Browse Topic: Wheels

Items (2,570)
The SAE Formula prototypes are developed by students, where in the competition, various aspects of project definitions are evaluated. Among the factors evaluated for scoring is the braking system, in which the present work aims to present the development and design of the braking system of a vehicle, prototype of Formula SAE student competition. As it is a project manufactured mostly by students, where the chassis, suspension system, electrical, transmission and powertrain are developed, it is important to first pass the static and safety tests, where the brakes of the four wheels are tested during deceleration at a certain distance from the track. To enable such approval and also to demonstrate, for the competition judges, the veracity of the system’s sizing, all the parameters and assumptions of the choice of the vehicle’s braking system are presented, thus ensuring their reliability, efficiency and safety. Using drawing and simulation software such as SolidWorks and Excel for
Gomes, Lucas OlenskiGrandinetti, Francisco JoséMartins, Marcelo SampaioSouza Soares, Alvaro ManoelReis de Faria Neto, AntônioCastro, Thais SantosAlmeida, Luís Fernando
The SAE Formula, a national stage of the international competition, consists of a student project at universities in Brazil that seeks to encourage engineering students to apply the theoretical knowledge obtained in the classroom to practice, dealing with real problems and difficulties in order to prepare them for the job market. The SAE Formula prototype is developed with the intention of competing in the SAE national competition, where teams from various universities in Brazil meet to compete and demonstrate the projects developed during the year. Focusing on the vehicle dynamics subsystem, which can be divided into the braking, suspension, and steering systems of a prototype, the steering system includes main mechanical components such as the front axle sleeves, wheel hub, steering arm, steering column, rack, wheel, and tire. All these components work together with the suspension systems, including suspension arms, “bell crank,” and spring/shock absorber assembly. These components
Rigo, Cristiano Shuji ShimadaNeto, Antonio Dos Reis De FariaGrandinetti, Francisco JoseCastro, Thais SantosDias, Erica XimenesMartins, Marcelo Sampaio
The cumulative accumulation of greenhouse gases (GHGs) historically has resulted in the current problem of global warming. This is further compounded by developed nations, therefore, to fill this gap enhanced global actions are decided. Considering Country’s development need, available resources, government boost for agriculture, A holistic approach for 4W PVs is taken considering well to wheel emissions, as there are other ways to reduce tank to wheel emissions but may not be very effective for overall country’s GHG reduction. Major emissions in vehicle use are calculated based on Carbon intensity of various fuels & optimum pathway for Indian scenario is prepared & discussed in the paper considering all aspects CO2 reduction, development & motorization need. This paper explains multiple pathways for Passenger Vehicle (PV) Sector to be considered to meet country’s GHG needs
Sarna, NishantJaiswal, HarshRani, AbhaDwivedi, VipinVashisth, AjayBhat, AnoopBhat, Anoop
Typically, an automotive passenger car wheel rim can withstand gradual loading contributed from the vehicle during cornering and high-speed maneuvering and as per the standard as well as customer requirements wheel has to withstand some impact forced contributed from radial and inclined loading. But in some cased wheel rim may not withstand the impact forces generated during impact on potholes and curbs with high-speed maneuvering. This Study helps to understand the impact on wheel rim and the forces acting on the rim flanges during pothole impact and high-speed curb impact. For In this study author tends to explain about the design of the rim flanges considering the impact forces the wheel rims are exposed to during pothole impact. Also in this study, road load data for a double pothole impact in electric vehicle with lightest alloy wheel rim in the segment is acquired to understand the loads acting on the rim. Based on the simulation iterations with several design changes and
Thiyagarajan, SriramJithendhar, ASingh, Ram KrishnanSundaram, RaghupathiPaua, Ketan
ABSTRACT The military has a unique requirement to operate in different terrains throughout the world. The ability to travel in as much varying terrain as possible provides the military greater tactical options. This requirement/need is for the tire to provide a variable footprint to allow for different ground pressure. Much of the current run-flat technology utilized by the military severely limits mobility and adds significant weight to the unsprung mass. This technology gap has allowed for the development of new run-flat tire technology. New tire technology (fig 1) has been developed that substantially increases survivability, eliminates the need for heavy run-flat inserts, significantly reduces air pressure requirements and provides full (or near full) speed capability in degraded/damaged mode (punctured tire). This run-flat technology is built directly into the tire, yet maintains the normal variable footprint of a normal pneumatic tire. This makes the tire/wheel assembly much
Capouellez, JamesPannikottu, AbrahamGerhardt, Jon
ABSTRACT The U.S. Army identified the use of advanced materials in next generation combat vehicles design as a focal technology area of interest and urged industry to develop replacements that realize weight, sustainment, and cost savings. An initial life cycle analysis suggests that using Titanium road wheels as an alternative to legacy road wheels could cut 555.6 lbs. and reduce cost by $39,760.00 per each M-1 tank over a life cycle of 8,000 mi, resulting with $71.72 savings per each pound reduced. Secondary side-effects of the weight reduction achieved by the Titanium road wheels include improvements such as fuel economy, mobility, transportability, and risk-reduction in the inclusion of emerging metal matrix composite technologies in next generation combat vehicles. The paper recommends conducting field evaluation and considering the application of Titanium road wheels in the M-1/M-88, M-109, AMPV, MPF, OMFV, DLP/FDL, and RCV (H) platforms Citation: R. Paytan, R. Mazor, “Titanium
Paytan, RonnenMazor, Ronen
ABSTRACT In this paper, a conceptually new research direction of the tire slippage analysis is provided as a new technological paradigm for agile tire slippage control. Specifically, the friction coefficient-slippage dynamics is analyzed and its characteristic parameters are introduced. Next, the nonlinear relation between the wheel torque and the tire instantaneous rolling radius incorporating the longitudinal elasticity factor is analyzed. The relation is shown to be related to the tire slippage. Further, its importance is clarified by deriving its dynamics and specifically, the instruction is given how it can be utilized to control slippage. Finally, the indices are introduced to assess the mobility and agility of the wheel in order to achieve optimal response to severe terrain conditions. The indices comprise of the introduced friction coefficient-slippage characteristic parameters. Citation: M. Ghasemi, V. Vantsevich, D. Gorsich, J. Goryca, A. Singh, L. Moradi, “Physics Based
Ghasemi, MasoodVantsevich, VladimirGorsich, DavidGoryca, JillSingh, AmandeepMoradi, Lee
ABSTRACT An inverse dynamics approach is applied to assess the relationship and establish an adjustable balance between acceleration performance, slip energy efficiency, and mobility margins of a wheel of a vehicle with four wheels individually-driven by electric DC motors. The time history of the reference wheel torques are recovered which would enable the motion at the desired linear velocity. Target velocity profiles are applied which provide different rates of acceleration. The profiles are simulated in stochastic terrain conditions which represent continuously changing, uncertain terrain characteristics with various quality of rolling resistance and peak friction coefficient. A wheel mobility margin is determined to track how close a driving wheel is to immobilization. When moving in drastically changing stochastic terrain conditions, boundaries are adjusted to accommodate changes in the resistance to motion in order to guarantee the motion while not exceeding limits which would
Paldan, JesseVantsevich, VladimirGorsich, DavidJayakumar, ParamsothyMoradi, Lee
ABSTRACT The dynamic factor is a common characteristic of vehicle traction and acceleration performance derived from the traction balance of a vehicle. Typically, the dynamic factor is presented as a function of the vehicle theoretical velocity computed using the characteristics of the powertrain only with no tire slippage included. For off-road vehicles requiring large traction in most operational conditions, the tire slippage can impact considerably the vehicle velocity. Furthermore, tire slippages and vehicle actual velocity of multi-wheel drive vehicles significantly depends on the driveline system configuration. In this paper, a new method for analysis of the dynamic factor is proposed which includes the slippages of driving wheels and their influence on the vehicle actual velocity. The method facilitates determination of the effects of terrain grip limitations and slippage on the dynamic factor and acceleration performance of off-road vehicles. An example is given for a 4x4
Paldan, JesseVantsevich, VladimirGorsich, DavidWhitson, JordanLetherwood, Michael
ABSTRACT We compared performance of a lightweighted and baseline vehicle and demonstrated how performance is affected by adjusting the spring and shocks using 2-D and 3-D simulations. 2-D lump-parameter model was constructed from physical vehicle parameters by transforming displacements and loads from the springs and dampers into wheel motion and spindle forces. For the 3-D model, a detailed model for each suspension was used including rotational inertia of moving parts. Ride quality was assessed for 16 ride-courses with varying RMS terrain roughness by finding maximum speed at which average absorbed power at the driver seat is lower than 6 W. Shock performance was evaluated by finding maximum speed for the driver not to exceed 2.5-G acceleration when riding over varying-size half-round obstacles. The forces on wheel axes and accelerations were measured for the vehicle dropped from the height of 6, 12, 18, and 24 in. Maximum longitudinal slope climbing capability was estimated on hard
Jelinek, BohumirSalmon, EthanMason, GeorgeGibson, MichaelHannis, TylerPachel, NathanJarrell, WalkerTowne, Brent
ABSTRACT At the request of the US Army’s Tank Automotive Command (TACOM) a device was built to measure the suspension parameters of any military wheeled vehicle. This is part of an ongoing effort to model and predict vehicle dynamic behavior. The new machine is called the Suspension Parameter Identification and Evaluation Rig (SPIdER) and has a capacity intended to cover all of the military’s wheeled vehicles. The machine operates by holding the vehicle body nominally fixed while hydraulic cylinders move an “axle frame” in bounce or roll under each axle being tested. Up to two axles may be tested at once. Forces at the tires and motions of the wheel centers in three dimensions and two angles are measured. Other motions of the suspension and the minimal motions of the vehicle body are measured. For steer axles the steering ratio, Ackerman steer characteristics, and kingpin orientation are measured
Andreatta, DaleHeydinger, GarySidhu, AnmolBixel, RonaldKurec, AleksanderSingh, AmandeepBaseski, IgorSkorupa, Thomas
ABSTRACT Tracks and wheels are some of the top constituents of ground vehicle mobility and sustainment cost. Even small improvements in performance parameters and support strategies can go a long way. Analyzing equipment sustainment models can help identify these opportunities in conjunction with maintaining a situational awareness of R&D activities. Specifically, understanding component failure analysis, characterizing production road wheel material properties, conducting component testing, and benchmarking diverse manufacturing capabilities provides a roadmap to establishing and identifying “Best in Class” road wheel materials. Establishing and executing an R&D compounding plan to deliver 5X-10X durability improvement is hypothesized. Leveraging the Defense Mobility Enterprise (DME) and its authority under the 10 USC 2370 Section 845 Ground Vehicle Systems Other Transaction Agreement will allow the government to rapidly determine the technical feasibility of realizing such colossal
Patria, Garett S.Rescoe, StuBradford, WilliamMynderse, James A.
ABSTRACT The normal reaction force in the tire-soil patch is a continuously changing wheel parameter. When a vehicle moves over uneven ground, motion in the vehicle’s sprung and unsprung masses produce dynamic shifts in the magnitude of the load transmitted to the ground. With the damping force controlled for better ride quality, tight constraining of the sprung mass motion may lead to significant dynamic changes of the normal load. At excessive loads, the wheel can dig into the soil. Considerably reduced loads can negatively impact vehicle steerability and diminish traction performance. The purpose of this paper is to develop a method that allows for establishing boundaries of the dynamic normal reaction in the tire-soil patch on uneven terrain. The boundary constraints are considered for both maximum and minimum values to establish conditions for mobility and steerability. Using differential equations describing the motion two masses of a single-wheel module representing a vehicle
Paldan, JesseVantsevich, VladimirGorsich, DavidGoryca, JillSingh, AmandeepMoradi, Lee
Abstract This paper presents the development of a transmission-in-the-loop (TiL) experimentation system. In this TiL experimental setup, the input side of the transmission is controlled by a dynamometer emulating the engine, while the output sides of the transmission are controlled by two dynamometers emulating the wheels and vehicle. The models emulating these vehicle components are required to possess sufficient fidelity to simulate engine torque pulse (ETP) and wheel slip dynamics while being computationally efficient to run in real-time. While complex engine and tire models exist in the literature that accurately capture these dynamics, they are often too numerically stiff for real-time simulation. This paper presents the system level details of such a TiL setup, and the modeling concepts for the development of high fidelity real-time models of the engine and tire dynamics for use in this experiment. Parameters of the engine model are identified using experimental data. Vehicle
Nutter, Don
ABSTRACT Reducing roadwheel weight by replacing legacy steel designs with hollow, aluminum roadwheels could save 690 lb per vehicle (a 34% reduction). Hollow roadwheels offer greater load-carrying capacity, higher stiffness, improved corrosion resistance and no debris entrapment. Two hollow roadwheel configurations, bolt-together (HB) and welded (HW), were physically tested and exceeded the radial and lateral stiffness of the legacy steel (LS) roadwheel. The HW radial stiffness was 32% higher than LS and lateral was 65% higher. The HB radial stiffness was 14% higher than LS and lateral was 73% higher. Both hollow configurations offer significant weight reduction, better performance and can be implemented in the near-term based on their ease of manufacturing and high TRL. The HB configuration has already passed testing at discrete loads of 5G radial and 4G lateral (per roadwheel) with no cracks and acceptable levels of permanent deformation. The hollow roadwheel in its current
Hobe, Peter
ABSTRACT This paper describes novel experimental methods aimed at understanding the fundamental phenomena governing the motion of lightweight vehicles on dry, granular soils. A single-wheel test rig is used to empirically investigate wheel motion under controlled wheel slip and loading conditions on sandy, dry soil. Test conditions can be designed to replicate typical field scenarios for lightweight robots, while key operational parameters such as drawbar force, torque, and sinkage are measured. This test rig enables imposition of velocities, or application of loads, to interchangeable running gears within a confined soil bin of dimensions 1.5 m long, 0.7 m wide, and 0.4 m deep. This allows testing of small-scale wheels, tracks, and cone or plate penetrators. Aside from standard wheel experiments (i.e., measurements of drawbar force, applied torque, and sinkage during controlled slip runs) two additional experimental methodologies have been developed. The first relies on high-speed
Senatore, CarmineMacLennan, JamieJayakumar, ParamsothyWulfmeier, MarkusIagnemma, Karl
ABSTRACT This paper presents an experimental methodology for regeneration of course profiles, with tire acceleration and speed, suspension force and pitch data collected from an instrumented trailer wheel running over the course profile to be identified. The collected data is used to derive the course profile as a function of time, while the speed data is used to map the ground elevation data from a time domain into a spatial domain. To verify the course re-generating rationale, the required test data was simulated with the data extracted from a trailer model running over selected course profiles. The regenerated course profiles are then compared against those used as the inputs to the trailer model, demonstrating the feasibility of using the methodology to regenerate course profiles which statistically align with real-world course profiles. The methodology may be used to develop the inputs statistically equivalent to realistic course profiles as needed in dynamic simulation of terrain
Zhang, XiongKnezevic, ZeljkoEng, M.
In order to modify both stiffness and damping rates according to various road conditions, this research introduces a pneumatic spring in conjunction with a magnetorheological (MR) fluid damper as a single suspension unit for each wheel in the truck. Preventing weight transfer and improving riding comfort during braking, acceleration, and trajectory prediction are the main objectives. A two-axle truck has been used, consisting of three degrees of freedom for the sprung mass, including vertical, pitch, and roll motions, and four degrees of freedom for the unsprung masses, which have been redesigned according to the different types of springs and dampers. Pneumatic-controlled springs, often referred to as dynamic or classic models, replace laminated leaf springs commonly found in vehicles. Additionally, an MR damper replaces a hydraulic double-acting telescopic shock absorber. These models are studied to evaluate the effect of pneumatic spring parameters on truck dynamics. Pneumatic
Shehata Gad, AhmedEl-Zomor, Haytham M.
The essential aspect of an automobile is its braking system. Brakes absorb the kinetic energy of the rotating parts, i.e., wheels, and dissipate this energy into the surroundings in the form of heat. This entire process is quite complex, and the brake disc is subjected to extreme thermal and structural stresses along with deformation, which might damage the disc. This paper presents a structural and thermal analysis of an Audi Q3 brake disc using an ANSYS 2021-R1. The present brake disc is designed using SOLIDWORKS software. Composite materials are added in the ansys material library by adding their respective characteristics. The thermal analysis mainly focused on temperature variation and directional heat flux. The structural study was conducted to understand the stresses developed during braking and the deformations observed. Along with a comprehensive structural and thermal analysis, this work has also estimated the life of the brake disc, the factor of safety, and the real-time
Bahulekar, AtharvShiralkar, ShaunakJomde, AmitShamkuwar, SonalPatane, PrashantShinde, TarangDandin, Shahbaz
Many performance sport passenger vehicles use drilled or grooved cast iron brake rotors for a better braking performance or a cosmetic reason. Such brake rotors would unfortunately cause more brake dust emission, appearing with dirty wheel rims. To better understand the effects of such brake rotors on particle emission, a pin-on-disc tribometer with two particle emission measurement devices was used to monitor and collect the emitted airborne particles. The first device was an aerodynamic particle sizer, which is capable of measuring particles ranging from 0.5 to 20 μm. The second device was a condensation particle counter, which measures and collects particles from 4 nm to 3 μm. The testing samples were scaled-down brake discs (100 mm in diameter) against low-metallic brake pads. Two machined surface conditions (plain and grooved) with uncoated or ceramic-coated friction surfaces were selected for the investigation. The results showed that the grooved friction surface led to a higher
Cai, RanNie, XueyuanLyu, YezheWahlström, Jens
This research explores the experimental analysis of titanium alloy using an innovative approach involving a 2–7% carbon nanotube (CNT)-infused cubic boron nitride (CBN) grinding wheel. Employing a full-factorial design, the study systematically investigates the interactions among varied wheel speed, workpiece feed rate, and depth of cut, revealing compelling insights. The integration of CNTs in the CBN grinding wheel enhances the machining performance of titanium alloy, known for its high strength and challenging machinability. The experiment varies CNT infusion levels to assess their impact on material removal rate (MRR) and surface finish. Significantly, MRR is influenced by CNT content, with 5% and above demonstrating optimal performance. The 7% CNT-CBN wheel exhibits a remarkable 61% improvement in MRR over the conventional CBN wheel. Interaction studies highlight the pivotal role of depth of cut, indicating that slower speeds and feeds, combined with increased depth of cut
Stephen, Deborah SerenadeSethuramalingam, Prabhu
Imagine a portable 3D printer you could hold in the palm of your hand. The tiny device could enable a user to rapidly create customized, low-cost objects on the go, like a fastener to repair a wobbly bicycle wheel or a component for a critical medical operation
This recommended practice contains dimensions and tolerances for spindles in the interface area. Interfacing components include axle spindle, bearing cones, bearing spacer, and seal. This recommended practice is intended for axles commonly used on Class 7 and 8 commercial vehicles. Included are SAE axle configurations FF, FL, I80, L, N, P, R, U, and W
Truck and Bus Wheel Committee
While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of wheel-tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF. In this study, the FRF of the full vehicle and wheel-tire blocked force are obtained using an in-situ method with a
Park, JunminPark, Sangyoung
This SAE practice is intended for the sample preparation of test pieces for automotive wheels and wheel trim. The practice provides a consistent scribing method for use on test panels and or component parts with substrate chemical pretreatment and coating systems. Test specimens can then be subjected to various corrosion tests in order to evaluate performance without significant variations of the degree of exposure of the substrate. The scribing is used to create a break in the coating/finishing as can occur in the field through gravel and other damaging conditions. NOTE— Significant variability is attributed to surface contour, coating hardness/softness, operator reproducibility, and the scribing tool and it’s condition
Wheel Standards Committee
The transition from ICE to electric power trains in new vehicles along with the application of advanced active and passive noise reduction solutions has intensified the perception of noise sources not directly linked to the propulsion system. This includes road noise as amplified by the tire cavity resonance. This resonance mainly depends on tire geometry, gas temperature inside the tire and vehicle speed and is increasingly audible for larger wheels and heavier vehicles, as they are typical for current electrical SUV designs. Active technologies can be applied to significantly reduce narrow band tire cavity noise with low costs and minimal weight increase. Like ANC systems for ICE powertrains, they make use of the audio system in the vehicle. In this paper, a novel low-cost system for road induced tire cavity noise control (RTNC) is presented that reduces the tire cavity resonance noise inside a car cabin. The approach is cheap in terms of computational effort (likewise ICE order
Sues, MichaNojavan, AidinKirchhof, JanSchirmacher, Rolf
When dealing with the structural behavior of a car body, analyzing the dynamic distortion in all body closure openings in a complete vehicle, provides a better understanding of the body characteristics compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures where mass distribution and in particular battery mass and stiffness play a completely different effect with respect to the internal combustion engine vehicles. A methodology typically adopted to measure the body response, e.g. when driving a vehicle on a rough pavé road, is the so-called Multi Stethoscope (MSS). The MSS is measuring the distortion in each body closure opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint
Weber, JensLuiz Felipe, Faria RicardoBäcklund, JesperVignati, MicheleCheli, Federico
As vibration and noise regulations become more stringent, numerical models need to incorporate more detailed damping treatments. Commercial frameworks, such as Nastran and Actran, allow the representation of trim components as frequency-dependent reduced impedance matrices (RIM) in direct frequency response (DFR) analysis of fully trimmed models. The RIM is versatile enough to couple the trims to modal-based or physical components. If physical, the trim components are reduced on the physical coupling degrees of freedom (DOFs) for each connected interface. If modal, the RIMs are projected on the eigenmodes of the connected component. While a model size reduction is achieved compared to the original model, most numerical models possess an extensive number of interfaces DOFs, either modal or physical, resulting in large, dense RIMs that demand substantial memory and disk storage. Thus, the approach faces challenges related to storage capacities and efficiency, because of the demanding
Paiva, AndreVerhaegen, JulienLielens, GregoryVan den Nieuwenhof, Benoit
REE Automotive is aiming to be a major disruptor in the medium-duty truck space with the rollout of its P7 EV chassis. The P7 frame is built around its “REEcorners” suspension, which are modular suspension units featuring REE's x-by-wire design. By packaging components into the area between the chassis and the wheel, REE claims that it was able to design the P7 with a completely flat chassis with up to 35% more interior volume for passengers, cargo and batteries. “The REEcorners suspension system is the core of the technology that we built this truck around,” Peter Dow, VP of engineering for REE Automotive, said during an interview with Truck & Off-Highway Engineering. “It also allows us to achieve the level of vehicle dynamics we were looking for. We were trying to make a truck that was very exciting and easy to drive
Wolfe, Matt
This article introduces an innovative method for predicting tire–road interaction forces by exclusively utilizing longitudinal and lateral acceleration measurements. Given that sensors directly measuring these forces are either expensive or challenging to implement in a vehicle, this approach fills a crucial gap by leveraging readily available sensor data. Through the application of a multi-output neural network architecture, the study focuses on simultaneously predicting the longitudinal, lateral, and vertical interaction forces exerted by the rear wheels, specifically those involved in traction. Experimental validation demonstrates the efficacy of the methodology in accurately forecasting tire–road interaction forces. Additionally, a thorough analysis of the input–output relationships elucidates the intricate dynamics characterizing tire–road interactions. This research underscores the potential of neural network models to enhance predictive capabilities in vehicle dynamics, offering
Marotta, RaffaeleStrano,  SalvatoreTerzo, MarioTordela, Ciro
In order to efficiently predict and investigate a vehicle’s vertical dynamics, it is necessary to consider the suspension component properties holistically. Although the effects of suspension stiffness and damping characteristics on vertical dynamics are widely understood, the impact of suspension friction in various driving scenarios has rarely been studied in both simulation and road tests for several decades. The present study addresses this issue by performing driving tests using a special device that allows a modification of the shock absorber or damper friction, and thus the suspension friction to be modified independently of other suspension parameters. Initially, its correct functioning is verified on a shock absorber test rig. A calibration and application routine is established in order to assign definite additional friction forces at high reproducibility levels. The device is equipped in a medium-class passenger vehicle, which is driven on various irregular road sections as
Deubel, ClemensSchneider, Scott JarodProkop, Günther
This research addresses the pressing need for reducing vehicle aerodynamic resistance, with a specific focus on mitigating wheel and tire resistance, which constitutes approximately 25% of the overall vehicle drag. While the prevailing method for reducing resistance in mass production development involves wheel opening reduction, it inadvertently increases wheel weight and has adverse effects on brake cooling performance. To overcome these challenges, novel complementary resistance reduction methods that can be employed in conjunction with an appropriate degree of wheel opening reduction are imperative. In this study, we introduce symmetrical wheels with a fan-like shape as a solution. The fan configuration influences the surrounding flow by either drawing it in or pushing it out, depending on the direction of rotation. Application of these fan-type wheels to a vehicle's wheels results in the redirection of flow inwards or outwards during high-speed driving due to wheel rotation. This
Shin, Yong-suLee, Jungsoo
As the world population and industry increase, the demand for sustainable and efficient energy accelerates each day. One of the most energy-consuming sectors is transportation, which accounted for 27% of the total energy consumption in the US in 2022. This context provides the need to research and innovate on efficient vehicles and academic programs such as SAE supermileage or Shell Eco-Marathon which inspire students to build ultra-efficient vehicles. In vehicle efficiency, aerodynamics has high importance, and designing a low-drag vehicle is a key step. The purpose of this study is to analyze the vehicle aerodynamics of an ultra-efficient vehicle prototype built by Unisabana Herons Electric Vehicles for Shell Eco-Marathon 2022, regarding the influence on drag by having different configurations on spoked wheels, such as open spoked wheels, covered spokes, covered wheels, and a whole different body that follows a streamlined shape. The methodology is to model CAD designs of streamlined
Galvis Chaves, David AndrésIllera-Perozo, DannyLongas Lalinde, Luis
Simulators are essential part of the development process of vehicles and their advanced functionalities. The combination of virtual simulator and Hardware-in-the-loop technology accelerates the integration and functional validation of ECUs and mechanical components. The aim of this research is to investigate the benefits that can arise from the coupling of a steering Hardware-in-the-loop simulator and an advanced multi-contact tire model, as opposed to the conventional single-contact tire model. On-track tests were executed to collect data necessary for tire modelling using an experimental vehicle equipped with wheel force transducer, to measure force and moments acting on tire contact patch. The steering wheel was instrumented with a torque sensor, while tie-rod axial forces were quantified using loadcells. The same test set has been replicated using the Hardware-in-the-loop simulator using both the single-contact and multi-contact tire model. The simulation apparatus is composed of a
Veneroso, LucaCapitani, RenzoAlfatti, FedericoAnnicchiarico, ClaudioFarroni, FlavioSakhnevych, Aleksandr
The steer-by-wire (SBW) system, an integral component of the drive-by-wire chassis responsible for controlling the lateral motion of a vehicle, plays a pivotal role in enhancing vehicle safety. However, it poses a unique challenge concerning steering wheel return control, primarily due to its fundamental characteristic of severing the mechanical connection between the steering wheel and the turning wheel. This disconnect results in the inability to directly transmit the self-aligning torque to the steering wheel, giving rise to complications in ensuring a seamless return process. In order to realize precise control of steering wheel return, solving the problem of insufficient low-speed return and high-speed return overshoot of the steering wheel of the SBW system, this paper proposes a steering wheel active return control strategy for SBW system based on the backstepping control method. First, the dynamics model of the SBW system is established, thereby laying the foundation for
Chen, ChaoningKaku, ChuyoZheng, Hongyu
Brake pulsation is a low frequency vibration phenomenon in brake judder. In this study, a simulation approach has been developed to understand the physics behind brake pulsation employing a full vehicle dynamics CAE model. The full vehicle dynamic model was further studied to understand the impact of suspension tuning variation to brake pulsation performance. Brake torque variation (BTV) due to brake thickness variation from uneven rotor wear was represented mathematically in a sinusoidal form. The wheel assembly vibration from the brake torque variation is transmitted to driver interface points such as the seat track and the steering wheel. The steering wheel lateral acceleration at the 12 o’clock position, driver seat acceleration, and spindle fore-aft acceleration were reviewed to explore the physics of brake pulsation. It was found that the phase angle between the left and right brake torque generated a huge variation in brake pulsation performance. Multiple analyses have been run
Hong, Hyung-JooLee, ChangwookJun, HyochanZhu, Dongzhe
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle. Subsequently, the
Zeng, TianyiLiu, ZeyuHe, ChenyuZeng, ZimoChen, HaotianZhang, FeiyangFu, KaiChen, Xinbo
In this study, a novel selective matching logic for a wheel/tire is proposed, to decrease the vehicle driving vibration caused by wheel/tire non-uniformity. The new logic was validated through matching simulation/in-line matching evaluation. A theoretical radial force variation model was established by considering the theoretical model of the existing references and the wheel/tire assembly mechanism. The model was validated with ZF’s high-speed uniformity equipment, which is standard in the tire industry. The validity of the new matching logic was verified through matching simulation and mass production in-line evaluation. In conclusion, the novel logic presented herein was demonstrated to effectively decrease the radial force variation caused by the wheel/tire
Yoon, YoungsamLee, TaesukKim, HyungjooLee, JaekilSim, Kyuho
Correct simulations of rotating wheels are essential for accurate aerodynamic investigations of passenger vehicles. Therefore, modern automotive wind tunnels are equipped with five-belt moving ground systems with wheel drive units (WDUs) connected to the underfloor balance. The pressure distribution on the exposed areas of the WDU belts results in undesired lift forces being measured which must be considered to obtain accurate lift values for the vehicle. This work investigates the parasitic WDU lift for various configurations of a crossover SUV using numerical simulations that have been correlated to wind tunnel data. Several parameters were considered in the investigation, such as WDU size, WDU placement, tyre variants and vehicle configurations. The results show that the parasitic lift is more sensitive to the width than the length of the WDU. However, the belt length is also important to consider, especially if the wheel cannot be placed centred. Varying the tyre pattern changes
Josefsson, ErikUrquhart, MagnusSebben, Simone
The experimental control findings of increasing the handling performance so that the yaw motion of the vehicle is nimble and stable utilizing the upgraded rear wheel steering system equipped with dual-link actuators are shown in this work. In most automobiles, the steering axis is well defined in front suspension. However, unless the vehicle's rear suspension is a sort of double wishbone, the steering axis is not clearly defined in regular multi-link rear suspensions. As a result, most current automobiles have a suspension geometry feature in which the camber and toe angles change at the same time when the assist link is changed to steer the back wheels. To create lateral force from the rear tire while preserving maximum tire grip, the dual-link actuators control for modifying the strokes of suspension links must keep the camber angle constant and adjust only the toe angle. The relationship between the motion of two suspension link actuators and the camber angle/toe angle is found in
Park, JaeyongNa, Sungsoo
Wheel drag is generally known to be proportional to the wheel opening area. However, predicting wheel drag through opening area is still very difficult and inaccurate because there are many other factors that affect wheel drag. To more accurately and effectively predict wheel drag in the early styling design stage, we introduced the wheel average depth (WAD) parameter and developed S/W to calculate WAD. As a result of analyzing the correlation between WAD and wheel drag for HKMC's mass-produced wheels, the R2 value was greatly improved compared to the correlation between the existing wheel opening area and wheel drag, and the prediction accuracy was doubled
Kim, UntaeHwang, GyeongminJunsik, ShinHan, JeongminPark, SangmyunPark, Sanghyun
In this paper, an intelligent tire system is designed to estimate tire force by detecting the tire carcass deformation. The intelligent tire system includes a set of marker points on the inner liner of the tire to locate the position of tire carcass and a camera mounted on the rim to capture the position of these points under different driving conditions. An image recognition program is used to identify the coordinates of the marker points in order to determine the deformation of the tire carcass. According to the tire carcass stiffness test and the general tire carcass deformation theory, an approximate linear relationship between tire force and carcass deformation in all directions was obtained. The vertical force of the tire is determined by the distance between adjacent marker points. The longitudinal force and lateral force of the tire are estimated by measuring the longitudinal and lateral displacements of the marker points. The innovation of this paper lies in the use of image
Wu, HaidongWang, XiaopengLu, Dang
The present study introduces a novel approach for achieving path tracking of an unmanned bicycle in its local body-fixed coordinate frame. A bicycle is generally recognized as a multibody system consisting of four distinct rigid bodies, namely the front wheel, the front fork, the body frame, and the rear wheel. In contrast to most previous studies, the relationship between a tire and the road is now considered in terms of tire forces rather than nonholonomic constraints. The body frame has six degrees of freedom, while the rear wheel and front fork each have one degree of freedom relative to the body frame. The front wheel exhibits a single degree of freedom relative to the front fork. A bicycle has a total of nine degrees of freedom. The expression of the kinetic energy of a bike is formulated using quasi-coordinates in the local body-fixed coordinate frame, which provides a more simplified representation compared to the utilization of absolute coordinates in the global coordinate
Cheng, KaizhuoDuan, YupengWu, JinglaiZhang, Yunqing
Threaded joints are considered the most basic of components. Although in use for over a century, significant problems still exist with their usage. Wheel bolt loosening in overloaded segments such as HD tippers and high-speed intercity buses poses a safety challenge for drivers, passengers, and pedestrians. Wheel nut loosening is a notable cause of service, fretting, and cracks in the mating components; contributing a significant chunk of warranty cost to the company. The need of the hour is to reinforce these joints while keeping resources at bay. This paper establishes a methodology for the evaluation and design of a safe wheel bolt joint interface including key parameters such as embedding, axial forces, and shear forces. It is necessary to obtain the minimum preload requirement for a wheel bolt joint to hold the clamped surfaces intact, which if not maintained otherwise would cause relative movement, play, shear load onto the bolt, and eventually failure. For physically auditing
Raghatate, ShreyasSharma, SuchitSindal, Vinayak
As data science technologies are being widely applied on various industries, the importance of data itself increased. A typical manufacturer company has a vast data set of products as 2D&3D drawing formats, but a common problem was that building a database from the 2D&3D drawings costs much, and it is hard to update the database after it once built. Also, it is high-cost job when the new factor researched and necessary to investigate the new factors on previously fixed or uploaded drawings. As new products are developed with time, these problems are getting more difficult. In this paper, an automated database building method using CATIA introduced and future probabilities are suggested. An aluminum wheel part was used as an example. An automated logic used CATIA V5’s VBA functions and was handled by python programming language. Product database was established by using the automated logic for extracting engineering design features, and data mining process was deployed based on the
Seo, JeonginJang, YoungseokSeo, MyoungkyuYum, Kiho
This work aims to present the application of mode coupling to a Formula Student racing vehicle and propose a solution. The major modes of a vehicle are heave, pitch, roll, and warp. All these modes are highly coupled – which means changing suspension rates or geometry will affect all of them – while alleviating some and making others worse characteristics. Decoupling these modes, or at least some of them, would provide more control over suspension setup and more refined race car dynamics for a given layout of the racetrack. This could improve mechanical grip and yield significant performance improvements in closed-circuit racing. If exploited well, this approach could also assist in the operation of the vehicle at an optimal kinematic state of the suspension systems, to gain the best wheel orientations and maximize grip from the tires under the high lateral accelerations and varied excitations seen on a typical road course. Previous strategies used by other researchers to achieve
Panchal, TanmayBastiaan, Jennifer
Whenever bicyclists ride on public roads, they ride through roadway defects which occasionally causes them to lose control of their bicycles and/or damage components. Previous research has quantified the forces experienced during general road and offroad riding, but did not study the specific influences of variables such as pothole geometry, riding speed, etc. To begin quantifying these effects, a road bike was equipped with a triaxial accelerometer and ridden over poor roadway conditions around an industrial park in Southern California. Next, in a laboratory setting, an artificial pothole was constructed that was 12 inches long and either 1 or 1.65 inches deep. A force plate was placed at the far edge to measure the horizontal loads induced by the bicycle tire riding over the edge and high-speed camera was positioned perpendicular to the path of travel to measure the speed and vertical drop of the front wheel. Lastly, two riders of differing weights rode the same road bicycle over the
Sweet, David MichaelBretting, GeraldWilhelm, Christopher
The new idea discussed in this paper pertains to the carrier mechanism for spare wheels in heavy commercial vehicles. Typically, these vehicles are equipped with a spare wheel carrier featuring a rope mechanism for loading and unloading the spare wheel. The conventional placement of this system is on the side of the frame/chassis or within the limits of the side member. However, the tire-changing process in this system is often arduous, time-consuming, and requires significant effort. The proposed invention addresses these challenges by repositioning the spare wheel to a vertical orientation, facilitating easier access to its bolts and simplifying the removal process from the mountings. Furthermore, the innovation incorporates a three-way actuation system (Air Actuated, Electric motor-driven, or Hydraulic cylinder actuated mechanisms), thereby reducing the need for manual effort and enhancing driver comfort. The advantages of this invention over traditional carrier mechanisms include
Bonde, DevendraUpkare, Piyush PradipVerma, Rubal
In today's automotive industry, the preference for suspension systems in high-end passenger vehicles is shifting away from conventional MacPherson or double wishbone setups and toward advanced double wishbones with split-type control arms or multi-link suspensions. This shift not only enhances the ride and handling experience but also introduces greater design complexities. This paper explains the design limitations of the conventional double wishbone front suspension (with 2 ball joints) and the opportunities presented by advanced double wishbone suspension designs, including split-type lower control arms (with 3 ball joints) and double split-type control arms (with 4 ball joints). Replacing either of the rigid links (upper/lower) of the conventional double wishbone suspension with a four-bar mechanism in the case of split-type control arm wishbone suspension significantly alters the behavior of the kingpin axis, leading to consequential effects on steering and suspension parameters
Shivhare, GhanshyamSingh, ManpreetChopra, Nitin
Wheel hubs with drum brakes of heavy-duty vehicles rarely broke, but some suddenly cracked in the 2000s. The cause of damage was said to be a lack of hub strength. However, the case was suspicious because the hubs were produced according to the design guidelines by the JSAE. In the 1990s, brake shoe-lining materials were changed from asbestos to non-asbestos for people’s health. The brake squeal and abnormal self-lock frequently occurred because of the increased friction coefficient between drum and shoe lining in the case of the leading–trailing type. The mechanical friction coefficient changes with the material and the contact angle, which varies with the wear of shoe lining and the drum temperature. In the previous report, the deformation of the wheel hub under the abnormal self-lock was verified by observing the change of hub attitude in model test equipment. In this paper, a causality between the hub crack damage and the abnormal friction increase is clarified by predicting the
Kanairo, KazunoriSoejima, Mitsuhiro
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