Browse Topic: Mathematical models

Items (7,445)
Quayside container cranes (QCCs), essential for cargo handling in seaport operations, are particularly vulnerable to damage under strong wind conditions. This study investigates the wind-induced dynamic behavior of QCCs equipped with active anti-wind systems, focusing on the mechanisms that govern cable stress and sliding instability. A five-degree-of-freedom mathematical model is established, incorporating nonlinear cable stiffness, restricted sliding through a Kelvin-Voigt collision model, and a combined Stribeck-Coulomb friction model for the wheel-rail interface. Parametric studies are conducted to evaluate the influence of three key factors, the anti-wind cable diameter, the sliding displacement of the QCC wheel, and the wheel-rail friction coefficient, on cable stress responses. The results show that increasing the cable diameter and friction coefficient significantly reduces peak cable stress, whereas greater sliding displacement increases stress accumulation and structural vulnerability. Sensitivity analysis reveals that cable diameter has the most dominant effect on cable stress, followed by sliding displacement and friction coefficient. This work might provide theoretical foundations for the design and optimisation of wind-resistant QCC structures, as well as for the development of more reliable anti-wind protection systems in extreme conditions.
Xiang, LeiJi, HuanyuLiu, ZhiweiWang, ZiyouXu, Xinyue
The construction of overhead power transmission lines in remote mountainous regions frequently relies on aerial ropeway systems, as conventional ground transportation is often impractical. However, complex terrain conditions combined with highly variable wind environments can significantly threaten the operational stability and structural safety of these cargo ropeway systems. To investigate these effects, a refined finite element model of a ropeway support was developed in ANSYS, and stochastic, time-varying wind fields were generated in MATLAB. The simulated wind time histories were applied to the numerical model to perform nonlinear transient dynamic analyses, enabling the evaluation of wind-induced displacement responses under different wind angles of attack. Based on the simulated response histories, critical stress- and displacement-sensitive regions of the support structure were identified, and the implications for structural detailing and design optimization of cargo ropeway supports were discussed.
Lv, YanfengYang, ZhonglvSun, MinggangJin, Hengdong
To meet the need for optimizing the dynamic performance of asymmetric gear transmissions operating under high-speed and heavy-load conditions, this study presents a refined stiffness modeling approach. A tooth-surface contact stiffness model is formulated based on Hertzian contact theory. By integrating the energy method, a coupled stiffness model is established that incorporates bending, shear, axial compression, and foundation stiffness components. Stable curves depicting the variation of mesh stiffness with the path of contact are subsequently derived by leveraging the principle of stiffness superposition. The findings demonstrate that the proposed mathematical model accurately represents the stiffness behavior of asymmetric gears as governed by the changing contact length, thereby providing a theoretical foundation for enhancing gear dynamics and extending the service life of transmission systems.
Zhao, ZeyiSun, XiaoyanWu, ZihengTang, XinLiu, YanxiaLi, Fajia
During well testing and killing operations, tubing couplings with a larger diameter than the tubing body significantly increase the flow friction in the casing-tubing annulus, alter the rheological behavior of the kill fluid, thereby affecting operational accuracy and even leading to operational failure in severe cases. Most existing relevant studies focus on the impact of changes in flow area on flow, but ignore the effect of the coupling’s own structural configuration. Moreover, the research conclusions lack verification by downhole measured data, and there is an urgent need to further improve the analysis accuracy. Taking an ultra-deep well in the Xinjiang Oilfield as the engineering background, this paper conducts targeted research: first, a physical model of the flow field in the casing-tubing annulus passing through the tubing coupling is established, and a method for judging and determining the rheological properties of the kill fluid based on the fitting of the physical model and key parameters is proposed; on this basis, a numerical model including the coupling’s structural configuration is established and solved, and the friction calculation equation for the casing-tubing annulus passing through the tubing coupling is obtained through nonlinear fitting; finally, the calculation results of this equation are compared and verified with the measured data and numerical simulation results. The research results show that: under six working conditions, the flow characteristics of the kill fluid all conform to the characteristics of Bingham fluid, which is also consistent with the general flow regime of kill fluid flow; comparing the numerical analysis results of the target well in the Xinjiang Oilfield with the calculation results of the fitting equation, the maximum error, minimum error, and average error of friction analysis under the six working conditions are 14.46%, 0.39%, and 6.15% respectively; the total friction of the casing-tubing annulus in the entire well section calculated based on the theoretical equation is 12.085 MPa, and the relative error compared with the field measured 13 MPa is 7.57%, which meets the engineering accuracy requirements. The equation proposed in this study provides a universal equation for predicting the pressure drop of non-uniform flow in the wellbore, and also has an important reference value for predicting the wellbore pressure in drilling and oil-gas production operations.
Song, ZhitongJiang, WuMi, HongxueCao, YinpingDou, Yihua
This study presents a systematic investigation into the assembly stress and fatigue life of 60-series harmonic reducers. A sophisticated finite element simulation model is constructed to precisely simulate the real assembly process and calculate stress distribution in the flexspline under axial assembly errors. In addition, corresponding fatigue life tests are designed to explore the influence of different axial assembly errors on the number of rotation cycles and transmission efficiency of the harmonic reducer. By comparing the predictions of the fatigue life mathematical model with the test data, a reliable fatigue life prediction method is established, providing a solid theoretical basis for the whole-machine assembly process and reliability design of this series of harmonic reducers.
Du, YuefeiQiu, HaodongFan, YongLi, ZiyuanDong, YiZhang, ChiLi, ChenzhengLi, Yuan
Fatigue design is a key common quality technology for improving the quality control capability of China’s automotive products. The fatigue of materials is a multi-scale damage evolution process. Characterizing and processing the large number of three-dimensional defects inside the material, which have different shapes and distributions, and predicting the material’s lifespan based on the cross-scale damage evolution mechanism, is one of the key technologies for fatigue optimization design. This paper discusses the research methods for the fatigue life of aluminum alloy materials. Firstly, based on the staged fatigue damage experiments, the three-dimensional defect features are obtained through CT scanning and reconstruction, and a defect characterization and processing method based on k-d tree and multi-scale feature pyramid is established to accurately represent the topological and geometric relationships of non-uniformly distributed three-dimensional defects. Secondly, a mathematical model for the evolution of micro-damage and macro-cracks is constructed, and the cross-scale transformation of defects is achieved through hierarchical and recursive methods, revealing the cross-scale evolution mechanism of fatigue damage in aluminum alloy materials. Finally, a remaining life prediction model based on defect information and feature weights is established through the support vector regression algorithm (SVR). This research method can provide technical support for the fatigue life optimization design application of lightweight materials such as aluminum alloys.
Zhang, LiangxiaNiu, ZhijunCheng, FangfangChen, HaoYang, Yali
With the continuous increase in wind turbine power capacity, ultra-long flexible blades face intensified aeroelastic instability risks due to reduced structural stiffness, enhanced modal coupling, and aerodynamic nonlinearity. In addition to the analysis of basic vibration characteristics, this study focuses on energy-related mechanisms of aeroelastic instability under various working conditions. Using a numerical model integrating Dynamic Blade Element Momentum Theory (DBEMT) and Geometrically Exact Beam Theory (GEBT), over 400 time-domain simulations were conducted to characterize instability onset and development. Results reveal four distinct aeroelastic instability regions, each dominated by specific modes. In Region A, flutter dominated by the 2nd flapwise mode is observed. In Region B, flutter dominated by the 1st edgewise mode is observed. In Region C, flutter dominated by the 2nd edgewise mode is observed. While in Region D, where the medial angle of attack (AoA) of the blade has exceeded the stall angle, stall-induced vibration dominated by the 1st flapwise mode is observed. Energy analysis shows aerodynamic work concentration near the blade tip drives instability, with diverse energy exchange patterns across regions. Except for some operating conditions in region C, where instability is dominated by edgewise energy absorption, most aeroelastic instability conditions are dominated by flapwise energy absorption. Torsional degree of freedom contributes minimally to aerodynamic work, but the torsional vibration exerts a notable influence on the AoA. This, in turn, changes the comprehensive aerodynamic forces impacting the blade as well as the general aeroelastic stability. This study clarifies the relationship between operating conditions and energy-driven instability, offering some reference values for the design work and safety assurance of ultra-long flexible blades of the wind turbine.
Wang, SuChen, JiajiaZhou, LeShen, XinLi, ChunDu, Zhaohui
Urban railways are an important part of China’s rail transit “four network integration”. Their stations are typically situated in suburban regions, characterized by long lines and large station spacing. Traditional manual inspections entail a substantial workload and exhibit low efficiency; multi-rotor UAVs are constrained by limited endurance and airspeed, leading to low efficiency in daily long - range inspections. Fixed-wing UAVs have the advantages of long endurance and high altitude, and are more cost-effective for daily routine inspections when deployed in long areas. They complement the functions of multi-rotor UAVs in rail transit inspection applications. The flight control system of a fixed-wing UAV is a multi-channel, strongly coupled complex system. Based on its lateral and longitudinal dynamic models and navigation technology, this paper designs different types of PID control strategies for the control channels, such as roll angle, pitch angle, altitude, vertical velocity, and flight airspeed, and verifies the feasibility of the control algorithm through numerical simulation. Finally, through on-site test flights, the stability and reliability of the single aircraft flight control system were verified, providing technical support for the availability of fixed-wing unmanned aerial vehicles in the inspection of long sections of urban railways.
Lin, JingDeng, ZhixiangXu, JunWu, HuankunGuan, BinLiu, Lei
Laser welding technology for aluminum alloy electrode and busbar connections: addressing challenges in battery module assembly. In this work, a CFD framework was built in ANSYS Fluent using a Gaussian rotating heat-source representation, while a VOF approach was used to capture the transient gas–liquid interface in deep-penetration welding. A three-dimensional, transient, thermal-fluid coupled numerical model of the dual-layer heterogeneous aluminum alloy laser deep penetration weld pool was established concurrently with laser deep penetration welding experiments. Results indicate: Peak flow velocities in the weld pool during welding are concentrated along the weld centerline, with flow vectors predominantly directed axially along the weld. Once a quasi-steady keyhole regime is established, vaporization-induced recoil pressure becomes the primary driver governing melt circulation. The liquid metal first impinges on the pool bottom along the keyhole wall and then recirculates upward near the pool boundary, producing strong vortical motion. These findings are intended to support parameter selection and process optimization for laser welding of layered dissimilar aluminum components used in battery tab–busbar assemblies.
Lv, WenjunWu, Yan
This study presents a comparative analysis of the braking performance of a heavy commercial vehicle under in-gear and out-of- gear conditions, combining experimental tests conducted at 60 km/h with high-fidelity computational simulation. The numerical model incorporates real engine torque, power, and motoring/braking curves, full brake system parameters, dynamic load transfer, tire–road friction characteristics, and ABS actuation. Simulation results were validated against experimental MFDD and stopping distance measurements. The simulation demonstrated a high correlation with the experimental MFDD values (5.3 vs. 5.36 m/s2 in the in-gear condition and 5.6 vs. 5.37 m/s2 in the out-of-gear condition), confirming the robustness of the model. Differences in stopping distance were attributed primarily to the real-world behavior of the ABS and to variability in the road surface friction coefficient. The study concludes that braking with the vehicle in gear provides improved longitudinal stability due to the resistive contribution of engine drag torque, which also reduces the thermal load on the service brakes. Overall, the results reinforce the essential role of simulation as a development, optimization, and certification tool for brake systems.
Junior, Getulio SoaresCanale, Antônio Carlosde Oliveira, Sergio Henrique FidelisPizzi, Rafael Fortuna
The adjustment process for multi-link retractable hatches has long relied on personal experience, making it difficult to achieve precise and quantitative length adjustments. This limitation has consistently constrained the efficiency of the adjustment process. This paper aims to analyze the risks and shortcomings in the existing flush adjustment process, simplify the flush adjustment process into a mathematical model, and calculate the required adjustment amount of the actuator length. By simplifying the flush adjustment process and steps, the risk associated with the adjustment process can be reduced, and the efficiency of door step difference adjustment can be improved.
Deng, QinwenShen, YingdongWang, ZhihaiLi, YixiaoWei, XingxuGao, Haosen
Due to the constraints of manufacturing costs and cycles, it is difficult to simulate the full-scale operating conditions of aircraft electrical power systems. Usually, scaled-down low-power systems are used for prototype development and experimental research. This paper puts forward a systematic framework for developing scaled physical models of aircraft electrical power systems by using similarity theory. In this paper, according to the general design principles of DC-DC converters, a 10-kW low-power DC-DC converter and a 250-kW high-power DC-DC converter are designed. Mathematical models for both systems are developed, and a time-domain performance index analysis is carried out using the per-unit dynamic equivalence principle. A metric conversion model is established and equivalently mapped to a high-power DC-DC converter simulation model. The waveform consistency between the converted model and the aforementioned 250-kW high-power model is verified, which shows the validity of the proposed conversion method.
Ma, HuanAi, FengmingBi, WenyanPei, XiaoningLiu, Liangliang
With the development of battery technology and wireless power transmission technology, their applications in the aviation field have broad prospects. Alignment control is the key to achieving wireless power transmission in the air. This paper first establishes a mathematical model for the proposed wireless power transmission device, decomposes and simplifies it to obtain a controlled object model that is more suitable for the algorithm in this paper. Aiming at the accuracy of alignment control in the task, a fused dynamic inverse algorithm with feedforward optimization was designed step by step and verified through simulation. In the simulation, typical application scenarios were designed in combination with the requirements of wireless power transmission technology. The results show that compared with the general dynamic inversion algorithm and differential feedback-fused dynamic inverse algorithm, better alignment control effects have been achieved, and this algorithm can achieve alignment within the expected error range, further verifying its effectiveness and having certain application prospects.
Tan, XudongHei, WenjingLei, Yidi
This article focuses on a wide range of high-precision storage and supply systems. Under the rated flow rate of 2.928 mg / s of the proportional flow controller, the instantaneous flow fluctuation range of the BangBang valve reaches 2.963 mg / s, exceeding the control accuracy requirement of 1% for the proportional flow controller. By establishing mathematical models of the BangBang valve, proportional valve, and proportional flow controller for simulation analysis, the trend of the simulation results is consistent with the experimental results. Furthermore, considering the spatial layout and weight of the storage and supply system, this paper proposes a method to improve the accuracy of flow output by adding 180 mL of air capacity between the proportional valve and the proportional flow controller. Ultimately, the maximum flow fluctuation of the proportional flow controller at the moment of the BangBang valve opening and closing is 2.941 mg / s, which meets the control accuracy of the proportional flow controller. Moreover, the error between the output flow rate of the proportional flow controller and the rated working flow rate is minor after increasing the air capacity.
Li, ZhongYan, ZelongHuang, Tiankun
At present, the aircraft arresting system in our country is the fixed water turbine type. This kind of equipment cannot achieve the arrestment of multiple aircraft types, and the arresting distance cannot be adjusted. According to these problems of the aircraft arresting system in our country, the eddy current retarding device is added, based on the water turbine braking device of the aircraft arresting system. It derives the differential equation for an aircraft arresting system with a water turbine brake and eddy current retarder using mathematical modeling. Four types of aircraft parameters are selected, and MATLAB is used as a simulation tool to verify the reliability of the arresting system after installing the eddy current retarder. This research can improve the arresting support ability and make the arresting device meet the arresting requirements of different types of aircraft.
Wei, YanFeng, ChunchunWang, JianwuLi, BinghongYang, Yang
This paper investigates the tracking of highly maneuverable targets during flight and the corresponding satellite scheduling problem in a space-based observation system. Based on dual-satellite measurements, a nonlinear observation equation was formulated. The J2 perturbation model and the current statistical model were utilized within an Interacting Multiple Model filtering framework to achieve adaptive estimation of the target states of the boost-glide vehicles. Building upon this framework, a greedy satellite scheduling algorithm based on IMM model probabilities is proposed. This method dynamically selects the optimal measurement set within a given prediction window to maximize observation performance. The proposed strategy is compared against rolling-horizon scheduling and fast-slow timescale scheduling approaches. Simulation results demonstrate that the proposed method effectively adjusts model weights in response to target maneuvers, enhancing adaptability during highly maneuverable phases. Meanwhile, it reduces the number of satellite switches while maintaining estimation accuracy, significantly improving scheduling efficiency and tracking continuity.
Deng, SiruiLiu, ChengzheWang, Yandong
The mechanism-type hold-down and release mechanism is characterized by high bearing capacity, reliable release, high environmental adaptation, and flexible design. It has been widely used in recent years for rocket launches. To further enrich the design theory of this type of mechanism, this paper is based on the kinematic principle of a six-rod mechanism. The conformational innovation of the Watt-II chain is utilized to design a hold-down and release mechanism that meets the design requirements. Its model is established through theoretical derivation, and the sustained-release characteristics of the mechanism are analyzed using dynamic simulation to verify the correctness of the theoretical model. On this basis, the target sustained release curve is defined as the optimized benchmark; minimizing the deviation of the cumulative release curve from this target sustained release curve serves as our optimization objective. The coordinates of the hinge point of the mechanism are selected as design variables, leading to a single-objective optimization mathematical model being constructed and solved to obtain an optimized sustained release characteristic curve. After calculation, it is found that, compared with before optimization, the average improvement rate of compatibility between the optimized sustained release curve and the target sustained release curve is 8.79%.
Yang, TingtingXu, HonghaiWang, HuiWu, HongyuLiu, Xueao
Based on the theory of vehicle dynamics, this paper first constructs a dynamic model of the cab air suspension system, laying a core theoretical framework for subsequent optimization research. At the level of performance evaluation indicators, the root mean square (RMS) values of the cab’s vertical acceleration, roll acceleration, and pitch acceleration are selected as key parameters. On this basis, an objective function for the damping matching of the cab air suspension system is established, clarifying the optimization direction. Building on this objective function, the paper further takes into account the constraint conditions in the actual operation of the system, using the probability of the cab air suspension system hitting the limit stop as a constraint. Finally, a complete mathematical model for the damping matching of the cab air suspension system is formed, and a genetic algorithm is used to solve this model, ensuring the scientificity and feasibility of the optimization results. To verify the effectiveness of the established model and optimization method, this paper conducts verification based on the aforementioned dynamic simulation model of the cab air suspension system: the frame displacement signals collected under actual random road conditions are used as the model input, and the established mathematical method for damping matching is applied to carry out the optimal matching design of the damping parameters of the cab air suspension system. The simulation optimization results show that the performance of the optimized system is significantly improved: the RMS value of vertical acceleration is reduced by 5% compared with that before optimization, the RMS value of roll angular acceleration is reduced by 11.2%, and the RMS value of pitch angular acceleration is reduced by 4.7%. In conclusion, the method constructed in this paper can effectively improve a practical and feasible reference for the damping optimization design of the cab suspension system.
Li, SaisaiYang, ChangGuo, RuilingZhang, ZhongyuanLiang, DongWu, Shiyu
Unmanned Aerial Vehicles (UAVs) are now indispensable in low altitude urban logistics for their efficiency and versatility. In order to boost their practical performance in such a mission, in this paper, we study three typical UAV dispatching problems: (1) single UAV routing with battery constraints, (2) multi UAV task allocation and routing balance and (3) multi UAV minimization of UAVs with hard time window constrains. The mathematical models of each case are constructed, and the optimization algorithm such as greedy algorithm, cluster algorithm, genetic algorithm and simulated annealing algorithm are designed for each case. The simulation shows that greedy algorithm has better optimization in resource utilization and the convergence of the simulated annealing algorithm is better under the complex constraints. This results provide an algorithmic insight for the improved UAV scheduling problem in MUCLL environment.
Wang, JiamingGuo, JingDu, NingWei, Mengju
In order to solve the ship emergencies that may occur in the process of tunnel navigation, the tunnel pontoon-type bank wall evacuation channel proposed in a large navigation building is taken as the research object. Based on Pathfinder evacuation software, a numerical model of pedestrian evacuation for 500 passenger ships in emergency situations such as fire in the navigation tunnel is established, and the evacuation simulation analysis and evacuation ability evaluation are completed. The analysis shows that the emergency evacuation time of personnel is at least about 21 minutes, and the bottleneck of emergency evacuation equipment for personnel in the navigation tunnel is at the entrance of the pontoon escape. The results provide guidance and suggestions for the design optimization of the evacuation channel of the tunnel bank wall in the later period.
Tao, RanLi, RanTang, WeibiHu, ZhifangQin, Pan
This study addresses the insufficient tractive trafficability of four-track unmanned amphibious tracked vehicles (UATV) in beach terrain by proposing an optimization strategy based on coordinated suspension height and hitch point adjustment. A mathematical model of vehicle drawbar pull was established to systematically analyze the influence mechanisms of vertical load distribution, suspension adjustment, and hitch point elevation on tractive trafficability. DEM-MBD coupling simulations revealed differentiated traction laws under sandy loam and clay conditions, particularly regarding track overlap effects. Results demonstrate that in sandy loam, rear-axle traversal over front-axle tracks reduces drawbar pull due to soil loosening, whereas track overlap enhances drawbar pull in clay through soil compaction. Nine suspension-hitch configurations were tested, validating optimization strategies: increased front-axle loading (Configuration a) in sandy loam and reduced front-axle loading (Configuration f) in clay. These configurations significantly improved tractive trafficability.
Chen, YaoyaoGao, XueWang, WenhaoXu, Xiaojun
According to the working characteristics of the tire changer, the movement characteristics of its rim clamping mechanism are analyzed, and the complex movement structure is abstracted and simplified into four identical six-bar mechanism subunits. One of the subunits is taken as the research object, and the mathematical model of kinematic analysis is established. Using MATLAB software to simulate and analyze the motion law of each component, the mechanical characteristics of the component are analyzed. The optimization of the design parameters of the “six-bar mechanism subunit” is realized, the rim clamping mechanism becomes more stable, and the clamping force follows the diameter of the rim more closely.
Zhao, FengqinZhou, LiyaoWang, MantongHuo, Fengwei
This study focuses on a hydrogen ejector for a proton exchange membrane fuel cell (PEMFC) with a maximum power of 150 kW. Experimental tests were conducted to obtain the operating parameters of the stack under 100 kW and 150 kW conditions, which were used as simulation boundary conditions. A three-dimensional numerical model of the ejector was established and validated. Based on this model, the effects of key structural parameters—including nozzle throat radius (Rnt ), nozzle position (NXP), mixing chamber radius (Rm ), diffuser outlet radius (Rde ), secondary flow inlet radius (Rs ), suction chamber radius (Rf ), and constant-pressure mixing chamber length (Lpm )—on ejector performance were systematically analyzed. The results indicate that Rnt and Rf are negatively correlated with ejector performance, while Rs and Lpm are positively correlated. In contrast, NXP, Rm , and Rde exhibit an optimal range, leading to a single-peak characteristic in ejector performance. This research provides a theoretical basis and design reference for the structural optimization of high-power fuel cell ejectors.
Liu, GuoqingTai, ShupengXi, FuqiangLi, ZongjiJi, ShaoboWang, XiuyuWei, Hui
During idling tests of a newly developed sport utility vehicle (SUV) under tropical high-temperature conditions, the condenser surface temperature exceeded the allowable range, degrading the air-conditioning system’s cooling performance. In this study, a three-dimensional computational fluid dynamics (CFD) model of the engine compartment flow field was established using STAR-CCM+. The results reveal that under idling conditions, the kinetic energy of hot air passing through the cooling module was insufficient to overcome the pressure difference between the front and rear sections, thus inducing hot air recirculation (HAR) and increasing the overall compartment temperature. To address the unfavorable flow field characteristics, four structural improvements were proposed and simulated for both flow and temperature fields. Through comparative analysis, the optimal scheme was determined: installing a flow guide baffle above the engine. Simulation results show that the airflow velocity above and below the engine increased by 54% and 71%, respectively, and HAR was effectively suppressed. The optimal scheme was further validated under real-vehicle idle conditions, and the temperature deviation between simulation and measurement was within 2%, confirming the reliability of the numerical model. In addition, the optimized scheme was verified under three typical harsh driving conditions, including hill climbing, high-speed climbing, and high-speed driving. Both simulation and test results indicate that the scheme significantly enhances airflow velocity in the engine compartment, with temperature errors maintained within 5%. The present study effectively mitigates the compartment temperature rise caused by HAR, and the proposed baffle scheme provides a feasible solution for the thermal management design of new SUVs under both idle and severe driving conditions.
Shi, HuojieRao, R.H.Chen, J.Zheng, Z.L.
Mitigation of harmful emissions from oil-based engines is essential to avoid environmental pollution and comply with various NOx regulations across the globe. This can be partially achieved by injecting urea to produce ammonia (NH3), which reacts with NOx in a catalyst to produce harmless nitrogen (N2) and water vapor (H2O). However, urea deposition in a selective catalytic reduction (SCR) system poses a significant threat to the NOx removal process by not only reducing the urea conversion rate but also blocking the incoming flow and causing an additional pressure drop. Numerical modeling of this urea deposit formation involves multiphase flow physics coupled with accurate heat transfer calculations. Additionally, since urea decomposes into various by-products like biuret, cyanuric acid (CYA), and ammelide, detailed chemical kinetics modeling is equally important. Accurate and fast computational fluid dynamics (CFD) simulations can help accelerate SCR system design cycles, leading to a reduction in experimental cost. In this study, we employ CONVERGE CFD to model the whole process from urea–water solution (UWS) injection to droplet evaporation and decomposition (using 12-step detailed-chemistry), film formation, and final deposition as a solid. A new spray-wall interaction model is introduced based on published experimental observations. The efficacy of the numerical model is demonstrated using an S-bend tube, where the UWS is injected just at the end of the S-bend. The predicted deposit mass and patterns are compared with the experiments, and good agreement is observed for three different operating conditions. A novel boundary morphing feature is activated to model the deformation of the tube walls because of urea deposition. Finally, to accelerate the simulations, a spray database approach is introduced. Coupled with the fixed-flow feature, this results in around 58% reduction in computational time without compromising accuracy. The present work thus provides a numerical framework to accurately capture urea deposition with a fast turnaround time.
Morab, Sumant R.Khalate, SurajAnsari, ShoaibYang, Pengze
Opposed-piston free-piston engine generators (OFPEGs) are emerging as a promising technology for next-generation hybrid and electrified transportation systems due to their high efficiency, reduced mechanical complexity, and improved noise, vibration, and harshness (NVH) characteristics. However, due to eliminating the conventional crankshaft mechanism and directly coupling a free-piston engine with linear generators, performance of OFPEG systems is governed by a strong coupling between piston dynamics, in-cylinder combustion processes, and electrical loading conditions. This coupling presents substantial challenges for system design, control, and optimization, limiting the further development and application of OFPEGs. Existing researches lack a comprehensive numerical model that integrates detailed in-cylinder thermodynamic process with control system of linear generator, and quantitative analysis of the effect of piston motion trajectory on system performance remains insufficiently explored. In this study, a novel one-dimensional OFPEG model is developed in Gasdyn and coupled with a linear motor model and a control strategy in MATLAB/Simulink, thus forming a complete numerical model for OFPEG. The model is validated against experimental measurements, demonstrating effective prediction of thermodynamic and dynamic performance with acceptable errors. Based on the validated model, the effects of varying piston motion trajectory on system performance are analyzed. Lower Rt and higher Ωcom and Ωexp are recommended for higher performance. When Rt is reduced to 2.5:1, thermal efficiency and indicated power improve to 36.3% and 3.4 kW, respectively. When Ωcom is increased to 0.6, thermal efficiency and indicated power improve to 35.5% and 3.22 kW, respectively. When Ωexp is increased to 0.6, thermal efficiency and indicated power improve to 36.0% and 3.41 kW, respectively. These improvements are primarily attributed to reduced heat transfer losses and enhanced scavenging efficiency under the modified trajectories. The results provide valuable insights into the optimization of piston motion trajectory to achieve higher performance. Furthermore, the proposed numerical model provides an effective tool for OFPEG design, optimization, and control strategy development, supporting the advancement of high-efficiency, low-carbon OFPEG systems for future transportation applications.
Wang, JiayuMorandi, NicolaLucchini, TommasoFENG, HUIHUAJia, BoruRen, Peirong
The rising concerns on climate change is accelerating the transition from fossil fuel-based technologies to sustainable energy systems. In this framework, Proton Exchange Membrane Fuel Cells (PEMFCs) are gaining an increasing interest due to their high efficiency and wide range of applications. Nevertheless, these systems experience significant performance losses under high loads, associated with significant heat generation, making thermal management a fundamental design aspect. In this study, a 200-kW low temperature PEMFC was investigated through the development of a 0D – 1D model of a simplified cooling circuit implemented in GT – SUITE environment. The model was used to evaluate the influence of design parameters on the effective efficiency of the system to dissipate the excessive heat. Additionally, a detailed stack-only model, comprehensive of the Membrane Electrode Assembly (MEA) subcomponents, was developed to verify the temperature differences between coolant fluid and membrane. Further, based on the stack-only model results, a temperature-based damage index formulation has been implemented to assess PEMFC performance along 25000 hours of service life. Considering an optimal operating range of the MEA between 60°C and 80°C, the results obtained indicate the need for a radiator capable of dissipating at least 75 kW of thermal power under critical conditions. The start-up phase was identified as particularly challenging, suggesting the implementation of a ramp-up strategy to mitigate the temperature gradient and overshooting before achieving stable conditions by the radiator. With the pump operating at maximum regime (5500 rpm), the stack-only model showed a temperature difference between the membrane and coolant fluid of approximately 2.8°C of the inner cells, while the external cells exhibited higher temperature differences up to 7.4°C, potentially leading to increased thermally induced stress mechanisms. Further, at the end of life (EOL) the single contributions of chemical degradation (83.5%) and thermal gradients (49.0%) were noted to dominate over other thermal aging mechanisms.
Cecere, GiovanniAntetomaso, ChristianIrimescu, AdrianMerola, Simona
This work investigates the integration of a Sorption Thermal Energy Storage (TES) into the Heating, Ventilation and Air Conditioning (HVAC) system of electric vehicles. The proposed device reduces the energy demand for cabin heating under winter conditions, leading to a driving range increase. The TES dehumidifies the cabin air through a desiccant bed (zeolite 4A), preventing window fogging, enabling higher air recirculation rates, and consequently reducing the required heating power. An experimentally validated numerical model was used to analyze the adsorption and regeneration processes and to identify suitable operating conditions. Regeneration was found to be effective at moderate temperatures (from 120°C), with a counter-current airflow configuration providing faster and more efficient desorption compared to parallel-flow one. A simplified model integrating TES, HVAC unit and cabin was developed and used to compare different configurations. Heating energy consumption with and without TES under different ambient conditions, passenger loads, airflow rates, and regeneration states was evaluated. Heating energy savings ranged from 19% to 71%, increasing with higher external humidity. Considering the desiccant bed volume, equal to 1.65 L, electric energy savings up to 1.7 kWh L-1 for heat pump systems and 3.3 kWh L-1 for electric heaters were estimated, corresponding to a potential driving range increase of 13.4 km L-1 and 33.5 km L-1, respectively. Preliminary TES tests on a mock-up vehicle confirmed the effective dehumidification capacity of the proposed technology.
Verlingieri, RebeccaCalabrese, LuigiFreni, AngeloMarocco, LucaScudeler, GabrieleDe Antonellis, Stefano
Initial weight estimation from Top Level Aircraft Requirements (TLAR) is a critical first step in aircraft design, yet existing empirical methods are inadequate for novel configurations such as those using Liquid Hydrogen (LH2) or Sustainable Aviation Fuels (SAF). This paper presents a hybrid methodology for top-level weight estimation of such unconventional aircraft. The approach is based on modifying a conventional baseline aircraft, integrating a new statistical model with component-specific weight estimations. A multivariate regression model to estimate the empty weight fraction (We/W0) was developed from a dataset of 44 conventional aircraft, yielding an R-squared value of 0.833. This statistical model was integrated with physics-based models for novel components, including cryogenic fuel tanks and fuel systems. The methodology accounts for iterative changes to fuselage structure and parasitic drag. Four configurations were analyzed: fuel types being Jet A1, SAF, LH2 with aft-fuselage tanks, and LH2 with under-wing podded tanks. The results demonstrate that while LH2 configurations introduce weight penalties for tanks and systems, these are significantly offset by a reduction in fuel weight, resulting in a final Maximum Takeoff Weight (MTOW) comparable to or lower than the conventional baseline. The modular nature of this methodology makes it a viable tool for exploring the design space in early-stage conceptual design.
Goyal, Tushar
In the field of Aerospace, which has a long Life-Cycle process [20-30Years], Component Obsolescence has become a major problem as it prevents Maintenance & sustenance of a product with committed life-cycle period. Obsolescence Management plays a vital role by deriving strategic plans on proactive obsolescence where the system needs to be supported for several decades. This abstract analyzes the obsolescence challenges in the Aviation industry especially in Avionics System impacted by component obsolescence and present the possible proactive obsolescence management in terms of Engineering, Technology, and business/cost elements. The Obsolescence problem cannot be avoided but the impact of obsolescence and mitigate the risk can be minimized by planning and managing response. The obsolescence risk assessment for the Bill Of Materials (BOM) is a paramount activity to manage obsolescence proactively and cost-effectively. Digital Transformation of analyzing the component obsolescence status and integrated with statistical model to predict the End of Life (EOL) of sub-system/System. The EOL predictions would aid Obsolescence management plan, with mitigation strategies including Form-Fit-Function (FFF) replacements, component life extension through refurbishment, Lead-Free Control plan, component counterfeit and collaborative frameworks for modular, open-standard designs. This approach aimed at reducing unplanned costs by up to 40% on DMSMS (Diminishing Manufacturing Sources and Material Shortages) Management Plan, aligning with IEC 62402 (International standard for obsolescence management) and ARINC 662-1 (Guidelines for obsolescence management in commercial aircraft).
Dharmananyala, RohithMunirathnam, KrishnaMarokeyfrancis, JoisyjoseSadashivaiah, NageshKondamari, Harshitha
Air Traffic Management (ATM) must be familiar with the exact Aircraft Take-off Weights (ATOWs) of airplanes to make the most use of runways, maintain safety margins high, and keep utilization and resources in balance. This paper aims to present a dependable ATOW forecasting methodology that can assist the air transport industry in enhancing operational decision-making. This research used datasets acquired from the EUROCONTROL Performance Review Commission (PRC) 2024 Aircraft Take-Off Weight Estimation dataset featuring 527,000 flights over Europe containing aircraft details, air trips and flight conditions. Technique comprises structured data input, inspection of missing data, timestamp aggregation to identify demand cycles over time, and domain-specific feature engineering using distance_per_minute, block_minutes, taxiout_ratio, and a strong wake turbulence metric The two supervised learning models used were Linear Regression (LR) for understanding and XGBoost for performance prediction In comparison to LR's 4,409 kg MAE (mean absolute error), 7,061 kg RMSE (root mean square error), and 0.9825 R2 value, XGBoost significantly excelled with validation results showing an R2 value of 0.9992 and an RMSE of 1,514 kg In the absence of labelled test targets, cross-validation nevertheless showed a constant degree of generalizability The residual diagnostics showed that the model was reliable for practical execution with low-variance deviations that were unbiased An accurate ATOW estimate improves the demand-capacity balance and On-Time Performance (OTP) in ATM, which in turn affects the runway schedule, wake turbulence diversion, slot allocation, and fuel planning The results highlight the need to include ATOW predictions in both tactical and strategic planning to reduce delays, increase airspace usage, and promote sustainable aviation operation and possesses significant improvements will consist of weather and runway conditions, stochastic ambiguity computation, and drift monitoring to keep up with ever-changing operating variables while maintaining accurate forecasts.
Senthilkumar, N.S, GopalakrishnanGopinath, S
This study presents a data-driven approach for strengthening aviation safety by integrating human factors assessment with modern predictive modeling techniques. The work focuses on understanding how human performance, operational conditions, and system-level interactions collectively influence safety risk, and how these interactions can be quantified to support improved design and decision-making. Unlike previous studies that address human factors or predictive modeling in isolation, this research offers a unified framework that links causal human factors indicators with statistical modeling, feature extraction, and machine learning based risk estimation. The novelty of this work lies in the structured pipeline that transforms raw categorical and narrative human factors information into measurable predictors that can be analyzed using structural modeling and machine learning. The methodology includes data preparation, dimensionality reduction, latent pattern discovery, dependence modeling, model training, and interpretability analysis. The study demonstrates how this pipeline uncovers hidden relationships among operational errors, environmental influences, maintenance actions, design considerations, and crew behavior. The findings show that the integrated approach improves the accuracy and stability of risk prediction and highlights specific human factors patterns that consistently contribute to elevated risk levels. These insights support targeted mitigation strategies, inform design improvements, and help prioritize safety interventions. The work concludes that a combined human factors and predictive modeling framework enhances the ability of organizations to identify vulnerabilities earlier, allocate resources more effectively, and strengthen system resilience. This approach is adaptable to diverse aviation contexts and offers a practical path for transforming human factors data into actionable safety intelligence.
Valiyaparambil, Praveen
Soft robot systems demonstrate exceptional load-bearing capacity and spatial compliance during operation, with transformative potential in disaster response scenarios requiring adaptive morphology and hazardous material manipulation. By integrating the complementary advantages of soft robotics and particle jamming mechanisms, this study proposes a real-time variable-stiffness soft actuator, while systematically investigating its mathematical modeling framework and stiffness modulation principles. A deformation model for the variable stiffness soft actuator is established, followed by static analysis of the variable-stiffness members using particle jamming theory, with theoretical investigation of their stress distributions. Subsequently, a variable-stiffness driver was fabricated via additive manufacturing (3D printing), resulting in a flexible mechanical digit capable of stiffness tuning, A soft mechanical hand grasping test platform was built, and grasping experiments of objects of different shapes and sizes were conducted. Experimental validation confirms the influence of actuator dimensions, particle characteristics, and granule size distribution on both stress states and bending angles at the soft robotic digit’s distal segment. The obtained results establish theoretical foundations and advance variable-stiffness soft robotics research and associated stiffness regulation methodologies.
Wang, JianYuan, HaiyangDeng, HaishunChen, Jiaxian
The analysis of wear particles within machinery lubricants constitutes a critical methodology for assessing equipment health and enabling the early identification of potential failures. However, conventional inductive abrasive particle sensors typically exhibit lower detection sensitivity compared to other sensing technologies, limiting their practical application in precision condition monitoring. To address this limitation, this paper introduces an inductive abrasive particle sensor with enhanced sensitivity and throughput, employing rectangular coils, together with a custom-designed signal conditioning circuit. The sensor features two symmetrically arranged rectangular excitation coils and two symmetrically arranged rectangular sensing coils, with their respective axes mutually perpendicular. This unique spatial configuration not only ensures strong magnetic field intensity within the detection region but also significantly enhances magnetic field utilization efficiency. The sensing coils are connected in a differential output configuration to improve the common-mode rejection ratio, thereby enhancing the sensor's immunity to environmental interference. Furthermore, a specifically designed compensation circuit effectively counteracts the inherent unbalanced output of the probe, ensuring stable sensor operation. Subsequent the signal conditioning circuit successfully extracts weak particle signals from the sensor output while effectively suppressing noise interference and improving the signal-to-noise ratio. This paper also develops a comprehensive mathematical model for the proposed sensor, providing theoretical validation of the structural superiority. Experimental results reveal that the sensor can reliably detect ferromagnetic particles as small as 130 μm and non-ferromagnetic particles as small as 184 μm within a flow conduit of 7.2 mm equivalent diameter, maintaining high sensitivity while providing substantial flow throughput of 4.88 L/min.
Jiang, ZiyangQian, MinHuang, HonglianLu, YanluZhang, JunjianPan, Chengliang
While large language models (LLMs) offer a convenient natural language interface for logistics optimization problems, it remains challenging to directly generate reliable mathematical models and executable code from unstructured text requirements. LLMs tend to produce invalid constraints or syntactically incorrect code. In addition, traditional logistics optimization methods lack the flexibility to adjust warehouse rules or operational goals without manual expert intervention. To address these issues, we propose LOOP (a Language-Model Orchestrated Optimization Pipeline), which automatically translates natural-language requirements into optimization algorithm code while retaining the rigor of classical models and solvers. LOOP leverages task-specific agents to construct accurate mathematical models and adopts a difference-driven code generation approach. First, it synchronizes model changes into executable code via semantic mapping and ensemble difference analysis. Second, it incorporates a multi-layered verification mechanism to detect and correct pre-execution logical inconsistencies between the model and code. We evaluate LOOP on the capacitated vehicle routing problem (CVRP) using the Augerat benchmark dataset (six difficulty levels). Experimental results show that the final code achieves a 96.3% pass rate across 54 cases, and generated solutions differed by only 1.5% from expert baselines. These findings confirm that LOOP improves the agility of dynamic constraint solution development without sacrificing quality.
Ding, RuiqingLi, QianyingLi, Xiaojian
If wear particles generated during the operation of automobile engines are not monitored in time, they will contaminate the lubricating oil, leading to system failures or even accidents. Therefore, real-time wear particle monitoring is crucial for the stable operation of engines. Among mainstream wear particle monitoring sensors, the three-coil inductive sensor demonstrates significant application potential due to its ability to distinguish wear particle materials and strong resistance to environmental interference. However, its insufficient sensitivity to small-diameter wear particles limits further performance improvement. This paper takes the three-coil inductive wear particle monitoring sensor as the research object. First, a mathematical model of the sensor’s operation is established based on the law of electromagnetic induction, clarifying the relationship between structural parameters (such as channel radius, turns, coil spacing, and length) and the peak induced voltage. Subsequently, Multiphysics simulation software is employed to quantitatively analyze the influence of each structural parameter on the induced voltage, identifying directions for parameter optimization. Furthermore, orthogonal experiments are conducted to optimize discrete parameters, determining optimal levels for key parameters such as channel radius and coil spacing. Then, the simulated annealing algorithm is applied to achieve precise optimization of continuous parameters, ultimately obtaining the optimal combination of coil structural parameters. Experimental validation based on the optimized parameters shows that the peak-to-peak induced voltage for 1000 μm wear particles measured by the sensor optimized with the simulated annealing algorithm reaches 2.43 V, which is approximately 41 times higher than the 0.06 V observed before optimization. Additionally, the optimization effect of the simulated annealing algorithm further improves by 38.86% compared to the orthogonal experiment. In addition, experimental tests were also carried out on small-diameter abrasive particles of 100 μm, with the peak-to-peak value of the induced voltage reaching 0.38 V. The results confirm that this coil structural parameter optimization method effectively enhances the sensor’s sensitivity to small-diameter wear particles, providing a theoretical basis and technical support for the structural design and performance improvement of three-coil inductive wear particle monitoring sensors.
Yin, HaoZhao, LijunShen, Yitao
The design, testing, and analysis of a Guided Autorotative Delivery System (GADS) for suppression of incipient wildfires is described. The GADS consists of an unpowered 1 m diameter rotor, a control unit, and a payload of 2.2 kg of fire suppressant powder. On release from a fixed-wing UAV, the rotor passively deploys and enters autorotation, decelerating the payload and allowing precise delivery of the suppressant using cyclic pitch control. A numerical model of the system was developed to calculate the trajectory of the GADS during rotor deployment and descent, in the presence of ambient wind and cyclic pitch inputs. A reduced-scale model of the rotor was tested in a wind tunnel, and an uncontrolled full-scale, 1.5 kg prototype of the GADS was fabricated and tested by dropping from a hovering quadcopter as well as a fixed-wing UAV. The full-scale drop experiments validated the deployment and autorotation stability of the system, and demonstrated that the GADS maintains descent velocities suitable for incipient fire suppression (≈ 5 m/s). Numerical predictions indicate that the GADS descent trajectory can be controlled with cyclic pitch in an ambient crosswind of at least 5 m/s (10 kts). Measurements captured during the drop tests using onboard instrumentation show good qualitative agreement with numerical predictions. Future work will include drop tests with remotely controlled cyclic pitch, followed by fully autonomous controlled descent. The study establishes design guidelines for guided autorotative systems and illustrates their potential for scalable UAV-based wildfire suppression or emergency response.
Chadha, JiaJain, RheaSakamuri, SivaThomas, ThomasSirohi, Jayant
The bird strike performance of rotorcraft components must be demonstrated to the airworthiness authority in accordance with the certification requirements of CS 29.631. This necessitates continuous efforts to design and validate birdstrike-resistant structures through a combination of experiments and simulations. In this study, an integrated experimental and numerical investigation is conducted to evaluate the structural response and failure characteristics of the main rotor pitch link subjected to bird impact. In the experimental program, high-speed imaging and strain measurements were used to capture the transient deformation and impact force history. In parallel, a highly nonlinear finite element model was developed using the LS-DYNA solver. The numerical model was validated against experimental results. Results demonstrate that localized plastic deformation and stress concentrations occur near the impact region, consistent with damage patterns observed in real-world incidents. This research provides a validated methodology supporting CS 29.631 bird strike certification for rotorcraft flight-control components.
Acar, Nagehan NurKambur, Çağdaş
While an enlarged lead time from risk notifications to collisions is widely acknowledged to facilitate safe driving, it remains challenging to effectively notify drivers of invisible risks and non-apparent risks coming from uncertain behaviors on the part of road users. The current study examined whether verbal notifications are able to assist early awareness of predictive risks. We also attempted to identify human and environmental factors that could possibly improve the effectiveness of predictive risk information. Twenty-eight licensed drivers participated in a public road test conducted in two different urban areas on 3 days. They drove predefined courses on which potential risk locations were identified prior to the test, using a sport utility vehicle equipped with an automatic verbal notification system triggered based on the distance to the potential risk locations. After passing through the locations each time, the participants were instructed to verbally evaluate the shift in awareness provided by the notification and the usefulness of the assistance. After the driving test was completed, we acquired a subjective evaluation on annoyance acceptability and a self-report of participants’ road usage frequency at notified locations in daily life, as well as questionnaires on their driving style and workload sensitivity. We found that the effectiveness of verbal notifications increased by conveying uncertainty risks at visible locations and by using interrogative sentences or expressions of risk target perspective, although it decreased as a function of age. Our model showed strong performance in predicting positive ratings for the notifications, but this was not the case for negative ratings. We identified individual characteristics and the risk factor of uncertainty as important features in our model. In conclusion, the findings provide an important reference for understanding the early notification of predictive risk and constructing a numerical model for the implementation of assistance systems in vehicles and nomadic devices.
Maruyama, MasakiKoyama, KeiichiroEzaki, ToruSakamoto, JunichiSawada, YutaMatsuoka, Takahiro
Accurately modeling and controlling vehicle exhaust emissions, particularly during highly transient events such as rapid acceleration, is crucial for meeting stringent environmental regulations and optimizing modern powertrain systems. While conventional data-driven modeling methods, such as Multilayer Perceptrons (MLPs) and Long Short-Term Memory (LSTM) networks, have improved upon earlier phenomenological or physics-based models, they often struggle to capture the complex nonlinear dynamics of emission formation. These monolithic architectures attempt to learn from all available data, which increases their sensitivity to dataset variability. They often require increasingly deep and complex architectures to improve performance, thereby limiting their practical utility. This paper introduces a novel approach that overcomes these limitations by modeling emission dynamics in a structured latent space. Using a rich dataset combining real-world driving data from a Portable Emission Measurement System (PEMS) with high-frequency hardware-in-the-loop test bench measurements, a Joint Embedding Predictive Architecture (JEPA) is leveraged. This framework learns to abstract away irrelevant information and encode only the key factors governing emission behavior into a compact, robust latent representation. The resulting model demonstrates superior data efficiency and predictive accuracy across diverse transient regimes, exhibiting stronger generalization than the high-performing LSTM baseline. Structured pruning and post-training quantization are applied to the JEPA framework to enhance the model’s suitability for real-world deployment. This combined strategy significantly reduces the model’s computational footprint, minimizing inference time and memory demand, with only a marginal impact on accuracy. This yields a highly accurate model well suited to on-board implementation of advanced control strategies, such as model predictive control or model-based reinforcement learning, in both conventional and hybrid electric powertrains. The results indicate a clear pathway toward more efficient and robust emission control systems for next-generation vehicles.
Sundaram, GaneshGehra, TobiasUlmen, JonasHeubaum, MirjanGörges, DanielGünthner, Michael
Battery thermal runaway is a major safety concern in electric vehicles because of the extreme heat and hazardous gases released during cell failure. These venting events can quickly raise the temperature of the battery enclosure and cabin floor, threatening occupant safety. To address this challenge, this study employs the Design for Six Sigma (DFSS) methodology to design and optimize a thermal protection system that delays and limits heat transfer to the cabin. A physics-based transient heat-transfer model was combined with DFSS principles to systematically evaluate insulation materials, shield layouts, surface emissivity, and layer geometry. An L-18 orthogonal array was used to identify key parameters and quantify their influence on thermal robustness. The optimized architecture reduced cabin-floor temperature rise under severe runaway conditions (600–900 °C vent gas), meeting occupant-egress safety requirements. Findings confirm DFSS as an effective framework for developing high-robustness EV thermal protection systems under uncertainty and extreme boundary conditions.
El-Sharkawy, AlaaAsar, MonaTaha, NahlaSheta, Mai
A simulation-based aerodynamics model of the Honda Automotive Laboratories of Ohio (HALO) Wind Tunnel, a three-quarter open-jet (ground plane) configuration opened in 2022 for full-scale automotive testing, was initiated to support data fusion for more accurate surrogate models in vehicle engineering programs. The objective was to demonstrate that a matched set of boundary values between the physical wind tunnel and the three-dimensional numerical model yield correct responses for several key flow field quantities, starting with the baseline empty tunnel case: (1) streamwise static pressure distribution, (2) evolution of the free shear layers downstream of the nozzle exit plane, and (3) ground-plane boundary layer development. Pressure-based measurement probes were deployed in these regions using a four-axis overhead traverse to acquire validation data in the large facility, including instrument verification between a 14-hole probe and Pitot-static rake. Detached eddy simulation (DES) and Reynolds-Averaged Navier Stokes (RANS) turbulence models were evaluated for the numerical approach. This work describes the three-dimensional model setup and presents these data comparisons.
Patel, SajanDisotell, KevinEagles, Naethan
Hydraulic braking torque and motor braking torque are the main sources of braking torque of new energy vehicles. Hydraulic braking converts vehicle kinetic energy into heat dissipation, and motor braking converts vehicle kinetic energy into electric energy to achieve energy recovery. In the process of vehicle braking, when the wheels tend to lock, it is easy to cause vehicle instability, which seriously threatens the safety of driving. Therefore, how to coordinate the braking torque of the two braking systems to ensure the vehicle braking safety and energy recovery efficiency is still an urgent problem to be solved. In this paper, the electric vehicle equipped with electro-hydraulic compound braking system is taken as the research object, and the electro-hydraulic compound braking coordinated control strategy considering the general braking state and emergency braking state is proposed. Firstly, a 3-DOF vehicle longitudinal dynamic model is established according to the vehicle dynamic characteristics. Secondly, in the general braking state, the braking torque of the front and rear axles is optimally distributed with the energy recovery as the optimization objective. Then, in the emergency braking state, taking the vehicle braking safety as the optimization target, based on the sliding mode control method, by adjusting the braking torque of the front and rear axles to make the actual slip ratio follow the expected slip ratio, the optimal control of the vehicle slip ratio is carried out. Finally, the electro-hydraulic compound braking torque distribution is carried out on the braking torque of the rear axle. Simulation and real vehicle test results show that, compared with the conventional rule-based coordinated control strategy, the proposed strategy significantly reduces the fluctuation of vehicle slip ratio and improves the energy recovery efficiency by at least 7.7%, so the vehicle safety and energy recovery efficiency are significantly improved.
Zhao, BinggenZhao, BingquanZhang, XiaoyangWang, ZhenfengZhao, GaomingHe, ChengkunZhang, JunzhiMa, Changye
Longitudinal lumbar acceleration is often overlooked as a key variable when biomechanically assessing lumbar response in rear-end collisions. The objective of this study is twofold: (1) to conduct a comprehensive literature review of peak longitudinal lumbar acceleration to statistically evaluate differences between three surrogate occupant types: human volunteers, post-mortem human subjects (PMHS), and anthropomorphic test devices (ATDs) and (2) to construct a mathematical predictive model of longitudinal lumbar acceleration using peak longitudinal vehicle or sled change in velocity (delta-V) and vehicle acceleration in rear-end impacts. Peak longitudinal lumbar acceleration was obtained from peer-reviewed literature and the Insurance Institute for Highway Safety database. Tests included belted human volunteers, PMHS, and ATD occupants seated upright in unmodified, conventional driver seats. Compared to human volunteers instrumented at L5-S1, BioRID ATDs instrumented at L1 displayed greater ratios of longitudinal lumbar acceleration to delta-V, but lower ratios when normalized by vehicle acceleration. Accelerometer placement, crash severity, test configuration and pulse duration across surrogate occupant types were found to influence overall lumbar response, relative to vehicle acceleration and delta-V. Regressions for human volunteers indicated positive relationships for longitudinal lumbar acceleration with respect to vehicle acceleration (R2 = 0.93, p<0.001) and all surrogate occupant types for vehicle delta-V (R2 = 0.96, p<0.001). Longitudinal lumbar acceleration was highly correlated to vehicle delta-V in both human volunteers and BioRID ATDs and was sensitive to crash severity and vehicle crash parameter choice (vehicle acceleration vs. delta-V). Close alignment was found between L1 BioRID ATD and L5-S1 human volunteer longitudinal accelerations at vehicle delta-Vs ≤ 14.3 km/h, suggesting that BioRID ATDs at L1 can reasonably replicate human lumbar response at L5-S1 within this crash severity range. This study quantified differences in longitudinal lumbar acceleration across occupant types in rear-end collisions and developed surrogate-specific and cumulative models for prediction of longitudinal lumbar acceleration from delta-V.
Zambare, KeyaOgbu Felix, JordanArana Barcala, EmilyWestrom, ClydeCaraan, JohnAdanty, KevinShimada, Sean
Ammonia has emerged as a viable hydrogen energy carrier owing to its superior hydrogen density and mature industrial utilization. However, ammonia faces critical challenges including inadequate ignition characteristics and sluggish combustion kinetics, necessitating supplementary high-reactivity fuels for optimizing combustion. Onboard ammonia decomposition technology resolves this problem through on-demand hydrogen real-time production. Among existing ammonia decomposition methods, gliding arc plasma (GAP) demonstrates exceptional promise for onboard hydrogen production given its high processing flow rate,decent hydrogen conversion rate, and transient response capability. Prevailing research predominantly relies on experimental approaches, with insufficient understanding of the effects of specific electrical field parameters and inlet pressure on system performance. This study established a quasi-one-dimensional numerical model for GAP-assisted ammonia decomposition. A comprehensive analysis was conducted to examine the influence of key electric field parameters, such as reduced electric field strength (REFS) and electron density (De), on ammonia conversion rate and energy efficiency. Furthermore, the study explored the synergistic effects of inlet pressure and electric field parameters on system performance under constant mass flow rate conditions. The results indicate that increasing REFS and De significantly substantially elevates ammonia conversion rate, but energy efficiency decreases as these parameters increase. Keeping a constant NH3 inlet mass flow rate, the gas velocity decreases when the inlet pressure increases and then extends the residence time. Consequently, the ammonia conversion rate significantly improves while the energy efficiency slightly decreases. By increasing inlet pressure and simultaneously reducing REFS or De, system energy efficiency can be effectively enhanced without altering ammonia conversion rates. This study demonstrates the synergistic regulation mechanism of electric field parameters and inlet pressure on hydrogen production performance, providing optimization strategies for GAP reactor design.
Dong, GuangyuLi, XianZhou, YanxiongXu, JieLi, Liguang
Moving ground wind tunnels offer a more accurate test environment for ground vehicle drag coefficient measurement due to their highly realistic representation of the boundary layer phenomenon. However, historically most vehicles have been tested on static ground wind tunnels. As a result, the measured drag coefficient of these vehicles may not be sufficiently realistic for certification purposes. Therefore, it is valuable to build statistical models to estimate moving ground wind tunnel drag coefficient by using information from a static ground wind tunnel and other relevant vehicle characteristics such as presence of aerodynamic devices (spoilers, air dams, etc.). However, to build accurate statistical models, appropriate predictive features must be identified as a first step. In this paper, an aerodynamic feature selection study has been conducted to identify vehicle characteristics that contribute to drag coefficient estimation discrepancies between a static- and a moving ground wind tunnel. Aerodynamic datasets generally consist of several non-gaussian continuous variables as well as discrete variables, which may be mutually dependent on each other. Appropriate feature selection metrics have been identified using a data simulation approach previously published by the authors. The paper concludes by providing an overview of potential techniques for model development using the selected features.
Singh, YuvrajJayakumar, AdithyaRizzoni, Giorgio
Viscoelastic behavior of polymeric materials serves as a critical indicator of their internal structure and chemical composition, offering valuable insights into energy absorption and dissipation mechanisms. This study focuses on the dynamic characterization of polymer foams through both experimental and numerical approaches, aiming to accurately capture their time and frequency dependent mechanical response. Experimental investigations include uniaxial tension and uniaxial compression, which characterize hyperelastic or instantaneous behavior of the material. Stress relaxation tests and Dynamic Mechanical Analysis (DMA) characterize the dependence on time and frequency. A combination of these tests is effectively utilized to create viscoelastic material models that can describe the material response as a function of time and frequency containing a viscous and an elastic part. This paper presents dynamic characterization of polymer foams in finite element simulations. Theoretical background of the numerical model is briefly discussed. The accuracy of the numerical models is validated through a case study, demonstrating the effectiveness of the combined experimental-numerical approach in predicting the mechanical performance of viscoelastic foams in automotive applications.
M, Gokula KrishnanLin, ChunfuSavic, Vesna
Trust calibration is vital for safe human–automation interaction but remains largely qualitative. This study develops multiple quantitative frameworks modeling trust as a function of automation reliability. Four progressive models of binary, linear, triangular, and logistic formalize the calibrated trust zone, defining where human reliance aligns with system performance. The framework corrects major misconceptions: that trust is purely qualitative, that low trust–low reliability states are acceptable, and that overtrust and distrust pose equal risk. It establishes a minimum reliability threshold for meaningful trust and identifies distrust as the safer default in high-risk contexts. A case study on an empirical observation of 32 AI applications plotted in the trust–reliability space confirms the analysis, revealing a consistent distrust tendency where reliability exceeds user confidence and other observations. By quantifying trust through reliability, the study reframes it as a controllable safety variable, enabling predictive calibration and adaptive, trust-aware safety architectures for reliable human–AI collaboration.
Wen, HeMounir, Adil
As motorsports evolve with technological advancements, aerodynamics plays a crucial role in race car performance. This review examines the impact of aerodynamics on car design and its evolution, presenting a statistical analysis of existing sports cars. We highlight key performance factors like engine power, top speed, drag, and weight. The key contribution of this review is the critical synthesis of the safety-performance trade-off, especially linking aerodynamic optimizations to the stability and safety of sports cars. Furthermore, we explore mathematical modeling of vehicle aerodynamics to enhance the understanding of performance aspects such as top speed, acceleration, cornering, and braking. This article also provides a review of recent active and passive aerodynamic devices to assist researchers in selecting designs, with an emphasis on the importance of ground effect. We also present recent numerical methods, particularly 3D simulations. The statistical data can help researchers determine optimal design parameters. Lowering drag enhances top speed, reducing weight improves acceleration, and increasing downforce shortens braking distance. Compared to passive devices, active aerodynamic devices offer greater adaptability, providing enhanced downforce and stability.
Eftekhari, HesamAl-Obaidi, Abdulkareem Sh. MahdiEftekhari, Shahrooz
Free-piston engine generator (FPEG), as a novel energy conversion device, has the advantages of good fuel adaptability and high energy utilization. Combustion variation between cycles poses a significant challenge to the running control of an FPEG. A hierarchical control strategy, including motion, combustion, and generation power controllers, is designed in this paper to achieve the stable and efficient running of a hydrogen-fueled opposed-cylinder FPEG prototype. Piston motion is controlled by adjusting the generation current, which is adjusted through iterative learning using piston displacement feedback and adaptive control using piston velocity feedback. Generating power is regulated by controlling the throttle opening angle, which is adjusted through iterative learning. A multidisciplinary joint mathematical model is developed to simulate the dynamic characteristics and verify the control strategy. The simulation results reveals that the dead center position accuracy can be maintained within ±0.3 mm when accounting for 25% combustion variation between cycles and misfires. The power generation can be adjusted between 20 kW and 30 kW, with the adjustment error maintained within ±0.3 kW. The prototype achieved an indicated power of 30.5 kW and an indicated thermal efficiency of 43.4% during the standard cycle. Hardware-in-the-loop testing was conducted for cold start, stable operation, and misfire conditions, confirming that the electronic controller meets the control requirements of the FPEG system.
Wang, JieshengLiu, LiangXu, Zhaoping
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