Browse Topic: Electronic control units

Items (1,531)
The rapid evolution of in-vehicle electronic systems toward zonal based architectures introduces a new layer of complexity in automotive diagnostics. Traditional architectures, built on Controller Area Network (CAN) and Local Interconnect Network (LIN) protocols, operate on a uniform Real-Time Operating System (RTOS), enabling simplified and consistent diagnostic workflows across Electronic Control Units (ECUs). However, next-generation platforms must accommodate diverse communication protocols (e.g., CAN, LIN, DoIP, SOME/IP) and heterogeneous operating systems (e.g., RTOS, Linux, QNX), resulting in fragmented and inflexible diagnostic processes. This paper presents a Diagnostic controller that addresses these challenges by enabling unified, scalable, and adaptive diagnostic capabilities across modern vehicle platforms. The proposed system consolidates protocol handling at the application level, abstracts diagnostic complexities, and allows cross-platform communication through
Mukherjee, SoumyadeepRaman, Kothanda
With the increasing complexity and connectivity in modern vehicles, cybersecurity has become an indispensable technology. In the era of Software-Defined Vehicles (SDVs) and Ethernet-based architectures, robust authentication between Electronic Control Units (ECUs) is critical to establish a trust. Further, the cloud connected ECUs must perform authentication with backend servers. These authentication requirements often demand multiple certificates to be provisioned within a vehicle, ensuring secure communication between various combinations of ECUs. As a result, a single ECU may end up storing multiple certificates, each serving a specific purpose. This work proposes a method to limit the number of certificates required in a given ECU without compromising security. We introduce a Cross-Intermediate Certificate Authority (Cross-ICA) Trust Architecture, which enables the use of a single certificate per ECU for inter-ECU communication as well as backend server authentication. In this
Venugopal, VaisakhGoyal, YogendraRaja J, SolomonRai, AjayRath, Sowjanya
There is rapidly increasing advancement in Connectivity, Autonomous, Subscription and Electrification features in vehicles which are being developed. These trends have resulted in an increase in attack surface and security risks on vehicles. To handle these growing risks, it has become important to include passive security systems such as Intrusion detection systems (IDS) which can detect successful or possible attempts of intrusion into vehicle systems compromising their security. In vehicles based on Zonal Architecture, two types of IDS can be implemented, Network based IDS (NIDS) and Host Based IDS (HIDS). The NIDS is implemented in Gateway Electronic Control Unit (ECU) and can monitor multiple networks connected to Gateway, whereas the HIDS usually monitors one single host ECU. Extensive research material is available on NIDS for CAN Networks. For example, the CAN Network in a vehicle is monitored for various abnormal behaviours such as increased busload and invalid signal values
E L, Nanda KumarMutagi, MeghaSonnad, PreetiSharma, Dhiraj
With the rapid advancement of connected vehicle technologies, infotainment Electronic Control Units (ECUs) have become central to user interaction and connectivity within modern vehicles. However, this enhanced functionality has introduced new vulnerabilities to cyberattacks. This paper explores the application of Artificial Intelligence (AI) in enhancing the cybersecurity framework of infotainment ECUs. The study introduces AI-powered modules for threat detection and response, presents an integrated architecture, and validates performance through simulation using MATLAB, CANoe, and NS-3. This approach addresses real-time intrusion detection, anomaly analysis, and voice command security. Key benefits include zero-day exploit resistance, scalability, and continuous protection via OTA updates. The paper references real-world automotive cyberattack cases such as OTA vulnerability patches, Connected Drive exploits, and Uconnect hack, emphasizing the critical need for AI-enabled proactive
More, ShwetaKulkarni, ShraddhaKumar, PriyanshuGhanwat, HemantJoshi, Vivek
The proliferation of connectivity features (V2X, OTA updates, diagnostics) in modern two-wheelers significantly expands the attack surface, demanding robust security measures. However, the anticipated arrival of quantum computers threatens to break widely deployed publickey cryptography (RSA, ECC), rendering current security protocols obsolete. This paper addresses the critical need for quantum-resistant security in the automotive domain, specifically focusing on the unique challenges of two-wheeler embedded systems. This work presents an original analytical and experimental evaluation of implementing selected Post-Quantum Cryptography (PQC) algorithms, primarily focusing on NIST PQC standardization candidates (e.g., lattice-based KEMs/signatures like Kyber/Dilithium), on microcontroller platforms representative of those used in two-wheeler Electronic Control Units (ECUs) - typically ARM Cortex-M series devices characterized by limited computational power, memory (RAM/ROM), and strict
Mishra, Abhigyan
This paper presents a novel Hardware-in-the-Loop (HiL) testing framework for validating panoramic Sunroof systems independent of infotainment module availability. The increasing complexity of modern automotive features—such as rain-sensing auto-close, global closure, and voice-command operation—has rendered traditional vehicle-based validation methods inefficient, resource-intensive, and late in the development cycle. To overcome these challenges, a real-time HiL system was developed using the Real time simulation, integrated with Simulink-based models for simulation, control, and fault injection. Unlike prior approaches that depend on complete vehicle integration, this methodology enables early-stage testing of Sunroof ECU behavior across open, close, tilt, and shade operations, even under multi-source input conflicts and fault conditions. Key innovations include the emulation of real-world conditions such as simultaneous voice and manual commands, sensor faults, and environmental
Ghanwat, HemantLad, Aniket SuryakantJoshi, VivekMore, Shweta
In the development of the automotive electronic control unit (ECU), to keep performance at the desired level, what remains constant is to verify, evaluate, and validate electronic control units. Nowadays, Cars have multiple ECUs even in the range of fifty. Software is validated by a tester using a target ECU, Controller Area network (CAN) communication, and some Input/Output simulation techniques. Also, in some applications, a virtual environment is created for testing. In this paper, the method of Integration testing of Automotive Open System Architecture (AUTOSAR) modules is presented with AUTOSAR software specification as its input. This makes standard test cases as SWS remains the same for AUTOSAR standard release. It enables a platform to efficiently test all layers of AUTOSAR base software (BSW) modules after integration. For the demonstration, TriCore micro controller TC377TX from Infineon is used. Same controllers are usually used in the development of automotive ECUs for
Kelkar, RenuPatil, Vardhman
Modern vehicles use a network of Electronic Control Units (ECUs) that transmit over thousands of signals. The production of these ECUs is fraught with cybersecurity challenges that can lead to significant vulnerabilities, which pose risks not only to the suppliers but also to Original Equipment Manufacturers (OEMs) and end users. The automotive industry increasingly relies on sophisticated electronic systems but there is a lack of standardized approach to ensure implementation of robust cybersecurity measures during ECU production. It is imperative to establish effective safeguards against potential threats to ensure vehicle and passenger safety. This paper proposes a comprehensive approach to enhancing cybersecurity in ECU production. Key measures include the activation of cybersecurity protections in production units, secure flashing at plant and memory upload process, effective plant password generation, and securing the debug interface to prevent unauthorized access. By
Kulanthaisamy, NagarajanM S, TejaswiniSankar, Ganesh
The proliferation of wireless charging technology in electric vehicles (EVs) introduces novel cybersecurity challenges that require comprehensive threat analysis and resilient design strategies. This paper presents a proactive framework for assessing and mitigating cybersecurity risks in wireless charger Electronic Control Units (ECUs), addressing the unique vulnerabilities inherent in electromagnetic power transfer systems. Through systematic threat modeling, vulnerability assessment, and the development of defense-in-depth strategies, this research establishes design principles for creating robust wireless charging ecosystems resistant to cyber threats. The proposed framework integrates hardware security modules, encrypted communication protocols, and adaptive threat detection mechanisms to ensure operational integrity while maintaining charging efficiency. Experimental validation demonstrates the effectiveness of the proposed security measures in preventing unauthorized access, data
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
The proposal of GSR 16(E) in India promotes six airbags in passenger vehicles, aiming to enhance occupant safety. In parallel, the new Bharat New Car Assessment Program (BNCAP) outlines performance protocols that demand robust airbag deployment strategies to achieve a five-star safety rating. One of the critical challenges in meeting both regulatory and consumer safety expectations is the optimal packaging of the airbag Electronic Control Unit (ECU) and its associated impact sensors. These must perform reliably across regulatory tests, BNCAP protocols, and real-world accident scenarios. The location of side acceleration ‘g’ side impact sensors—whether mounted on the side sill, B-pillar, C-pillar, or door structures—is pivotal to achieving consistent and timely side airbag deployment. These sensors must also demonstrate immunity to false triggers or missed events in both static and dynamic misuse and abuse conditions. Ensuring robust sensor performance under these varied conditions is
Kudale, ShaileshRao, Guruprakashwayal, VirendraGoswami, Tarun
This study introduces a novel Large Language Model (LLM)-driven approach for comprehensive diagnosis and prognostics of vehicle faults, leveraging Diagnostic Trouble Codes (DTCs) in line with industry-standard automation protocols. The proposed model asks for significant advancement in automotive diagnostics by reasoning through the root causes behind the fault codes given by DTC document to enhance fault interpretability and maintenance efficiency, primarily for the technician and in few cases, the vehicle owner. Here LLM is trained on vehicle specific service manuals, sensor datasets, historical fault logs, and Original Equipment Manufacturer (OEM)-specific DTC definitions, which leads to context-aware understanding of the vehicle situation and correlation of incoming faults. Approach validation has been done using field level real-world vehicle dataset for different running scenarios, demonstrating model’s ability to detect complex fault chains and successfully predicting the
Pandey, SuchitJoshi, PawanKondhare, ManishCH, Sri RamGajbhiye, AbhishekS, Adm Akhinlal
As vehicles evolve toward increased automation and comfort, Power Operated Tailgate (POT) have become a common feature, especially in premium and mid-segment vehicles. These systems, although user-friendly on the surface, involve complex interactions between electronic control units (ECUs), sensors, actuators, and mechanical systems. Ensuring the reliability, safety, and robustness of these features under diverse operating conditions presents a significant validation challenge. Traditional testing methods, which rely heavily on physical prototypes and manual interaction, are often time-consuming, expensive, and prone to human error. Moreover, testing certain safety [3] features, such as anti-pinch or stall protection, under real physical conditions poses inherent risks and limitations. This paper presents a Hardware-in-Loop (HiL)[1] based testing approach for POT [2] systems, offering a safer, faster, and more comprehensive alternative to conventional validation methods. The HiL
More, ShwetaGhanwat, HemantShetti, SurajJape, AkshayKulkarni, ShraddhaJagdale, Nitin
Artificial Intelligence and Machine learning models have a large scope and application in Automotive embedded systems. These models are used in the automotive world for various applications like calibration, simulation, predictions, etc. These models are generally very accurate and play the role of a virtual sensor. However, the AI/ML models are resource intensive which makes them difficult to execute on largely optimized automotive embedded systems. The models also need to follow safety standards like ASIL-D. The current work involves creating a Global DoE with ETAS ASCMO to generate data from a 125cc single to create AI/ML model for the engine outputs like Torque, T3, Mid-cat temperatures etc. The created models were validated across the operating space of the engine and found to have good accuracies. With ETAS Embedded AI Coder, the torque and T3 prediction AI models were converted to embedded code which can be easily used as a virtual sensor in real time. Using these AI models
Chouhan, Vineet SinghBulandani, SaurabhKumar, AlokVarsha, AnuroopaP R, Renjith
The rapid evolution of electric vehicles (EVs) has amplified the demand for highly integrated, efficient, and intelligent powertrain architectures. In the current automotive landscape, EV powertrain systems are often composed of discrete ECUs such as the OBC, MCU, DC-DC Converter, PDU, and VCU, each operating in isolation. This fragmented approach adds wiring harness complexity, control latency, system inefficiency, and inflates costs making it harder for OEMs to scale operations, lower expenses, and accelerate time-to-market. The technical gap lies in the absence of a centralized intelligence capable of seamlessly managing and synchronizing the five key powertrain aggregates: OBC, MCU, DC-DC, PDU, and VCU under a unified software and hardware platform. This fragmentation leads to redundancy in computation, increased BOM cost, and challenges in system diagnostics, leading to sub-optimal vehicle performance. This paper addresses the core issue of fragmented control architectures in EV
Kumar, MayankDeosarkar, PankajInamdar, SumerTayade, Nikhil
With the rapid adoption of electric vehicles (EVs), ensuring the reliability, safety, and cost-effectiveness of power electronic subsystems such as onboard chargers, DC-DC converters, and vehicle control units (VCUs) has become a critical engineering focus. These components require thorough validation using precise calibration and communication protocols. This paper presents the development and implementation of an optimized software stack for the Universal Measurement and Calibration Protocol (XCP), aimed at real-time validation of VCUs using next-generation communication methods such as CAN, CAN-FD, and Ethernet. The stack facilitates read/write access to the ECU’s internal memory in runtime, enabling efficient diagnostics, calibration, and parameter tuning without hardware modifications. It is designed to be modular, platform-independent, and compatible with microcontrollers across different EV platforms. By utilizing the ASAM-compliant protocol architecture, the proposed system
Uthaman, Sreekumar
Threat Analysis and Risk Assessment (TARA) is a continuous activity, acting as a foundation of cybersecurity analysis for electrical and electronics automotive products. Existing TARA methodologies in the automotive domain exhibits challenges due to redundant and manual processes, particularly in handling recurring common assets across Electronic Control Units (ECUs) and functional domains. Two primary approaches observed for performing TARA are Manual-Asset-Centric TARA and Catalogue-Driven TARA. Manual-Asset Centric TARA is constructed from scratch by manually identifying the assets, calculating risks by likelihood, and impact determination. Catalogue-Driven TARA utilizes the precompiled likelihood and impact against identified assets. Both approaches lack standardized and modular mechanisms for abstraction and reuse. This results in poor scalability, increased efforts, and difficulty in maintaining consistency across vehicle platforms. The proposed method in this research overcomes
Goyal, YogendraSinha, SwatiSutar, SwapnilJaisingh, Sanjay
The Vehicle software is moving towards software-centric architectures and hence software-defined vehicles. With this transition, there is a need to handle various challenges posed during development and validation. Some of the challenges include unavailability of hardware limiting the evaluation of various hardware options, board bring-up and hence leading to delays in software development targeted for the hardware, eventually leading to delayed validation cycles. To overcome the above challenges, we present in this whitepaper a virtual ECU (vECU) framework integrated with a CI/CD pipeline. A Virtual ECU (Electronic Control Unit) is a software-based emulation of a physical ECU. The adoption of virtual ECUs empowers development teams to commence software development prior to the availability of physical hardware. Multiple tools are available to demonstrate virtual ECUs, for example, QEMU, Synopsys, QNX Cabin, etc. vECU setup, when paired with a CI/CD pipeline, allows continuous
Singh, JyotsanaShaikh, ArshiyaMane, RahulBurangi, Piyush
Automotive systems are increasingly adopting data-driven and intelligent functionality in the areas of predictive maintenance, virtual sensors and diagnostics. This has led to a need for the AI models to be directly run on vehicle ECUs. However, most of these ECUs – especially those in cost-sensitive or legacy platforms lack the computational capacity and parallel processing support required for standard AI implementations. Given the stringent real-time and reliability requirements in automotive environments, deploying such models presents a unique challenge. This paper proposes a practical methodology to optimize both the training and deployment phases of AI models for low-computation ECUs that operate without parallelism. Designing lightweight model architectures, using pruning and quantization techniques to minimize resource utilization, and putting in place a strategy appropriate for single-threaded execution are the three main objectives of the developed approach. The goal is to
Sharma, SahilMathew, Melvin John
The automotive industry is undergoing a transformational shift with the addition of Virtual ECU in the development of software and validation. The Level 3 Virtual ECU concept will lead to the transformation in the SDLC process, as early detection of defects will have a significant impact on cost and effort reduction. This paper explains the application of a Level 3 virtual ECU which can enable to perform testing in initial period considering the Shift Left Strategy, which will significantly reduce development time. This paper demonstrates various development and validation strategies of virtual ECU and how it can impact project timeline.
Bhopi, AmeySengar, Bhan
The rising software complexity in Automotive industry demands reusable, hardware-agnostic development frameworks. AUTOSAR (Automotive Open System Architecture) provides a standardized, scalable ECU software architecture but cost-effective tooling and modern workflows are critical for broad adoption and competitiveness. One such area is for AUTOSAR configuration and authoring of Autosar architecture. Current solutions include commercial offerings built by vendors on top of ARTOP (ArTOP is an eclipse-based ecosystem maintained by AUTOSAR consortium) and open-source python implementations. Commercial tools are prohibitive in cost, have complicated development workflows, are difficult to automate and lack quick integration with other tools. Python-based solutions are often community driven with small developer teams and face challenges. These tools are not mature enough, have staggered development, security concerns, liability issues, lack of approvals and other similar issues. These
Daware, KartikGarg, MuditPasupuleti, Raju
Thermal comfort is increasingly recognized as a vital component of the in-vehicle user experience, influencing both occupant satisfaction and perceived vehicle quality. At the core of this functionality is the Climate Control Module (CCM), a dedicated embedded Electronic Control Unit (ECU) within automotive HVAC system [6]. The CCM orchestrates temperature regulation, airflow distribution, and dynamic environmental adaptation based on sensor inputs and user preferences. This paper introduces a comprehensive Hardware-in-the-Loop (HIL) [3] testing framework to validate CCM performance under realistic and repeatable conditions. The framework eliminates the dependencies on physical input devices—such as the Climate Control Head (CCH) and Infotainment Head Unit (HU)—by implementing virtual interfaces using real-time controller, and Dynamic System modelling framework for plant models. These virtual components replicate the behaviour of physical systems, enabling closed loop testing with high
More, ShwetaShinde, VivekTurankar, DarshanaPatel, DafiyaGosavi, SantoshGhanwat, Hemant
As automotive electronic systems become increasingly complex, the demand for robust data security and privacy protection mechanisms has grown significantly. The AUTOSAR (Automotive Open System Architecture) standard has emerged as a widely adopted framework in the automotive industry due to its strong support for interoperability, functional safety, and cybersecurity. Within the AUTOSAR Classic Platform (CP), the Crypto Stack Service as a core component that enables critical security functionalities such as encryption, decryption, digital signature verification, and key management. However, the deployment of the Crypto Stack across heterogeneous Electronic Control Units (ECUs) introduces a series of technical challenges. These challenges stem primarily from variations in hardware resources, differences in operating system implementations, and inconsistencies in software execution environments. As a result, issues such as architectural compatibility, task scheduling efficiency, and
Wu, ShudiFan, SunjiaYu, YaqiXiu, Jiapeng
The modern vehicle electrical architecture consists, on average, of 30 integrated electronic modules (ABS, infotainment, instrument panel, etc.), also known as Electronic Control Units (ECUs), and approximately 300 peripherals such as sensors (collision, temperature, oxygen, position, pressure, etc.) and actuators (window motor, mirror motor, relays, airbag inflator, windshield wiper, etc.). This increase in component integration imposes significant challenges to system installation and design. The interconnection of multiple devices renders harness design an arduous and time-consuming task, especially when conducted manually, resulting in error-prone and suboptimal outcomes. Such a scenario highlights the pressing need for studies on harness routing optimization in the automotive industry. Historically, wiring harness design practices have transitioned from manual approaches to the adoption of advanced computational tools. This methodological transition encompasses the use of various
Ribeiro, ThiagoReis, BrenoBarreto, ZeusGaleno, AntônioPereira, MarceloFerreira, Fláavio Fabrício V. M.
This paper addresses the challenge of increasing hardware complexity, long development cycles and high costs associated with integrating multiple systems. The research explores the potential of Large Language Models (LLMs) when applied as chatbots to revolutionize the design and development of automotive electrical hardware systems, encompassing areas such as convenience features, safety systems, advanced lighting, vehicle body control and modular electronic control units. A key focus is on how LLMs can automate cost-reduction design tasks, including design optimization, requirements verification and component validation, ultimately driving down expenses without compromising performance or reliability. Furthermore, the research investigates how LLMs can assist in decision-making by providing data-driven insights that inform critical design choices and facilitate enhanced team collaboration, leading to improved productivity through innovative tools and streamlined workflows. In that
Ribeiro, Riquelmy Oliveira deSouza Santos, Gabriella deBatista, Victor GnoattoPeres, Renan Luis CassianoSantos, Jean Carlo Villares dosFerreira, Flávio Fabrício V. M.Murari, Thiago B.
This study presents three methods for obtaining the latency of an indirect injection Electro-Injector as a function of the applied voltage. This parameter is relevant for the linearization of the injected mass in order to model fuel mass delivery on modern ECUs. For this purpose, the authors built a test bench, with the intent of running analysis on the results of tests of mass differential between injections, circulating current, and mechanical vibration. The authors gathered data over the iterative experiments and correlated the mass differential, vibration data and current measurements. The authors observed that with a reduction of supply voltage at the injector’s pins, a greater injector dead time made itself present displaying a need for a compensation of opening time in function of voltage since the injector’s needle takes a longer amount of time in partially open positions. Modern ECU manufacturers broadly use the data obtained by this type of iterative experiment to accurately
Juliatti, Rafael MotterOliveira, Julia Mathias deMorais Hanriot, Sérgio deSilveira, Hairton Júnior Jose daMoreira, Vinicius Guerra
Simulation has become mission-critical for ADAS development. Model-based systems engineering can integrate modeling and simulation from the start of the design process. Advanced Driver Assistance Systems (ADAS) are transforming vehicle safety, acting as the bridge between conventional driving and full autonomy. From adaptive cruise control to emergency braking and blind-spot detection, these technologies rely on a dense network of radar sensors, antennas, electronic control units and software. What unites them is the need for precise functionality under complex real-world situations. Achieving full reliability requires more than testing on the road; it demands a virtual approach grounded in simulation. Simulation has become mission-critical for ADAS development. As new vehicles integrate dozens of sensors into tightly constrained spaces, even subtle design decisions can affect system performance. Radar solutions, in particular, present unique challenges, especially as vehicle surfaces
Eichler, Jan
This research paper proposes a framework based on lumped parameter thermal networks (LPTN) to understand the system behavior of thermally stressed component spaces in automotive vehicles. LPTNs offer an energy-based, low-degree-of-freedom model that can represent arbitrary thermal systems inside automotive vehicles. The time response of these low-order models can be calculated using standard ordinary differential equation solvers. The paper showcases the modeling of LPTNs and the calculation of their time response by using an electronic control unit (ECU) of a BMW 7 series. The use of LPTNs instead of exponential functions reduced the MAE in this example by 60.5%. Furthermore, a system identification approach for experimental temperature curves has been developed and implemented. System identification aims to mathematically model system behavior and predict system output. This paper compares least-square estimation (LSE) with constrained minimization (CM), where CM has a higher MAE by
Kehe, MaximilianEnke, WolframRottengruber, Hermann
This information report identifies and evaluates isolation building blocks applicable to TA sandboxing within a HPSE. These building blocks can be used to support SAE J3101 TA requirements for sandboxing of TAs and secure communication between TAs. TAs must execute within their own trust domain to prevent compromise of the HPSE and other TAs. TA trust domain isolation strength may vary depending on the risk profile of the TA deployed, hence the requirement for isolation building blocks to match the risk profile. A multitenancy TA HPSE has a higher risk profile than multiple TAs from the same source (e.g., OEM). TA multitenancy must not compromise the security properties of the HPSE (the secure integration and execution of trusted multi-vendor code). In this report, we provide information on the following: HPSE TA use cases and risk profiles HPSE TA isolation building blocks for manufacturers Threat analysis to determine the effectiveness of isolation security models As the ECU E/E
Vehicle Electrical System Security Committee
The rapid evolution of autonomy in Off-Highway Vehicles (OHVs)—spanning agriculture, mining, and construction—demands robust cybersecurity strategies. Sensor-control systems, the cognitive core of autonomous OHVs, operate in harsh, connectivity-limited environments. This paper presents a structured approach to applying threat modeling to these architectures, ensuring secure-by-design systems that uphold safety, resilience, and operational integrity.
Kotal, Amit
This paper describes the design and characteristics of the knock sensor. The sensor is already used as a commodity product for automotive applications and used by all automotive OEMs for spark ignited combustion engines. With the arrival of the electronic fuel injection on the two wheelers, further optimization of the combustion can be obtained. Although there are many publications on the engine knock strategy, little is known publicly about the sensor itself. The knock sensor is an accelerometer based on a piezoelectric component; it provides an analog signal of the engine vibration. The Electronic Control Unit will filter the signal according to a specific strategy and defines the presence and intensity of the engine knock. The ECU will act accordingly on the ignition timing. The inner structure as well as the mechanical and electrical interface are described in this article.
van Est, JeroenPrieu, Corentin
The calibration of automotive electronic control units is a critical and resource-intensive task in modern powertrain development. Optimizing parameters such as transmission shift schedules for minimum fuel consumption traditionally requires extensive prototype testing by expert calibrators. This process is costly, time-consuming, and subject to variability in environmental conditions and human judgment. In this paper, an artificial calibrator is introduced – a software agent that autonomously tunes transmission shift maps using reinforcement learning (RL) in a Software-in-the-Loop (SiL) simulation environment. The RL-based calibrator explores shift schedule parameters and learns from fuel consumption feedback, thereby achieving objective and reproducible optimizations within the controlled SiL environment. Applied to a 7-speed dual-clutch transmission (DCT) model of a Mild Hybrid Electric Vehicle (MHEV), the approach yielded significant fuel efficiency improvements. In a case study on
Kengne Dzegou, Thierry JuniorSchober, FlorianRebesberger, RonHenze, Roman
The rapid evolution of electric vehicles (EVs) necessitates advanced electronic control units (ECUs) for enhanced safety, monitoring, and performance. This study introduces an innovative ECU system designed with a modular architecture, incorporating real-time monitoring, cloud connectivity, and crash sensing. The methodology includes cost-effective design strategies, integrating STM32 controllers, CAN bus systems, and widely available sensors for motor RPM and temperature monitoring. Key findings demonstrate that the proposed ECU system improves data reliability, enhances vehicle safety through crash response systems, and enables predictive maintenance via cloud connectivity. This scalable and affordable ECU is adaptable to a broad range of EV models.
Padma Priya, S.R.Santhipkumar, S.Sasipriya, S.Srivisweswara, M.S.
SAE J1939 is a CAN-based standard used for connecting various ECUs together within a vehicle. There are also some related protocols sharing many of the features of SAE J1939 across other industries including ISO11783, RVC and NMEA 2000. The standard has enabled the easy integration of electronic devices into a vehicle. However, as with all CAN-based protocols, several vulnerabilities to cyberattacks have been identified and are discussed in this paper. Many are at the CAN-level, whilst others are in common with those protocols from the SAE J1939 family of protocols. This paper reviews the known vulnerabilities that have been identified with the SAE J1939 protocol at CAN and J1939-levels, along with proposed mitigation strategies that can be implemented in software. At the CAN-level, the weaknesses include ways to spoof the network by exploiting parts of the protocol. Denial of Service is also possible at the CAN-level. At the SAE J1939-level, weaknesses include Denial of Service type
Quigley, Christopher
This paper describes a novel invention which is an Intrusion Detection System based on fingerprints of the CAN bus analogue features. Clusters of CAN message analogue signatures can be associated with each ECU on the network. During a learning mode of operation, fingerprints can be learnt with the prior knowledge of which CAN identifier should be transmitted by each ECU. During normal operation, if the fingerprint of analogue features of a particular CAN identifier does not match the one that was learnt then there is a strong possibility that this particular CAN identifier’s message is symptomatic of a problem. It could be that the message has been sent by either an intruder ECU or an existing ECU has been hacked to send the message. In this case an intruder can be defined as a device that has been added to the CAN bus OR a device that has been hacked/manipulated to send CAN messages that it was not designed to (i.e. could be originally transmitted by another device). It could also be
Quigley, ChristopherCharles, David
Today’s vehicle architectures build trust on a framework that is static, binary and rigid; tomorrow’s software defined vehicle architectures require a trust model that is dynamic, nuanced, and adaptive. The Zero Trust paradigm supports this dynamic need, but current implementations focus on protecting information, not considering the challenges that automobiles face interacting with the physical world. We propose expanding Zero Trust for cyber-physical systems by weighing the potential safety impact of taking action based on information provided against the amount of trust in the message and develop a method to evaluate the effectiveness of this strategy. This strategy offers a potential solution to the problems of implementing real-time responses to active attacks over vehicle lifetime.
Kaster, RobertMa, Di
Toyota vehicles equipped with Toyota Safety Sense (TSS) can record detailed information surrounding various driving events, including crashes. Often, this data is employed in accident reconstruction. TSS data is comprised of three main categories: Vehicle Control History (VCH), Freeze Frame Data (FFD), and image records. Because the TSS data resides in multiple Electronic Control Units (ECUs), the data recording is susceptible to catastrophic power loss. In this paper, the effects of a sudden power loss on the VCH, FFD, and images are studied. Events are triggered on a TSS 2.5+ equipped vehicle by driving toward a stationary target. After system activation, a total power loss is induced at various delays after activation. Results show that there is a minimum time required after system initiation in order to obtain full VCH, FFD, and image records. Power losses occurring within this time frame produce incomplete records. Data accuracy is unaffected, even in partial records.
Getz, CharlesDiSogra, MatthewSpivey, HeathJohnson, TaylorPatel, Amit
Testing was conducted in daytime and nighttime conditions to evaluate the performance of the Automatic Emergency Braking and Forward Collision Warning systems present on both a 2020 and 2022 Kia Telluride. The 2022 Kia Telluride was tested during the day at speeds between 35 and 70 miles per hour, while the 2020 Kia Telluride was tested both during the day and at night at speeds between 35 and 60 miles per hour (mph). The daytime testing of both the 2020 and 2022 Kia Telluride utilized a foam stationary vehicle target. The nighttime testing of the 2020 Kia Telluride utilized a live 2006 Chevrolet Tahoe as the target with the brake lights on. Testing measured the Time to Collision (TTC) values of the visual/audible component of the Forward Collision Warning (FCW) that was presented to the driver. Further, testing also quantified the timing and magnitude of the two-phase response of the Automatic Emergency Braking (AEB) system. The results of both sets of testing add higher speed FCW and
Harrington, ShawnPatrick-Moline, PeytonNagarajan, Sundar Raman
Testing was conducted to evaluate the performance of the 2020 Jeep Grand Cherokee’s Forward Collision Warning (FCW) and Automatic Emergency Braking (AEB) collision mitigation systems at speeds between 35 and 70 miles per hour (mph). Two different 2020 Jeep Grand Cherokee’s were utilized under varying testing conditions in order to evaluate the performance of their collision mitigation systems. A total of 40 tests were conducted: 29 tests were conducted during daytime and 11 tests were conducted at nighttime. Testing measured the Time to Collision (TTC) values of the visual/audible component of the Forward Collision Warning that was presented to the driver. In addition, the testing quantified the TTC response of the Automatic Emergency Braking (AEB) system including the timing and magnitude of the automatic braking response. The results of the testing add higher speed FCW and AEB testing scenarios to the database of publicly available tests for the 2020 Jeep Grand Cherokee.
Harrington, ShawnLieber, VictoriaNagarajan, Sundar Raman
Modern vehicles contain tens of different Electronic Control Units (ECUs) from several vendors. These small computers are connected through several networking busses and protocols, potentially through gateways and converters. In addition, vehicle-to-vehicle and internet connectivity are now considered requirements, adding additional complexity to an already complex electronic system. Due to this complexity and the safety-critical nature of vehicles, automotive cyber-security is a difficult undertaking. One critical aspect of cyber-security is the robust software testing for potential bugs and vulnerabilities. Fuzz testing is an automated software testing method injecting large input sets into a system. It is an invaluable technique across many industries and has become increasingly popular since its conception. Its success relies highly on the “quality” of inputs injected. One shortcoming associated with fuzz testing is the expertise required in developing “smart” fuzz testing tools
McShane, JohnCelik, LeventAideyan, IwinosaBrooks, RichardPesé, Mert D.
Automotive technologies have been rapidly evolving with the introduction of electric powertrains, Advanced Driver-Assistance Systems (ADAS) and Over-The-Air (OTA) upgradability. Existing decentralized architectures are not an optimal choice for these applications, due to significant increases in cost and complexity. The transition to centralized architectures enables heavy computation to be delegated to a limited number of powerful Electronic Control Units (ECUs) called domain or zone controllers. The remaining ECUs, known as smart actuators, will perform well defined and specific tasks, receiving new parameters from the dedicated domain/zone controller over a network. Network bandwidth and time synchronization are the two major challenges in this transition. New automotive standards have been developed to address these challenges. Automotive Ethernet and Time Sensitive Networking (TSN) are two standards that are well-suited for centralized architectures. This paper presents a
Ayesh, MostafaBandur, VictorPantelic, VeraWassyng, AlanWasacz, BryonLawford, Mark
Software Defined Vehicle (SDV) is gaining attraction in the automotive industry due to its wide range of benefits like remote software/feature upgrade, scalable functionality, Electronic Control Unit (ECU) commonization, remote diagnostics, increased safety, etc. To obtain all these benefits, ECUs need to be designed accordingly. ECU hardware must be designed to support a range of vehicles with a variety of loading, scalable features, power distribution, levels of processing, and networking architecture. Each domain has unique challenges to make the ECU economical and robust to operating conditions without compromising performance. This paper illustrates the critical hardware design challenges to accommodate a scalable SDV architecture. This paper focuses electrical interface design to support wide range of input/output port loads, scalable functionality, and robust diagnostics. Also, flexibility of microprocessor processing capability, ECU networking, and communication complexity are
Hasan, S.M. NayeemIrgens, Peter
The intensive use of software applications in modern vehicles has highlighted the critical role of Systems Engineering (SE) in the automotive industry. These “computers on wheels” are thoroughly interconnected, by their own connections and with the cloud, due to the advancement of Electronic Control Units (ECU) technologies and the widespread use of sensors transmitting real-time data. This interconnectedness and the level of software abstraction that are known today, significantly escalates the complexity of these systems. This has made it necessary to adopt an approach that is flexible to change, structured, agile, and traceable. The modern approach to SE, now model-based, offers numerous advantages over the previous paradigm, which was predominantly document-based. MBSE (Model-Based Systems Engineering) emerges as a contemporary approach, providing the scalability needed for engineering teams to develop robust products. Its “model-based” essence ensures that the model acts as the
Mendes de Oliveira, Arthur HendricksReis, Pedro AlmeidaAnunciação, GabrielVinícius Carlos de Lima, JonathanSarracini Júnior, FernandoGarcia, Matias Ezequiel
Items per page:
1 – 50 of 1531