Browse Topic: On-board vehicle charging systems

Items (101)
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, AshokMasrur, AbulKhalil, Gus
The courier express parcel service industry (CEP industry) has experienced significant changes in the recent years due to increasing parcel volume. At the same time, the electrification of the vehicle fleets poses additional challenges. A major advantage of battery electric CEP vehicles compared to internal combustion engine vehicles is the ability to regenerate the kinetic energy of the vehicle in the frequent deceleration phases during parcel delivery. If the battery is cold, the maximum regenerative power of the powertrain is limited by a reduced chemical reaction rate inside the battery. In general, the maximum charging power of the battery depends on the state of charge and the battery temperature. Due to the low power demand for driving during CEP operation, the battery self-heating is comparably low. Without active conditioning of the battery, potential of regenerating energy is partially lost because the friction brake needs to absorb kinetic energy whenever the cold battery’s
Rehm, DominikKrost, JonathanMeywerk, MartinCzarnetzki, Walter
This article presents the design and the analysis of a control logic capable of optimizing vehicle’s energy consumption during a braking maneuver. The idea arose with the purpose of enhancing regeneration and health management in electric vehicles with electro-actuated brakes. Regenerative braking improves energy efficiency and allows a considerable reduction in secondary emissions, but its efficiency is strongly dependent on the state of charge (SoC) of the battery. In the analyzed case, a vehicle equipped with four in-wheel motors (one for each wheel), four electro-actuated brakes, and a battery was considered. The proposed control system can manage and optimize electrical and energy exchanges between the driveline’s components according to the working conditions, monitoring parameters such as SoC of the battery, brake temperature, battery temperature, motor temperature, and acts to optimize the total energy consumption. The solution devised allows first to maximize the effects of
Tempone, Giuseppe Piode Carvalho Pinheiro, HenriqueImberti, GiovanniCarello, Massimiliana
This article focuses on the development of an active braking control system tailored for electric vehicles. The essence of this system lies in its ability to regulate the slip coefficient to optimize traction during braking, thereby maximizing energy recuperation. In the context of the simulation on enhancing regenerative energy capture in electric vehicles, the use of integral sliding mode control (ISMC) as an alternative for regulating braking performance can be understood through a comparison of two key output variables in braking control systems: wheel deceleration and wheel slip. Traditionally, wheel deceleration has been a controlled variable in braking systems, and it is still utilized in some anti-lock braking systems (ABS). It can be easily measured using a basic wheel encoder. However, the dynamic performance of wheel deceleration control may suffer when there are rapid changes in the road surface. On the contrary, regulating wheel slip offers high robustness from a dynamic
Direm, ChaimaHartani, Kada
The Electronic Mechanical Braking (EMB) system, which offers advantages such as no liquid medium and complete decoupling, can meet the high-quality active braking and high-intensity regenerative braking demands proposed by intelligent vehicles and is considered one of the ideal platforms for future chassis. However, traditional control strategies with fixed clamping force tracking parameters struggle to maintain high-quality braking performance of EMB under variable braking requests, and the nonlinear friction between mechanical components also affects the accuracy of clamping force control. Therefore, this paper presents an adaptive clamping force control strategy for the EMB system, taking into account the resistance of nonlinear friction. First, an EMB model is established as the simulation and control object, which includes the motor model, transmission model, torque balance model, stiffness model, and friction model. Subsequently, a cascaded clamping force controller, consisting
Xu, ZelinWu, JianBi, GongyuanHou, JieZheng, WenboLi, LunGao, ShangChen, Zhicheng
This paper presents an optimal control co-design framework of a parallel electric-hydraulic hybrid powertrain specifically tailored for heavy-duty vehicles. A pure electric powertrain, comprising a rechargeable lithium-ion battery, a highly efficient electric motor, and a single or double-speed gearbox, has garnered significant attention in the automotive sector due to the increasing demand for clean and efficient mobility. However, the state-of-the-art has demonstrated limited capabilities and has struggled to meet the design requirements of heavy-duty vehicles with high power demands, such as a class 8 semi-trailer truck. This is especially evident in terms of a driving range on one battery charge, battery charging time, and load-carrying capacity. These challenges primarily stem from the low power density of lithium-ion batteries and the low energy conversion efficiency of electric motors at low speeds. To address these issues, a recent development is the electric-hydraulic hybrid
Taaghi, AmirhosseinYoon, Yongsoon
To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers. Achieve one-time distribution of the front axle braking force; the second layer, according to the magnitude of the braking intensity, divides the braking conditions into light braking, moderate braking and emergency braking, and realizes braking under the three
Zhang, Yu
Lithium-ion cells operate under a narrow range of voltage, current, and temperature limits, which requires a battery management system (BMS) to sense, control, and balance the battery pack. The state of power (SOP) estimation is a fundamental algorithm of the BMS. It operates as a dynamic safety limit, preventing rapid ageing and optimizing power delivery. SOP estimation relies on predictive algorithms to determine charge and discharge power limits sustainable within a specified time frame, ensuring the cell design constraints are not violated. This paper explores various approaches for real-time deployment of SOP estimation algorithms for a high-power lithium-ion battery (LIB) with a low-cost microcontroller. The algorithms are based on a root-finding approach and a first-order equivalent circuit model (ECM) of the battery. This paper assesses the practical application of the algorithm with a focus on processor execution time, flash memory and RAM allocation using a processor-in-the
Schommer, AdrianoAraujo Xavier, MarceloMorrey, DeniseCollier, Gordana
This paper presents the analysis of an innovative braking system as an alternative and environmentally friendly solution to traditional automotive friction brakes. The idea arose from the need to eliminate emissions from the braking system of an electric vehicle: traditional brakes, in fact, produce dust emissions due to the wear of the pads. The innovative solution, called Zero-Emissions Driving System (ZEDS), is a system composed of an electric motor (in-wheel motor) and an innovative brake. The latter has a geometry such that it houses MagnetoRheological Fluid (MRF) inside it, which can change its viscous properties according to the magnetic field passing through it. It is thus an electro-actuated brake, capable of generating a magnetic field passing through the fluid and developing braking torque. A performance analysis obtained by a simulation model built on Matlab Simulink is proposed. The model is able to simulate the transient 1D motion of an electric vehicle equipped with four
Tempone, Giuseppe PioImberti, Giovannide Carvalho Pinheiro, HenriqueCarello, Massimiliana
Electric Vehicles are rapidly growing in the market yet various doubts on success of its adaptation were noted all along the globe. On the question part range is one of the major attribute; however, range anxiety has greatly inspired manufacturers to explore new practices to improve. One of the most important components of an electric vehicles (EV) is the battery, which converts chemical energy to electrical energy thereby liberating heat energy as the loss. When this heat energy loss is high, the energy available in the battery for propulsion is reduced significantly. Additionally, with a higher heat loss in the battery, system is prone to failure or reduced mileage. Therefore, controlling/maintaining system temperature under safe usable limits even during harsh conditions is critical. Simple reduction in energy consumption of electrical cooling/heating devices used with regenerative energy techniques can greatly help in range improvement. The intention of this paper is to explore
MR, VikramPattalwar, AshutoshVerma, MrinalBawa, Vikas
This research paper focuses on the modelling and analysis of a flywheel energy storage system (FESS) specifically designed for electric vehicles (EVs) with a particular emphasis on the flywheel rotor system associated with active magnetic bearings. The methodology used simulation approaches to investigate the dynamics of the flywheel system. The objective of this study is to explore the effects of implementing the flywheel energy storage system on the performance of the EV. The paper presents a comprehensive model of the flywheel energy storage system, considering the mechanical and electrical aspects. The mechanical model accounts for the dynamic behaviors of the flywheel, including parameters such as rotational speed, inertia, and friction. The electrical model describes the interaction between the flywheel and the power electronics, such as the converter and motor/generator. To evaluate the benefits of the flywheel energy storage system, simulations are conducted. Simulation studies
Akhtar, Juned
Regenerative braking is an effective approach for electric vehicles (EVs) to extend their driving range. To enhance the braking performances and regenerative energy, regenerative braking control strategy based on multi objective optimization is explained in this paper. This technical paper would be focusing on extracting optimum Range with effective brake performances without affecting drivability and performances in different drives modes. An extensive research study on public road driving patterns is done to understand the percentage utilization of brakes at various (low-mid-high) speeds as per the customer driving behavior. Multi-Objective optimization function with three vital factors is defined where output generated power, torque smoothness and current smoothness are selected as optimization objective to improve the driving range, braking comfort, and battery lifetime respectively. Braking regeneration maps are calibrated along with optimized foundation brake hardware’s to get
Kumar, PrabhakarK, RajakumarKrishnan, NandhakumarSuhail, Mohammed Thamjeed
Good driving practices, encompassing actions like maintaining smooth acceleration, sustaining a consistent speed, and avoiding aggressive maneuvers, can yield several benefits. These practices enhance energy efficiency, reduce accident risks, and significantly lower maintenance costs. Consequently, the presence of a system capable of providing actionable insights to promote such driving behavior is crucial. Addressing this need, the Drive-GPT model is introduced, representing an AI-based generative pre-trained transformer. Within this study, the transformative potential of deep learning networks, specifically based on transformers, is showcased in capturing the typical driving patterns exhibited by individuals in diverse road, traffic, weather, and vehicle health scenarios. The model's training dataset comprises an extensive 90 million data points from multivariate time series originating from telematics systems in 100 vehicles traversing eight distinct Indian cities over a six-month
Kumar, VedantJain, SiddhantSoni, NimishSaran, Amitabh
This paper aims at analysing the effect of regeneration braking on the amount of energy harnessed during vehicle braking, coasting and its effect on the drive train components like gear, crown wheel pinion, spider gear & bearing etc. Regenerative braking systems (RBS) is an effective method of recovering the kinetic energy of the vehicle during braking condition and using this to recharge the batteries. In Battery Electric Vehicles (BEV), this harnessed energy is used for controlled charging of the high voltage batteries which will help in increasing the vehicle range eventually. Depending on the type of the powertrain architecture, components between motor output to the wheels will vary, i.e., in an e-axle, motor is coupled with a gear box which will be connected with differential and the wheels. Whereas in case of a central drive architecture, motor is coupled with gearbox which is connected with a propeller shaft and then the differential and to the wheels. All the components
S, SrivatsaPethkar, ShivanandGhosh, Sandeep
For distributed drive electric vehicles (DDEV) equipped with an electronic hydraulic braking system (EHB) and four-wheel hub motors, when one or more hub motors have regenerative braking failure, because the braking torque of the four wheels is inconsistent, additional yaw moment will be formed on the vehicle, resulting in the loss of directional stability of the vehicle during braking. If it occurs at high speeds, it will further threaten driving safety. To solve the above problems, a new hierarchical control architecture is established in this paper. Firstly, taking DDEV as the research object, the vehicle dynamics model and EHB braking system model are built. Then, a state observer based on an adaptive Kalman filter is designed in the upper layer to estimate the vehicle’s sideslip angle and yaw rate in real time. In the judgment decision-making layer, the phase plane is used to divide the stability domain boundary of the vehicle, and the quasi-stability tolerance band judges the
Fang, TingZhao, LinfengHu, JinfangMei, ZhenWang, MuyunSun, Bin
The Simulated Los Angeles City Traffic (SLACT) test is a well-established dynamometer test procedure used to evaluate brake noise and lining wear performance under a typical US city driving conditions. This procedure is based on a vehicle test conducted on the roads of Los Angeles, California. Unlike ICE vehicles, in electric vehicles regenerative brakes do a significant amount of the work to stop the vehicle, resulting in less work required from the foundation brakes. This means that the life of a brake pad could significantly increase in electric vehicles. It is possible then to reduce the thickness of the brake pad to improve packaging and cost. However, in situations where regenerative braking is disabled due to a failure or low battery charge level, all the work must be done by the foundation brake with no support from the regenerative braking. Hence, it is crucial to select the optimal brake pad thickness for such scenarios. The SLACT test was designed primarily for ICE vehicles
Jayyousi, WaelDivakaruni, Saikiran
The following paper aims to bring the topics of connected testing and emission measurements together. It is an introduction of connected bench testing with the aim to characterize brake particle emissions with a special focus on the impact of regenerative braking by simulating the real behavior of a premium BEV SUV. Such an approach combines the advantages of a brake dynamometer including an emission testing setup and a HiL setup to allow a much more precise testing of brake particle emissions under the impact of regen braking compared to the current recommendations of the Global Technical Regulation (GTR) on brake particle emissions. It is shown for the very first time, how interactions between the vehicle motion system work. The study includes one physical front brake corner as well as one physical rear brake corner. The regen functionalities are simulated by a real ESC-ECU which is the core of the HiL test setup. The presented results will deal with the simulation accuracy, the
Gramstat, SebastianGramstat, ElizavetaHense, MaximilianZessinger, Marco
As the regulations aiming to limit air pollution become stricter, the battle against non-exhaust emissions known to be harmful to human health and the environment is attracting more focus and extending worldwide. EVs are equipped with a hybrid braking system combining regenerative and hydraulic braking to provide the same performance as traditional vehicles. Whenever the regenerative braking torque is insufficient to give the necessary deceleration rate, the hydraulic and electromechanical braking torque is applied. Thus, the recuperative braking of EVs reduces the need for brakes. As the brakes are not used as often, dust and rust will accumulate and impede their performance, so brake problems can arise from not using them enough. Due to the extra weight of EVs compared to ICEVs, more particulates are released through increased corrosion and friction on the braking system. Grey cast iron brake rotors rust quickly, and excessive corrosion causes heavy damage to the rotor’s surface
Nousir, SaadiaWinter, Karl-Michael
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions. The integrated Electro-Hydraulic Braking system (iEHB) is the current advanced brake-by-wire system, which can build brake hydraulic pressure by its motor, and independently
Zhao, XinyuXiong, LuZhuo, GuirongShu, QiangZhao, Xuanbai
This paper proposes a novel 1-ϕ, Cuk based on-board electric vehicle (EV) charger with least power components. The proposed EV charger has a special feature to achieve power factor correction (PFC) at AC grid without requirement of the grid voltage and current sensors which cuts the cost and increases the power density of the EV charger along with robustness to noise. The automatic PFC at AC grid is accomplished by operating the output DC inductor in discontinuous conduction mode (DCM). The proposed EV charger necessitates a minimal number of power components for positive and negative half cycles of AC grid which improves the overall efficiency of the system. This is possible due to the combination of inverting and non-inverting Cuk converters are used for each half cycle of the AC grid. Further, the presence of output inductor in the EV charger reduces the ripples in the output current which is not common with all the existing chargers in the literature. In addition, the control of
Chamarthi, Phani KumarEdrington, ChristopherArsalan, AliTimilsina, LaxmanPapari, BehnazOzkan, GokhanMoghassemi, Ali
Modern electrified vehicles rely on drivers to manually adjust control parameters to modify the vehicle's powertrain, such as regenerative braking strength selection or drive mode selection. However, this reliance on infrequent driver input may lead to a mismatch between the selected powertrain control modifiers and the true driving environment. It is therefore advantageous for an electric vehicle's powertrain controller to make online identifications of the current driving conditions. This paper proposes an online driving condition identification scheme that labels drive cycle intervals collected in real-time based on a clustering model, with the objective of informing adaptive powertrain control strategies. HDBSCAN and K-means clustering models are fitted to a data set of drive cycle intervals representing a full range of characteristic driving conditions. The cluster centroids are recorded and used in a vehicle controller to assign driving condition identification labels to the most
Marrone, John FrancisKwok, IanFraser, Roydon
In recent years, global warming, depletion of fossil fuels, and reducing pollution have become increasingly prominent issues, resulting in demand for environmentally-friendly two-wheeled vehicles capable of reducing CO2 emissions. However, it remains necessary to meet customers’ expectations by providing smaller drivetrains, lighter vehicles, and support for long-distance riding, among other characteristics. In the face of this situation, hybrid electric vehicle (HEV) systems are considered to be the most realistic method for creating environmentally-friendly powertrains and are widely used. This research introduces a hybrid electric two-wheeled vehicle fitted with an electrical variable transmission (EVT) system, a completely new type of electrical transmission that meets the aforementioned needs, achieving enhanced fuel efficiency with a compact drivetrain. The EVT system comprises double rotors installed inside the stator. The hybrid electric two-wheeled vehicle equipped with the
Furuta, HidekiYoshida, Jun
Bicycle-drawn cargo trailers with an electric drive to enable the transportation of high cargo loads are used as part of the last-mile logistics. Depending on the load, the total mass of a trailer can vary between approx. 50 and 250 kg, potentially more than the mass of the towing bicycle. This can result in major changes in acceleration and braking behavior of the overall system. While existing systems are designed primarily to provide sufficient power, improvements are needed in the powertrain control system in terms of driver safety and comfort. Hence, we propose a novel prototype that allows measurement of the tensile force in the drawbar which can subsequently be used to design a superior control system. In this context, a sinusoidal force input from the cyclist to the trailer according to the cadence of the cyclist is observed. The novelty of this research is to analyze whether torque impulses of the cyclist can be reduced with the help of Model Predictive Control (MPC). In
Miller, MariusPfeil, MarkusKennel, Ralph
To pursue the target of the “net-zero” emission by 2050 and to reduce the most harmful pollutant emissions from road traffic, more specifically of particulate matter (PM), the transportation sector is subject to significant changes. A transition from internal combustion engine passenger cars (ICEVs) to hybrid vehicles (HEVs) and battery-electric vehicles (BEVs) is taking place. This transition, however, must be carefully examined from different perspectives, as hybridization/electrification may not reduce the levels of PM and CO2 as much as expected. In this work, exhaust and non-exhaust PM emissions of a vehicle powered with an internal combustion engine, and of the same vehicle in plug-in hybrid and electric configurations is carried out, by using the emission factors approach. The main objective is the evaluation of the impact of vehicle weight, of percentage of regenerative braking and of energy management strategy (for hybrid configuration), on tire, wear and road surface wear
Castiglione, TeresaPerrone, DiegoPolistina, Massimo
The tailpipe zero-emission legislation has pushed the automotive industry toward more electrification. Regenerative braking is the capability of electric machines to provide brake torque. So far, the regenerative braking feature is primarily considered due to its effect on energy efficiency. However, using individual e-machines for each wheel makes it possible to apply the antilock braking function due to the fast torque-tracking characteristics of permanent magnet synchronous motors (PMSM). Due to its considerable cost reduction, in this article, a feasibility study is carried out to investigate if the ABS function can be done purely through regenerative braking using a mid-fidelity model-based approach. An uni-tire model of the vehicle with a surface-mount PMSM (SPMSM) model is used to verify the idea. The proposed ABS control system has a hierarchical structure containing a high-level longitudinal slip controller and a low-level SPMSM torque controller. Given the uncertainties of
Ghanami, NastaranNikzadfar, KamyarMohammadi Daniali, Hamid Reza
In Asian countries, small two-wheelers form a major share of the automobile segment and contribute significantly to carbon dioxide (CO2) emissions. Hybrid drives, though not widely applied in two-wheelers, can reduce fuel consumption and CO2 emissions. In this work three hybrid topologies, viz., P2 (electric motor placed between engine and transmission), P3 (electric motor placed between transmission and final drive), and power-split concepts (with planetary gear-train) have been modeled in Simulink, and their fuel consumption and emissions under the World Motorcycle Test Cycle (WMTC) have been evaluated. A physics-based model for the Continuously Variable Transmission (CVT) was used which is capable of predicting its transient characteristics. A map-based fuel consumption model and a Neural Network (NN)-based transient emission model were used for the engine. The NN-based transient emission model avoids the need to model the air path and fuel path in transient conditions, which is
Elango, PradeevMathivanan, ArulkumaranKakani, RaghavDas, Himadri B.Asvathanarayanan, Ramesh
As consumers transition from internal combustion engine (ICE)-powered vehicles to battery electric vehicles (BEV), they will expect the same fuel economy label-to-on-road correlation. Current labeling procedures for BEVs allow a 0.7 or higher multiplier to be applied to the unadjusted fuel economy and range values. For ICE-powered vehicles, the adjustment factor decreases with increasing unadjusted fuel economy and can be lower than 0.7. To better inform consumers, starting in 2016, Car and Driver added an on-road highway fuel-economy test, conducted at 120 kph (75 mph), that augments the performance metrics that it's been measuring since the 1950s. For electric vehicles, testing includes an evaluation of the all-electric range. The on-road test results were aligned with the certification information for each vehicle model including unadjusted and label fuel economy and range, road load force coefficients, and labeling options. Tractive energy and kinetic energy available for
Pannone, GregoryVanderWerp, Dave
To improve the maneuverability and energy consumption of an electrical vehicle, a two-level speed control method based on model predictive control (MPC) is proposed for accurate control of the vehicle during downhill coasting. The targeted acceleration is planned using the anti-interference speed filter and MPC algorithm in the upper-level controller and executed using the integrated algorithm with the inverse vehicle dynamics and proportional-integral-derivative control model (PID) in the lower-level controller, improving the algorithm’s anti-interference performance and road adaptability. Simulations and vehicle road tests showed that the proposed method could realize accurate real-time speed control of the vehicle during downhill coasting. It can also achieve a smaller derivation between the actual and targeted speeds, as well as more stable speeds when the road resistance changes abruptly, compared with the conventional PID method. The coasting-speed overshoot of the two-level
Sun, YongzhengHan, ZhiyuZhao, Shuiping
Drive cycles have been the official way to create standardized comparisons of fuel economy and emission levels between vehicles. Since the 1970s these have evolved to be more representative of real-world driving, with today’s standard being the World Harmonized Light Vehicle Testing Procedure. The performance of battery electric vehicles which consist of electric drives, battery, regenerative braking and their management systems may differ when compared to that of vehicles powered by conventional internal combustion engines. However, drive cycles used for evaluating the performance of vehicles, were originally developed for conventional powered vehicles. Moreover, the kinematic parameters that can distinguish the real-world performance of the differently powered vehicles are not fully known. This work aims to investigate the difference between vehicles powered by pure internal combustion engine, electric hybrid and pure electric drive. A route was selected to develop drive cycles with
Borgia, FabioSamuel, Stephen
This paper investigates different regenerative braking strategies applied to Battery Electric Vehicles, such as series and parallel brake blends. The comparison includes energy efficiency assessment using homologation and real-world drive cycle and objective and subjective drivability evaluation. Multiple simulations are performed using a one-dimensional (1D) vehicle model developed in Simulink and a static driving simulator. The driving simulator provides a fair comparison of real-world driving since it creates repeatable highway and urban traffic conditions. These simulations compare the system energy efficiency by looking at the battery's state of charge (SOC). The drivability is assessed on top of consumption by using the static driving simulator. It is objectively measured by calculating the longitudinal acceleration change ratio over time, which occurs during the regeneration ramp-in and ramp-out, for different pedal positions and pedal gradients. The drivability is also
Barroso, Daniel Goretti LEmadi, AliBruck, Lucas
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power. Decel modes based on zero battery and motor power
Hom, WilliamNelson, Douglas
Three fully electric motorcycles were tested and analyzed for acceleration, braking, and regenerative coast-down deceleration. A Zero DSR, BMW C-Evolution, and a Harley-Davidson LiveWire underwent each of the following test series. The first test series consisted of accelerating the electric motorcycles from a stop. For the second test series, the motorcycles were decelerated by using three different brake applications: front and rear brake application, front-only brake application, and rear-only brake application. For the third test series, regenerative coast-down deceleration was tested at different ride mode configurations. Regenerative braking systems are designed to convert the vehicles’ kinetic energy into electrical potential energy during the vehicles’ coast-down phase, resulting in a moderate deceleration. In addition to testing the vehicles’ deceleration during its’ regenerative coast-down phase, brake light activation delay relative to throttle roll-off was analyzed. All
Phan, ChrisMeza Buendia, Saul A.Nguyen, Benjamin MaiFatzinger, EdwardLanderville, Jon
Regenerative braking is present in almost all electric vehicle models and as the demand for electric vehicles grows, the types of electric vehicles grow as well. Regenerative braking allows for an electric vehicle to convert a vehicle's kinetic energy into electrical potential energy by utilizing the electric motors to slow the vehicle. This potential energy is then returned to the vehicle’s battery allowing for the vehicle’s range to be extended. The vehicles tested during the study were as follows: 2022 Rivian R1T, 2022 Tesla Model Y, 2022 Hyundai Ioniq 5, 2020 Tesla Model 3, 2021 Volkswagen ID.4, and 2021 Ford Mustang Mach-E. Although regenerative braking slows the vehicle, not all levels of regenerative braking bring the vehicle to a complete stop. The study showed that there are typically two types of regenerative braking. The first, commonly referred to as one-pedal driving, will bring a vehicle to a complete stop without the application of the brake pedal. The other slows the
Vigil, Cole MackenzieKaayal, OmarSzepelak, Alexander
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque. The torque change is dynamically de-rated over the backlash region, and the gears are gently re
Capito, VicenteKetineni, PranayMidlam-Mohler, Shawn
Aiming at the problem of braking shock caused by the inconsistent response time of the inner motor (IM), the outer motor (OM) and the hydraulic brake when the regenerative braking mode of dual-rotor in-wheel motor (DRIWM) is switched, this paper proposes a U-shaped transition coordinated control strategy for the DRIWM. Ensure that the total braking torque can be smoothly transitioned when any one or more of the hydraulic braking torque, the braking torque of the IM and the braking torque of the OM enter/exit braking. The dynamic model of electric vehicle (EV) with DRIWMs is established, the division of braking mode is based on the principle of optimal DRIWM system efficiency, and the U-shaped transition coordinated controller of DRIWM is designed. Finally, two cases of switching the IM single braking mode to hydraulic braking mode and OM and hydraulic coordinated braking mode switching to compound braking mode are taken as examples to verify. The results show that, compared with the
leng, FeiHe, Ren
Regenerative braking is an effective way to increase the cruising range of vehicles. In commercial vehicles with large vehicle mass, regenerative braking can be maintained in a high-power working state for a long time theoretically because of the large braking torque and long braking time. But in fact, it is often impossible to run at full power because of battery safety problems. In this paper, a control strategy is designed to maintain the maximum power operation of regenerative braking as much as possible. The maximum charging power of the battery is obtained through the battery model, and it is set as the battery limiting parameter. The regenerative braking torque and power are obtained by using the motor model. The eddy current retarder is used to absorb the excess power that the battery can't bear, and the braking torque of the eddy current retarder is calculated. Finally, mechanical braking is used to make up the insufficient braking torque. A set of algorithms is designed based
Xie, BeichenDing, KangjieLin, Zhenmao
In European Union (EU), new heavy-duty vehicles are simulated with the Vehicle Energy Consumption calculation TOol (VECTO) to certify their fuel consumption and CO2 emissions. VECTO will also be used to certify vehicles with hybrid-electric powertrains in all topological configurations from P0 to P4 parallel systems and series hybrids. A development version of VECTO able to simulate these configurations is already available and was used for this study. The study team collected measurement data from a specific P2 hybrid lorry, instrumented with wheel torque sensors, current and voltage sensors, fuel flow sensor and a PEMS device. The vehicle was tested on the chassis dyno and on the road, and a representative model was created in VECTO. The regional delivery certification cycle was simulated in VECTO in charge sustaining and full electric mode. The results show that the development version of VECTO is able to predict the fuel consumption of the vehicle under test in charge sustaining
Bitsanis, EvangelosBroekaert, StijnTansini, AlessandroSavvidis, DimitriosFontaras, Georgios
This SAE Information Report provides test methods and determination options for evaluating the maximum wheel power and rated system power of vehicles with electrified vehicle powertrains. The scope of this document encompasses passenger car and light- and medium-duty (GVW <10000 pounds) hybrid-electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), battery electric vehicles (BEVs), and fuel-cell electric vehicles (FCEVs). These testing methods can also be applied to conventional ICE vehicles, especially when measuring and comparing wheel power among a range of vehicle types. This document version includes a definition and determination methodology for a rated system power that is comparable to traditional internal combustion engine power ratings (e.g., SAE J1349 and UN ECE R85). The general public is most accustomed to “engine power” and/or “motor power” as the rating metric for conventional and electrified vehicles, respectively. Wheel power will always be a lower-power
Hybrid - EV Committee
To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control. This control strategy can not only compensate for the system time
Sun, DongshengZhang, JunzhiHe, ChengkunMa, Ruihai
Sustainability and safety are at the core of modern mobility. Thus, the future of braking is a subject of great interest among large corporations and scholars alike. The principle of eddy current braking is common knowledge today. However, its realization as a standalone product for automotive applications is yet to materialize. This work intends to establish an application-oriented methodology of using eddy currents for automotive braking, especially in electric vehicles. The current brake system architectures depend on hydraulic (wet) and friction-based design. Friction-based brake systems have high wear and tear, leading to high particulate matter (PM) emissions via brake-pad and brake-shoe abrasion. On the other hand, the wet-brake systems lose their capability even in the case of a minor leak. They are also quite complex to assemble and ship. There are ongoing attempts to replace the mechanical brake actuation with electric actuation, eliminating wet-brake systems gradually, which
Chakravorty, BuddhabrataJaiswal, Manish
The history of the brake system for the passenger vehicles is no shorter than that of the automobile itself. With the long history, its performance, efficiency and reliability have been dramatically improved and as a result, even leading brake system suppliers now find it very difficult to come up with breakthrough ideas for further optimization of the current brake systems. In addition, as the powertrain of the vehicles has also been improved, the requirements of the brake system have become much more severe than before, leading to a trend of increasing the system size and weight especially for the parts belong to unsprung mass. In the case of high-end vehicles, the system was further optimized using expensive materials such as ceramic, carbon-fiber, etc. However, most normal vehicles have been developed without any significant changes in the existing systems. This decade-long trend of developing braking parts has seen a big change “electrification of the vehicle”. The electrification
Kim, YoohoKwon, TaiksangKim, Dongsun
For electric vehicles the ability for regenerative braking reduces the use of friction brakes. Particularly on the rear axle of vehicles with reduced dynamic requirements such as urban vehicles, this can offer a potential for downsizing or, in extreme cases, even the elimination of the friction brakes on the rear axle. Due to the fact that the rear axle service brakes also represent the typical parking brake location in SoA (State-of-Art) vehicles, a rigorous rethinking of the parking brake concept is necessary to incorporate safe vehicle standstill management for such novel brake system topology. This research study introduces a novel parking brake design that covers SoA but also legal requirements while retaining potentials associated with the elimination of the rear service brakes such as cost and packaging. Also, the novel approach aims for a combination of traditional parking brake functionality and certain dynamic brake torques that are typically delivered by wheel individual
Loss, TobiasPeter, SimonVerhagen, ArminGörges, Daniel
Regenerative braking without question greatly impacts brake pad service life in the field, in most cases extending it significantly. Estimating its impact precisely has not been an overriding concern - yet - due in part to the extensive sharing of brake components between regen-intensive battery-electric and hybrid vehicles, and their more friction-brake intensive internal combustion engine powered sibling. However, a multitude of factors are elevating the need for a more accurate estimation, including the emerging of dedicated electric vehicle architectures with opportunities for optimizing the friction brake design, a sharp focus on brake particulate emissions and the role of regenerative braking, a need to make design decisions for features such as corrosion protection for brake pad and pad slide components, and the emergence of driver-facing features such as Brake Pad Life Monitoring. Tackling this question raises questions such as “is the proven braking energy and temperature
Antanaitis, DavidRobere, Matthew
Reducing exhaust emissions has been a major focus of research for a number of years since internal combustion engines (ICE) contribute to a large number of harmful particles entering the environment. As a way of reducing emissions and helping to tackle climate change, many countries are announcing that they will ban the sale of new ICE vehicles soon. Electrical vehicles (EVs) represent a popular alternative vehicle propulsion system. However, although they produce zero exhaust emissions, there is still concern regarding non-exhaust emission, such as brake dust, which can potentially cause harm to human health and the environment. Despite EVs primarily using regenerative braking, they still require friction brakes as a backup as and when required. Moreover, most EVs continue to use the traditional grey cast iron (GCI) brake rotor, which is heavy and prone to corrosion, potentially exacerbating brake wear emissions. This study concentrates on emissions from a conventional grey cast iron
Ghouri, IshmaeelBarker, RichardBrooks, PeterKosarieh, ShahriarBarton, David
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