Browse Topic: Simulation and modeling

Items (26,841)
The rapid evolution of electric vehicles (EVs) has amplified the demand for highly integrated, efficient, and intelligent powertrain architectures. In the current automotive landscape, EV powertrain systems are often composed of discrete ECUs such as the OBC, MCU, DC-DC Converter, PDU, and VCU, each operating in isolation. This fragmented approach adds wiring harness complexity, control latency, system inefficiency, and inflates costs making it harder for OEMs to scale operations, lower expenses, and accelerate time-to-market. The technical gap lies in the absence of a centralized intelligence capable of seamlessly managing and synchronizing the five key powertrain aggregates: OBC, MCU, DC-DC, PDU, and VCU under a unified software and hardware platform. This fragmentation leads to redundancy in computation, increased BOM cost, and challenges in system diagnostics, leading to sub-optimal vehicle performance. This paper addresses the core issue of fragmented control architectures in EV
Kumar, MayankDeosarkar, PankajInamdar, SumerTayade, Nikhil
The growing environmental, economic, and social challenges have spurred a demand for cleaner mobility solutions. In response to the transformative changes in the automotive sector, manufacturers must prioritize digital validation of products, manufacturing processes, and tools prior to mass production. This ensures efficiency, accuracy, and cost-effectiveness. By utilizing 3D modelling of factory layouts, factory planners can digitally validate production line changes, substantially reducing costs when introducing new products. One key innovation involves creating 3D models using point cloud data from factory scans. Traditional factory scanning processes face limitations like blind spots and periodic scanning intervals. This research proposes using drones equipped with LiDAR (Light Detection and Ranging) technology for 3D scanning, enabling real-time mapping, autonomous operation, and efficient data collection. Drones can navigate complex areas, access small spaces, and optimize
Narad, Akshay MarutiC H, AjheyasimhaVijayasekaran, VinothkumarFasge, Abhishek
For regions with cold climate, the range of an electric bus becomes a serious restriction to expanding the use of this type of transport. Increased energy consumption affects not only the autonomous driving range, but also the service life of the batteries, the schedule delays and the load on the charging infrastructure. The aim of the presented research is to experimentally and computationally determine the energy consumption for heating the driver's cabin and passenger compartment of an electric bus during the autumn-winter operation period, as well as to identify and analyze ways to reduce this energy consumption. To determine the air temperature in the passenger compartment, a mathematical model based on heat balance equations was used. This model was validated using data from real-world tests. The research was conducted at a proving ground under two conditions: driving at a constant speed and simulating urban bus operation with stops and door openings. The causes of heat loss in
Kozlov, AndreyTerenchenko, AlexeyStryapunin, Alexander
Accurately determining the loads acting on a structure is critical for simulation tasks, especially in fatigue analysis. However, current methods for determining component loads using load cascade techniques and multi-body dynamics (MBD) simulation models have intrinsic accuracy constraints because of approximations and measurement uncertainties. Moreover, constructing precise MBD models is a time-consuming process, resulting in long turnaround times. Consequently, there is a pressing need for a more direct and precise approach to component load estimation that reduces efforts and time while enhancing accuracy. A novel solution has emerged to tackle these requirements by leveraging the structure itself as a load transducer [1]. Previous efforts in this direction faced challenges associated with cross-talk issues, but those obstacles have been overcome with the introduction of the "pseudo-inverse" concept. By combining the pseudo-inverse technique with the D-optimal algorithm
Pratap, RajatApte, Sr., AmolBabar, Ranjit
This paper is a new approach to improve road safety and traffic flow by combining vehicle-to-vehicle (V2V) and vehicle-to-infrastructure (V2I) communications. The Study is focused on a system that connects vehicles with each other and with traffic light to share real-time data about speed and position. This work is aimed to discuss the methodology adopted for developing a system which predicts and advises the optimal speed for vehicles approaching an intersection. Inspired by the Green Light Optimized Speed Advisory (GLOSA) , the proposed system is designed to help drivers approach traffic signals at speeds that minimize unnecessary stops, reduce delays, and improve traffic efficiency. This paper contains the approach taken, the decision-making algorithm, and the simulation framework built in MATLAB/Simulink to validate the concept under real traffic conditions. Simulation results are presented to demonstrate how the system generates speed recommendations based on vehicle parameters
Pinto, Colin AubreyShah, RavindraKarle, Ujjwala
During parking conditions of vehicles, the state of the battery is uncertain as it goes through the relaxation process. In such scenarios, the battery voltage may exceed the functional safety limits. If we cross the functional safety limits, it is hazardous to the driver as well as the occupant. In this case, relaxed voltage plays a crucial role in identifying the safe state of the battery. To estimate the relaxed cell voltage there are methods such as RC filter time constat modeling and relaxation voltage error method. The problem with these solutions is the waiting time and accuracy to determine the relaxation voltage. In this manuscript, a solution is proposed which ensures the above problem is reduced. To achieve the reduction of relaxation voltage estimation time, a python sparse identification of nonlinear dynamics (PySindy) is used which identifies and fits an equation model based on observing the battery characteristics at different SOC and temperatures. The implementation is
Pandey, PriyanshuNilajkar, AnkurPanda, Abinash
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. By examining the current landscape of DIL simulator use cases, this paper critically focuses on Virtual Validation of ADAS algorithms by testing of repeatable scenarios and effect on driver response time through virtual stimuli of acoustic and optical warnings generated during simulation. To receive appropriate feedback from the driver, industrial grade actuators were integrated with a real-time controller, a high-performance workstation and simulation software called Virtual Test
Sharma, ChinmayaBhagat, AjinkyaKale, Jyoti GaneshKarle, Ujjwala
The design and improvement of electric motor and inverter systems is crucial for numerous industrial applications in electrical engineering. Accurately quantifying the amount of power lost during operation is a substantial challenge, despite the flexibility and widespread usage of these systems. Although it is typically used to assess the system’s efficiency, this does not adequately explain how or why power outages occur within these systems. This paper presents a new way to study power losses without focusing on efficiency. The goal is to explore and analyze the complex reasons behind power losses in both inverters and electric motors. The goal of this methodology is to systematically analyze the effect of the switching frequency on current ripple under varying operating conditions (i.e., different combinations of current and speed) and subsequently identify the optimum switching frequency for each case. In the end, the paper creates a complete model for understanding power losses
Banda, GururajSengar, Bhan
The precise validation of radar sensor is necessary due to surging demand for reliable Advanced Driver-Assistance Systems (ADAS) and autonomous driving technologies. Over-the-Air (OTA) Hardware-in-the-Loop approach is the optimal solution for the current challenges facing with traditional on road testing. This approach supports productive, controllable and repetitive environment because of its lab-based setup which will eliminates the drawbacks such as high costs, limited repeatability, safety related issues. Key parameters of radar such as accurate detection of objects, analysis of doppler velocity, range estimation, angle of arrival measurement, can be tested dynamically. And this test setup offers wide range of testing scenarios, including varying distance of target, relative speeds, simulation of objects and environmental effects also supported.OTA provides the flexibility to eliminate the physical test tracks or targets so that developers can simulate the errors, by introducing
Jadhav, TejasKarle, UjjwalaPaul, HarshitSNV, Karthik
Heavy tipper vehicles are primarily utilized for transporting ores and construction materials. These vehicles often operate in challenging locations, such as mining sites, riverbeds, and stone quarries, where the roads are unpaved and characterized by highly uneven elevations in both the longitudinal and lateral directions of vehicle travel. During the unloading process, the tipper bodies are raised to significant heights, which increases the vehicle's centre of gravity, particularly if the payload material does not discharge quickly. Such conditions can lead to tipper rollover accidents, causing severe damage to life and substantial vehicle breakdowns. To analyse this issue, a study is conducted on the vehicle design parameters affecting the rollover stability of a 35-ton GVW tipper using multi-body simulations in ADAMS software. The tilt table test was simulated to determine the table angle at which wheel lift occurs. Initially, simulations are performed with the rigid body model
Vichare, Chaitanya AshokPatil, SudhirGupta, Amit
Overloading in vehicles, particularly trucks and city buses, poses a critical challenge in India, contributing to increased traffic accidents, economic losses, and infrastructural damage. This issue stems from excessive loads that compromise vehicle stability, reduce braking efficiency, accelerate tire wear, and heighten the risk of catastrophic failures. To address this, we propose an intelligent overloading control and warning system that integrates load-sensing technology with real-time corrective measures. The system employs precision load sensors (e.g., air below deflection monitoring via pressure sensors) to measure vehicle weight dynamically. When the load exceeds predefined thresholds, the system triggers a multi-stage response: 1 Visual/Audio Warning – Alerts the driver to take corrective action. 2 Braking Intervention – If ignored, the braking applied, immobilizing the vehicle until the load is reduced. Experimental validation involved ten iterative tests to map deflection-to
Raj, AmriteshPujari, SachinLondhe, MaheshShirke, SumeetShinde, Akshay
Vehicle dynamics is a vital area of automotive engineering that focuses on analyzing how a vehicle responds to driver inputs and external factors like road conditions and environmental influences. Achieving optimal performance, safety, and ride comfort requires a detailed understanding of longitudinal, lateral, and vertical dynamic behavior. The objective of this paper is to develop and validate the model of a concept Race car and evaluate its vehicle dynamics behavior using IPG CarMaker, a high-fidelity virtual testing environment widely used in industry. The model incorporates a range of vehicle parameters, including suspension parameters like spring and damper characteristics, mass distribution, tire properties and powertrain parameters. The performance evaluation is done as per standard guidelines, including Constant Radius turn test, Sine Steer test and other standard tests like Acceleration, Braking along with Ride and Comfort classification. The key parameters that are
Agrewale, Mohammad Rafiq B.Vaish, Ujjwal
Automotive headlamps in Battery Electric Vehicles (BEVs) are exposed to a wide range of environmental and operational conditions that influence their thermal behaviour. Factors such as solar radiation, ambient temperature, lighting features, and nearby heat sources can significantly impact headlamp temperatures, potentially leading to issues like condensation, material degradation, and reduced optical performance. Accurate thermal modelling using Computational Fluid Dynamics (CFD) is essential during the design phase, but its effectiveness depends heavily on the fidelity of boundary conditions, which are often based on internal combustion engine (ICE) vehicle data. This study investigates the thermal behaviour of BEV headlamps under real-world conditions, focusing on parking and charging scenarios. Temperature measurements were taken at various locations on the lens and housing of a Jaguar I-Pace using thermocouples. The results show that lighting features, particularly the high beam
Nangunuri, Vishnu TejaKapadia, VatsalKovacs, GaborAhmad, Waqas
In the assessment of parts subjected to impact loading, the current process relies on static analysis, which overlooks the significant influence of high strain rate on material hardening and damage. The omission of these effects hinders accurate impact simulations, limiting the analysis to comparative studies of two components and potentially misidentifying critical hot spot locations. To address these limitations, this study emphasizes the importance of incorporating the effects of high strain rate in impact simulations. By utilizing the Johnson-Cook material calibration model, which includes both material hardening and damage models, a more comprehensive understanding of material behavior under dynamic loading conditions can be achieved. The Johnson-Cook material hardening model accounts for the strain rate sensitivity of the material, providing an accurate representation of its behavior under high strain rate conditions. This allows for improved prediction of material response
Pratap, RajatApte, Sr., AmolBabar, RanjitDudhane, KaranPoosarla, Shirdi Partha SaiTikhe, Omkar
Addressing the critical need for lightweight and safe energy storage solutions in electric vehicles, this paper presents the design and optimization of a novel Composite Metal Hybrid (CMH) battery pack structure. A computer aided simulation using Abaqus software was performed to optimize the weight of battery pack. The structural integrity and crashworthiness of the optimized lightweight design were rigorously evaluated under various load cases like side impact (crush), shock loading and underfloor impact. Modal analysis and load tests addressed, demonstrate the CMH battery pack as a viable and promising lightweight solution for electric vehicle applications. Manufacturing aspects are also discussed to ensure feasibility and integration.
Shah, Bijay KumarSingh, Pundan KumarG., Manikandan
In the quest for enhancing electric vehicle performance and safety, this paper presents a comprehensive investigation into the design and performance of high-voltage (HV) battery cooling plates featuring dedicated cooling channels, integrated with structural bottom protection members. The study aims to address the dual challenges of thermal management and crash protection in electric vehicles during bottom impacts. The research evaluates the cooling efficiency and structural resilience of the proposed design through a combination of design iterations, thermal performance evaluation, and crash simulations. Findings reveal that the integrated cooling plates not only maintain optimal battery temperatures under various operating conditions but also significantly improve the vehicle's crashworthiness. It was found that the cooling efficiency of the HV battery plates improved compared to competitor’s design, resulting in a more stable thermal environment for the battery cells. Moreover
Dusad, SagarKummuru, SrikanthJoshi, Amarja
In recent times, a standard driving cycle is an excellent way to measure the electric range of EVs. This process is standardized and repeatable; however, it has some drawbacks, such as low active functions being tested in a controlled environment. This sometimes causes huge variations in the range between driving cycles and actual on-road tests. This problem of variation can be solved by on-road testing and testing a vehicle for customer-based velocity cycles. On-road measurement may be high on active functions while testing, which may give an exact idea of real-world consumption, but the repeatability of these test procedures is low due to excessive randomness. The repeatability of these cycles is low due to external factors acting on the vehicle during on-road testing, such as ambient temperature, driver behavior, traffic, terrain, altitude, and load conditions. No two measurements can have the same consumption, even if they are done on the same road with the same vehicle, due to the
Kelkar, KshitijKanakannavar, Rohit
This paper presents a comprehensive testing framework and safety evaluation for Vehicle-to-Vehicle (V2V) charging systems, incorporating advanced theoretical modeling and experimental validation of a modern, integrated 3-in-1 combo unit (PDU, DCDC, OBC). The proliferation of electric vehicles has necessitated the development of resilient and flexible charging solutions, with V2V technology emerging as a critical decentralized infrastructure component. This study establishes a rigorous mathematical framework for power flow analysis, develops novel safety protocols based on IEC 61508 and ISO 26262 functional safety standards, and presents comprehensive experimental validation across 47 test scenarios. The framework encompasses five primary test categories: functional performance validation, power conversion efficiency optimization, electromagnetic compatibility (EMC) assessment, thermal management evaluation, and comprehensive fault-injection testing including Byzantine fault scenarios
Uthaman, SreekumarMulay, Abhijit B
The work completed on “System level concepts to test and design integrated EV system involving power conversion to satisfy ISO26262 functional safety requirement” is included in the paper. Integrating power conversion and traction inverter subsystems in EVs is currently popular since it increases dependability and improves efficiency and cost-effectiveness. Maintaining safety standards is at danger due to the growing safety requirements, which also raise manufacturing costs and time. The three primary components of integrated EV systems are the PDU, DC-DC converter, and onboard charger. Every part and piece of software is always changing and needs to be tested and validated in an economical way. Since the failure of any one of these components could lead to a disaster, the article outlines the economical approaches and testing techniques to verify and guarantee that the system meets the functional safety criterion.
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
As light electric vehicles (LEVs) gain popularity, the development of efficient and compact on-board chargers (OBCs) has become a critical area of focus in power electronics. Conventional AC-DC topologies often face challenges, including high inrush currents during startup, which can stress components and affect system reliability. Furthermore, DC-DC converters often have a limited soft-switching range under light load conditions, leading to increased switching losses and reduced efficiency. This paper proposes a novel 6.6 kW on-board charger architecture comprising a bridgeless totem-pole power factor correction (PFC) stage and an isolated LLC resonant DC-DC converter. The main contribution lies in the specific focus on enhancing startup behavior and switching performance. In PFC converters, limiting inrush current during startup is crucial, especially with fast-switching wide-bandgap devices like SiC or GaN. Conventional soft-start techniques fall short in of ensuring smooth voltage
Patil, AmrutaBagade, Aniket
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
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