Browse Topic: Hardware-in-the-loop (HIL)

Items (743)
Distributed drive electric vehicles (DDEVs) provide enhanced maneuverability through independent wheel torque control, but coordinating precise path tracking with lateral stability remains challenging under aggressive driving conditions. This paper presents a coordinated control strategy that integrates model predictive control (MPC) for path tracking with a proportional gain controller for stability regulation. The proposed framework adopts a hierarchical design. The path tracking control leverages MPC to compute front steering commands while accounting for vehicle dynamics and preview errors. The stability adjustment uses dual proportional gain controllers to generate an additional yaw moment, which is adaptively balanced through a phase plane coordination mechanism, enhancing yaw stability during path tracking. The generated yaw moment is subsequently distributed to individual in-wheel motors with an optimization torque allocation method, respecting tire force limitations. The
He, YangZhu, YuzhengGuo, RuixinZhu, YueyingXing, ChaoLiu, ShuangxiLin, Yier
Corner module vehicles (CMVs) achieve the decoupling of driving, braking, steering, and suspension, significantly enhancing vehicle handling potential, but under extreme operating conditions, the interactions between actuators severely constrain the improvement of vehicle handling performance. In order to mitigate conflicts between subsystems and enhance vehicle handling stability, a hierarchical hybrid game–based limit stability control method for CMVs is proposed in this article. Taking into account the handling potential of subsystems under limit conditions, a Stackelberg leader–follower game is designed by first designating Direct Yaw moment Control (DYC) as the leader and Active Rear Steering (ARS) as the follower. Subsequently, the DYC–ARS and Active Suspension System (ASS) were constructed into a non-cooperative game system, and the Nash equilibrium solution was solved through iteration. The lower-level controllers, respectively, established a tire force distribution model that
Peng, JinxinXiao, FengKe, YuanJin, Liqiang
Active collision avoidance methods are crucial components of vehicle active safety systems, which can effectively prevent collisions or mitigate collision-induced losses. To address the limitations of existing methods, particularly their insufficient foresight in dynamic traffic environments, this paper proposes an active collision avoidance control method based on driving intention recognition and an improved Driving Safety Field (DSF) model to enable more proactive and stable collision avoidance. First, a Hidden Markov Model (HMM) is trained using vehicle trajectory data from a public dataset to accurately identify the driving intentions of the obstacle vehicles, including Lane Change Left (LCL), Lane Keeping (LK), and Lane Change Right (LCR). Then, an improved potential field model is established, which incorporates vehicle acceleration to more comprehensively quantify the driving risk faced by the host vehicle within the DSF model framework. Subsequently, an active collision
Pan, YuxiangChen, JinWang, HaitaoBai, Xianxu
Autonomous vehicles exhibit extremely strong nonlinearity during drift. However, existing autonomous drift algorithms often neglect previewed path curvature and offer only limited consideration of road surface uncertainty because of the influence of vehicle nonlinear dynamics, which can affect tracking accuracy and robustness of drift control. To solve these problems, this study proposes a robust optimal drift control framework based on curvature preview. First, a preview vehicle kinematic model is constructed, and a preview model predictive control path-tracking controller that considers the forthcoming curvature is designed. Through the analysis of equilibrium points with additional yaw moment, a robust optimal drift controller is developed, which employs a three-degrees-of-freedom vehicle model with an additional yaw moment. This controller adopts integral sliding mode control with a super-twisting algorithm (STA) and exhibits good stability, which is verified through Lyapunov
Gan, YurunSong, ZiyuGu, TongtongDing, HaitaoXu, NanZhang, Jianwei
Lane centering is a critical active safety feature whose effectiveness depends on robust design and validation across diverse driving conditions. This paper presents the development of a Lane Centering Controller (LCC) using a structured model-based design workflow in MATLAB and Simulink. A kinematic bicycle model was employed to simulate vehicle dynamics and evaluate an angle based steering controller integrating both feedforward and feedback control paths. The controller was tested across multiple road geometries and speeds up to 65 mph to ensure tracking consistency and stability under nominal and perturbed conditions. Perception noise models for lane curvature and curvature rate were extracted from onboard camera data under controlled conditions, revealing Gaussian characteristics. No filtering was applied, allowing direct evaluation of the controller’s inherent robustness to raw signal variability. The LCC maintained a peak lateral offset within ±0.35 m and lateral jerk within ±9
Bijinepalli, Ravi TejaTambolkar, PoojaMidlam-Mohler, Shawn
This study presents the vehicle control optimization of a Formula SAE (FSAE) electric vehicle developed by National Taiwan University Racing Team (NTU Racing), utilizing a dual-axle dynamometer and a real-time Hardware-in-the-Loop platform from Chroma. The novelty of this work lies in the comprehensive system-level validation of independent torque control strategies, namely Torque Vectoring (TV) and Traction Control (TC), implemented directly within the vehicle control unit (VCU), and the high-fidelity simulation of dynamic driving scenarios based on the FSAE circuit. The vehicle features an independently controlled rear-axle, two-wheel drive (2WD) configuration, consisting of two in-wheel motors, self-developed inverters, and planetary gearboxes. During testing, a pre-built CarSim driver model provides throttle, brake, and steering inputs to the VCU via Controller Area Network (CAN) interface. The VCU, in turn, computes the independent torque commands according to the TV and TC
Hsiao, Tsung-YuChen, Zhi-RenJian, Rong-WeiChen, Tai-HsiangWang, Tai-JieHu, Wei-ZheHo, Hui-TingWu, Ting-YuLin, Ting-HeChiu, Joseph
Fuel cell systems are gaining traction across heavy-duty applications, driven by global decarbonization targets. Managing their inherent complexity and diverse architectural requirements, commonly organized into the “Big 5” fuel cell subsystems (stack, thermal, electric, anode, and cathode), necessitates advanced Model-Based Development (MBD) approaches. This paper presents and validates a constraint-graph-based, equation-oriented, acausal MBD methodology for fuel cell system (FCS) development, implemented in an industrial modeling environment. This methodology supports scalable functional and software development from 75 kW single-stack systems to twin-stack configurations exceeding 250 kW. It facilitates robust parameterization and reuse of consistently formulated, subsystem-level physical models across Model-in-the-Loop (MiL) to Hardware-in-the-Loop (HiL) environments, ensuring numerically robust software architectures and improved embedded control quality. Industrial application
Bandi, Rajendra PrasadBleile, Thomas
Ensuring ISO 26262 functional safety in advanced driver assistance systems (ADAS) is increasingly complex as these platforms integrate artificial intelligence (AI) for perception, decision-making, and vehicle control. Traditional safety mechanisms are largely deterministic, but AI introduces non-determinism, creating challenges for verification, validation, and certification. Real-time vehicle telemetry, sensor outputs, and environmental inputs are processed through machine learning algorithms that forecast hardware and software faults before they escalate into hazardous conditions. These predictions are systematically integrated with ISO 26262 safety measures, enabling adaptive diagnostics, fault isolation, and rapid recovery strategies. The AI model introduces hazards such as data bias, model drift, opaque decision-making, and unsafe automation. A dedicated AI Hazard Analysis and Risk Assessment addresses data quality, validation, monitoring, explainability, and fail-safe mechanisms
Abdul Karim, Abdul Salam
The exponentially growing complexity of engineering systems, such as robotic systems, autonomous vehicles, and unmanned aerial vehicles, require sophisticated control strategies that can efficiently coordinate system operation in various environments. The traditional control design approaches present significant challenges for control engineers to keep up with the increasing complexity and changing requirements. To advance embedded control system design, a paradigm shift from traditional development approaches toward more structured, systematic methodologies that can manage the multi-domain nature of control systems is critically needed. Model-based design approach is emerging as a solution for this demand. Model-based design approach uses a system model for control system development, from requirements capture to control system design, implementation, and testing. It provides an integrated environment for design, implementation, automatic code generation, and validation, which allows
Repaka, SindhuraChen, Bo
With the increasing market penetration of automated vehicles, there is a critical need for credible and repeatable methods to quantify their energy impacts. This paper presents a Model-Based Systems Engineering (MBSE)-driven Anything-in-the-Loop (XIL) methodology for quantifying the powertrain energy consumption and potential savings from various controls for automated vehicles in realistic road scenarios while preserving high-fidelity powertrain behavior. The novelty of this approach lies in its use of a unified MBSE backbone (AMBER: Argonne National Laboratory’s [Argonne’s] MBSE-centric platform for transportation energy analysis) to automate the seamless and traceable progression from pure simulation to Vehicle-in-the-Loop (VIL) testing. This work utilizes Argonne's multi-vehicle simulation tool, RoadRunner, which automatically constructs closed-loop road scenarios (road geometry, vehicle sensors, other vehicles, and traffic controls) and connects them to Argonne’s validated, high
Jeong, JongryeolSharer, PhillipDi Russo, MiriamDas, DebashisZhang, YaozhongKarbowski, Dominik
The SAE J3216 standard defines Cooperative Driving Automation (CDA), which has received increasing attention in recent years as an umbrella framework encompassing a wide range of automated vehicle applications enabled by Vehicle-to-Vehicle (V2V) and Vehicle-to-Infrastructure (V2I) technologies. Despite this growing interest, limited research has investigated the impact of Cellular Vehicle-to-Everything (C-V2X) on CDA applications, particularly with respect to agreement-seeking operations. This work presents a hardware-in-the-loop (HIL) experimental study designed to evaluate an Argonne National Laboratory designed CDA controller under different message configurations and varying C-V2X PC5 radio transmission frequencies. A three-vehicle car-following scenario was implemented in the Argonne-developed Roadrunner simulator, incorporating CDA agreement-seeking logic, vehicle powertrain models, and V2V communication modules. CDA messages were exchanged through two physical C-V2X PC5 radios
Zhan, LuDi Russo, MiriamDas, DebashisStutenberg, KevinMisra, PriyashJeong, JongryeolHyeon, Eunjeong
Free-piston engine generator (FPEG), as a novel energy conversion device, has the advantages of good fuel adaptability and high energy utilization. Combustion variation between cycles poses a significant challenge to the running control of an FPEG. A hierarchical control strategy, including motion, combustion, and generation power controllers, is designed in this paper to achieve the stable and efficient running of a hydrogen-fueled opposed-cylinder FPEG prototype. Piston motion is controlled by adjusting the generation current, which is adjusted through iterative learning using piston displacement feedback and adaptive control using piston velocity feedback. Generating power is regulated by controlling the throttle opening angle, which is adjusted through iterative learning. A multidisciplinary joint mathematical model is developed to simulate the dynamic characteristics and verify the control strategy. The simulation results reveals that the dead center position accuracy can be
Wang, JieshengLiu, LiangXu, Zhaoping
In the automotive industry, increasing noise regulations are influencing product sales and passenger comfort, creating a need for more effective noise testing methods. Hardware-in-Loop (HiL) based virtual acoustic testing serves as a critical step before Driver-in-Loop testing, allowing for the assessment of vehicle performance and noise levels inside and outside the vehicle under various conditions before physical prototype testing is performed. The Hardware-in-the-Loop (HiL) simulator setup is equipped with joystick control that requires a physical representation of the vehicle dynamics model provided as a Functional Mock-up Unit (FMU) in real-time format. In contrast, the vehicle control logic is implemented in C++ code. The simulator incorporates both lateral and longitudinal dynamics. Additional interfaces are integrated to support joystick input and virtual road visualization enabling realistic vehicle maneuvering and dynamic performance evaluation. However, performing all test
Visuvamithiran, RishikesanChougule, SourabhSrinivasan, RangarajanLaurent, Nicolas
To address the limitations of conventional offline data-driven models for engine parameter prediction in HIL testing, including poor generalization and inefficient use of supplementary data, this study develops an innovative cross-platform online learning architecture that integrates a pre-trained Python-based Wiebe parameter prediction model with high-fidelity MATLAB/Simulink engine simulation. The proposed framework incorporates five key functional modules (real-time data processing, online regression prediction, performance evaluation, incremental learning optimization, and engine simulation) to enable dynamic adaptation to varying engine conditions through seamless integration of Python’s incremental learning algorithms with Simulink’s simulation environment. By implementing a kth order polynomial decay learning rate strategy, the architecture significantly improves model convergence under limited training conditions while enhancing real-time performance and reliability in HIL
Wei, MingxinShuai, XiuyunWang, ZhaoyuZhao, FeiyangYu, Wenbin
Autonomous vehicles regardless of the drivetrain configuration are highly sensitive to disturbances, uncertain dynamic parameters, and modeling errors. Neglecting these factors during trajectory-tracking or lane-keeping can cause the autonomous vehicle (AV) to deviate from its reference path, compromising safety and performance. In this work, a fixed-time prescribed performance backstepping controller integrated with a super-twisting-like algorithm is proposed to ensure fixed-time convergence of trajectory-tracking errors and robust stability under bounded uncertainty factors and external disturbances. A fixed-time prescribed performance approach is utilized to constrain the evolution of lateral and angular tracking errors, thereby limiting the risk of divergence and ensuring control stability. This framework is demonstrated by the Lyapunov-based stability analysis to demonstrate fixed-time stability in an arbitrarily small neighborhood around the origin. The framework is also
Bancel, BaptisteKali, YassineNerguizian, VahéSaad, Maarouf
In the current automotive design and development of the Electrical Distribution System (EDS), at an earlier stage, before the physical prototyping is largely absent. Traditional methods for verification and validation of EDS are performed with HIL, SIL, MIL, prototype testing or physical vehicle trials reveal design errors at later stages in the development cycle, which may lead to redesign, prolonged timelines and increased failure rates at vehicle integration. Hence, there is a critical need for an early-stage simulation methodology that ensures robustness and reliability of E/E architecture with first-time-right readiness at the design stage itself. In this paper, a digital EDS architecture simulation introduces a mode-based structural behavioural approach where specific vehicle functions, failure conditions and malfunction scenarios are set up in a simulation environment with their corresponding electrical circuits for simulation. A function-specific truth table-based analysis
Jaisankar, GokulnathWarke, UmakantChakra, PipunBorole, Akash
The work completed on “System level concepts to test and design integrated EV system involving power conversion to satisfy ISO26262 functional safety requirement” is included in the paper. Integrating power conversion and traction inverter subsystems in EVs is currently popular since it increases dependability and improves efficiency and cost-effectiveness. Maintaining safety standards is at danger due to the growing safety requirements, which also raise manufacturing costs and time. The three primary components of integrated EV systems are the PDU, DC-DC converter, and onboard charger. Every part and piece of software is always changing and needs to be tested and validated in an economical way. Since the failure of any one of these components could lead to a disaster, the article outlines the economical approaches and testing techniques to verify and guarantee that the system meets the functional safety criterion.
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
With the rapid advancement of connected vehicle technologies, infotainment Electronic Control Units (ECUs) have become central to user interaction and connectivity within modern vehicles. However, this enhanced functionality has introduced new vulnerabilities to cyberattacks. This paper explores the application of Artificial Intelligence (AI) in enhancing the cybersecurity framework of infotainment ECUs. The study introduces AI-powered modules for threat detection and response, presents an integrated architecture, and validates performance through simulation using MATLAB, CANoe, and NS-3. This approach addresses real-time intrusion detection, anomaly analysis, and voice command security. Key benefits include zero-day exploit resistance, scalability, and continuous protection via OTA updates. The paper references real-world automotive cyberattack cases such as OTA vulnerability patches, Connected Drive exploits, and Uconnect hack, emphasizing the critical need for AI-enabled proactive
More, ShwetaKulkarni, ShraddhaKumar, PriyanshuGhanwat, HemantJoshi, Vivek
Nowadays, digital instrument clusters and modern infotainment systems are crucial parts of cars that improve the user experience and offer vital information. It is essential to guarantee the quality and dependability of these systems, particularly in light of safety regulations such as ISO 26262. Nevertheless, current testing approaches frequently depend on manual labor, which is laborious, prone to mistakes, and challenging to scale, particularly in agile development settings. This study presents a two-phase framework that uses machine learning (ML), computer vision (CV), and image processing techniques to automate the testing of infotainment and digital cluster systems. The NVIDIA Jetson Orin Nano Developer Kit and high-resolution cameras are used in Phase 1's open loop testing setup to record visual data from infotainment and instrument cluster displays. Without requiring input from the system being tested, this phase concentrates on both static and dynamic user interface analysis
Lad, Rakesh PramodMehrotra, SoumyaMishra, Arvind
Ensuring the safety and functionality of sophisticated vehicle technologies has grown more difficult as the automotive industry quickly shifts to intelligent, electric, and connected mobility. Software-defined architectures, electric powertrains, and advanced driver assistance systems (ADAS) all require strong quality assurance (QA) frameworks that can handle the multi domain nature of contemporary vehicle platforms. In order to thoroughly assess the functionality and dependability of next generation automotive systems, this paper proposes an integrated QA methodology that blends conventional testing procedures with model-based validation, digital twin environments, and real-time system monitoring. The suggested framework, which includes hardware-in-the-loop (HIL), software-in-the-loop (SIL), and over-the-air (OTA) testing techniques, concentrates on end-to-end traceability from specifications to validation. Simulating intricate situations for ADAS, electric vehicle battery temperature
Komanduri, Arun SrinivasSrivastava, Anuj
This paper presents a comprehensive testing framework and safety evaluation for Vehicle-to-Vehicle (V2V) charging systems, incorporating advanced theoretical modeling and experimental validation of a modern, integrated 3-in-1 combo unit (PDU, DCDC, OBC). The proliferation of electric vehicles has necessitated the development of resilient and flexible charging solutions, with V2V technology emerging as a critical decentralized infrastructure component. This study establishes a rigorous mathematical framework for power flow analysis, develops novel safety protocols based on IEC 61508 and ISO 26262 functional safety standards, and presents comprehensive experimental validation across 47 test scenarios. The framework encompasses five primary test categories: functional performance validation, power conversion efficiency optimization, electromagnetic compatibility (EMC) assessment, thermal management evaluation, and comprehensive fault-injection testing including Byzantine fault scenarios
Uthaman, SreekumarMulay, Abhijit BNikam, Sandip B.
This paper presents a novel Hardware-in-the-Loop (HiL) testing framework for validating panoramic Sunroof systems independent of infotainment module availability. The increasing complexity of modern automotive features—such as rain-sensing auto-close, global closure, and voice-command operation—has rendered traditional vehicle-based validation methods inefficient, resource-intensive, and late in the development cycle. To overcome these challenges, a real-time HiL system was developed using the Real time simulation, integrated with Simulink-based models for simulation, control, and fault injection. Unlike prior approaches that depend on complete vehicle integration, this methodology enables early-stage testing of Sunroof ECU behavior across open, close, tilt, and shade operations, even under multi-source input conflicts and fault conditions. Key innovations include the emulation of real-world conditions such as simultaneous voice and manual commands, sensor faults, and environmental
Ghanwat, HemantLad, Aniket SuryakantJoshi, VivekMore, Shweta
The precise validation of radar sensor is necessary due to surging demand for reliable Advanced Driver-Assistance Systems (ADAS) and autonomous driving technologies. Over-the-Air (OTA) Hardware-in-the-Loop approach is the optimal solution for the current challenges facing with traditional on road testing. This approach supports productive, controllable and repetitive environment because of its lab-based setup which will eliminates the drawbacks such as high costs, limited repeatability, safety related issues. Key parameters of radar such as accurate detection of objects, analysis of doppler velocity, range estimation, angle of arrival measurement, can be tested dynamically. And this test setup offers wide range of testing scenarios, including varying distance of target, relative speeds, simulation of objects and environmental effects also supported.OTA provides the flexibility to eliminate the physical test tracks or targets so that developers can simulate the errors, by introducing
Jadhav, TejasKarle, UjjwalaPaul, HarshitSNV, Karthik
As vehicles evolve toward increased automation and comfort, Power Operated Tailgate (POT) have become a common feature, especially in premium and mid-segment vehicles. These systems, although user-friendly on the surface, involve complex interactions between electronic control units (ECUs), sensors, actuators, and mechanical systems. Ensuring the reliability, safety, and robustness of these features under diverse operating conditions presents a significant validation challenge. Traditional testing methods, which rely heavily on physical prototypes and manual interaction, are often time-consuming, expensive, and prone to human error. Moreover, testing certain safety [3] features, such as anti-pinch or stall protection, under real physical conditions poses inherent risks and limitations. This paper presents a Hardware-in-Loop (HiL)[1] based testing approach for POT [2] systems, offering a safer, faster, and more comprehensive alternative to conventional validation methods. The HiL
More, ShwetaGhanwat, HemantShetti, SurajJape, AkshayKulkarni, ShraddhaJagdale, Nitin
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
Modern automotive systems are increasingly integrating advanced human-machine interfaces, including TFT displays, to enhance driver experience and functionality. Ensuring the reliability of these systems under diverse operating conditions is critical, especially given their role in vehicle control. This paper presents a Hardware-in-the-Loop (HIL) testing methodology for validation of rotary switch with TFT display. The HIL setup simulates real-world vehicle conditions, including CAN communication, power fluctuations and user interactions, enabling early detection of potential failure modes such as display flickering or communication loss. The results demonstrate improved robustness and reliability of the gear selection switch, supporting its deployment across multiple vehicle platforms.
Bhuyan, AnuragJahagirdar, ShwetaKhandekar, Dhiraj
The distribution of mobility equipped with electrified power units is advancing towards carbon-neutral society. The electrified power units require an integration of numerous hardware components and large-scale software to optimize high-performance system. Additionally, a value-enhancement cycle of mobility needs to be accelerated more than ever. The challenge is to achieve high-quality performance and high-efficient development using Model-Based Development (MBD). The development process based on V-model has been applied to electrified power units in passenger vehicle. Traditionally, MBD has been primarily utilized in the left bank (performance design phase) of the V-model for power unit development. MBD in performance design phase has been widely implemented in research and development because it refines prototype performance and reduces the number of prototypes. However, applying the MBD to an entire power unit development process from performance design phase to performance
Ogata, KenichiroKatsuura, AkihiroTsuji, MinakoMatsumoto, TakumiIwase, HiromuNakasako, SeiyaTakahata, Motoki
In today’s world, automotive interior lighting systems not only need to meet rigorous internal test standards but also need to adapt with the changing customer’s expectation across different vehicle segments. As per technological advancements and consumer demands, these systems have become increasingly advanced and software driven. Traditionally, validation relied on physical integration with vehicle hardware, particularly infotainment system. However, this conventional approach presents several limitations, including dependency on mature hardware and software, challenges in testing and synchronization across multiple lighting modules, and constraints in design validation accuracy. To address these limitations, this paper introduces an innovative approach that employs real-time hardware-in-the-loop (HIL) simulation for virtual lamp testing. This method facilitates autonomous testing, enabling independent validation of interior lighting systems within a controlled virtual environment
Shah, KunalJoshi, Vivek S.Mandloi, Prince
Vehicle stability is fundamental to the safe operation of intelligent vehicles, and real-time, high-accuracy calculation of the stability domain is crucial for maintaining control across the full range of driving conditions. Because the real stability domain is difficult to parameterize accurately and is shaped by multiple driving factors including vehicle-dynamics parameters and environmental conditions, existing approaches fail to capture the multidimensional couplings between time-varying driving inputs and the resulting stability boundaries. Moreover, these methods remain overly conservative owing to algorithmic limitations and cautious design assumptions, thereby restricting dynamic performance in complex scenarios. To address these limitations, this paper introduces a multidimensional vehicle dynamic stability region calculation framework under time-varying driving conditions and apply it into path tracking controller of intelligent vehicle. Sum-of-squares programming (SOSP) is
Wang, ChengyeZhang, YuHu, XuepengQin, HaipengWang, GuoliQin, Yechen
This paper presents a comprehensive analysis of advanced methods for optimizing software development in hybrid vehicles, focusing on the V-Model methodology integrated with Model-Based Systems Engineering (MBSE), functional design techniques and In-the-Loop validation processes, and the incorporation of agile methodologies such as SAFe (Scaled Agile Framework). The increasing complexity of embedded systems in hybrid vehicles, driven by electrification and the introduction of autonomous and connected systems, demands systematic and rigorous approaches to ensure reliability, safety, and energy efficiency. Over the next sections, we will explore the fundamental principles of the V-Model, its adaptations to the context of hybrid vehicles, the implementation of functional design processes supported by MBSE, the application of Software-in-the-Loop (SiL) and Hardware-in-the-Loop (HiL) methodologies for system validation, and finally the integration of agile SAFe principles to manage
Gomes, Cleber WillianNatal, Icarus Lima
The growth of the electric vehicle market has driven the advancement of technologies related to energy storage and lithium-ion cells, which stand out for their fast charge and discharge capabilities, high energy density, and long service life. This paper proposes a thermal control strategy for lithium-ion battery packs using the Active Disturbance Rejection Control (ADRC) method. The model is developed in Simcenter Amesim software, using cylindrical 21700 cells in a pack equipped with a water-cooling system, and was adapted for export in FMU format and integrated into MATLAB/Simulink, where the control algorithms were designed and simulated. From step input tests, a first-order transfer function was identified with a fitting of 97.67%, supporting the adoption of a first-order ADRC. The tests involved scenarios with changes in temperature reference and current disturbances typical of vehicle operation. Results indicate that ADRC performs satisfactorily in temperature tracking, even
Leal, Gustavo NobreFernandes, Lucas PasqualEbner, Eric RossiniNeto, Cyro AlbuquerqueLeonardi, Fabrizio
With the increase in hybrid and electric powertrains being developed, many concerns arise about the energy storage systems in all those vehicles. This unit supplies energy to every part, including its cooling system, so it becomes imperative that the BTMS balances the temperature and the energy spent on controlling it. This paper compares two fundamentally different control methods in four different test scenarios that simulate real situations faced in daily usage. The model is built digitally based on real NMC 21700 cells on Simcenter Amesim and then exported as an FMU file to MATLAB Simulink. The controllers were then created with the identified system and tuned to the FMU responses. The results indicate that the MPC can compensate for disturbances and act quickly on them, while the reactive nature of the PID takes longer to come into effect. However, the simulation with the MPC took much longer than the simpler PID, which can impact real-time situations, and the aggressive resulting
Fernandes, Lucas PasqualEbner, Eric RossiniLeal, Gustavo NobreLeonardi, FabrizioNeto, Cyro Albuquerque
Reducing pollutant emissions remains a major challenge for the automotive industry, driven by increasingly stringent environmental regulations. While solutions such as electric vehicles (EVs) and hybrid electric vehicles (HEVs) have been developed, internal combustion engines (ICEs) continue to dominate many markets, requiring additional emission control strategies. Traditional technologies like catalytic converters and advanced injection systems primarily optimize performance once the engine reaches its operating temperature. However, during the cold start phase, when engine temperatures are below optimal, combustion efficiency drops, resulting in increased emissions of non-methane organic gases (NMOG) and nitrogen oxides (NOx). This phase is further compromised by factors such as fuel droplet size and suboptimal catalyst performance. In response, this work presents the development of a Hardware-in-the-Loop (HiL) platform to study the impact of heated injection technology on cold
Triviño, Juan David ParraTeixeira, Evandro Leonardo SilvaDe Lisboa, Fábio CordeiroAguilar, Raul Fernando SánchezOliveira, Alessandro Borges De Sousa
To further improve the smoothness and robustness of lateral trajectory tracking for intelligent vehicles under complex operating conditions, this study proposes and experimentally validates a fuzzy adaptive dynamic model predictive control (FADMPC) strategy on the basis of model predictive control (MPC) framework. Thereinto, a three-degrees-of-freedom vehicle dynamics model serves as the predictive model, and a recursive least-squares algorithm with a forgetting factor is used to estimate tire cornering stiffness, thereby improving model fidelity. A whale optimization algorithm (WOA)–based adaptive horizon scheduler is devised to address the sensitivity of the prediction horizon to vehicle speed and road friction, and a fuzzy regulator adjusts the weight on the lateral displacement error in the objective function in real time. Hardware-in-the-loop tests on jointed and split-road surfaces show that compared with adaptive dynamic MPC, traditional MPC, and linear quadratic regulator, the
Teng, FeiJin, LiqiangWang, JunnianYang, ChenFan, JiapengQiu, NengLi, AndongZhou, Yanbo
This article suggests a validation methodology for autonomous driving. The goal is to validate front camera sensors in advanced driver-assist systems (ADAS) based on virtually generated scenarios. The outcome is the CARLA-based hardware-in-the-loop (HIL) simulation environment (CHASE). It allows the rapid prototyping and validation of the ADAS software. We tested this general approach on a specific experimental application/setup for a vehicle front camera sensor. The setup results were then proven to be comparable to real-world sensor performance. The CARLA simulation environment was used in tandem with a vehicle CAN bus interface. This introduced a significantly improved realism to user-defined test scenarios and their results. The approach benefits from almost unlimited variability of traffic scenarios and the cost-efficient generation of massive testing data.
Cardozo, Shawn MosesHlavác, Václav
This paper offers recent ideas and its implementation on leveraging AI for off highway Autonomous vehicle Simulations in SIL and HIL frameworks. Our objective is to enhance software quality and reliability while reducing costs and efforts through advanced simulation techniques. We employed multiple innovative solutions to build a System of Systems Simulation. Physics based models are a prerequisite for detailed and accurate representation of the real-world system, but it poses challenges due to its computational complexity and storage requirements. Machine learning algorithms were used to create surrogate/reduced order models to optimize by preserving the expected fidelity of models. It helped to speed up simulation and compile model code for SIL & HIL Targets. Built AI driven interfaces to bridge windows, Linux and Mobile Operating systems. Time synchronization was the key challenge as multiple environments were needed for end-to-end solutions. This was resolved by reinforcement
Karegaonkar, Rohit P.Aole, SumitDasnurkar, SwapnilSingh, VishwajeetSaha, Soumyadeep
Functional safety is driven by number of standards like in automotive its driven by ISO26262, in Aerospace its driven by DO-178C, and in Medical its driven by IEC 60601. Automotive electronic controllers must adhere to state-of-the-art functional safety standard provided by ISO26262. A critical functional safety requirement is the Fault Handling Time Interval (FHTI), which includes the Fault Detection Time Interval (FDTI) and Fault Reaction Time Interval (FRTI). The requirements for FHTI are derived from Failure Mode Effect Analysis (FMEA) conducted at the system level. Various fault categories are analyzed, including electrical faults (e.g., short to battery, short to ground, open circuits), systemic faults (e.g., sensor value stuck, sensor value beyond range), and communication faults (e.g., incorrect CAN message signal values). Controllers employ strategies such as debouncing and fault time maturity to detect these faults. Numerous FDTI requirements must be verified to ensure
Lengare, SunilYadav, VikaskumarShiraskar, Pallavi
Ground vehicle software continues to increase in cost and complexity, in part driven by tightly integrated systems and vendor lock-in. One method of reducing costs is reuse and portability, encouraged by the Modular Open Systems Approach and the Future Airborne Capability Environment (FACE) architecture. While FACE provides a Conformance Testing Suite to ensure portability between compliant systems, it does not verify that components correctly implement standard interfaces and desired functionality. This paper presents a layered test methodology designed to ensure that a FACE component correctly implements working communication interfaces, correctly handles the full range of data the component is expected to manage, and correctly performs all of the functionality the component is required to perform. This testing methodology includes unit testing of individual components, integration testing across multiple units, and full hardware in the loop system integration testing, offering a
Lingg, MichaelPaul, HowardSullivan, KyleVanSolkema, William
The development of cyber-physical systems necessarily involves the expertise of an interdisciplinary team – not all of whom have deep embedded software knowledge. Graphical software development environments alleviate many of these challenges but in turn create concerns for their appropriateness in a rigorous software initiative. Their tool suites further enable the creation of physics models which can be coupled in the loop with the corresponding software component’s control law in an integrated test environment. Such a methodology addresses many of the challenges that arise in trying to create suitable test cases for physics-based problems. If the test developer ensures that test development in such a methodology observes software engineering’s design-for-change paradigm, the test harness can be reused from a virtualized environment to one using a hardware-in-the-loop simulator and/or production machinery. Concerns over the lack of model-based software engineering’s rigor can be
McBain, Jordan
The mechanical components of drive systems for electric vehicles are less complex than those of conventional drives and are therefore generally less prone to faults. On the other hand, a challenge lies in the relatively limited experience in dealing with faults in the electric drivetrain and their effects on driving dynamics compared to conventional drives. To meet these challenges, this paper presents a method to simulate faults in the electric powertrain of a real demonstrator vehicle on a full vehicle test bench and to evaluate the influence on driving dynamics. For this purpose, the demonstrator vehicle was modeled in detail in a co-simulation between the driving dynamics simulation software CarMaker and the real-time solution for simulating and testing electrical components Typhoon HIL. This enabled the investigation of the vehicle’s behavior in the event of a fault. Subsequently, tests with the vehicle were performed on the Vehicle-in-the-Loop full vehicle test bench and the
Rautenberg, PhilipKonzept, AnjaHitz, ArneFrey, MichaelReick, Benedikt
Nowadays, Software-in-the-Loop (SIL) represents a crucial methodology in the development and validation of control systems, particularly in sectors such as automotive, marine, and aerospace. It involves creating a virtual representation of a real environment with varying levels of accuracy. Using SIL techniques, engineers can develop and test software in the early stages of the development cycle, reducing overall time-to-market and costs. Typically, to simulate complex control systems, a primary tool is used to manage and integrate an entire application-specific environment composed of application software, plants, sensors and actuators, and communication protocols. Although several commercial solutions are currently available on the market to support SIL activities, Dumarey Softronix wanted to explore the possibility of developing an in-house software tool to leverage the benefits of SIL. This paper provides a high-level overview of the main steps involved in developing a complete SIL
Mancuso, ClaudioTesconi, CristianAutieri, Fabio
This research primarily addresses the issue of resistance model setting for chassis dynamometers or EIL (engine-hardware-in-the-loop) systems under various loads. Based on the data available from the heavy-duty commercial vehicle coast-down test reports, this article proposes three methods for estimating coasting resistance. For heavy-duty commercial vehicles that have not undergone the coast-down test, this article proposes the GA-GRNN (AC) model to predict coasting resistance. Compared to the GA-BPNN model proposed by previous studies, the new model, which achieves 93% prediction accuracy, demonstrates higher estimation accuracy. For heavy-duty commercial vehicles that have undergone the coast-down test, the coasting equal power method proposed in this article can estimate the coasting resistance under various loads. The accuracy and stability of the new method are verified by several coast-down tests. Compared to the existing method proposed by existing scholars, the new method has
Liang, XingyuSun, ShangfengLi, TengtengZhao, Jianfu
In light of the growing intricacy and demand for control in power systems, model-based design (MBD) methodologies have become a prevalent approach in the development of control strategies. This paper proposes a rapid and comprehensive model-based verification platform for powertrain control strategies, with a particular focus on its capacity for seamless integration with MATLAB/Simulink models. The design of the field-programmable gate array (FPGA) enables the platform to perform general-purpose functions, including sensor signal acquisition, actuator driving, and data interaction. In a hardware-in-the-loop (HIL) test, the platform exhibits exemplary hardware driving performance and control strategy verification capability, which can markedly reduce the development cycle and reliance on external devices. This study offers a comprehensive and effective approach for the rapid development and assessment of power system control strategies, establishing a crucial foundation for advancing
Tan, ZhixueYang, XindaLi, YunhuaShen, JiaweiZhang, JingLiu, HongyuShuai, XiuyunZhao, FeiyangYu, Wenbin
This paper presents a coupled electromagnetic and thermal simulation of Permanently Excited Synchronous Machines (PMSM) in the context of virtual prototyping in a real-time Hardware-in-the-Loop (HiL) environment. Particularly in real-time simulations, thermal influences are often neglected due to the increased complexity of a coupled simulation. This results in inaccurate simulations and incomplete design optimizations. The objective of this contribution is to enable a precise and realistic real-time simulation that represents the electromagnetic as well as the thermal behavior. The electromagnetic simulation is executed used a Field-Programmable Gate Array (FPGA) and parameterized by Finite Element Analysis (FEA) results. The thermal model is based on a Lumped-Parameter-Thermal-Network (LPTN), which is based on physical laws, geometry parameters and material specifications. The simulation results are validated with testbench measurements to ensure the accuracy of the overall model. By
Jonczyk, FabianKara, OnurBergheim, YannickLee, Sung-YongStrop, MalteProchotta, FabianAndert, Jakob
The automotive industry is increasingly facing challenges stemming from growing system complexities, shortened development cycles, and the demand for rapid time-to-market transitions. Reinforcement learning (RL) has emerged as a promising approach to developing advanced control functions due to its adaptive and autonomous nature. The technique has already demonstrated its viability in virtualised X-in-the-Loop (XiL) environments. However, its application to real-world vehicle systems is inhibited by safety concerns, real-time constraints, and the integration into established software toolchains. This paper introduces a comprehensive methodology for developing practical control functions with RL: starting in a virtual environment, training then transitions to a Hardware-in-the-Loop (HiL) setup, and ultimately proceeds to a real vehicle. Utilising the open-source framework LExCI, the proposed approach facilitates seamless training across multiple development stages and showcases RL’s
Badalian, KevinPicerno, MarioLee, Sung-YongSchaub, JoschkaAndert, Jakob
Improving electric vehicles’ range can be achieved by integrating infrared heating panels (IRPs) into the existing Heating Ventilation and Air-Conditioning system to reduce battery energy consumption while maintaining thermal comfort. Localized comfort control enabled by IRPs is facilitated by thermal comfort index feedback to the control strategy, such as the well-known Predicted Mean Vote (PMV). PMV is obtained by solving nonlinear equations iteratively, which is computationally expensive for vehicle control units and may not be feasible for real-time control. This paper presents the design of real-time capable thermal comfort observer based on feedforward artificial neural network (ANN), utilized for estimating the local PMV extended with IRP radiative heating effects. The vehicle under consideration is equipped with 12 heating panels (zones) organized into six controller clusters that rely on the average PMV feedback from its respective zone provided by a dedicated ANN. Each of six
Cvok, IvanYerramilli-Rao, IshaMiklauzic, Filip
Traditional methods for developing and evaluating autonomous driving functions, such as model-in-the-loop (MIL) and hardware-in-the-loop (HIL) simulations, heavily depend on the accuracy of simulated vehicle models and human factors, especially for vulnerable road user safety systems. Continuation of development during public road deployment forces other road users including vulnerable ones to involuntarily participate in the development process, leading to safety risks, inefficiencies, and a decline in public trust. To address these deficiencies, the Vehicle-in-Virtual-Environment (VVE) method was proposed as a safer, more efficient, and cost-effective solution for developing and testing connected and autonomous driving technologies by operating the real vehicle and multiple other actors like vulnerable road users in different test areas while being immersed within the same highly realistic virtual environment. This VVE approach synchronizes real-world vehicle and vulnerable road user
Chen, HaochongCao, XinchengGuvenc, LeventAksun Guvenc, Bilin
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