With the increasing adoption of electric vehicles (EVs), Active Sound Design (ASD) has become a crucial method for enhancing both sound quality and the overall driving experience, addressing the absence of the distinctive engine sounds found in internal combustion vehicles. This paper presents an ASD offline simulation software developed on the MATLAB platform. The software integrates a vehicle dynamics model with three key sound synthesis algorithms—order synthesis, pitch shifting, and granular synthesis—enabling comprehensive control strategy development, real-time sound playback, and rapid adjustments. It comprises multiple functional modules, including configuration, order generation, pitch shifting, and granular synthesis interfaces, offering a user-friendly environment for flexible sound parameter tuning under various simulated driving conditions. Users can easily configure vehicle dynamics, adjust gain values, and visually manipulate sound parameters to create a customized ASD

Qian, Yushu, Xie, Liping, Xiong, Chenggang, Liu, Zhien

Hybrid 3D Sound Intensity Measurements and Simulations Applied to a Truck Rear Axle

2025-01-0105

05/05/2025

This study presents a novel methodology for optimizing the acoustic performance of rotating machinery by combining scattered 3D sound intensity data with numerical simulations. The method is demonstrated on the rear axle of a truck. Using Scan&Paint 3D, sound intensity data is rapidly acquired over a large spatial area with the assistance of a 3D sound intensity probe and infrared stereo camera. The experimental data is then integrated into far-field radiation simulations, enabling detailed analysis of the acoustic behavior and accurate predictions of far-field sound radiation. This hybrid approach offers a significant advantage for assessing complex acoustic sources, allowing for quick and reliable evaluation of noise mitigation solutions.

Fernandez Comesana, Daniel, Vael, Georges, Robin, Xavier, Orselli, Joseph, Schmal, Jared

Electromagnetic and NVH Analysis of PMSM with Eccentricity and Rotor Magnetization Variations

2025-01-0047

05/05/2025

Permanent magnet synchronous motors (PMSM) are among the most promising motors in electric vehicles due to their high torque density and efficiency. This paper is devoted to detailed electromagnetic investigations of permanent magnet synchronous motor, accounting for specific rotor eccentricity and uneven magnetization. A series of simulations are performed for a 90 HP interior PMSM to investigate the changes in the radial and tangential forces when the rotor is perfectly aligned or with static, dynamic, and mixed eccentricities. Besides, the influence of uneven magnetization due to manufacturing, demagnetization, and magnet deterioration is discussed. The forces are then used to load a vibro-acoustic model to evaluate the impact on the noise, vibration, and harshness (NVH) performance and predict the radiated sound power level for the different conditions.

Hadjit, Rabah, Kebir, Ahmed, Felice, Mario

Sound Design for Electric Vehicles: Enhancing Safety and User Experience Through Acoustic Vehicle Alerting System (AVAS)

2025-01-0068

05/05/2025

Silent motors are an excellent strategy to combat noise pollution. Still, they can pose risks for pedestrians who rely on auditory cues for safety and reduce driver awareness due to the absence of the familiar sounds of combustion engines. Sound design for silent motors not only tackles the above issues but goes beyond safety standards towards a user-centered approach by considering how users perceive and interpret sounds. This paper examines the evolving field of sound design for electric vehicles (EVs), focusing on Acoustic Vehicle Alerting Systems (AVAS). The study analyzes existing AVAS, classifying them into different groups according to their design characteristics, from technical concerns and approaches to aesthetic properties. Based on the proposed classification, an (adaptive) sound design methodology, and concept for AVAS are proposed based on state-of-the-art technologies and tools (APIs), like Wwise Automotive, and integration through a functional prototype within a virtual

Rodrigues Ferraz Esteves, Ana Raquel, Campos Magalhães, Eduardo Miguel, Bernardes de Almeida, Gilberto

Research on In-Vehicle Clustered Multi-Channel Active Noise Control System

2025-01-0016

05/05/2025

To address the issue of intermittent engine intervention during the charging and discharging processes of hybrid vehicles, which results in roaring noise within the cabin, this paper proposes a semi-coupled cluster control strategy that offers superior overall performance. This strategy is based on the traditional multi-channel Active Noise Control (ANC) system and integrates the advantages of both centralized and decentralized control approaches. The proposed clustered control strategy reduces computational load by approximately 50% compared to the centralized control strategy, while maintaining comparable noise attenuation performance. Moreover, it demonstrates significantly improved stability over the decentralized control strategy, with outstanding noise reduction results. Using the MATLAB simulation platform, the performance of the proposed in-vehicle clustered control strategy is compared with that of traditional control strategies. Additionally, road test experiments are

Deng, Huiping, Lu, Chihua, Chen, Wan, Liu, Zhien, Chen, Pian, Dou, Sirui, Sun, Menglei

Directivity Driven Simulation Methodology for Efficient Acoustic Encapsulation

2025-01-0048

05/05/2025

Noise reduction at the source level is key to achieve the overall vehicle level interior targets. This paper presents a novel approach that integrates directivity analysis with simulation techniques to optimize acoustic encapsulation design for automotive sound sources to achieve the targeted radiation levels. The foundation for this methodology is to measure the angular distribution of sound pressure levels around the noise source so called Directivity, at every frequency of interest and determine the most effective acoustic encapsulation to achieve the targeted sound radiation. Accurate measurement of directivity in physical testing with fine angular resolutions can be complex and expensive, this study utilizes numerical simulation techniques using FEA to mitigate the challenges in mid frequency range. The scope of the study is focused on mid frequency sound pressure levels between 500-2500 Hz, which are determined to be significant contributors to overall DU noise. The first step is

Kaluvakota, Srikanth, Ghaisas, Nikhil, Pilz, Fernando

Effects of Acoustic Dissipative Material in Applications with Acoustic Leakage

2025-01-0117

05/05/2025

This paper investigates the performance of a dissipative material compared to conventional acoustic materials under conditions that simulate real-world vehicle applications with acoustic leakage. Various acoustic materials were evaluated through laboratory experiments, which included acoustic leakage in both the steel panel and the acoustic materials. Acoustic leakages commonly occur in actual vehicle conditions at pass-throughs or fastener mounting locations. The study also presents in-vehicle test results to demonstrate the effectiveness of the dissipative material in managing acoustic leakage.

Yoo, Taewook, Maeda, Hirotsugu, Sawamoto, Keisuke, Anderson, Brian, Gan, KimTong, Herdtle, Thomas

Sonic Boom Velocity and Altitude Sensitivity Analysis of a Hypersonic Aircraft Concept

2025-01-0035

05/05/2025

During the last decades there has been a renewed interest in the development of a new generation of supersonic aircraft for civil purposes with limited implications to the environment. However, the noise generated by supersonic aircraft during supersonic flight, commonly referred to as "sonic boom", still creates annoyance to community on the ground that prohibits supersonic overland flight. To prepare for the advent of a new generation of supersonic aircraft and to define new regulations for them, an increasing number of sonic boom studies is being published. This paper presents numerical simulations of the sonic boom of a hypersonic (Mach 5) aircraft concept during the full flight envelope, including a sensitivity analysis of the two parameters velocity and altitude. The extensive simulations characterize the sonic boom distribution on ground, which is usually referred to as “sonic boom carpet”, caused by the aircraft for different speeds between Mach 1.2 and Mach 5.0, and for two

Graziani, Samuele, Jäschke, Jacob Jens, Viola, Nicole, Gollnick, Volker

Numerical Analysis of Variable Cross Section Weather-Strip Contact Sealing Performance & Stick Slip Behavioral Study

2025-01-013505/05/2025

This study focuses on the numerical analysis of weather-strip contact sealing performance with a variable cross-sectional design, addressing both static and dynamic behaviors, including the critical issue of stick-slip phenomena. By employing finite element modeling (FEM), the research simulates contact pressures and deformations under varying compression loads, DCE (Door Closing Efforts) requirements, typical in automotive applications. The analysis evaluates how changes in the cross-sectional shape of the weather-strip affect its ability to maintain a consistent sealing performance, especially under dynamic vehicle operations. The study also delves into stick-slip behavior, a known cause of noise and vibration issues, particularly improper/ loosened door-seal contact during dynamic driving condition. This study identifies key parameters influencing stick-slip events, such as friction coefficients, material stiffness, surface interactions, sliding velocity, wet/dry condition

Ganesan, Karthikeyan, Seok, Sang Ho, Sun, Hyang Sun

Real-Time Control of Hydrogen Injection in a PFI Internal Combustion Engine based on an Online Physics-Based Model for Estimating Trapped Air and EGR

2024-32-0103

04/18/2025

The use of hydrogen in port fuel injection (PFI) engines faces challenges related to abnormal combustions that must be addressed, especially in transient operation. The in-cylinder air-to-fuel ratio and the amount of trapped exhaust gas have a significant impact on the probability of abnormal combustion as well as NOx emissions, and should be real-time monitored in hydrogen engines. Thus, the real-time estimation of the composition and thermodynamic state of the trapped gas mixture is crucial during transient operations, although highly challenging. This study proposes an on-line real-time physics-based MIMO (Multi-Input-Multi-Output) model to accurately estimate the amount of trapped air and exhaust gas in the cylinder at the intake valve closing (IVC) event, based on the instantaneous in-cylinder pressure measurement. With proper estimation accuracy, the injector can be controlled to correctly provide the amount of fuel necessary to achieve the target air-to-fuel ratio (AFR) and

Galli, Claudio, Ciampolini, Marco, Drovandi, Lorenzo, Romani, Luca, Balduzzi, Francesco, Ferrara, Giovanni, Vichi, Giovanni, Minamino, Ryota

Virtual Calibration Approach to the Development of Control Systems and Strategies for Hybrid L-Category Vehicles

2024-32-0066

04/18/2025

Hybrid powertrain for motorcycles has not been widely adopted to date but has recently shown significant increased interest and it is believed to have great potential for fuel economy containment in real driving conditions. Moreover, this technology is suitable for the expected new legislations, reduced emissions and enables riding in Zero Emissions Zones, so towards a more carbon neutral society while still guaranteeing “motorcycle passion” for the product [1, 2]. Several simulation tools and methods are available for the concept phase of the hybrid system design, allowing definition of the hybrid components and the basic hybrid strategies, but they are not able to properly represent the real on-road behaviour of the hybrid vehicle and its specific control system, making the fine tuning and validation work very difficult. Motorcycle riders are used to expect instant significant torque delivery on their demand, that is not properly represented in legislative cycles (e.g. WMTC); rider

Antoniutti, Christian, Sweet, David, Hounsham, Sandra

Dynamic Analysis of Intake and Exhaust Valve Motion in a High-Performance four Stroke Engine. Part 2 - Development of a Numerical Model for the Simulation of the Valvetrain

2024-32-0084

04/18/2025

The intake and exhaust valve motion have, as known, a pivotal role in determining engine operation and performances. When dealing with high specific power engines, especially at high rpm, the dynamic behavior of the valve can differ from the kinematic one defined during the design phase. This is related to the high acceleration and forces to which the valve and the other components of the valvetrain system are subjected. In particular, the valve can detach from the cam profile at the end of the opening stroke, and it can show a bouncing behavior during the closing stroke. In addition, all the elements of the valvetrain system are not infinitely rigid and aspects such as the timing chain elongation, the camshaft torsion and the valve stem compression can determine a change in phase with respect to the kinematic one. Since the high complexity level of valvetrains, advanced numerical simulations are mandatory to deeply analyze the behavior of the whole mechanism and each subsystem. The

Tarchiani, Marco, Romani, Luca, Raspanti, Sandro, Bosi, Lorenzo, Ferrara, Giovanni, Trassi, Paolo, Fiaschi, Jacopo

CFD Analysis of Pintle-Nozzle Spray for Swirl Chamber Type Small Diesel Engine -Application of Hole-Nozzle Atomization Model to Pintle-Nozzle

2024-32-0109

04/18/2025

Swirl chamber combustion system is commonly used for IDI (In-Direct Injection) diesel engine. It is characterized by swirl combustion chamber arranged in cylinder head, main combustion chamber with shallow piston recess and connecting throat where fuel spray and flame mixture is ejected out from the swirl chamber to the main chamber [1]. Fuel is supplied in the swirl chamber and a pintle type nozzle is often used in this type engine as its simple structure and robustness for operating condition. In this paper, numerical simulation of a pintle nozzle spray was focused on and simulated results were compared with high speed photo data obtained in a constant volume vessel (CVV). Spray angle and tip penetration were mainly evaluated, but simulated angle and penetration could not be matched simultaneously to these characteristics of the pintle nozzle spray when conventional spray models were used for the simulation. To overcome this mismatch, “Multi-hole replacement model” was newly

Okazaki, Tadao, Fujiwara, Tsukasa

Dynamic Modeling of an off-Road Vehicle with Whoops Behavior

2024-32-0080

04/18/2025

Off-road vehicle demand is on the rise, particularly in North America. In connection with this trend, there is a demand for dynamic modeling to describe the behavior of off-road vehicles when driving terrains surfaces with successive bumps. However, conventional dynamic models has been insufficient in representing the situation where the tire-ground contact and detachment states switch successively during whoops behavior. Therefore, in this study, rigid-body multibody dynamics methodology was employed to model the vehicle and conduct numerical simulations. Numerical simulations were conducted using the constructed vehicle model, demonstrating that the behavior of off-road vehicles in whoops closely resembles the actual phenomenon.

Inoue, Tsuyoshi, Ejiri, Haruto, Heya, Akira, Yoshida, Masahiro

Coupled Analysis of First Principle Calculation and Chemical-Kinetics Simulation to Predict the Activity of Three Way Catalyst

2024-32-0004

04/18/2025

This study proposes a technique to predict the catalytic activity of the CO-NO-O2 reaction using the first principle calculations without experiment. The proposed method consists of four steps. (1) Assuming the detailed chemical reactions based on the Langmuir-Hinshelwood mechanism. (2) Estimating the activation energy (Ea) for each detailed chemical reaction using first principle (e.g. Density Functional Theory: DFT) calculations. (3) Defining frequency factors (A) theoretically. (4) Inputting the estimated Ea and A values into simulation software for chemical-kinetics (e.g. exothermia suite) and running the simulation. The validity of the proposed method was evaluated by experiments. This study predicted the catalytic activities of Pt, Pd or Rh(111) surfaces. The predicted results qualitatively matched the experimental outcomes obtained from the Pt, Pd or Rh thin-film catalyst prepared by the “arc plasma method”.

Miura, Kazuya, Kusaba, Hiroki, Miyoshi, Tomoya, Yoshida, Hiroshi, Tsuchizaki, Hiroyuki, Machida, Masato

Adapting Basic On-Road Data to the Heavy Heavy-Duty Diesel Truck Schedule for Guiding the Electrification of Long-Haul Truck Transport

14-14-02-0011

04/10/2025

Heavy heavy-duty diesel truck (HHDDT) drive cycles for long-haul transport trucks were developed over 20 years ago and have a renewed relevance for performance assessment and technical forecasting for transport electrification. In this study, a model was constructed from sparse data recorded from the real-life on-road activity of a small fleet of class 8 trucks by fitting them into separate driving-type segments constituting the complete HHDDT drive cycle. Detailed 1-s resolution truck fleet raw data were also available for assessing the drive cycle model. Numerical simulations were conducted to assess the model for trucks powered by both 1.0 MW charging and 300 kW-level e-Highway, accounting for elevation and seasonally varying climate conditions along the Windsor–Quebec City corridor in Canada. The modeling approach was able to estimate highway cruising speeds, energy efficiencies, and battery pack lifetimes normally within 2% of values determined using the detailed high-resolution

Darcovich, Ken, Ribberink, Hajo, Soufflet, Emilie, Lauras, Gaspard

Predictive Battery Thermal Management System Control Strategy and Simulation in Electric Vehicle

2025-01-5027

04/03/2025

With the global issue of fossil fuel scarcity and the greenhouse effect, interest in electric vehicles (EVs) has surged recently. At that stage, because of the constraints of the energy density and battery performance degradation in low-temperature conditions, the mileage of EVs has been criticized. To guarantee battery performance, a battery thermal management system (BTMS) is applied to ensure battery operates in a suitable temperature range. Currently, in the industry, a settled temperature interval is set as criteria of positive thermal management activation, which is robust but leads to energy waste. BTMS has a kilowatt-level power usage under high- and low-temperature environments. Optimizing the BTMS control strategy becomes a potential solution to reduce energy consumption and overcome mileage issues. An appropriate system simulation model provides an effective tool to evaluate different BTMS control strategies. In this study, a predictive BTMS control strategy, which adjusts

Huang, Zhipei, Chen, Jiangbo, Tang, Hai

Design of A Differential Braking Controller Based on Road Reaction Force Estimation to Respond to Steering System Failure in Autonomous Driving Situations

2025-01-8797

04/01/2025

As the electrification of chassis systems accelerates, the demand for fail-safety strategies is increasing. In the past, the steering system was mechanically connected, so the driver could respond directly to some extent. However, the Steer-by-Wire (SbW) system is composed of the column and rack bar as electrical signals, so the importance of response strategies for steering system failure is gradually increasing. When a steering system failure occurs, a differential braking control using the difference in braking force between the left and right wheels was studied. Recently, some studies have been conducted to model the wheel reaction force generated during a differential braking. Since actual tires and road surfaces are nonlinear and cause large model errors, model-based control methods have limited performance. Also, in previous studies assumed that the driver normally operates the steering wheel in a failure situation. However, if limited to a situation such as autonomous driving

Kim, Sukwon, Kim, Young Gwang, Kim, SungDo, Moon, Sung Jin

A Drive Anti-Slip and Lateral Stability Control Technique for Distributed Three-Axis Drive Vehicle

2025-01-8303

04/01/2025

The research object of this project is the anti-slip and lateral stability control technique for a distributed three-axis drive vehicle. What differs from the traditional four-motor power system layout is that the third axle has two motors, while the second axle only has one motor. Compared with the traditional design, this layout can reduce dependence on battery performance and maintain motor operation in a high-efficiency range by switching between different operating modes. For example, when driving at high speeds, only the motor on the second axle works, which can improve motor efficiency. When accelerating or climbing, all motors work to provide a large power output. In the research, the vehicle model was first established in Simulink, and then co-simulated with TruckSim. The drive anti-slip control first identified the optimal slip rate for the road, and then used the sliding mode control to determine the driving torque for each wheel, achieving good control effects under various

Shen, Ruiteng, Zheng, Hongyu, Kaku, Chuyo, Zong, Changfu

Development & Implementation of Simulink Powertrain & Simscape Thermal Modeling for a Virtual Co-Simulation Platform

2025-01-8196

04/01/2025

Thermal Modeling plays an important role in high-fidelity vehicle modeling. As virtual platform development processes and methods are being increasingly leveraged to enable more virtualized development of powertrain, propulsion, control, and thermal management systems, the need for a fast yet high fidelity model only grows more urgent. Traditional modeling tools such as GT-Suite and AVL Simulation Suite can provide detailed modeling capabilities for both Powertrain and Thermal, however, simulation performance decreases with improved fidelity which is especially true in a co-simulation environment. In this paper, Matlab Simulink is proposed to be added to a co-simulation platform in order to substitute traditional tools. A powertrain model can be built from a mathematic model in Simulink while a Thermal model can be built in Simscape, which is a Simulink-based thermal modeling tool. Simscape provides physics-based thermal modeling similar to GT-Suite and AVL while reducing the overall

Fan, Shihong, Harber, John, Link, Brian

Modelling and Simulation of a Formula 1 Power Unit for 2026 and Predicting Formaldehyde Levels

2025-01-8004

04/01/2025

The transition to fully sustainable fuels, like ethanol, for Formula 1 power units in 2026 introduces challenges related to engine performance and emissions. The lower energy content of these fuels can have a negative impact on power output, while the increased levels of formaldehyde produced during combustion pose an environmental concern. This study aims to evaluate engine performance while meeting the FIA’s 2026 regulations using numerical simulations and to develop a method for estimating formaldehyde emissions produced during combustion. An F1 power unit model was developed in GT-Suite, incorporating all relevant regulations for 2026. The model was validated against literature data for combustion characteristics, such as laminar and turbulent flame speeds, and friction losses. Additionally, compliance with operational limits, such as energy flow restrictions, was confirmed. Suitable elementary and global reaction mechanisms for formation and destruction of formaldehyde were

Fuss, Nadine, Samuel, Stephen

A Conjugate Heat Transfer Numerical Framework Applied to Energy-Assisted Ignition of Jet Fuel in a Rapid Compression Machine

2025-01-8352

04/01/2025

Airborne compression ignition engines operating with aviation fuels are a promising option for reducing fuel consumption and increasing the range of hybrid-electric aircraft. However, the consistent ignition of Jet fuels at high-altitude conditions can be challenging. A potential solution to this problem is to ignite the fuel sprays by means of a glow-plug-based ignition assistant (IA) device. The interaction between the IA and the spray, and the subsequent combustion event result in thermal cycles that can significantly affect the IA’s durability. Therefore, designing an efficient and durable IA requires detailed understanding of the influence that the IA temperature and insertion depth have on the complex physics of fuel-air mixture ignition and flame propagation. The objective of this study is to design a conjugate heat transfer (CHT) modeling framework that can numerically replicate F-24 Jet fuel spray ignition using a glow-plug-based IA device in a rapid compression machine (RCM

Oruganti, Surya Kaundinya, Lien, Hao-Pin, Torelli, Roberto, Motily, Austen, Lee, Tonghun, Kim, Kenneth, Mayhew, Eric, Kweon, Chol-Bum

Research on Seakeeping Performance of Amphibious Rescue Vehicle Based on CFD

2025-01-8795

04/01/2025

Amphibious vehicles are widely used in civil and military scenarios due to their excellent driving performance in water and on land, unique application scenarios and rapid response capabilities. In the field of civil rescue, the hydrodynamic performance of amphibious vehicles directly affects the speed and accuracy of rescue, and is also related to the life safety of rescuers. In the existing research on the hydrodynamic performance of amphibious vehicles, seakeeping performance has always been the focus of research by researchers and amphibious vehicle manufacturers, but most of the existing research focuses on the navigation performance of amphibious vehicles in still water. In actual application scenarios, amphibious vehicles often face complex water conditions when performing emergency rescue tasks, so it is very important to study the navigation performance of amphibious vehicles in waves. Aiming at the goal of studying the navigation performance of amphibious vehicles in waves

Zhang, Yu

Development and Validation of a Rear Head Surround Foam Performance Specification for Stock Car Racing

2025-01-8353

04/01/2025

Over the last two decades many improvements have been made in stock car racing driver safety. One of these is the head surround, which is rigidly secured to and an integral part of the NASCAR (National Association for Stock Car Auto Racing, LLC) seating environment and serves as an effective restraint for head protection during lateral and rear impacts. However, previous head impact material specifications were optimized for moderate to severe impacts and did not address low severity impacts that occur frequently during typical driving, such as race restart vehicle nose-to-tail contact. This study focused on developing a test methodology for comprehensive evaluation of rear head surround materials for low, moderate and severe impacts. Specifically, this study aimed to formulate a specification that maintains previous material performance during high speed impacts, while decreasing head accelerations at low speed impacts. Quasi-static and dynamic drop tower testing of sample materials

Gray, Alexandra N., Harper, Matthew G., Mukherjee, Sayak, Patalak, John P., Gaewsky, James

Research and Structural Optimization of Lattice Core based on Monocoque of Formula Student Racing Car

2025-01-8003

04/01/2025

Monocoque is a kind of integrated shell structure technology, which has gradually become the primary choice for various racing teams to make car bodies because of its advantages of small specific gravity and high specific strength. The unit of the monocoque is a carbon fiber composite sandwich structure, which is composed of two layers of carbon fiber skin inside and outside and core material between them. The inner and outer layers of the carbon fiber skin are stacked with carbon fiber composite materials of different directions and types.In this project, we plan to optimize the shape of the monocoque shell using the surface design software Alias, select core materials of different materials and structures, more advanced layups, and obtain feasible layup sequences and core material types through Ansys simulation and Matlab collaborative optimization, which will be verified by three-point bending experiments. Different from the previous lightweight work based a lot on experience, this

Cheng, Zhu H., Liu, JJ

Research on the Boundary of Pedestrian Leg Impactor Test in Low-Speed Passive and Active Conditions

2025-01-8735

04/01/2025

With the widespread application of the Automatic Emergency Braking System (AEB) in vehicles, its impact on pedestrian safety has received increasing attention. However, after the intervention of AEB, the kinematic characteristics of pedestrian leg collisions and their corresponding biological injury responses also change. At the same time, in order to accurately evaluate the pedestrian protection performance of vehicles, the current assessment regulations generally use advanced pedestrian protection leg impactors (aPLI) and rigid leg impactors (TRL) to simulate the movement and injury conditions of pedestrian legs. Based on this, in order to explore the collision boundary conditions and changes in injury between vehicles and APLI and TRL leg impactors under the action of AEB, this paper first analyzes the current passive and active assessment conditions. Secondly, the simulation software LS-DYNA is used to build a finite element model of APLI and TRL impactor-vehicle collisions to

Ye, Bin, Hong, Cheng, Wan, Xinming, Liu, Yu, Cheng, James, Long, Yongchen, Hao, Haizhou

Fuzzy Sliding Mode Control of Intelligent Electric Vehicles Based on Phase Plane Stability Domain Boundaries

2025-01-8802

04/01/2025

In order to effectively improve the chassis handling stability and driving safety of intelligent electric vehicles (IEVs), especially in combing nonlinear observer and chassis control for improving road handling. Simultaneously, uncertainty with system input, are always existing, e.g., variable control boundary, varying road input or control parameters. Due to the higher fatality rate caused by variable factors, how to precisely chose and enforce the reasonable chassis prescribed performance control strategy of IEVs become a hot topic in both academia and industry. To issue the above mentioned, a fuzzy sliding mode control method based on phase plane stability domain is proposed to enhance the vehicle’s chassis performance during complex driving scenarios. Firstly, a two-degree-of-freedom vehicle dynamics model, accounting for tire non-linearity, was established. Secondly, combing with phase plane theory, the stability domain boundary of vehicle yaw rate and side-slip phase plane based

Liao, Yinsheng, Wang, Zhenfeng, Guo, Fenghuan, Deng, Weili, Zhang, Zhijie, Zhao, Binggen, Zhao, Gaoming

3D Drive Unit - Pump Coupled Model to Predict Line Pressures during Vehicle Manoeuvres

2025-01-8623

04/01/2025

The drive unit, primarily consisting of an electric motor and a gearbox, needs to be cooled and lubricated for its long life and efficient performance. In an extreme drive cycle condition, the pickup tube to the pump may get exposed to air, leading to a substantial loss in line pressure and a drop in oil flow rate to the subsystems. An advanced Computational Fluid Dynamics (CFD) simulation can provide insights into the oil delivery system and help in improving the oil sump design, optimizing the position of the pickup tube to the pump and oil delivery lines. The current study employs a Volume of Fluid (VOF) based multiphase model implemented in a commercial CFD solver, Simerics-MP+. The drive unit lubrication system considered in the study consists of a gerotor pump, the entire oil delivery lines to the two subsystems and the drive unit casing. A multiphase simulation of the system with transient operation of the pump is computationally expensive. Therefore, a new methodology is

Joe, Erin Sam, Schlautman, Jeff, Manne, Venkata Harish Babu, Srinivasan, Chiranth, Pasunurthi, Shyam Sundar

Road Feel Simulation Feedback in a Bi-Directional Controlled Steer-by-Wire Front Steering System for Automobiles

2025-01-8297

04/01/2025

This study analyzes feedback and control methods for road feel simulation in automotive steer-by-wire front steering systems based on bidirectional control. Unlike traditional road feel design methods, this research employs a force-direct feedback-position type bidirectional control structure for the SBW system. It explores the mechanism of road feel generation in Electric Power Steering systems and designs a road feel simulation algorithm based on bidirectional control. Compared to conventional methods, the force direct feedback-position type bidirectional control method enables faster and more stable simulation of road feel torque. In low-speed driving, this approach provides higher steering ease, while at high speeds, the driving stability is enhanced, and both scenarios achieve an improved road feel. In the research, a complete vehicle model is established in Simulink at first, followed by a co-simulation with CarSim. A magic formula tire model and a nonlinear two-degree-of-freedom

Wang, Yuxuan, Zheng, Hongyu, Kaku, Chuyo, Zong, Changfu

Optimization Design of Formula E Racing Car Transmission and Wheel System

2025-01-8505

04/01/2025

The paper provides a detailed analysis of the transmission system design under the single motor drive scheme, with a focus on the 2024 Formula SAE (FSAE). The selection of the motor type is determined based on race rules and battery box output power limits. In terms of transmission ratio design, this study takes into account the car's power, balancing acceleration ability and maximum speed to determine an optimal transmission ratio through theoretical calculations and empirical values. Furthermore, it explores how to optimize overall drive system performance by considering technical parameters, power requirements, economic considerations of each system assembly, and validates these findings through software simulations. Notably, significant improvements in reliability are achieved with the newly designed transmission system and wheel rim system while also proposing lightweighting methods for key components. We have carried out extensive verification in both simulation and real vehicle

Wang, Liuxin, Li, Chengfeng, Zhu, Xiran, Liu, Minmin

Development and Control System Design of an Electro-Pneumatic Variable Valve Actuator to Be Retrofitted to an SI Engine

2025-01-8377

04/01/2025

In a conventional cam-based valve actuation system, the valve events are tied up with the rotation of the crankshaft. In contrast, the electronic variable valve actuation (VVA) system enables flexible control of valve events independent of the crankshaft rotation. The present article discusses the development and control system design of a single-acting electro-pneumatic variable valve actuation (EPVVA) system that can be retrofitted to a conventional SI engine. The EPVVA system utilizes fast switching solenoid valves which modulate the flow of pressurized air in and out of a pneumatic chamber. The control system design is conducted in MATLAB Simulink platform using model-based approach. The valve actuator model is formulated such that it simulates the trajectory of the motion of the engine valve by numerically integrating a set of coupled differential equations that govern the thermo-fluid-dynamics and applied mechanics aspects of the valve actuation of the EPVVA system. The timings

Satalagaon, Ajay Kumar, Guha, Abhijit, Srivastava, Dhananjay Kumar

Finite Element Simulation and Experimental Study of the in-Mold Graining Process

2025-01-8330

04/01/2025

In-Mold Graining (IMG) is an innovative production technology applied to the skin wrapping of automotive interior components. In the design of automotive interior components of door panels and instrument clusters, to overcome process-related problems, such as the thinning of grain patterns and excessive reduction in thickness, simulation of the skin vacuum forming process is required. The Thermoplastic Olefin (TPO) skin material is investigated in this paper, and a viscoelastic mechanical model for this material is established. Dynamic Mechanical Analyzer (DMA) is utilized to perform scan for frequency and temperature, and the tested data is used to obtain key model parameters of the viscoelastic constitutive model. Based on the experimental data, the study explores how to calculate the relaxation time spectrum to describe the viscoelastic properties of TPO material during the vacuum forming process. Numerical simulation of the vacuum forming process of TPO material is conducted using

Chai, Bingji, Guo, Yiming, Xie, Xinxing, Zhang, Qu

Artificial Intelligence Technique Applied to Semi-Active Vibration Control in Vehicle Suspension System

2025-01-8270

04/01/2025

This study investigates the influence of magnetorheological (MR) dampers in semi-active suspension systems (SASSs) on ride comfort, vehicle stability, and overall performance. Semi-active suspension systems achieve greater flexibility and efficacy by combining MR dampers with the advantages of active and passive suspension systems. The study aims to measure the benefits of MR dampers in improving ride comfort, vehicle stability, and overall system performance. The dynamic system model meets all required performance criteria. This study demonstrates that the proposed artificial intelligence approach, including a fuzzy neural networks proportional-integral-derivative (FNN-PID) controller, significantly enhances key performance criteria when tested under various road profiles. The control performance requirements in engineering systems are evaluated in the frequency and time domains. A quarter-car model with two degrees of freedom (2 DOF) was simulated using MATLAB/Simulink to assess the

M.Faragallah, Mohamed, Metered, Hassan, Abdelghany, M.A., Essam, Mahmoud A.

Path Planning and Following Control of All-Wheel Steering Vehicle with Dual Modular Chassis

2025-01-8793

04/01/2025

A large-scale logistics transport vehicle composed of two skateboard chassis is investigated in this paper. This unmanned vehicle with dual-modular chassis (VDUC) is suitable for transporting varying size of goods. The two chassis can be used jointly or driving separately as needed, which enhancing the reconfigurability of transport vehicle. Considering the road environment uncertainty and the rollover safety problem associated with large transport vehicle, this paper proposes the path planning of VDUC using the Artificial Potential Field(APF)+Model Predictive Control(MPC) while incorporating the rollover stability index. Due to the independent operation of the two modular chassis, based on the hierarchical control approach, the path following controller of the two modular chassis are designed separately according to the vehicle’s planned path. Distributed model predictive control is applied to coordinate the front and rear modular chassis, so it can realize the path following for the

Liu, Zuyang, Shen, Yanhua, Wang, Kaidi, wang, Haoshuai

The Model Predictive Control of Dual-Chamber Active Air Suspension Based on Road Preview

2025-01-8789

04/01/2025

Adverse weather conditions such as rain and snow, as well as heavy load transportation, can cause varying degrees of damage to road surfaces, and untimely road maintenance often results in potholes. Perception sensors equipped on intelligent vehicles can identify road surface conditions in advance, allowing each wheel’s suspension to actively adjust based on the road information. This paper presents an active suspension control strategy based on road preview information, utilizing a newly designed dual-chamber active air suspension system. It addresses the issue of point cloud stratification caused by vehicle body vibrations in onboard LiDAR data. The point cloud is processed through segmentation, filtering, and registration to extract real-time road roughness information, which serves as preview information for the suspension control system. The MPC algorithm is applied to actively adjust the nonlinear stiffness and damping of the suspension’s dual-chamber air springs, enhancing

Dong, Fuxin, Shen, Yanhua, Wang, Kaidi, Liu, Zuyang, Qian, Shuo

Correlation Study of Low-Frequency Engine Order Noise Prediction at Compressor Inlet for a PHEV and Resonator Tuning

2025-01-8643

04/01/2025

Sound pollution has become one of the major environmental concerns for the global automotive industry. Air Induction System (AIS) plays an important role in engine performance and vehicle noise. An ideal design of AIS provides debris-free air for combustion and reduces the engine noise that is heard while snorkeling. This work aims to correlate low-frequency engine order noise prediction at the compressor inlet and snorkel inlet for a 2.0L I4 turbo engine of a Plug-in hybrid vehicle (PHEV) for better acoustic performance without compromising on engine performance. 1D simulation software GT-POWER, Simcenter 3D, and Hypermesh are used for this work. Transmission loss (TL) results with respect to the frequency of the air-box with ducts and intake manifold with charge air cooler are plotted from 0 to 1000 Hz. The air intake system TL results show a good correlation between 3D and 1D till 600 Hz. Compressor and snorkel noise simulation results, especially the firing order and its harmonic

Dixit, Manish

Enhancing and Validating Numerical Models for Oil-Jet Cooing on Corrugated Surfaces of Electric Motor Windings

2025-01-8148

04/01/2025

The U.S. DRIVE Electrical and Electronics Technical Team has set a goal for 2025 to achieve a power density of 33 kW/L for electric vehicle (EV) motors [1]. The increase in motor power density is highly dependent on effective thermal management within the system, making active cooling techniques like oil-jet impingement essential for continued advancements. Due to the time and expense of physical experimentation, numerical simulations have become a preferred method for design testing and optimization. These simulations often simplify the motor-winding surface into a smooth cylinder, overlooking the actual corrugated surface due to windings, thus reducing computational resources and mesh complexity. However, the coil's corrugated surface affects flow turbulence and heat transfer rates. This study utilizes three-dimensional Computational Fluid Dynamics (CFD) simulations to investigate the impingement-cooling of an Automatic Transmission Fluid (ATF) jet on a corrugated surface that

Mutyal, Jayesh Ramesh, Haghnegahdar, Ahmad, Gurunadhan, Mohana, Konangi, Santosh, Champhekar, Omkar

Impact of Thermal Imbalances on Energy Availability, State of Power, and Aging in Immersion-Cooled Batteries

2025-01-8170

04/01/2025

This study investigates the impact of thermal imbalances on energy delivery and Battery State of Power (SoP) in immersion-cooled battery cells. It explores how these imbalances, which arise when cells within a module operate at different temperatures, lead to variations in internal resistance and inefficiencies in energy storage and discharge. Such imbalances critically affect the battery's SoP, representing the maximum charge or discharge power the system can support over specific time intervals. By analyzing SoP over 10-second durations and continuous, we assess how thermal imbalances influence both short-term and medium-term power capabilities. Temperature significantly impacts cell aging, and imbalances can accelerate degradation in some cells, ultimately affecting serviceability. To address these issues, we employ a high-level simulation framework that integrates advanced tools. GT-SUITE software optimizes thermal performance by adjusting coolant temperature and flow rate to

Meshginqalam, Ata, Negro, Sergio, Atluri, Prasad, Tyagi, Ramavtar, Suzuki, Jorge, K B, Anjusha, Cao, Yuyuan

An Integrated Data-Driven and Physics-Based Approach for Dynamic Operation Simulation of Electric Vehicles

2025-01-8604

04/01/2025

To address the challenges of complex operational simulation for Electric Vehicles (EVs) caused by spatial-temporal variations and driver behavior heterogeneity, this study introduces a dynamic operation simulation model that integrates both data-driven and physics-based principles, referred to as the Electric Vehicle-Dynamic Operation Simulation (EV-DOS) model. The physics-based component encompasses critical aspects such as the powertrain energy transfer module, heat transfer module, charge/discharge module, and battery state estimation module. The data-driven component derives key features and labels from second-by-second real-world vehicle driving status data and incorporates a Long Short-Term Memory (LSTM) network to develop a State-of-Health (SOH) prediction model for the EV power pack. This model framework combines the interpretability of physical modeling with the rapid simulation capabilities of data-driven techniques under dynamic operating conditions. Finally, this study

Jing, Hao, HU, Jianyao, Ouyang, Jianheng, Ou, Shiqi(Shawn)

Predictive Steering Angle Generation Algorithm for High Efficiency Vehicle’s Path Optimization

2025-01-8791

04/01/2025

Predictive performance simulation of a high-efficiency lightweight vehicle is performed through development of a multi-physics MATLAB Simulink model including advanced vehicle dynamics. The vehicle is put into a three-dimensional representation of the racetrack, including its dimensions, slope, banking, and adhesion coefficient along the model space, elaborated from the track GPS data points. The vehicle’s reference trajectory is not priorly provided to the model at the simulation start as, during run-time, a predictive Steering Angle Generation (SAG) algorithm based on Nonlinear Model Predictive Control (NMPC) computes the optimal steering angle input needed to drive the vehicle on the track within its limits. Computation is based on fast predictive simulations of a simplified version of dynamics modelling of the vehicle. Each single simulation exploits a different possible steering angle to be applied by the virtual driver, starting from the initial conditions given by the actual

De Carlo, Matteo, Manzone, Simone, de Carvalho Pinheiro, Henrique, Carello, Massimiliana

Developing a Vehicle-in-Virtual-Environment (VVE) Based Autonomous Driving Function Development and Evaluation Pipeline for Vulnerable Road User Safety

2025-01-8061

04/01/2025

Traditional methods for developing and evaluating autonomous driving functions, such as model-in-the-loop (MIL) and hardware-in-the-loop (HIL) simulations, heavily depend on the accuracy of simulated vehicle models and human factors, especially for vulnerable road user safety systems. Continuation of development during public road deployment forces other road users including vulnerable ones to involuntarily participate in the development process, leading to safety risks, inefficiencies, and a decline in public trust. To address these deficiencies, the Vehicle-in-Virtual-Environment (VVE) method was proposed as a safer, more efficient, and cost-effective solution for developing and testing connected and autonomous driving technologies by operating the real vehicle and multiple other actors like vulnerable road users in different test areas while being immersed within the same highly realistic virtual environment. This VVE approach synchronizes real-world vehicle and vulnerable road user

Chen, Haochong, Cao, Xincheng, Guvenc, Levent, Aksun Guvenc, Bilin

FIT File Processing for Accident Reconstruction

2025-01-8696

04/01/2025

It is becoming increasingly common for bicyclists to record their rides using specialized bicycle computers and watches, the majority of which save the data they collect using the Flexible and Interoperable Data Transfer (.fit) Protocol. The contents of .fit files are stored in binary and thus not readily accessible to users, so the purpose of this paper is to demonstrate the differences induced by several common methods of analyzing .fit files. We used a Garmin Edge 830 bicycle computer with and without a wireless wheel speed sensor to record naturalistic ride data at 1 Hz. The .fit files were downloaded directly from the computer, uploaded to the chosen test platforms - Strava, Garmin Connect, and GoldenCheetah - and then exported to .gpx, .tcx and .csv formats. Those same .fit files were also parsed directly to .csv using the Garmin FIT Software Developer Kit (SDK) FitCSVTool utility. The data in those .csv files (henceforth referred to as “SDK data”) were then either directly

Sweet, David, Bretting, Gerald

Development of the Power- and Usage-Based Simulator for Evaluating Off-Road Mobile Machinery Energy Consumption

2025-01-8595

04/01/2025

This paper presents the development of a new vehicle simulation software, the Power- and Usage-Based Simulator Tool (referred to as the Power-Based Model), designed to predict fuel consumption and evaluate advanced powertrain technologies for off-road mobile machinery. The Power-Based Model integrates current research on fuel consumption simulation in the off-road vehicle sector and serves as a platform for development of advanced powertrain technologies such as battery-electric and fuel cell powertrains. The tool predicts the battery capacity and hydrogen storage required for the transition to these advanced powertrains, allowing users to accurately calculate component sizes and reductions in fuel consumption. The Power-Based Model was developed with a strong focus on the unique operational characteristics of off-road machinery, ensuring that it realistically reflects real-world energy consumption and the competitive advantages of various fuel-saving technologies. This paper describes

Kim, Namdoo, Seo, Jigu, Vijayagopal, Ram, Burnham, Andrew, makarczyk, David, Freyermuth, Vincent

Exploring Hybrid TPMS Designs for Improved Energy Absorption

2025-01-8726

04/01/2025

Triply Periodic Minimal Surface (TPMS) structures have gained significant attention in recent years due to their excellent mechanical properties, lightweight characteristics, and potential for energy absorption in various engineering applications, particularly in automotive safety. This study explores the design, manufacturing, and mechanical performance of both general and hybrid TPMS structures for energy absorption. Three types of fundamental TPMS unit cells—Primitive, Gyroid, and IWP—were modeled using implicit functions and combined to form hybrid structures. The hybrid designs were optimized by employing Sigmoid functions to achieve smooth transitions between different unit cells. The TPMS structures were fabricated using Selective Laser Melting (SLM) technology with 316L stainless steel and subjected to quasi-static compression tests. Numerical simulations were conducted using finite element methods to verify the experimental results. The findings indicate that hybrid TPMS

Liu, Zhe, Wang, MingJie, Guo, Pengbo, Li, Youguang, Lian, Yuehui, Zhong, Gaoshuo

Improved Model and Physical Prototype of an Online Corrective Look-Ahead Road Profiling System (CLARPS) for Active Suspension Applications

2025-01-8790

04/01/2025

Online road profiling capability is required for automotive active suspension systems to be realized in a consumer and commercial landscape. One challenge that impedes the realization of these systems is the need for the online road profiler to maintain an optimal spatial resolution of the oncoming road profile. Shifting of the road profiling sensor measurement frame of reference due to body motion experienced by the vehicle can negatively impact profiling accuracy. Prior work proposed a corrective look-ahead road profiling system (CLARPS) and demonstrated the CLARPS architecture and initial MATLAB/Simulink simulation environment. First, this work further develops the robust simulation environment. The simulation allows the look-ahead viewing angles to be optimized for the best road profile spatial resolution and facilitates a study on the impact of road profiler sensor location on the accuracy of the generated road profile. Second, this work introduces a lab-scale physical CLARPS

Morison, Dane, Mynderse, James

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