behavior to be observed and characterized. Machine Learning models were trained with these data to represent brake corner hysteretic behavior and then deployed into an HIL simulation rig. The impact of these models – representing brake corner hysteretic behavior – was characterized for straight line stopping distance on low, medium, and high coefficient road surfaces.
Antanaitis, DavidRidenour, NickMiller, BryanKarnjate, Timothy
Three-axle vehicles are widely used in engineering, transportation, and other heavy-duty applications, but they are prone to lateral instability at high speeds or on low-adhesion road conditions, which severely degrades handling stability. To enhance their dynamic performance under extreme operating conditions, this paper proposes a direct yaw-moment control (DYC) strategy based on an incremental linear quadratic regulator (ILQR) for a distributed-drive three-axle vehicle equipped with active front-wheel steering (AFS) and differential drive assist steering (DDAS), thereby improving the accuracy and responsiveness of lateral stability control. Furthermore, to mitigate the mutual coupling and interference among multiple control subsystems, a coordinated steering strategy based on phase-plane analysis is proposed to achieve effective integration and dynamic coordination of AFS, DDAS, and DYC. Co-simulation studies conducted in Matlab/Simulink and TruckSim reveal that the proposed coordinated steering strategy substantially diminishes the peak yaw rate and vehicle sideslip angle across diverse driving conditions, thereby considerably enhancing the lateral stability of the three-axle vehicle during extreme maneuvers.
Hu, JiadongWang, Tie
One challenge in railway operation is how to achieve high levels of punctuality and reliability. However, especially in peak hour operation, a high volume of train traffic will affect timetables, which are more sensitive to the increase in travel time. The concept of virtual coupling has been introduced for controlling train movement mainly to increase capacity. As the operation under virtual coupling requires a short separation distance between trains, it might be applied to reduce the delay and recover the train timetable. However, there is no approach proposed detailing how the coupling is applied to reduce delay. In this paper, the virtual coupling state movement approach based on a vehicle following model with the coupling conditions determined to couple a group of trains for reducing or preventing secondary delay is proposed. The train operation under the proposed approach is simulated in MATLAB software, then applied to the hypothetical case, High-speed line, Bangkok - Nakhon Ratchasima, Thailand. The delay analysis is performed, and the waiting probability is determined to prove the effectiveness of the proposed approach. The simulation results show that trains will be virtually coupled with their front train as a form of train convoy when they cannot proceed at the ideal speed. Thus, operating train movement based on the proposed approach can reduce secondary delay and bring a train to arrive on time compared to the operation under the moving block control.
Chansong, SukanyaKetphat, Naphat
This paper designs an onboard integrated liquid cooling system for a specific electronic device’s thermal management requirements. The system combines a turbo-turbo-compressor (TTC) turbine with a liquid-cooled subsystem through heat exchanger coupling. Building on previous research, the design schematic view is divided into two components. Using the Amesim simulation platform, we developed component-specific modules and established the system’s simulation module based on this schematic view. Performance simulations under various extreme operating conditions demonstrated the system’s effective applicability across the entire flight envelope.
Zhang, SunyanZheng, WenyuanZhan, Hongbo
This work introduces a Model Predictive Control (MPC) path tracking controller, which is developed to boost robustness, tracking precision, and vehicle stability when navigating high-speed and high-curvature driving scenarios. First, a 3-degree-of-freedom (3-DOF) dynamic model of the vehicle is established to serve as a reference. Next, a linear time-varying MPC control algorithm is formulated, with constraints on yaw rate, lateral velocity, and road boundary conditions taken into account; a comprehensive performance metric that balances tracking accuracy and control smoothness is also defined. Third, the time-domain parameters of the MPC framework are optimized using an improved genetic algorithm. Finally, the effectiveness and accuracy of the proposed controller are validated via co-simulation experiments conducted on the Matlab/Simulink and Carsim platforms. Simulation results demonstrate that the controller exhibits excellent robustness: the peak lateral tracking error is only 0.05 m on high-friction roads and 0.12 m on low-friction roads, with a maximum heading error of 0.15°. Additionally, the vehicle’s dynamic stability is notably enhanced: the yaw rate is reduced by 9.6% and 15.7% on high- and low-adhesion roads, respectively, while the sideslip angle is decreased by 13.2% and 18.4% under the same conditions.
Yu, HanzhengnanHou, XiaoyiZhang, HaoZhou, WeichenLiu, Yu
Tackling the heavy computation of affine formation control under switching topologies—rooted in frequent stress matrix recalculation—this paper presents a distributed control framework fusing consistency estimation with dynamic error constraints for efficient coordination. In a leader-follower architecture, affine transformation parameters are estimated by followers using local information—global stress matrix solutions are thus avoided. A time-varying constraint function and Lyapunov stability analysis are devised to ensure tracking errors converge to specified accuracy within a predetermined time. Both theoretical analysis and simulation results show that this method greatly simplifies computation. It also supports flexible formation transformations such as translation and scaling, making it a stable and reliable solution for dynamic scenes.
Liu, GuicaiLi, JianzhenZhou, JunyiTang, Jiye
This study utilizes finite element analysis and a multi-material arbitrary Lagrangian-Eulerian (ALE) formulation to systematically investigate the dynamic responses of tracked armored vehicles under underbody blast loading from cylindrical, spherical, and cubic charges. Numerical results indicate that, given equivalent charge masses and detonation distances, the shape of the explosive geometry significantly affects shock wave propagation characteristics and the subsequent structural response behavior. Compared to the other two charge configurations, the cylindrical charge exhibits superior shock propagation velocity and a more rapid dynamic response time in the vertical direction. Consequently, the cylindrical charge induces a maximum elastic displacement of 114.9 mm in the underbody structure—surpassing the cubic and spherical charges by factors of 1.16 and 1.18, respectively—while significantly intensifying near-field overpressure.
Tang, JingFu, TiaoqiLiu, YongFeng, YuSun, Xiaowang
To address the challenges of unsignalized intersections—where the absence of traffic signals leads to high computational complexity and poor real-time performance in existing cooperative methods—this paper proposes a lightweight, real-time conflict resolution strategy for two-vehicle scenarios. First, a traffic rule matrix is constructed based on China’s Road Traffic Safety Law Implementation Regulations, digitizing right-of-way priorities to achieve millisecond-level conflict detection. Second, we introduce an adaptive TTC threshold function to dynamically adjust the warning time between vehicles based on the vehicle speed. Finally, based on the type and priority of the conflict, the speed adjustment value is obtained through the parsing method, enabling real-time calculation of the deceleration amount without the need for iterative optimization. Simulation results in SUMO demonstrate that, compared to the default uncoordinated mode, the strategy reduces the delay in converging conflicts from 4.87 s to 2.87ds and cuts the deceleration frequency by 37.5%. For crossing conflicts, high-priority vehicle deceleration events drop from 8 to 1, and speed standard deviation decreases from 1.27 m/s to 0.78dm/s. This method reduces the computational load while ensuring security, providing a practical solution for cooperative driving at unsignalized intersections in the V2X environment.
Wang, XinxinZhang, Xin
During expressway reconstruction and extension, when a traffic accident occurs, how to make a scientific and reasonable allocation of emergency resources is the premise and basis for efficient rescue. In view of the reconstruction characteristics and the complexity of emergency rescue, the number of casualties, the damage degree of road facilities, the number of damaged vehicles, the range of hazardous chemicals, the size of the fire, and the traffic order were used as the accident attribute indexes to build a historical accident set (case database). The allocation of emergency rescue resources was predicted using case-based reasoning techniques. Also, the corresponding reasoning prediction method was proposed. The research shows that this model can accurately predict the demand for emergency rescue resources during the period of expressway reconstruction and extension, which has good availability and operability, and provides methodological and modeling support for the emergency rescue resource decision system.
Ran, JinZhan, ShiyangKadir, AhmetjanMa, JiaruiDai, Xiaomin
In order to solve the problems of long preheating time and high energy consumption caused by the traditional resistance heating track deicing technology and large power supply load, this paper presents a track deicing and road maintenance method based on electromagnetic induction heating. This paper studies the operational bottlenecks of the resistance heating system in a certain marshalling yard. It explains the eddy current heating from the principle of electromagnetic induction heating and designs an appropriate coil for turnouts and derives its power calculation formula. A mathematical model for the 'solid-liquid' phase transformation in the melting of snow is created and the melting parameter α = 0.623. In comparative experiments, compared to a 4kW electromagnetic induction heating device with no preheating time which melts snow up to 5cm in 40 minutes and consumes 40kW · h of energy in 1 hour, a 13kW resistance heating device needs 150 minutes to preheat, 180 minutes to melt, and consumes 130kW · h of energy. Use 70% less energy and help with track and road de-icing and upkeep with this technology.
Song, ZongyingLi, ZhongmingWei, DongYang, JinWang, XingzhongLiu, JingweiZhang, Xiaoyu
With the advancement of urbanization and the popularization of automobiles, the traffic load on urban roads is becoming increasingly heavy, resulting in many traffic problems. Road intersections serve as crucial linchpins in the urban transportation grid, wielding considerable influence over the overall traffic capacity of a city’s road network. Enhancing intersection efficiency and cutting down on delays stand at the heart of tackling urban congestion challenges. This study zeroes in on the crossroads where Xiyou Road intersects with Qianshan Road in Hefei City. Employing hands-on observation and photographic documentation, the research examines traffic flow and signal configurations during the peak demand period (7:30-8:30). The analysis evaluates traffic capacity and utilization rates for through, left-turn, and right-turn lanes at this intersection. Findings reveal that the right-turn lane at the southern entrance and the left-turn lanes at both northern and eastern entries show relatively low saturation levels, while the saturation of other lanes is greater than or close to 1. Therefore, this intersection does not have sufficient capacity. The actual traffic operation at the intersection, particularly during peak traffic times, is analyzed to identify the reasons for congestion Finally, improvement plans for optimizing traffic organization at intersections are proposed, such as optimizing signal timing schemes and transforming traffic channelization. Simulation analysis using VISSIM shows a 9.34% reduction in total intersection parking time, a 34.26% decrease in average queue length, and an 8.12% reduction in average vehicle delay. These results provide a reference for future optimization work, including intersection signal timing and channelization.
Wang, YanmeiWang, ChenFu, ZiyueMeng, Xianglong
This study investigates the governing characteristics of ice resistance encountered by icebreakers operating in multi-year ice regions, with particular emphasis on the effects of bow truncation length, vessel speed, and ice thickness. A numerical simulation framework was developed using the finite element platform LS-PrePost to reproduce ice bending, failure, and ship–ice interaction throughout the icebreaking process. The numerical predictions were subsequently validated against physical model test data. The results indicate that ice resistance exhibits an increasing trend as the bow truncation length, navigation speed, and ice thickness increase. The ice resistance of different bow truncation lengths in the multi-year ice area is different. By truncating the model ship at different positions from the bow and analyzing the ratio of the ice resistance of the truncated models to that of the full-scale model, researchers can better understand the effects of bow size. This can provide a theoretical basis for conducting ice resistance tests with truncated model ships in a limited-scale ice water tank, and has certain practical value for the design and optimization of the icebreaker’s hull lines.
Liu, YanweiZhang, XiufengYu, YingjieWang, LucaiZhao, Weihang
To improve Vehicle ride and handling characteristics. comfort of mining dump trucks under adverse road conditions, this paper conducts parameter optimization research on its key component—the hydro-pneumatic suspension system. Firstly, the suspension parameters are sampled using the Latin Hypercube method, and a vehicle dynamics model is constructed using MATLAB/Simulink to obtain the vehicle body vertical acceleration response under different working conditions. On this basis, a high-precision surrogate model between the suspension design parameters and the vehicle body vertical acceleration RMS, a key ride comfort metric is established based on the Kriging model. Furthermore, with the objective function of minimizing the RMS value of the vehicle body vertical acceleration, and considering the constraints of tire dynamic load and suspension dynamic deflection, a parameter optimization model for the hydro-pneumatic suspension system is established. The genetic algorithm is employed to solve this model, achieving the global optimization of the initial gas pressure and initial gas volume in the front accumulator and rear suspensions, and the damping orifice diameter. The research results show that after optimization by the genetic algorithm, the RMS value of vertical dynamics of the vehicle body acceleration is significantly reduced under both no-load and full-load states, when driving on Grade D and Grade E roads at different speeds. The maximum optimization improvement rate reaches 67.3%, effectively proving the effectiveness and practicality of the proposed optimization method in enhancing vehicle ride performance. This provides multiple sets of optimal passive parameters forming a lookup table for the subsequent design of active control strategies.
Liu, KemingZhang, HongchaoWang, Yuchao
The investigation examines the damage mechanisms of composite fuel tanks under high-speed impact by multiple fragments utilizing a fluid-solid coupling finite element approach. The Arbitrary Lagrangian Eulerian (ALE) algorithm is used to simulate the single-box composite fuel tank under the impact of different distribution distances of fragments by using the software LS-DYNA. The cavity evolution and the panel deformation of the composite fuel tank are analyzed in detail. The findings indicate that the water hammer effect amplifies the extent of damage to the composite fuel tank structure. During the initial phase following fragment impact, a cavity forms within the tank. The resulting rise in the pressure difference between the interior and exterior of the tank causes the liquid to impinge on the impacted panel, leading to its deformation. In the later stage, due to the large degree of damage to the incident panel, there is a certain degree of pressure relief inside the fuel tank, the degree of water hammer effect is obviously reduced, and the cavity in the fuel tank gradually disappears. The distribution distance of the fragments has a great influence on the damage effect of the fuel tank. As the spacing between fragments diminishes, their effects become more concentrated. This results in increased force from the liquid on the fuel tank panel, leading to greater deformation and more severe damage to the panel.
Wang, RuiwenSong, YahuiLi, Chengwang
With the large-scale application of intelligent connected vehicles, the verification of their functional safety and reliability has become a core bottleneck in the industrial development. The traditional real- vehicle road test method can no longer meet the current demand for large-scale test verification due to problems such as high cost, low efficiency, and difficulty in reproducing dangerous scenarios. This paper studies the vehicle-in-the-loop simulation test system based on a digital twin. By constructing a virtual scenario highly consistent with the real world, physical-level multi-source perception signals are simulated and mapped to the system under test to enable high- reliability verification of real vehicles. In terms of lateral and longitudinal control functions, multiple sets of test cases are selected respectively for comparison between road tests and virtual simulation tests. The results show that the accuracy of key indicators is above 90%, which provides practical reference for the subsequent test and verification system of high-level autonomous driving.
Hou, QuanshanTang, KeGao, TianChen, TaoZhou, Si
Expressway guide signs in multi-ethnic regions often show an imbalanced text proportion in real-world use. To address this issue, this paper examines three typical guide sign layouts, representing signs from interchanges, service areas, and tourist destinations. An eye-tracking study was implemented to gather eye-movement data from participants, and a comprehensive evaluation approach based on the entropy weight-TOPSIS approach was employed to evaluate the layout schemes of expressway guide signs. The results indicate that placing Character A above Character B provides better visual recognition performance. For information-complex guide signs, such as those in interchange and tourist areas, Character A should ideally have the same height as Character B. In contrast, for information-simple guide signs in service areas, Character A should be designed at two-thirds the height of Character B.
Lei, ZiyiWang, SijingZhao, WenzhengZhang, YunlongWang, ZhenxingRan, Jin
Helicopter-based medical rescue can provide quick response and a wide coverage area; these two points are important in large-scale disaster rescue operations. Scientific helicopter scheduling affects both rescue efficiency and operating cost. To address the helicopter scheduling problems under large-scale disaster scenarios for aerial medical rescue, this paper studies the process and features of aerial medical rescue and establishes a helicopter scheduling model. The goal is to minimize both the time taken for the mission and the amount of money spent on it, and at the same time, make sure that everyone who needs help gets rescued. To solve the shortcomings of the traditional NSGA-II algorithm, such as being prone to falling into local optimum and low efficiency, a feasibility-first NSGA-II algorithm is proposed to assist with helicopter scheduling. This approach uses Latin Hypercube Sampling (LHS) for initialization to improve its global search capability and performs a feasibility check before sorting to reduce redundancy in the solution space and improve the optimality of the outcomes and the speed of computation. The simulated experiment shows that the proposed algorithm has higher efficiency, stability, and better performance than the traditional heuristic algorithm.
Lu, XunLiu, HuTian, YongliangZhang, Nan
A nonlinear finite element model was applied to study the in-plane instability of steel portal piers, in which initial geometric imperfections, welding residual stresses, and material nonlinearity were considered. The modeling procedure was compared with experimental results from box-section members, and consistent tendencies in load level and deformation evolution were observed. In the numerical analyses, the initial elastic buckling configuration exhibited an in-plane antisymmetric form. As loading continued beyond the elastic range, this deformation pattern persisted. With further loading, the deformation remained purely axial while combining compression with bending. During this stage, plastic hinges appeared near the column tops, while lateral displacement became clearly observable. Comparison models with different geometric proportions show that variations in the span-to-height ratio and the beam–column stiffness ratio influence how instability develops and where plastic deformation tends to localize. From a design perspective, these trends can be considered when distinguishing instability characteristics and selecting stiffness proportions between beams and piers.
Li, JieShangguan, BingCheng, ZhangxuRuan, FurongBai, Fan
A railway junction is a crucial point on a railway network where multiple routes intersect and many train services run through it. Its connectivity to different railway routes can increase demand and traffic in shared corridors, turning the junction into a bottleneck. Upgrading the signalling system is one of many solutions to manage the traffic utilization and increase the capacity at the junction. The Virtual Coupling System (VCS), as the latest signalling technology, has proven to improve the capacity of the railway. However, many junction-related factors remain inadequately addressed. In this paper, we introduce the constraint of differences in speed limits between the main route and the secondary route to design a merging process in which three trains from different routes can start merging or coupling into VCS mode as they approach the converging point at a junction under different train sequence scenarios. A Finite State Machine (FSM) model is developed to control the train motion under VCS. Secondly, simulations are performed to compare the travel time required for the following train to reach the last milepost under VCS with that under the traditional Moving Block (MB) system, as well as to compare overall capacity. The simulation results show that the second and third trains can arrive at the final milepost earlier under VCS mode than under the MB system. In addition, the theoretical operational capacity under VCS mode improves compared to MB mode when a proper train sequence design is selected.
Jaimonkong, NitipatKetphat, Naphat
Taking the newly constructed Maanshan Yangtze River Highway-Railway Dual-Purpose Bridge — a three-tower steel truss cable-stayed bridge with two main spans of 1120 meters — as the research object, this study systematically explores the influencing factors and evolutionary characteristics of hole wall stability for large-diameter bored piles in thick sand layers. The research results reveal the following mechanisms: with the expansion of pile diameter, the hole wall generates greater deflection, the soil’s internal arch effect is gradually attenuated, soil cohesion decreases, and the plastic zone of the soil surrounding the pile shows a tendency of outward extension, collectively increasing the susceptibility to hole collapse. To maintain hole wall stability, the resultant force of the internal circular arch support and mud pressure must exceed or equal the total lateral pressure, including active earth pressure, formation water pressure, and ground surcharge-induced lateral pressure. Notably, soil shear strength and mud relative density are two dominant factors controlling hole wall stability, and a positive correlation exists between these two parameters and stability. Specifically, a mud relative density range of 1.15–1.25 is recommended for practical construction. These findings offer valuable technical references for the design and construction of similar large-diameter bored pile projects in thick sand layers.
Ye, TaoWang, Ruyi
This paper presents a generalizable geometric framework for rapid on-demand generation of multi-UAV formations with arbitrary 2D geometries and user-specified scalable scales. First, vertices, edge intersections and edges are extracted from a user-defined formation template to enable parametric description of both simple and composite formation geometries. Second, boundary interpolation, edge expansion and recursive internal expansion are integrated to synthesize hierarchical multi-layer UAV deployment point sets under a controllable expansion ratio. Third, a geometric distortion metric is proposed to optimize UAV node indexing and formation reconstruction while preserving inter-node topological consistency. Algorithmic derivations, complexity analysis and simulation assumptions are further elaborated. Simulation results verify that the proposed method preserves geometric fidelity of target formations while delivering superior scalability and spatial coverage, rendering it well-suited for emergency transport, aerial surveying and low-altitude cooperative missions in dense urban environments.
Fu, MingyiZeng, GuoqiGu, XinZhuWang, Jia
To analyze the handling stability of an 8×4 heavy-duty truck, a multi- body dynamics model of the heavy truck was established in ADAMS. Simulation tests for minimum turning radius, double lane change, steering wheel step input, and steady-state returnability were conducted on this model. Analysis of the simulation and experimental results revealed that, except for the significant discrepancy between the rigid-flex coupling model simulation results and the actual values in the returnability experiment, other experimental results were relatively close to the simulation data, indicating that the established vehicle model has high accuracy. It can provide a basis for the subsequent optimization design of this vehicle type.
He, WenjianDong, Fulong
In view of the large volume and weight of the tires of mining dump trucks and the difficulty in replacing them, a large tire replacement robot is proposed based on the tire parameters and the tire replacement process. The overall research scheme for the robot was developed using the functional analysis method, and the functional element solution and combination were completed. Based on the best solution obtained, a three-dimensional model of the tire changing robot was established using the SolidWorks software, followed by control system design and workflow analysis. To investigate the robot's operational kinematics, a simulation was conducted in the SolidWorks Motion module. The motion curve of the flipping platform during its operational state was obtained. A finite element simulation of the robot's front support beam was performed using ANSYS Workbench to obtain its stress and deformation contours under both no-load and heavy-load conditions. The structural parameters of the front support beam were optimized, focusing on its mechanical characteristics under heavy-load conditions, and the response surfaces of different parameters were obtained. The optimization yielded a 9.599 kg reduction in the mass of the front support beam. The maximum stress of the grasping mechanism under static simulation analysis is 50.617 MPa, with the maximum deformation of 0.4221 mm occurring at the end of the mechanical hand. Ground contact simulation for the robot's walking tires was conducted with Abaqus. Employing the Mooney-Rivlin hyperelastic model, this study investigated the mechanical response of the tire to static and dynamic loading, leading to the identification of the optimal operational load. The simulation results show that there is no interference among the various mechanisms of the large tire changing robot during operation. It can quickly complete the tire installation and removal tasks with precise control, and its strength and rigidity meet the requirements. This verifies the rationality and feasibility of the robot. The research on the large tire changing robot can provide a new approach for the maintenance of large transport vehicles such as mining dump trucks.
Tian, LiyongZhang, Haijian
The multi-articulated vehicle uses distributed drive mode. Due to its large degree of freedom of movement and the large number of driving shafts, different torque distribution methods affect the operational stability of the vehicle, how to coordinate and distribute the torque of each driving motor has become an urgent problem to be solved. To improve drive stability of the multi-articulated vehicles, propose a layered torque allocation control strategy. The upper-layer sliding mode controller determines the required additional yaw moments of each car body based on the linear reference model, the controller is characterized by swift response and a strong ability to resist interference. The lower-level allocation module comprehensively considers the torque output limitations of the electric hub motors, the prevailing road adhesion state, and the corrective yaw moment constraints given by the upper layer, and constructs an optimization objective function centered on the uniformity and stability of tire load. The optimal distribution of driving forces for each wheel is completed by solving this function dynamically. To validate the strategy's effectiveness, a vehicle dynamics model is built in the multi-body dynamics software ADAMS/View. Using a joint simulation framework integrating ADAMS/View and MATLAB®/Simulink, the effect of the layered control strategy is evaluated in comparative simulation with uncontrolled situation under U-turn and single lane change conditions. The simulation outcomes demonstrate that, compared to uncontrolled situation, the yaw rate deviation of each car body under the torque layered control are significantly reduced, and the adhesion utilization rate of tire is also effectively controlled, thereby the driving stability is improved.
An, GuanboZhang, Liwei
This paper addresses the issue of regenerative braking energy recovery in new energy vehicles and designs and optimizes a braking force distribution strategy. The strategy uses an ANFIS controller to dynamically optimize the proportion of front-axle regenerative braking force. The introduction of a pruning algorithm reduces computational complexity, thereby enabling a significant increase in mileage while maintaining stable driving performance. Co- simulations integrating Simulink and AVL Cruise, alongside Hardware-in-the-Loop (HiL) tests, the proof is that this strategy can still maintain excellent stability under different braking intensities. Moreover, it exhibits significantly higher energy recovery efficiency compared to benchmark strategies, while its effectiveness and real- time performance are successfully validated.
Lin, HuiZhao, XuezhanTian, Jiahao
In order to conduct more in-depth research on the driving sight distance of curved tunnels in mountainous highways, a systematic theoretical calculation model of spatial sight distance of curved tunnels based on three-dimensional characteristics is established, and the spatial sight distance value of curved tunnels in mountainous highways is recommended in combination with the changes of driving behaviour under different spatial sight distances. Firstly, the concept of spatial sight distance of curved tunnels is proposed, the theoretical calculation model of spatial sight distance of curved tunnels is established, and the model is verified by a multi-scale neural network; Secondly, five UC-win/road simulation models of curved tunnel with different spatial sight distances are established, and the simulation experiments are carried out in combination with mp160 multi-channel physiological recorder and SMI etgtm eye tracker; Finally, the mathematical statistics method and SPSS software are used to analyse the operation behaviour, psychological behaviour and eye movement behaviour of drivers in curved tunnels with different spatial sight distances, and to verify the different effects of the critical value of spatial sight distance on driving behaviour in the theoretical calculation. Furthermore, by taking the spatial sight distance as the independent variable, the regression model is established with the average speed, trajectory offset, heart rate change rate, and pupil diameter change rate as the dependent variables. Based on the driver’s behaviour threshold, the recommended spatial sight distance of a curved tunnel is proposed. The results show that the recommended range of spatial sight distance of the curved tunnel of mountainous highway with a design speed of 80 km/h is 125 m to 140 m, the limit value is 110 m, and the appropriate value is 155 m. There is a critical value between two-dimensional sight distance and spatial sight distance, which has a significant impact on the change of driving behaviour in a curved tunnel.
Tang, XieZheng, LiWenLin, GuoJinGao, YanYangLan, FuAn
With the advancement of computer vision technologies and the widespread deployment of video surveillance systems, traffic safety and the development of intelligent highways have been significantly enhanced. As a key component of the intelligent video analysis module in smart highways, person re-identification (re-ID) addresses critical challenges, including cross-segment tracking of pedestrians illegally using emergency lanes, multi-camera joint searches for lost persons in service areas, and trajectory tracing of individuals involved in traffic accidents. These functions directly support the core goals of "safety assurance and efficient service" for smart highways. However, due to the complexity of the application scene, its generalization to unseen environments remains a core challenge. This problem is formally studied under the setting of Single-Domain Generalizable Person Re-identification (SDG re-ID), which aims to train a model on a single source domain that can perform well on arbitrary unseen target domains. To handle this issue, this paper proposes a novel Disentangled Augmentation re-ID Framework (DisReID) that disentangles and augments both structure and style. Specifically, DisReID consists of two modules: Structure-aware Viewpoint Simulation (SVS), a novel pre-processing technique that simulates cross-camera perspective changes by perspective transformation, diversifying geometric structure without harming identity semantics; and Style-Dominant Frequency Perturbation (SFP), which selectively focuses on the style-dominant frequencies and applies perturbation to enable controllable style augmentation while preserving structure cues. Furthermore, to alleviate the BN-induced domain bias, we introduce a simple yet effective test-time adaptation strategy, termed Cluster Fine-tuning (CF), that performs unsupervised clustering on target-domain features to assign pseudo-labels and subsequently fine-tunes the model, enhancing adaptability to unseen domains. Extensive experimental results on four public datasets demonstrate that our DisReID achieves superior generalization performance compared to the state-of-the-art methods. This work provides key technical support for the large-scale application of re-ID in smart highways, advancing the goal of "full-domain perception and intelligent collaboration".
Pan, HongYu, Fangying
Vehicle–road–cloud integrated systems have great potential in terms of improving traffic efficiency and achieving intelligent automatic driving through the integration of on–board terminals, roadside facilities, and cloud computing. However, their operational capabilities are heavily reliant on ultra-low-latency collaborative communication. This paper constructs a latency fault tree model to comprehensively analyze multi-source triggering paths of computation delay and reveals the formation mechanism of the delay path from “germination–induction–evolution”. On this basis, the Analytic Hierarchy Process is used to construct a three-level evaluation framework, and the influencing factors are quantitatively evaluated using NS-3 simulation data of the 004-V2X Communication Performance Testing Dataset. The result shows that the weight value of the network communication layer is the largest, 0.498, which shows that the bottleneck of performance in network communication is the wireless link quality. The cloud processing layer is second 0.327, which is dominated by the computational complexity and resource allocation policy. The impact of the onboard terminal layer is the smallest, 0.175. The FTA–AHP framework supported by empirical data can find the key factors affecting delay, which can help engineering optimization. It is noted that the AHP consistency check (CR) just checks the inner transitivity of expert judgment (i.e., the matrix consistency), while it cannot assure the objectivity and the bias elimination. We reduce the subjectivity by combining multiple experts, anchoring judgment with the simulation data, and performing a sensitivity check on the perturbation of the weights.
Xu, YunchuanWang, XiaomengWang, Yan
To accurately assess the navigation safety status of LNG vessels in port waters and balance safety control with waterway capacity efficiency, this study constructs a 3D dynamic safety domain model for port LNG vessels, integrating human–ship–environment multi-factors. The model introduces the Weibull function to quantify the impact of drivers’ knowledge, skills, and physiological-psychological states on safety boundaries, combines a ship motion mathematical model to establish a 2D safety domain boundary equation, and incorporates hull subsidence to build a vertical dimension, forming a complete 3D model. Longitudinally, the safety distance is calculated using the car-following braking theory, while laterally, boundaries are determined by controlling the ratio of inter-vessel interference force to navigation resistance. Through static scenario analysis and dynamic simulation verification, results show that the safety domain scale is dominated by ship speed and environmental conditions, and its shape tends to shrink as the driver’s state improves, making it more suitable for actual port scenarios than traditional models. Verified with a specific LNG hub port as a case, the safety distance calculated by the model is significantly reduced compared with current specifications, while the delay impact rate and average delay time on other vessels are decreased. The research results establish a quantifiable framework for dynamic safety assessment, providing maritime administrations and on-board pilots with a scientifically-grounded tool to determine real-time safe navigation boundaries in complex port environments, balancing safety control with operational efficiency.
Wang, YangangJia, ChangshengZhu, Jinshan
With the shift to full-by-wire chassis architectures, active suspension control is progressively integrated into chassis domain controllers to achieve coordinated chassis management. However, random packet dropouts in controller area network (CAN) communication under high-load conditions can significantly degrade suspension control performance. To address this challenge, this study proposes a novel data-driven robust preview control method. First, the packet-dropout phenomenon in CAN communication is modeled as a Bernoulli random process, and an augmented state-space model of the active suspension system is constructed by incorporating road preview information. Second, based on zero-sum game theory, road disturbances and control inputs are modeled as adversarial players, leading to the formulation of a stochastic game algebraic Riccati equation (SGARE) for the suspension system. To improve data efficiency and reduce design complexity, a data-driven value iteration (VI) reinforcement learning algorithm is employed to approximate the optimal control solution, with rigorous proof of convergence. Simulation results demonstrate that the proposed algorithm provides effective and feasible solutions across different packet-dropout probabilities. Furthermore, hardware-in-the-loop simulations confirm the robustness and reliability of the proposed control scheme, showing that the active suspension system maintains stable performance even in the presence of random CAN communication losses.
Wang, GangDuan, DeyangZhou, TingtingLiu, Suqi
As a typical material for fragmentation warheads, the mechanical behavior and ballistic penetration performance of 10# steel are critical for assessing warhead lethality. To characterize the dynamic response of 10# steel, systematic experiments were conducted, including quasi-static tensile tests, split-Hopkinson tensile bar tests, and thermal softening measurements. A = 505.46 MPa, B = 292.84 MPa, n = 0.335, C = 0.0343, and m = 1.213 are the calibrated Johnson–Cook parameters. Bridgman-corrected notched tensile tests determined damage parameters D1 to D4: 0.065, 0.746, −0.646, and 0.031). A study of its constitutive behavior shows that the strength of 10# steel increases with stress triaxiality and strain rate, whereas increasing temperature enhances ductility and reduces strength. Finite element software was updated to include the calibrated parameters to develop a material model for ballistic impact simulation. When compared with the ballistic penetration test results obtained using a 14.5 mm projectile, the simulated residual velocities show less than 5% deviation from the measured values. 3D scanning reveals that fragment sizes in experimental data differ by under 10% from simulation predictions. This work enables precise numerical simulations for warhead fragmentation prediction and lightweight armor design.
Tian, YumoZhang, LonghuiAn, FengjiangFeng, Bo
Impacts of laser shock peening (LSP) on the evolution characteristics of microstructure in commercially pure α-phase titanium (α-Ti) are explored by molecular dynamics (MD) simulations of high strain-rate compression. The EAM potential (Zhou potential) is selected for its ability to capture the evolution of microstructures. Considering the LSP-induced peak plasma pressure, the strain rate during the simulated shock compression process is set at 10^9 s-1 to replicate the LSP process. The stress-strain curve of the α-Ti under high strain-rate compression is obtained. The maximum equivalent stress reaches 3.6 GPa, consistent with the theoretically calculated value. The simulation results reveal that mechanical twins (MTs) are activated at a strain of 3%. The number of mechanical twins increases and eventually stabilizes, forming a network structure throughout the grains. In the meantime, numerous partial dislocations are generated adjacent to the grain boundaries. The dislocation density also increases with strain and dislocation reactions occur. Moreover, grain refinement is identified. The grain size is refined from the initial ~ 8 nm to ~ 4 nm in the polycrystalline α-Ti. Twinning, together with dislocation-mediated plasticity, drives the refinement of grain size. Gradients of twin density, dislocation density, and grain size density are induced by LSP on the surface of α-Ti. This study comprehensively investigates how LSP influences the evolution of microstructures by MD simulations. It develops an innovative numerical strategy that offers a foundation for elucidating the underlying mechanisms of LSP.
Zhao, CongshanZhang, LinbingXu, YidiHe, JianyeFang, JingLi, ZezhouRuestes, Carlos J.Cheng, Xingwang
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Zhu, MayuezhenLi, MeiJiang, JianweiMen, JianbingWang, Shuyou
Multiphase compressible flow problems are widespread in aviation, aerospace, transportation, military, and industrial fields, for instance, in underwater explosion bubble dynamics, fuel injection for hypersonic vehicles, liquid sloshing in propellant tanks, and supercavitating underwater vehicles. This paper proposes an improved THINC (Tangent of Hyperbola for Interface Capturing) method for multiphase flow simulations, based on a selective reconstruction strategy for the dominant material. The core of the strategy is to apply the THINC reconstruction exclusively to the material with the largest volume fraction within a multiphase mixed cell, which numerically governs the local interface evolution. The volume fractions of non-dominant materials are then obtained through a proportional distribution that inherently ensures the summation (Σαk = 1) and boundedness (0 ≤ αk> ≤ 1) constraints are met without explicit corrections. This approach reduces the number of THINC reconstructions for each time step in a multiphase mixed cell from Nm (the number of materials) to one, significantly simplifying the algorithm and lowering computational cost. It thereby avoids the error accumulation and complex renormalization procedures associated with conventional schemes that reconstruct all materials. While strictly maintaining volume fraction conservation, the proposed method preserves interface sharpness through the underlying THINC framework. The method is implemented in a diffuse-interface, multiphase Eulerian framework and validated with a series of challenging benchmarks, including shock-helium bubble interaction, triple-point problem, gas impact, and the more complex modified gas impact. Numerical results show that, compared with conventional multiphase THINC approaches that reconstruct every material, the proposed scheme can reduce CPU time by about 40.0% without compromising the accuracy of key physical quantities.
Wang, WeiZhong, YanxuHu, QinghuaYang, Canqun
This study proposes a physics-informed graph convolutional reduced-order model, namely Phys-GCN, for high-fidelity and computationally efficient prediction of steady incompressible flow fields. In Phys-GCN, the incompressible Navier–Stokes equations are embedded into the loss function via residual constraints, such that the spatial feature extraction of graph convolutional networks is integrated with the physics-constrained learning strategy of physics-informed neural networks. This mixed design enables the model to capture complex nonlinear flow features while maintaining a clear level of physical interpretability. Benefiting from the node-edge encoding inherent to graph neural networks, Phys-GCN operates directly on unstructured CFD meshes to learn flow features from graph representations constructed using node attributes and adjacency relationships. In doing so, Phys-GCN dispenses with voxelization or SDF preprocessing and fully preserves the local geometric and topological characteristics of the flow domain. The proposed model is systematically evaluated on steady flows past circular and elliptical cylinders, where the predicted velocity and pressure fields are compared against reference CFD solutions in both interpolation and extrapolation scenarios. Results show that, for all physical quantities, the reconstructed steady flow fields achieve mean relative errors below 5%, exhibiting excellent agreement with the CFD benchmark solutions. After offline training, Phys-GCN achieves inference times that are several orders of magnitude faster than conventional CFD solvers, while maintaining comparable predictive accuracy. These findings demonstrate that Phys-GCN provides an accurate and efficient graph-based and physics-informed surrogate for steady flow-field reconstruction on non-uniform, unstructured meshes, thereby laying a solid foundation for future extensions to more complex three-dimensional and compressible flow configurations.
Xie, HaoranZhou, HaoYu, ChanghaoLi, QiangLiu, TianyuPeng, Jiangzhou
This research aims to develop a high-performance composite material support component that meets extreme performance requirements. It is used to solve the problem of protecting critical electronic control units (ECUs) and flight data recorders in aerospace and automotive safety systems under harsh combined conditions of high temperature and high shock. Its internal dimensions are 0.14 m × 0.08 m × 0.08 m. In addition, it is required to withstand a constant temperature of 65°C for 3600 seconds, with the internal core temperature not exceeding 35°C. It can withstand a static load of 1.8 kg and a transient impact acceleration of 1400 G. The dual-layer composite structure based on functional decomposition solves the problems of thermal insulation and load-bearing/impact resistance. The inner layer uses ultra-low thermal conductivity aerogel to form a thermal barrier. The outer layer is a load-bearing frame made of high-strength/high-modulus quartz fiber reinforced epoxy composite material. The study employs a systematic numerical simulation method to verify the optimized design parameters. The results show that the internal temperature remained stable at 34.173°C. The outer layer deforms only at the micrometer level under static load. The inner layer is under zero load and there is no distortion in the internal space. The integrated design method of “material-function-structure-simulation” proposed in this paper provides a research approach for the survivability design of mechanical structures of new-generation aircraft and ground vehicles under complex multiphysics constraints.
Liu, JiaxinWang, YiZhao, XiaorongWu, ChaofuZhao, ZhuoChen, Long
The helicopters conducting carrier deck operations and performing maritime rescue missions experience significant impacts from the downwash generated by their rotors, affecting both landing performance and the surrounding environment. Addressing the unclear mechanisms of downwash effects during water rescue operations, this study employed Computational Fluid Dynamics (CFD) methods, including overlapping grids, to investigate the operational characteristics of helicopter rotor airflow. Numerical simulations were conducted under various operating conditions, including different inflow velocities and rotor speeds. Based on the calculation results, the implementation process of helicopter rescue operations is proposed. These findings provided valuable guidance for helicopter water rescue operations. The results showed that as the rotor speed of the rescue helicopter gradually increased, the force of the rotor downwash flow on the water surface was greater. Moreover, when the rescue helicopter had an incoming flow velocity, the interference of the rotor downwash flow on the water force could be reduced accordingly.
Feng, XuCui, JiaZhang, YiHan, QingtianLiu, WeiXing, LiWang, Jingyu
The folding wing mechanism is widely used in aircraft design. Whether the folding wing surface can unfold smoothly determines whether the aircraft can fly normally. Therefore, studying the aerodynamic loads and structural deformations during the unfolding process of folded wing surfaces is very important. The motion process of a folded wing mechanism is a typical fluid-structure interaction (FSI) process. During deployment, the wing surface moves under the combined action of the actuator’s pull and the aerodynamic loads from the incoming flow, while the large deformation of the wing surface during its movement, in turn, affects the aerodynamic loads on the mechanism from the flow field. Considering the FSI effects during the unfolded motion process of the folded wing, simulation was conducted using the ALE algorithm in LS-DYNA to obtain the kinematic and dynamic parameters in the unfolded motion process, and also to get the aerodynamic torque on the wing under different angles and angular velocities. In practical engineering applications, the actuation force of the deployment mechanism can vary due to factors such as the amount and performance of the pyrotechnic material. Consequently, the final velocity and the whole motion process of the wing mechanism will also change. For the calculation of aerodynamic external loads under multiple operating conditions, using the ALE algorithm will consume a large amount of computational time and cost. Given the high computational cost and long computation time of finite element simulations, a BP neural network was established to calculate the aerodynamic loads on the wing surface under different actuation forces. This allows for a rapid assessment of whether significant deformation or damage will occur to the folding mechanism or nearby components during the deployment process.
Wei, TingLi, NaitianTong, Zongkai
This study analyzes the aerodynamic stability of a typical quadrotor UAV during hover and vertical flight using Computational Fluid Dynamics (CFD). A fitted relationship between single propeller rotational speed versus lift and torque was obtained through simulation. Rotor speed input parameters were determined by combining this relationship with force analysis under ideal conditions. Lift and torque variation data for each rotor under two typical flight conditions were subsequently acquired. The research examines changes in lift and torque caused by aerodynamic interference between rotors, which induces UAV instability. To address the additional rotor lift from airframe obstruction of airflow, a “Reduction Value Method” is proposed to correct the lift data. Kinematic simulations conducted in Adams show significant displacement and angular displacement fluctuations in both hover and vertical flight states. Instability is more pronounced during vertical motion. This research provides a theoretical basis for understanding UAV flight stability mechanisms and optimizing control strategies.
Zhao, HaiyuanLi, JiaSong, Jiafeng
As critical components of aircraft, hypersonic inlets utilize shock wave compression effects to pressurize incoming flow. The interaction between shock waves and the boundary layer tends to generate separation zones, and it adversely affects inlet performance. As a method to significantly enhance inlet performance, suction technology can substantially reduce the size of separation zones when they form in the inlet. However, when the inlet is started and operating normally, suction configurations may cause mainstream leakage and make it difficult to meet the requirements of inlets with wider speed ranges. This paper designs an adaptive scaliform suction structure that utilizes a lift-generating design to induce a slight upward deflection of high-speed near-wall flow. It can reduce high-speed mainstream leakage without compromising the effectiveness in low-speed separation zones. Numerical simulations are employed to evaluate its suction performance in both inlet separation zone flow fields and supersonic mainstream flow fields. The internal flow mechanisms of the scaliform suction structure are investigated, and differences in its behavior across various suction flow fields, as well as its interference with the mainstream, are discussed. The study reveals that when the height of the scaliform suction structure is approximately 1/8 of the incoming flow’s velocity boundary layer height, the suction flow coefficient in the separation zone is twice that in the hypersonic mainstream. Furthermore, the loss in Mach number and total pressure recovery coefficient of the near-wall supersonic mainstream is controlled within 5%. This structure exhibits an adaptive suction capability for separation zones, thereby extending the starting speed range of the inlet.
Zhao, XueningZhao, Yilong
To effectively mitigate the adverse effects of impact loads on the operational quality of a planter, this paper focuses on precision metering with dual planting chambers, and a novel approach is proposed to concurrently consider static and impact loads in the design of the frame structure, aiming to achieve a balanced design that combines load-bearing capacity and vibration reduction effects. The methodology employs a dual-layer cyclic process, where the outer layer calculates equivalent static loads based on the structural nonlinear dynamic response, and the inner layer introduces these equivalent static loads into the objective function of the optimization model using a weight method. The design of the frame structure, which simultaneously accounts for static and impact loads, is established through a topology optimization model based on the parametric level-set method. The simulation-optimization results indicate that, within the two-dimensional plane, the optimized seed metering frame achieves a marked reduction in volume fraction while its compliance remains almost unchanged. When the solution is expanded from 2-D to 3-D, and the optimized volume is increased to match the original volume, the optimized stiffness becomes 1.92 times the initial stiffness. This demonstrates that the frame is substantially lightened yet its stiffness is effectively enhanced, confirming that the design concurrently offers improved vibration attenuation and load-bearing capacity. The proposed structural optimization method can provide a viable design for improving the quality of precision metering. Although physical tests are still lacking, the soundness and consistency of both the simulation outcomes and numerical analyses provide strong evidence for the feasibility of the proposed method. Future tests can further verify its effectiveness.
Zhang, WenpengZeng, ShanZang, YingWang, Yu
Straw is one of the major biomass energy sources. It has low economic benefits by conventional disposal methods, such as returning to the field, using as feed, pressing into block fuel, gasification power generation, papermaking, and manufacturing building materials. With the surplus of crop straw, a large amount of straw resources will be burned, resulting in severe resource waste, soil structure damage, and air pollution. Straw carbonization technology and equipment are effective measures to solve the problem of straw surplus. This paper proposes a mobile straw carbonization technology, studies the principles and processes of straw carbonization, and designs a high-efficiency mobile carbonization equipment that can be used in the field to reduce the costs of straw collection, transportation, and storage and realize the transformation of straw from waste to valuable resources. A mathematical model for the pyrolysis process of straw pellets was established. The structure of the mobile straw carbonization equipment was designed based on the research on the mechanism of straw pyrolysis and carbonization. A multi-layer sleeve rotary structure of the reactor is adopted, and the furnace body solves the problem of uneven heating of carbonization with a mixed feeding design of screws and scrapers. Simulation and experiments were conducted using corn straw as the raw material to analyze the variation law of temperature inside the furnace and verify the feasibility of the equipment designed for straw carbonization.
Shang, ChunminYu, Jiadong
The marine propulsion shafting system serves as the core component of ship power transmission, wherein torsional vibrations can easily lead to shaft cracking and failure. Thus, avoiding shafting resonance is vital for ship safety. Previous research primarily focuses on a single vibration mechanism of diesel engine propulsion shafting systems, lacking a comprehensive analysis of modal characteristics, frequency, and transient responses. This paper systematically investigates the torsional vibration characteristics of shafting systems, constructs a mathematical model for torsional vibrations, deduces a method for solving natural frequencies, and establishes a frequency-domain transfer function matrix using the Laplace Transform to theoretically derive the transient response of damped forced vibrations. Taking the propulsion shafting system of a low-speed diesel engine in a 10,000-ton oil tanker as an example, a multi-condition analysis based on a simplified shafting model is conducted. This includes modal solution analysis, 0–2000 Hz frequency sweep tests, and comparative experiments on transient responses under different excitation frequencies with a 1000 Nm torque. The study reveals the influence mechanism of the coupling between excitation frequency and natural frequency on the dynamic characteristics of the shafting system. By investigating torsional vibration patterns, this research provides a theoretical basis for vibration reduction design and resonance avoidance in marine propulsion shafting systems.
Zhang, Jiayi
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