Aircraft lighting systems play a vital role in ensuring operational safety, visibility, and regulatory compliance. Exterior lighting systems are essential for aircraft identification, navigation, collision avoidance, and ground operations under varying environmental conditions. These systems typically include navigation lights, anti-collision lights, landing and taxi lights. An aircraft lighting system comprises light sources, optical elements, electronic control units, power interfaces, wiring harnesses, and mechanical mounting structures. Among these components, optics are critical as they control light distribution, intensity, color accuracy, and efficiency while withstanding harsh aerospace environments such as vibration, thermal cycling, and aerodynamic loads. Aircraft exterior lights are subjected to severe thermo-mechanical stresses due to aerodynamic loading, vibration, and thermal cycling. The use of high-performance optical polymers such as Cyclo Olefin Polymers (COP