Browse Topic: Ergonomics
Accurate defect quantification is crucial for ensuring the serviceability of aircraft engine parts. Traditional inspection methods, such as profile projectors and replicating compounds, suffer from inconsistencies, operator dependency, and ergonomic challenges. To address these limitations, the 4D InSpec® handheld 3D scanner was introduced as an advanced solution for defect measurement and analysis. This article evaluates the effectiveness of the 4D InSpec scanner through multiple statistical methods, including Gage Repeatability and Reproducibility (Gage R&R), Isoplot®, Youden plots, and Bland–Altman plots. A new concept of Probability of accurate Measurement (PoaM)© was introduced to capture the accuracy of the defect quantification based on their size. The results demonstrate a significant reduction in measurement variability, with Gage R&R improving from 39.9% (profile projector) to 8.5% (3D scanner), thus meeting the AS13100 Aerospace Quality Standard. Additionally, the 4D InSpec
This specification describes the design relative to assembly force and hand clearance guidelines for conventional hand-plug, mechanical assist, twist lock, and high voltage electrical connectors, as well as Connector Position Assurances (CPAs). The minimum values associated with this design guide need to be evaluated against other critical characteristics that impact quality, efficiency, and other traits of assembly feasibility. Non-routine repair tasks do not apply to this specification. In addition, ergonomic risk factors may be present in other subtasks related to connector mating - such as lifting the harness or manipulating it into position. These risk factors are not discussed within SAE/USCAR-25. All possible designs and applications could not be anticipated in creating these guidelines. Where there are questions of adherence to this specification, such as use of an “off-the-shelf” design, always consult the responsible Ergonomics Department.
Advanced motion control technologies are essential to modern aerospace design, supporting a wide range of safety-critical and comfort-driven applications. In aerospace, motion control components such as gas springs, actuators, and dampers are integral to nearly every commercial aircraft, rocket, satellite, and space vehicle. These critical elements support flight safety and transport functions, from the dependable deployment of landing gear and cargo doors to the smooth, ergonomic operation of seating for pilots and passengers.
This SAE Information Report applies to structural integrity, performance, drivability, and serviceability of personally licensed vehicles not exceeding 10000 pounds GVWR such as sedans, crossovers, SUVs, MPVs, light trucks, and van-type vehicles that are powered by gas and alternative fuel such as electric, plug-in hybrid, or hybrid technologies. It provides engineering direction to vehicle modifiers in a manner that does not limit innovation, and it specifies procedures for preparing vehicles to enhance safety during vehicle modifications. It further provides guidance and recommendations for the minimum acceptable design requirements and performance criteria on general and specific structural modifications, thereby allowing consumers and third-party payers the ability to obtain and purchase equipment that meets or exceeds the performance and safety of the OEM production vehicle.
This SAE Aerospace Standard (AS) provides design criteria for onboard stairways intended for use by passengers aboard multi-deck transport category airplanes. It is not intended for stairways designed for use only by crewmembers, supernumeries, or maintenance personnel. Additionally, this AS does not apply to fuselage mounted or external stairways used for boarding passengers, which are covered by ARP836.
Mesekon Oy, a Finnish welding manufacturer that produces complex welded steel structures for the marine, energy, and paper industries, needed a flexible and collaborative solution to improve efficiency, reduce defects, and enhance workplace ergonomics by automating repetitive and physically demanding welding operations.
This research aimed to explore the integration of Virtual reality technology in ergonomically testing automotive interior designs. This objective was aimed at ensuring that such technology could be used to ameliorate user comfort through controlled simulations. Existing ergonomic testing methods are often limited when it comes to recreating actual driving situations and quickly repeating design improvements. VR could be used as a solution because its ergonomically tested simulation can be used to provide users with the real experience of driving. The users can be observed while they experience it and asked for their feedback. For this research, an interactive VR environment imitating a 10-minute-long trip through traffic and changing road conditions was created. It was populated by ten users, concatenated equally in men and women, both aged 20-35, representing approximate demographics of workers in the automotive production industry. Participants of the research were asked to use
Occupant packaging is one of the key tasks involved in the early architectural phase of a vehicle. Accommodation, as a convention, is generally considered related to a car’s interior. Typical roominess metrics of the occupant like hip room, shoulder room, and elbow room are defined with the door in its closed condition. Several other roominess metrics like knee room, leg room, head room, and the like are also specified. While all the guidelines are defined with doors in their closed condition, it is also important to consider the dynamics that exist while the occupant is entering the vehicle. This article expands the traditional understanding of occupant accommodation beyond conventionally considering the vehicle interior’s ability to accommodate anthropometry. It broadens the scope to include dynamic conditions, such as when doors are opened, providing a more realistic and practical perspective. As a luxury car manufacturer, it is important to ensure the best overall customer
Ergonomics plays an important role in automobile design to achieve optimal compatibility between occupants and vehicle components. The overall goal is to ensure that the vehicle design accommodates the target customer group, who come in varied sizes, preferences and tastes. Headroom is one such metric that not only influences accommodation rate but also conveys a visual perception on how spacious the vehicle is. An adequate headroom is necessary for a good seating comfort and a relaxed driving experience. Headroom is intensely discussed in magazine tests and one of the key deciding factors in purchasing a car. SAE J1100 defines a set of measurements and standard procedures for motor vehicle dimensions. H61, W27, W35, H35 and W38 are some of the standard dimensions that relate to headroom and head clearances. While developing the vehicle architecture in the early design phase, it is customary to specify targets for various ergonomic attributes and arrive at the above-mentioned
Designing an automotive seat, it is required to perform a detailed study of anthropometry, which deals with measurement of human individuals and understanding human physical variations. It also requires application-based movement study of driver’s hands, feet’s & overall body movement. It is very difficult to design seat curvatures based on any static manikin-based software. We at VECV, have developed a new concept using mixed reality VR technology to capture all body movements for designing best in class seat curvature to accommodate variety of drivers with different body types. We have designed a specialized static bunk, which has a wide range of seat, steering and ABC paddle adjustments, which are integrated with virtual data. We use to study and capture the data of driving position and other ergonomic postures of wide range of people with different body types on this static bunk according to their comfortable driving posture. In this comfortable driving posture, user is immersed in
Efficient transportation for carrying heavy loads is a common challenge across various applications, from supermarkets to industrial purposes. Conventional trolleys often fall short when loaded with heavy cargo, resulting in increased exertion and diminished productivity. Moreover, these challenges can adversely affect posture and lumbar spine health, especially for elder people and persons with cervical problems. There is a need for more user-friendly, ergonomic, and space-efficient solutions. This project addresses these challenges through an innovative design that encompasses various aspects of trolley functionality, including the study of comfort, wheel selection, and material considerations, drawing from ergonomic research. Multiple methods are employed to optimize the trolley’s dimensions to improve its overall performance. The trolley’s design features a collapsible basket for the transport of smaller-sized items and a base frame for larger goods and luggage. The project
Sometimes an innovation comes along that changes the manufacturing landscape. Pro Spot International has created a unique Cobot Spot Welding solution. By bringing this new tool to the sheet metal fabrication market, the company aims to bring game-changing gains in productivity, reliability, traceability, and ergonomic safety to the manufacturing world.
This SAE Aerospace Standard (AS) covers the requirements and technical guidance for evaluation of life-cycle cost, productivity, and safety/health factors related to power hand tool selection. It applies approaches to selection of quieter and lower vibration handheld powered tools, with optimal ergonomic features, for the prevention of hand-arm vibration syndrome (HAVS), hearing loss, and repetitive motion injuries. Equipment selection for control of physical safety and electrical safety hazards are essential components of a tool safety program. It suggests use of noise and vibration data provided by vendors to be verified and supplemented by information available through the National Institute for Occupational Safety and Health (NIOSH) and European Union (EU) databases. This AS has been updated to better address physical safety hazards. An appendix (APPENDIX D) on dust control has been included. A supporting SAE Aerospace Information Report (AIR6916) has been developed to facilitate
This document establishes acceptable design criteria for instrument and cockpit illumination for general aviation aircraft.
This document contains information that can be used by the air transportation industry to evaluate the design of airplane interior stairways with respect to the safety of passengers and crew in normal operating conditions and emergency evacuations.
The SAE J1100 based standard cargo volume index methods and predefined luggage objects are very specific to United States population. The European luggage volume calculation and standard luggage calculations are primarily based on DIN and ISO standards. Luggage volume declaration by manufacturers are based on any of these methods. The calculations are complicated and there is a possibility of declaring different values for similar luggage compartments. The major purchase decision of vehicle is based on its luggage capacity and current methods are very limited to make an intelligent decision by a customer. Market specific customer usage patterns for luggage requirements and protecting them in vehicle architecture upfront in concept stage is important to retain the market position and buying preference of customers. The usage patterns is collected from customer clinics and marketing inputs. These patterns are used to build virtual luggage models representing the actual luggage at
This ARP is intended to cover the warning, caution, and advisory indicating system required for commercial and military aerospace vehicles.
Anthropometric data are crucial to vehicle ergonomics and safety design. The Chinese population has smaller body size than that of the Western population, while the current crash dummies were developed based on statures of the Western population. To provide effective crash protection for Chinese occupants and pedestrians, Chinese anthropometric data are needed. In the present study, three available Chinese anthropometric databases were surveyed and compared, and it was found that none of them can give reliable and complete anthropometric data. Thus, a mapping method was developed based on correlation and regression analysis to rebuild a reasonable and completed Chinese anthropometric database. Furthermore, the differences between Chinese body size and that of the current dummies were discussed and an example was given to demonstrate the influences of body size on injuries.
A recommended pilot-system integration (i.e., crew interface and system integration) approach for concept development is described in Figure 1. The approach emphasizes the fundamental need for a top-down design methodology with particular focus on clear operational performance requirements and functional integration. While this document is primarily aimed at aircraft systems design and integration, the methodology is applicable to a wide range of design and integration situations. It is derived from well established human factors engineering design principles.
This Information Report provides recommendations for alphanumeric messages that are supplied to the vehicle by external (e.g., RDS, satellite radio) or internal (e.g., infotainment system) sources while the vehicle is in-motion. Information/design recommendations contained in this report apply to OEM (embedded) and aftermarket systems. Ergonomic issues with regard to display characteristics (e.g., viewing angle, brightness, contrast, font design, etc.) should review ISO 15008.
This SAE Aerospace Standard (AS) provides design criteria for onboard stairways intended for use by passengers aboard multi-deck transport category airplanes. It is not intended for stairways designed for use only by crewmembers, supernumeries, or maintenance personnel. Additionally, this AS does not apply to fuselage mounted or external stairways used for boarding passengers, which are covered by ARP836.
The purpose of this AIR is to provide recommendations for the minimum dimensions of characters and symbols used in aircraft instrument dials and panel displays as related to the conditions stated in para. 3. Numerous variables influence the legibility of aircraft instrument dial characters. This situation makes it very difficult, if not impossible, to establish an exact act of rules for optimizing all installations. Character size, one of the important considerations, can be optimized where adequate dial space exists. Usually this is not the case and the designer is faced with placing the information in a limited space while continuing to strive for error-free legibility. Appropriate minimum size requirements have been stated herein for guidance in air transport use.
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