Browse Topic: Off-board vehicle charging systems
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an electric vehicle using a coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the electric vehicle inlet, supply equipment connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope
The SAE J2954 standard establishes an industry-wide specification that defines acceptable criteria for interoperability, electromagnetic compatibility, EMF, minimum performance, safety, and testing for wireless power transfer (WPT) of light-duty plug-in electric vehicles. The specification defines three charging levels up to 11 kVA and in future revisions up to 22 kVA. A standard for WPT based on these charge levels enables selection of a charging rate based on vehicle requirements, thus allowing for better vehicle packaging and ease of customer use. This is meant to be used in conjunction with communications standard SAE J2847/6 and use cases J2836/6 and ground assembly WPT Certification UL 2750. The specification supports home (private) charging and public wireless charging. In the near term, vehicles that are able to be charged wirelessly under SAE J2954 should also be able to be charged conductively by SAE J1772 plug-in chargers. This standard addresses stationary light-duty
To shape future mobility MAHLE has committed itself to foster wireless charging for electrical vehicles. The standardized wireless power transfer of 11 kW at a voltage level of 800 V significantly improves the end user experience for charging an electric vehicle without the need to handle a connector and cable anymore. Combined with automated parking and autonomous driving systems, the challenge to charge fleets without user interaction is solved. Wireless charging is based on inductive power transfer. In the ground assembly’s (GA) power transfer coil, a magnetic field is generated which induces a voltage in the vehicle assembly (VA) power transfer coil. To transfer the power from grid to battery with a high efficiency up to 92% the power transfer coils are compensated with resonant circuits. In this paper the Differential-Inductive-Positioning-System (DIPS) to align a vehicle on the GA for parking will be presented. This system utilizes five standardized magnetic fields which are
Volkswagen announced recently that its three-year-old Innovation Hub in Knoxville, Tenn., is making major gains in lightweighting, EV wireless charging and sustainable interior materials. Volkswagen's Innovation Hub specializes in applied materials science and frequently collaborates with neighbors the University of Tennessee and Oak Ridge National Lab. “We are accelerating innovation with electric vehicles and contributing more to sustainable transportation in America by focusing our efforts on some of the most transformative automotive research being done in the country,” said Pablo Di SI, president and CEO of Volkswagen Group of America, in a release. He said that the research partnerships are a “unique blend of world-class academic research and Volkswagen's leading industry capabilities
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer, primarily for vehicles using a conductive ACD connection capable of transferring DC power. It defines conductive power transfer methods, including the infrastructure electrical contact interface, the vehicle connection interface, the electrical characteristics of the DC supply, and the communication system. It also covers the functional and dimensional requirements for the vehicle connection interface and supply equipment interface. New editions of the documents shall be backwards compatible with the older editions. There are also sub-documents which are identified by a SAE J3105/1, SAE J3105/2, and SAE J3105/3. These will be specific requirements for a specific interface defined in the sub-document. SAE J3105: Main document, including most requirements. ○ SAE J3105/1: Infrastructure-Mounted Cross Rail Connection ○ SAE J3105/2: Vehicle-Mounted
This SAE Information Report contains definitions for HEV, PHEV, and EV terminology. It is intended that this document be a resource for those writing other HEV, PHEV, and EV documents, specifications, standards, or recommended practices
The SAE J2954 standard establishes an industry-wide specification that defines acceptable criteria for interoperability, electromagnetic compatibility, EMF, minimum performance, safety, and testing for wireless power transfer (WPT) of light-duty plug-in electric vehicles. The specification defines various charging levels that are based on the levels defined for SAE J1772 conductive AC charge levels 1, 2, and 3, with some variations. A standard for WPT based on these charge levels enables selection of a charging rate based on vehicle requirements, thus allowing for better vehicle packaging and ease of customer use. The specification supports home (private) charging and public wireless charging. In the near term, vehicles that are able to be charged wirelessly under SAE J2954 should also be able to be charged conductively by SAE J1772 plug-in chargers. SAE J2954 addresses unidirectional charging, from grid to vehicle; bidirectional energy transfer may be evaluated for a future standard
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an electric vehicle using a coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the electric vehicle inlet, supply equipment connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope
Although wireless charging pads already exist for smartphones, they only work if the phone is sitting still. For cars, that would be just as inconvenient as the current practice of plugging them in for an hour or two at charging stations
This SAE Information Report contains definitions for HEV, PHEV, and EV terminology. It is intended that this document be a resource for those writing other HEV, PHEV, and EV documents, specifications, standards, or recommended practices
This SAE J3072 Standard establishes requirements for a grid support inverter system function which is integrated into a plug-in electric vehicle (PEV) which connects in parallel with an electric power system (EPS) by way of conductively coupled, electric vehicle supply equipment (EVSE). This standard also defines the communication between the PEV and the EVSE required for the PEV onboard inverter function to be configured and authorized by the EVSE for discharging at a site. The requirements herein are intended to be used in conjunction with IEEE 1547 and IEEE 1547.1. This standard shall also support interactive inverters which conform to the requirements of IEEE 1547-2003 and IEEE 1547.1-2005, recognizing that many utility jurisdictions may not authorize interconnection
SAE International on October 22, 2020 announced publication of the first global standard that specifies, in a single document, both the electric vehicle (EV) and EV supply equipment (EVSE) ground system requirements for wireless charging of electric vehicles. The new standard, SAE J2954, helps pave the way for charging without the need for plugging in — widely considered to be a key enabler for accelerating the adoption of EVs and autonomous vehicles
This SAE Recommended Practice is intended to describe the application of single-phase DC to AC inverters, and bidirectional inverter/chargers, which supply power to ac loads in Class heavy duty on-highway trucks (10K GVW). The document identifies appropriate operating performance requirements and adds some insight into inverter selection. This document applies to factory and after-market installed DC-to-AC inverter systems (Including inverter chargers) providing up 3000 W of 120 VAC line-voltage power as a convenience for operator and passenger use. Such inverters are intended to power user loads not essential to vehicle Operation or safety (e.g., HVAC, TV, microwave ovens, battery chargers for mobile phones or laptop computers, audio equipment, etc.). Systems incorporate the inverter itself as well as the input, output, control, and signal wiring associated with the inverter. Requirements are given for the performance, safety, reliability, and environmental compatibility of the system
The SAE J2954 standard establishes an industry-wide specification that defines acceptable criteria for interoperability, electromagnetic compatibility, EMF, minimum performance, safety, and testing for wireless power transfer (WPT) of light-duty plug-in electric vehicles. The specification defines various charging levels that are based on the levels defined for SAE J1772 conductive AC charge levels 1, 2, and 3, with some variations. A standard for WPT based on these charge levels enables selection of a charging rate based on vehicle requirements, thus allowing for better vehicle packaging and ease of customer use. The specification supports home (private) charging and public wireless charging. In the near term, vehicles that are able to be charged wirelessly under SAE J2954 should also be able to be charged conductively by SAE J1772 plug-in chargers. SAE J2954 addresses unidirectional charging, from grid to vehicle; bidirectional energy transfer may be evaluated for a future standard
Power pad designing, misalignment reduction, safety, automation, living object detection (LOD), and foreign object debris (FOD) detection are the key challenges in the commercialization of the high voltage wireless charging of Electric Vehicles (EV). The interruption from unwanted and sensitive foreign objects such as metal objects and living objects over the charging pads is an immense challenge for the static wireless charging of EV. In this manuscript, the problem of interference due to foreign objects and living objects has been analyzed, and an innovative laser- and sensor-based FOD detection method is proposed and verified by developing a prototype setup. Modeling and analysis of the effects of foreign objects have been performed using Finite Element Analysis (FEA) in Ansys Maxwell® environment. The analysis compares the consequence of the presence of foreign objects on the wireless charging power pad. The proposed method utilizes laser light and sensor for the detection and two
During the charging Electric Vehicle (EV), power transfer occurs in the power electronics of an EV powertrain. Understanding how the Wireless Power Transfer (WPT) occurs would be beneficial for achieving convenient charging method. This paper focuses on improving WPT system pad compatibility, power transfer efficiency, EMI reduction, and Foreign Object Detection (FOD). The choice of convertible WPT pad for circular and DD type coil, improvement of pad compatibility is analyzed in this paper. In addition, several control methods of increasing WPT system efficiency are proposed. Firstly, the effect of Full Bridge - Half Bridge (FB-HB) is introduced, and the influence of a Bridgeless control scheme is discussed. A new, ferrite pad structure is applied to WPT system in order to achieve EMI reduction. Lastly, a new strategy of Foreign Object Detection (FOD) is suggested for WPT system using phase difference and frequency variation detection
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer, primarily for vehicles using a conductive ACD connection capable of transferring DC power. It defines conductive power transfer methods, including the infrastructure electrical contact interface, the vehicle connection interface, the electrical characteristics of the DC supply, and the communication system. It also covers the functional and dimensional requirements for the vehicle connection interface and supply equipment interface. There are also sub-documents which are identified by a SAE J3105/1, SAE J3105/2, and SAE J3105/3. These will be specific requirements for a specific interface defined in the sub-document. SAE J3105: Main document, including most requirements. ○ SAE J3105/1: Infrastructure-Mounted Cross Rail Connection ○ SAE J3105/2: Vehicle-Mounted Pantograph Connection ○ SAE J3105/3: Enclosed Pin and Socket Connection
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