Browse Topic: Computational fluid dynamics (CFD)

Items (4,389)
ABSTRACT A coupled thermal and computational fluid dynamics (CFD) full-vehicle model of a protected combat ground vehicle was developed and validated against measured test data. The measurement dataset was collected under thermally extreme conditions. Air temperatures were sampled inside the crew compartment of the vehicle under tactical idle operating conditions with space heaters substituted for on-board electronics. The results generated from the coupled thermal model correlated with the measured test data with an average absolute error of less than 2 °F for both simulated-electronics on and off conditions. The model was used to analyze thermal sensitivity to armor, insulation, and other factors affecting the efficiency of the HVAC system
Pryor, JoshDitty, AaronMao, JuliaRynes, PeteSmith, Rob
ABSTRACT Single-Fuel Concept (SFC) describes the desire to operate diesel engines using JP-8 as the only fuel in the US military due to mostly logistic reasons. However, there is a lack of a fundamental database on the combustion characteristics of JP-8 compared to those studies that have been done for diesel combustion. In this current study, several kinetic models are used to look into flame properties including ignition behavior, fuel properties including evaporation characteristics, and species evolution such as soot precursor, acetylene. Several surrogates for JP-8 fuel including tetradecane, n-dodecane and a mixture of 77 vol-% n-dodecane and 23 vol-% m-xylene are selected in the model using a detailed chemical kinetic mechanism with 330 species and 1957 reactions. Included in the model are growth mechanisms of Polycyclic Aromatic Hydrocarbon (PAH), which are known to be important for soot formation. Studies are performed to describe the fundamental combustion characteristics of
Cung, Khanh D.Johnson, Jaclyn E.Zhang, AnqiNaber, Jeffrey D.Lee, Seong-Young
ABSTRACT Increasing power requirements along with weight and space constrains requires implementation of more intelligent thermal management systems. The design and development of such systems can only be possible with a thorough understanding of component and system level thermal loads. The present work implements 1-D and 3-D unsteady CFD based simulation tools in vehicle design process. Both under-the-hood cooling and HVAC systems are simulated in various operating conditions on a HPC Computer Cluster. System variables are optimized with gradient based BCSLIB and SciPy optimization libraries. The simulation results are compared and validated with experimental tests
Bayraktar, Ilhan
ABSTRACT Cooling and heat protection of the engine compartment significantly impact the performance of combat vehicles. An increased heat load occurs during soak-back after engine shut down, where the fans are shut down. Heat is transferred from the hot components in the engine compartment by natural convection to the surrounding air and by radiation to the armor. The heat is then dissipated to the ambient mostly by convection from the outside surfaces. The objective of this study is to develop a methodology to predict the engine compartment airflow velocity and temperature distributions, as well as the surface temperature of critical engine components following engine shut down. This study was conducted using a full-scale, mock-up engine compartment of a typical wheeled combat vehicle under steady-state and transient operating conditions. The Computational Fluid Dynamics (CFD) package Fluent was used to conduct the simulation. Steady-state simulation was performed first to predict the
AbdulNour, BasharBattoei, MohsenDoroudian, Mark
ABSTRACT The both CFD (Computational Fluid Dynamics) and thermal analyses are used to predict a vehicle system thermal performance during the design development. The vehicle wall temperatures and compartments temperatures under various climatic conditions are predicted in MuSES thermal analyses. The temperature and air flow distributions inside the vehicle compartment are predicted in Star CCM+ CFD analyses. Recently, GDLS, Thermal Analytics, and CD-adapco jointly developed a CFD thermal analysis panel. This panel can be used to apply all boundary conditions to MuSES model and StarCCM+ CFD model by a few button clicks. It can map convection coefficients predicted in CFD analysis to the MuSES model boundaries; and vise versa, map wall temperatures and heat rates predicted in MuSES models to the boundaries in StarCCM+ models. Using this panel, the MuSES analysis and StarCCM+ analysis can be coupled to predict vehicle thermal performance with higher accuracy. Besides, most model inputs
Pang, Jing
ABSTRACT This paper examines the current state of scalable CFD for high-performance computing (HPC) clusters at industry-scale, and provides a review of novel technologies that can enable additional levels of CFD parallelism beyond today’s conventional approach. Recent trends in HPC offer opportunities for CFD solution performance increases from the use of parallel file systems for parallel I/O, and a second level of solver parallelism through hybrid CPU-GPU co-processing
Posey, Stan
This paper investigates the condensation within a two-wheeler instrument cluster in different weather conditions. Instrument cluster have high heating components within its assembly particularly over Printed Circuit Board (PCB) which leads to formation of condensation. Air breathers are important component that can be utilized to reduce the condensation in the cluster. Location and orientation of air breather and air vents plays the vital role in the air flow through the instrument cluster. In this study, number of breathers, their location and orientation are optimized to reduce the condensation or film thickness on the crystal (transparent body) of cluster. Transient Computational Fluid Dynamics (CFD) based Eulerian Wall Film approach is utilized to investigate the physics administering the condensation phenomenon in the instrument cluster. Experimental tests are conducted to investigate condensation phenomenon actually occurring in the model. Similar results are found by employing
Jamge, NageshShah, VirenKushari, SubrataMiraje, JitendraD, Suresh
The integration of Artificial Intelligence (AI) and Machine Learning (ML) technologies has significantly changed various industries. This study demonstrates the application of a Convolutional Neural Network (CNN) model in Computational Fluid Dynamics (CFD) to predict the drag coefficient of a complete vehicle profile. We have developed a design advisor that uses a custom 3D CNN with a U-net architecture in the DEP MeshWorks environment to predict drag coefficients (Cd) based on car shapes. This model understands the relationship between car shapes and air drag coefficients calculated using computational fluid dynamics (CFD). The AI/ML-based design advisor feature has the potential to significantly decrease the time required for predicting drag coefficients by conducting CFD calculations. During the initial development phase, it will serve as an efficient tool for analyzing the correlation between multiple design proposals and aerodynamic drag forces within a short time frame
Bijjala, Sridhar
Most of the heavy commercial vehicles are installed with Pneumatic brake system where the medium is a pressurized pneumatic air generated with the reciprocating air compressor. Heating is an undesirable effect of the compression process during loading cycles as reciprocating air compressors are concerned. Therefore it is necessary to reduce the delivery air temperature of compressor for safer operation of downstream products. The present investigation deals with the measurement of the delivery air temperature of a typical 318 cc water cooled compressor. A through steady state conjugate heat transfer analysis is conducted for the given speed and with the specification cooling water flow rate to predict the delivery air temperature. Pressure drop across the cooling water flow path has been measured and optimum flow rate is arrived to meet the design requirement. The results of characteristic analysis and comparative research show that the cooling system can obviously reduce the cylinder
N, PrabhakarV A, Sahaya IrudayarajRaj, AmalT, Sukumar
In the context of Battery Electric Vehicles (BEVs), airborne noise from Heating, Ventilation and Air Conditioning (HVAC) ducts becomes a prominent concern in the view of passenger comfort. The automotive industry traditionally leverages Computational Fluid Dynamic (CFD) simulation to refine HVAC duct design and physical testing to validate acoustic performance. Optimization of the duct geometry using CFD simulation is a time-consuming process as various design configurations of the duct have to be studied for best acoustic performance. To address this issue effectively, the proposed a novel methodology uses Gaussian Process Regression (GPR) to minimize duct noise. Present solution demonstrates the power of machine learning (ML) algorithms in selecting the optimal duct configuration to minimize noise. Utilizing both real test data and CFD results, GPR achieves remarkable accuracy in design validation, especially for HVAC air ducts. The adoption of GPR-based ML algorithms significantly
Althi, Tirupathi RaoManuel, NaveenK, Manu
Airflow directionality in a vehicle cabin is one of the concerns of car owners, researchers, and vehicle manufacturers. After exposed/parked in hot ambient condition for a long time, HVAC system normally takes few minutes to cool down and reach an acceptable cabin temperature for the passenger comfort. To ensure proper airflow distribution inside the cabin, the AC duct & vanes ability to direct airflow must be evaluated. Objective of this work is to propose a methodology for developing the vane design of AC system duct using CFD approach. Two different goals are attempted. Firstly, the effect of horizontal and vertical vane angle on airflow directionality is investigated with DoE approach. Then factors influencing the airflow directionality are investigated using factorial study approach. CFD based factorial analysis (L9 orthogonal array) was conducted using three components at three levels. The impact of number of horizontal vanes, number of vertical vanes and distance between them on
Mahesh, ABaskar, SubramaniyanRaju, KumarGopinathan, Nagarajan
Electrification is driving the use of batteries for a range of automotive applications, including propulsion systems. Effective management of thermal energy in lithium-ion battery pack is essential for both performance and safety. In automotive applications especially, understanding and managing thermal energy becomes a critical factor. Cells in the propulsion battery pack dissipate heat at high discharge rates. Cooling performance of battery can be realized by optimizing the various parameters. Computational Fluid Dynamics (CFD) model build and simulations are resource intensive and demand high performance computing. Traditionally, evaluating thermal performance involves time-consuming CFD simulations. To address this challenge, the proposed novel approach using Generalized Neural Network Regression (GNNR) eliminates complex CFD model building and significantly reduce simulation time. GNNR achieves up to 85% accuracy in predicting Heat Transfer coefficient. The benefits of GNNR extend
Althi, Tirupathi RaoManuel, NaveenK, Manu
For turbocharged engine design, manufacturer-provided turbocharger maps are typically used in simulation analysis to understand key engine performance metrics. Each data point in the turbocharger map is generated by physically testing the hardware or through CFD analysis—both of which are time-consuming and expensive. As such, only a modest set of data can be generated, and each data map must be interpolated and extrapolated to create a smooth surface, which can then be used for engine simulation analysis. In this article, five different machine learning algorithms are described and compared to experimental data for the prediction of Cummins Turbo Technologies (CTT) fixed geometry turbines within and outside of the experimental data range. The results were validated against xxx-provided test data. The results demonstrate that the Bayesian neural networks performed the best, realizing a 0.5%–1% error band. In addition, it is extrapolatable when suitable manually created extra data
Supe, ShreyasNatarajan, BharathShaver, Greg
This study investigates the failure mechanisms of needle bearings within fuel transfer pump assemblies through a comprehensive approach combining endurance testing, detailed inspection, the Dykem blue method, proximity sensors, and finite element analysis (FEA). The findings reveal critical insights into the causes of failure, highlighting significant axial displacement, with a maximum of 0.37 mm measured by proximity sensors. The Dykem technique identified distinct wear patterns across various components, pinpointing areas of high stress and potential failure. Detailed bearing inspections uncovered trunnion damage and abrasive wear, corroborated by FEA, which quantified displacements of 0.144 mm in the x-direction, 0.030 mm in the y-direction, and 0.015 mm in the z-direction. The primary operational factors contributing to bearing failure were contamination and inadequate axial control. These insights are pivotal, as they align with and expand upon established literature on bearing
Kaliyanda, Aneesh
Turbocharger design involves adjustment of various geometric parameters to improve the performance and suit mechanical constraints, depending on the application-specific requirements. In designing the turbine stage, these parameters are optimized to maximize durability and efficiencies at the required operating points. For a heavy-duty class eight truck, “road load” and “rated power” are generally considered the two most important operating points. The objective of this article is to improve the efficiencies of these two operating points. The common challenge in the development of a turbine wheel design is the large number and interdependence of parameters to optimize. For example, increasing the blade thickness improves structural strength but reduces the mass flow capacity, thus influencing its performance. It is general practice to optimize the wheel geometry using iterative CFD analysis. However, running simulations for every single change in geometry involves significant
Wichlinski, JosephGonser, LukasNaik, PavanTaylor, Alexander H.Al-Hasan, Nisar S.
This SAE Aerospace Information Report (AIR) contains information on the thermal design requirements of airborne avionic systems used in military airborne applications. Methods are explored which are commonly used to provide thermal control of avionic systems. Both air and liquid cooled systems are discussed
AC-9 Aircraft Environmental Systems Committee
Effective thermal management is crucial for vehicles, impacting both passenger comfort and safety, as well as overall energy efficiency. Electric vehicles (EVs) are particularly sensitive to thermal considerations, as customers often experience range anxiety. Improving efficiency not only benefits customers by extending vehicle range and reducing operational costs but also provides manufacturers with a competitive edge and potential revenue growth. Additionally, efficient thermal management contributes to minimizing the environmental impact of the vehicle throughout its lifespan. Digital twins have gained prominence across various industries due to their ability to accelerate development while minimizing testing costs. Some applications have transitioned to comprehensive three-dimensional models, while others employ model reduction techniques or hybrid approaches that combine different modeling methods. The discovery of unknown working mechanisms, more efficient and effective control
Palacio Torralba, JavierKapoor, SangeetJaybhay, SambhajiLocks, OlafKulkarni, Shridhar DilipraoShah, Geet
Permanent magnet synchronous (PMS) motors are frequently used in electric vehicles because of their high power density, stable output torque and low noise. During the operation of an electric motor, some of the electrical energy is converted into heat. The rise in motor temperature hampers motor performance (power output, demagnetization, breakdown of winding insulation, efficiency and component lifespan). The losses occurring in electric motors during operation mainly include: stator loss, winding copper loss, rotor iron loss, eddy current loss in magnets and mechanical losses. The life and operating reliability of a motor depends on the thermal performance of the motor. This paper describes a detailed procedure for an indirect coupled analysis between Ansys Maxwell and Ansys Fluent, in order to predict critical thermal characteristics of the motor and cooling jacket. The main objective of this paper is to model the PMS motor with a cooling system based on input electrical and
Shandilya, AnandKumar, Vivek
Thermal management is paramount in electric vehicles (EVs) to ensure optimal performance, battery longevity, and overall safety. This paper presents a novel approach to improving the efficiency of cooling systems in automotive passenger vehicles, focusing specifically on battery circuits and e-motor cooling. Current systems employ separate pumps, degassing tanks, valves, and numerous mechanical components, resulting in complex layouts and increased assembly efforts. The primary challenge with the existing setup lies in its complexity and the associated drawbacks, including heat energy loss, increased weight, and space constraints. Moreover, the traditional approach necessitates a significant number of components, leading to higher system costs and maintenance requirements. To address these challenges, this paper proposes an integrated cooling system where the pump, degassing tank, and valves are consolidated into a single housing. This streamlined design reduces the component count by
Anandan, RamThiyagarajan, RajeshSharma, AkashVenkataraman, P
In today's fast-paced lifestyle, people spend a maximum amount of time for traveling, leading to a heightened demand for thermal comfort. Automotive HVAC play a crucial role in providing conditioned air to ensure comfort while traveling. Evaluating HVAC systems performance including delivery systems, heat exchanger efficiency, air thermal mixing zones, and temperature distribution are essential to maintain fuel economy and modern vehicle styling. However, accurately predicting cooling/heating performance using CFD simulations poses challenges due to the complex nature of heat exchanger modeling, which demands substantial computational resources and time. This paper presents the development of CFD modeling capabilities for predicting temperature distribution at duct outlet grills for defrost mode. Additionally, it assesses heater performance under maximum hot conditions. STAR-CCM+ software is employed to model the entire system, with the heater and evaporator core represented as porous
Ahmad, TaufeeqParayil, PaulsonSharma, NishantKame, ShubhamJaiswal, AnkitGoel, Arunkumar
In an electric vehicle, nevertheless, the primary component is the electric motor (e-motor). Understanding the thermal performance of the e-motor is paramount in ensuring the overall efficient functioning of the electric vehicle. Usually, the high-power e-motors are oil-cooled due to relatively high thermal loads. The e-motor thermal response is monitored under extreme conditions like warm-up cycle allowing the vehicle to move in a circular track multiple-times. In this condition, the vehicle undergoes heavy lateral and longitudinal accelerations, the e-motor speed varies and the consequent thermal losses from the rotor and stator components also vary accordingly. Importantly, the cooling oil sloshes rigorously that affects the heat removal capacity of the oil. The advanced capabilities of Computational Fluid Dynamics (CFD) allow to virtually simulate the warm-up cycle and capture the extremely transient thermal response of the e-motor in the given conditions. In the current effort, a
Pasunurthi, Shyam SundarSrinivasan, ChiranthChaudhari, NiravMaiti, Dipak
Nowadays, Hybrid Electric Vehicles (HEVs) and Electric Vehicles (EVs) are becoming popular globally due to increasing pollution levels in the environment and expensive conventional non-renewable fuels. Li-ion battery EV’s have gained attention because of their higher specific energy density, better power density and thermal stability as compared to other cell chemistries. Performance of the Li-ion battery is affected by temperatures of the cells. For Li-ion cells, optimum operating temperature range should be between 15-35 °C [1]. Initially, small battery packs which are cooled by air were used but nowadays, large battery packs with high power output capacities being used in EV’s for higher vehicle performance. Air based cooling system is not sufficient for such batteries, hence, liquid coolant based cooling systems are being introduced in EV’s. Computational Fluid Dynamics (CFD) simulation can be used to get better insight of cell temperature inside battery. But it is complex, time
Kumar, VivekSHENDRE, Mohit
Passenger vehicles like buses tend to soak up heat when they are parked under an open sky. The temperatures inside the vehicle can get very high during daytime due to heating, which reduces the thermal comfort levels. All three modes of heat transfer, i.e., conduction, convection and radiation contribute to the heating process. Cool-down tests are performed to replicate this thermal behaviour and evaluate the time required for cooling the internal bus volume to comfortable temperatures. The phenomenon can also be analysed using CFD, and accounts of numerous such studies are available however, the effects of all three modes of heat transfer for practical application are rarely studied. In view of this, an effort has been made to develop a fast and reasonably accurate transient numerical method to predict the thermal behaviour of the cool-down process for a school bus cabin. The effects of all three modes of heating (conduction, convection, and solar radiation) have been evaluated, and
Sharma, ShantanuSingh, RamanandZucker, JamesMoore, Chris
To understand effect of thermal hazards of LIBs during TR event, it is important to study flame propagation behaviour of LIBs during storage and transport applications. The process of flame propagation involves complex phenomena of gas phase behavior of LIBs. Present paper attempts a numerical investigation to portray this complex phenomenon. This paper investigates 18650 lithium cell considering two different chemistries NMC and LFP. A 3D numerical CFD model has been constructed to predict the gas phase behavior, threshold internal pressure, and cell gas venting of an 18650-lithium cell under thermal runaway conditions. The gas phase processes are modelled using the 4-equation thermal abuse model, while the cell's venting mechanism is modelled using Darcy's equation. Present work is divided into two parts: 1) Venting gas Internal pressure prediction 2) modeling thermal runaway event. Both procedures are implemented on two different cell chemistries to understand and evaluate following
Gudi, AbhayBonala, Sastry
Ammonia, with its significant hydrogen content, offers a practical alternative to pure hydrogen in marine applications and is easier to store due to its higher volumetric energy density. While Ammonia's resistance to auto-ignition makes it suitable for high-compression ratio engines using pre-mixed charge, its low flame speed poses challenges. Innovative combustion strategies, such as dual-fuel and reactivity-controlled compression ignition (RCCI), leverage secondary high-reactivity fuels like diesel to enhance Ammonia combustion. To address the challenges posed by Ammonia's low flame speed, blending with hydrogen or natural gas (NG) in the low reactivity portion of the fuel mixture is an effective approach. For combustion simulation in engines, it is crucial to develop a chemical kinetics mechanism that accommodates all participating fuels: diesel, Ammonia, hydrogen, and NG. This study aims to propose a kinetics mechanism applicable for the combustion of these fuels together. The
Salahi, Mohammad MahdiMahmoudzadeh Andwari, AminKakoee, AlirezaHyvonen, JariGharehghani, AyatMikulski, MaciejLendormy, Éric
The energy transition is a key challenge and opportunity for the transport sector. In this context, the adoption of electric vehicles (EVs) is emerging as a key solution to reduce environmental impact and mitigate problems related to traditional energy sources. One of the biggest problems related to electric mobility is the limited driving range it offers compared to the time needed for recharging, leading to what’s commonly known as “range anxiety” among users. Significant part of the energy consumption of an electric vehicle is represented by the management of the HVAC system, which aim is to ensure the achievement and maintenance of thermal comfort conditions for the occupants of the vehicle. Currently the HVAC control logics are based on the pursuing of specific cabin setpoint temperature, which does not always guarantee the thermal comfort; more advanced human-based control logics allow to attain the thermal comfort in a zone around the subjects, as known as “heat bubble”, rather
Bartolucci, LorenzoCennamo, EdoardoCordiner, StefanoDonnini, MarcoFrezza, DavideGrattarola, FedericoMulone, VincenzoAimo Boot, MarcoGiraudo, Gabriele
The lack of a homogeneous air-fuel mixture in internal combustion engines is a major cause of pollutant emissions, such as carbon monoxide (CO) and hydrocarbons (HC). This paper focuses on the design, simulation, and testing of a modified air intake pipe for a gas engine, incorporating deflectors to induce a swirl effect in the air-fuel mixture. To determine the optimal configuration for the deflectors and the diameter of the air intake pipe, several Computational Fluid Dynamics (CFD) simulations were conducted. The best results were then tested on a real gas engine. The primary objective of this study is to offer a solution for increasing the homogeneity level of the air-fuel mixture in gas engines, without requiring significant changes to engine components. In this case, achieving this goal involves only relatively small modifications to the air intake pipe. The results indicate that the swirl effect effectively enhances the homogeneity of the air-fuel mixture by generating higher
Gutierrez, MarcosTaco, Diana
During multi-day missions, military vehicles face different environmental conditions. Calculating high-fidelity flow fields for these varying conditions in real-time is an impossible task due to the significant computational time required. This paper discusses a machine learning (ML) based approach to predict the flow fields faster than real-time. The testcase for this ML model is taken as the FED-Alpha vehicle geometry, and the training data for the ML model is taken to be the high-fidelity simulation data from computational fluid dynamics studies involving various wind directions using Ansys/Fluent. The surface temperature of the vehicle is calculated based on the operating conditions of the vehicle using the software TAITherm from ThermoAnalytics, Inc. Three different ML models were tested to estimate the accuracy of the predictions and time requirements
Koomullil, RoyRamogi, EmmanuelIqbal, Feroz MohamedRynes, PeterVantsevich, VladimirKorivi, VamshiTison, Nathan
Modern diesel engines temporarily use a very late post-injection in the combustion cycle to either generate heat for a diesel particulate filter regeneration or purge a lean NOx trap. In some configurations, unburned fuel is left at the cylinder walls and is transported via the piston rings toward the lower crankcase region, where fuel may dilute the oil. Reduced oil lubrication shortens the oil service intervals and increases friction. Beside diesel fuel, this problem may also occur for other types of liquid fuels such as alcohols and e-fuels. The exact transport mechanism of the unburned fuel via the piston ring pack grooves and cylinder wall is hard to measure experimentally, motivating numerical flow simulation in early design stages for an in-depth understanding of the involved processes. A new CFD simulation methodology has been developed to investigate the transient, compressible, multiphase flow around the piston ring pack, through the gap between piston and liner, and its
Antony, PatrickHosters, NorbertBehr, MarekHopf, AnselmKrämer, FrankWeber, CarstenTurner, Paul
Heavy-duty vehicle regulations from the European Union specify a 43% carbon emissions reduction by 2030. The EU's carbon emissions reduction mandate climbs to 64% by 2035 before soaring to 90% by 2040. “The hydrogen combustion engine has a role to play to reduce CO2 emissions,” said Vincent Giuffrida, CFD engineer for IFP Energies novellas (IFPEN), a Rueil-Malmaison, France-headquartered public research and innovation organization. Giuffrida and IFPEN colleague and research engineer Olivier Colin were the presenters for a webinar addressing the “Development of a Dedicated Hydrogen Combustion System for Heavy-Duty Applications” in July. The webinar was hosted by Madison, Wisconsin-headquartered Convergent Science, whose CONVERGE CFD software simulates three-dimensional fluid flows. Features of the CFD software include autonomous meshing, complex moving geometries, a detailed chemical kinetics solver, advanced physical models, conjugate heat transfer model, fluid structure interaction
Buchholz, Kami
Improving the overall thermal management strategy in electric vehicles can directly or indirectly improve battery efficiency and vehicle range. The aim of this study is to simulate and improve the performance of motor cooling lines developed for an electric bus using 1D computational fluid dynamics models. In the study, simulation studies were carried out for the 12-m EV Citivolt vehicle of Anadolu Isuzu. Design parameters such as placement of flow lines and component selection were decided thanks to 1D models developed. The design obtained at the end of the study was supported by tests and experimental studies. As a result, it was seen that the components in the line correctly detected the flow rate and pressure losses with a maximum error rate of 8% and an average error rate of 4.8%. Additionally, the components on the line were added to the model via their own characteristic dp-Q curves. In this way, it has been seen that these components, which contain complex flow lines, can be
Turan, AzimYaki, EmrahBirgül, Çağrı EmreKaya, Hakan
Liquid jet atomization is one of the key processes in many engineering applications, such as IC engines, gas turbines, and the like, to name a few. Simulating this process using a pure Eulerian or a pure Lagrangian framework has its own drawbacks. The Eulerian–Lagrangian spray atomization (ELSA) modeling seems like a viable alternative in such scenarios. ELSA simulations consist of solving an additional transport equation for the surface area density (Σ) of the issuing jet. In this study we have proposed a dynamic approach to compute the turbulent timescale constant (α1), which appears in the source of Σ-transport equation and is responsible for restoring the surface area back to its equilibrium. The dynamic approach involves an analytical computation of the turbulent timescale constant (α1), thereby eliminating the need for ad hoc adjustments to surface area values during computational fluid dynamics (CFD) simulations. Unlike previous research which suggests using constant values in
Anumolu, China Rama LakshmanDahale, Ambarish R.
Ducted Fuel Injection (DFI) engines have emerged as a promising technology in the pursuit of a clean, efficient, and controllable combustion process. This article aims at elucidating the effect of piston geometry on the engine performance and emissions of a metal DFI engine. Three different types of pistons were investigated and the main piston design features including the piston bowl diameter, piston bowl floor angle, and the injection nozzle angle were examined. To achieve the target, computational fluid dynamics (CFD) simulations were conducted coupled to a reduced chemical kinetics mechanism. Extensive validations were performed against the measured data from a conventional diesel engine. To calibrate the soot model, genetic algorithm and machine learning methods were utilized. The simulation results highlight the pivotal role played by piston bowl diameter and fuel injection angle in controlling soot emissions of a DFI engine. An increase in piston bowl diameter increases the
Shakeel, Mohammad RaghibLiu, XinleiNyrenstedt, GustavMueller, Charles J.Im, Hong
In order to improve the efficiency of passenger cars, developments focus on decreasing their aerodynamic drag, part of which is caused by cooling air. Thus, car manufacturers try to seal the cooling air path to prevent leakage flows. Nevertheless, gaps between the single components of the cooling air path widen due to the deformation of components under aerodynamic load. For simulating the cooling airflow utilization ratio (CAUR), computational fluid dynamics (CFD) simulations are used, which neglect component deformation. In this paper, a computational method aiming at sufficient gap resolution and determining the CAUR of passenger cars under the consideration of component deformation is developed. Therefore, a partitioned approach of fluid structure interaction (FSI) simulations is used. The fluid field is simulated in OpenFOAM, whereas the structural simulations are conducted using Pam-Crash. In order to validate the simulation results, the CAUR of a battery electric and an internal
Hübner, Jan MarcelHähnel, MathiasLange, SvenLemke, MatthiasJoksimovic, Ivan
The hydrogen engine is one of the promising technologies that enables carbon-neutral mobility, especially in heavy-duty on- or off-road applications. In this paper, a methodological procedure for the design of the combustion system of a hydrogen-fueled, direct injection spark ignited commercial vehicle engine is described. In a preliminary step, the ability of the commercial 3D computational fluid dynamics (CFD) code AVL FIRE Classic to reproduce the characteristics of the gas jet, introduced into a quiescent environment by a dedicated H2 injector, is established. This is based on two parts: Temporal and numerical discretization sensitivity analyses ensure that the spatial and temporal resolution of the simulations is adequate, and comparisons to a comprehensive set of experiments demonstrate the accuracy of the simulations. The measurements used for this purpose rely on the well-known Schlieren technique and use helium as a safe substitute for H2. They reveal how the jet properties
Cassone Potenza, Magda ElviraGaballo, Maria RosariaGeiler, Jan NiklasIacobazzi, MarinoCornetti, GiovanniKulzer, Andre Casal
This study aims to design a supersonic ejector, referred to as a liquid spray gun, with a simple operating procedure for producing an aerosol spray with adjustable droplet size distributions. A CFD model was developed to determine the influence of nozzle exit position and the primary air pressure on the supersonic patterns formed within the ejectors, providing a valuable insight into their internal physics. Based on the single-phase numerical results, at an air primary pressure of 2 bar, the flow may not reach a choking condition, possibly resulting in unstable ejector operation. However, at pressures exceeding 5 bar, the jet patterns emerging from the primary nozzle cause flow separation or the formation of vortex rings. This phenomenon leads to a flow configuration comparable to the diameter of the mixing tube, thereby reducing the available area for entrainment of suction flow. The suitable ejector was identified with a nozzle exit position of 13 mm and a primary pressure ranging
Nguyen, Quan Q.Phung, Duoc V.Nguyen, Kien T.Pham, Hoang Q.Pham, Thin V.Vu, Tuan N.Pham, Phuong X.Duong, Cuong Q.
In order to establish a high-precision digital automotive climatic wind tunnel, consider the influence of wind tunnel structure on automotive CFD simulation, study the thermal flow field characteristics of automobiles in climatic wind tunnels, and create a detailed digital model of the climatic wind tunnel using CFD method. The simulation model was established based on the actual climatic wind tunnels and vehicles, taking into account the structure of the climatic wind tunnels, the equipment in the test section, the boundary layer suction, and other interferences on the automotive. The simulation results are compared with wind speed in front and altitude direction, surface pressure of the vehicle, and underhood components’ temperature measurements in the climatic wind tunnel. Good agreement is observed confirming that the simulation model can accurately predict the thermal flow field characteristics of automobile in the climatic wind tunnel. The study shows that the integration of the
Xu, XiangZhang, YilunWang, YuanWang, DanWang, Wei
This study proposes an investigation of the thermochemical and transport properties of biodiesel from Azadirachta indica (neem biodiesel). These properties are important in the CFD modeling process of hydrocarbon combustion. Two groups of properties are taken into account: on the one hand, the primary properties such as critical pressure, critical volume, critical temperature, boiling temperature, and normal melting point; on the other hand, secondary properties such as vapor pressure, liquid viscosity, latent heat of vaporization, liquid mass density, and surface tension. The group contribution model takes into account second-order groups used for the predictive proposition of primary properties. The secondary properties are generated by matrix programming of the available data. The primary properties thus determined are used as a digital database. After setting the boundary conditions, matrix writings are developed in the MATLAB code. The rendering obtained is exported in the form of
Ayissi, Merlin ZacharieMouzong, Francis BongneMohamed, BencherifObounou Akong, Marcel BriceMouangue, Ruben
Centrifugal fans are applied in many industrial and civil applications, such as manufacturing processes and building HVAC systems. They can also be found in automotive applications. Noise-reduction measures for centrifugal fans are often challenging to establish, as acoustic performance may be considered a tertiary purchase criterion after energetic efficiency and price. Nonetheless, their versatile application raises the demand for noise control. In a low-Mach-number centrifugal fan, acoustic waves are predominantly excited by aerodynamic fluctuations in the flow field and transmit to the exterior via the housing and duct walls. The scientific literature documents numerous mechanisms that cause flow-induced sound generation, even though not all of them are considered well-understood. Numerical simulation methods are widely used to gather spatially high-resolved insights into physical fields. However, for a centrifugal fan, the numerical simulation of the coupled aero- and
Heidegger, PatrickCzwielong, FelixSchoder, StefanBecker, StefanKaltenbacher, Manfred
Summary: With the electrification of powertrains, noise inside vehicles has reached very satisfactory levels of silence. Powertrain noise, which used to dominate on combustion-powered vehicles, is now giving way to other sources of noise: rolling noise and wind noise. These noises are encountered when driving on roads and freeways and generate considerable fatigue on long journeys. Wind noise is the result of turbulent and acoustic pressure fluctuations created within the flow. They are transmitted to the passenger compartment via the vibro-acoustic excitation of vehicle surfaces such as windows, floorboards, and headlining. Because of their mechanical properties, windows are the surfaces that transmit the most noise into the passenger compartment. Even though acoustic pressure is much weaker in amplitude than turbulent pressure fluctuations, it still accounts for most of the noise perceived by occupants. This is because its wavelength is closer to the characteristic wavelengths of
Mordillat, PhilippeZerrad, MehdiErrico, Fabrizio
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