Browse Topic: Hardware-in-the-loop (HIL)

Items (675)
ABSTRACT To realize the full potential of simulation-based evaluation and validation of autonomous ground vehicle systems, the next generation of modeling and simulation (M&S) solutions must provide real-time closed-loop environments that feature the latest physics-based modeling approaches and simulation solvers. Real-time capabilities enable seamless integration of human-in/on-the-loop training and hardware-in-the-loop evaluation and validation studies. Using an open modular architecture to close the loop between the physics-based solvers and autonomy stack components allows for full simulation of unmanned ground vehicles (UGVs) for comprehensive development, training, and testing of artificial intelligence vehicle-based agents and their human team members. This paper presents an introduction to a Proof of Concept for such a UGV M&S solution for severe terrain environments with a discussion of simulation results and future research directions. This conceptual approach features: 1
Misko, SamuelFree, ArnoldSivashankar, ShivaKluge, TorstenVantsevich, VladimirHirshkorn, MartinMorales, AndresBrascome, James MichaelRose, ShaylaBowen, NicZhang, SiyanGhasemi, MasoodGardner, StevenFiorini, PierreMaddela, MadhurimaJayakumar, ParamsothyGorsich, DavidManning, ChrisThurau, MatthiasRueddenklau, NicoZachariah, GibinDennis, EvaCostello, Ian
Abstract This paper presents the development of a transmission-in-the-loop (TiL) experimentation system. In this TiL experimental setup, the input side of the transmission is controlled by a dynamometer emulating the engine, while the output sides of the transmission are controlled by two dynamometers emulating the wheels and vehicle. The models emulating these vehicle components are required to possess sufficient fidelity to simulate engine torque pulse (ETP) and wheel slip dynamics while being computationally efficient to run in real-time. While complex engine and tire models exist in the literature that accurately capture these dynamics, they are often too numerically stiff for real-time simulation. This paper presents the system level details of such a TiL setup, and the modeling concepts for the development of high fidelity real-time models of the engine and tire dynamics for use in this experiment. Parameters of the engine model are identified using experimental data. Vehicle
Nutter, Don
ABSTRACT The age of large autonomous ground vehicles has arrived. Wherever vehicles are used, autonomy is desired and, in most cases, being studied and developed. The last barrier is to prove to decision makers (and the general public) that these autonomous systems are safe. This paper describes a rigorous safety testing environment for large autonomous vehicles. Our approach to this borrows elements from game theory, where multiple competing players each attempt to maximize their payout. With this construct, we can model an environment that as an agent that seeks poor performance in an effort to find the rare corner cases that can lead to automation failure
Penning, RyanEnglish, JamesMelanz, DanielLimone, BrettMuench, PaulBednarz, David
ABSTRACT Hardware/software integrated system ensures a system will operate as intended in the same configuration it will be used in the field. Manual system testing can be a very slow and error prone process, as well as being incapable of testing interfaces that humans cannot interact with. Many existing solutions exist to introduce test hardware into the loop for verifying systems, but most of these solutions provide a separate component for each hardware interface. This paper presents an approach for a single integrated system that can test all hardware interfaces of a system under test, managed by a single controller. This test system provides the capability to abstract away the hardware being tested so a test developer can develop tests while only understanding the manual interfaces of the system being tested. We show that this approach can provide a significant acceleration to the time to execute tests, as well as improving the reliability, and consistency of the tests. Citation
Lingg, MichaelKushnier, Timothy JProenza, RodolfoPaul, HowardGrimes, BrendanThompson, Emory
ABSTRACT This paper will discuss a hybrid approach for antenna placement optimization on tactical vehicles. Tactical vehicles tend to have collocated antennas that operate in adjacent frequency bands. It may be required that two antennas operate simultaneously to satisfy a wide range of voice and data capabilities. The current process to optimize the location of antennas on platforms involves longer test times, complicated logistics, high costs, and is usually performed in an uncontrolled environment. In order to optimize the placement location and minimize the cosite interference between these antennas with consideration to the top deck obstructions, it is advantageous to use a hybrid method. The hybrid method presented here is the combination of Electromagnetic (EM) Modeling and Simulation (M&S) and Laboratory Hardware in the Loop (HWIL) testing. This paper presents the benefits of using this hybrid method in the areas of test time reduction, lessening costs, easing logistics, and
Ortiz Palou, Erick E.Garner, Timothy J.Palafox, George
ABSTRACT The U.S. Army Tank Automotive Research, Development, and Engineering Center’s (TARDEC) Ground Vehicle Simulation Laboratory (GVSL) has provided warfighter- and hardware-in-the-loop simulation of current and future vehicle systems for several years. Gaps remain in GVSL capability regarding the visualization and behavior modeling of human entities. Filling these gaps is necessary to create an immersive and realistic urban environment for warfighter-in-the-loop patrol or convoy simulation. The current gaps in behavior modeling and visualization capabilities are being addressed through an academic partnership. The five-year project, part of the Simulation-based Reliability and Safety (SimBRS) program, is leveraging capabilities to generate a wide range of animations in the GVSL environment from human motion capture data and to develop extended and new vehicle and pedestrian behavior models. This long-term effort will significantly impact the breadth and realism of simulations
Carruth, Daniel W.McGinley, JohnMikulski, ChrisShvartsman, Andrey
ABSTRACT Autonomous vehicles provide a unique challenge for simulation to effectively and performantly model due to their system level complexity and the inclusion of autonomy software. This environment is made even more challenging when looking at the interactions of humans in-the-loop with the vehicles and autonomy software and also how to include more simulation in the testing process for Autonomous Vehicles. With the use of a software framework built from a Commercial off the Shelf (COTS) game engine the Ground Vehicle Systems Laboratory demonstrated the feasibility of real-time human, software and hardware in the loop testing of autonomous systems. This approach facilitated the execution of two major events which are described herein. Citation: John Brabbs, Benjamin Haynes, Thomas Stanko, “Using A Gaming Engine for Autonomous Vehicle Modeling and Simulation”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 11-13
Brabbs, JohnHaynes, BenjaminStanko, Thomas
ABSTRACT This paper describes the role of Modeling and Simulation (M&S) as a critical tool which must be necessarily used for the development, acquisition and testing of autonomous systems. To be used effectively key aspects of development, acquisition and testing must adapt and change to derive the maximum benefit from M&S. We describe how development, acquisition and testing should leverage and use M&S. We furthermore introduce and explain the idea of testable autonomy and conclude with a discussion of the qualities and requirements that M&S needs to have to effectively function in the role that we envision. Citation: J. Brabbs, S. Lohrer, P. Kwashnak, P. Bounker, M. Brudnak, “M&S as the Key Enabler for Autonomy Development, Acquisition and Testing”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 13-15, 2019
Brabbs, JohnLohrer, ScottKwashnak, PaulBounker, PaulBrudnak, Mark
ABSTRACT Due to the high complexity of modern internal combustion engines and powertrain systems, the proper calibration of the electronic control unit’s (ECU) parameters has a strong impact on project targets like fuel consumption, emissions and drivability, as well as development costs and project duration. Simulation methods representing the system behavior with a model can support the calibration process considerably. However, standard physics-based models are often not able to describe all effects with sufficient accuracy, or the effort to set up a detailed model is too high. Physics-based models can also have a high computational demand, so that their simulation is not real-time capable. More suited for ECU calibration are data-driven models, combined with Design of Experiment (DoE). The system to be calibrated is identified with few specific test bench or vehicle measurements. From these measurements, a mathematical regression model is built. This paper describes recently
Gutjahr, TobiasKruse, ThomasHuber, Thorsten
ABSTRACT One of the main challenges of co-simulating hardware-in-the-loop systems in real-time over the Internet is the fidelity of the simulation. The stochastic delay of the Internet may significantly distort the dynamics of the network-integrated system. This paper presents the development of an iterative learning control based approach to improve fidelity in such network-integrated systems. Towards this end, a new metric for characterizing fidelity is proposed first, which, unlike some existing metrics, does not require knowledge about the reference dynamics (i.e., dynamics that would be observed, if the system was physically connected). #ext, using this metric, the problem of improving fidelity is formulated as an iterative learning control problem. Finally, the proposed approach is utilized in a case study, which shows that the proposed approach can significantly improve the fidelity in Internet-distributed hardware-in-the-loop simulation
Ersal, TulgaBrudnak, Mark J.Kim, YoungkiSalvi, AshwinSiegel, Jason B.Stefanopoulou, AnnaStein, Jeffrey L.Filipi, Zoran
ABSTRACT This paper discusses and outlines ideas regarding changes to how testing is performed in response to new policy regarding rapid integration of technology into Army ground vehicle systems. It specifically presents and discusses the ways that systems can begin testing early using laboratory testing. It discusses how testing is currently performed and then leverages best practices from the Automotive Industry to recommend methods to recommend how the Army can adapt these for its testing function. Specifically it discusses how specific test should be selected, how to define the testing environment and how to use the data generated from the lab test. It concludes with an example case study. Citation: B. LaRose, M. Morgan, K. Stark, D. Kosinski, K. Fischer, M. Brudnak, G. Schultz, A. Christino, M. Wayne, I. Baseski, “Testing in a Complex World”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 13-15, 2019
LaRose, BryanMorgan, MelissaStark, KristenKosinski, DanFischer, KenBrudnak, MarkSchultz, GregChristino, AngeloWayne, MartinBaseski, Igor
ABSTRACT The cannon Concept Technology Demonstrator is a U.S. military proof of concept 155 mm self-propelled howitzer platform. It demonstrated fully automated ammunition handling, weapon stabilization, and mobility in a 24-ton test platform. The next generation Concept Technology Demonstrator served as a transfer mechanism of capabilities from a heavyweight howitzer platform to a notional future lightweight self-propelled howitzer. Simulation model data of the demonstration platform vehicle response during weapon firing was contrasted with the initial notional lightweight system’s firing stability analysis. The results of this comparison stimulated an updated correlation effort. This correlation effort utilized test firings without chassis stabilizing spades to reveal physics-based simulation model fidelity requirements for future programs. Observations of simulation and system performance were used to define a systematic approach to simulation model fidelity improvements and
Polston, Roger K.
ABSTRACT BAE Systems Combat Simulation and Integration Labs (CSIL) are a culmination of more than 14 years of operational experience at our SIL facility in Santa Clara. The SIL provides primary integration and test functions over the entire life cycle of a combat vehicle’s development. The backbone of the SIL operation is the Simulation-Emulation-Stimulation (SES) process. The SES process has successfully supported BAE Systems US Combat Systems (USCS) SIL activities for many government vehicle development programs. The process enables SIL activities in vehicle design review, 3D virtual prototyping, human factor engineering, and system & subsystem integration and test. This paper describes how CSIL applies the models, software, and hardware components in a hardware-in-the-loop environment to support USCS combat vehicle development in the system integration lab
Lin, TCChang, KevinJohnson, ChristopherNaghshineh, KasraKwon, SungLi, Hsi Shang
ABSTRACT This work presents the development of a high fidelity Simulation In the Loop/Hardware In the Loop simulation environment using add-ons to Autonomous Navigation Virtual Environment Laboratory (ANVEL) and a navigation unit developed by Auburn University’s GPS and Vehicle Dynamics Lab (GAVLAB) in support of the United States Army’s Autonomous Ground Resupply Science Technology Objective. The developed add-ons include a real time interface for ANVEL, Inertial Measurement Unit module, Wheel Speed Sensor module, and a GPS module that allows simulated signals or generated Radio Frequency signals. The developed add-ons allow for faster development of navigation algorithms and controllers due to a readily available, highly accurate truth from ANVEL and can be configured to introduce realistic errors from sensors, hardware, and GPS signals such that algorithm and controller robustness can be easily examined
Nelson, BrentlyBevly, DavidRatowski, JeffTheisen, Bernard
ABSTRACT The durability and reliability of military vehicle systems are traditionally tested at Aberdeen Proving Ground by driving vehicles on a set of paved roads, secondary roads, trails, and cross-country terrains. However, driving mile-for-mile over the proving ground test courses is very time-consuming and costly. The U.S. Army Aberdeen Test Center (ATC) has recently conducted accelerated durability tests of wheeled vehicles using two different methods: accelerated hardware-in-the-loop simulation and accelerated field testing. This paper discusses the methods used to date and associated technical details to highlight options for future accelerated testing
Ramsey, GregSchultz, GregClerkin, James
ABSTRACT Full vehicle Hardware-in-the-Loop (HIL) testing provides a virtual platform on which to accurately assess the performance of the powertrain, before the vehicle is built. Furthermore, it allows for seamless integration of components in a modeling and simulation environment with actual hardware to analyze hardware component performance. This paper presents the challenges of creating a rapidly deployable HIL test facility and compares and contrasts the test results of a conventional and parallel powertrain to modeling and simulation
Nedungadi, AshokKreder, Karl
In non-cooperative environments, unmanned aerial vehicles (UAVs) have to land without artificial markers, which is a key step towards achieving full autonomy. However, the existing vision-based schemes have the common problems of poor robustness and generalization, and the LiDAR-based schemes have the disadvantages of low resolution, high power consumption and high weight. In this paper, we propose an UAV landing system equipped with a binocular camera to preform 3D reconstruction and select the safe landing zone. The whole system only consists of a stereo camera, and the innovation of the solution is fusing the stereo matching algorithm and monocular depth estimation(MDE) model to get a robust prediction on the metric depth. The whole landing system consists of a stereo matching module, a monocular depth estimation (MDE) module, a depth fusion module, and a safe landing zone selection module. The stereo matching module uses Semi-Global Matching (SGM) algorithm to calculate the
Zhou, YiBiaoZhang, BiHui
Summary This paper discusses the latest techniques in vehicle modeling and simulation to support ground vehicle performance and fuel economy studies, enable system design optimization, and facilitate detailed control system design. The Autonomie software package, developed at Argonne National Laboratory, is described with emphasis on its capabilities to support Model-in-the-Loop, Software-in-the-Loop (SIL), Component-in-the-Loop (CIL), and Hardware-in-the-Loop simulations. Autonomie supports Model-Based Systems Engineering, which is growing in use as ground vehicles become more sophisticated and complex, with many more subsystems interacting within the vehicle and the environmental conditions in which the vehicles operate becoming more challenging and varied. With the advent of hybrid powertrains, the additional dimension of vehicle architecture has become one of the design variables that must be considered. This complexity results in the need for a simulation tool that is capable of
Michaels, LarryHalbach, ShaneShidore, NeerajRousseau, Aymeric
To address the issues of functional conflicts in execution subsystems and the deterioration of control performance due to model parameter uncertainties in the motion control of distributed vehicle by wire, this article proposes an integrated control strategy considering parameter robustness. This strategy aims to compensate for model mismatch, resolve functional conflicts, and achieve motion coordination. Based on the over-actuation characteristics of distributed vehicle by wire, this article constructs the dynamic model and utilizes the tire cornering properties along with phase portraits to delineate the working regions of the execution subsystems. To deal with model parameter uncertainties and mismatch, tube-based model predictive control (tube-based MPC) is applied to the control strategy design, which compensates for model deviations through state feedback and constructs a robust positively invariant set (RPI) to constrain the system state. Correspondingly, the weights of control
Chen, GuoyingBi, ChenxiaoZhao, XuanmingYang, LiunanTang, ZhuoYu, Huili
Sustainable mobility is a pressing challenge for modern society. Electrification of transportation is a key step towards decarbonization, and hydrogen Fuel Cell Hybrid Electric Vehicles (FCHEVs) offer a promising alternative to Battery Electric Vehicles (BEVs), especially for long-range applications: they combine a battery system with a fuel cell, which provides onboard electric power through the conversion of hydrogen. Paramount importance is then given to the design and sizing of the hybrid powertrain for achieving a compromise between high performance, efficiency, and low cost. This work presents a Hardware-in-the-Loop (HIL) platform developed for designing and testing the powertrain layout of an FCHEV. The platform comprises two systems: a simulation model reproducing the dynamics of a microcar and a hardware system for the fuel cell hybrid electric powertrain. The former simulates the vehicle's behavior, while the latter is composed of a 2kW real fuel cell stack and a 100Ah Li-ion
Bartolucci, LorenzoCennamo, EdoardoCordiner, StefanoDonnini, MarcoGrattarola, FedericoMulone, Vincenzo
Proprietary, black box, and other hard-to-model subsystems are a leading source of schedule and labor cost across simulation supported analysis and lifecycle management. Using AI/ML technologies to rapidly develop and deploy digital twins of Hardware in the Loop (HWIL) and software systems reduces the Non-Recurring Engineering (NRE) in Modeling and Simulation (M&S) and supports validation of existing software digital twins. This approach also allows for portability of obsolete or proprietary components into a broader range of simulations or applications without exposing critical technologies. We present results of multiple case studies applying AI to black box components of interest to the ground vehicle community
Colley, Wesley N.Banyai, JoelGordy, JoshuaMills, MatthewWarren, Randall
Traditional live testing of autonomous ground vehicles can be augmented through use of digital twins of the test environment, the vehicle mobility models, and the vehicle sensors. These digital twins combined with the autonomous software under test allow testers to inject faults, weather, obstacles, find edge case scenarios, and collect information to understand the decision making of the autonomous software under test. With this new capability, autonomous ground vehicles can now be tested in four stages. The first stage is testing the autonomous software using digital twins. In this stage with the help of a High-Performance Computer thousands of scenarios can be run. Once issues are communicated and addressed, stage two, hardware in the loop testing can begin. Hardware in the loop uses simulators that already exist to test systems such as autonomous convoys with a virtual leader and a live follower. Stage three employs a live virtual constructive approach by using one vehicle to test
Whitt, John M.Bounker, Paul J.
Accurate estimation of vehicle energy consumption plays an important role in developing advanced energy-saving connected automated vehicle technologies such as Eco Approach and Departure, PHEV mode blending, and Eco-route planning. The present study developed a reduced-order energy model with second-order response surfaces and torque estimation to estimate the energy consumption while just relying on the drive cycle information. The model is developed for fully electric Chevrolet Bolt using chassis dynamometer data. The dyno test data encompasses the various EPA test cycles, real-world, and aggressive maneuvers to capture most powertrain operating conditions. The developed model predicts energy consumption using vehicle speed and road-grade inputs for a drive cycle. The accuracy of the model is validated by comparing the prediction results against track and road test data. The developed model was able to accurately predict the energy consumption for track drive cycles within the error
Goyal, VasuDudekula, Ahammad BashaStutenberg, KevinRobinette, DarrellOvist, GrantNaber, Jeffery
Test cycle simulation is an essential part of the vehicle-in-the-loop test, and the deep reinforcement learning algorithm model is able to accurately control the drastic change of speed during the simulated vehicle driving process. In order to conduct a simulated cycle test of the vehicle, a vehicle model including driver, battery, motor, transmission system, and vehicle dynamics is established in MATLAB/Simulink. Additionally, a bench load simulation system based on the speed-tracking algorithm of the forward model is established. Taking the driver model action as input and the vehicle gas/brake pedal opening as the action space, the deep deterministic policy gradient (DDPG) algorithm is used to update the entire model. This process yields the dynamic response of the output end of the bench model, ultimately producing the optimal intelligent driver model to simulate the vehicle’s completion of the World Light Vehicle Test Cycle (WLTC) on the bench. The results indicate that the
Gong, XiaohaoLi, XuHu, XiongLi, Wenli
The calibration of Engine Control Units (ECUs) for road vehicles is challenged by stringent legal and environmental regulations, coupled with short development cycles. The growing number of vehicle variants, although sharing similar engines and control algorithms, requires different calibrations. Additionally, modern engines feature increasingly number of adjustment variables, along with complex parallel and nested conditions within the software, demanding a significant amount of measurement data during development. The current state-of-the-art (White Box) model-based ECU calibration proves effective but involves considerable effort for model construction and validation. This is often hindered by limited function documentation, available measurements, and hardware representation capabilities. This article introduces a model-based calibration approach using Neural Networks (Black Box) for two distinct ECU functional structures with minimal software documentation. The ECU is operated on
Meli, MatteoWang, ZezhouBailly, PeterPischinger, Stefan
The modern automotive industry is facing challenges of ever-increasing complexity in the electrified powertrain era. On-board diagnostic (OBD) systems must be thoroughly calibrated and validated through many iterations to function effectively and meet the regulation standards. Their development and design process are more complex when prototype hardware is not available and therefore virtual testing is a prominent solution, including Model-in-the-loop (MIL), Software-in-the-loop (SIL) and Hardware-in-the-loop (HIL) simulations. Virtual prototype testing relying on real-time simulation models is necessary to design and test new era’s OBD systems quickly and in scale. The new fuel cell powertrain involves new and previously unexplored fail modes. To make the system robust, simulations are required to be carried out to identify different fails. Thus, it is imminent to build simulation models which can reliably reproduce failures of components like the compressor, recirculation pump
Pandit, Harshad RajendraDimitrakopoulos, PantelisShenoy, ManishAltenhofen, Christian
Vehicles equipped with articulated steering systems have advantages such as low energy consumption, simple structure, and excellent maneuverability. However, due to the specific characteristics of the system, these vehicles often face challenges in terms of lateral stability. Addressing this issue, this paper leverages the precise and independently controllable wheel torques of a hub motor-driven vehicle. First, an equivalent double-slider model is selected as the dynamic control model, and the control object is rationalized. Subsequently, based on the model predictive control method and considering control accuracy and robustness, a weight-variable adaptive model predictive control approach is proposed. This method addresses the optimization challenges of multiple systems, constraints, and objectives, achieving adaptive control of stability, maneuverability, tire slip ratio, and articulation angle along with individual wheel torques during the entire steering process of the vehicle
Huang, BinMa, MinruiMa, LiutaoCui, KangyuWei, Xiaoxu
This paper introduces reduced-order modeling techniques with Artificial Intelligence (AI) for Model-Based Development (MBD). In vehicle development, detailed physical models are replaced by reduced-order models (ROM) to expedite simulations. With recent advancements in AI-based reduced-order modeling, it is expected that modeling work will become more efficient, leading to reduced simulation times. However, the range of simulations (Model-in-the-Loop Simulation - MILS, Hardware-in-the-Loop Simulation - HILS, bench-system) compatible with ROM is limited. To overcome this limitation, this study leverages the ONNX format (Open Neural Network Exchange), a universally supported format among machine learning frameworks, and the Functional Mock-up Interface (FMI), a standard interface format for simulation tools, to enable general-purpose embedded technology with ROM. This study employs a vehicle model in engine surge simulations to validate AI-based reduced-order modeling for MBD. In MILS
Inagaki, TakahiroNasu, TadaakiTakeshige, MinoruIwata, MotofumiNakane, Naoto
Validation plays a crucial role in any Electronic Development process. This is true in the development of any automotive Electronic Control Unit (ECU) that utilizes the Automotive V process. From Research and Development (R&D) to End of Line (EOL), every automotive module goes through a plethora of Hardware (HW) and Software (SW) testing. This testing is tedious, time consuming, and inefficient. The purpose of this paper is to show a way to streamline validation in any part of the automotive V process using Python as a driving force to automate and control Hardware-in-the-loop (HIL) / Model-in-the-loop (MIL) / Software-in-the-loop (SIL) validation. The paper will propose and outline a framework to control test equipment, such as power supplies and oscilloscopes, load boxes, and external HW. The framework includes the ability to control CAN communication signals and messages. A visual Graphical User Interface (GUI) has also been created to provide simplified operation to the user
Rosiewicz, BrandonLink, Bravin
Multiple actuators equipped in electric vehicles, such as four- wheel steering (4WS) and four-wheel drive (4WD), provide more degrees of freedom for chassis motion control. However, developing independent control strategies for distinct actuator types could result in control conflicts, potentially degrading the vehicle's motion performance. To address this issue, a model predictive control (MPC) based steering-drive cooperated control strategy for enhanced agility and stability of electric vehicles with 4WD and 4WS is proposed in this paper. By designing the control constraints within the MPC framework, the strategy enables single-drive control, single-steering control, and steering-drive cooperative control. In the upper control layer, a linear time-varying MPC (LTV-MPC) is designed to generate optimal additional yaw moment and additional steering angles of front and rear wheels to enhance vehicle agility and lateral stability. In the lower control layer, a linear MPC (LMPC) based
Sun, HaoboZhang, LinZhao, ChunlaiWang, NianZhang, ZeyangChen, Hong
The steer-by-wire (SBW) system, an integral component of the drive-by-wire chassis responsible for controlling the lateral motion of a vehicle, plays a pivotal role in enhancing vehicle safety. However, it poses a unique challenge concerning steering wheel return control, primarily due to its fundamental characteristic of severing the mechanical connection between the steering wheel and the turning wheel. This disconnect results in the inability to directly transmit the self-aligning torque to the steering wheel, giving rise to complications in ensuring a seamless return process. In order to realize precise control of steering wheel return, solving the problem of insufficient low-speed return and high-speed return overshoot of the steering wheel of the SBW system, this paper proposes a steering wheel active return control strategy for SBW system based on the backstepping control method. First, the dynamics model of the SBW system is established, thereby laying the foundation for
Chen, ChaoningKaku, ChuyoZheng, Hongyu
The suspension system plays a crucial role in mitigating vehicle vibration, enhancing passenger comfort, and improving driving handling stability. While many mechanical experimental platforms exist for testing suspension system performance, they often need high costs and precision requirements. In the field of modern industrial product design, hardware-in-the-loop (HIL) simulation has become an invaluable tool. Electrically interconnected suspension (EIS) is a novel type of interconnected suspension by connecting various suspensions in an electrical way. The novel EIS avoids many drawbacks of traditional interconnected suspensions. The EIS is usually composed of electromagnetic motors and electrical networks (EN). By designing the structure of the EN reasonably, the EIS system can achieve decoupling control in multiple vibration modes. This paper introduces an HIL experimental platform established for a half-car EIS system based on an NI Compact RIO 9049. The half-car electrically
Xia, XiangjunLiu, PengfeiLi, WeihuaDu, HaipingNing, Donghong
Hardware-in-the-loop (HIL) testing is part of automotive V-design which is commonly used in automotive industries for the development of Electronic Control Unit (ECU). HIL test platform provides the capacity to test the ECU in a controlled environment even with scenarios that would be too dangerous or impractical to test on real situation, also the ECU can be tested even before the actual plant under building. This paper presents a HIL test platform for the validation of a seat ECU. The HIL platform can also be used for control and diagnostics algorithm development. The HIL test platform consists of three parts: a real time target machine (dSPACE SCALEXIO AutoBox), an ECU (Magna Seating M12 Module), and a signal conditioning unit (Load Box). The ECU produces the control commands to the real-time target machine through load box. The real time target machine hosts the plant model of the power seat which includes the kinematics and dynamics of the seat movements. The virtual model within
Wang, ShuoLink, BravinRosiewicz, BrandonYang, Hanlong
Simulators are essential part of the development process of vehicles and their advanced functionalities. The combination of virtual simulator and Hardware-in-the-loop technology accelerates the integration and functional validation of ECUs and mechanical components. The aim of this research is to investigate the benefits that can arise from the coupling of a steering Hardware-in-the-loop simulator and an advanced multi-contact tire model, as opposed to the conventional single-contact tire model. On-track tests were executed to collect data necessary for tire modelling using an experimental vehicle equipped with wheel force transducer, to measure force and moments acting on tire contact patch. The steering wheel was instrumented with a torque sensor, while tie-rod axial forces were quantified using loadcells. The same test set has been replicated using the Hardware-in-the-loop simulator using both the single-contact and multi-contact tire model. The simulation apparatus is composed of a
Veneroso, LucaCapitani, RenzoAlfatti, FedericoAnnicchiarico, ClaudioFarroni, FlavioSakhnevych, Aleksandr
The EPB (Electric Parking Brake) system is divided into two parts based on VDA305-100 recommendation (German Association of the Automotive Industry, VDA). One part of the EPB system contains the parking brake actuator, caliper, and actuation logic (parking brake controller, PBC). The second part of the EPB system is called to the HOST which contains the EPB power electronics, necessary peripherals and controls the functions that the driver can experience. According to VDA305-100, the PBC is responsible for recognition of a fault in the parking brake actuator based on the measured values transmitted from the HOST such as EPB motor voltage and current. Due to mechanical fault injection limitations, failsafe tests require physically electrical emulation caused by parking brake actuator faults to verify the parking brake actuator fault detection and management algorithm. This paper introduces EPB motor load emulation techniques in which EPB HILS (Hardware in the Loop Simulation) test
Son, ChanghyunYu, Hyunuk
Electro-Mechanical Braking (EMB) system, which completely abandons the traditional hydraulic device, realizes complete human-vehicle decoupling and integrates various functions without adding additional accessories, could meet the requirements of the future intelligent driving technology for high-quality braking control. However, there are significant internal interference of nonlinear characteristics such as mechanical friction and system variable stiffness during the actual working process of EMB, and these make the accuracy and rate of the clamping force control decline. This paper proposes a precise clamping force control strategy for EMB based on nonlinear characteristics compensation. First, we systematically analyze the working principle of EMB, and establish the mathematical model of EMB system including motor, transmission mechanism and friction. At the same time, some typical experiments are designed to identify internal parameters of friction model. Next, in order to
Jin, XinWu, JianZhang, YufanZhao, HuiChaoZhao, YongqiangYu, ZhenChen, Zhicheng
An ECU is at the heart of control of any modern IC engines which has several functions to be monitored and controlled. Among the controlled parameters are fuel supply and ignition which are dependent on few real time measured parameters such as crankshaft position, mass air flow. The output of the ECU performs an action on the engine by controlling amount of power to actuators precisely. ECU are designed to stand the adverse conditions of operation to which a vehicle is typically exposed to, but in few cases, ECU fail due to faulty wiring and over voltage. The prime solution used is to replace the faulty ECU by new one. But this solution has limitations that the replacement costs are high. As an alternative for repairing ECUs, our project focuses on creating an ECU bench test tool for real time ECU testing and validate the working of ECU. A Technician is need of an ECU bench simulation tool that can generate signals similar to CKP, TPS, O2, MAP, IAT and CLT sensors. This also can be
Nandakumar, M.B.Magesh, B.Muthiya, Solomon JenorisPrashanth, K.P.Mahesh, B.R.Naveena, B.E.Raja, SelvakumarGodwin, John J.
Automotives are provided with a lot of intelligence that monitors, controls, actuates, and diagnose the various aspects of vehicle functionalities. One of the critical parameters required to monitor is Vehicle fuel level. Fuel level in the vehicle is a key input for engine performance, drivability, and fuel level indication in Instrumentation cluster for customer. Most economic and reliable fuel level sensor is resistive sensor with float. The purpose of this paper is to address the wrong fuel level indication in Vehicle level. Wrong fuel level indication may be due to malfunction of Instrumentation cluster signal input or Fuel level sensor function. To verify this, Instrumentation cluster is tested with HIL system instead of real time Fuel level sensor. By configuring the HIL module to analogue resistance channel, cluster is tested for fuel level bar indication. Fuel level sensor is tested by Vehicle level fuel calibration and exact issue is simulated. The failed fuel level sensor is
K, VishaliPatil, Pratik
The advent of BS6 coupled with RDE emission norms has increased the development efforts and costs due to the shear amount of testing and validation on real engines and vehicles which are necessitated by these stringent norms. Front-loading of tasks by moving actual vehicle and engine tasks on to virtual setup, will reduce the development efforts and costs significantly. This front-loading of tasks on to a LABCAR would need real time and highly accurate plant models, tools to parameterize these plant models and accurate data driven models to predict dynamic parameters like emissions. In this collaborative work between Maruti Suzuki India Ltd and ETAS India, ETAS VVTB and ICE plant models were parameterized with the data generated on engine test with ASCMO Global DoE test plan by using ASCMO MOCA. The ASCMO Global test plan also ensures the coverage of data points across the entire engine operating space. These plants models were optimized to an accuracy level of more than 95%. The
Samaddar, SoumikVarsha, AnuroopaGarg, CharuGalgali, AbhishekP R, Renjith
Autonomous Emergency Braking (AEB) systems play a critical role in ensuring vehicle safety by detecting potential rear-end collisions and automatically applying brakes to mitigate or prevent accidents. This paper focuses on establishing a framework for the Verification & Validation (V&V) of Advanced Driver Assistance Systems (ADAS) by testing & verifying the functionality of a RADAR-based AEB ECU. A comprehensive V&V approach was adopted, incorporating both virtual and physical testing. For virtual testing, closed-loop Hardware-in-Loop (HIL) simulation technique was employed. The AEB ECU was interfaced with the real-time hardware via CAN. Data for the relevant target such as the target position, velocity etc. was calculated using an ideal RADAR sensor model running on the real-time hardware. The methodology involved conducting a series of test scenarios, including various driving speeds, obstacle types, and braking distances. Automation was leveraged to perform automated testing and
Bhagat, AjinkyaKale, Jyoti GaneshPachhapurkar, NinadKarle, ManishR, ManishKarle, Ujjwala
In today’s scenario, the software validation phase in the automotive software development cycle uses different testing environments/platforms (Verification uses Model in Loop (MiL), function validation uses Software in Loop (SiL), HW and system level tests uses Hardware in Loop (HiL), and system testing uses vehicle). Each of these platforms are highly expensive to deploy and maintain and poses significant constraints in directly comparing the test results across platforms due to the difference in test reporting structures. It is also noticed that there is high redundancy or overlapping of test cases and timely availability of these platforms for timely SW release testing. The solution helps in integrating MiL, SiL, and HiL test platforms into one single "Integrated Testing Platform," which eventually saves testing time, effort, and cost, along with early bug detection during the software development phase. With the reuse of relevant compatible test cases in each of the test phases
Jain, NayankN T, SavithaG, SudipBhogenahally Lakshminarayana, AnuroopaManish, Kumar
The evolution of automotive Electronic Control Unit (ECU) technology brings the additional safety, comfort, and control to the vehicle. With an exponential increase in the complexity involved in modern-day ECU, it is very important to verify and validate robustness, functionality, and reliability of ECU software [1]. As of now, Hardware in loop [HIL] and Vehicle in Loop validations are well known software functional validation methods. However, these methods require physical setup, which can incur more cost and time during the development phase. In recent years, ECU virtualization gained attention for development and validation of automotive ECUs [2]. The goal is to minimize the effort on software testing. This paper focuses on virtualization of Electric Vehicle (EV) powertrain system using SIL approach. The objective is to provide an adaptable EV-virtualization environment for virtual-ECU (vECU) verification and validation. This paper focuses on standardization of SIL simulation setup
Sajnani, AbhishekVernekar, KiranGosavi, RupeshNaik, Venkatesh
System engineering-based approach is now ubiquitous in the automotive industry. It is a disciplined approach that ensures that targets are clearly defined and met through a structured and holistic approach. In this paper, we report an application of a systems engineering-based methodology for developing seating system features. It starts with a Business Requirement Document (BRD), which enlists the business requirements of a feature. We then developed a Logical Architecture Diagram (LAD) on a Simulink environment, which is an initial proposal for designing the logic to realize the desired functionality. As a next step, we perform Functional Failure Analysis (FFA) on the LAD to identify potential failure modes. We propose a few ways to mitigate the identified failures or modify the design so that these failures are rendered inconsequential to the end user. Based on the updated LAD, a System Requirement Document (SRD) is created, which contains all the requirements corresponding to the
Ghosh, SoumikVidhu, Nandagopal
For distributed drive electric vehicles (DDEV) equipped with an electronic hydraulic braking system (EHB) and four-wheel hub motors, when one or more hub motors have regenerative braking failure, because the braking torque of the four wheels is inconsistent, additional yaw moment will be formed on the vehicle, resulting in the loss of directional stability of the vehicle during braking. If it occurs at high speeds, it will further threaten driving safety. To solve the above problems, a new hierarchical control architecture is established in this paper. Firstly, taking DDEV as the research object, the vehicle dynamics model and EHB braking system model are built. Then, a state observer based on an adaptive Kalman filter is designed in the upper layer to estimate the vehicle’s sideslip angle and yaw rate in real time. In the judgment decision-making layer, the phase plane is used to divide the stability domain boundary of the vehicle, and the quasi-stability tolerance band judges the
Fang, TingZhao, LinfengHu, JinfangMei, ZhenWang, MuyunSun, Bin
The following paper aims to bring the topics of connected testing and emission measurements together. It is an introduction of connected bench testing with the aim to characterize brake particle emissions with a special focus on the impact of regenerative braking by simulating the real behavior of a premium BEV SUV. Such an approach combines the advantages of a brake dynamometer including an emission testing setup and a HiL setup to allow a much more precise testing of brake particle emissions under the impact of regen braking compared to the current recommendations of the Global Technical Regulation (GTR) on brake particle emissions. It is shown for the very first time, how interactions between the vehicle motion system work. The study includes one physical front brake corner as well as one physical rear brake corner. The regen functionalities are simulated by a real ESC-ECU which is the core of the HiL test setup. The presented results will deal with the simulation accuracy, the
Gramstat, SebastianGramstat, ElizavetaHense, MaximilianZessinger, Marco
This paper uses the brake control allocation method for Electric Vehicles (EVs) based on system-level vehicle Reference Point (RP) motion feedback. The RP motion control is an alternative to the standard brake torque allocation methods and results in improved vehicle stability in both longitudinal and lateral directions without requiring additional measurements beyond what is available in EVs with ABS and ESP. The proposed control law simplifies the brake torque allocation algorithm, reduces overall development time and effort, and merges most of the braking systems into one. Additionally, the measured or estimated signals required are reduced compared to the standard approach. The system-level RP measurements and references are transformed into individual wheel coordinate systems, where tracking is ensured by actuating both friction torques and electric motor regenerative torques using a proposed brake torque blending mechanism. The whole control system is validated in simulations
Vošahlík, DavidVeselý, TomášHanis, TomasPekar, Jaroslav
In battery electric vehicles (BEV), thermal management is a key technique to improve efficiency and lifetime. Currently, manufacturers use different cooling concepts with numerous architectures. This work describes the development of a co-simulation framework to optimize BEV thermal management on system level, using advanced simulation methodologies also on component level, merging simulation and testing. Due to interactions between multiple conditioning circuits, thermal management optimization requires an overall vehicle approach. Thus, a full vehicle co-simulation of a BEV is developed, combining 1D thermal management software KULI and MATLAB/Simulink. Within co-simulation, the precise modeling of vehicle’s subsystems is important to predict thermal behavior and to calculate dynamic heating and cooling demands as well as exchanged energy flows with the thermal management system. Here, different methodologies are applied for cabin and battery modeling and simulation, with this paper
Frühwirth, ChristianLorbeck, RolandSchutting, EberhardEichlseder, Helmut
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