Browse Topic: Computer simulation

Items (4,733)
The organizers of the most prominent Formula Student competitions have recently initiated a preliminary feasibility study on the application of hydrogen-based propulsion technologies in future single-seater race vehicles. These include electric powertrains with electrochemically converted hydrogen in fuel cell–powered vehicles, competing within the electric championship league. Based on the initial set of regulations, this study presents a model-based comparison between battery-powered (BEVs) and fuel cell–powered electric vehicles (FCVs) for Formula Student. The analysis is conducted using energy, power, and efficiency metrics from four candidate models of propulsion systems, implemented in an open and publicly available MATLAB script: two BEVs with varying battery capacities, and two FCVs employing different hybridization strategies. The aim of this study is to pinpoint and quantify the advantages and disadvantages of each technology for the Formula Student use case, and to identify
Martoccia, LorenzoBreda, SebastianoFontanesi, Stefanod’Adamo, Alessandro
This paper builds on last year’s paper presenting DevOps automation in the context of model-based development. Following that paper, we interviewed Simulink users in passenger automotive, motorsports, commercial vehicles, aviation, rocketry, and industrial automation. We discovered that much of the benefit of DevOps platforms to reduce product development cycle time relies on their interactive features. We prototyped new tools to bridge interactive DevOps Git-based platforms with model-based development workflows, and then gathered reactions from another round of interviews. Here we present these interactive DevOps workflows with the feedback from these interviews to contextualize how engineering teams could adopt them to accelerate their own model-based workflows.
Mathews, JonFerrero, SergioTamrawi, AhmedSauceda, Jeremias
In a few extreme customer abuse load cases such as curb impact and potholes, automotive structures see non-linear (plastic) deformations as well as large rigid body motion. The load cases can be simulated by a few tools: crash analysis tools such as LS-Dyna, non-linear structure analysis tools, or multi-body dynamics (MBD) analysis tools like Ansys Motion. The three simulation tools have pros and cons, respectively. In this study, a curb impact simulation was performed using the multi-body dynamic approach with nonlinear structural analysis capabilities included in Ansys Motion. The tool demonstrated the simulation was completed faster than other MBD tools due to smartly recycling the system Jacobian matrix when structural deformation was not significant. The results were compared with structural analysis and correlated reasonably well. The post-impact suspension alignment changes can also be simulated for reviewing design requirements. This approach proposes a new way to simulate
Hong, Hyung-JooKim, Wangoo
The Formula SAE (FSAE) race track is characterized by a large number of corners, making cornering performance a key factor affecting lap time. Based on the proportional control strategy for rear-wheel steering angles, this paper proposes a steering angle optimization method using a Temporal Convolutional Network (TCN). The TCN model features a faster training speed than traditional sequential neural networks. In addition, dilated convolutions enable an exponential expansion of the receptive field without increasing computational costs, making it particularly suitable for capturing the temporal dependencies of vehicle states. By processing vehicle dynamic parameters including front-wheel steering angle, vehicle speed, yaw rate and sideslip angle, the model calculates the correction value of the rear-wheel steering angle. This correction value is then superimposed with the reference value of the rear-wheel steering angle derived from the proportional control strategy, which serves as the
Liu, Xiyuan
The application of multiple materials in vehicle bodies is accelerating as the adoption of lightweight aluminum alloys and composite materials advances rapidly. These materials play a crucial role in reducing overall vehicle weight, enhancing fuel efficiency, and complying with increasingly strict environmental regulations. As the automotive industry continues to evolve toward electrification and sustainability, the integration of lightweight and high-performance materials has become a key design strategy. However, the use of multiple materials creates new challenges in manufacturing, particularly for joining technologies. Since different materials have varying mechanical properties, thermal behavior, and surface characteristics, the selection of appropriate joining methods is essential for ensuring structural integrity and durability. Depending on material types, thicknesses, production processes, and cost constraints, various joining techniques—such as mechanical fastening, welding
Takuno, SougoIsono, ToshiyukiUrakawa, KazushiGoto, SuguruKawamura, HiroakiNiisato, EitaIshigami, Yuta
This paper presents a novel approach to modelling and analyzing a 315/80R22.5 sized truck tire running over dry and snow-covered surfaces. The tire is modelled using Finite Element Method (FEM) in ESI Virtual Performance Solutions (VPS) software. The tire model consists of various parts representing the tread, under tread, carcass, sidewalls and beads in addition to the rim. The tire model is then verified in both static and dynamic domains against experimental data. The experimental results were conducted over a dry surface at a high-speed test track in Hällered, Sweden, at a constant travelling speed of 80 km/h, and a constant vertical load of 26 kN with sensors depicting both temperature and inflation pressure changes throughout a 40-minute run. A tire temperature model is developed, and the simulation results are correlated with the measured temperature of the tested tires. In addition, the rolling resistance variation with speed, temperature and inflation pressure is predicted and
Opatha, DillonOijer, FredrikEl-Sayegh, ZeinabEl-Gindy, Moustafa
Crashworthiness assessment is a critical aspect of automotive design, traditionally relying on high-fidelity finite element (FE) simulations that are computationally expensive and time-consuming. This work presents an exploratory comparative study on developing machine learning-based surrogate models for efficient prediction of structural deformation in crash scenarios using the NVIDIA PhysicsNeMo framework. Given the limited prior work applying machine learning to structural crash dynamics, the primary contribution lies in demonstrating the feasibility and engineering utility of the various modeling approaches explored in this work. We investigate two state-of-the-art neural network architectures for modeling crash dynamics: MeshGraphNet, a graph neural network that is widely employed in physics-based simulations, and Transolver, a transformer-based architecture with a physics-aware attention mechanism designed to maintain linear computational complexity with respect to geometric
Nabian, Mohammad AminChavare, SudeepAkhare, DeepakRanade, RishikeshCherukuri, RamTadepalli, Srinivas
Flying cars have already been used in tourism, firefighting, and logistics, and might be soon used for short-distance commute. However, the lumbar spine injury risks in flying car crash accidents have raised safety concerns. This is because the crash load of a flying car is largely aligned with the orientation of the occupant’s spine. This study introduces a countermeasure of actively adjusting seat posture for mitigating lumbar injury in crash events. A flying car crash usually has a few seconds of warning time before collision to ground. The pre-impact warning time is enough to rotate the seat and occupant together using seat motors. Posteriorly rotating seat can alter the angle between the crash load and the spinal axis, thereby reducing lumbar injury risk. Using numerical simulations, the 30g deceleration pulse defined in SAE-AS-8049 was applied to seat of flying car. The THUMS (Total Human Model for Safety) human body model was used to model occupant, sitting in a typical vehicle
Zhuang, ZiaoPuyuan, TanShen, WenxuanZhou, QingGu, Gongyao
The increasing concentration of atmospheric pollutants in urban environments necessitates innovative solutions to mitigate their impact on public health and the environment. This work presents the AirCARE project, which investigates the integration of a catalytic converter and a particulate filter with a vehicle's radiator to create an active air purification system. The primary objective is to evaluate the feasibility and performance implications of this integrated system on the vehicle's thermal management. A comprehensive methodology combining computational modeling and experimental testing was employed. A 1D longitudinal vehicle model was developed to simulate the powertrain's heat generation and the cooling system's performance under various representative driving conditions. This model allows for a parametric study of the radiator, assessing the impact of the additional components on its heat exchange efficiency. Concurrently, experimental tests were conducted on a radiator to
de Carvalho Pinheiro, HenriqueSartoretti, Enrico
This paper presents a testing platform for the development of lateral stability control systems in independent motor electric vehicles (EVs). A 10 degree of freedom (DOF) vehicle simulation and a radio control test vehicle are constructed to enable controls validation scalable to full size vehicles. These vehicle simulations, or ‘digital twins’, have been widely adopted throughout the automotive industry due to their lower operating costs and ease of implementation. Virtual models are not perfect representations of reality, however, and physical testing is still necessary to validate systems for use in the real world. This is especially true when testing safety-critical features such as stability control. As a result, a simulation environment working in conjunction with a test vehicle represents an optimal hybrid approach. In this work, a high fidelity vehicle model is constructed in the Matlab/Simulink environment. To capture the effect of suspension, the digital twin is capable of
Petersen, Nicholas ConnerRobinette, Darrell
The multi-body dynamics (MBD) model and the MATLAB Simulink model can be integrated to create a control-integration model. Using a high-fidelity MBD model to represent the vehicle as the plant, this integrated model can be used to analyze vehicle system physics and develop control strategies. For hybrid vehicles, this process is more complex because the powertrain and other vehicle systems are often built as separate MBD models. This paper describes a method for integrating a powertrain model developed in AMESIM, a vehicle model developed in SIMPACK, and a control model developed in MATLAB Simulink. The resulting integrated model was then used to perform frequency sweep analysis to identify driveline system properties. In particular, the driveline frequency and the amplitude of the transfer function between motor speed and motor torque are critical parameters. By applying active damping control to the driveline system, the peak amplitude and driveline vibrations can be reduced. The
Xing, XingMathew, Vino
The Audio system is an important part of the design of a vehicle cabin. In the vehicle development process, the audio system needs to be tuned for optimal acoustic performance. Traditionally, this process is performed physically on vehicles. In this paper, a methodology is developed to numerically simulate the acoustic performance of the audio system across the full audible frequency range. To provide validation of the method, the p/v acoustic transfer functions (ie., the sound pressure p at the passengers’ ears divided by the voltage inputs v) are measured for different speakers in a production vehicle. As the sound perceived by the passengers depends on both the source and the path, the method development is split into two parts: (a) characterization of parameters that describe the loudspeaker as a source and (b) representation of the vehicle cabin as a path. The speaker parameters are characterized from sound radiation data measured in a 2pi chamber. To represent the vehicle cabin
Yang, WenlongPatra, SureshHawes, DavidShorter, Phil
Against the backdrop of energy structure transformation and upgraded environmental protection requirements, ammonia has been gaining significant traction for its potential application as a zero-carbon fuel. However, it faces challenges such as difficult ignition, slow combustion rate, and low heating value. Thus, researching efficient combustion strategies suitable for ammonia as a fuel holds great significance. In this study, a two-cylinder diesel engine was modified into an ammonia-hydrogen blended fuel engine. Experimental study coupled with numerical simulations were carried out to investigate the effects of varying ignition timing on the combustion characteristics employed a passive pre-chamber ammonia-hydrogen fuel engine. The results show that the peak in-cylinder pressure exhibits a "first increase then decrease" trend as the ignition timing is retarded, reaching a maximum value of 7.42 MPa at the ignition timing of -27.5°CA ATDC. When the ignition timing is retarded beyond -15
Deng, JunLuo, MingyuShang, QuanboTang, YongjianQin, JieLi, Liguang
The high voltage battery junction box (HVJB) controls and protects the high voltage connections of the battery pack to the traction, auxiliary, and charging systems. HVJBs are composed of busbars, contactors, fuses, and other protection systems. The health of the HVJB is paramount to ensure performance of electric vehicles. However, sensing and monitoring in the HVJB are often lacking due to packaging cost, causing limited capability of the vehicle controller to estimate the status and health of the unit. This publication focuses on the experimentation of an automotive HVJB to characterize the operation and build the foundation for the development of prognostic algorithms for HVJB. A production HVJB has been acquired and heavily instrumented. Extensive testings are performed in adiabatic and in ambient conditions at various current levels for various durations of operation. The testing setup was calibrated and iterated based on preliminary results, and the testing conditions were
Arigo, SamBorgerson, JoeD'Arpino, MatildeZhu, DiZhang, Liwen
The WorldSID-50M dummy is widely adopted in regulatory and third-party testing programs (e.g., ECE, Euro-NCAP, C-NCAP) owing to its advanced design and superior biofidelity. However, in vehicle side oblique pole crash tests involving shoulder-covered side airbags - an expanded testing modality - excessive deflection of the upper thoracic ribs was observed. Notably, this phenomenon was absent in standard side moving deformable barrier (SMDB) tests. This study pursued two core objectives: (1) to systematically document the excessive upper thoracic rib deflection of the WorldSID-50M dummy in side oblique pole crash tests; and (2) to investigate the influence of arm-thorax interaction on such deflection using a Human Body Model (HBM) representative of a 50th percentile male occupant. Numerical simulation results reveal that while arm-thorax interaction does contribute to rib deflection, its impact on the excessive deflection of the upper thoracic ribs is negligible.
Zhou, DYChen, ShaopengYan, LiWu, JingLiu, ChongLv, XiaojiangYang, Heping
Towing imposes substantial efficiency penalties on both battery-electric vehicles (BEVs) and internal combustion engine (ICE) vehicles, reducing range by 30-50%. This paper presents a proof-of-concept embedded control architecture for distributed trailer propulsion that actively regulates drawbar force to reduce towing loads. Unlike proprietary e-trailer systems requiring specialized hardware, the proposed implementation demonstrates feasibility using commercial off-the-shelf (COTS) components and open-source software. The distributed architecture employs dual Raspberry Pi 4B single-board computers communicating via ROS 2 at 20 Hz. The trailer-mounted controller executes a Simulink-generated control node coordinating load cell acquisition (HX711 ADC), motor CAN bus telemetry, and throttle commands to a 5 kW BLDC traction motor powered by a 5 kWh LiFePO4 battery pack. A vehicle-mounted controller logs OBD-II/CAN validation data. The control pipeline implements cascaded EWMA/Hampel
Joshi, GauravAdelman, IanLiu, JunDonnaway, Ruthie
Lane centering is a critical active safety feature whose effectiveness depends on robust design and validation across diverse driving conditions. This paper presents the development of a Lane Centering Controller (LCC) using a structured model-based design workflow in MATLAB and Simulink. A kinematic bicycle model was employed to simulate vehicle dynamics and evaluate an angle-based steering controller integrating both feedforward and feedback control paths. The controller was tested across multiple road geometries and speeds up to 65 mph to ensure tracking consistency and stability under nominal and perturbed conditions. Perception noise models for lane curvature and curvature rate were extracted from onboard camera data under controlled static conditions, revealing both Gaussian and non-Gaussian characteristics. No filtering was applied, allowing direct evaluation of the controller’s inherent robustness to raw-signal variability. The LCC maintained a mean lateral offset within ±0.35
Bijinepalli, Ravi TejaTambolkar, PoojaMidlam-Mohler, Shawn
Ammonia is emerging as a promising energy vector for decarbonising the maritime sector. However, its low flame speed can lead to incomplete combustion, reduced engine efficiency, and increased emissions of unburned ammonia (NH3). Blending hydrogen with ammonia helps to address these issues, but the fundamental combustion characteristics of such mixtures remain insufficiently understood. This study examines the combustion dynamics of an NH3–H2 blend containing 30% hydrogen at 3 bar initial pressure. Experiments were performed in a 1.2 L optically accessible constant-volume combustion chamber fitted with a wall-mounted surface spark plug. High-speed shadowgraph imaging with 6,000 fps captured the flame evolution throughout the combustion process. The pressure and temperature values were monitored using piezoresistive pressure transducers and K-type thermocouples. Combustion times and flame extensions were extracted via post-processing of flame images using custom MATLAB algorithms. The
Bodur, Tuna MuratBowling, WilliamLa Rocca, AntoninoCairns, Alasdair
The exponentially growing complexity of engineering systems, such as robotic systems, autonomous vehicles, and unmanned aerial vehicles, require sophisticated control strategies that can efficiently coordinate system operation in various environments. The traditional control design approaches present significant challenges for control engineers to keep up with the increasing complexity and changing requirements. To advance embedded control system design, a paradigm shift from traditional development approaches toward more structured, systematic methodologies that can manage the multi-domain nature of control systems is critically needed. Model-based design approach is emerging as a solution for this demand. Model-based design approach uses a system model for control system development, from requirements capture to control system design, implementation, and testing. It provides an integrated environment for design, implementation, automatic code generation, and validation, which allows
Repaka, SindhuraChen, Bo
To enhance the lateral stability of four-wheel-drive intelligent electric vehicles (FWDIEV) under extreme operating conditions, this paper proposes a cooperative control strategy integrating active front steering (AFS) and direct yaw moment control (DYC) based on dissipative energy method. A nonlinear three-degree-of-freedom vehicle model is established to analyze the evolution of the vehicle state phase trajectory. A quantitative lateral stability index is constructed using dissipative energy to accurately evaluate the vehicle’s lateral dynamics. Utilizing dissipative energy and its gradient information, a time-varying stability boundary is defined under dynamic constraints, and adaptive weighting coordination between the AFS and DYC systems is designed to achieve coordinated control of front steering angle and additional yaw moment. A feedforward–model predictive control (FF-MPC) framework is developed, in which a feedforward module generates compensation based on driver intent to
Zhao, KunZhao, ZhiguoWang, YutaoXia, XueChen, XiHu, Yingjia
This article deals with the development of a real-time capable, three-dimensional model of the Mercedes-Benz G-Class with flexible ladder frame that considers nonlinear suspension kinematics and force elements. The shift to new drivetrain technologies often results in a significant increase in vehicle weight and requires corresponding design modifications – also applying to off-road vehicles. These modifications result in changed stiffness of elements such as the ladder frame or anti-roll bar, which significantly affect vehicle dynamics and off-road performance. Therefore, strategic, efficient assessments must be made in early development stages, where no detailed information about individual systems and components is available yet, to detect and avoid potential massive, costly changes in later stages. This requires a “handmade” vehicle simulation model specifically tailored to this particular application, since the use of commercial multi-purpose simulation packages is not effective
Riebler, SandroPernsteiner, SamuelGranitz, ChristinaSchabauer, Martin
A suspension system was designed, fabricated, and tested following a systems design approach by an SAE Off-road Team from a North Midwest university. Compared to previous suspensions, the new suspension system is more reparable and contains a minimal number of custom parts, while still maintaining sufficient strength to withstand dynamic loads experienced when operating the vehicle. Modifications were also made to fit the newly designed vehicle body frame. As an integral part of the team’s 2025 Baja vehicle, the redesigned suspension system contributed to the vehicle’s improved performance during the 2025 SAE (Society of Automotive Engineers) Baja Competition. This paper presents a detailed account of the design, development, and fabrication process of the suspension system. The final design was tested and evaluated via both computer simulations and physical tests, whose efficiency and reliability were finally demonstrated by the team’s improved ranking in the 2025 Baja SAE Competition
Liu, YuchengAnderson, MatthewLarson, CodyRodgers, JoshuaSeberger, AaronLetcher, Todd
Vehicle pitchover crashes can result in very severe accelerations and forces. Literature and test data available on pitchover crashes is sparse. This paper presents the results of a full-scale pitchover/rollover crash test using an instrumented vehicle in a controlled and documented off-road environment. The test vehicle was driven to the launch point by an off-board operator using remote steering and throttle controls. The test vehicle then experienced an airborne phase during which forward pitching occurred, followed by a front-to-ground impact which induced additional pitchover motion. Then, following the initial front and rear impacts, the vehicle transitioned from a pitchover to rollover motion before coming to rest. The resulting vehicle motion, vehicle damage markings, and ground markings were documented with various slow motion and real time camera views. The test vehicle was instrumented with accelerometers, rotation rate sensors, and other sensors, the results of which
Warner, MarkWarner, WyattSwensen, GrantPerl, Mark
Shape memory polymers (SMPs) provide tunable thermomechanical properties and enable the design of recoverable crash structures for automotive applications. This paper introduces a computational framework for the design and optimization of SMP-based crash absorbers with periodic auxetic microstructures. First, a finite element (FE) model is developed and validated against experimental data regarding crushing and recovery behavior. A parametric study is then performed by varying key microstructural features, including wall thickness, cell size, and cell shape. Structural performance is evaluated in terms of specific energy absorption (SEA), peak force, and recoverability. To efficiently explore the high-dimensional design space, surrogate models based on machine learning are constructed, and multi-objective optimization is carried out to identify Pareto-optimal designs that balance competing objectives. The parametric study indicated that geometric parameters strongly influenced energy
Zhu, YingboZhu, FengDeb, Anindya
High-precision estimation of key vehicle–road state parameters is crucial for ensuring the accurate and safe control of mining trucks (MT), as well as for reliable trajectory tracking. Among these parameters, the vehicle sideslip angle is particularly critical for assessing and predicting lateral stability. However, its direct measurement is challenging, and its estimation typically depends on an accurate characterization of tire cornering stiffness. For MT, large variations in loading conditions (from empty to fully loaded) pose significant challenges to sideslip angle estimation due to the resulting nonlinearity and variability of tire cornering stiffness. To address this issue, a novel joint estimation framework integrating the Moving Horizon Estimation (MHE) and Square-Root Cubature Kalman Filter (SCKF) is proposed to simultaneously achieve high-precision estimation of both tire cornering stiffness for each tire and vehicle sideslip angle. In this framework, the cornering stiffness
Xia, XueShen, PeihongJiao, LeqiLi, TaoChen, HuiyongZhao, KunJiao, LeqiZhao, Zhiguo
This work evaluates a standardized 30-ton, 16 m railbus platform optimized for unelectrified regional service, focusing on propulsion system design and trade-offs between range, cost, and emissions. A MATLAB/Simulink drive-cycle model was developed to simulate energy consumption and component performance under realistic operating conditions. The Erfurt–Rennsteig route in Germany (130 km round trip, gradients up to 6 %) was selected as a representative case study. The model incorporates detailed sub-models for traction motors, lithium-ion batteries (LFP and LTO), fuel storage, fuel cells, and ICE gensets across multiple fuel options (diesel, gasoline, methane, ethanol, methanol, HVO, FAME, and hydrogen). Battery lifetime is estimated using a combined cycle- and calendar-aging model using the rainflow algorithm to extract charge cycles, while cost models include capital, fuel, maintenance, track fees, and staffing. Results show that battery-electric configurations achieve 1 kWh/km energy
Ahrling, ChristofferTuner, MartinGainey, BrianTorkiharchegani, AmirScharmach, MarcelHertel, BenediktAlaküla, Mats
Electric vehicles (EVs) rely extensively on sensor feedback for safe and efficient powertrain operation. However, this dependency introduces cyber-physical vulnerabilities, especially when sensor signals are maliciously manipulated. This paper presents a simulation-based investigation into sensor-level cyberattacks on a mid-sized EV powertrain model developed in MATLAB/Simulink. The study quantifies mechanical consequences and evaluates mitigation strategies to enhance system resilience. Four representative attack scenarios were simulated. Speed sensor spoofing led the controller to misinterpret vehicle velocity, causing a 41% overshoot beyond the 50 km/h setpoint. False data injection into torque/current sensors triggered an unintended torque surge of approximately 20%, resulting in inverter current saturation within 2 seconds. Battery temperature spoofing delayed thermal protection, allowing a deviation of 1.5 °C/min beyond safe operating limits. A hybrid attack combining frozen
Tariq, UsamaSahandabadi, SaherehDianat, Ali
Helical compression springs have been used widely in various industries from automotive, aerospace and construction to electronics and medical devices. In the automotive industry, they appear in many places such as suspension, valvetrain, etc., as well in the discharge check valve of Gasoline Direct Injection (GDI) pump, which is the subject of study due to a recent fracture in lab testing. A theoretical study is conducted first to establish the equation governing spring dynamic motion under impact velocity, which can be in high magnitude with surging shock wave along spring axis. A new spring shock wave equation is developed for spring axial motion coupled with coil torsional effect. This newly derived shock wave equation has a broader term than the classic spring formula found in most engineering books. In this paper, it shows that the classic spring shock wave equation is only a special case for the general wave equation newly discovered. Then, a theoretical formula on spring shock
Pang, Michael L.Gunturu, SrinuNorkin, Eugene
The global transition towards sustainable transportation is driving the development of efficient, low-emission propulsion systems. Battery-electric solutions are effective in urban contexts, but face limitations in heavy-duty and long-haul applications due to the size and weight of the required energy storage. Hybrid battery/fuel cell powertrains offer a promising alternative for such use cases, reducing vehicle mass and charging times while maintaining high energy efficiency. This study presents an original zero-dimensional MATLAB/Simulink model, named HyPoST (Hydrogen Powertrain Simulation Tool), for a parallel hybrid fuel cell/battery system, here applied to heavy-duty vehicles. The model encompasses the main vehicle sub-systems, including the fuel cell stack with auxiliaries, battery pack, electric drive, transmission and the vehicle longitudinal dynamics, coordinated through a rule-based energy management strategy. Two representative heavy-duty vehicle configurations were analysed
Montecchi, GianlucaMartoccia, LorenzoD'Adamo, Alessandro
In the automotive industry, increasing noise regulations are influencing product sales and passenger comfort, creating a need for more effective noise testing methods. Hardware-in-Loop (HiL) based virtual acoustic testing serves as a critical step before Driver-in-Loop testing, allowing for the assessment of vehicle performance and noise levels inside and outside the vehicle under various conditions before physical prototype testing is performed. The Hardware-in-the-Loop (HiL) simulator setup is equipped with joystick control that requires a physical representation of the vehicle dynamics model provided as a Functional Mock-up Unit (FMU) in real-time format. In contrast, the vehicle control logic is implemented in C++ code. The simulator incorporates both lateral and longitudinal dynamics. Additional interfaces are integrated to support joystick input and virtual road visualization enabling realistic vehicle maneuvering and dynamic performance evaluation. However, performing all test
Visuvamithiran, RishikesanChougule, SourabhSrinivasan, RangarajanLaurent, Nicolas
Unlike traditional voltage source or current source inverters, ZSI/qZSI can boost and invert DC power in a single stage, making them attractive for applications like EVs where battery voltage may vary. Common mode Voltage (CMV) is the voltage between the neutral point of the motor and ground. High CMV in motor drive systems can cause: Higher leakage currents, Electromagnetic interference (EMI), Insulation stress, bearing currents, leading to premature motor failure. Reducing CMV is essential for reliable and safe EV operation. Pulse-width modulation (PWM) is used to control the QZSI output voltage. The QZSI offers several advantages over traditional inverters, including improved efficiency, reduced cost, and increased reliability. The proposed system is designed to reduce the CMV through a combination of passive LC filtering and shoot-through (ST) modulation techniques. The LC filter is designed to attenuate high-frequency components of the CMV while the ST modulation is used to
N, KalaiarasiR, RajarajeswariD, Anitha
This paper examines the technological and architectural transformations critical for advancing Software-Defined Vehicles (SDVs), emphasizing the decoupling of hardware from software. It highlights the limitations of traditional development models and proposes modern architectural approaches, including MPU-based designs and virtualization techniques, to foster flexible and scalable software ecosystems. Central to this vision is the concept of a Virtual Development Kit (VDK), which enables the design, validation, and scaling of SDVs even before physical hardware is available. The VDK integrates hardware platform emulators, operating systems, software stacks, and middleware optimized for high-performance computing (HPC) environments, providing developers with tools for early-stage testing, debugging, and integration while minimizing dependence on physical prototypes. As the automotive industry increasingly relies on software-defined features as primary drivers of innovation and
Khan, Misbah UllahGupta, Vishal
The Dual Throat Nozzle (DTN) is a unique nozzle configuration that enables fluidic thrust vectoring (FTV), improving aircraft maneuverability while reducing the mechanical complexity of traditional vectoring systems. In this study, a two-dimensional DTN was developed based on a validated NASA Langley model, incorporating a newly designed plenum geometry guided by area expansion ratio principles. Numerical simulations were carried out in ANSYS Fluent using a density-based, steady-state solver with the SST k–ω turbulence model to capture key compressible flow features such as shock waves, flow separation, and jet deflection. Secondary injection rates were determined using choked-flow relations, and a 12-case parametric study was conducted to analyze the effects of Nozzle Pressure Ratio (NPR), injection rate, and injection angle on thrust deflection and efficiency. The simulation results at NPR = 4 with 3% injection showed strong agreement with NASA experimental data, validating the
Suresh, VigneshM, AkashSenthilkumar, NikilSundararaj, SenthilkumarA, Garry KiristenSingh, Swaraj
To address the limitations of conventional offline data-driven models for engine parameter prediction in HIL testing, including poor generalization and inefficient use of supplementary data, this study develops an innovative cross-platform online learning architecture that integrates a pre-trained Python-based Wiebe parameter prediction model with high-fidelity MATLAB/Simulink engine simulation. The proposed framework incorporates five key functional modules (real-time data processing, online regression prediction, performance evaluation, incremental learning optimization, and engine simulation) to enable dynamic adaptation to varying engine conditions through seamless integration of Python’s incremental learning algorithms with Simulink’s simulation environment. By implementing a kth order polynomial decay learning rate strategy, the architecture significantly improves model convergence under limited training conditions while enhancing real-time performance and reliability in HIL
Wei, MingxinShuai, XiuyunWang, ZhaoyuZhao, FeiyangYu, Wenbin
Flight vehicles operating in low-speed environments face significant aerodynamic challenges due to weak laminar boundary layers, which lead to early flow separation, reduced lift, and increased pressure drag. Airfoils often experience laminar separation bubbles and abrupt stall, making their performance unstable and difficult to predict. This paper aims to address the low-speed aerodynamic parameter analysis using passive flow control techniques on modified NACA 0021 airfoil profile. The novelty of this research method lies in the integration of dimple-based passive flow control structures on the upper surface of a NACA 0021 airfoil specifically designed to delay flow separation and enhance low-speed aerodynamic performance. Unlike most previous studies that focus on conventional vortex generators or active flow control methods, this work uniquely demonstrates that strategically dimple on the airfoil surface modifications significantly improves the lift characteristics. The methodology
Lakshmanan, D.Raman, Senthil Kumar BellaSivakumar, AravinthPillai, Balaji Shanmuga
The recently increasing global concern about sustainability and greenhouse gas emission reduction has boosted the diffusion of electric vehicles. Research on this topic mainly focuses on either re-designing or adapting most conventional vehicle subsystems, especially the propulsion motor and the braking components. In this context, the present work aims to model, analyze, and compare three-braking system layouts design alternatives focusing on their contribution to vehicle performance and efficiency: a commercial vacuum-boosted hydraulic braking system, a commercial integrated electrohydraulic braking system, and a concept distributed electrohydraulic brake system. Braking systems performance are evaluated by simulating key maneuvers adopting a full model of a battery electric vehicle (BEV), which includes all relevant components like tires, and powertrain dynamics, which is validated against real-world data. Implementation and integration of the first two systems are discussed
Savi, LorenzoGarosio, DamianoFloros, DimosthenisVignati, MicheleTravagliati, AlessandroBraghin, Francesco
SAE J2998 defines the recommended information content to be included for documenting dynamical models used for simulation of ground vehicle systems. It describes the information that should be compiled to describe a model for the following user applications or use cases: (1) exchange, promotion, and selection; (2) creation requests; (3) development process management; (4) compatibility evaluation; (5) testing-in-the-loop simulations with hardware and/or software; (6) simulation applications; and (7) development and maintenance. For each use case, a model description documentation (MDD) template is provided in the appendices to facilitate model documentation. In addition, an example of a completed model documentation template is provided in the appendices.
Dynamical Modeling and Simulation Committee
With the fast development of computational analysis tools and capacities during the past ten years, complex and substantial computer-aided engineering (CAE) simulations are now economically possible. While the cost of crash tests has risen steadily, the fidelity and complexity, which numerical simulations could address, has multiplied keeping the cost of computational analysis more stable. The fundamental goal of CAE is to achieve significant reduction in the number of physical tests conducted during the product development process. However, validating the CAE model with physical tests is essential to ensure accuracy and reliability. Simulations performed using a validated CAE model could be used to make decisions like airbag deployment or high voltage shutdown without an actual physical test being conducted. This paper discusses validating an electric commercial vehicle CAE model during a side impact thus emphasizing the safety of a high voltage battery system. The critical parameters
Upendran, AnoopKnuth, JosephKrishnappa, GiriPunnaiappan, Arunsankar
The impact configuration has a strong influence on the rear seat survival space intrusion pattern during severe rear-impact collisions. The relative contributions of rear seat pan forward intrusion versus rear seatback intrusion vary depending on the nature of the crash. In underride impacts, the rear wheels are pushed forward into the occupant survival space from below, causing the rear seat-pan to move forward and upward relative to the vehicle interior. Conversely, override impacts tend to produce direct seatback intrusion into the rear compartment. This study used a validated computer model from the NHTSA website to simulate various types of rear compartment intrusions under different impact configurations. The analysis also assessed structural countermeasures designed to minimize occupant survival space intrusion. The results demonstrate that underride impacts primarily drive the forward motion of the rear wheels into the structure, establishing load paths that lead to structural
Thorbole, ChandrashekharVhanaje, Manoj GEknath Chopade, Santosh
High energy impact testing using free fall mass is a crucial method for evaluating the structural integrity, and safety performance of automotive components subjected to sudden impact forces. This study focuses on assessing critical parts such as wheel rims, suspension knuckles, commonly exposed to unintentional impacts during vehicle operation, maintenance, or collisions. The test involves dropping a standardized mass from predetermined heights onto the component to simulate real-world impact scenarios. Key performance indicators include deformation, crack propagation, fracture resistance, and energy absorption capacity. Wheel rims and knuckles are evaluated for their ability to maintain structural integrity under localized impact without compromising vehicle handling or safety. Seats and related interior structures are tested to ensure occupant protection during crash-like events. Other components, such as brackets, mounts, or housings, are included based on functional criticality
Roham, PrasadBagade, MohanSinnarkar, NitinPawar, Prashant RShinde, Vikram
In the quest for enhancing electric vehicle performance and safety, this paper presents a comprehensive investigation into the design and performance of high-voltage (HV) battery cooling plates featuring dedicated cooling channels, integrated with structural bottom protection members. The study aims to address the dual challenges of thermal management and crash protection in electric vehicles during bottom impacts. The research evaluates the cooling efficiency and structural resilience of the proposed design through a combination of design iterations, thermal performance evaluation, and crash simulations. Findings reveal that the integrated cooling plates not only maintain optimal battery temperatures under various operating conditions but also significantly improve the vehicle's crashworthiness. It was found that the cooling efficiency of the HV battery plates improved compared to competitor’s design, resulting in a more stable thermal environment for the battery cells. Moreover
Dusad, SagarKummuru, SrikanthJoshi, Amarja
The demand for lightweight yet rigid polymer components continue to drive innovation in structural design, particularly for applications requiring optimal stiffness-to-weight ratios. The current literature focuses on single ribbed or homogeneous plate behavior. Understanding the behavior in parallel rib arrangement with inter connections – especially when the ribs are spaced close together is yet to be done. This study examines an alternative rib-stiffening approach for polypropylene plates, where conventional single-rib geometries are reconsidered in favor of parallel dual-rib configurations. While single ribs have been extensively studied, the potential benefits of distributed rib architecture remain less explored, particularly regarding their combined bending performance. The study attempts to understand the behavior of Polypropylene plates specifically, their bending stiffness, load transfer enhancement of the cross-rib structure through mathematical and computational methods. The
Sreejith, M PJain, DeepakRavi, AbhikrishnaMaheshwari, PankajKumar, Mandeep
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
More efficient drivetrain technologies are in greater demand in the two-wheeler market as a result of the introduction of BS6.2 emission standards. In order to satisfy these performance and regulatory requirements, Continuously Variable Transmission (CVT) systems, which are renowned for their stepless gear shifting and increased fuel efficiency, are being given more and more consideration. However, because CVT is nonlinear and multibody dynamic, accurately predicting its behavior is still a difficult task. With an emphasis on variables like belt slip, pulley misalignment, and transmission efficiency, this study provides a thorough multibody dynamic analysis of a belt-type CVT system used in two-wheelers. High-fidelity analysis of the belt-pulley interaction under various load and speed conditions is now possible thanks to the development of a novel modeling methodology The method makes early design validation easier, minimizes iterations of physical prototyping and helps to maximize
Shah, SwapnilMane, PrashantVoncken, AntoniusEmran, Ashraf
Model Based Design (MBD) uses mathematical modelling to create, test and refine systems in simulated environment, primarily applied in control system development. This paper discusses an approach to control gear shifting using shift logic on vehicle level for twin clutch transmission using prototype controller. Twin clutch transmission is a concept with two clutches, one at input end of the transmission called primary clutch and the other at output end of the transmission called secondary clutch. This concept is proposed to counter the challenges with conventional transmission which include increased gear shift time and effort in lower gears, potential rollback of vehicle in uphill condition and chance of missed shifts. The advantages of this concept include reduced gear shift effort and improved synchronizer life with potential for reducing the size of the synchro pack. This paper proposes a methodology to develop shift logic, integrate hardware with software, flashing and calibration
Patel, HiralThambala, PrashanthTongaonkar, YogeshMosthaf, JoergMalpure, Khushal
The design and improvement of electric motor and inverter systems is crucial for numerous industrial applications in electrical engineering. Accurately quantifying the amount of power lost during operation is a substantial challenge, despite the flexibility and widespread usage of these systems. Although it is typically used to assess the system’s efficiency, this does not adequately explain how or why power outages occur within these systems. This paper presents a new way to study power losses without focusing on efficiency. The goal is to explore and analyze the complex reasons behind power losses in both inverters and electric motors. The goal of this methodology is to systematically analyze the effect of the switching frequency on current ripple under varying operating conditions (i.e., different combinations of current and speed) and subsequently identify the optimum switching frequency for each case. In the end, the paper creates a complete model for understanding power losses
Banda, GururajSengar, Bhan
The automotive industry is undergoing a transformational shift with the addition of Virtual ECU in the development of software and validation. The Level 3 Virtual ECU concept will lead to the transformation in the SDLC process, as early detection of defects will have a significant impact on cost and effort reduction. This paper explains the application of a Level 3 virtual ECU which can enable to perform testing in initial period considering the Shift Left Strategy, which will significantly reduce development time. This paper demonstrates various development and validation strategies of virtual ECU and how it can impact project timeline.
Bhopi, AmeySengar, Bhan
This study explores the application of reverse engineering (RE) and digital twin (DT) technology in the design and optimization of advanced powertrain systems. Traditional approaches to powertrain development often rely on legacy designs with limited adaptability to modern efficiency and emission standards. In this work, we present a methodology combining 3D scanning, computational modeling, and machine learning to reconstruct, analyze, and enhance internal combustion engines (ICEs) and electric vehicle (EV) drivetrains. By digitizing physical components through RE, we generate high-fidelity DT models that enable virtual testing, performance prediction, and iterative improvement without costly physical prototyping. Key innovations include a novel mesh refinement technique for scanned geometries and a hybrid simulation framework integrating finite element analysis (FEA) and multi-body dynamics (MBD). Our case study demonstrates a 12% increase in thermal efficiency for a retrofitted ICE
Bernikov, Mark AlexandrovichKurmaev, Rinat
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