Browse Topic: Rack and pinion steering

Items (48)
The Baja Electrical All-Terrain Vehicle eATV is a versatile off-road vehicle designed to tackle challenging terrains and endure extreme conditions. Suspension system in a car connects the chassis to its wheels and it comprises of a system of springs, dampers and linkages. Independent suspension systems typically offer better handling and ride quality. This paper focuses on the optimization of the eATV’s suspension and steering systems to enhance its performance, stability, and maneuverability. For explanation purpose the design methodology that has been chosen for the suspension system of an all-terrain vehicle. A double wishbone independent suspension is designed for the front half, and an H-arm independent suspension is designed for the rear half. The steering system uses a Rack & Pinion gearbox along with this Ackerman geometry being used for the steering assembly. Theoretical values were validated with the help of ‘Lotus Shark’ software. Also highlights the challenges faced by this
Ayyakkannu, VadivelSakthi Sundar, R.Rubesh, N.Prasanth, S.Haritharan, S.S.Hari Haran, R.
This paper addresses the "Grunt Noise" anomaly in Hydraulic Power Assisted Steering (HPAS) systems, detailing an extensive effort to resolve this disruptive issue. HPAS, while cost-efficient, faces challenges as it adapts to customer demands for reduced steering effort and enhanced handling. Intensified HPAS intervention requires components to withstand higher pressures and tighter tolerances, leading to occasional anomalies. "Grunt Noise" arises from Torsion bar (T-bar) resonance with fluid pressure pulsations. A comprehensive study identifies load conditions, transfer paths, and frequency bands, extending from vehicle to Pinion Valve assembly levels. Root cause analysis traces the issue from Steering Wheel to T-bar, validating the approach. The T-bar's twisting operation renders torsional stiffness crucial for Grunt Noise. Lower stiffness T-bar, when overpowered by liquid force, causes microsecond imprecise valve openings, leading to cavitation-induced Rack & Pinion vibrations
Sethi, AjiteshTitave, UttamVardhanan K, Aravindha VishnuZalaki, NitinNaidu, SudhakaraSalunkhe, Swapnil
This paper discusses the overall design and development of Rack and pinion steering (RPS) gear assembly in terms of gear calculations, DVP, modeling, performance characteristics, strength analysis and physical testing. Design calculations for gear meshing included several parameters like normal module, transverse module, helix angle, no. of teeth as per steering gear ratio, pinion shaft angle etc. A complete geometry of the RPS gear assembly was developed using CAD software UG-NX as per vehicle requirements. BIW(Body in white)and its surrounding parts clearance from the RPS assembly were verified for packaging review. Performance study of the assembly includes simulation-based prediction using MSC Adams for estimation of various output parameters like free pinion Torque and its variations over rack travel, rack force required for rotating pinion, gear ratio, relation between input torque of pinion and output load to find rack efficiency. Strength tests of the assembly are done to find
Rathore, Gopal SinghChawla, Shubham
This aerospace information report (AIR) provides historical design information for various aircraft landing gear and actuation/control systems that may be useful in the design of future systems for similar applications. It presents the basic characteristics, hardware descriptions, functional schematics, and discussions of the actuation mechanisms, controls, and alternate release systems. The report is divided into two basic sections: 1 Landing gear actuation system history from 1876 to the present. This section provides an overview and the defining examples that demonstrate the evolution of landing gear actuation systems to the present day. 2 This section of the report provides an in depth review of various aircraft. A summary table of aircraft detail contained within this section is provided in paragraph 4.1. The intent is to add new and old aircraft retraction/extension systems to this AIR as the data becomes available. NOTES 1 For some aircraft, the description is incomplete, due to
A-5B Gears, Struts and Couplings Committee
The vehicle dynamics terminology presented herein pertains to passenger cars and light trucks with two axles and to those vehicles pulling single-axle trailers. The terminology presents symbols and definitions covering the following subjects: axis systems, vehicle bodies, suspension and steering systems, brakes, tires and wheels, operating states and modes, control and disturbance inputs, vehicle responses, and vehicle characterizing descriptors. The scope does not include terms relating to the human perception of vehicle response
Vehicle Dynamics Standards Committee
In electric power assisted steering system (EPAS), the steering assistance torque is provided by the electric motor. The motor rating is decided based on rack force requirement which depends on the vehicle weight, steering gear ratio, wheel angles etc. The load on the EPAS motor varies with respect to the steered angles of the road wheels. The motor experiences higher load towards the road wheel lock position. Most of the steering systems used on passenger cars has rack and pinion gear with constant gear ratio (C-factor). The constant gear ratio is decided to create right balance between vehicle handling behavior and steering effort. The constant gear ratio exerts higher steering load which the EPAS motor is required to support up to road wheel lock angles and hence EPAS motor size increases. This paper presents variable gear ratio (VGR) steering system in which gear ratio varies from center towards end lock stroke of rack & pinion. The VGR is optimized for thermal performance through
Kulkarni, Parag VijayIqbal, ShoaibSalunkhe, SwapnilJoshi, NikhilShabadi, Nischalkumar
Steering system is responsible for providing a precise directional control to the vehicle. The Hydraulic Power Assisted Steering (HPAS) system is commonly used in passenger cars and commercial vehicles due to low cost. Power steering pump develops and delivers required pressure to provide assistance while steering. It reduces the effort required to steer the vehicle. Steering pump (generally vane type) is a critical part providing hydraulic pressure assistance to rack and pinion or gear box. Basically the hydraulic pump noise can be classified as ‘Moan Noise’ and ‘Whine Noise’. The noise generated by power steering pump pressure pulsation is termed as ‘Moan’ and ‘Whine’ based on operational induce frequency. As power train becomes quieter, it becomes more perceivable at typical engine operating speed range and gives impression of poor refinement and quality. This abstract describes the experimental measurement technique to investigate, analyze and quantify the moan noise and elaborate
Shevate, Hemant SatishGosavi, SantoshChaskar, MithunPingle, Gautam AshokPawar, Hemant
The purpose of this document is to provide a listing for current commercial and military aircraft landing gear systems and their types and manufacturers. Data has been provided for the following commercial aircraft types; wide body jet airliners, narrow body jet airliners, and turboprop/commuter aircraft and the following military aircraft types; fighter, bomber, cargo, attack, surveillance, tanker and helicopter categories. The aircraft that have been included in this document are in operational service either with airlines, business, cargo or military operators. No information is presented for aircraft that are currently being developed or that are not in extensive usage. This document will provide an informational reference for landing gear engineers to access when evaluating other gear and aircraft systems. Future revisions of this document will add aircraft as they enter into service
A-5 Aerospace Landing Gear Systems Committee
The aerodynamic effects not only directly affect the acceleration and the fuel economy of the race car, but also have a great influence on the handling of the race car. In this paper, the vehicle multibody dynamic model with “double-wishbone suspension” and “rack and pinion steering” is established, in order to obtain aerodynamic parameters, the aerodynamic model of the vehicle is established, and the aerodynamic parameters were calculated by using CFD. In order to obtain the optimal travel track, the track model is established, according to weights allocation of the smallest curvature of each curve and the shortest curve to optimize the optimal route for racing. The influence of aerodynamic effects on the stability of vehicle control is analyzed through simulation of Endurance Racing to evaluate the maximum lateral acceleration、roll angle and other performance. According to the racing speed characteristics and distribution of longitudinal acceleration and lateral acceleration, the
Ma, JiChen, XiaoyuDuan, YupengZhang, Yunqing
Rack and pinions are linear actuators that play a critical role in a wide range of linear motion control applications. While rack and pinions are commonly thought of as a timeless technology, several new developments have helped provide significant performance improvements in specific applications. One new approach, the Roller Pinion System, replaces the traditional rack and pinion with bearing-supported rollers, increasing positional accuracy, speed and durability
Target cascading methodology is applied to the optimization problem of the kinematics of a rack and pinion steering mechanism coupled to a double-wishbone suspension system of a hybrid off-road vehicle. This permits the partition of a complex problem into reduced order sub-problems in a hierarchical manner, leading to a more efficient design and optimization process. According to the nature of the problem, it is proposed a four level hierarchy organization. The uppermost level is the general vehicle design problem. The second level consists in various system-level design problems such as frame, powertrain and the set suspension-steering. The steering system design problem is proposed in a third hierarchical level. At the lowest level are the components design problems. The vehicle under study will work mainly under off-road condition at low speed. Hence, at the steering design problem, two main objectives are searched for optimization: steering performance according to the Ackerman
Blanco, JuanMunoz, Luis
A landing gear system comprises the most compelling assembly of engineering skills. Its importance to the successful design of an aircraft can be favorably compared with that of the aircraft's wings and engines. A landing gear system consists of several different engineering disciplines, and is continually in the public eye especially with regard to safety. The primary objective of AIR4846 is to present a record of a variety of interesting gears, gear/aircraft systems and patents, and to discuss wherever possible the lessons learned, and the reasons for the design. Thus, the document is not only a historical account, but a means of recording technical knowledge for the practical benefit of future landing gear designers. Commendable efforts have been made over the years by several individuals to make such recordings, and AIR4846 will make continual reference to them. This applies to all books, papers, or specifications that have the approval of the SAE A-5 Committee. AIR4846 also
A-5B Gears, Struts and Couplings Committee
Students trained in classic mechanical engineering are taught to construct a system using conventional mechanical components to convert rotary into linear motion. Converting rotary to linear motion can be accomplished by several mechanical means using a rotary motor, rack and pinion, belt and pulley, and other mechanical linkages, which require many components to couple and align. Although these methods can be effective, they each carry certain limitations
The vehicle dynamics terminology presented herein pertains to passenger cars and light trucks with two axles and to those vehicles pulling single-axle trailers. The terminology presents symbols and definitions covering the following subjects: axis systems, vehicle bodies, suspension and steering systems, brakes, tires and wheels, operating states and modes, control and disturbance inputs, vehicle responses, and vehicle characterizing descriptors. The scope does not include terms relating to the human perception of vehicle response
Vehicle Dynamics Standards Committee
In order to insure that the remanufactured and/or rebuilt steering gear has and maintains the reliability and performance associated with a new OEM steering gear, it is essential that the following procedures be followed; if in-house engineering capabilities are limited, it may be necessary to consult with an outside laboratory to insure all testing methods used meet with the requirements outlined in this paper
Motor Vehicle Council
A landing gear system comprises the most compelling assembly of engineering skills. Its importance to the successful design of an aircraft can be favorably compared with that of the aircraft's wings and engines. A landing gear system consists of several different engineering disciplines, and is continually in the public eye especially with regard to safety. The primary objective of AIR4846 is to present a record of a variety of interesting gears, gear/aircraft systems and patents, and to discuss wherever possible the lessons learned, and the reasons for the design. Thus, the document is not only a historical account, but a means of recording technical knowledge for the practical benefit of future landing gear designers. Commendable efforts have been made over the years by several individuals to make such recordings, and AIR4846 will make continual reference to them. This applies to all books, papers, or specifications that have the approval of the SAE A-5 Committee. AIR4846 also
A-5B Gears, Struts and Couplings Committee
Rack and pinion steering gear being compact and light package with kinematically stiffer characteristics is commonly employed on passenger vehicle cars. Satisfactory performance of the steering system is determined by an acceptance test, which checks the composite error in the gear. The acceptance test checks the assembled gearbox for its torque characteristics instead of checking the individual components. The torque required by the pinion to rotate is the ‘Free Pinion Torque’ (FPT). FPT on Assembly varies within a range of 0.4-0.6 N-m, even if the tolerances on individual components (such as PCD run out of pinion, rack bend) are maintained within close tolerances. A virtual prototype of Rack and pinion steering gear is made in ADAMS [Automatic Dynamic Analysis of Mechanical Systems). This model will help to identify critical parameters and their effects on the assembly
Kamble, NareshSaha, S KPriyadarshi, Rajesh
In order to insure that the remanufactured and/or rebuilt steering gear has and maintains the reliability and performance associated with a new OEM steering gear, it is essential that the following procedures be followed; if in-house engineering capabilities are limited, it may be necessary to consult with an outside laboratory to insure all testing methods used meet with the requirements outlined in this paper
Service Committee
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