Browse Topic: Fuel injection

Items (4,202)

Techno-Economic Analysis of the Implementation of a Dual-Fuel ENGINE for Agricultural Applications

2024-36-0044

12/20/2024

The growing demand for decarbonization and reduction of emissions from internal combustion engines used in the agricultural sector is mainly responsible for the utilization of alternative or low-carbon fuels. In this context, in situ biogas production and Dual-fuel technology bring an important opportunity for farmers to use gas with diesel or biodiesel in the agricultural machinery, reducing production costs and carbon emissions. To this end, this work evaluates efficiency, emissions, and economic performance in an internal combustion engine equipped with a Dual-fuel injection for diesel and methane. The tests were carried out on a four-cylinder turbocharged Agrale tractor, model BX6110, with modifications for run on diesel-NGV blends under operating conditions with engine speed from 1500 to 2150 rpm, fuel injection times of 80 to 200, at full load. The results showed that the diesel flow was constant during the tests, therefore, power increases depending on the NGV injected. Maximum

Rincon, Alvaro Ferney Algarra, Alvarez, Carlos Eduardo Castilla, Filho, Aldir Carpes Marques, Oliveira Faria, Rafael, Volpato, Carlos Eduardo Silva, Oliveira Notório Ribeiro, Jéssica

Performance and Emissions Analysis Using Ducted Fuel Injection in Compression Ignition Engine with Load Variation

2024-36-0154

12/20/2024

Despite the increasing electrification of current vehicles, Diesel engines will continue to be used for several decades to come. There is still a need to introduce emission control technologies, especially those that show good potential and do not require extensive engine modifications. The increasing focus on reducing pollutant emissions and improving energy efficiency has prompted engine manufacturers to continuously strive for technological progress. The aim is to ensure compliance with environmental regulations and the fulfillment of social expectations. Specifically, new Diesel engine projects face the challenge of minimizing both nitrogen oxides (NOx) and soot emissions, which requires significant investiment in research to develop innovative combustion methods and exhaust gas treatment. One of these innovative methods is Ducted Fuel Injection (DFI), which aims to reduce emissions by improving spray development to obtain a better mixture at flame upstream. This study presents an

Dias, Fábio Jairo, dos Santos, Leila Ribeiro, Rufino, Caio, Garcia, Ezio Castejon, Lomonaco, Raphael, Argachoy, Celso, Lacava, Pedro Teixeira

Experimental Investigation of Spray Characteristics Direct Injected in Atmospheric Ambient Conditions by a Multi-Hole Injector

2024-36-0156

12/20/2024

The aim of the present work was to characterize macroscopic spray parameters of a multi-hole direct injection injector for spark ignition engine applications. The geometry, the position of spray boundaries the overall cone angle, the spray vertical penetration and the vertical spray length were evaluated by processing the spray images recorded at 3300 frames per second. The frequency of recording images was suitable for capturing all the spray developments in all tested conditions. The tested fluid was EXXSOL D60 for simulating ethanol spray characteristics due to its similar properties and due to security reasons. The injector was tested outside the engine and into an open acrylic chamber being injected into atmospheric air conditions of the laboratory. The injection pressure was set up in 100 bar and the simulated engine speed were set up in MOTEC ECU in 3000 rpm, 3600 rpm and 4000 rpm. The injection durations were set up in 3,0 ms for 3000 rpm and 2.3 ms for 3600 rpm and 4000 rpm

Guzzo, Márcio Expedito, Fonseca, Lucas Guimarães, Duarte, Thales Henrique Ramos, Baeta, José Guilherme Coelho, Huebner, Rudolf, Pujatti, Fabrício José Pacheco

Design and Manufacture of a Bench for Testing Fuel under High Injection Pressure

2024-36-0186

12/20/2024

A bench was developed with the aim of making it possible to test direct injection fuel system of low-displacement engines (up to 2,000cc) outside of a conventional test bench. It has adjustable supports that make it possible to install various engines of different manufacturers. In addition, the bench has features an electric motor, an external oil pumping system and a programmable ECU. These accessory systems were necessary because the engine for which the bench was initially designed has undergone various adaptations that required external systems such as those mentioned above. The project was designed to provide great ease, agility and low manufacturing costs, so the entire bench chassis was manufactured using just one standardized steel profile that is easily found on the market. Still about manufacturing, the concept of the prototype was also developed around the need for it to be compact and easy to transport so that the tests could be carried out in different environments in an

Zabeu, Clayton Barcelos, Pires, Gustavo Cassares, Jesus, Renato Vieira, Oliveira Polízio, Yuri Alves

Large-Bore HFO Engine Gas Conversion for Power Plants – Part A: Numerical Assessment

2024-36-0160

12/20/2024

In the global scenario marked by the increasing environmental awareness and the necessity on reducing pollutant emission to achieve the decarbonization goals, action plans are being proposed by policy makers to reduce the impact of the climate change, mainly affecting the sectors that most contribute to CO2 emissions such as transportation and power generation. In this sense, by virtue of the National Energy Plan 2050, the Brazilian market will undergo the decommissioning of thermal power plants fueled by diesel and heavy fuel oil (HFO) by 2030, compromising about 6.7 GW of power capacity according to the Brazilian Electricity Regulatory Agency (ANEEL) database. An alternative to the scrapping of these engine power plants is their conversion to operate with fuels with a lower carbon footprint, such as the natural gas. This work, therefore, aims to numerically assess the conversion feasibility of a HFO large bore four-stroke turbocharged engine to operate with natural gas by means of a

Gonçalves, Vinícius Fernandez, Zabeu, Clayton Barcelos, Antolini, Jácson, Salvador, Roberto, Almeida, Rogério, Valiati, Allan Soares, Filho, Guenther Carlos Krieger

Response Surface Methodology-Based Multi-Objective Optimization for Biofuel-Powered Engine Response Map Development under the Steady-State Operating Conditions

03-17-08-0063

12/20/2024

The twin challenges of the automotive industry namely petroleum dependence and environmental pollution paved way for the development of an environmentally friendly and feasible substitute for diesel, possessing power characteristics equivalent to those of a diesel engine. Biofuel has potential as a renewable energy source, offering a more sustainable alternative to traditional fossil fuels. However, it does come with some challenges, such as varying quality and combustion properties. To enhance its performance, engines can be fine-tuned by adjusting fuel injection parameters, such as timing, pressure, and duration. Accordingly, this research article focuses on optimizing the fuel injection parameters for a CRDi engine powered by D+LPO (20% lemon peel oil and 80% diesel) biofuel, with the goal of improving both performance and emission characteristics. The experimental design matrix was generated using Design Expert-13 software, employing the I-optimal technique. Utilizing response

Saiteja, Pajarla, Ashok, B.

Experimental Investigation of Spray Characteristics Direct Injected in Atmospheric Ambient Conditions by an Inwardly-Opening Pressure Swirl Injector

2024-36-0142

12/20/2024

An inwardly-opening pressure swirl injector for direct injection spark ignition engine applications was used in this work for injecting EXXSOL D60 into laboratory gaseous atmospheric conditions into an open chamber. The EXXSOL D60 fluid was used due to its some similar physical properties to Ethanol fuel. Four injection pressures were used in this work: 50 bar, 60 bar, 70 bar and 80 bar and the simulated engine speed was set up in 2000 rpm in all cases using the injector outside the engine. Shadowgraph technique associated to a filming process with a rate of acquisition of 3300 frames per second was used for acquiring the spray images. The spray images were treated running scripts in Matlab software. The scripts were written for this present analysis. The injector used in this work produced hollow cone sprays. With the image treatment performed in Matlab software, the vertical penetration length and the external cone angle were obtained. The main results showed that penetration length

Guzzo, Márcio Expedito, Fonseca, Lucas Guimarães, Baeta, José Guilherme Coelho, Filho, Fernando Antonio Rodrigues, Pujatti, Fabrício José Pacheco

Combustion of Hydrated Ethanol and Gasoline RON95 Ultra-High Pressure Direct Injection in Optical Access SI Engine

2024-36-0152

12/20/2024

High and ultra-high pressure direct injection (UHPDI) can enhance efficiency gains with flex-fuel engines operating on ethanol, gasoline, or their mixtures. This application aims to increase the engine’s compression ratio (CR), which uses low CR for gasoline due to the knocking phenomenon. This type of technology, involving injection pressures above 1000 bar, permits late fuel injection during the compression phase, preventing auto-ignition and allowing for higher compression ratios. UHPDI generates a highly turbulent spray with significant momentum, improving air-fuel mix preparation, and combustion, resulting in even greater benefits while minimizing particulate matter emissions. This study aims to develop ultra-high-pressure injection systems using gasoline RON95 and hydrated ethanol in a single-cylinder engine with optical access. Experimental tests will be conducted in an optically accessible spark ignition research engine, employing thermodynamic, optical, and emission results

Malheiro de Oliveira, Enrico R., Mendoza, Alexander Penaranda, Martelli, Andre Luiz, Dias, Fábio J., Weissinger, Frederico F., dos Santos, Leila Ribeiro, Lacava, Pedro Teixeira

Performance Evaluation of Common Rail Direct Injection Engine Run on Biodiesel of Used Temple Oil Using Response Surface Methodology

03-17-08-0062

12/06/2024

Diesel engines produce more smoke and nitrogen oxide (NOx) emissions. Hence, one has to develop a new technique that reduces these emissions besides works satisfactorily with alternative fuels in place of diesel. In this work, used temple oil biodiesel (BTO) is a candidate to replace diesel to run diesel engine. Also, common rail direction injection (CRDi) is a technique that injects fuel at a higher pressure than conventional injectors of diesel engines that produce fine fuel droplets suitable for highly viscous biodiesel. This work also uses the design of experiments (DOE) and response surface methodology (RSM) modeling approach to evaluate the performance of CRDi engine with three operating parameters namely injection timing (IT), injection pressure (IP), and exhaust gas recirculation (EGR). From the study, it could be concluded that CRDi engine showed better performance at IT of 9°bTDC, IP of 855 bar with EGR of 20% but with little reduction in thermal efficiency. The study has

Shaikh, Sardar Mansoor, Khandal, Sanjeevkumar V.

A Review of Hydrogen Storage System (HSS) and Hydrogen Internal Combustion Engine (H2-ICE) for the Potential H2-ICE Vehicle

2024-28-0129

12/05/2024

The different energy policies and legislations across the globe, unions, or country wise are the key influencer for evaluation of Transport Industry in both advancement of Technologies and Ecosystem development. Accordingly, European Climate law is focusing to achieve net zero greenhouse (or carbon neutral) gas emissions for EU (European Union) countries by 2050. Similarly in India, National Green Hydrogen Mission (NGHM) by Ministry of New and Renewable Energy (MNRE) is aiming for significant decarbonization and to become market leader in Green Hydrogen Transition. Hydrogen is potential fuel for H2-FCEV (Hydrogen Fuel Cell Electric vehicle) and H2-ICE (Hydrogen -Internal combustion Engine) due to its carbon free molecule and other properties. This review paper is focusing on comprehensive study of different aspects of H2- ICE vehicle. Key study areas are mainly Hydrogen (H2) as fuel, Hydrogen Storage System (HSS), H2-ICEs, Hydrogen storge pressure and H2-ICE vehicle architecture. The

Biswas, Sanjoy, Naik, Amit Kumar, Kashyap, Krishna

Simulation Methodology for Hydrogen Concentration and Dilution Strategy in a Hydrogen Fueled Internal Combustion Engine

2024-28-0220

12/05/2024

Manufacturers of internal combustion engines are changing their focus to non-conventional fuels like hydrogen in response to the worrying global warming situation. When compared to conventional fuels like gasoline or diesel, the use of gaseous hydrogen fuel in an internal combustion engine powered by hydrogen can lessen the engine's negative environmental effects. But occasionally, hydrogen can leak from the high-pressure fuel injection system to the engine top cover and as blowby within the crankcase. Static zones may emerge because of these H2 leaks. Potential explosion or fire can result when the H2 concentration in these stagnation zones is more than 4% and triggers a minimum ignition energy of 0.02 mJ. A CFD simulation methodology incorporating multi-species model, piston, and crank motion to estimate the H2 concentration within crankcase is developed. The simulation development phases has been presented in the paper. The blowby values are determined from the experimental

Sahu, Abhay Kumar, Nagawade, Shubham, Veerbhadra, Swati

A Novel Friction Mean Effective Pressure Model for a Heavy-Duty Diesel Engine by Neural Network and Its Applications to Heat Release Rate Profile Optimization

03-18-01-0008

12/04/2024

The prediction of friction mean effective pressure (FMEP) is important when engine performance is estimated in the model-based development process. The Chen–Flynn model as a function of the maximum in-cylinder pressure (Pmax) and mean piston speed (Cm) is often used to predict FMEP because of its simplicity to utilize; however, this study inferred from the results of multiple regression analysis between FMEP and factors related to combustion phase and rate of heat release profile (ROHR) that the Chen–Flynn model may be difficult to accurately estimate FMEP in a modern diesel engine with common rail fuel injection system, which allows the control of fuel injection pressure (Pinj) and combustion phase. In this study, a neural network with machine learning was applied to predict FMEP based on the expectation that the ROHR profile, which allows the reduction of FMEP may be possible to be found. 7666 points experimental results that include FMEP and combustion parameters in the heavy-duty

Yamaguchi, Takuya, Uchida, Noboru, Watanabe, Kazumasa, Hattori, Yuki

Investigating Contact Pressure in Combustion Seal Designs for Injectors: Experimental and Finite Element Analysis

03-18-01-0007

11/22/2024

This study investigated the contact pressure distribution of three combustion seal designs for fuel injectors using both experimental techniques and finite element analysis (FEA). The designs tested included the baseline seal (Design #1), a conical seal (Design #2), and the current production seal (Design #3). In phase 1, a 2D axisymmetric FEA was conducted under worst-case torque conditions (67.8 Nm) to simulate contact pressure, with an axial load of 10 kN and combustion pressure of 21.3 MPa applied to the injector assembly. Phase 2 employed Fuji films to measure the pressure distribution at higher torques (89.5 and 115.2 Nm) in a more realistic scenario, incorporating challenges such as misalignment and eccentric loading. During this phase, Fuji film shearing was a significant challenge, complicating the accurate assessment of pressure profiles. Design #1 failed to maintain the minimum threshold contact pressure of 70 MPa over a 1 mm length, leading to potential leakage. Design #2

Kaliyanda, Aneesh

Tailoring of Acoustic, Smoke and Thermal Signatures from Diesel-Powered Unmanned Ground Vehicles

2024-01-3274

11/15/2024

ABSTRACT This work investigates non-traditional operating modes of a diesel engine that allow the tailoring of acoustic, smoke and thermal signatures for unique unmanned ground vehicle (UGV) military applications. A production, air-cooled single-cylinder diesel engine having a mechanical fuel injection system has been retrofit with a flexible common-rail injection and electronic control system. The experimental domain explores the effects of the injection timing and pressure on the engine’s acoustic, smoke and heat signatures through analysis of the in-cylinder combustion processes. Surface maps of loudness, exhaust temperature and exhaust smoke density over the range of fuel injection strategies are presented, illustrating the degree to which each signature may be controlled. Trade-offs between the signature modes are presented and discussed. The results demonstrate the possibility of providing military UGVs the capability to tailor their acoustic, infrared and smoke signatures

Jansons, Marcis, Khaira, Sukhbir, Bryzik, Walter

COMBUSTION STRATEGIES FOR LOW-CETANE FUELS

2024-01-3788

11/15/2024

ABSTRACT The effects of advanced fuel injection strategies on the combustion behavior of an unblended low-cetane synthetic jet fuel (Sasol isoparaffinic kerosene, POSF 7629, derived cetane number 31) were investigated in a single-cylinder research engine (SCRE) at several speeds and loads. The most significant finding of the current work is that the introduction of a small pulse of fuel prior to the main fuel injection event, termed a close-coupled pilot (CCP) injection, effectively mitigates the relatively longer ignition delay time of the DCN 31 fuel. Therefore, a potential technical solution exists that would permit the use of low-cetane jet fuels in military ground vehicles if the operational scenario required it. Citation: M. Tess, E. Gingrich, S. Stoll, “Combustion Strategies for Low-Cetane Fuels”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 13-15, 2019

Tess, Michael, Gingrich, Eric, Stoll, Steve

Challenges in Adapting State-of-the-Art On-Highway Diesel Engine Technologies To Meet Military Specifications

2024-01-3101

11/15/2024

ABSTRACT State-of-the-art Diesel engines used for on-highway operation are integrated systems containing multiple subsystems for performance and emissions enhancements. The drive to lower tailpipe emissions on on-highway engines drives system complexity which is both undesired and unnecessary for military ground vehicles. There are, however, on-highway technologies such as high pressure fuel injection systems and advanced turbocharger systems that allow improving the engines’ efficiency and therefore lowering its fuel consumption. The aforementioned technologies are currently available and present possible near term opportunities for military ground vehicles. The adaptation to allow reliable operation in military vehicles will be discussed as part of this near term view. The authors will also discuss the electronic controls architecture requirements that come along with these sophisticated technologies and discuss the advantages and opportunities that present themselves using advanced

Tatur, Marek, Tomazic, Dean, Koehler, Erik

Development of a Non-Catalytic JP-8 Reformer

2024-01-3708

11/15/2024

ABSTRACT Advanced Cooling Technologies, Inc. (ACT) has been developing a Swiss-roll type, non-catalytic, thermal partial oxidation JP-8 reformer. The principle is using effective heat recirculation to increase the partial oxidation reaction temperature, which maximizes the H2 and CO yield without using catalyst. The gas phase reaction eliminates catalyst-associated issues, such as poisoning, coking, degradation, etc. Since the process uses only air and JP-8 fuel as the reactants, and is self-sustained (no external energy input), minimum balance-of-plant is required. One challenge of this reforming technology is the “out-of-center” reaction. Due to being highly preheated, the fuel and air mixture from the inlet is auto-ignited before entering the designed center reaction zone. The out-of-center reaction causes low reforming efficiency and potentially damages the inlet channel walls. In the previous study, direct injection of JP-8 fuel into the center reaction zone is able to avoid the

Chen, Chien-Hua, Crawmer, Joel, Richard, Brad, Pearlman, Howard, Ronney, Paul

MILITARY FUEL AND ALTERNATIVE FUEL EFFECTS ON A MODERN DIESEL ENGINE EMPLOYING A FUEL-LUBRICATED HIGH PRESSURE COMMON RAIL FUEL INJECTION SYSTEM

2024-01-3276

11/15/2024

ABSTRACT A large number of current commercial off-the-shelf (COTS) diesel engines available to the U.S. Military employ High Pressure Common Rail (HPCR) fuel injection systems. Overall performance and endurance of these HPCR systems has the potential to vary with use of military or alternative fuels. Testing was conducted using the Ford 6.7L diesel engine to determine the impact on engine and HPCR fuel system performance with the following test fuels: diesel (ULSD), JP-8, 50%:50% volumetric blend of JP-8/Synthetic Paraffinic Kerosene (SPK), and 100% SPK. The U.S. Army 210-hr Tactical Wheeled Vehicle Cycle (TWVC) engine endurance test was used to determine engine and HPCR system performance. Engine performance over the test duration, pre- and post-test powercurves and post-test fuel injection component inspections were used to determine each fuels performance

Brandt, Adam C., Muzzell, Patsy A., Sattler, Eric R., Likos, William

ACHIEVING 44% THERMAL EFFICIENCY in TODAY’S ENGINES “More for Less

2024-01-3188

11/15/2024

ABSTRACT The US Army is seeking improvements in the fuel efficiency of their military vehicles.. They have initiated a number of R&D projects aimed at advancing the state-of-the-art of powertrain efficiency including demonstration in a laboratory environment. This effort will set a benchmark for the vehicle integrators, allowing them to improve future vehicle offerings. The SAIC, AVL, Badenoch, QinetiQ and Ker-Train Research team offered powertrain solutions from 7 Tons to 40 Tons that achieved the goal of 44% thermal efficiency and the stringent flexible fuel and emissions requirements. In each of these offerings the team was able to identify modifications to existing engines that allowed dramatic improvements in the thermal efficiency. These efficiency improvements were achieved through a combination of techniques, combustion cycle adjustments using in-cylinder pressure monitoring and precise control of fuel injector timing, and turbo-compounding. For the R&D project, the fuel

McDowell, Jim, Hunter, Gary L., Hennessy, Chris

A SYSTEMS ENGINEERING APPROACH TO COMPACT AUXILIARY POWER UNITS FOR MILITARY APPLICATIONS

2024-01-3189

11/15/2024

ABSTRACT AVL is developing a family of modular Auxiliary Power Units (APUs) based on the current gasoline range extender engine/generator developed by AVL for plug-in hybrid electric vehicles. These military specific variants will utilize the same basic architecture as the gasoline version while incorporating semi-direct fuel injection that is compatible with diesel fuel as well as kerosene based fuels such as F-44, JP-5, JP-8, Jet-A, etc. A systems engineering approach to the engine, generator, and power electronics modules enables a wide range of power outputs and packaging options to be easily developed from the base unit

Brakora, Tony, Hennessy, Chris, Hunter, Gary

ADVANCED LIGHTWEIGHT TURBOCHARGED 2-STROKE MULTI-FUEL VARIABLE VALVE TIMING AND VARIABLE COMPRESSION RATIO MILITARY ENGINE

2024-01-3103

11/15/2024

ABSTRACT The latest advancements in common rail fuel injection system, material science, engine control strategies, and manufacturing technologies have challenged and allowed engine designers to create a high power density, fuel efficient, reliable, and environmental friendly multi-fuel engine. To increase power density a novel high-speed 2-stroke turbocharged compression ignition engine will feed the pressurized air directly into the combustion chamber without going through the crankcase. Thus, only pressurized clean air will be used for combustion and oil consumption will be dramatically reduced. To further improve volumetric efficiency and reduce emissions, a computer controlled dynamic variable valve timing system can be incorporated such that the optimum amount of pressurized air will be available for combustion at various loads and conditions. Combustion efficiency at different loads can be optimized by adjusting the compression ratio dynamically through computer control. By

Chue, Stephen

SPRAY & LIQUID LENGTH CHARACTERISTICS OF TETRADECANE AS A SURROGATE IN COMPARISON TO JP-8

2024-01-3408

11/15/2024

ABSTRACT Extensive studies have been completed for diesel engine high pressure injection on spray and combustion characteristics with diesel fuel. However the US military’s objective is to use JP-8 as a replacement to diesel fuel, which has limited spray and combustion information available. The differences between JP-8 and diesel in terms of fuel properties translate to differing spray and combustion characteristics. To fulfill the Single-Fuel Concept of the military and incorporate JP-8 fuels, knowledge of the fuels spray, vaporization, and combustion behavior is imperative for determining fuel impact on performance. This work quantifies vaporizing spray characteristics of vapor penetration and vaporizing liquid length using high speed imaging methods of combined Mie-scatter and Schlieren in a constant volume combustion vessel. Studies are undertaken at a constant injection pressure of 700 bar, at temperatures of 800, 946, and 1150 K at a density of 24.1 kg/m3. Tetradecane is used as

Johnson, Jaclyn E., Cung, Khanh D., Zhang, Anqi, Naber, Jeffrey D., Lee, Seong-Young

Performance and Emissions of a Hydrogen Dual-Fuel Engine Using Diesel and HVO as Pilot Fuels

2024-01-4286

11/05/2024

A comprehensive experimental study of hydrogen–diesel dual-fuel and hydrogen-hydrotreated vegetable oil (HVO) dual-fuel operations was conducted in a single-cylinder diesel engine (bore 85.0 mm, stroke 96.9 mm, and compression ratio 14.3) equipped with a common rail fuel injection system and a supercharger. The hydrogen flow rate was manipulated by varying the hydrogen excess air ratio from 2.5 to 4.0 in 0.5 increments. Hydrogen was introduced into the intake pipe using a gas injector. Diesel fuel and HVO were injected as pilot fuels at a fixed injection pressure of 80 MPa. The quantity of pilot fuel was set to 3, 6, and 13 mm3/cycle. The intake and exhaust pressures were set in the range of 100–220 kPa in 20 kPa increments. The engine was operated at a constant speed of 1,800 rpm under all conditions. The pilot injection timing was varied such that the ignition timing was constant at the TDC under all conditions. The results demonstrated that smoke was lower when HVO was used as the

Mukhtar, Ghazian Amin, Tange, Kota, Nakatani, Satoshi, Horibe, Naoto, Kawanabe, Hiroshi, Morita, Gin, Hiraoka, Kenji, Koda, Kazuyuki

The Effect on Soot Handling and Friction of Selected Dispersant Additives for Next Generation Transportation Sector Oils

2024-01-4301

11/05/2024

Next generation lubricating oils for transportation sector require higher durability in operation, compatibility with new engine technologies and aftertreatment devices as well as high fuel economy (FE), thus contributing to the reduction of CO2 emissions, both in passenger cars and heavy-duty vehicles. The current paper aims to highlight the impact of dispersant main properties in preventing sludge and deposits formation on engine surfaces. The effect on frictional properties of lubricating oils through a multi-step activity was evaluated. Oil contamination by soot is a big concern not only for diesel but also for new generation of direct injection gasoline (GDI) engines. The presence of soot leads to oil thickening that heavily impacts on friction coefficient thus enhancing the role of dispersant in controlling soot and related viscosity increase and, indirectly, fuel consumption for long running periods. After an introduction on dispersant technologies, the focus of the paper moves

Lattuada, Marco, Manni, Massimo, Notari, Marcello, Ferraro, Giovanni, Fratini, Emiliano

Ensemble Machine Learning Techniques for Particulate Emissions Estimation from a Highly Boosted GDI Engine Fuelled by Different Gasoline Blends

2024-01-4306

11/05/2024

Light-duty vehicle emissions regulations worldwide impose stringent limits on particulate matter (PM) emissions, necessitating accurate modelling and prediction of particulate emissions across a range of sizes (as low as 10 nm). It has been shown that the decision tree-based ensemble machine learning technique known as Random Forest can accurately predict particle size, concentration, and accumulation mode geometric standard deviation (GSD) for particulate emission diameters as low as 23 nm from a highly boosted gasoline direct injection (GDI) engine operating on a single fuel, while also offering insights into the underlying factors of emissions production because of the interpretable nature of decision trees. This work builds on the prior Random Forest research as its basis and further investigates the relative performance of five decision tree-based machine learning techniques in predicting these particulate emission parameters and extends the work to 10 nm particles. In addition to

Stangierska, Marta, Bajwa, Abdullah, Lewis, Andrew, Akehurst, Sam, Turner, James, Leach, Felix

Offset Active Prechamber (OAP): A Strategy to Enable Low Load GCI Operation

2024-01-4283

11/05/2024

High fuel stratification gasoline compression ignition (HFS-GCI) strategies allow for the use of ignition control methods similar to those used by diesel-fueled compression ignition (CI) engines while offering the emissions benefits of gasoline-like fuels. Despite this benefit, low load GCI operation requires ignition assistance viz. intake boosting, intake heating, cylinder deactivation, etc. for consistent autoignition. A novel ignition assistance methodology using an offset active prechamber (OAP) is proposed in this work to enable low load GCI operation. A 1.5cc OAP with a pressure-sensing spark plug and gaseous fuel injection system is designed and mounted in a medium-duty single-cylinder test engine based on the Cummins ISB engine. The prechamber is provided with two holes designed to ignite the fuel spray from the centrally mounted direct injection (DI) fuel injector. Gasoline was used as the main chamber fuel and methane was used as the prechamber fuel. A detailed parametric

Gupta, Saurabh K, Hanson, Reed, Dempsey, Adam, Kokjohn, Sage

Comparison of Different Injector Nozzles for the Utilization of Polyoxymethylene Dimethyl Ethers

2024-01-4297

11/05/2024

Oxygenated substances are a promising approach in the field of alternative fuels. A current example of such a fuel are Polyoxymethylene Dimethyl Ethers (OME). With their physical and chemical properties, alternative fuels like OME pose new challenges for diesel engine injection systems. As the heating value is low compared to conventional Diesel fuel, measures must be taken to increase the amount of fuel injected. Possible solutions include increasing the nozzle hole diameter, the injection pressure, and the number of nozzle holes. All mentioned adaptions have an influence on the mixture formation and make it necessary to examine the injection process in detail also with regard to phenomena such as cavitation. In this study, three passenger car Diesel injector nozzles are compared, two of which are adapted in terms of nozzle hole diameter (increase by 20%) and number of nozzle holes (increase from 8 to 12) in order to increase the mass flow rate of fuel to the required elevated level

Riess, Sebastian, Fuchs, Thorsten, Strauß, Lukas, Günthner, Michael, Wensing, Michael

Effect of Premixing Ratio on the Deterministic Characteristics of Combustion Dynamics Butanol-Diesel RCCI Engine

2024-01-4292

11/05/2024

The rising demand for vehicles has increased CO and HC emissions, worsening air quality and contributing to climate change, key issues under the clean development mechanism and UN SDG 13: Climate Action. Reactivity-Controlled Compression Ignition (RCCI) offers a promising solution to reduce PM and NOx while maintaining fuel efficiency. However, the cyclic variation of the RCCI engine remains an underexplored area in control strategies, necessitating further research for optimization in line with sustainable development goals. This study explores the impact of premixing ratios on RCCI engines fueled with butanol and the nature of cyclic variation to know the controllability. Tests were conducted on a single-cylinder diesel engine at 1500 rpm and constant engine load. The experiments reveal that increasing the premixing ratio from 45% to 60% decreases the heat release rate by 15%, Pmax by 10%, and IMEP by 12%. Recurrence Quantitative Analysis (RQA) confirmed strong deterministic

Yadav, Ratnesh Kumar, Mohite, Avadhoot Abaso, Maurya, Rakesh Kumar

Emissions Analysis for a Hydrogen-Fueled Low-Pressure-Ratio Split-Cycle Engine

2024-01-4312

11/05/2024

Recuperated low-pressure-ratio split-cycle engines represent a promising engine configuration for applications like transportation and stand-alone power generation by offering a potential efficiency as high as 60%. However, it can be challenging to achieve the stringent NOx emission standard, such as Euro 6 limit of 0.4 gNOx/kWh, due to the exhaust cylinder high intake temperature. This paper presents experimental investigation of hydrogen-air combustion NOx emissions for such engines for the first time. Experiments are carried out using a simplified constant-volume combustion chamber with glow-plug ignition. Two fuel injection techniques are performed: direct injection and injection via a novel convergent-divergent injector. For the direct injection scenario, NOx levels are unsatisfactory with respect to the Euro 6 standards over a range of operating temperatures from 200 °C to 550 °C. Recorded NOx levels can reach twice the permissible limit which necessitates the implementation of

Eldakamawy, Mohamed Hossam, Picard, Mathieu

Emission Characteristics of TCR Diesel Fuels in Comparison to Diesel Fuels Derived from other Sources

2024-01-4289

11/05/2024

In this work we demonstrate the influence of different refined TCR refining diesel fuels on emission, power and efficiency in comparison to reference Diesel fuel (homologation fuel for Euro 6 emission testing), hydrotreated vegetable oil (HVO) and a blend of poly(oxymethylene)dimethyl ether (OME3) with reference Diesel. The emission characteristics of such TCR fuels used in a production type Diesel engine with modern common rail system has up to now not been tested. The comparison was performed at an engine test bench equipped with a Hatz 4H50 TIC direct injection common rail Diesel engine. For different engine operation points exhaust gas emissions and particulate matters were measured and the results analyzed

Seeger, Jan, Taschek, Marco

Investigation of Combustion Stability in an RCCI Engine Using Recurrence Analysis of Cylinder Pressure Data

2024-01-4287

11/05/2024

The Reactivity Control Compression Ignition (RCCI) engine, with its dual fuel system and coordinated injection strategy, offers superior emission control and fuel efficiency compared to conventional diesel engines. However, cyclic variations leading to engine combustion instability poses a significant challenge to their development and commercialization. In this study, statistical (COV and Histogram) and nonlinear dynamic (Recurrence Plot and its Quantification) analysis techniques are applied on the time-series data obtained from a single-cylinder diesel engine modified to operate in CNG-Diesel RCCI mode. The engine, while advancing the main injection timing (SOI-2), is tested under various operating conditions, including different engine loads, direct injection mass ratios (DIMR) and port fuel injection (PFI) masses, to help identify the configurations with better temporal correlations and deterministic traits. Such configurations hold potential for control strategy implementation

Prashar, Rajat, Kumar, Kamal S., Yadav, Ratnesh Kumar, Maurya, Rakesh Kumar

Numerical Investigation of the Combustion Process and Emissions Formation in a Heavy-Duty Diesel Engine Featured with Multi-Pulse Fuel Injection

2024-01-4285

11/05/2024

Combustion in conventional and advanced diesel engines is an intricate process that encompasses interaction among fuel injection, fuel-air mixing, combustion, heat transfer, and engine geometry. Manipulation of fuel injection strategies has been recognized as a promising approach for optimizing diesel engine combustion. Although numerous studies have investigated this topic, the underlying physics behind flame interactions from multiple fuel injections, spray-flame-wall interaction and their effects on reaction zones, and NOx/soot emissions are still not well understood. To this end, a computational fluid dynamics (CFD) study is performed to investigate the effects of pilot and post injections on in-cylinder combustion process and emissions (NOx and soot) formation in a heavy-duty (HD) diesel engine. A full-sector CFD model of the HD engine employing detailed chemistry is validated against experimental data for in-cylinder pressure, heat release rate, combustion phasing, and engine-out

Singh, Harsimran, Kutkut, Almoutazbellah, Pal, Pinaki, Aggarwal, Suresh Kumar, Li, Hailin

Influence of Lube Oil and Fuel Additives on the Particulate Raw Emission Behavior of Gasoline Engines

04-18-01-0004

10/03/2024

The aim of this work was to investigate the influence of different combinations of engine oil and oil additive as well as additivated and unadditivated fuel on particulate emissions in gasoline engines. To accomplish this, load, speed, and type of oil injection were varied on a single-cylinder engine, and the influence on particle number concentration and size distribution were evaluated. The tests were supplemented by an optical investigation of their in-cylinder soot formation. The investigation of fuel additives showed no significant differences compared to the reference fuel without additives. However, in the case of oil additives, detergents led to a significant increase in the number of particles in the <20 nm range. This effect occurred when used as both a single additive and a component in the standard engine oil. While viscosity improvers also lead to a measurable, but less pronounced, increase in the particle number concentration, no significant influence can be determined

Böhmeke, Christian, Heinz, Lukas, Wagner, Uwe, Koch, Thomas

Direct Injection Gasoline Fuel Injector Characterization

J2713_202409 (Current)

09/27/2024

This SAE Recommended Practice promotes uniformity in the evaluation and qualification tests conducted on gasoline direct injection (GDI) fuel injectors used in gasoline engine applications, where fuel pressures are typically well above 10 MPa. The document scope is limited to electrically actuated gasoline fuel injection devices used in automotive GDI systems and is primarily restricted to bench tests

Gasoline Fuel Injection Standards Committee

Study of Structural Noise of a Multi-Cylinder Diesel Engine

2024-28-0074

09/19/2024

The world over has resulted in severe pollution problems. They are classified as air and noise pollution. Air pollution is caused by dispersion of emittents from engine exhaust to the atmosphere at different concentration levels. Similarly, the emission of unwanted sound from engine structure, intake and exhaust are the principal source of noise pollution. In diesel engines structurally, radiated noises have numerous origins. The complexity arises from the fact that the whole engine structure is simultaneously excited by several forces of widely different characteristics. Primary exciting force which is a gas force in the cylinder resulting from the combustion. Secondary exciting forces of considerably different characteristics are generated by the operation slider crank mechanism but related to some primary gas force in some non-linear manner resulting in piston impact, impacts in bearing, impacts in timing gears etc. Force produced in accessories such as valve gear system, fuel

Goel, Arunkumar, Meena, Avadhesh Kumar

Dual Injection Concept and Lean Burn Characteristics with Methanol on a SI-Engine

2024-24-0030

09/18/2024

The research for sustainable alternative fuels for combustion engines was driven by the urgency to meet future emission regulation norms and mitigate climate change and dependency on fossil fuels. In this context, methanol emerges as a promising candidate due to its potential for greenhouse gas-neutral production methods and its advantageous characteristics for employment in SI engines. Adverse effects, such as elevated emissions due to incomplete combustion along with liner impingement and oil dilution as a consequence of the high injected fuel mass and the large enthalpy of vaporization, can be improved by a dual injection concept. The tests were conducted on a single-cylinder research engine derived from a common passenger vehicle engine. The exhaust gas composition was measured with an FTIR-analyzer employing a methanol-specific evaluation method, standard exhaust gas analyzers, and a solid particle counter system with 10 and 23 μm cut-off sizes. The ratio of DI mass to total mass

Fitz, Patrick, Fellner, Felix, Rößlhuemer, Raphael, Härtl, Martin, Jaensch, Malte

Optimization of a Virtual H2 Engine Using a 1D Simulation Tool Targeting High Engine Performance along with Near-Zero Emission Levels

2024-24-0015

09/18/2024

Hydrogen engines are currently considered as a viable solution to preserve the internal combustion engine (ICE) as a power unit for vehicle propulsion. In particular, lean-burn gasoline Spark-Ignition (SI) engines have been a major subject of investigation, due to their reduced emission levels and high thermodynamic efficiency. Lean charge is suitable for passenger car applications, where the demand of mid/low power output does not require an excessive amount of air to be delivered by the turbocharging unit, but can difficulty be tailored in the field of high-performance engine, where the air mass delivered would require oversized turbocharging systems or more complex charging solutions. For this reason, the range of feeding conditions near the stochiometric is explored in the field of high-performance engines (20 BMEP), leading to the consequent issue of abatement of pollutant emissions. In this work, a 1D model is applied to the modeling of a four cylinder engine fueled with direct

Marinoni, Andrea, Montenegro, Gianluca, Cerri, Tarcisio, Della Torre, Augusto, Onorati, Angelo

Combustion Mode Evaluation of a Methanol–Diesel Dual Direct Injection Engine with a Control of Injection Timing and Energy Substitution Ratio

03-18-01-0002

08/09/2024

Methanol, as a renewable fuel, is an attractive option for internal combustion engines. The dual direct injection method is one of the most promising strategies for applying methanol fuel in diesel engines as the flexible injection control enables combustion mode switching. In this study, a 1-L single-cylinder common-rail diesel engine with a compression ratio of 17.4 is retrofitted by installing an additional methanol direct injector with 35 MPa injection pressure. The engine is operated at 1400 rpm, intermediate load, and fixed midpoint combustion phasing of 10 °CA aTDC with a fixed total amount of energy while applying an energy substitution principle with up to 70% energy supplied by methanol. From the experiments, three distinct combustion modes were identified. When early methanol injection timings were selected in the range of 180–60 °CA bTDC, the primary combustion mode was premixed burn. Late injection timings of 10 °CA bTDC to TDC led to heat release rate shapes of the

Zhao, Yifan, Liu, Xinyu, Kook, Sanghoon

Cavitation Phenomenon and Spray Atomization in Different Types of Diesel Engine Nozzles: A Systematic Review

03-17-06-0042

07/13/2024

The high-pressure common rail fuel injection system for diesel engines is one of the core technologies that need to be addressed in the automobile industry. The control of the internal flow in multi-hole injector nozzles is the key to achieve accurate control of the fuel injection and spray process. There are various types of research on cavitation phenomena currently conducted on various types of test benches, but there is no conclusive discussion. Therefore, it is to summarize these studies in order to identify the highlights of existing studies and point out their shortcomings. This article compares and analyzes the developing patterns of cavitation phenomena on four test benches through literature review and has obtained rich research data on these four types of nozzles, but they still have their own shortcomings at the same time, even with numerical simulation. Based on this, the article has conducted a detailed and critical discussion on the current research situation and

Cao, Tianyi, Jin, Jianjiao, Qu, Yu Pu

Numerical Investigation of Injection and Mixture Formation in Hydrogen Combustion Engines by Means of Different 3D-CFD Simulation Approaches

2024-01-3007

07/02/2024

For the purpose of achieving carbon-neutrality in the mobility sector by 2050, hydrogen can play a crucial role as an alternative energy carrier, not only for direct usage in fuel cell-powered vehicles, but also for fueling internal combustion engines. This paper focuses on the numerical investigation of high-pressure hydrogen injection and the mixture formation inside a high-tumble engine with a conventional liquid fuel injector for passenger cars. Since the traditional 3D-CFD approach of simulating the inner flow of an injector requires a very high spatial and temporal resolution, the enormous computational effort, especially for full engine simulations, is a big challenge for an effective virtual development of modern engines. An alternative and more pragmatic lagrangian 3D-CFD approach offers opportunities for a significant reduction in computational effort without sacrificing reliability. The detailed and the lagrangian approach are both validated against optical measurements

Schmelcher, Robin, Kulzer, Andre, Gal, Thomas, Vacca, Antonino, Chiodi, Marco

A Computational Study of Hydrogen Direct Injection Using a Pre-Chamber in an Opposed-Piston Engine

2024-01-3010

07/02/2024

Combustion characteristics of a hydrogen (H2) direct-injected (DI) pre-chamber (PC)-assisted opposed piston two-stroke (OP2S) engine are investigated by 3D computational fluid dynamics (CFD) simulations. The architecture of the OP2S engine has potential features for reducing wall heat losses, as the DI H2 jets are not directed towards the piston face. To overcome the high resistance to autoignition of H2, a PC technology was implemented in order to enhance the ignition of the mixture by the multiple hot reactive jets. To further investigate the interaction between the H2 plume and the chamber walls, three different piston bowl designs were evaluated and ranked based on a merit function. For the cases under study, the flat piston design was found to be most favorable (compared to the narrow and wide pistons) due to its reduced surface area for lower wall heat losses. The results also showcase that a co-optimization approach considering various parameters is an effective strategy to

Menaca, Rafael, Moreno Cabezas, Kevin, Shakeel, Mohammad Raghib, Vorraro, Giovanni, Turner, James W. G., Im, Hong G.

Engine Behavior Analysis on a Conventional Diesel Engine Powered with Blends of Lemon Grass Oil Biodiesel–Diesel Blends

03-17-08-0058

06/14/2024

Fossil fuel usage causes environmental pollution, and fuel depletion, further affecting a country’s economy. Biofuels and diesel-blended fuels are practical alternatives to sustain fossil fuels. This experimental study analyses lemongrass oil’s performance, emissions, and combustion characteristics after blending with diesel. Lemongrass oil is mixed with diesel at 10 (B10), 15 (B15), and 25% (B25) and evaluated using a 5.20 kW direct injection diesel engine. B10 brake thermal efficiency is 36.47%, which is higher than other blends. The B10 displays an 8.73% decrease in brake-specific fuel consumption compared to diesel. An increase in exhaust gas temperature for B10 than diesel is 4.5%. It indicates that higher lemongrass oil blends decrease exhaust gas temperature. The decrease in average carbon monoxide emissions in B10 to diesel is 22.19%. The decrease in hydrocarbon emissions for B10 to diesel is 7.14%. Biodiesel with lemongrass oil increases nitrogen oxide (NOx) because of

Swami Punniakodi, Banumathi Munuswamy, Arumugam, Chelliah, Suyambazhahan, Sivalingam, Senthil, Ramalingam, Balasubramanian, Dhinesh, Papla Venugopal, Inbanaathan, Nguyen, Van Nhanh, Cao, Dao Nam

Acoustic Quality Assurance during End of Line Engine Test Approval

2024-01-2922

06/12/2024

Liebherr Machines Bulle SA (LMB) designs and produces High-quality diesel engines, injection systems as well as hydraulic components. Liebherr has an Acoustic End of Line (AEOL) system on serial test benches. All engines are measured, and noises are evaluated by operators. This subjective evaluation leads to dispersion on the evaluations, particularly for whining noise. To ensure customer satisfaction, Liebherr wishes to define a new methodology to find a quantitative and objective criterion to set a robust engine noise compliance standard. This new methodology is based on near field microphone measurement of an engine run-down. First, whining noise signatures are extracted from the raw signal. Secondly, psychoacoustic indicators are calculated on the extracted signatures. Thresholds are then established to validate engine deliveries. Finally, this process combining advanced signal processing and psychoacoustics is automated using the Ansys Sound Python library in mass production. All

Akrout, Samir, Denisse, Robin, Dendievel, Clement, Fineschi, Fabio

Guided Port Injection of Hydrogen as an Approach for Reducing Cylinder-to-Cylinder Deviations in Spark-Ignited H2 Engines – A Numerical Investigation

2024-37-0008

06/12/2024

The reduction of anthropogenic greenhouse gas emissions and ever stricter regulations on pollutant emissions in the transport sector require research and development of new, climate-friendly propulsion concepts. The use of renewable hydrogen as a fuel for internal combustion engines promises to provide a good solution especially for commercial vehicles. For optimum efficiency of the combustion process, hydrogen-specific engine components are required, which need to be tested on the test bench and analysed in simulation studies. This paper deals with the simulation-based investigation and optimisation of fuel injection in a 6-cylinder PFI commercial vehicle engine, which has been modified for hydrogen operation starting from a natural gas engine concept. The focus of the study is on a CNG-derived manifold design which has been adapted with regard to the injector interface and is already equipped with so-called gas injection guiding tubes for targeted fuel injection in front of the

Jung, Philipp Emanuel, Guenthner, Michael, Walter, Nicolas

1D Modeling of a High-Performance Engine Fueled with H ₂ and Equipped with a Low NO _x After-Treatment Device

2024-37-0009

06/12/2024

Hydrogen engines are currently considered as a viable solution to preserve the internal combustion engine (ICE) as a power unit for vehicle propulsion. In particular, lean-burn gasoline Spark-Ignition (SI) engines have been a major subject of investigations, due to their reduced emission levels and high thermodynamic efficiency. Lean charge is suitable for the purpose of passenger car applications, where the demand of mid/low power output does not require an excessive amount of air to be delivered by the turbocharging unit, but can difficulty be tailored in the field of high performance engine, where the air mass delivered would require oversized turbocharging systems or more complex charging solutions. For this reason, the range of feeding conditions near the stochiometric value is explored in the field of high performance engines, leading to the consequent issue of abatement of pollutant emissions. In this work a 1D model is applied to the modeling of a V8 engine fueled with direct

Montenegro, Gianluca, Marinoni, Andrea, Della Torre, Augusto, D'Errico, Gianluca, Onorati, Angelo, Cerri, Tarcisio

Evaluation of an Optimal Engine Configuration for a SI Engine Fueled with Ethanol for Stationary Applications

2024-37-0024

06/12/2024

This work aims at investigating the optimal configuration of an internal combustion engine fueled with bio-ethanol for improving its brake power and efficiency as well as for reducing the NOx emissions, in stationary applications. A turbocharged spark ignition engine characterized by a single-point injection was preliminarily considered; subsequently, a direct injection configuration was investigated. For both cases, a 1-D numerical model was developed to compare the injection configurations under stoichiometric conditions and different spark timings. The analysis shows that the direct injection guarantees: a limited improvement of brake power and efficiency when the same spark timing is adopted, while NOx emissions increases by 20%; an increase of 6% in brake power and 2 percentage points in brake thermal efficiency by adopting the knock limited spark advance, but an almost double NOx emissions increase. In order to exploit the advantages of the direct injection, an engine

Perrone, Diego, Falbo, Luigi, Falbo, Biagio, Castiglione, Teresa

The Potential of Hydrogen High Pressure Direct Injection toward Future Emissions Compliance: Optimizing Engine-Out NOx and Thermal Efficiency

2024-37-0005

06/12/2024

By building on mature internal combustion engine (ICE) hardware combined with dedicated hydrogen (H2) technology, the H2-ICE has excellent potential to accelerate CO2 reduction. H2-ICE concepts can therefore contribute to realizing the climate targets in an acceptable timeframe. In the landscape of H2-ICE concepts, pilot-ignited High Pressure Direct Injection (HPDI™) is an attractive option considering its high thermal efficiency, wide load range and its applicability to on-road as well as off-road heavy-duty equipment. Still, H2-HPDI is characterized by diffusion combustion, giving rise to significant NOx emissions. In this paper, the potential of H2-HPDI toward compliance with future emissions legislation is explored on a 1.8L single-cylinder research engine. With tests on multiple load-speed points, Exhaust Gas Recirculation (EGR) was shown to be an effective measure for reducing engine-out NOx, although at the cost of a few efficiency points. Furthermore, the use of EGR was

Willems, Robbert, Seykens, Xander, Bekdemir, Cemil, Doosje, Erik, Van Gompel, Peter

Effect of Injector Type and Intake Boosting on Combustion, Performance, and Emission Characteristics of a Spray-Guided Gasoline Direct Injection Engine—A Computational Fluid Dynamics Study

03-17-06-0044

06/06/2024

In general, GDI engines operate with stratified mixtures at part-load conditions enabling increased fuel economy with high power output, however, with a compensation of increased soot emissions at part-load conditions. This is mainly due to improper in-cylinder mixing of air and fuel leading to a sharp decrease in gradient of reactant destruction term and heat release rate (HRR), resulting in flame quenching. The type of fuel injector and engine operating conditions play a significant role in the in-cylinder mixture formation. Therefore, in this study, a CFD analysis is utilized to compare the effect of stratified mixture combustion with multi-hole solid-cone and hollow-cone injectors on the performance and emission characteristics of a spray-guided GDI engine. The equivalence ratio (ϕ) from 0.6 to 0.8 with the constant engine speed of 2000 rev/min is considered. For both injectors, the fuel injection pressure of 200 bar is used with 60° spray-cone angles. For lean boosting conditions

Kumar, Rahul, Bhaduri, Sreetam, Mallikarjuna, J.M.

Influences of High-Pressure Pump and Injector Nozzle Geometry on Hydraulics Characteristics of a Mechanical Diesel Direct-Injection System

2024-01-5061

06/04/2024

The geometry of high-pressure pump and injector nozzles crucially influences hydraulic behaviors (e.g., the start of injection, the pressure profiles developed in the high-pressure line, needle lift, and injection rates) in diesel engines. These factors, in turn, significantly impact fuel atomization, fuel–air mixing, combustion quality, and the formation of emissions. The main geometry parameters such as plunger diameter and the number and diameter of nozzles lead to the system complexity, requiring careful analysis, design, and calibration. In this study, a high-speed shadowgraph system and a high-resolution pressure recording system were developed to capture the start of injection, spray structure, and pressure profiles in the high-pressure line. Additionally, a model was developed using GT-Fuel package built within the GT-Suite of simulation tools to explore different plunger diameters and numbers and diameters of injector nozzles. These models were validated using the pressure

Nguyen, Quan Q., Vu, Manh D., Phung, Duoc V., Nguyen, Kien T., Vu*, Tuan N., Pham, Phuong X.

Unveiling the Potential of Hydrogen in a Downsized Gasoline Direct Injection Engine Performance and Emissions Experimental Study

04-17-03-0015

05/11/2024

The transportation sector’s growing focus on addressing environmental and sustainable energy concerns has led to a pursuit of the decarbonization path. In this context, hydrogen emerges as a promising zero-carbon fuel. The ability of hydrogen fuel to provide reliable performance while reducing environmental impact makes it crucial in the quest for net zero targets. This study compares gasoline and hydrogen combustion in a single-cylinder boosted direct injection (DI) spark ignition engine under various operating conditions. Initially, the engine was run over a wide range of lambda values to determine the optimal operating point for hydrogen and demonstrate lean hydrogen combustion’s benefits over gasoline combustion. Furthermore, a load sweep test was conducted at 2000 rpm, and the performance and emission results were compared between gasoline and optimized hydrogen combustion. An in-depth analysis was conducted by varying fuel injection time and pressure. This enabled us to explore

Mohamed, Mohamed, Biswal, Abinash, Wang, Xinyan, Zhao, Hua, Harrington, Anthony, Hall, Jonathan

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