Browse Topic: Fasteners

Items (5,095)
Electric vehicles (EVs) require improved drag performance from wheel bearings to achieve a longer range. EVs are heavier and have higher torque output compared to internal combustion-powered vehicles. Due to the increased weight and torque of EVs, there will be higher loads at the bearing-to-knuckle joint. These increased loads may necessitate higher clamp loads to maintain joint integrity. However, higher clamp loads can lead to distortion or reduced roundness of the wheel bearing outer ring. Such distortion permanently increases drag and reduces bearing life. Therefore, after vehicle corner assembly with higher clamp loads, it is critical to minimize outer ring distortion during the initial assembly and throughout the bearing's lifespan. This paper will cover the design considerations for the wheel bearing outer ring to minimize distortion, utilizing Computer-Aided Engineering (CAE) analysis for various designs. A Design of Experiments (DOE) will be conducted to understand the
Mandhadi, Chaitanya ReddyCallaghan, KevinSutherlin, RobertLee, SeungpyoLee, YeonsikBovee, Benjamin
This SAE Information Report is provided as an advisory guide and is not intended to be made a procurement requirement. Individual application discretion is recommended. The content has been presented as accurately as possible, but responsibility for its application lies with the user. The document covers a number of the variables in the torque-tension relationship: friction, materials, temperature, humidity, fastener and mating part finishes, surfaces, and the kind of tightening tools or equipment used. With an understanding of the variables to be considered, several methods to determine and tighten fasteners using the torque-tension relationship are identified. This guide is limited in application to fasteners with ISO-metric or UN series threads. Other thread types, such as self-tapping or thread forming, may apply to some aspects of this standard but are not specifically covered. The procedures described in this document are based on general factors for the determination of the
Fasteners Committee
This SAE Recommended Practice defines a clearance line for establishing dimensional compatibility between drum brakes and wheels with 19.5-inch, 22.5-inch, and 24.5-inch diameter rims. Wheels designed for use with drum brakes may not be suitable for disc brake applications. The lines provided establish the maximum envelope for brakes, including all clearances, and minimum envelope for complete wheels to allow for interchangeability. This document addresses the dimensional characteristics only and makes no reference to the performance, operational dynamic deflections, or heat dissipation of the system. Valve clearances have not been included in the fitment lines. Bent valves may be required to clear brake drums. Disc brake applications may require additional running clearances beyond those provided by the minimum contour lines. Mounting systems as noted are referenced in SAE J694.
Truck and Bus Wheel Committee
E-25 General Standards for Aerospace and Propulsion Systems
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This paper presents an analytical approach for identifying suspension kingpin alignment parameters based on screw axis theorem and differential calculation model. The suspension kingpin caster and inclination alignment parameters can produce additional tire force, which affects vehicle handling dynamics. In wheel steering process, the multi-link suspension control arms lead to movement of the imaginary kingpin, which can cause change in suspension kingpin alignment parameters. According to the structure mechanism of commercial vehicle multi-link independent suspension, the kinematics characteristics of imaginary kingpin were analyzed based on the screw axis theorem. The angular velocity and translation velocity vectors were calculated. In order to avoid the influence of bushing deformation, the unique differential identification model was established to evaluate the suspension kingpin alignment parameters, and the identification results were compared with the ADAMS/Car data. The
Ding, JinquanHou, JunjianZhao, DengfengGuo, Yaohua
Basic structures of vehicle frames、aircraft fuselages and ship hulls are made of beams、columns and trusses. If Acoustic Black Holes(ABH) are carefully arranged alongside with the wave propagation paths in those structures, the wave propagation paths could be changed at NVH engineers’ will and the structure vibrations can be reduced. Two kinds of ABHs are used in this paper: one is ABH made of Polyurethane(PU), other one is ABH composed of several steel plate 1D ABH stacked up in parallel. Three structures are used to test the effectiveness of ABHs for vibration reductions: a squared hollow sectional steel commonly used in motorcoach/bus chassis and frame structures, a simple frame for motorcoach airbag suspension and a 12m chassis structure. The attached ABHs show a great vibration attenuation in terms of transfer functions on the basic structure element for a motorcoach. The lateral, vertical and longitudinal transfer functions for steel ABHs were greatly reduced from 13.2~14.7 dB
Xu, ChuanyanWang, JianjunXing, QisenChen, HengbinHuang, Xianli
This paper investigates the performance of a dissipative material compared to conventional acoustic materials under conditions that simulate real-world vehicle applications with acoustic leakage. Various acoustic materials were evaluated through laboratory experiments, which included acoustic leakage in both the steel panel and the acoustic materials. Acoustic leakages commonly occur in actual vehicle conditions at pass-throughs or fastener mounting locations. The study also presents in-vehicle test results to demonstrate the effectiveness of the dissipative material in managing acoustic leakage.
Yoo, TaewookMaeda, HirotsuguSawamoto, KeisukeAnderson, BrianGan, KimTongHerdtle, Thomas
This paper reports on a new design of semi-automatic riveting machine designed to be affordable. This work started in 2024. There are no customers yet. The machine is all electric. The machine installs interference bolts as well as squeeze rivets. Cost is a key criterion. The machine must feed a wide variety of fasteners. This machine is called Flexriveter.
Zieve, PeterReznicek, Jeffrey
Biomedical metal implant materials are widely used in clinical applications, including dental implants, hip replacement, bone plates, and screws. However, traditional manufacturing processes face limitations in meeting customized medical needs, internal structural control, and efficient material utilization. For example, when producing complex-shaped titanium alloy parts using conventional methods, the material consumption ratio is as high as 10:1–20:1, leading to significant material waste.
This SAE Aerospace Recommended Practice (ARP) provides the recommended procedure for obtaining desired preloads in aircraft wheel tie bolts when mounting tires and assembling the wheel. It is generally referred to as the snug-angle bolted joint assembly procedure. It is also known as the “torque-turn” procedure in the heavy equipment ground vehicle industry.
A-5A Wheels, Brakes and Skid Controls Committee
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
At present, electric head restraints have been developed locally, so overseas mechanisms are used. In this study, two concept mechanisms were developed, and in addition, one patent for a wing-out head restraint mechanism was additionally applied. The new mechanism has had an excellent effect on cost reduction and improvement of operating noise compared to the current one.
Yu, Sanguk
E-25 General Standards for Aerospace and Propulsion Systems
E-25 General Standards for Aerospace and Propulsion Systems
E-25 General Standards for Aerospace and Propulsion Systems
This specification establishes the requirements for the following types of self-locking nuts in thread diameter sizes 0.1380 through 0.6250 inch: a Wrenching Nuts: i.e., hexagon, double hexagon, and spline nuts. b Anchor Nuts: i.e., plate nuts, gang channel nuts, and shank nuts. The wrenching nuts, shank nuts, and nut elements of plate and gang channel nuts are made of a corrosion- and heat-resistant nickel-base alloy of the type identified under the Unified Numbering System as UNS N07001 and of 180000 psi axial tensile strength at room temperature, with maximum conditioning of parts at 1400 °F prior to room temperature testing.
E-25 General Standards for Aerospace and Propulsion Systems
In commercial vehicle, Hydraulic Power Assisted Steering (HPAS) gear plays a vital role to utilize the hydraulic force to assist the steering application. HPAS gear consists of housing, sector shaft, side cover, worm shaft, valve housing and rack piston. Side cover assembly is connected with the housing assembly through bolts which is in exposure to high pressure working hydraulic fluid. Since, some of the bolts are exposed to the fluid environment in the inner surface of the housing, during high pressure running condition, torque relaxation in the bolt is observed which leads to the loosening of bolts and tends to hydraulic fluid leakage through bolts. The current phosphate coated bolts are getting relaxed and loosened due to the bolts that exposed to the oil environment which have insufficient coefficient of friction in the bolt head and thread. To overcome the bolt failure during high pressure hydraulic application, various bolt coating analysis is experimented to withstand the
Ayyappan, RakshnaGovindarasu, AnbarasuP, RajasekarD, Senthil Kumar
The study of residual torque is necessary in various fields to ensure the safety and reliability of bolted joints. The present study aims to determine, experimentally, the decrease in torque applied to a nut used in the assembly of two polymeric components (POM - Polyoxymethylene). These components are part of the fuel supply module, responsible for supplying fuel from the tank to the engine. This reduction in torque initially applied is mapped to the end-of-life of the components and is used as an approval criteria in the audit procedures of the Robert Bosch company. The first component features an overmolded metallic screw, injected into POM. The mating part is also injection molded from POM and is assembled onto the first part, secured by tightening a metal nut. Due to the plastic-to-metal interface, it’s expected that there will be a reduction in the initially applied torque required to fasten the pieces together. The study was based on 5 steps: 1 Theoretical study on residual
Spitaletti, Laís Scotelarida Fonseca, Márcio Ghiraldelli
This specification covers metric aircraft quality spacers for use as positioners for tubes, flat washers for use as load spreaders, galling protection of adjacent surfaces and or material compatibility, and key or tab washers for use as locks for bolts, nuts, and screws.
E-25 General Standards for Aerospace and Propulsion Systems
E-25 General Standards for Aerospace and Propulsion Systems
E-25 General Standards for Aerospace and Propulsion Systems
This SAE Aerospace Recommended Practice establishes the requirements and procedures for eddy current inspection of open fastener holes in aluminum aircraft structures.
AMS K Non Destructive Methods and Processes Committee
This procurement specification covers aircraft-quality solid rivets and tubular end rivets made from a corrosion-resistant steel of the type identified under the Unified Numbering System as UNS S34700.
E-25 General Standards for Aerospace and Propulsion Systems
This specification covers closely-wound helical coil, screw thread inserts made from an age hardenable nickel base alloy formed wire of the type identified under the Unified Numbering System as UNS N07750. The inner surface of the insert coil, after assembly into a screw thread tapped hole, provides internal threads of standard 60° Unified Form.
E-25 General Standards for Aerospace and Propulsion Systems
This specification establishes the requirements for the following types of self-locking nuts in thread diameter sizes 0.1380 through 0.6250 inches: a Wrenching Nuts: i.e., hexagon, double hexagon and spline nuts. b Anchor Nuts: i.e., plate nuts, gang channel nuts, and shank nuts. The wrenching nuts, shank nuts, and nut elements of plate and gang channel nuts are made of a corrosion and heat resistant nickel-base alloy of the type identified under the Unified Numbering System as UNS N07001 and of 180,000 psi axial tensile strength at room temperature, with maximum conditioning of parts at 1400 °F prior to room temperature testing.
E-25 General Standards for Aerospace and Propulsion Systems
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
Imagine a portable 3D printer you could hold in the palm of your hand. The tiny device could enable a user to rapidly create customized, low-cost objects on the go, like a fastener to repair a wobbly bicycle wheel or a component for a critical medical operation.
Conventional drug delivery is often like cracking a nut with a sledgehammer. Whether the drug is swallowed, injected, inhaled, or absorbed through the skin, it ultimately diffuses to most parts of the body, including those where it isn’t needed — or where it even might cause harm.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
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