Browse Topic: Computer simulation

Items (4,852)
This paper presents an analytical model for three-phase Permanent Magnet Synchronous Motors (PMSMs) based on Magnetic Equivalent Circuits (MECs). The approach combines a reduced magnetic network, formulated in the complex domain to simplify the mathematical development, with an offline parameter estimation procedure systematically applied for different harmonic orders. This enables the model to capture the spatial dependence of permeance variations and reproduce inductance and magnetic flux nonlinearities, while maintaining generality, physical interpretability, and computational efficiency. Numerical simulations are compared with Finite Element (FE) results to validate the model’s ability to predict current and torque harmonics and the resulting radial electromagnetic forces, demonstrating its suitability for fast Noise, Vibration, and Harshness (NVH) analysis and vibroacoustic optimization.
Luciano, LudovicaDoria-Cerezo, ArnauSalamone, Nicolò
Interior acoustics represent an essential component of driving comfort in electric vehicles. Numerical simulation is an effective approach for assessing design concepts and enhancing acoustic performance. However, a fully coupled vibro-acoustic model for an entire vehicle remains computationally infeasible. Our approach couples mechanical and acoustic modal models on non-conforming interfaces in the low-frequency range, allowing independent mode combinations. Modal coupling reduces the computational effort significantly from full-order systems with millions of degrees of freedom to a selection of modes of the acoustic and mechanical systems. Modal models of the vehicle structure are derived from measurements with a laser-vibrometer and accelerometers while the interior acoustics are simulated numerically. Since laser-vibrometer measurements are restricted to the vehicle’s exterior surfaces and vibro-acoustic coupling occurs between the inner structural surface and the interior fluid
Gutbrod, ManuelGabriel, ChristophMüller, Gregor JohannesToth, Florian
Sound source localization is a fundamental capability for environmental awareness in a wide range of applications, including automotive or automated vehicles. Microphone-array-based signal processing techniques are widely used for this task. However, achieving sufficient localization accuracy often requires a large number of microphones and wide array apertures, which can be incompatible with limited installation space and cost constraints. Moreover, standard array-processing methods often rely on free-field transfer functions. In environments with reflections, diffraction, and scattering, particularly under non-line-of-sight conditions, this mismatch can degrade both accuracy and interpretability. This paper presents a methodology for sound source localization in partially known environments that addresses these challenges by combining two ideas. First, the method reduces sensor requirements by exploiting sequential pressure measurements acquired at different spatial locations along a
Pirro, Giovanni BattistaNijman, EugeneDeckers, ElkeDenayer, Hervé
This article presents a novel finite element modeling approach to predict the mechanical response of jellyrolls in large-scale explicit crash simulations up to the experimental occurrence of internal short-circuit. The proposed simplified layered model embeds membrane elements within a solid element mesh to improve the prediction in load cases dominated by the buckling and sliding of the jellyroll’s layered structure. The model was validated against experimental results from in-plane, out-of-plane, and bending tests on jellyroll samples extracted from prismatic lithium-ion cells. The experimental results confirmed the jellyroll’s high compressibility under out-of-plane loads and its behavior as a collection of unconnected layers under in-plane and bending loading. Compared to the widely used crushable foam model, the simplified layered model offered additional flexibility, especially for in-plane and bending load cases. Additionally, it meets critical time increment requirements for
Cioni, DanieleMorin, DavidStrating, ArjanKizio, StephanCostas, Miguel
Opposed-piston free-piston engine generators (OFPEGs) are emerging as a promising technology for next-generation hybrid and electrified transportation systems due to their high efficiency, reduced mechanical complexity, and improved noise, vibration, and harshness (NVH) characteristics. However, due to eliminating the conventional crankshaft mechanism and directly coupling a free-piston engine with linear generators, performance of OFPEG systems is governed by a strong coupling between piston dynamics, in-cylinder combustion processes, and electrical loading conditions. This coupling presents substantial challenges for system design, control, and optimization, limiting the further development and application of OFPEGs. Existing researches lack a comprehensive numerical model that integrates detailed in-cylinder thermodynamic process with control system of linear generator, and quantitative analysis of the effect of piston motion trajectory on system performance remains insufficiently
Wang, JiayuMorandi, NicolaLucchini, TommasoFENG, HUIHUAJia, BoruRen, Peirong
Hydrogen is emerging as a viable energy carrier for the decarbonization of internal combustion engines (ICEs), representing a necessary step toward the long-term sustainability of this technology. In particular, hydrogen direct injection (DI) operation is receiving increased attention due to its inherent advantages over port fuel injection (PFI), such as reduced risks of abnormal combustion, higher specific power, and improved thermal efficiency. However, the mixture preparation process in DI operation generally leads to a stratified charge, especially under intermediate-to-late injection strategies, which in turn strongly affects ignition, combustion performance, and engine-out emissions. Therefore, investigating mixture formation, its key influencing parameters, and the resulting effects on the combustion process is essential for the proper design and optimization of hydrogen-fuelled DI ICEs. In this context, computational fluid dynamics (CFD) emerges as a powerful tool to address
Capecci, MarcolucioLucchini, TommasoSforza, LorenzoPezza, VincenzoTosi, Sergio
The ongoing energy transition demands the decarbonization of the transport sector, for which the use of premixed hydrogen in spark-ignition (SI) engines appears very promising. However, modeling the combustion of the lean hydrogen/air mixtures required for safe, efficient, and low-NOx engine operation involves multiple open issues. Correct prediction of flame kernel initiation and growth is a difficulty that hydrogen shares with hydrocarbon fuels, while properly accounting for the instabilities that characterize lean hydrogen flames is an additional demanding task. In this work, a 1D kernel expansion model of general validity recently proposed by the authors is implemented into OpenFOAM, an open-source 3D CFD software package, to enable numerical simulation of expanding spark-ignited flame kernels. Firstly, the OpenFOAM framework is presented focusing on XiFluid, its flame propagation model based on a regress variable whose evolution depends on the laminar flame speed. Then, the
Dotteschini, EnricoPretto, MarcoGiannattasio, PietroGadalla, Mahmoud
This study examines the aerodynamic performance of a wing section incorporating high-lift airfoils for use in a solar-powered Unmanned Aerial Vehicle (UAV) operating at low speeds. This paper evaluates the aerodynamic performance of a wing section integrated with high-lift airfoils for application in a solar-powered UAV. The primary objective is to simulate low-speed flight conditions representative of solar-powered UAV missions in order to obtain relevant aerodynamic parameters by adopting Eppler 387 and Selig 1223 airfoils. Experimental and Numerical simulations are performed over a range of angles of attack to systematically assess key aerodynamic coefficients, including the coefficient of lift (Cl), coefficient of drag (Cd), and coefficient of pressure (Cp) to sustain the flight physics and steady level flight. A scaled prototype of the wing section is experimentally evaluated in a low-subsonic wind tunnel to validate the computational results under low-speed operating conditions
D., LakshmananSwaminathan, Selvam
As automated vehicle technologies enable increased seat recline angles during travel, understanding the biomechanics of injury under these novel occupant postures becomes imperative. This study evaluated the pelvis injury response and associated kinematics of reclined small female post-mortem human surrogates (PMHS) subjected to frontal sled tests across three restraint configurations. Each configuration varied in seat stiffness and the presence of a knee bolster to assess their influence on pelvic dynamics and submarining risk. Nine PMHS tests were conducted using a consistent reclined posture (38° thorax, 75–80° pelvis angle) and production restraint systems. Submarining probability was estimated using a validated logistic regression referenced from previous study. Distinct pelvic kinematics, fracture patterns, and associated injury mechanisms emerged across the test configurations in the current dataset. Configuration 1, featuring a stiffer seat without a knee bolster, exhibited
Somasundaram, KarthikDriesslein, KlausPintar, Frank A.
Solar seasonal thermal energy storage technology is an important means to solve the problem of seasonal uneven distribution of solar resources, and as the core component, the thermal storage capacity of the water pit directly affects the performance of the whole system. Accurately mastering the water pit temperature is essential for scientifically evaluating its thermal storage capacity. Based on the thermal storage water pit simulation software developed in the laboratory, this study focuses on determining the optimal number of temperature measurement points required for seasonal thermal energy storage water pits under an accuracy requirement of ±0.1°C, and establishes the mathematical relationship between the number of measurement points and the height-diameter ratio (H/D) as well as the inlet position. The proposed method can cover the temperature measurement point design for cylindrical and frustum-shaped water pits, and can also be referenced for prism-shaped configurations
Niu, PengbinMa, JianfuWang, FangxingQi, Shiyu
In actual marine environments, the aerodynamic behavior and wake properties of floating offshore wind turbines (FOWTs) are largely shaped by the pitching movement of their supporting platforms. The present study examines the aerodynamic performance and wake characteristics of a complete wind turbine system, encompassing its blades, nacelle, and tower, through the application of computational fluid dynamics (CFD) and the overset mesh method. This paper conducts an in-depth examination of how the amplitude and period of pitching motion influence the aerodynamic loads and flow field associated with wind turbines. The power and wake velocity results calculated in the study are compared with those obtained from numerical simulations by other researchers. The results indicate that the mesh and simulation parameters employed in this research precisely capture the aerodynamic characteristics and flow field surrounding the turbine. This work deliberates on how the amplitude and period of pitch
Chen, WeiChen, JianChen, YeSun, Haiying
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Fei, ChengpengChen, MingboZhou, FangWang, ShiyueZhou, SiyangZhang, Fang
With the introduction of China’s dual-carbon goals (carbon peak and carbon neutrality), renewable energy has experienced rapid development in the country, particularly wind energy, which has established a pivotal role within the new energy sector. However, the inherent fluctuations in wind power generation pose significant challenges to maintaining grid stability and operational reliability. In power systems where the proportion of installed wind power capacity has significantly increased, the allocation of flexible resources becomes crucial. These resources help the system adapt to fluctuations in wind power generation and load demand, avoid wind power curtailment, and reduce costs. In addition, energy storage enhances grid flexibility and stabilizes renewable energy, but is constrained by high costs. Therefore, optimizing energy storage allocation and improving its economic efficiency have become urgent issues. This study focuses on flexibility adequacy assessment and resource
Peng, JianWei, JinpengZhu, ZhengyinHu, JianminLi, YuxiangMiao, GangZhang, Huaide
As the trend toward larger wind turbines continues, the increasing length of blades imposes higher demands on their structural properties. And in actual engineering, wind turbine blade accidents occur frequently. Consequently, ultra-long flexible blades at the hundred-meter scale typically employ composite materials. However, due to the high cost of composites, it is necessary to minimize blade weight to control costs. This study utilizes the MATLAB simulation platform combined with pattern search algorithms to optimize the composite layup of large wind turbine blade structures. The structural properties of the optimized design are then compared and analyzed against those of the reference structure. Simultaneously investigate the impact of different loads on the optimization results. The results demonstrate that the pattern search algorithm can optimize blade layup thickness, spar chordwise position, and spar width, yielding a new blade structure with improved performance. During
Cao, GuangchuanGuo, XiaMeng, Hang
The stable operation of islanded DC microgrids is conditioned by two essential objectives. One is to maintain the bus voltage at its nominal value, and this can ensure system stability. The other is to achieve cost-effective power allocation among distributed generation units, which guarantees economic efficiency. These two objectives are often conflicting. Adding droop control to the voltage and current dual closed-loop control can achieve primary current sharing. However, it inevitably introduces steady-state voltage deviations on the DC bus and results in inflexible or not optimal power sharing. To resolve these inherent limitations, this paper proposes a innovative distributed secondary control strategy. The method is designed to meet both requirements within a unified framework. In the primary control layer, it uses adaptive droop gains to optimize power distribution in real time based on changing load requirements which enables distributed generation units to achieve cost
Sun, WeiShe, DunjunYu, JinzhuYuan, WeiboPeng, BoZheng, Yingchun
The global automotive industry is accelerating its transition toward low-carbon solutions, with hydrogen fuel cell vehicles offering core advantages of zero emissions and extended range. Their critical component is the Type III fiber-wound hydrogen storage tank, whose performance directly impacts vehicle operational safety and driving range. This technology has now achieved widespread adoption. However, two significant challenges persist in the dome region of these tanks: first, modeling accuracy is difficult to control due to dynamic variations in thickness and winding angles; second, fiber thickness buildup frequently occurs near the pole holes. These issues compromise both the design reliability and manufacturing quality of hydrogen storage tanks. Therefore, this study adopted a combined approach of theoretical analysis and numerical simulation. First, based on composite mechanics theory and calibrated with experimental data (Tensile, Compression, and Shear Tests on NOL and
Wang, JianguoZhang, QianCao, XuewenZheng, XuanxuanLi, Jiajie
To address the challenge of balancing voltage support and current limitation in grid-forming converters (GFCs)—a challenge induced by the uncontrollability of active power during transient faults in microgrids and weak grids—a low voltage ride through (LVRT) strategy utilizing adaptive virtual impedance with a variable resistance-to-inductance ratio is proposed. This strategy is designed to maximize the satisfaction of reactive power support and current limiting characteristics. By adaptively generating virtual impedance based on changing line parameters, the method enables adaptation to large disturbance conditions involving variations in line impedance and Short Circuit Ratio (SCR). First, a transient model of the virtual impedance for GFCs is established to clarify the transient instability mechanism. During the transient period, the power loop is controlled to prevent power angle divergence. Second, the influence mechanism of virtual impedance on reactive current and output current
Pang, BoYang, XiangzhenLiu, Fang
Currently, with the continuous development of electric vehicles, DC microgrids have attracted widespread attention due to their flexible access methods and high energy transmission efficiency. However, since the distributed secondary control of DC microgrids relies on information exchange through communication networks, false data injection (FDI) attacks on these networks may cause control algorithms to fail, leading to voltage deviations, output current imbalance, and in severe cases, system instability. This study focuses on DC microgrids based on parallel DC–DC buck converters and proposes a distributed secondary control strategy based on a sliding mode observer to address FDI attacks. By treating the system's FDI attack signals as an extended state, an extended sliding mode observer is designed to track the attack signals. Based on the observed attacks, a control algorithm is proposed that compensates the control inputs through the observer, ensuring proportional sharing of bus
Sun, WeiChen, JingYu, JinzhuYuan, WeiboPeng, BoLin, Fei
In China, the installed capacity of renewable energy sources such as wind and photovoltaic power has ranked first in the world for consecutive years, and new energy has become a core driver of energy structure transition. However, the strong volatility and intermittency of new energy output seriously affect the safe and stable operation of the power system, and high-efficiency energy storage technology is the key to solving this problem. Focusing on the short-term high-power charging and discharging characteristics of high-temperature superconducting magnets (SMES), this study proposes a Hybrid Energy Storage System (HESS) that combines SMES with Battery Energy Storage Systems (BESS) to enhance the short-term power support capability of electrochemical energy storage. Variational Mode Decomposition (VMD) is introduced to establish a multi-level power allocation method, which addressing issues such as mode mixing, end effects, and low decomposition efficiency that are prone to occur in
Liu, HaiyangWang, PengfeiZhou, WenLu, JingWu, YananYin, YunkuoJiang, Liping
If wear particles generated during the operation of automobile engines are not monitored in time, they will contaminate the lubricating oil, leading to system failures or even accidents. Therefore, real-time wear particle monitoring is crucial for the stable operation of engines. Among mainstream wear particle monitoring sensors, the three-coil inductive sensor demonstrates significant application potential due to its ability to distinguish wear particle materials and strong resistance to environmental interference. However, its insufficient sensitivity to small-diameter wear particles limits further performance improvement. This paper takes the three-coil inductive wear particle monitoring sensor as the research object. First, a mathematical model of the sensor’s operation is established based on the law of electromagnetic induction, clarifying the relationship between structural parameters (such as channel radius, turns, coil spacing, and length) and the peak induced voltage
Yin, HaoZhao, LijunShen, Yitao
Diesel engines used for the main power supplier of submarine normally run in high back pressure and low intake pressure, causing unstable performances. Furthermore, when a submarine runs under the sea the exhaust pipe of the diesel engine is under the seawater. Once the lowest pressure in the exhaust pipe is not sufficient to push all the water out, the water will flow into the exhaust pipe and damage the diesel engine. Modeling can provide a useful guide for designing diesel engines, intake and exhaust pipes, and turbocharging systems to avoid water flowing into diesel engine. However, existing simulation methods cannot well simulate the exhaust system of an underwater diesel engine, in which the interface between the liquid water and the exhaust gas is variable. To overcome the drawbacks of existing simulation methods in handling the variable interface between the two phases, a variable interface finite volume method (FVM) is proposed, and a corresponding model is developed in this
Guo, DongshaoZhang, LichengYang, ShiyouSun, YongAbidin, ZainalLin, Shujun
Using a subset of the Transport Canada dataset of rearward-facing CRS in full-frontal rigid barrier vehicle tests, the aim of the current study was to evaluate CRS and/or ATD head contact with the front-row seatback and categorize the contribution to the peak ATD head acceleration. For 33 cases of ATDs seated in rearward-facing CRS models installed in the second-row outboard seats across 19 vehicle tests, high-speed video footage was analyzed to identify instances and timings of CRS and/or ATD head contact with the front-row seatback. The timing of contact was compared to the ATD head acceleration time history to identify instances of “contributory contact” with the front-row seatback, which was defined as contact occurring before the ATD head acceleration was within 10 g of the peak. ATD contributory contact cases involved both the ATD head and CRS contacting the front-row seat, whereas CRS contributory contact cases involved only the CRS, but not the ATD head, contacting the front
Patton, Declan A.Tang, KathyTylko, SuzanneArbogast, Kristy B.
The organizers of the most prominent Formula Student competitions have recently initiated a preliminary feasibility study on the application of hydrogen-based propulsion technologies in future single-seater race vehicles. These include electric powertrains with electrochemically converted hydrogen in fuel cell–powered vehicles, competing within the electric championship league. Based on the initial set of regulations, this study presents a model-based comparison between battery-powered (BEVs) and fuel cell–powered electric vehicles (FCVs) for Formula Student. The analysis is conducted using energy, power, and efficiency metrics from four candidate models of propulsion systems, implemented in an open and publicly available MATLAB script: two BEVs with varying battery capacities, and two FCVs employing different hybridization strategies. The aim of this study is to pinpoint and quantify the advantages and disadvantages of each technology for the Formula Student use case, and to identify
Martoccia, LorenzoBreda, SebastianoFontanesi, Stefanod’Adamo, Alessandro
Lane centering is a critical active safety feature whose effectiveness depends on robust design and validation across diverse driving conditions. This paper presents the development of a Lane Centering Controller (LCC) using a structured model-based design workflow in MATLAB and Simulink. A kinematic bicycle model was employed to simulate vehicle dynamics and evaluate an angle based steering controller integrating both feedforward and feedback control paths. The controller was tested across multiple road geometries and speeds up to 65 mph to ensure tracking consistency and stability under nominal and perturbed conditions. Perception noise models for lane curvature and curvature rate were extracted from onboard camera data under controlled conditions, revealing Gaussian characteristics. No filtering was applied, allowing direct evaluation of the controller’s inherent robustness to raw signal variability. The LCC maintained a peak lateral offset within ±0.35 m and lateral jerk within ±9
Bijinepalli, Ravi TejaTambolkar, PoojaMidlam-Mohler, Shawn
The automotive industry faces several challenges requiring faster product development, where numerical simulations and digitalization are key enablers to reduce time to market and development costs. Numerical methods require both short turnaround times and high-fidelity results. Capturing small differences across vehicle designs, by accurately predicting complex flow phenomena is crucial for aerodynamics optimization. The disruptive and fast development of GPGPU computing hardware, promising accelerated turnaround times at lower costs, found its natural position in this landscape. This paper describes simulation approaches with increasing fidelity applied to a set of variants of a Stellantis estate production car: these include geometrical, yaw angle and ride height changes, and all were tested in wind tunnel test facilities. Correlation between aerodynamics CFD simulations using Simcenter STAR-CCM+ and wind tunnel measurements is verified by comparing drag trends, pressure probes and
Landi, SimoneAltmann, PeterCannavacciuolo, CiroJohannesson, ManiBorowiec, GrzegorzRibes, CharlesGuzman, ArturoMiretti, Luca
Towing imposes substantial efficiency penalties on both battery-electric vehicles (BEVs) and internal combustion engine (ICE) vehicles, reducing range by 30-50%. This paper presents a proof-of-concept embedded control architecture for distributed trailer propulsion that actively regulates drawbar force to reduce towing loads. Unlike proprietary e-trailer systems requiring specialized hardware, the proposed implementation demonstrates feasibility using commercial off-the-shelf (COTS) components and open-source software. The distributed architecture employs dual Raspberry Pi 4B single-board computers communicating via ROS 2 at 20 Hz. The trailer-mounted controller executes a Simulink-generated control node coordinating load cell acquisition (HX711 ADC), motor CAN bus telemetry, and throttle commands to a 5 kW BLDC traction motor powered by a 5 kWh LiFePO4 battery pack. A vehicle-mounted controller logs OBD-II/CAN validation data. The control pipeline implements cascaded EWMA/Hampel
Joshi, GauravAdelman, IanLiu, JunDonnaway, Ruthie
The search for alternative solutions for non-fossil fuels has led to several studies worldwide. This study focuses on environmentally responsible solutions to accelerate tire degradation, focusing on the transformation of these residues into fuel for diesel engines. The objective of this study was to experimentally evaluate, through numerical simulation, the performance of a compression ignition engine operating with pure diesel S10 fuel, crude and refined tire pyrolytic oil, and mixtures in proportions of 20, 40, 60, 80 and 100% with diesel oil. The experimental tests were performed on a single-cylinder engine coupled to a dynamometer bench, and the numerical simulation was performed using the Diesel Engine RK software. The experimental results indicated that increasing the proportion of refined pyrolytic oil in diesel slightly improves engine performance up to approximately 2750 RPM, after which the performance is reduced compared to pure Diesel. The addition of crude pyrolytic oil
Santana, Claudio MarcioPrudente, Lucas RhuanLeal, Elisangela MRocha, Ana MauraPeixoto, Claudio
This paper builds on last year’s paper presenting DevOps automation in the context of model-based development. Following that paper, we interviewed Simulink users in passenger automotive, motorsports, commercial vehicles, aviation, rocketry, and industrial automation. We discovered that much of the benefit of DevOps platforms to reduce product development cycle time relies on their interactive features. We prototyped new tools to bridge interactive DevOps Git-based platforms with model-based development workflows, and then gathered reactions from another round of interviews. Here we present these interactive DevOps workflows with the feedback from these interviews to contextualize how engineering teams could adopt them to accelerate their own model-based workflows.
Mathews, JonFerrero, SergioTamrawi, AhmedSauceda, Jeremias
In a few extreme customer abuse load cases such as curb impact and potholes, automotive structures see non-linear (plastic) deformations as well as large rigid body motion. The load cases can be simulated by a few tools: crash analysis tools such as LS-Dyna, non-linear structure analysis tools, or multi-body dynamics (MBD) analysis tools like Ansys Motion. The three simulation tools have pros and cons, respectively. In this study, a curb impact simulation was performed using the multi-body dynamic approach with nonlinear structural analysis capabilities included in Ansys Motion. The tool demonstrated the simulation was completed faster than other MBD tools due to smartly recycling the system Jacobian matrix when structural deformation was not significant. The results were compared with structural analysis and correlated reasonably well. The post-impact suspension alignment changes can also be simulated for reviewing design requirements. This approach proposes a new way to simulate
Hong, Hyung-JooKim, Wangoo
The Formula SAE (FSAE) race track is characterized by a large number of corners, making cornering performance a key factor affecting lap time. Based on the proportional control strategy for rear-wheel steering angles, this paper proposes a steering angle optimization method using a Temporal Convolutional Network (TCN). The TCN model features a faster training speed than traditional sequential neural networks. In addition, dilated convolutions enable an exponential expansion of the receptive field without increasing computational costs, making it particularly suitable for capturing the temporal dependencies of vehicle states. By processing vehicle dynamic parameters including front-wheel steering angle, vehicle speed, yaw rate and sideslip angle, the model calculates the correction value of the rear-wheel steering angle. This correction value is then superimposed with the reference value of the rear-wheel steering angle derived from the proportional control strategy, which serves as the
Liu, Xiyuan
The application of multiple materials in vehicle bodies is accelerating as the adoption of lightweight aluminum alloys and composite materials advances rapidly. These materials play a crucial role in reducing overall vehicle weight, enhancing fuel efficiency, and complying with increasingly strict environmental regulations. As the automotive industry continues to evolve toward electrification and sustainability, the integration of lightweight and high-performance materials has become a key design strategy. However, the use of multiple materials creates new challenges in manufacturing, particularly for joining technologies. Since different materials have varying mechanical properties, thermal behavior, and surface characteristics, the selection of appropriate joining methods is essential for ensuring structural integrity and durability. Depending on material types, thicknesses, production processes, and cost constraints, various joining techniques—such as mechanical fastening, welding
Takuno, SougoIsono, ToshiyukiUrakawa, KazushiGoto, SuguruKawamura, HiroakiNiisato, EitaIshigami, Yuta
This paper presents a novel approach to modelling and analyzing a 315/80R22.5 sized truck tire running over dry and snow-covered surfaces. The tire is modelled using Finite Element Method (FEM) in ESI Virtual Performance Solutions (VPS) software. The tire model consists of various parts representing the tread, under tread, carcass, sidewalls and beads in addition to the rim. The tire model is then verified in both static and dynamic domains against experimental data. The experimental results were conducted over a dry surface at a high-speed test track in Hällered, Sweden, at a constant travelling speed of 80 km/h, and a constant vertical load of 26 kN with sensors depicting both temperature and inflation pressure changes throughout a 40-minute run. A tire temperature model is developed, and the simulation results are correlated with the measured temperature of the tested tires. In addition, the rolling resistance variation with speed, temperature and inflation pressure is predicted and
Opatha, DillonOijer, FredrikEl-Sayegh, ZeinabEl-Gindy, Moustafa
Crashworthiness assessment is a critical aspect of automotive design, traditionally relying on high-fidelity finite element (FE) simulations that are computationally expensive and time-consuming. This work presents an exploratory comparative study on developing machine learning-based surrogate models for efficient prediction of structural deformation in crash scenarios using the NVIDIA PhysicsNeMo framework. Given the limited prior work applying machine learning to structural crash dynamics, the primary contribution lies in demonstrating the feasibility and engineering utility of the various modeling approaches explored in this work. We investigate two state-of-the-art neural network architectures for modeling crash dynamics: MeshGraphNet, a graph neural network that is widely employed in physics-based simulations, and Transolver, a transformer-based architecture with a physics-aware attention mechanism designed to maintain linear computational complexity with respect to geometric
Nabian, Mohammad AminChavare, SudeepAkhare, DeepakRanade, RishikeshCherukuri, RamTadepalli, Srinivas
Flying cars have already been used in tourism, firefighting, and logistics, and might be soon used for short-distance commute. However, the lumbar spine injury risks in flying car crash accidents have raised safety concerns. This is because the crash load of a flying car is largely aligned with the orientation of the occupant’s spine. This study introduces a countermeasure of actively adjusting seat posture for mitigating lumbar injury in crash events. A flying car crash usually has a few seconds of warning time before collision to ground. The pre-impact warning time is enough to rotate the seat and occupant together using seat motors. Posteriorly rotating seat can alter the angle between the crash load and the spinal axis, thereby reducing lumbar injury risk. Using numerical simulations, the 30g deceleration pulse defined in SAE-AS-8049 was applied to seat of flying car. The THUMS (Total Human Model for Safety) human body model was used to model occupant, sitting in a typical vehicle
Zhuang, ZiaoPuyuan, TanShen, WenxuanZhou, QingGu, Gongyao
The increasing concentration of atmospheric pollutants in urban environments necessitates innovative solutions to mitigate their impact on public health and the environment. This work presents the AirCARE project, which investigates the integration of a catalytic converter and a particulate filter with a vehicle's radiator to create an active air purification system. The primary objective is to evaluate the feasibility and performance implications of this integrated system on the vehicle's thermal management. A comprehensive methodology combining computational modeling and experimental testing was employed. A 1D longitudinal vehicle model was developed to simulate the powertrain's heat generation and the cooling system's performance under various representative driving conditions. This model allows for a parametric study of the radiator, assessing the impact of the additional components on its heat exchange efficiency. Concurrently, experimental tests were conducted on a radiator to
de Carvalho Pinheiro, HenriqueSartoretti, Enrico
Against the backdrop of energy structure transformation and upgraded environmental protection requirements, ammonia has been gaining significant traction for its potential application as a zero-carbon fuel. However, it faces challenges such as difficult ignition, slow combustion rate, and low heating value. Thus, researching efficient combustion strategies suitable for ammonia as a fuel holds great significance. In this study, a two-cylinder diesel engine was modified into an ammonia-hydrogen blended fuel engine. Experimental study coupled with numerical simulations were carried out to investigate the effects of varying ignition timing on the combustion characteristics employed a passive pre-chamber ammonia-hydrogen fuel engine. The results show that the peak in-cylinder pressure exhibits a "first increase then decrease" trend as the ignition timing is retarded, reaching a maximum value of 7.42 MPa at the ignition timing of -27.5°CA ATDC. When the ignition timing is retarded beyond -15
Deng, JunLuo, MingyuShang, QuanboTang, YongjianQin, JieLi, Liguang
Vehicle pitchover crashes can result in very severe accelerations and forces. Literature and test data available on pitchover crashes is sparse. This paper presents the results of a full-scale pitchover/rollover crash test using an instrumented vehicle in a controlled and documented off-road environment. The test vehicle was driven to the launch point by an off-board operator using remote steering and throttle controls. The test vehicle then experienced an airborne phase during which forward pitching occurred, followed by a front-to-ground impact which induced additional pitchover motion. Then, following the initial front and rear impacts, the vehicle transitioned from a pitchover to rollover motion before coming to rest. The resulting vehicle motion, vehicle damage markings, and ground markings were documented with various slow motion and real time camera views. The test vehicle was instrumented with accelerometers, rotation rate sensors, and other sensors, the results of which
Warner, MarkWarner, WyattSwensen, GrantPerl, Mark
Shape memory polymers (SMPs) provide tunable thermomechanical properties and enable the design of recoverable crash structures for automotive applications. This paper introduces a computational framework for the design and optimization of SMP-based crash absorbers with periodic auxetic microstructures. First, a finite element (FE) model is developed and validated against experimental data regarding crushing and recovery behavior. A parametric study is then performed by varying key microstructural features, including wall thickness, cell size, and cell shape. Structural performance is evaluated in terms of specific energy absorption (SEA), peak force, and recoverability. To efficiently explore the high-dimensional design space, surrogate models based on machine learning are constructed, and multi-objective optimization is carried out to identify Pareto-optimal designs that balance competing objectives. The parametric study indicated that geometric parameters strongly influenced energy
Zhu, YingboZhu, FengDeb, Anindya
This paper presents a testing platform for the development of lateral stability control systems in independent motor electric vehicles (EVs). A 10 degree of freedom (DOF) vehicle simulation and a radio control test vehicle are constructed to enable controls validation scalable to full size vehicles. These vehicle simulations, or ‘digital twins’, have been widely adopted throughout the automotive industry due to their lower operating costs and ease of implementation. Virtual models are not perfect representations of reality, however, and physical testing is still necessary to validate systems for use in the real world. This is especially true when testing safety-critical features such as stability control. As a result, a simulation environment working in conjunction with a test vehicle represents an optimal hybrid approach. In this work, a high fidelity vehicle model is constructed in the Matlab/Simulink environment. To capture the effect of suspension, the digital twin is capable of
Petersen, Nicholas ConnerRobinette, Darrell
The high voltage battery junction box (HVJB) controls and protects the high voltage connections of the battery pack to the traction, auxiliary, and charging systems. HVJBs are composed of busbars, contactors, fuses, and other protection systems. The health of the HVJB is paramount to ensure performance of electric vehicles. However, sensing and monitoring in the HVJB are often lacking due to packaging cost, causing limited capability of the vehicle controller to estimate the status and health of the unit. This publication focuses on the experimentation of an automotive HVJB to characterize the operation and build the foundation for the development of prognostic algorithms for HVJB. A production HVJB has been acquired and heavily instrumented. Extensive testings are performed in adiabatic and in ambient conditions at various current levels for various durations of operation. The testing setup was calibrated and iterated based on preliminary results, and the testing conditions were
Arigo, SamBorgerson, JoeD'Arpino, MatildeZhu, DiZhang, Liwen
The WorldSID-50M dummy is widely adopted in regulatory and third-party testing programs (e.g., ECE, Euro-NCAP, C-NCAP) owing to its advanced design and superior biofidelity. However, in vehicle side oblique pole crash tests involving shoulder-covered side airbags - an expanded testing modality - excessive deflection of the upper thoracic ribs was observed. Notably, this phenomenon was absent in standard side moving deformable barrier (SMDB) tests. This study pursued two core objectives: (1) to systematically document the excessive upper thoracic rib deflection of the WorldSID-50M dummy in side oblique pole crash tests; and (2) to investigate the influence of arm-thorax interaction on such deflection using a Human Body Model (HBM) representative of a 50th percentile male occupant. Numerical simulation results reveal that while arm-thorax interaction does contribute to rib deflection, its impact on the excessive deflection of the upper thoracic ribs is negligible.
Zhou, DYChen, ShaopengYan, LiWu, JingLiu, ChongLv, XiaojiangYang, Heping
Ammonia is emerging as a promising energy vector for decarbonising the maritime sector. However, its low flame speed can lead to incomplete combustion, reduced engine efficiency, and increased emissions of unburned ammonia (NH3). Blending hydrogen with ammonia helps to address these issues, but the fundamental combustion characteristics of such mixtures remain insufficiently understood. This study examines the combustion dynamics of an NH3–H2 blend containing 30% hydrogen at 3 bar initial pressure. Experiments were performed in a 1.2 L optically accessible constant-volume combustion chamber fitted with a wall-mounted surface spark plug. High-speed shadowgraph imaging with 6,000 fps captured the flame evolution throughout the combustion process. The pressure and temperature values were monitored using piezoresistive pressure transducers and K-type thermocouples. Combustion times and flame extensions were extracted via post-processing of flame images using custom MATLAB algorithms. The
Bodur, Tuna MuratBowling, WilliamLa Rocca, AntoninoCairns, Alasdair
The exponentially growing complexity of engineering systems, such as robotic systems, autonomous vehicles, and unmanned aerial vehicles, require sophisticated control strategies that can efficiently coordinate system operation in various environments. The traditional control design approaches present significant challenges for control engineers to keep up with the increasing complexity and changing requirements. To advance embedded control system design, a paradigm shift from traditional development approaches toward more structured, systematic methodologies that can manage the multi-domain nature of control systems is critically needed. Model-based design approach is emerging as a solution for this demand. Model-based design approach uses a system model for control system development, from requirements capture to control system design, implementation, and testing. It provides an integrated environment for design, implementation, automatic code generation, and validation, which allows
Repaka, SindhuraChen, Bo
The multi-body dynamics (MBD) model and the MATLAB Simulink model can be integrated to create a control-integration model. Using a high-fidelity MBD model to represent the vehicle as the plant, this integrated model can be used to analyze vehicle system physics and develop control strategies. For hybrid vehicles, this process is more complex because the powertrain and other vehicle systems are often built as separate MBD models. This paper describes a method for integrating a powertrain model developed in AMESIM, a vehicle model developed in SIMPACK, and a control model developed in MATLAB Simulink. The resulting integrated model was then used to perform frequency sweep analysis to identify driveline system properties. In particular, the driveline frequency and the amplitude of the transfer function between motor speed and motor torque are critical parameters. By applying active damping control to the driveline system, the peak amplitude and driveline vibrations can be reduced. The
Xing, XingMathew, Vino
To enhance the lateral stability of four-wheel-drive intelligent electric vehicles (FWDIEV) under extreme operating conditions, this paper proposes a cooperative control strategy integrating active front steering (AFS) and direct yaw moment control (DYC) based on dissipative energy method. A nonlinear three-degree-of-freedom vehicle model is established to analyze the evolution of the vehicle state phase trajectory. A quantitative lateral stability index is constructed using dissipative energy to accurately evaluate the vehicle’s lateral dynamics. Utilizing dissipative energy and its gradient information, a time-varying stability boundary is defined under dynamic constraints, and adaptive weighting coordination between the AFS and DYC systems is designed to achieve coordinated control of front steering angle and additional yaw moment. A feedforward–model predictive control (FF-MPC) framework is developed, in which a feedforward module generates compensation based on driver intent to
Zhao, KunZhao, ZhiguoWang, YutaoXia, XueChen, XiHu, Yingjia
A suspension system was designed, fabricated, and tested following a systems design approach by an SAE Off-road Team from a North Midwest university. Compared to previous suspensions, the new suspension system is more reparable and contains a minimal number of custom parts, while still maintaining sufficient strength to withstand dynamic loads experienced when operating the vehicle. Modifications were also made to fit the newly designed vehicle body frame. As an integral part of the team’s 2025 Baja vehicle, the redesigned suspension system contributed to the vehicle’s improved performance during the 2025 SAE (Society of Automotive Engineers) Baja Competition. This paper presents a detailed account of the design, development, and fabrication process of the suspension system. The final design was tested and evaluated via both computer simulations and physical tests, whose efficiency and reliability were finally demonstrated by the team’s improved ranking in the 2025 Baja SAE Competition
Liu, YuchengAnderson, MatthewLarson, CodyRodgers, JoshuaSeberger, AaronLetcher, Todd
Helical compression springs have been used widely in various industries from automotive, aerospace and construction to electronics and medical devices. In the automotive industry, they appear in many places such as suspension, valvetrain, etc., as well in the discharge check valve of Gasoline Direct Injection (GDI) pump, which is the subject of study due to a recent fracture in lab testing. A theoretical study is conducted first to establish the equation governing spring dynamic motion under impact velocity, which can be in high magnitude with surging shock wave along spring axis. A new spring shock wave equation is developed for spring axial motion coupled with coil torsional effect. This newly derived shock wave equation has a broader term than the classic spring formula found in most engineering books. In this paper, it shows that the classic spring shock wave equation is only a special case for the general wave equation newly discovered. Then, a theoretical formula on spring shock
Pang, Michael L.Gunturu, SrinuNorkin, Eugene
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