Browse Topic: Glass

Items (2,090)
This study focuses on the vibration analysis of hybrid composite laminated plates fabricated from E-glass Fiber and areca Fiber reinforced with epoxy resin. The hybrid laminates were prepared using the Vacuum Assisted Resin Transfer Moulding (VARTM) process with different stacking sequences and Fiber ratios, where brake lining powder was also incorporated as a filler in selected configurations to enhance mechanical and damping properties. The fabricated plates (280 × 280 mm) were subjected to experimental modal analysis using an impact hammer and accelerometer setup, with data acquisition carried out through DEWESoft software. Natural frequencies and damping ratios were determined under three boundary conditions (C- C-C-C, C-F-C-F, and C-F-F-F). The results revealed that Plate 1, with E-glass outer layers, areca reinforcement, and filler addition, exhibited the best vibration performance, achieving a maximum natural frequency of 332.8 Hz under C-C-C-C condition, while Plate 2 showed a
D R, RajkumarO, Vivin LeninR, SaktheevelR G, Ajay KrishnaNg, Bhavan
In the context of electro-mobility for commercial vehicles, the failure analysis of a connector panel in a DCDC converter is crucial, particularly regarding crack initiation at the interface of busbar and plastic component. This analysis requires a thorough understanding of thermo-mechanical behavior under thermal cyclic loads, necessitating kinematic hardening material modeling to account for the Bauschinger effect. As low cycle fatigue (LCF) test data is not available for glass fiber reinforced polyamide based thermoplastic composite (PA66GF), we have adopted a novel approach of determining non-linear Chaboche Non-Linear Kinematic Hardening (NLK) model parameters from monotonic uniaxial temperature dependent tensile test data of PA66GF. In this proposed work a detailed discussion has been presented on manual calibration and Genetic Algorithm (GA) based optimization of Chaboche parameters. Due to lack of fiber orientation dependent test data for PA66GF, here von Mises yield criteria
Basu, ParichaySrinivasappa, Naveen
This paper presents a comprehensive numerical methodology for simulating the coupled process-structure behavior of short glass fiber-reinforced, injection-molded thermoplastics. The approach integrates elastoplastic and anisotropic material characteristics using three engineering tools: Moldflow, Digimat, and ABAQUS. It accounts for fiber orientation and injection molding defects, linking to thermo-mechanical performance. This method enables accurate virtual modeling of real-time injection-molded components by transferring anisotropic data from Moldflow to ABAQUS. In this study, short fiber orientation and potential injection molding defects such as weld lines and residual stresses are discussed using Moldflow simulation. Besides, Digimat is employed as an interface tool to facilitate the transfer of Moldflow simulation results, namely fiber orientation and material behavior in the allied configurations directly into ABAQUS. This integration enables the evaluation of thermo-mechanical
T, KalingaYanamadala, Dharma TejaMattupalli, VenkataChirravuri, BhaskaraMiller, Ronald
In recent decades, Computer-Aided Engineering (CAE) has become increasingly critical in the early stages of vehicle development, particularly for performance improvement and weight optimization. At the core of this advancement lies the accuracy of CAE models, which directly impacts design insights and reliable TEST-CAE correlation. Yet, accurately replicating real-world physical systems in virtual environments remains a significant challenge. This research introduces a structured methodology for improving correlation in door system models. It focuses specifically on reducing glass regulator operating noise, a common design issue that can lead to unwanted sounds and passenger discomfort. Traditional CAE models often fail to predict this problem, exposing the limitations of virtual-only validation. To address this gap, the study proposes a modal correlation-based approach aligned with actual assembly stage conditions. This strategy enables more precise assessment of the glass regulator’s
Panuganti, Naresh KumarChoi, Seungchan
The use of polymeric materials and polymer -based composites as alternatives to metals in conventional applications is a widely adopted strategy. These materials provide advantages in terms of processability, cost-effectiveness, and, most notably, weight reduction. This study aimed to develop and optimize the injection molding process for producing PA9T (Polyphthalamide 9T) components reinforced with varying amounts of glass fiber to achieve optimal mechanical and physical properties. To enhance mechanical performance, different glass fiber loadings were investigated. The study employed the Taguchi method with an L9 orthogonal array design. The selected variable parameters were material composition (PA9T reinforced with 30, 35, and 50 wt% glass fiber), injection pressure (1000, 1500, and 2000 bar), injection temperature (320, 330, and 340 °C), and injection speed (100, 125, and 150 mm/s). The Taguchi method was chosen because it allows for the identification of optimal process
Mendonça, Arthur S.Michelotti, Alvaro CantoBerto, Lucas F.Salvaro, Diego B.Binder, Cristiano
Materials science and engineering are essential for advancing energy-efficient mechanical systems through lightweight structures and friction reduction. Among engineering polymers, polyphthalamides (PPA) are widely used for their superior thermochemical and mechanical properties. This study investigates the influence of polytetrafluoroethylene (PTFE) on the mechanical and tribological performance of a commercial polymer matrix composite (PMC) reinforced with 30wt% glass fiber. Self-lubricating composites were manufactured by injection molding with PTFE contents ranging from 0-15 wt%. Density was measured using Archimedes’ method. Mechanical properties were measured through ISO 527 tensile testing, while tribological behavior was evaluated using ball-on-flat reciprocating tests under 189N (630 MPa), 2 H frequency, and 10 mm strokes for 60 minutes, employing a 10 mm diameter AISI 52100 steel sphere as counter-body. Friction coefficient (COF) was monitored throughout testing, and wear
Hromatka, MatheusSalvaro, Diego B.Binder, CristianoMichelotti, Alvaro C.Berto, Lucas F.
Studies correlate air pollution with an increase in the incidence of respiratory diseases, affecting lung function and raising hospitalization rates. Among the pollutants associated with these diseases, inhalable coarse particulate matter (PM10) and fine particulate matter (PM2.5) stand out. The emission of particulate matter resulting from the wear of brake pads in light vehicles is the second largest source, accounting for approximately 33% of a vehicle’s total emissions. The particulate matter generated during the braking process can be analyzed through its collection in tests conducted on dynamometers, using enclosure and sampling systems. The development of the dynamometer used was based on the braking cycles described in the SAE J2522:2003 standard, whose main objective is to provide comparative data on different friction materials. Given the variations in particulate matter emissions depending on the composition of the brake pads, as reported in the literature, this study
Catão, Vítor Gustavo GomesMachado, Amanda RibeiroFiorentin, Felipe KleinSilva, João Pedro AnutoBernardino, Lucas GabrielFiorentin, Thiago AntonioCarboni, Andrea Piga
There is a growing demand for new materials that meet mechanical and structural performance requirements, with specific properties, especially in the automotive industry. From a context of innovation and global needs to be met, there is the appreciation of composite materials, specifically applied in the automotive sector, since these can be obtained from the combination of two or more different materials, obtaining certain properties from the individual characteristics of its phases, expanding the availability of materials to be used in this sector. In recent years the use of natural fibers in composite materials for automotive applications has gained relevance due to factors such as sustainability, low weight and good mechanical properties. The attempt to combine innovation and environmental preservation make such applications promising, aiming to obtain ecological solutions, considering that natural fibers of vegetable origin such as sisal, jute and flax are biodegradable and
Dias, Roberto Yuri CostaSantos Borges, Larissa dosBrandao, Leonardo William MacedoMendonca Maia, Pedro Victor deSilva de Mendonça, Alian Gomes daFujiyama, Roberto Tetsuo
In this article, a three-dimensional transient CFD simulation method is used to simulate the wind noise of a vehicle model’s external flow field. The transient noise excitation of external noise sources outside each window glass are analyzed, and the statistical energy analysis method is used to calculate the articulation index of the front and rear passenger inside the vehicle. Then, the variation range of the thickness of each window glass is set, and the side window glass is also divided into two types: single-layer glass and laminated glass. After the design parameters are defined, the design space is established. The articulation index of the front and rear passengers and the total weight of the glass are the three design objectives for multi-objective optimization simulation, based on the results of optimization simulation, the change trend of each design parameter and design objective is analyzed; the sensitivity of the design objective to each design parameter is studied; the
Xiong, ZhenfengZhang, XiaoLiu, PingLi, BoYuan, QingpengChen, ShiwenTo, Chi Hin
The mobility industry is rapidly advancing towards more autonomous modes of transportation with the adoption of sophisticated self-driving technologies. However, a critical challenge, being the lack of standardized norms for defining, measuring, and ensuring vehicle visibility across various dynamic traffic environments, remains. This lack of awareness of visibility is hindering the development of new regulations for vehicle visibility and the controlled transition to a fully-integrated autonomous future. While current efforts focus on improving sensing technologies like computer vision, LiDAR systems, and sensor fusion development, two key issues remain unresolved: 1 The absence of a representative and realistic three-dimensional color visibility model for measuring and comparing the visibility of complex shapes with large but varying color coated three-dimensional surface areas. 2 The need for enhanced visibility solutions that improve visibility and vehicle detectability for all
Mijnen, Paul W.Moerenburg, Joost H.
Researchers have developed a new type of sensor platform using a gold nanoparticle array. The sensor is made up of a series of gold disk-shaped nanoparticles on a glass slide. When an infrared laser is pointed at a precise arrangement of the particles, they start to emit unusual amounts of ultraviolet (UV) light.
A proprietary metamaterial has been shown to reduce panel vibration. In this particular case, the metamaterial is designed to be attached to the edge of a glass panel and can reduce panel vibration and noise transmission due to wind or other sources into the vehicle interior. Acoustic transmission loss and panel vibration assessments show the benefit of this approach.
Sorenson, SteveLi, XiaopengMoore, JaimeRobison, Scott
Machining metal has its challenges as many shops will attest, but machining glass is another matter – one that Dan Bukaty Jr., President of Precision Glass & Optics (PG&O) is well schooled in. Mr. Bukaty and his 35-person shop manufacture high-end precision glass optics for customers such as IMAX, Intuitive Surgical, Boeing and NASA, to name a few. The products PG&O make can range from the ordinary to the extraterrestrial, such as mirrors that it fabricated for the Hobby–Eberly Telescope to measure dark energy in outer space.
Polymer composites, such as fiber-reinforced plastics (FRPs), are widely used in shipbuilding, aerospace, and automobile industries due to their lightweight and high strengths. In real-world conditions, ship hulls are exposed to harsh environmental factors, including variations in moisture and salinity. FRPs tend to absorb water and moisture, leading to an increase in weight and a reduction in strengths over time, which is undesirable for ship and aircraft structures. This study investigates the reduction in energy absorption and specific energy absorption of glass FRPs (GFRP) and aluminum honeycomb sandwich composites (AHSC) due to exposure to moisture and salinity. Experimental analysis was conducted by immersing the materials in saline and non-saline water. A comparative assessment of the percentage reduction in specific energy absorption (SEA) of GFRP and AHSC is presented. Additionally, the influence of honeycomb parameters such as cell size (CS), foil thickness (FT), and core
Rajput, ArunKumar, AshwinSunny, Mohhamed RabiusChavhan, Harikrishna
Camera-based mirror systems (CBMS) are being adopted by commercial fleets based on the potential improvements to operational efficiency through improved aerodynamics, resulting in better fuel economy, improved maneuverability, and the potential improvement for overall safety. Until CBMS are widely adopted it will be expected that drivers will be required to adapt to both conventional glass mirrors and CBMS which could have potential impact on the safety and performance of the driver when moving between vehicles with and without CBMS. To understand the potential impact to driver perception and safety, along with other human factors related to CBMS, laboratory testing was performed to understand the impact of CBMS and conventional glass mirrors. Drivers were subjected to various, nominal driving scenarios using a truck equipped with conventional glass mirrors, CBMS, and both glass mirrors and CBMS, to observe the differences in metrics such as head and eye movement, reaction time, and
Siekmann, AdamPrikhodko, VitalySujan, Vivek
This paper presents a new regression model-based method for accurate predictions of stiffness of different glass laminate constructions with a point-load bending test setup. Numerical FEA models have been developed and validated with experimental data, then used to provide training data required for the statistical model. The multi-variable regression method considered six input variables of total glass thickness, thickness ratio of glass plies as well as high-order terms. Highly asymmetrical, hybrid laminates combining a relatively thick soda-lime glass (SLG) ply joined with a relatively thin Corning® Gorilla® Glass (GG) ply were analyzed and compared to standard symmetrical SLG-SLG constructions or a monolithic SLG with the same total glass thickness. Both stiffness of the asymmetrical laminates and the improvement percentage over the standard symmetrical design can be predicted through the model with high precision.
Yu, ChaoCleary, ThomasJoubaud, Laurentkister, EvanFisher, W Keith
This study focuses on developing and deploying an Unmanned Aquatic Vehicle (UAV) capable of underwater travel. The primary objectives of this project are to detect the presence of dimethyl sulfide and toluene, as well as to identify any potential oil leakage in underwater pipelines. The UAV has a maximum operating depth of 300 m below the water surface. The design of this UAV is derived from the natural design of Rhinaancylostoma, an underwater kind of fish. The maximum operational setting for this mission is fixed at a depth of approximately 300 m beneath the surface of the sea, and the choice of this species is suitable for fulfilling the objectives of this undertaking. This technology will mitigate the risk associated with human interaction in inspection processes and has the potential to encompass various other resources in the future. The initial design data of the UAV is determined using analytical processes and verified formulas. The selection of the airfoil is done by comparing
Veeraperumal Senthil Nathan, Janani PriyadharshiniRajendran, MahendranArumugam, ManikandanRaji, Arul PrakashSakthivel, PradeshMadasamy, Senthil KumarStanislaus Arputharaj, BeenaL, NatrayanRaja, Vijayanandh
This study investigates the frequency response characteristics of laminated composite rectangular plates, focusing on the influence of fiber orientation. The composite plates, composed of 12 layers of glass fiber reinforced polymer composites (GFRP), were chosen for their superior mechanical properties and broad applicability in engineering fields, including the automotive sector. In automotive engineering, these composites are valued for their lightweight properties and high strength, contributing to enhanced performance and fuel efficiency. The analysis employed a combination of finite element methods and Taguchi experimental design techniques to understand how fiber orientation affects the dynamic behavior of these plates. To systematically explore the impact of fiber orientation on the frequency response, the study utilized Taguchi's orthogonal array design. Specifically, the L9 (3^3) and L16 (4^4) orthogonal arrays were employed to structure the experimental runs effectively
N, SuhasC V, PrasshanthU, Anish KumarBhaskara Rao, Lokavarapu
The incorporation of natural available material into synthetic materials to form a fiber within a single polymer matrix has been ignited since environment concerns become crucial nowadays. Composite materials embedded with two or more types of fibers makes a composite as hybrid. The study of hybridization of natural and synthetic fibers brings out superior mechanical and tribological properties. In our present studies, fabrication of jute & glass fiber reinforced epoxy-based polymer hybrid composites were carried out using resin infusion technique. For comparing the various properties, the composite made of pure jute fiber i.e 100% jute, pure glass fiber i.e 100% glass, the hybrid composite containing 75% jute and 25% glass fiber, 50% jute and 50% glass fiber, and 25% jute and 75% glass fiber were made and its functional behaviors were studied. The results revealed the hybrid composite containing 25% jute and 75% glass fiber possessed maximum tensile strength of 292±5.8 MPa, flexural
J, ChandradassT, ThirugnanasambandhamM, Amutha SurabiP, Baskara SethupathiRajendran, RMurugadoss, Palanivendhan
The integration of carbon nanotubes (CNT) into composite materials has revolutionized various high-performance industries, including aerospace, marine, and defense, for their exceptional thermal, mechanical, and electrical properties. The critical nature of these applications demands precise control over the manufacturing process to ensure the optimal performance of the CNT-reinforced composites. This study employs the Taguchi approach to systematically investigate and determine the optimal proportion of CNT volume fraction, fiber volume fraction, and stacking sequence in composite materials to achieve the optimal fundamental frequency. The Taguchi method, known for its efficiency in optimizing design parameters with a minimal number of experiments, enables the identification of the most influential factors and their optimal levels for enhancing material properties. Our findings demonstrate that the proper arrangement and proportioning of these components significantly improve the
B, SrivatsanBalakrishna Sriganth, PranavBhaskara Rao, LokavarapuBiswas, Sayan
Worldwide, glass manufacturing produces at least 86 million tons of carbon dioxide (CO 2) every year. A new type of glass aims to cut this carbon footprint in half. The invention — LionGlass, engineered at Penn State — requires significantly less energy to produce and is much more damage resistant than standard soda lime silicate glass.
The industrial world focuses on developing eco-friendly, natural fibres such as reinforcing lightweight, inexpensive compounds in modern days. Basalt, a rare phenomenon, derives its origins from molten volcanic rocks, which is essential for their cost-effectiveness and offers different glass fibre properties. High mechanical strength, outstanding wear resistance, and exceptional durability in a variety of environmental conditions are all displayed by basalt fibres. These fibres are ideal for reinforcing polymer composites because of their mechanical properties at high temperatures. Furthermore, basalt fibres are appropriate for long-term applications because they resist corrosion and degradation while maintaining structural integrity over time. This article provides a brief overview of basalt fibres as a substitute for glass fibres and as composite materials. Additionally, attempts are being made to draw attention to the expanding field of basalt fibre research. In the review, studies
Chidambaranathan, BibinRaghavan, SheejaSoundararajan, GopinathArunkumar, S.Ashok Kumar, R.Rajesh, K.
Car bumpers are protective structures for the occupants of a vehicle during a collision, absorbing impact energy, such a structure is located at the front and rear of the vehicle. Metals were used to manufacture the first bumpers, and it was subsequently assessed that using a different material would reduce their weight, for example plastic, resulting in increased fuel economy and impact absorption. Also, the use of polymers reinforced by glass fibers offer good mechanical strength. This work evaluates the replacement of conventional materials by an ecologically more viable alternative, natural fibers as plastic reinforcement, reducing costs, without considerable loss in the material mechanical properties. Specimens of reinforced composite material were produced with jute fiber. The fibers, obtained through fabrics, were standardized in length of 5.0 mm and 15.0 mm. The matrix phase applied was the unsaturated and pre-accelerated terephthalic polyester resin manufactured by Royal
Soares, Rafael VilhenaDias, Roberto Yuri Costade Mendonca Maia, Pedro VictorJunior, Waldomiro Gomes PaschoalFujiyama, Roberto Tetsuo
This study describes the Taguchi optimization process applied to optimize drilling parameters for glass fiber reinforced composite (GFRC) material. The machining process is analyzed in relation to process parameters using analysis of variance (ANOVA). The characteristics assessed for both the drilling and the specimen include speed, feed rate, drill size, and specimen thickness. The commercial software program MINITAB14 was used to collect and analyze the measured results. Cutting force and torque during drilling are examined in relation to these parameters using an orthogonal array and a signal-to-noise ratio. The primary goal is to identify the critical elements and combinations of elements that impact the machining process to achieve minimal cutting thrust and torque, based on the evaluation of the Taguchi technique.
Raja, RosariJannet, SabithaKandavalli, Sumanth Ratna
Hybrid reinforcement-made polypropylene (PP) composites are beneficial over monolithic PP and utilized for various engineering and non-engineering applications. The present investigation of PP hybrid composites is developed with 10 percentages of weight (wt%) of E-glass fiber embedded with 0–6 wt% of silicon carbide via compression technique associated with hot press. E-glass fiber and SiC influencing wear rate, tensile strength, and microhardness behavior of PP and its composites are experimentally investigated. The peak loading of SiC as 6 wt% into PP/10 wt% E-glass fiber is recorded as better wear resistance (0.021 mm3/m), maximum tensile strength value (54.9 MPa), and highest hardness (68 HV). Moreover, the investigation results of hybrid PP composite are better resistance to wear and hiked tensile and hardness behavior compared to monolithic PP. This PP/10 wt% E-glass fiber/6 wt% of SiC hybrid composite is adopted for high-strength to lightweight sports goods applications.
Venkatesh, R.
Shipbuilders didn’t have the option of fiberglass when the nonprofit American Bureau of Shipping (ABS) was established 160 years ago to help safeguard life and property on the seas. Fortunately, technology to help better ensure the safety of ocean vessels has also come a long way in that time, in part because people have become a spacefaring species.
Anode-free sodium metal batteries (AFSMBs) with initial zero sodium anodes are promising energy-storage devices to achieve high energy density and low cost. The morphology and reversibility of sodium controls the cycling lifespan of the AFSMBs, which is directly affected by the separator. Here, we compared the sodium deposition and corresponding electrochemical behaviors under the influence of three commercial separators, which were Celgard 2500, Al2O3-coated PP separator and glass fiber (denoting as 2500, C-PP and GF). Firstly, the reversibility of sodium plating/stripping was tested using half-cells, where coulombic efficiencies were stable at ~99.89% for C-PP and GF compare to 99.65% for 2500, indicating more dead sodium were formed for 2500. Then, the morphologies of deposited sodium were compared using optical microscopy. Compared to inhomogeneous sodium growth under 2500, C-PP obtained more flatter sodium layer with less height difference, attributing to the high mechanical
Qin, NanJin, LimingZheng, Jim P.
Today, almost all passenger vehicles are equipped with Mobile Air Conditioning (MAC) systems to provide thermal comfort to occupants. To enhance cabin cooling down rate, two approaches are possible viz. increasing the MAC system capacity or reducing heat ingress into the vehicle cabin. The first approach is likely to have a negative impact on energy efficiency. The latter approach considers the deployment of alternate passive cabin cooling technologies. Among these, the deployment of uniquely developed coatings on metal, plastic and glass surfaces of the cabin is one option. The assessment of such coatings is usually done only at severe ambient conditions (>40°C), which may not be sufficient. These coatings need to be validated across all climatic seasons of the year, for assessing their effectiveness on passenger thermal comfort. The current work along with simulation studies, takes into account additional parameters such as the ‘feeling of hotness’ when one enters a hot-soaked cabin
Deshmukh, GaneshKulkarni, Shridhar DilipraoVarma, MohitJaybhay, SambhajiKapoor, SangeetTilekar, Pravin
This SAE Aerospace Recommended Practice (ARP) covers the requirements for the types of glass to be utilized in the fabrication of cover glasses and lighting wedges used in aerospace instruments. It defines the maximum extent of physical defects and recommends standard methods of inspection and evaluation. Definitions of terminology used in this document are covered in 2.2.
A-20A Crew Station Lighting
Unlike glass, which is infinitely recyclable, plastic recycling is challenging and expensive because of the material’s complex molecular structure designed for specific needs. New research from the lab of Giannis Mpourmpakis, Associate Professor of Chemical and Petroleum Engineering at the University of Pittsburgh, focuses on optimizing a promising technology called pyrolysis, which can chemically recycle waste plastics into more valuable chemicals.
Despite their many similarities, natural fibers have superior mechanical properties to synthetic fibers, including higher ultimate strength, greater elongation, resistance to ethering, biodegradability, lightweight, and fewer toxications. The mechanical characteristics of several matrices reinforced with synthetic and hemp fibers were examined in the current paper. We made the various hemp composites using vinyl ester, cellulose acetate (CA), treated CA, and GFRP (glass fiber-reinforced polymer) with CA. Composites were examined for mechanical characteristics such as tensile, flexural, impact, and hardness. Composites have a density of 1.19 g/cm3. Hemp with vinyl ester has higher tensile strength and flexural properties than other composites, but in impact, GFRP with CA has more impact strength of nearly 400 J/m, so for making eco-friendly biocomposite for lightweight structural applications.
Vinoth Kumar, K.Karthick, K.Balasubramanian, M.Chidhamparam, R.S.Jones, S.
Thermo-mechanical fatigue and natural aging due to environmental conditions are challenging to simulate in an actual test with advanced fiber-reinforced composites, where their fatigue and aging behavior are little understood. Predictive modeling of these processes is challenging. Thermal cyclic tests take a prohibitively long time, although the strain rate effect can be scaled well for accelerating the mechanical stress cycles. Glass fabric composites have important applications in pipes, aircraft, and spacecraft structures, including microwave transparent structures, impact-resistant parts of the wing, fuselage deck and many other load-bearing structures. Often additional additively manufactured features and coatings on glass fabric composites are employed for thermal and anti-corrosion insulations. In this paper, we employ a thermo-mechanical fatigue model based on an accelerated fatigue test and life prediction under hot-to-cold cycles. Thermo-mechanical strain-controlled stress
Kancherla, Kishore BabuB S, DakshayiniRaju, BenjaminRoy Mahapatra, Debiprosad
A new approach has allowed researchers at Aalto University to design a kind of metamaterial that has so far been beyond the reach of existing technologies. Unlike natural materials, metamaterials and metasurfaces can be tailored to have specific electromagnetic properties, which means scientists can create materials with features desirable for industrial applications.
In this paper, experimental studies were conducted to examine the mechanical behavior of a polymer composite material called polyamide with glass fiber (PA6-GF), which was fabricated using the three-dimensional (3D) fusion deposition modeling (FDM) technique. FDM is one of the most well-liked low-cost 3D printing techniques for facilitating the adhesion and hot melting of thermoplastic materials. PA6 exhibits an exceptionally significant overall performance in the families of engineering thermoplastic polymer materials. By using twin-screw extrusion, a PA6-GF mixed particles made of PA6 and 20% glass fiber was produced as filament. Based on literature review, the samples have been fabricated for tensile, hardness, and flexural with different layer thickness of 0.08 mm, 0.16 mm, and 0.24 mm, respectively. The composite PA6-GF behavior is characterized through an experimental test employing a variety of test samples made in the x and z axes. The mechanical and physical characteristics of
Sivanesh, A. R.Soundararajan, R.Natrayan, M.Nallasivam, J. D.Santhosh, R.
Recently, the environmental temperature of vehicles is changing due to the electrification of vehicles and improved internal combustion engine system to reduce carbon emissions. However, mechanical properties of plastic materials change very sensitively to environmental temperature changes, and mechanical properties decrease when exposed to high temperatures. Therefore, it is important to estimate lifespan estimation of plastic parts according to temperature changes. In this paper, reliability analysis process to estimate the maximum service temperature of plastic parts was developed using aging data of material properties, environmental condition data of automotive parts, and field driving condition data. Changes in the mechanical properties of plastic materials such as glass fiber reinforced polyamide materials were tested. The environmental exposure temperature of the vehicle and parts was measured, and the general driving pattern of the vehicle was analyzed. Weibull aging model and
Youn, Jee YoungChung, Min GyunAhn, Hyo Sang
The recent surge in platforms like YouTube has facilitated greater access to information for consumers, and vehicles are no exception, so consumers are increasingly demanding of the quality of their vehicles. By the way, the door is composed of glass, moldings, and other parts that consumers can touch directly, and because it is a moving part, many quality issues arise. In particular, the door panel is assembled from all of the above-mentioned parts and thereby necessitates a robust structure. Therefore, this study focuses on the structural stiffness of the door inner panel module mounting area because the door module is closely to the glass raising and lowering, which is intrinsically linked to various quality issues.
Cho, KyeongkukChoi, JEWON
To characterize the stress flow behavior of engineering plastic glass fiber reinforced polypropylene (PPGF) commonly used in automotive interior and exterior components, mechanical property is measured using a universal material testing machine and a servo-hydraulic tensile testing machine under quasi-static, high temperature, and high strain rate conditions. Stress versus strain curves of materials under different conditions are obtained. Based on the measured results, a new parameter identification method of the Johnson-Cook (J-C) constitutive model is proposed by considering the adiabatic temperature rise effect. Firstly, a material-level experiment method is carried out for glass fiber reinforced polypropylene (PPGF) materials, and the influence of wide strain rate range, and large temperature span on the material properties is studied from a macroscopic perspective. Then, the model parameters of the J-C constitutive model are identified based on the experimental data, and the
Zheng, Wei-JunLiu, Xiao-AngShangguan, Wen-BinZhang, QuGu, Chen-guang
The current battery carrier for commercial vehicles is made of steel and is designed to hold two batteries weighing approximately 80 kg to 100 kg. However, this battery carrier faces several issues including corrosion, chemical reactivity, high maintenance requirements and its heavy weight. To tackle these challenges, a fiber-reinforced composite battery carrier is designed and developed specifically for commercial vehicles. The objective is to identify a solution that can meet the performance requirements of both static and dynamic loading, thereby reducing the overall weight. The proposed composite battery carrier offers a lightweight design, requires minimal maintenance, possesses high tensile strength and stiffness and is corrosion and chemical resistant. Furthermore, it provides the flexibility to integrate battery cover locking arrangements for added convenience and security. The structure of the composite battery carrier comprises a continuous glass fiber reinforced composite
Srivastava, SanjaySonkusare, Shailesh
FMVSS No. 205, “Glazing Materials,” uses impact test methods specified in ANSI/SAE Z26.1-1996. NHTSA’s Vehicle Research and Test Center initiated research to evaluate a subset of test methods from ANSI Z26.1-1996 including the 227 gram ball and shot bag impact tests, and the fracture test. Additional research was completed to learn about potential changes to tempered glass strength due to the ceramic paint area (CPA), and to compare the performance of twelve by twelve inch flat samples and full-size production parts. Glass evaluated included tempered rear quarter, sunroof, and backlight glazing. Samples with a paint edge were compared to samples without paint, and to production parts with and without paint in equivalent impact tests. A modified shot bag with stiffened sidewalls was compared to the ANSI standard shot bag. The fracture test comparison included evaluating the ANSI Z26.1 impact location and ECE R43 impact location. Over 900 tests covering the various test conditions
Rains, Corinn
Additive manufacturing is currently being investigated for the production of components aiming for near net shape. The presence of chopped glass fibers with PA6 increases the melt viscosity and also changes the coefficients of thermal expansion and increase the heat resistance. The great dimensional stability obtained with the fusion of the PA6 with the fiber results in an extremely durable material even in adverse environments for many other materials used in 3D printing. PA6 is a material oriented for users who need to make structural parts and exposed to high mechanical stresses. The impact, test tensile, and flexural results for as-built PA6 with various infill patterns, including grid, triangle, trihexagon, and cubic, are tested.
Raja, R.Jannet, SabithaVerghese, JerryAbhishek, PullanikkatJohn, Febin CherianHyjan, Hywin
Natural fibers are increasingly being used to reinforce glass fiber composites rather than synthetic fibers because of their increased tensile strength, despite some inherent disadvantages. With the help of the structural analysis program ANSYS, three different combinations were thoroughly analyzed with an eye toward factors like total deformation, equivalent elastic strain, and equivalent stress in order to determine the best combination. The composite specimen exhibiting the best performance qualities was chosen for further manufacturing. A fracture load of 8.93 kN and a tensile strength of 81.46 MPa were obtained from tensile strength tests and Charpy impact tests performed on samples made from the composite. The impact test, which produced a value of 14 J using a 15 kg pendulum, also shed light on the ability to absorb energy during fracture. These results indicate that the composite material has qualities that make it a good choice for dashboards and panels for automobiles.
Santhosh, S.Sakthivel, P.Premkumar, M.Raghulkumar, M.Ragul, M.Ragul, S.
Working on the nanoscale gives researchers a lot of insight and control when fabricating and characterizing materials. In larger scale manufacturing, as well as in nature, many materials have the capacity for flaws and impurities that can disrupt their complex structure. This creates several weak points that can easily break under stress. This is common with most glass, which is why it is thought of as such a delicate material.
This research was initiated with the goal of developing a significantly stronger aircraft transparency design that would reduce transparency failures from bird strikes. The objective of this research is to demonstrate the fact that incorporating high-strength tempered glass into cockpit window constructions for commercial aircraft can produce enhanced safety protection from bird strikes and weight savings. Thermal glass tempering technology was developed that advances the state of the art for high-strength tempered glass, producing 28 to 36% higher tempered strength. As part of this research, glass probability of failure prediction methodology was introduced for determining the performance of transparencies from simulated bird impact loading. Data used in the failure calculation include the total performance strength of highly tempered glass derived from the basic strength of the glass, the temper level, the time duration of the load, and the area under load. A high-strength
Lampman, DeWitt
Bamboo fibers were used as reinforcement in hardened epoxy mixes altered with ethoxylated soybean oil (ESO) to enhance the mechanical and thermal qualities. Compared to a bio-based epoxy mix, the tensile strength and modulus of the laminate with 20% bamboo fiber were higher. During thermogravity analysis (TGA) evaluation, it was discovered that the rate of deterioration peak had been moved to a warmer temperature, indicating improved thermal durability of the aggregate over the base material. The dynamic mechanical evaluation of the bio-based composite anticipated increased storage modulus and greater glass transition temperatures. High fiber–matrix adherence was visible in scanning electron morphology (SEM). Measurements of the interfacial adhesion demonstrate the hydrophilicity of the bio-based reinforced composites. The binding and effective insemination of fibers is responsible for the fiber-reinforced composite’s durability. Higher rigidity and durability were generated because
Meshram, Pawan DevidasNatrayan, L.Balaji, N.Reddy, Vinay
A general automotive car is majorly composed of high strength steel (6%), other steel (50%), Iron (15%), Plastics (7%), Aluminum (4%) and others (Rubber, Glass, Textile) about 18%. End-of-life vehicles (ELVs) are a significant source of waste and pollution in the automotive industry. Recycling ELVs, particularly their plastic components, Li-ion batteries, catalytic converters, and critical technology components such as alternators, semi-conductor chips, and high tensile strength steel can reduce their environmental impact and conserve valuable raw materials. The paper conducts a SWOT analysis and a life cycle assessment (LCA) to evaluate the long-term viability and potential of ELV recycling, environmental impact, and carbon footprint. This paper examines the current state and challenges of ELV recycling in India and proposes a sustainable recycling solution for waste bumpers that includes paint removal, modification, reprocessing & recovery of precious metals from xEV Li-ion batteries
Baviskar, AjayKhera, PankajTelgote, AshishDhuria, HimanshuSharma, Amit
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