Browse Topic: Fuel pumps
This procedure is intended to apply to fuel pumps. This procedure will be defined in terms of recommended test fluid, test setup, test conditions, and test method. This procedure may be used for other fuel system components, by testing in conjunction with the pump, which normally supplies the component inlet flow, or a substitute test pump of similar capacity. This procedure may be used, with variations in test conditions and test fluid, for performing pump evaluation tests. Tests at progressively increasing pump speeds and pressures will provide design limitation data. Alternate test periods on a test pump and another pump, of a design for which actual service durability is known, will provide useful comparison data
The major area in which the automotive manufacturers are working is to produce high-performance vehicles with lighter weight, higher fuel economy and lower emissions. In this regard, hollow camshafts are widely used in modern diesel and gasoline engines due to their inherent advantages of less rotational inertia, less friction, less weight and better design flexibility. However, the dynamic loads of chain system, valve train and fuel injection pump (if applicable) makes it challenging to design over-head hollow camshafts with the required factor of safety (FOS). In the present work, high-fidelity FE model of a hollow camshaft assembly is simulated to evaluate the structural performance for assembly loads, valve train operating loads, fuel injection pump loads and chain system loads. The investigation is carried out in a high power-density (70 kW/lit) 4-cylinder in-line diesel engine. The camshaft is used for operating the intake valves which induce varying stresses in-line with the
This SAE Standard establishes a uniform test procedure and performance requirements for permanently installed petrol fuel systems in personal watercraft. This SAE Standard does not apply to outboard powered personal watercraft and jet powered surfboards
The scope of this SAE Recommended Practice is limited to gasoline fuel pumps used in automotive direct fuel injection systems. It is primarily restricted to bench tests. This SAE Recommended Practice also defines the minimum design verification testing that is recommended to verify the suitability of gasoline direct injection (GDI) high-pressure fuel pumps used for pumping gasoline or gasoline-blend fuels to direct injection gasoline injectors. Additional tests not specified in SAE J2714 will be required for non-automotive pump applications or pumps, such as those intended for use on aircraft, motorcycles, or marine equipment. The pump and the gasoline direct injector are complementary components, and the direct injector component is fully described in SAE J2713, which provides a full range of test procedures for the characterization of such injectors. Except where specifically stated otherwise, test results are recorded for individual parts under recommended test conditions. Where
With the advent of stricter regulation for tail pipe emission and urge to reduce the carbon foot prints, the engine hardware has undergone through evolutionary changes over the years i.e., boosting, low viscosity engine oil, high pressure fuel injection, cooled EGR, friction reduction, downsizing etc. These technological changes have led to the challenge of increase in radiated noise level from the engine (source) due to increased number of auxiliary drives on engine i.e., Turbo charger, HP fuel pump along with faster combustion & harsher operating conditions. The fuel system is one such system which has become most intricate with operating pressure going above 2000bar in the fuel rail and capability of up to 10 fuel injection per combustion. These changes in hardware could result in abnormal noise generation during specific operating conditions which may result in customer annoyance inside vehicle cabin. This paper explains some of the abnormal intermittent noise sources in the engine
Direct injection spark ignition engines represent an effective technology to achieve the goal of carbon dioxide emission reduction. Further reduction of the carbon footprint can be achieved by using carbon-neutral fuels. Oxygenated alcohols are well consolidated fuels for spark ignition engines providing also the advantages of knock resistance and low soot tendency production. Methanol and ethanol are possible candidates as alternative fuels to gasoline due to their similar properties. In this study a blend at 25 % v/v of ethanol in gasoline (E25) and a blend with 80% gasoline, 5 % v/v ethanol and 15% v/v of methanol (GEM) were tested. These blends were considered since E25 is already available at fuel pump in some countries. The GEM blend, instead, could represent a valid alternative in the next future. Experiments were carried out on a high performance, turbocharged 1.8 L direct injection spark ignition engine over the Worldwide Harmonized Light Vehicles Test Cycle. Gaseous emissions
The American Society for Testing and Materials (ASTM) D613 test method involves the use of a variable compression ratio CFR F5 engine to determine the cetane number of diesel fuels for use in compression ignition engines. The CFR F5 remains relatively unchanged since its conception, utilizing a swirl prechamber, mechanical jerk fuel pump, and a 10.3 MPa cracking pressure pintle nozzle mechanical injector. Recent efforts to improve the repeatability of the F5 engine involved the development of prototype engines equipped with electronic fuel injection (EFI) and upgraded high-speed instrumentation. These modifications have demonstrated the capability to improve the ASTM D613 precision limits by at least a factor of two. Parameterization of injection strategy has further optimized the test method, producing cycle-to-cycle variations of ignition delay analogous to modern day compression ignition engines. This study aims to expand on these improvements by identifying and quantifying
In the Brazilian automotive market, the Flex Fuel vehicles are known for their ability to run with gasoline, ethanol, or any proportional mixture of them. To allow this flexibility, the vehicle’s fuel system has been adapted to support differences in fuel types available in the Brazilian market, including contaminated fuel that in this paper will be treated as aggressive ethanol. The fuel pump, which has the function of supply fuel to the engine, had to be specially developed for the flex fuel application to support the specific characteristics in Brazilian ethanol. The focus of this paper is to evaluate the influence of different fuels - gasoline, ethanol, and aggressive ethanol in the sparking level of the DC fuel pump commutation system. Using a digital oscilloscope, the voltage signals of the fuel pump were recorded, and it was applied a mathematical formulation to determine the sparking level of the DC motor for the different fuels. The results show that the higher the voltage
The introduction of CAFE (Corporate Average Fuel Economy) norms has put a lot of importance on improving the fuel economy of passenger car vehicles. One of the areas to improve the fuel economy is by reducing engine friction. Camshaft drive torque reduction is one such area that helps in engine friction reduction. This paper explains the camshaft drive torque optimization work done on a passenger car Diesel engine with DOHC (double overhead camshaft). The exhaust camshaft of the engine drives the high-pressure Fuel Injection Pump (FIP) in addition to valve actuation. Camshaft drive torque is reduced by reducing the chain load. This is done through optimum phasing of the FIP lobe that drives the fuel injection pump and the cam lobe actuating the exhaust valves. Additional boundary condition for the phasing is ensuring that the FIP lobe is in the fall region of its profile while the piston is at TDC. This helps in avoiding rail pressure fluctuation. This work is done on the BS VI variant
Transmission of vibration and noise to the occupants and especially driver contributes significantly to the quality perception of the motor vehicle and eventually, it affects the overall ride comfort. These forces mainly reach to customer through tactile locations, i.e. floor, gearshift lever, steering wheel and seat. Showroom/Parking customer drive pattern of a vehicle evinces the steering system and driver’s seat rail vibration as strikingly linked aspect to evaluate human comfort [1]. This paper deals with the study of vibration at steering wheel and seat affecting human comfort at engine idle rpm with AC ON and OFF condition for passenger vehicles. The transmissibility of engine and radiator induced vibrations has been investigated with respect to modal alignment of steering and seat system. It has been observed that engine (dominant order or firing order) and radiator fan (1st order) excitation frequencies in proximity to system natural frequency drivesresonance and amplifies the
The Octane Number test was unveiled in 1928 with a lukewarm response from the oil and automotive industries. The test represented a noble attempt for capturing the antiknock performance of a fuel given the limited knowledge of knock at the time. The test compares the antiknock performance of a fuel in a test engine to a reference fuel. Though simplistic, the test is ingrained in society and has undergone only minor revision despite dramatic changes in engines and fuels. Many studies have discussed the inadequacies of the test, with recent ones questioning their relevancy. This paper provides an overview of these issues, focusing on how to make the tests relevant to modern engines and fuels. Three techniques are recommended for updating the tests. The first technique adjusts the definition for the antiknock index, which is the “Octane Number” displayed on the fuel pump. The antiknock index is currently the average of the Octane Number measured at two test conditions, but recent studies
Fuel filter’s precise sizing and specification have been challenging with a Diesel engine, considering the severe operating environment and conditions, especially for off-road applications like agriculture, construction, road-making equipment, etc. The scenario further worsens in countries having the worst fuel cleanliness level (beyond 23/22/19 as per ISO-4406), improper storage, handling, and transportation of fuel. In an attempt to be on the safer side, automotive and fuel filter manufacturers prefer to over-design fuel filters - this resulting in cost addition of product and service and high warranty of the Fuel Injection system if fuel filters are under-designed. Factors and variables affecting fuel filtration efficiency over service and engine life have not been clearly known. Inefficient fuel filtration leads to Fuel injection systems’ premature failure, especially critical injectors’ internal parts, like nozzle, needle valve, and control valve, thus directly impacting engine
The fuel injection pump is intended to validate the accuracy of calibrating nozzle and holder assemblies for applications using 0.4 - 0.8 mm diameter orifice plates and to assist in identifying problems in fuel injection pump test stands. This SAE Recommended Practice is divided into two parts: Part I—Design, Description and Specifications of the Fuel Injection Pump; and Part II—Test Procedures for Using the Fuel Injection Pump
This SAE Recommended Practice defines a guideline for the fuel injection pump designer to select appropriate fastener designs which are considered to be tamper-resistant. It applies to fuel injection pumps used on diesel engines
The correct setting and adjustment of fuel injection pumps requires standardized testing conditions. This SAE Standard summarizes the design and operating parameters for test benches so that, using certain information supplied by the pump manufacturer, the pump test schedule, and certain information supplied by the test bench manufacturer, it can be determined whether a particular test bench is suitable for driving a particular injection pump. This document is in most cases a summary of the ISO Standard 4008, Parts 1, 2, and 3 and is intended to provide its critical aspects. Standard ISO 4008 should be referred to for more details
This SAE Aerospace Recommended Practice (ARP) defines procedures for testing aircraft engine fuel pumps for the purpose of determining their resistance to deterioration, during steady state endurance test, while receiving MIL-T-5624 Grade JP-4 fuel as a homogenous mixture of gas and liquid expressed as a ratio of vapor volume to liquid volume (V/L). If any of the above conditions do not apply, refer to Section 2
This standard covers the operational characteristics, environment, durability procedures, and test procedures for in-tank electric fuel pumps for automotive gasoline applications. Specific performance and test criteria used in conjunction with this procedure are specified on the pump drawing. Particular sections of this document may be required for all applications. This standard is intended to evaluate specific characteristics as a supplement to normal material inspections, dimensional checking, and in-process controls, and should in no way adversely influence other inspection operations
Ice formation in aircraft fuel systems results from the presence of dissolved and undissolved water in the fuel. Dissolved water or water in solution with hydrocarbon fuels constitutes a relatively small part of the total water potential in a particular system with the quantity dissolved being primarily dependent on the fuel temperature and the water solubility characteristics of the fuel. One condition of undissolved water is entrained water, such as water particles suspended in the fuel as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. This can be considered as analogous to an emulsion state. Another condition of undissolved water is free water which may be introduced as a result of refueling or the settling of entrained water which collects at the bottom of a fuel tank in easily detectable quantities separated by a continuous interface from the fuel above. Water may also be introduced as a result of condensation from
This SAE Recommended Practice describes the equipment and procedures used in obtaining preignition ratings of spark plugs
The AIR is limited to a presentation of the historical background, the technical rationale which generated the V/L fuel condition interface requirement in specifications between the aircraft fuel delivery system and the aircraft engine fuel system, and limitations in the usage of the V/L concept
This paper explains the methodology to design a high power-density diesel engine capable of 180 bar peak firing pressure yet achieving the lowest level of mechanical friction. The base engine architecture consists of an 8 mm crank-offset which is an optimized value to have the lowest piston side forces. The honing specification is changed from a standard plateau honing to an improved torque plate slide honing with optimized surface finish values. The cumulative tangential force of the piston rings is reduced to an extreme value of 28.5 N. A rectangular special coated top ring and a low-friction architecture oil ring are used to reduce the friction without increasing the blow-by and oil consumption. A special low-friction coating is applied on the piston skirt in addition to the optimized skirt profile to have reduced contact pressure. The piston pin is coated with diamond-like carbon (DLC) coating to have the lowest friction. The main bearing and crankpin diameter and width are
This SAE Standard covers the minimum requirements for design, construction, and testing of devices to prevent the propagation of backfire flame from within the gasoline engine to the surrounding atmosphere
This SAE Surface Vehicle Recommended Practice deals with electrostatic charge phenomena that may occur in automotive fuel systems and applies to the following: Fuels that are in a liquid state at ambient temperatures and atmospheric pressures and are contained in vehicle fuel tanks that operate at or near atmospheric pressure. This includes gasoline and diesel fuels, as well as their blends with additives such as alcohols, esters, and ethers, whether the additives are petroleum based or bio-fuel based. The group of components that comprise the fuel system (in contact and not in contact with fuels). Other components in proximity to the fuel system that may be affected by electrostatic fields caused by the fuel system. Electrostatic phenomena that arise from, or are affected by, the following aspects of vehicle or fuel system operation: ○ Flowing fuel in the fuel delivery system. ○ Flowing fuel being dispensed to the vehicle while it is being fueled
This SAE Recommended Practice is intended for the determination of the losses of hydrocarbon fluids, by permeation through component walls, as well as through "microleaks" at interfaces of assembled components while controlling temperature and pressure independently of each other. This is achieved in a recirculating system in which elements of a test fuel that permeate through the walls of a test specimen and migrate through the interfaces are transported by a controlled flow of dry nitrogen to a point where they are measured. That measurement point is a device, such as a canister containing activated charcoal or other means of collection or accumulation where the hydrocarbon losses are then measured by weight change or analyzed by some other suitable means
This report lists documents that aid and govern the design of aircraft and missile fuel systems. The report lists the military and industry specifications and standards and the most notable design handbooks that are commonly used in fuel system design. Note that only the principle fuel specifications for the U.S. and Europe (Military Specifications, ASTM, and Def Stan) have been included within this report. The specifications and standards section has been divided into two parts: a master list arranged numerically of all industry and military specifications and standards, and a component list that provides a functional breakdown and a cross-reference of these documents. It is intended that this report be a supplement to specifications ARP8615, MIL-F-17874, and JSSG 2009. Revisions and amendments which are correct for the specifications and standards are not listed. The fuel system design handbooks are listed for fuels and for system and component design
This SAE Aerospace Recommended Practice (ARP) provides general information on the design and installation of threaded fasteners in high strength and high temperature applications in propulsion systems. Some of the more common definitions of fastener terminology are also provided
This test method is intended for measuring fuel permeation at elevated temperature through low permeating hose or tubing samples of elastomeric or composite construction. The expected accuracy of the method is about ±10% of the sample permeation rate. Hose permeation testing can be done two ways: Method A – Plug and Fill or Method B – using a fuel reservoir. Method A involves plugging one end of the hose, filling the sample to about 90% full with test fuel, plugging the other end, and then exposing the plugged sample to a desired test temperature, with the weight loss measured over time. Method B involves plugging one end of a hose, and then connecting the other end to a fuel reservoir. The hose sample and reservoir are then exposed to a desired test temperature with the weight loss measured over time. This procedure presents a recommended plug design that permits inserting the plugs prior to adding the test fluid. One of the plugs has a small fill hole with a gasketing system that
This practice describes recommended performance requirements of fuel tank closures used in conjunction with fuel level senders and fuel delivery systems. It provides guidelines that assure interchangeability and compatibility between fuel tanks and fuel pump/sender closure systems without specifying a specific closure system design. These systems may be used in rigid fuel tank systems made of plastic or metal. Complete details of specific designs shall be established by mutual agreement between customer and supplier. The dimensions and performance requirements are selected to optimize a The closure system, durability and reliability with respect to — Vehicle SHED measurements — Fuel system / crash integrity — LEV – II useful life b Assembly and service ease and reliability c Packaging of fuel tanks and their sending units d Interchangeability of sender closures between various fuel tank designs
This SAE Aerospace Information Report (AIR) is limited to the subject of compatibility of wiring as part of aircraft Electrical Wiring and Interconnect Systems (EWIS) installed in and around aircraft fuel tanks
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