Browse Topic: Heating, ventilation, and air conditioning systems (HVAC)

Items (2,118)
Public buses can be high-risk environments for the transmission of airborne viruses due to the confined space and high passenger density. However, advanced cabin air control systems and other measures can mitigate this risk. This research was conducted to explore various strategies aimed at reducing airborne particle transmission in bus cabins by using retrofit accessories and a redesigned parallel ventilation system. Public transit buses were used for stationary and on-road testing. Air exchange rates (ACH) were calculated using CO2 gas decay rates measured by low-cost sensors throughout each cabin. An aerosol generator (AG) was placed at various locations inside the bus and particle concentrations were measured for various experiments and ventilation configurations. The use of two standalone HEPA air filters lowered overall concentrations of particles inside the bus cabin by a factor of three. The effect of using plastic “barriers” independently showed faster particle arrival times
Lopez, BrendaSwanson, JacobDover, KevinRenck, EvanChang, M.-C. OliverJung, Heejung
This SAE Standard provides testing and functional requirements to meet specified minimum performance criteria for electronic probe-type leak detectors, so they will identify smaller refrigerant leaks when servicing all motor vehicle air conditioning systems, including those engineered with improved sealing and smaller refrigerant charges to address environmental concerns and increase system efficiency. This document does not address any safety issues concerning their design or use.
Interior Climate Control Service Committee
There is no need to recall how the electrification trend of transport facilities has tightened the requirements around acoustic comfort. Within the automotive industry, these targets are more challenging for Heating, Ventilation and Air Conditioning systems for which passengers are in the frontline of noise emissions inside the car cabin. The complexity of the requirements and specifications set by car manufacturers and suppliers stems from a dual aspect. First is quantitative based on the sound pressure level, whether it's the overall level or 1/3 octave band spectra. The second is purely subjective, based on the perceived noise quality by stakeholders and final customers worldwide. During development phases, low tonal noises are frequently encountered on these systems which might induce discomfort to the passengers. The experimental investigations usually point to an aerodynamic origin, which prompted this research activity. The purpose of this work is to analyze and understand the
Bennouna, SaadAlaoui, MohamedHenner, Manuel
Large eddy simulations (LES) of two HVAC duct configurations at different vent blade angles are performed with the GPU-accelerated low-Mach (Helmholtz) solver for comparison with aeroacoustics measurements conducted at Toyota Motor Europe facilities. The sound pressure level (SPL) at four near-field experimental microphones are predicted both directly in the simulation by recording the LES pressure time history at the microphone locations, and through the use of a frequency-domain Ffowcs Williams-Hawking (FW-H) formulation. The A-weighted 1/3 octave band delta SPL between the two vent blades angle configurations is also computed and compared to experimental data. Overall, the simulations capture the experimental trend of increased radiated noise with the rotated vent blades, and both LES and FW-H spectra show good agreement with the measurements over most of the frequency range of interest, up to 5,000Hz. For the present O(30) million cell mesh and relatively long noise data collection
Besem-Cordova, Fanny M.Dieu, DonavanWang, KanBrès, Guillaume A.Delacroix, Antoine
Within automobiles, the HVAC is a critical system to regulate the occupants’ thermal comfort. However, at its high operating speeds, it can contribute significantly to the overall sound levels perceived by the cabin occupants, impacting their experience. This is especially true in the case of electric vehicles due to their overall quieter operation. This work has the intention to validate HVAC noise predictions using computational fluid dynamics (CFD) simulations. In addition, CFD simulations provide detailed flow field insights which are essential to identify and rank the main noise sources, and it ultimately allows a better understanding of the physical mechanisms of noise generation on similar systems. These insights are very difficult, if not impossible, to obtain with physical testing and are key to designing a quiet and efficient HVAC system. Sound levels were measured experimentally at eight different locations inside of a Class-8 Nikola TRE hydrogen fuel cell electric semi
Ihi, RafaelFougere, NicolasPassador, StephenWoo, SangbeomKim, JamesDesouky, Mohamed
When the ambient temperature is too low, the performance of the lithium-ion battery will deteriorate, and the car will have the problems of difficult charging, fast power consumption, and even difficult to start, so the battery needs to be heated before use to provide a comfortable working environment for the lithium-ion. The high-frequency pulse heating system can quickly and evenly raise the temperature of the battery, but there is noise during operation, which affects the NVH performance of the vehicle itself, and its noise comfort needs to be further optimized. Firstly, the high-frequency pulse heating system is discussed in detail, and the parameters affecting the NVH performance are explored. Secondly, NVH tests and subjective and objective evaluations were carried out based on different system parameters, relevant data were collected to establish a model, the influence degree of each parameter was demonstrated, and the best parameter combination was determined. Finally, the
Yun, ZhaoShouhui, HuangHu, ZhongxunHui, HuiZhou, ChangshuiTeng, Charlie
Noise transmission through the vehicle dash panel plays a critical role in isolating passengers from noise sources within the motor bay of the vehicle. Grommets that contain electrical harness routing as well as HVAC lines are examples of dash panel pass-throughs that should be selected with care. Acoustic performance of these components is generally characterized in terms of measured quantities such as noise reduction (NR), sound transmission loss (STL), and insertion loss (IL). These measurements need to be carried out per SAE or ASTM standards in appropriate anechoic or reverberant chambers as this is important for consistency. This work explores an in-situ measurement of the grommet STL performance in the vehicle environment. It utilizes a repurposed vehicle with its cabin retrofitted to serve as an anechoic chamber and its frunk acting as a reverberant chamber. Results of this in-situ measurement are then compared to measurements following industry standards to discuss the
Joodi, BenjaminJayakumar, VigneshChang, MichaelGeissler, ChristianPilz, FernandoConklin, Chris
This standard provides an overview of results and requirements needed to remove refrigerant from a mobile air-conditioning system for determining refrigerant emissions (leakage). This reclaim procedure for use on fleet vehicles in a field service environment should produce an accuracy and repeatability sufficient to determine refrigerant loss within 2 g.
Interior Climate Control Service Committee
This study evaluates the effectiveness of two hybrid computational aeroacoustic methods—Lighthill wave model and perturbed convective wave model—in simulating HVAC duct noise in the automotive industry. Using component-level acoustic testing of a Ford HVAC duct, simulations were conducted at varying airflow rates to assess the accuracy of both models in predicting duct noise. The Lighthill wave model, suitable for noise analysis in regions outside turbulent flow areas, showed a good correlation with experimental data, especially in the frequency range of 100 Hz–5000 Hz, but sometimes struggled with pseudo-noise effects at low frequencies near turbulent regions. The perturbed convective wave model, which is suitable for noise analysis anywhere in the flow domain, underpredicted sound pressure levels at low frequencies as well. Both models underpredicted high-frequency noise (>5 kHz) due to insufficient mesh and time-step sizes. Despite these limitations, the Lighthill wave model
Nam, Jee-WhanMendel, MarcGolberg, Igor
This SAE Recommended Practice is intended to provide technicians with safe and efficient techniques and general equipment recommendations for servicing mobile air conditioning systems in off-road, self-propelled work machines as defined in SAE J1116 and tractors and machinery for agriculture and forestry as defined in ASABE standard ANSI/ASAE S390. Both refrigerants HFC-134a (R-134a) and HFO-1234yf (R-1234yf) are covered. Many service procedures are similar for both refrigerants, but recovery, recycling, charging, and electronic leak detection tools can be unique to each refrigerant.
HFTC6, Operator Accommodation
Improving the efficiency of Battery Electric Vehicles (BEVs) is crucial for enhancing their range and performance. This paper explores the use of virtual tools to integrate and optimise various systems, with a particular focus on thermal management. The study considers global legislative drive cycles and real-world scenarios, including hot and cold weather conditions, charging cycles, and towing. A virtual vehicle model is developed to include major contributors to range prediction and optimisation, such as thermal systems. Key components analysed include high voltage (HV) and low voltage (LV) consumers (compressors, pumps, fans), thermal system performance and behaviour (including cabin climate control), thermal controllers, and thermal plant models. The emergent behaviour resulting from the interaction between hardware and control systems is also examined. The methodology involves co-simulation of hardware and control models, encompassing thermal systems (coolant, refrigerant, cabin
Tourani, AbbasPrice, ChristopherDutta, NilabzaMoran Ruiz, Eduardo
In modern automotive powertrains, the front-end accessory drive represents a crucial subsystem that guarantees the proper functioning of micro and mild hybrid configurations and auxiliary vehicle functionalities. The motor/generator (12 V or 48 V), the air conditioning compressor and other accessories rely on this subsystem. Therein, the poly-V belt is the main transmission mechanism. From an efficiency standpoint, its behavior is usually represented through slip and elastic shear phenomena. However, the viscoelastic nature of the compounds that constitute the belt layers demand a more detailed approximation of the loss mechanisms. The quantification of such losses allows evaluating the performance of the e-machine integrated in the powertrain. This work models the belt through a lumped-parameter time-domain model, where domains are discretized into multiple elements and represented through the generalized Maxwell model. Loss contributions due to bending, stretching, compression and
Galluzzi, RenatoAmati, NicolaBonfitto, AngeloHegde, ShaileshZenerino, EnricoPennazza, MarioStaniscia, Emiliano
Toyota Motor Corporation pursuing an omnidirectional strategy that includes battery electric vehicle (BEV), plug-in hybrid electric vehicle (PHEV), and fuel cell electric vehicle (FCEV) to accelerate electrification. One of the technical challenges with our xEV batteries which feature good degradation resistance and long battery life, is that regenerative braking cannot be fully effective due to the decrease in regenerative power in some situations, such as low battery temperature. For the electrified vehicles with an internal combustion engine such as PHEVs, the solution has been running the engine to increase deceleration through engine braking during coasting. PHEVs are expected to extend their cruising range and enhance EV driving experience as "Practical BEVs". While increasing battery capacity and enhancing convenience, the restrictions on EV driving opportunity due to low battery temperature may negatively affect PHEV’s appealing. As an alternative, introducing a battery heater
Hoshino, Yu
The advancement of automotive industry demand compact size of HVAC with better cabin comfort. To achieve this, HVAC has to be optimized in all the aspects such as in shape & size, thermal comfort as well as in noise comfort. from an HVAC perspective, aeroacoustics noise is more significant due to its intensity at higher speeds and frequencies. Since HVAC is mounted inside the cabin, noise can transfer directly inside cabin. To avoid this, noise reduction or noise controlling is of very important. This is possible with HVAC design and simulation at the initial level and acoustic prediction after the CFD/CAA analysis. The present paper describes the aeroacoustic simulation of one of the HVAC to predict the noise during face mode. For that, 1-D simulation has been done initially to find the porosity of heat exchangers and coupled with a CFD solver. STAR CCM+ software is used for the CFD analysis. Transient simulation is performed with compressible fluid using a moving mesh approach. To
Kame, ShubhamParayil, PaulsonGoel, Arunkumar
In this paper, the topology and shape optimization of a vehicle Heating, Ventilation, and Air Conditioning (HVAC) system is presented. The CFD and optimization methodologies are implemented within AcuSolve™ software. The topology optimization algorithm computes the geometry, where the design domain is parameterized with a field of porosity design variables which indicates the material, fluid or solid, throughout the domain. The optimization is performed using the continuous adjoint approach by the Galerkin Least Squares solver on which the AcuSolve™ solver is based. The design is further improved by using shape optimization. To optimize the geometrical shape, a combination of smooth perturbations, in terms of so called morph shapes, are used to deform the geometrical shape in the optimization algorithm. To this end, a parameterization of the design space is done using a moderate number of design variables, each associated with a morph shape. The two optimization phases are connected by
Papadimitriou, DimitriosSandboge, Robert
The difficulties of testing a bluff automotive body of sufficient scale to match the on-road vehicle Reynolds number in a closed wall wind tunnel has led to many approaches being taken to adjust the resulting data for the inherent interference effects. But it has been very difficult to experimentally analyze the effects that are occurring on and around the vehicle when these blockage interferences are taking place. The present study is an extension of earlier works by the author and similarly to those studies uses the computational fluid dynamics analysis of three bodies that generate large wakes to examine the interference phenomena in solid wall wind tunnels and the effects that they have on the pressures, and forces experienced by the vehicle model when it is in yawed conditions up to 20 degrees. This is accomplished by executing a series of CFD configurations with varying sized cross sections from 0.4% to 14% blockage enabling an approximation of free air conditions as a reference
Gleason, MarkRiegel, Eugen
Improving electric vehicles’ range can be achieved by integrating infrared heating panels (IRPs) into the existing Heating Ventilation and Air-Conditioning system to reduce battery energy consumption while maintaining thermal comfort. Localized comfort control enabled by IRPs is facilitated by thermal comfort index feedback to the control strategy, such as the well-known Predicted Mean Vote (PMV). PMV is obtained by solving nonlinear equations iteratively, which is computationally expensive for vehicle control units and may not be feasible for real-time control. This paper presents the design of real-time capable thermal comfort observer based on feedforward artificial neural network (ANN), utilized for estimating the local PMV extended with IRP radiative heating effects. The vehicle under consideration is equipped with 12 heating panels (zones) organized into six controller clusters that rely on the average PMV feedback from its respective zone provided by a dedicated ANN. Each of six
Cvok, IvanYerramilli-Rao, IshaMiklauzic, Filip
Mobile Air-Conditioning (MAC) systems are a substantial source of energy consumption and CO₂ emissions in passenger vehicles, particularly for electrified vehicles under real-world operating conditions. Enhancing the efficiency of such systems is imperative to achieving greater energy efficiency and maintaining occupants’ comfort. In recognition of their significance, MAC systems can be classified as eco-innovative technologies under EU Regulation 2019/631, effective from 2025. This study lays the groundwork for a methodology to calculate CO₂ savings from eco-innovative MAC systems in passenger cars. The approach compares CO₂ emissions between baseline and eco-innovative vehicles under active and inactive MAC systems. Literature-derived indicative ambient conditions are applied to reflect realistic MAC usage scenarios in Europe. The testing protocol follows the WLTP procedure under controlled ambient conditions, including temperature, humidity, and solar irradiation, which can either
Di Pierro, GiuseppeCurrò, DavideGil-Sayas, SusanaFontaras, Georgios
The increased importance of aerodynamics to help with overall vehicle efficiency necessitates a desire to improve the accuracy of the measuring methods. To help with that goal, this paper will provide a method for correcting belt-whip and wheel ventilation drag on single and 3-belt wind tunnels. This is primarily done through a method of analyzing rolling-road only speed sweeps but also physically implementing a barrier. When understanding the aerodynamic forces applied to a vehicle in a wind tunnel, the goal is to isolate only those forces that it would see in the real-world. This primarily means removing the weight of the vehicle from the vertical force and the rolling resistance of the tires and bearings from the longitudinal force. This is traditionally done by subtracting the no-wind forces from the wind at testing velocity forces. The first issue with the traditional method is that a boundary layer builds up on the belt(s), which can then influence a force onto the vehicle’s
Borton, Zackery
Optimal control of battery electric vehicle thermal management systems is essential for maximizi ng the driving range in extreme weather conditions. Vehicles equipped with advanced heating, ventilation and air-conditioning (HVAC) systems based on heat pumps with secondary coolant loops are more challenging to control due to actuator redundancy and increased thermal inertia. This paper presents the dynamic programming (DP)-based offline control trajectory optimization of heat pump-based HVAC aimed at maximizing thermal comfort and energy efficiency. Besides deriving benchmark results, the goal of trajectory optimization is to gain insights for practical hierarchical control strategy modifications to further improve real-time controllers’ performance. DP optimizes cabin inlet air temperature and flow rate to set the trade-off between thermal comfort and energy efficiency while considering the nonlinear dynamics and operating limits of HVAC system in addition to typically considered cabin
Cvok, IvanDeur, Josko
The electric vehicle thermal management system is a critical sub-systems of electric vehicles, and has a substantial impact on the driving range. The objective of this paper is to optimize the performance of the heat pump air conditioning system, battery, and motor thermal management system by adopting an integrated design. This approach is expected to effectively improve the COP (Coefficient of Performance) of cabin heating. An integrated thermal management system model of the heat pump air conditioning system, battery, and motor thermal management system is established using AMEsim. Key parameters, such as refrigerant temperature, pressure, and flow rate at the outlet of each component of the system are compared with the measured data to verify the correctness of the model established in this paper. Using the established model, the impact of compressor speed on the heating comfort of the cabin under high-temperature conditions in summer was studied, and a control strategy for rapid
Zhang, MinLi, LipingZhou, JianhuaHuang, YuZhen, RanShangguan, Wen-Bin
With Rapid growth of Electric Vehicles (EVs) in the market challenges such as driving range, charging infrastructure, and reducing charging time needs to be addressed. Unlike traditional Internal combustion vehicles, EVs have limited heating sources and primarily uses electricity from the running battery, which reduces driving range. Additionally, during winter operation, it is necessary to prevent window fogging to ensure better visibility, which requires introducing cold outside air into the cabin. This significantly increases the energy consumption for heating and the driving range can be reduced to half of the normal range. This study introduces the Ceramic Humidity Regulator (CHR), a compact and energy-efficient device developed to address driving range improvement. The CHR uses a desiccant system to dehumidify the cabin, which can prevent window fogging without introducing cold outside air, thereby reducing heating energy consumption. A desiccant system typically consists of two
Hamada, TakafumiShinoda, NarimasaKonno, YoshikiIhara, YukioIto, Masaki
A method for performance calculation and experimental method of a high voltage heater system in electric vehicles is proposed. Firstly, heater outlet temperature and pressure drop of the heater are used as metrics to compare simulation results with experimental data, thereby validating the established model. Then, simulations are performed on two heater flow channel configurations: a cavity flow channel and a cooling fin flow channel. It is observed that the latter significantly reduces the heating plate temperature. This reduction enhances the protection of heating elements and extends their operational lifespan, demonstrating the advantages of incorporating cooling fins into the flow channel structure. The optimization variables for multi-objective optimization include the fin unit length, fin height, fin thickness, fin width, and spacing between two adjacent rows of fins. The optimization objectives include pressure drop, heat transfer efficiency, and heating plate temperature
Gong, MingWang, XihuiWang, DongdongShangguan, Wen-Bin
A specific thick film heater (TFH) for electric vehicles is investigaed in this study, and its three dimensional heat tansfer analysis model is estab-lished. The heat transfer and fluid performance of the TFH is analyzed using a computational fluid dynamics soft-ware. The performance of TFH is measured on a test bench, and the measured data is used to validate the developed model. Using the established model, the heating efficiency of TFH is studied for different inlet temperatures and flow rates, and the influence of the fin spoiler structure on TFH heating efficiency and the heating board temperature is investigated. The result indicates that the spoiler structure has a large effect on the board heating temperature, but has little effect on the heating efficiency. An orthogonal experimental design method is used to optimize the design of the fins and water channels, and the purpose is to reduce the board heating temperature for preventing over burning. Under the 25°C inlet
Guan, WenzheGuo, YimingWu, XiaoyongWang, DongdongShangguan, Wen-Bin
This study experimentally investigates the liquid jet breakup process in a vaporizer of a microturbine combustion chamber under equivalent operating conditions, including temperature and air mass flow rate. A high-speed camera experimental system, coupled with an image processing code, was developed to analyze the jet breakup length. The fuel jet is centrally positioned in a vaporizer with an inner diameter of 8mm. Airflow enters the vaporizer at controlled pressures, while thermal conditions are maintained between 298 K and 373 K using a PID-controlled heating system. The liquid is supplied through a jet with a 0.4 mm inner diameter, with a range of Reynolds numbers (Reliq = 2300÷3400), and aerodynamic Weber numbers (Weg = 4÷10), corresponding to the membrane and/or fiber breakup modes of the liquid jet. Based on the results of jet breakup length, a new model has been developed to complement flow regimes by low Weber and Reynolds numbers. The analysis of droplet size distribution
Ha, NguyenQuan, NguyenManh, VuPham, Phuong Xuan
The focus on thermal system efficiency has increased with the introduction of electric vehicles (EV) where the heating and cooling of the cabin represents a major energy requirement that has a direct impact on vehicle range in hot and cold ambient conditions. This is further exacerbated during heating where EVs do not have an engine to provide a source of heat and instead use stored electrical energy from the battery to heat the vehicle. This paper considers two approaches to reduce the energy required by the climate control and hence increase the range of the vehicle. The first approach considers minimizing the energy to keep the passengers comfortable, whilst the second approach optimizes the heating and ventilation system to minimize the energy required to achieve the target setpoints. Finally, these two approaches are combined to minimize both the passenger’s demand and the energy required to meet the demand. This paper covers the development process from simulation to
Fussey, PeterDutta, NilabzaMilton, GarethMa, He
In the post Covid era, risk of infection in conditioned space is getting attention and has generated a lot of interest for the design of the new systems and strategies for the management and operations of the existing HVAC systems. Risk management plays a key role where the amounts of outside air and recirculated airs can be used to mitigate the propagation of the virus within the conditioned space. In other words, ventilation plays a huge role within the conditioned space along with strategies based on UV irradiation, ionization and use of highly efficient filters. Different air purification systems have been created by the researchers based on the titanium oxide-based UV photocatalysis system, filters with MERV ratings higher than 11 (ASHRAE Standard 52.2) and HEPA filters. Recent ASHRAE standard 241 (2023) on infectious diseases recommends using high ventilation rates within the conditioned space to reduce virus concentration, and hence, to reduce the risk of infection. Determining
Mathur, Gursaran
A tested method of data presentation and use is described herein. The method shown is a useful guide, to be used with care and to be improved with use.
S-12 Powered Lift Propulsion Committee
This SAE Standard covers the mini-shed testing methodology to measure the rate of refrigerant loss from an automotive air conditioning (A/C) system. This SAE procedure encompasses both front and rear air conditioning systems utilizing refrigerants operating under sub-critical conditions. The SAE procedure will cover multiple refrigerants to emission testing and is utilized for evaluating air condtioning systems. Heat pump systems can also be evaluated; however, they will have different usage and mission profiles.
Interior Climate Control MAC Supplier Committee
This computational fluid dynamics (CFD) study examines the comfort parameters of an innovative air vent concept for car cabin interiors using a reduced order model (ROM) and proper orthogonal decomposition (POD). The focus is on the analysis of the influence of geometric and fluid mechanical parameters on the resulting jet, in particular on the deflection angle of the airflow and the total pressure difference along the outlet geometry. Different parameters of the investigated system, such as the surface orientation, the outlet height, the separator distance, and the separator height, lead to different effects on the airflow structure. The results show that changes in the air vent surface orientation are always accompanied by an increase in the deflection angle and the total pressure difference. In contrast, the variation of the outlet height ratio positively influences the deflection angle and the total pressure difference in terms of the requirements for air vent geometries. The study
Langhorst, SebastianMrosek, MarkusBoughanmi, NesrineSchmeling, DanielWagner, Claus
Engineers have developed a wearable ultrasound device that can provide long-term, wireless monitoring of muscle activity with potential applications in healthcare and human-machine interfaces. Designed to stick to the skin with a layer of adhesive and powered by a battery, the device enables high-resolution tracking of muscle function without invasive procedures. In tests, the device was worn over the rib cage to monitor diaphragm motion and thickness, which are useful for assessing respiratory health. By tracking diaphragm activity, the technology could potentially support patients with respiratory conditions and those reliant on mechanical ventilation.
This SAE Standard covers fittings, couplers, and hoses intended for connecting service hoses from mobile air-conditioning systems to service equipment such as charging, recovery, and recycling equipment (see Figure 1). This specification covers service hose fittings and couplers for MAC service equipment service hoses, per SAE J2843 and SAE J2851, from mobile air-conditioning systems to service equipment such as manifold gauges, vacuum pumps, and air-conditioning charging, recovery, and recycling equipment.
Interior Climate Control Service Committee
This SAE Recommended Practice establishes uniform test procedures and performance requirements for the defrosting system of enclosed cab trucks, buses, and multipurpose vehicles. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. For laboratory evaluation of defroster systems, current engineering practice prescribes that an ice coating of known thickness be applied to the windshield and left- and right-hand side windows to provide more uniform and repeatable test results, even though - under actual conditions - such a coating would necessarily be scraped off before driving. The test condition, therefore, represents a more severe condition than the actual condition, where the defroster system must merely be capable of maintaining a cleared viewing area. Because of the special nature of the operation of most of these vehicles (where vehicles are generally kept in a garage or warmed up before driving), and since
Truck and Bus Windshield Wipers and Climate Control Comm
The Object of research in the article is the ventilation and cooling system of bulb hydrogenerators. The Subject of study in the article is the design and efficiency of using the cooling system of various structural types for bulb hydro units. The Purpose of the work is to carry out a three-dimensional study of two cooling systems (axial and radial) of the bulb hydro unit of the Kanivskaya HPP with a rated 22 MW. Research Tasks include analysis of the main design solutions for effective cooling of bulb-type hydrogenerators, in particular, the use of radial, axial, and mixed cooling systems; formulation of the main assumptions for the three-dimensional ventilation and thermal calculation of the bulb hydrogenerator; carrying out a three-dimensional calculation for a hydrogenerator with axial ventilation; determining airflow speeds in the channels and temperatures of active parts of the hydrogenerator under the conditions of using discharge fans and without them; carrying out a three
Tretiak, OleksiiArefieva, MariiaMakarov, PavloSerhiienko, SerhiiZhukov, AntonShulga, IrynaPenkovska, NataliiaKravchenko, StanislavKovryga, Anton
The main design objectives to be achieved in the design of HVAC cowl box includes minimizing the pressure drop and eliminating the chances of water ingress in HVAC. There are CFD tools available to study the cowl box pressure drop. However, methods available to study rain water ingress in HVAC are expensive in both mesh preparation and computational time. Using SPH (Smooth Particle based Hydrodynamics) based Preonlab tool, an attempt has been made in this work to study the design improvements of HVAC cowl box to eliminate the chances of flooding during raining. ANSYS FLUENT tool used to study the pressure drop of each design. The simulation aims to investigate the pressure drop in the cowl box and the amount of water intrusion into the HVAC module. L9 orthogonal array (factorial study) conducted to study the factors influencing the cowl box pressure drop. Inlet area, drain area and outlet area are the factors considered. Designs with segregated airflow path (adding inner duct) in the
Baskar, SubramaniyanA, BoopalshanmugamRaju, Kumar
With the rapid adoption of new energy vehicles (NEVs), effective thermal management has become a crucial factor for enhancing performance, safety, and efficiency. This study investigates the steady-state and dynamic characteristics of a secondary loop CO₂ (R744) thermal management system designed for electric vehicles. The secondary loop system presents several benefits, such as improved safety through reduced refrigerant leakage and enhanced integration capabilities with existing vehicle subsystems. However, these advantages often come at the cost of decreased thermodynamic efficiency compared to direct systems. Experimental evaluations were conducted to understand the effects of varying coolant flow rates, discharge pressure, and dynamic startup behaviors. Results indicate that while the indirect system generally shows a lower coefficient of performance (COP) than direct systems, optimization of key parameters like coolant flow rate and discharge pressure can significantly enhance
Zong, ShuoHe, YifanGuan, YanDong, QiqiYin, XiangCao, Feng
The electric heavy-duty truck has been receiving much attention due to its low carbon emission characteristic. This paper presents the winterized design of thermal management for an electric heavy-duty truck. The changes of important parameters in the modes of rapid heating from a cold start battery, cabin defrosting, and cabin heating in winter are discussed based on water source heat pumps. It takes 1300 seconds to warm the battery to 5°C from an ambient temperature of -10°C. Under the same heat production condition, the proposed water source heat pump can save 28.2% energy comparing with the air source heat pump, the cabin air conditioner air outlet can stay above 40°C for more than 5 minutes, and the cabin temperature can be stabilized at 20°C to meet the heating demand of the crew in winter.
Yu, BoDai, HuweiLin, JieweiHan, FengJiang, FeifanZhang, Junhong
With the popularity of electric vehicles, the application development of heat pump type automobile air conditioning system has been focused. Meanwhile, the traditional R134a needs to be replaced by more environmentally-friendly refrigerants under the Kigali Amendment. In this paper, a novel direct expansion heat pump air conditioning system with three circuit switching (DXACS) was proposed, and three low GWP refrigerants R1234yf, R1234ze(E) and R290 were carried out to evaluate the system performance. The results show that the winter range attenuation ratio of DXACS is 26.9%, significantly lower than the prototype EV360 (57.5%); the DXACS with R290 shows the best heating performance, COPh and qcv are 2.3% and 57.3% higher than R134a in extremely cold conditions, respectively. This study provides valuable insights for the development of efficient and green thermal management technology of new energy vehicles.
Zhu, TengfeiLiu, YeChen, Qinghua
Thermal management system of electric vehicles (EVs) is critical for the vehicle's safety and stability. While maintaining the components within their optimal temperature ranges, it is also essential to reduce the energy consumption of thermal management system. Firstly, a kind of architecture for the integrated thermal management system (ITMS) is proposed, which can operate in multiple modes to meet various demands. Two typical operating modes for vehicle cooling in summer and heating in winter, which utilizes the residual heat from the electric drive system, are respectively introduced. The ITMS based on heat pump enables efficient heat transfer between different components. Subsequently, an ITMS model is developed, including subsystems such as the battery system, powertrain system, heat pump system and cabin system. The description of modeling process for each subsystem is provided in detail. The model is tested under world light vehicle test cycle (WLTC) condition of six different
Zhao, LuhaoTan, PiqiangYang, XiaomeiYao, ChaojieLiu, Xiang
This SAE Standard provides testing and functional requirements to meet specified minimum performance criteria for electronic probe-type leak detectors. The equipment specified here will identify smaller refrigerant leaks when servicing motor vehicle air conditioning systems, including those engineered with improved sealing and smaller refrigerant charges to address environmental concerns and increase system efficiency. This document does not address any safety issues concerning the equipment design or use beyond that of sampling a flammable refrigerant, save those described in 3.1 and 3.2 of this document. All requirements of this standard shall be verified in SAE J2911.
Interior Climate Control Service Committee
The comfort of seats increasingly becomes a crucial factor in the overall driving experience, particularly as vehicles become increasingly integrated into people’s daily lives. Passengers often maintain a relatively fixed posture and have close contact with the seat for extended periods of time, leading to issues such as heat, humidity, and stickiness. In order to enhance the thermal comfort experienced by occupants, manufacturers are no longer satisfied with ensuring the thermal comfort performance of vehicles only through the HVAC system in the cabin, but also developed a microclimate control seat that adjusts the temperature through ventilation between the contact surface of the seat and the human body, trying to improve the thermal comfort of passengers more effectively. However, the ventilation ducts of these seats are commonly designed based on empirical or autonomous standards, and their effectiveness is subsequently assessed through test or simulation, typically under unloaded
Zhang, TianmingRen, JindongZhang, Haonan
The aim of the present work was to characterize macroscopic spray parameters of a multi-hole direct injection injector for spark ignition engine applications. The geometry, the position of spray boundaries the overall cone angle, the spray vertical penetration and the vertical spray length were evaluated by processing the spray images recorded at 3300 frames per second. The frequency of recording images was suitable for capturing all the spray developments in all tested conditions. The tested fluid was EXXSOL D60 for simulating ethanol spray characteristics due to its similar properties and due to security reasons. The injector was tested outside the engine and into an open acrylic chamber being injected into atmospheric air conditions of the laboratory. The injection pressure was set up in 100 bar and the simulated engine speed were set up in MOTEC ECU in 3000 rpm, 3600 rpm and 4000 rpm. The injection durations were set up in 3,0 ms for 3000 rpm and 2.3 ms for 3600 rpm and 4000 rpm
Guzzo, Márcio ExpeditoFonseca, Lucas GuimarãesDuarte, Thales Henrique RamosBaeta, José Guilherme CoelhoHuebner, RudolfPujatti, Fabrício José Pacheco
This SAE Recommended Practice establishes uniform cold weather test procedures and performance requirements for engine coolant type heating systems of bus that are all vehicles designed to transport 10 or more passengers. The intent is to provide a test that will ensure acceptable comfort for bus occupants. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. Required test equipment, facilities, and definitions are included. There are two options for producing hot coolant in this recommended practice. Testing using these two approaches on the same vehicle will not necessarily provide identical results. Many vehicle models are offered with optional engines, and each engine has varying coolant temperatures and flow rates. If the test is being conducted to compare the performance of one heater design to another heater design, then the external coolant source approach (Test A) will yield the most comparable results. If the
Truck and Bus Windshield Wipers and Climate Control Comm
This SAE Recommended Practice establishes uniform test procedures and performance requirements for engine coolant type heating systems of enclosed truck cabs. The intent is to provide a test that will ensure acceptable comfort for cab occupants. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. There are two options for producing hot coolant in this document. Testing using these two approaches on the same vehicle will not necessarily provide identical results. Many vehicle models are offered with optional engines, and each engine has varying coolant temperatures and flow rates. If the test is being conducted to compare the performance of one heater design to another heater design, then the external coolant source approach (Test A) will yield the most comparable results. If the test is being conducted to validate the heater installation on a specific vehicle model with a specific engine, then using the engine to heat
Truck and Bus Windshield Wipers and Climate Control Comm
The purpose of this SAE Recommended Practice is to establish uniform test procedures for measuring and rating air delivery and cooling capacity of truck and off-road self-propelled work machines used in earth moving, agriculture, and forestry air-conditioner evaporator assemblies. It is the intent to measure only the actual cooling capacity of the evaporator. It is not the intent of this document to rate and compare the performance of the total vehicle air-conditioning system.
Truck and Bus Windshield Wipers and Climate Control Comm
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