Browse Topic: Fleets

Items (1,724)
Fleet heterogeneity, from manufacturing variations and diverse operating conditions, complicates reliability analysis by obscuring true failure patterns in aero-engines. This is a critical challenge in an industry as inaccurate Mean Time Between Failures (MTBF) estimates threaten safety and inflate operational costs, by forcing a choice between inefficiently conservative maintenance or the risk of in-service failures. Conventional analysis often fails by pooling all fleet data. To address this, our paper presents an analytical framework that improves predictive accuracy by filtering, rather than aggregating statistical noise. The methodology uses a Randomized Block Design (RBD) and ANOVA hypothesis test to screen a diverse dataset and isolate statistically homogeneous subgroups. This filtration identifies a core fleet with a consistent failure signature, providing a purified dataset for modeling. This refined data is then modeled using both Weibull and the Exponentiated Inverse Weibull distributions to ensure the results are robust and not model-dependent. Applying this framework to a 25-engine dataset that experienced 66 failures, we isolated a stable failure pattern, yielding a primary MTBF of 171.16 hours and a cross-validated MTBF of 176.35 hours. The close 3% convergence between these models validates our approach. By providing a dependable MTBF, this work establishes a stronger foundation for data-driven Reliability Centered Maintenance (RCM). It empowers maintenance planners to move toward evidence-based intervals, safely extending engine time-on-wing, optimizing spare parts inventory, and significantly reducing direct operational costs for airlines.
Jubaid, Mayin UddinBebe, GibsonBigyen, Musa PethuelAnik, S M Kullul MehedeeYasmin, AshrafiSahran, Mohamed Sideek Mohamed
With the United Kingdom’s goal to achieve a fully decarbonised energy sector by 2035 and achieve net zero greenhouse gas emissions by 2050, the transition of the UK’s passenger car fleet to battery electric vehicles (BEVs) plays a crucial role in reaching this goal. This study evaluates the environmental and energy impact of large-scale BEV adoption by modelling future uptake scenarios using historical fleet data combined with assumed impact of future policy such as the 2030 ban on the sale of new petrol and diesel vehicles. Three predictive models have been developed: fast uptake, in which approximately 100% of the passenger car fleet is replaced by BEVs; moderate uptake, where a large majority of passenger cars are BEVs; and slow uptake, in which BEV adoption does not reach a majority. The results have shown that, if a medium- or large-scale adoption is possible by 2040 predicting nearly 37 million BEVs on the road, the associated electricity demand is predicted to rise close to 110 TWh annually, signifying the need for rapid development in renewable energy generation. Although BEVs significantly reduce transport sector emissions, the overall climate impact is dependent on a continued effort of grid decarbonisation.
Burke, BradleyKateregga, SunnySodre, Jose Ricardo
The integration of Electric Vehicles (EVs) as active grid resources represents a pivotal shift towards decarbonization. However, the implementation of effective Vehicle-to-Everything (V2X) services faces technical challenges regarding interoperability, predictive management, and battery health preservation. This work presents a comprehensive system design and research methodology developed within the framework of the FLEXV2X project, aimed at addressing interdependencies within a unified bidirectional charging ecosystem. The proposed scientific framework addresses two complementary timescales. At the device level, the study details the modelling and optimization of bidirectional converters, focusing on control algorithms designed to ensure robust dynamic response and efficiency. Building upon this hardware foundation, the paper describes a system-level optimization strategy. By employing open-source cyber-physical modelling, the architecture simulates complex EV-grid interactions. This layer integrates Artificial Intelligence (AI) algorithms to forecast stochastic variables such as renewable generation and fleet availability, driving a rule-based optimization engine. This dispatching logic will also be constrained by novel battery aging models, calibrated through experimental cycling stress-tests, balancing grid flexibility services with the preservation of the vehicle’s asset value. The effectiveness of this multi-layered design is assessed through a validation roadmap involving real-world deployment of a corporate mobility hub connected to a 10 MW wind farm, and a large-scale urban car-sharing fleet.
Lutzemberger, GiovanniBarater, DavideCeraolo, MassimoFera, CesareLeaver, IanPasini, Gianluca
Vehicle fleet decarbonization is a key objective for the coming years, with electrification representing the primary pathway to achieving the targets set by the European Union. The share of battery electric trucks in new registrations has been gradually increasing especially in light and medium size trucks. The replacement rate of diesel long-haul trucks with zero emission trucks is still low due to challenges posed by added complexity and limitations of battery charging. Depot overnight charging is not sufficient to cover the energy needs of a truck covering large distances and careful planning of the route using public charging infrastructure is crucial for an optimized route minimizing extra costs and range anxiety. The current work aims to develop a methodology to propose the optimal charging locations for a given route of a battery electric truck based on nearby stations along the route. Our study uses an open-source optimization algorithm for the fixed route vehicle charging problem coupled with a powertrain simulation model that is used to calculate the energy consumption and the electric range of the vehicles. A variety of constraints, such as initial State of Charge, lowest allowed State of Charge threshold, maximum trip duration, distance deviation, have been implemented in different scenarios from real world locations with a goal to investigate the impact of planning constraints and charging infrastructure in the optimal planning of electric truck routing. The results of our analysis indicate that the integration of an accurate energy consumption calculation model to a route and charging optimisation algorithm can be proven beneficial for minimizing the time penalty due to charging.
Perdikopoulos, MichailDoulgeris, StylianosLivitsanos, GeorgiosKazakis, ThomasMellios, GiorgosNtziachristos, Leonidas
Volvo Trucks' revised VNR brings updated safety tech, improved fuel economy and driver comfort features to the regional haul segment. Volvo Trucks has continued its rollout of new models for every sector of the commercial truck market. The redesigned VNR is the latest model to see the spotlight. The new VNR naturally carries all of Volvo's latest safety tech, but also prioritizes maneuverability, fuel efficiency and configurability for a wide variety of fleet uses. “The VNR is an incredibly versatile truck,” said Maddie Sullivan, product marketing manager. “There are so many different configurations to meet our customer's needs. We offer four different cab sizes, three different axle configurations and two different chassis configurations.”
Wolfe, Matt
OEMs, integrators and suppliers must continuously process, assess and identify platform vulnerabilities to prioritize and implement updates that protect systems from cyberattacks and data breaches. Security researchers have demonstrated that the control systems in vehicles and machines are open to attack. In 2010, researchers from the University of Washington and the University of California, San Diego demonstrated that by gaining physical access to a vehicle, they could manipulate critical systems like brakes and engines. Just a few years later, security researchers Charlie Miller and Chris Valasek remotely compromised a vehicle over the internet, controlling steering, braking and acceleration, leading to a 1.4 million vehicle recall. In 2024, researchers at Colorado State University successfully demonstrated a wireless drive-by hack by exploiting vulnerabilities in common electronic logging devices (ELDs). In their proof-of-concept test, they achieved remote control over a truck by reflashing the ELD with malicious firmware, which allowed them to slow down a moving truck and show a design for a truck-to-truck worm virus that could theoretically spread through a fleet.
McGuirk, Finn
Though the U.S. EPA has rolled back many emissions regulations surrounding the mobility industry, its HD rules remain intact, meaning manufacturers must hit the world's most stringent NOx requirement. It was clear at a panel of industry experts that the new rule was still causing confusion among operators and fleet owners. The EPA's new limits are set at 0.035 grams per horsepower-hour during normal operation, 0.050 grams at low load and 10.0 grams at idle. A panel immediately following revealed how companies have hit the tough target, which goes into effect in January of 2027.
Clonts, Chris
Unscheduled maintenance due to the failure of critical components, such as aero-engine rolling element bearings, is a leading cause of costly Aircraft-on-Ground (AOG) events; consequently, current time-based maintenance practices are inefficient and prone to risk. This paper develops a resource-efficient Hybrid Digital Twin (HDT) model for an engine bearing, focusing on the dynamic prediction of spall growth due to Rolling Contact Fatigue (RCF), thereby enabling a condition-based maintenance paradigm. The HDT architecture integrates two core models: (1) a physics-informed model that uses established life and fatigue theory to define initial degradation thresholds, and (2) a data-driven Recurrent Neural Network (RNN), specifically a Long Short-Term Memory (LSTM) network, for dynamic degradation rate modeling. The methodology utilizes a Monte Carlo simulation coupled with RCF progression equations to generate a large, high-fidelity synthetic run-to-failure dataset under varying operational loads, accurately simulating realistic mission profiles. This approach addresses the critical "data scarcity" challenge in aviation. To ensure operational reliability, the framework incorporates Uncertainty Quantification (UQ) using Monte Carlo Dropout and addresses the "Sim-to-Real" gap through Transfer Learning on the NASA IMS bearing dataset. The HDT demonstrates a significant improvement in prognostic accuracy, achieving a Root Mean Square Error (RMSE) reduction of over 71% compared to baseline models. Furthermore, a cost-benefit analysis suggests a potential fleet savings of $240,000 per 100 engines by avoiding false negatives. This computationally efficient approach supports the Digital Engineering Transformation theme by providing a scalable blueprint for the virtual qualification of critical mechanical components.
Mohamed, Abbas
The decarbonization of heavy-duty trucks (HDTs) is a crucial path for China to achieve its “dual-carbon” goals and transition to decarbonized freight transport. Zero-carbon fuels are key alternatives to fossil fuels for these high-emission vehicles. This study develops an integrated scenario analysis framework to quantify the theoretical CO₂e emission trajectories of China’s long-haul HDT fleet from 2020 to 2060. Functioning as a macro-level stress test, the model derives theoretical equivalent stock from anticipated logistics turnover demand, integrating them with well-to-wheel (WTW) emission factors under six distinct policy stringencies (Projects 1 through 6), representing varying paces of fossil fuel vehicle phase-out. The results demonstrate that policy stringency primarily governs the timing and depth of emission reductions, while fuel technology defines the minimum achievable emission level. Three-dimensional visualization analysis reveals a nonlinear “emission cliff” under aggressive policies, marked by accelerated HDT fleet renewal and exponentially growing mitigation benefits. This cliff is more pronounced for the green hydrogen pathway and demonstrates its superior potential for deep decarbonization. In Project 1, CO₂e emissions reach a mid-term peak in 2035. Compared to the diesel baseline, the green hydrogen and green ammonia transition pathways reduce peak CO₂e emissions by 158 and 137 million tons, corresponding to reductions of 10.0% and 8.6%, respectively, under the modeled theoretical boundaries. In contrast, the aggressive Project 6 policy suppresses this peak, triggers the “cliff” effect much earlier, and achieves an extremely low stabilization level by 2040—15 years ahead of Project 1. This study provides a macro-theoretical quantitative decision-support tool for policymakers. It demonstrates that transparent and aggressive phase-out policies are essential to accelerate fleet turnover, trigger the “emission cliff,” and firmly cap total cumulative emissions.
Wu, YunmeiHuang, HuaLi, RuiHe, GuijiaLiu, BoLiu, RuoweiXie, Yongliang
Developing a comprehensive autonomy solution for the Army's current and future aircraft fleet requires a robust computational and perception capability for decision-making across the entire flight envelope without a pilot. This also requires a flight control system and infrastructure capable of executing autonomous decisions in complex mission environments. Ongoing development of automation and autonomy, utilizing a wide range of perception sensors, has been conducted on platforms such as Sikorsky's S-70 and the Army's UH-60Mx aircraft. This work builds upon previous efforts and leverages ongoing collaborations with industry, the Department of War (DoW), and the Defense Advanced Research Projects Agency (DARPA) to advance autonomous capabilities for both optionally piloted and uncrewed aircraft.
Arterburn, DavidPolycarpe, CauvinOtt, Carl
The Sikorsky S-92® helicopter fleet, representing more than 300 aircraft and 2.6 million flight hours, is relied upon to support a large range of important missions across the globe. In previous efforts, a high-fidelity CFD-CSD based full-aircraft simulation methodology, co-simulated with production FCS, was developed and applied to model both coaxial aircraft and single main/tail rotor configurations (Refs. 1-5). The CFD solver is based on the CREATE™-AV HELIOS toolset (Ref. 6) and the CSD solver is based on Rotorcraft Comprehensive Analysis System (RCAS) (Ref. 7). The current paper further correlated the CoSim methodology (Ref. 1) with the S-92® helicopter flight-test database at both hover, cruise and edge-of-envelope maneuver flight conditions. The consistent correlations for flight dynamics, static and fatigue component loads at conditions across the flight envelope demonstrate the reliable predictive capability of the high-fidelity CoSim methodology to be-used as a virtual digital flight test and to support advanced design at early stage.
Zhao, JinggenSinotte, TylerNicholas, JosephSchuster, DanielScherer, KarlBowles, PatrickLuszcz, MattLitwin, Jonathan
This paper introduces a robust supervised machine learning framework for estimating helicopter gross weight during the takeoff phase. The methodology leverages high-fidelity datasets from Airbus's global in-service fleet to ensure a reliable training foundation. At the core of the approach is a long short-term memory recurrent neural network, supported by a patented data-curation pipeline designed to maintain high data integrity. To align with rigorous aviation safety standards, the study outlines a learning assurance process compliant with EASA guidelines, specifically addressing safety assessment objectives for machine learning. A central innovation is the characterization and monitoring of the model's operational design domain through multidimensional functional principal component analysis. By projecting high-dimensional, non-linear sensor data into a manageable tabular subspace, this approach enables the definition of safety envelopes using explainable and efficient classical methods. Validated against diverse real-world flight profiles, the framework demonstrates high predictive accuracy, marking a significant milestone toward deploying the model on airborne targets for safety-critical functions such as condition-based maintenance.
Mechouche, AmmarFabre, LouisValot, Nicolas
Helicopter air tours operate in one of the most challenging and least-controlled environments of commercial aviation, yet the safety outcomes of these operations remain inconsistent across regulatory frameworks. This study examined 55 helicopter air tour accidents in the United States from 2014 to 2024 using data from the NTSB Case Analysis and Reporting Online database. Defining event narratives, contributing factors narratives, and probable cause were coded to identify causal relationships between accidents and identify safety trends between 14 CFR Part 91 operations and Part 135 operations. CFR Part 91 operations exhibited accident rates approximately three times higher than Part CFR 135, averaging 3.94 per 100,000 flight hours compared to 1.23. Maintenance/mechanical was the most common initiating cause for accidents under CFR Part 91, accounting for 52% of cases compared to 37% under Part 135. Pilot/related cases were more prevalent under CFR Part 135, accounting for 53% of accidents. The two regulatory frameworks operated substantially different fleets, with CFR Part 91 relying on reciprocating-engine helicopters (76%) and Part 135 on turbine-powered aircraft (81%). Engine and powerplant/related events accounted for 27% of all defining events, and nearly half of all events involved a technical or mechanical initiator.
Sanchez, GustavoGupta, ShantanuCoimbra Mendonca, Flavio
Within the next years, it is expected that the capabilities that are demanded to the rotorcraft fleet would be enhanced with respect to the current ones. Very long range, speed above typical rotorcraft performance, hot and high HOGE capability and high payload capacity are foreseen, together with limitation on aircraft take-off weight (TOW): among these sizing cardinal requirements, speed characteristics and long-range operations drive the sizing towards innovative solution, to overcome the physical limitation of a conventional rotorcraft. The work starts with a performance-based comparison of different fast rotorcraft architectures, comparing it with respect to the conventional helicopter, used as benchmark. Once first investigation loop is completed with a preliminary sizing analysis, a detailed one is focused on tiltrotor architecture, showing the impact of hover and high-speed capability on lifting and powerplant systems, as well as the impact of sizing criteria on the overall performance. In such second step, a matrix scenario is proposed, where both requirements and sizing criteria are evaluated to show the peculiarity on tiltrotor solution. In conclusion, considerations on balanced criteria for tiltrotor sizing are reported, with focus on sizing trade-off.
Rovedatti, GiuliaSabato, PietroLilliu, CristianPecoraro, MatteoLoi, AlanRossetti, Valerio
Heavy-duty Class 8 battery electric trucks not only offer the potential to significantly reduce greenhouse gas (GHG) emissions compared to conventional diesel trucks but can also provide significant savings in fuel costs. To further enhance energy and freight efficiency, Predictive Cruise Control (PCC) algorithms can be developed that generate optimal acceleration profiles for the vehicle by minimizing a cost function which combines both energy consumption and deviation from the desired velocity. A critical component of the cost function is the penalty factor, which governs the tradeoff between energy use and travel time, which are two conflicting objectives in freight logistics. Selecting an appropriate penalty factor is essential, as freight deliveries are time sensitive, but minimizing energy consumption remains a priority. Moreover, variations in payload significantly affect vehicle dynamics and energy usage, making it critical to adapt the penalty factor to different payload conditions and maintain consistent performance. This study presents a method for optimally selecting the penalty factor for various payload scenarios. A validated powertrain simulator which is calibrated using data from an actual electric truck, was used to conduct 100 simulations across a spectrum of payloads, from no load to fully loaded. The resulting discrete search space of energy and time was used to perform a brute-force (exhaustive) search to determine the optimal penalty factor for each scenario. The proposed algorithm incorporates adjustable weightings of the penalty factor for energy and time preferences. This allows flexibility for the driver or fleet operator to prioritize either objective. The results demonstrate that using a fixed penalty factor is suboptimal for heavy-duty electric trucks. In contrast, the optimal selection of the penalty factor significantly improves consistency across different payloads. A reduction of the variation in travel time to within approximately 4% across all loading conditions was observed. This work shows the importance of adaptive penalty tuning in PCC for real-world deployment in freight applications, ensuring both energy efficiency and timely deliveries under varying payload demands.
Safder, Ahmad HussainVillani, ManfrediWang, EricKhuntia, SatvikNelson, JamesMeijer, MaartenAhmed, Qadeer
Design for durability in the automotive industry depends on a clear understanding of how road surfaces and driving characteristics affect structural road loads and fatigue. Traditionally, road surface classification has been subjective (e.g., city, highway, rural), and done through driving instrumented vehicles over a small selection of roads. The variations in driving characteristics that are often consequent to the road surface quality are rarely accounted for in designing vehicle level durability tests. This makes it difficult to establish targets for durability testing that accurately match the wide variations in real-world roads and driving. This paper presents a data-driven approach to objectively classify road surface and driving characteristics using metrics derived from existing road response metrics like Vibration Dose Value (VDV) and statistical estimates of vehicle speed and acceleration. Data collected at the proving grounds on gravel roads, smooth roads, city-like roads, etc., is used to identify classifiers that categorize road-driving combinations into groups correlating with structural fatigue damage. This correlation between fatigue damage and road-driving classification is developed using Wheel Force Transducer (WFT) measurements from instrumented vehicles. This method shows promise to develop structural fatigue estimates directly from telemetry data. The method provides a path to replacing subjective road classification with a vehicle-sensor and signal-based, objective classification for developing durability targets and tests. This method is also scalable in terms of application on vehicle fleet data in uncontrolled environments, to develop an accurate understanding of real-world use of vehicles by customers.
Shaurya, ShubhamRamakrishnan, SankaranDemiri, AlbionKhapane, Prashant
Shared Autonomous Electric Vehicles (SAEVs) can enhance urban mobility and efficiency. However, their operational performance is often hindered by the spatio-temporal imbalance between vehicle supply and passenger demand, leading to long wait times. This paper develops a novel repositioning framework where a lightweight CNN, informed by computationally intensive multi-agent simulations, enables real-time strategy deployment. The results show that: (1) An optimized repositioning policy, calibrated via multi-agent simulation, effectively cuts the mean passenger waiting time from 12.0 to 3.0 minutes (a 75% reduction). (2) A lightweight CNN surrogate model enables real-time deployment, reducing the policy computation time from ~4 hours to ~5 minutes (>98% faster). (3) The deep learning surrogate achieves this speed with a negligible performance trade-off, increasing the waiting time by only 0.156 minutes (4.9%) compared to the full optimization.
Shang, KaiWang, Ning
The electrification of drayage fleets offers potential economic and operational benefits, but the financial viability of electrified vehicles remains sensitive to battery cost, energy price, and fleet usage patterns. While total cost of ownership (TCO) is a useful benchmark, fleet operators and investors are equally concerned with investment performance metrics such as payback period (PB) and Internal Rate of Return (IRR), which better reflect financial risks and investment return timelines. This study develops a unified techno-economic framework that jointly evaluates TCO, PB, and IRR to determine when electrified trucks become cost-effective alternatives to diesel trucks. Building on a previously developed cost modeling tool and using real-world telematics data from a Class 8 drayage fleet at the Port of Savannah, the analysis incorporates projected battery cost trajectories, electricity and diesel price trends, vehicle efficiency improvements, and multiple battery capacities. Parameter ranges reflect widely cited projections and observed drayage-duty-cycle variability. A surrogate-modeling method approximates economic performance across thousands of battery cost–electricity price combinations, enabling high-resolution identification of conditions that achieve TCO parity, acceptable PB thresholds, and target IRR levels. Additionally, the study estimates the evolving share of the fleet that can feasibly electrify over time under multiple economic metrics. This integrated framework offers a novel, data-driven approach to inform risk-aware decision-making for fleet electrification and supports investment planning under evolving cost and operational conditions.
Sun, RuixiaoSujan, VivekGoulet, NathanWang, Qixing
Software-defined vehicles offer customers a greater degree of customization of vehicle controls and driving experience. One such feature is user-adjustable tuning of vehicle ride and handling, where customers can vary ride height, damper stiffness, front-rear torque balance, and other aspects of vehicle dynamics. While promising a great customer experience, such a feature can expose the vehicle to a wider range of structural loads than those in the nominal design condition, particularly when such tuning is extended to cover spirited “sport” mode driving, off-road driving, etc. In this paper we present a novel methodology combining Road Load Data Acquisition (RLDA) data and real-world telemetry data to estimate the impact of user-adjustable vehicle-dynamics tuning on structural durability. In doing so, the method combines the physics of damage accumulation (from RLDA data) with user behavior (from telemetry data) to present an accurate assessment of the impact on durability, moving beyond traditional durability methods that do not model a range of real-world usage behavior. The study has been conducted using one instrumented vehicle (RLDA) and de-identified telemetry data from over 20,000 Rivian customer vehicles. The study analyzes the impact of variations in ride height, damper stiffness of active dampers, and roll stiffness of the suspension on vehicle structural durability. By combining usage frequency of the different settings with the damage accrued in these settings, the methodology estimates the high-cycle fatigue pseudo-damage variation for a wide range of customers and compares real world damage risk with the damage accounted for in the baseline durability testing. Through the analysis, we recommend a way to optimize the Accelerated Duty Cycle (ADC) for Over the Road (OTR) testing to minimize real-world risk, while keeping the duty cycle simple and practical for testing, i.e., test for an optimized combination of a few dominant settings and not a wide range of settings. The approach also suggests a path to a real-time fleet monitoring system to identify high-durability-risk customers and develop mitigation strategies.
Demiri, AlbionRamakrishnan, SankaranWhite, DylanKhapane, PrashantBorton, Zackery
This paper proposes an intelligent, artificial intelligence (AI) enabled seat heating system for school buses that saves energy by only activating heating elements when a passenger is identified. A custom-trained YOLOv8 deep learning model identifies passengers in real time and opens/closes real-time control of the individual electric seat heaters via a Raspberry Pi 5. The detector achieves around 10 frames-per-second (FPS) of inference on the Raspberry Pi 5 and 80–90 FPS on a laptop with over 92% detection confidence across various illumination conditions. Energy modeling shows the anticipated demand for a 10-kW propane-based heater is approximately 75% lower by implementing a 2.52 kW electric seat-heating system. In a typical operation schedule of 540 hours a year, this results in 4,000–5,000 kWh of annual savings, $465–$579 of annual cost savings and mitigates 0.9–1.3 t CO₂ per bus, annually. When implemented at the fleet level, the energy and cost saving will be in proportion. This approach offers a cost-effective, modular, and safe electrified public transportation solution that integrates comfort optimization with environmental accountability.
Chikkala, Daney BhargavZadeh, MehrdadTan, Teik-KhoonPonnam, JitinBatte, Jai Rathan
Electrifying shared autonomous fleets (Robotaxis) presents challenges in balancing decarbonization, service quality, and operational costs, given the limited driving range, long charging times, and suboptimal planning of charging infrastructure. This study develops an integrated energy management and fleet dispatching simulation framework to support cost-effective, low-carbon Robotaxi deployment. The proposed system models both battery electric vehicles (BEV) and internal combustion engine vehicles (ICEV) technologies, and is extensible to other powertrain types. The study also integrates a life cycle assessment module to evaluate well-to-wheel carbon emissions. A total of 1,440 scenarios are designed to test the performance of two service modes (ride-hailing vs. ride-pooling) in terms of energy consumption, emissions, service quality, and operational costs, across varying levels of trip demand and market penetration of different powertrain technologies. The testing aims to verify the system’s effectiveness in improving energy efficiency, clarify the cost of autonomous vehicles electrification, and identify the most cost-effective low-carbon fleet composition under different scenarios. The results demonstrate that ride-pooling system outperforms both ride-hailing and private vehicles. Ride-pooling achieves 15–25% lower carbon intensity and 18–25% energy savings compared to private vehicles. It is also found that EVs present, on average, an 8–12% higher trip rejection rate than ICE fleets, demonstrating that electrifying Robotaxis comes at the cost of reduced service levels or increased costs. The study ultimately finds that electrifying Robotaxis at a moderate level (40–60%) can achieve a good trade-off between environmental benefits, service quality, and cost.
Tang, KangAbdulsattar, HarithYang, HaoWang, Jinghui
Rapidly upcoming deployment of autonomous vehicles (AVs), including robotaxis and trucks, has intensified the need for rigorous safety assessment of complex AI-driven systems. While considerable effort has been invested in constructing safety cases for AVs, systematic approaches for evaluating these safety cases remain underdeveloped. This paper presents a three-stage methodology for assessing AV safety cases. A process for assessing argumentation is presented that involves traceability to pre-reviewed and peer-reviewed safety cases such as the Open Autonomy Safety Case (OASC). Next, we present a structured process for evaluating the quality of evidence supporting these arguments. We applied this methodology to evaluate safety cases from multiple AV developers, enabling iterative refinement throughout the development lifecycle. Our agile approach supports efficient assessments by establishing clear traceability to industry standards and enabling early identification of potential gaps. This work provides regulators, operators, and developers with a practical framework for systematically evaluating AV safety cases and identifies lessons learned and areas for continued improvement.
Wagner, Michael
Accurate identification of Productive and Non-Productive States or tractor duty cycles—comprising working, idle, and transport states—is critical for performance analysis, fuel optimization, and emissions modeling in agriculture machinery and fleet monitoring. This study explores the application of integrated unsupervised machine learning (ML) techniques to classify duty cycles using GPS-derived parameters such as speed, location variance, and temporal patterns. Unlike supervised approaches, the proposed method does not rely on several labeled engine and vehicle parameters, making it scalable and adaptable across diverse operational contexts. Clustering algorithm DBSCAN (Density-Based Spatial Clustering of Applications with Noise) in integration with hybrid rule-based and a road feature is employed to segment GPS data into distinct behavioral states. Feature engineering focuses on extracting motion signatures and spatial-temporal features that correlate with operational modes. Validation against manually annotated datasets demonstrates high accuracy in distinguishing idle, working, and transport phases. Furthermore, the present study demonstrates that by accurately determining the operational status of the tractor, unnecessary idling can be prevented through an idle avoidance system. Additionally, after assessing transport and working conditions, a movement-based control system for tire pressure adjustment is proposed. Both strategies have the potential to reduce fuel consumption by approximately 5-7%; however, this lies outside the scope of the present work. The framework offers a robust, data-driven solution for duty cycle monitoring and can be integrated into telematics systems for predictive maintenance and operational efficiency of the tractors.
Maharana, Devi prasadGangsar, PurushottamDharmadhikari, NitinPandey, Anand Kumar
The reliability of Drive Unit (DU) oil pumps is critical to the performance and safety of electric vehicles, as these pumps provide essential lubrication and thermal management. In modern EV architectures, real-time health monitoring of these pumps typically relies on indirect signals than dedicated sensing hardware, a design choice optimized for cost, weight, and system complexity. This makes early fault detection a non-trivial challenge. To address this limitation, we present a novel, data-driven anomaly detection framework that leverages large-scale customer fleet telemetry and advanced machine learning to identify incipient pump degradation that traditional diagnostic methods often fail to capture. Specifically, we develop an XGBoost regression model trained on time-series features—including commanded pump speed, oil temperature, and historical pump current—to predict expected current behavior under nominal conditions. Deviations are quantified using the Mean Absolute Percentage Error (MAPE) between predicted and actual currents, providing a continuous and interpretable measure of anomaly severity. A fully automated pipeline ingests daily telemetry, performs session segmentation, executes predictive modeling, and records anomaly outcomes in backend databases for continuous monitoring and engineering review. The proposed framework enables continuous, fleet-wide predictive maintenance of DU oil pumps. It improves early detection of degradation, reduces vehicle downtime, enhances safety, and increases customer satisfaction. More broadly, it highlights the potential of large-scale data analytics and machine learning to advance predictive maintenance and reliability in electric vehicle (EV) systems.
Li, JingmanYao, MengqiRahimi, SahilLin, Joanne
Battery Electric Vehicles (BEV) have been sold as ‘Zero Emissions Vehicles’ (ZEV) by governments to reduce transportation CO2. While they are not ZEV because they run on grid electricity, they could be ‘effectively ZEV’ if the incremental CO2 is ‘very small’. At the national level, this is estimated using following metrics: (1) Internal Combustion Engine Vehicle (ICEV) fuel consumption, from the total US gasoline consumption divided by the total fleet miles driven, 25 mpg or 350 g CO2/mi, (2) Strong Hybrid Electric Vehicles (HEV) about one third less, 240 g CO2/mi. (3) BEV energy consumption, using data from systematic on-road testing of a wide range of vehicles, estimated at 40 kWh/100 mi for a US sales mix. (4) Electricity marginal CO2: in a ranked order grid, zero-CO2 sources are prioritized and supplemented by fossil sources. IEA hourly data show that the US 48 contiguous states are self-contained, with zero-CO2 sources providing a third of total demand. The response to hourly demand changes comes largely from natural gas and coal power stations, with EPA data showing a combined marginal CO2 of 600 g CO2/kWh. On replacing an ICEV by a BEV, the reduction in gasoline use, - 350 g CO2/mi, is offset to two thirds by higher electricity consumption, 40 x 600 / 100 = + 240 g CO2/mi. BEV marginal CO2 is therefore similar to HEV, and not ‘much smaller’ than ICEV. This is because HEV engines and fossil power stations have similar efficiency and similar fuel CO2 intensity.
Phlips, Patrick
This study presents a distinct methodology for the early detection of faulty cells in electric vehicle (EV) battery systems, leveraging temporal voltage deviation patterns under real-world charging scenarios alongside outputs from a physics-based model. A comparative longitudinal analysis was conducted on a fleet of twelve EVs—six exhibiting stable performance and the other six demonstrating early-stage anomalies characterized by intermittent transitions from drive to neutral mode. These behavioral cues were investigated as precursors to deeper battery degradation. The analysis focused on cell-level voltage dispersion in battery pack during the mid-to-high state-of-charge (SoC) range (approx. 20–30% to full charge). Vehicles in healthy condition consistently displayed minimal voltage deviation between BMS-measured cell voltages and physics-based model predictions, whereas those with latent faults showed markedly higher variance, particularly between the highest battery and model-expected cell voltages. Notably, this voltage divergence was often accompanied by a modest yet recurrent thermal rise of 2–3°C, suggesting early-stage thermal non-uniformity. All vehicles were monitored over extended distances under diverse, real-world driving and environmental conditions, enhancing the robustness and generalizability of the findings. The proposed approach underscores the diagnostic value of tracking voltage deviation trajectories as a non-intrusive, scalable means of forecasting cell-level degradation. This framework could significantly advance predictive maintenance strategies, improving both the reliability and operational lifespan of EV battery packs.
Jawle, Bharat SanjaySelvakumar, AshwinPuttoji Rao, Nagaraj Kumar
As part of the decarbonisation process for passenger car fleet in Austria, battery electric cars in particular have been subsidised in recent years, as these vehicles are considered to be largely emission free during use and are expected to reduce emissions in future. However, in order to sustainably reduce the global greenhouse gas emissions of Austrian passenger car traffic, taking into account all types of fuel systems, it is necessary to apply a cradle-to-grave approach, as is commonly done in comparable analyses in the literature, which evaluates the emissions of the entire vehicle life cycle. The most important phase in the life cycle assessment remains the well-to-wheel phase, which includes emissions from energy supply and vehicle use. Due to the large number of influencing factors, highly simplified models are usually used for this phase in the literature. As part of this work, a methodology was developed that, allows an in-depth analysis of entire vehicle fleets by linking real vehicle movements with emissions data and energy consumption. By using real vehicle movements, environmental conditions (ambient temperature, etc.) and traffic situations (traffic jams, etc.) can be integrated into the emissions assessment. To capture the influencing factors more realistically, the assessment is performed at hourly rather than annual time intervals, unlike most previous studies. This new approach provides therefore a more detailed and realistic cradle-to-grave analysis of the Austrian passenger car fleet, making it possible to test individual measures in future scenarios and to define a coordinated strategy for minimizing the fleet’s future global greenhouse gas emissions.
Lischka, GregorTober, Werner
This article addresses the problem of optimal vehicle sampling for fleet-wide in-use emissions monitoring, a necessity driven by the absence of direct emissions sensors in modern production vehicles and the variable impact of in-use changes and operational factors (mileage, time-in-service, workload) on emissions performance across a fleet. Recognizing that comprehensive fleet testing is impractical due to significant downtime and cost, we propose a novel approach to identify a small, yet optimally informative subset of vehicles for sampling. The proposed approach leverages submodular function maximization, a technique rooted in optimal experimental design, specifically D-optimal design, to maximize the determinant of the information matrix (e.g., of XTX, where X is the regressor/design matrix in the case of a linear in parameters model). This approach ensures that the collected data yields maximum information for refining and building accurate models for emissions changes. We compare the submodular maximization strategy with conventional uniform and extreme sampling methods. Our simulation results demonstrate the potential for the submodular approach to outperform both alternatives by achieving lower variance (as measured by standard deviation and coefficient of variation) in estimating parameters for the assumed linear, quadratic, and simplified quadratic models for emission changes. The application of submodular function maximization is thus shown to be beneficial in vehicle fleet management for data collection in resource-constrained environments and leading to more accurate in-use emissions prediction. The envisioned process, in which a limited number of vehicles selected by our methodology are tested and the data are utilized to improve emissions models, can support the implementation of model-based strategies for engine emissions management.
Zhang, JiadiLi, XiaoKolmanovsky, IlyaTsutsumi, MunecikaNakada, Hayato
Battery swapping technology has emerged as a promising alternative to conventional charging for electric bus fleets, offering rapid turnaround times and improved vehicle availability. This paper utilizes existing bus routing information to perform an initial site evaluation for battery swapping stations. A Seattle-based public transit agency—King County Metro, a partner on this project—is used as a case study. Using General Transit Feed Specification (GTFS) data from King County Metro, a MATLAB model was built to reconstruct blocks and layovers, extracts dwell-time opportunities, and performs block-distance and block-time analyses to understand operational rhythms. based bus model was developed that maps route mileage, efficiency, and layover availability for battery swap decisions, using a look-ahead rule that defers battery exchanges whenever the next feasible layover can still be reached while respecting a minimum state-of-charge. The workflow estimates how many swaps each block requires over a service day, the effective driving range a pack can deliver between swaps, and the spatial clustering of recurring layovers. This clustering, combined with assumed battery swapping time provides initial identification of suitable battery swapping station placement. Results indicate that swap windows naturally emerge from scheduled layovers, enabling a swapping system to be layered onto current service patterns, providing estimates for station sizing by corridor demand, and planned within existing operational constraints. The approach offers a practical template for transit agencies to assess technical and operational feasibility and to start planning right-sized battery swapping infrastructure.
Vadlapatla, Taraka RishiJankord, GregoryD'Arpino, Matilde
This paper presents research and digital twin modeling results to support work on a methodology to properly account for the energy consumed by the thermal system of a BEV, for use within both existing Petroleum-Equivalent Fuel Economy (PEFE) calculations, and the proposed addition of hot and cold weather range values to the consumer-facing Monroney label [1]. Properly accounting for thermal system impacts would incentivize minimizing energy consumption of these systems, since 1) BEV PEFE is a direct input to an OEMs overall CAFE performance, and 2) the values on the Monroney label has some impact on consumer vehicle choice. The impetus for this work was Final Rules issued by the EPA and NHTSA in early 2024 eliminating A/C Efficiency Credits for BEVs from the 2027 MY, thus eliminating regulatory incentives to minimize energy consumption of these systems. Higher energy consumption will produce a number of negative secondary effects, including higher real-world greenhouse gas emissions, reduced vehicle range, greater strain on the nation’s electrical grid, and higher vehicle mass leading to reduced vehicle safety - should OEMs opt to merely install larger batteries to address cold and hot weather range impacts instead of implementing lower energy-consuming technology. The results from the analysis, which ideally would be confirmed with follow-up vehicle tests, show that for a baseline, PTC-heat based system, thermal system energy consumption represents 19.2% of the total energy consumed by a BEV on an annual basis, using an ambient-VMT weighted approach. It seems to be the technical equivalent of “straining at a gnat while swallowing a camel” to focus so much time and energy on identifying incremental improvements in energy consumption from the propulsion-portion of a BEV, while by comparison ignoring the system that according to this analysis can account for nearly 20% of the total on an annual basis.
Taylor, Dwayne
The aim of this study is to develop a methodology to significantly reduce emissions in bus fleet renewal scenarios by investigating both technical and economic aspects. This work presents a case study based on Elba Island, Italy, which investigates optimal solutions for replacing existing Diesel buses through a total cost of ownership analysis. The investigation is carried out for four different potential scenarios: renewing the fleet with Diesel buses, renewing the fleet with electric buses, adopting fuel cell buses, and implementing a hybrid solution. The latter represents a synergistic solution that integrates fuel cell buses with the development of a hydrogen refueling station driven by a proton exchange membrane electrolyzer, unlocking the techno-economic potential of self-producing green hydrogen for bus refueling. The novelty of this study is its integrated methodology that combines a total cost of ownership analysis with a tailored design of a green hydrogen production network optimized for continuous fleet operation. A constrained optimization algorithm was employed to determine the optimal configuration of key plant components, including the proton exchange membrane electrolyzer system size, the amount of photovoltaic panels and wind turbines, and the capacity of the hydrogen storage tank. The grid-based alternative offers a simple payback period under 4 years and a total cost of ownership of 6 M€, making it more cost-effective than the 6.5 M€ electric and 7.5 M€ Diesel options. These results provide a scalable, replicable roadmap for accelerating sustainable public transport adoption in similar contexts.
Bove, GiovanniSorrentino, MarcoBaldinelli, AriannaDesideri, Umberto
In commercial vehicles, conventional engine-driven hydraulic steering systems result in continuous energy consumption, contributing to parasitic losses and reduced overall powertrain efficiency. This study introduces an Electric Powered Hydraulic Steering (EPHS) system that decouples steering actuation from the engine and operates only on demand, thereby optimizing energy usage. Field trials conducted under loaded conditions demonstrated a 3–6% improvement in fuel economy, confirming the system’s effectiveness in real-world applications. A MATLAB-based simulation model was developed to replicate dynamic steering loads and vehicle operating conditions, with results closely aligning with field data, thereby validating the model’s predictive accuracy. The reduction in fuel consumption directly translates to lower CO₂ emissions, supporting regulatory compliance and sustainability goals, particularly in the context of tightening emission norms for commercial fleets. These findings position EPHS as a cost-effective and scalable solution for improving vehicle efficiency and environmental performance. Furthermore, the study highlights the future potential of transitioning to fully electric power steering systems (Full EPS), which not only promise additional efficiency gains but also enable seamless integration with Advanced Driver Assistance Systems (ADAS), laying the foundation for enhanced safety, automation, and intelligent vehicle control in next-generation commercial vehicles.
T, Aravind Muthu SuthanMani, KishoreAyyappan, RakshnaD, Senthil KumarS, Mathankumar
Off-highway equipment operates in an environment defined by extremes - extreme loads, extreme duty cycles, extreme temperatures and extreme expectations. OEMs and fleet operators face mounting pressure to deliver more power, more uptime and more precision from platforms that are becoming increasingly compact, intelligent and complex. Whether the task is hauling, lifting, dumping, clearing or moving materials, the equipment must deliver consistent, reliable performance without compromise. This pressure is reshaping the mobile-hydraulic ecosystem. The industry is steadily shifting away from piecemeal systems and toward integrated, intelligent power architectures that maximize efficiency across the entire vehicle. Leaders in this space, Eaton among them, demonstrate how a system-level approach to PTOs, hydraulic pumps and control valves is enabling a new generation of off-highway innovation.
Bogdan, Corneliu
The automotive industry's future hinges on a new AI-native engineering workflow that accelerates iteration, strengthens system thinking, and preserves human judgment. Automotive development cycles are compressing at a pace the industry has never seen. The shift to all-electric fleets of software-defined vehicles is moving faster than traditional processes can absorb. In parallel, regulatory pressure and customer expectations keep rising, demanding greater performance, higher safety, better energy efficiency, and sharper competitiveness. In this environment, OEMs R&D competitiveness depends on three factors: How quickly teams can explore and iterate on design choices while delivering differentiated value, product performance, and cost efficiency. How early system-level interactions can be detected, before they turn into delivery friction or costly late-stage failures. How effectively a company can encode and scale its internal engineering know-how into lean development processes.
Allard, Théophile
For any fleet or logistics manager, the specter of a downed Class 8 truck is a constant concern. The costs aren't just in parts and labor; they're in lost productivity, missed deadlines and potential damage to your reputation. While many factors can sideline a heavy-duty vehicle, one of the most persistent and costly culprits is hydraulic system failure. These failures often trace back to a single, preventable issue: contamination.
Lapierre, Luc
Vertical Take-Off and Landing (VTOL) aircraft introduce complex monitoring challenges due to distributed propulsion, lightweight structures, and variable operating conditions. This paper presents advanced Frequency and Orders domain techniques that repurpose existing flight control, propulsion, and structural sensor data to enhance observability without additional instrumentation. By transforming vibration, acoustic, and electrical signals into frequency and order domains, the approach enables detection of harmonics, resonance, and fault signatures tied to rotor dynamics, supporting adaptive control and predictive maintenance. Beyond rotor systems, these techniques are equally effective for monitoring electric motor health, gearbox wear, bearing degradation, and structural coupling effects in composite airframes. They also provide insight into power electronics and thermal management systems by identifying spectral anomalies linked to electrical imbalance or cooling inefficiencies. Aggregated fleet data strengthens prognostic capabilities, enabling early detection of systemic issues and trend analysis. Applications include mitigating ground resonance and modal instabilities, as well as improving reliability of propulsion and structural subsystems. Integration into avionics emphasizes computational efficiency, scalability, and compliance with standards such as DO-160 [1], DO-178 [2], ARP4761 [3] and ARP4764 [4]. Simulation and bench testing confirm feasibility, demonstrating potential to enhance safety, reliability, and lifecycle cost for next-generation urban air mobility platforms.
LaRue, David
This paper discusses uncrewed aerial vehicles (UAVs) that can have additional applications beyond their respective civilian, industry, or military applications. The increasing popular electric UAVs in advanced air mobility (AAM) and urban air mobility (UAM) networks can be utilized to increase the efficiency and impact of emergency response in both urban and remote settings. The paper will explore the design considerations and requirements for these dual-use vehicles for specific public good missions, while presenting a survey of additional public good missions that could significantly benefit from additional ready-to-go drones. Additionally, this paper aims to explore the logistics required to implement a system for incorporating civilian, industrial, and military drones into a reserve fleet for emergency and disaster relief efforts.
Scott, RobertConley, Sarah
The US trucking industry heavily relies on the diesel powertrain, and the transition towards zero-emission vehicles, such as battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV), is happening at a slow pace. This makes it difficult for truck manufacturers to meet the Phase 3 Greenhouse Gas standards, which mandate substantial emissions reductions across commercial vehicle classes beginning of 2027. This challenging situation compels manufacturers to further optimize the powertrain to meet stringent emissions requirements, which might not account for customer application specifics may not translate to a better total cost of ownership (TCO) for the customer. This study uses a simulation-based approach to connect customer applications and regulatory categories across various sectors. The goal is to develop a methodology that helps identify the overlap between optimizing for customer applications vs optimizing to meet regulations. To use a data-driven approach, a real-world customer usage pattern analysis was conducted to identify key performance metrics required to optimize driveline components. Additionally, the impact of certification requirements on vehicle performance is examined to ensure compliance while maximizing the benefits of the proposed optimization strategies. The findings of this research will provide valuable insights for manufacturers, enabling the development of trucks that are not only efficient and high-performing but also compliant with environmental standards, ultimately leading to a more sustainable future in the trucking industry.
Mohan, VigneshDarzi, Mahdi
The modern vehicle is no longer a mechanical appliance—it has transformed into a software-defined cyber-physical system, integrating OTA updates, cloud-connected diagnostics, V2X services, and telematics-driven personalization. While this evolution promises unprecedented value in consumer experience and fleet operations, it also surfaces a dramatically expanded and evolving attack perimeter, especially across safety-critical ECUs and communication buses. Cyber vulnerabilities have shifted from isolated IT threats to real-time, embedded exploits. Controller area network (CAN), the backbone of vehicle bus systems, remains intrinsically insecure due to its lack of authentication and encryption, making it highly susceptible to message injection and denial-of-service by low-cost tools. Similarly, OEM implementations of BLE-based passive entry systems have proven vulnerable to replay and spoofing attacks with minimal hardware. In the Indian context, the transition to connected mobility is advancing rapidly under national mandates such as FAME II, PM e-DRIVE, and the National Electric Mobility Mission Plan (NEMMP). However, field-level assessments of Indian and international vehicle models—including ICE cars, electric two-wheelers, and fleet EVs—reveal critical gaps in CAN architecture connected to critical ECUs, Cloud API and Endpoints and RF controls. Notably, many of these vulnerabilities materialized after vehicle homologation, propagating through OTA updates or third-party app integrations. This reality underscores the inadequacy of static, pre-market cybersecurity assessments in effectively mitigating operational risk. This paper introduces a novel, scalable methodology that addresses this critical gap by enabling empirical, attack-informed validation, aligned with both Indian priorities and international best practices
Shah, RavindraAwasthi, Vibhu VaibhavKarle, Ujjwala
Transportation sector in India accounts for 12% of total energy consumption. Demand of energy consumption is being met by the imported crude oil, which makes transportation sector more vulnerable to fluctuating international crude oil prices. India is mindful of its commitment in 2016 Paris climate agreement to reduce GHG emissions intensity of its GDP by 40% by 2030 as compared to 2005 levels. To fast track the decarbonization of transportation sector, commercial vehicle manufacturers have been exploring other viable options such as battery electric vehicles (BEVs) as a part of their fleet. As on today, BEV has its own challenges such as range anxiety & high total cost of ownership. Range anxiety can be certainly addressed by optimum sizing of electric powertrain, reduction in specific energy consumption (SEC) & use of effective regeneration strategies. Higher SEC can be more effectively addressed by doing vehicle energy audit thereby estimating the energy losses occurring at each powertrain component of an electric vehicle. The work illustrated in this paper involves drive cycle-based energy audit & range estimation for 4X2 rigid electric truck using simulation approach. It involves strenuous exercise of simulation specific input data generation by doing rigorous component level tests for battery, motor, tires & auxiliaries. Duty cycle data was acquired for 3000 km & condensed cycle of 32 minutes was formed which represents real world usage pattern. Data recorded in component and vehicle tests was used to build robust simulation model in GT-DRIVE. Simulated SEC was validated within 4% with on road trails. 73.5% of battery discharge energy was used to overcome rolling resistance loss, aerodynamic drag loss, electromechanical conversion loss, auxiliary losses, braking losses & differential losses. Effective power at wheels observed to be 26.5% of total battery discharge energy. Sensitivity analysis for RAR, RRC, coasting & braking regeneration limits was carried out and effect of each parameter on final SEC was studied and optimum set of parameter combination was suggested to the OEM. Outcome of this project has also laid down the sophisticated methodology to carry out energy audit of any electric vehicle, which in turn will help to bring simulation predictions much closer to the real-world scenarios.
Gijare, SumantKarthick, K.Juttu, SimhachalamThipse, Sukrut S.A, JothikumarJ, Frederick RoystonSR, SubasreeG, HariniM, Senthil Kumar
This paper presents a comprehensive testing framework and safety evaluation for Vehicle-to-Vehicle (V2V) charging systems, incorporating advanced theoretical modeling and experimental validation of a modern, integrated 3-in-1 combo unit (PDU, DCDC, OBC). The proliferation of electric vehicles has necessitated the development of resilient and flexible charging solutions, with V2V technology emerging as a critical decentralized infrastructure component. This study establishes a rigorous mathematical framework for power flow analysis, develops novel safety protocols based on IEC 61508 and ISO 26262 functional safety standards, and presents comprehensive experimental validation across 47 test scenarios. The framework encompasses five primary test categories: functional performance validation, power conversion efficiency optimization, electromagnetic compatibility (EMC) assessment, thermal management evaluation, and comprehensive fault-injection testing including Byzantine fault scenarios. Through systematic experimental validation using advanced power electronics simulation and hardware-in-the-loop (HIL) testing, we demonstrate 98.2% power conversion efficiency, sub-50ms fault detection response times, and compliance with automotive safety integrity level ASIL-D requirements. Our results establish the theoretical foundations and practical validation methodologies essential for next-generation V2V charging infrastructure deployment.
Uthaman, SreekumarMulay, Abhijit BNikam, Sandip B.
This comprehensive research presents an in-depth analysis of communication protocols essential for implementing fast charging systems in India's rapidly expanding electric two-wheeler and three-wheeler market. As India witnesses unprecedented growth in electric mobility, with two-wheelers representing over 95% of current EV sales, the establishment of standardized, secure, and efficient charging protocols becomes paramount for widespread adoption. This study examines the current landscape of AC charging methodologies, evaluates the technical and economic feasibility of DC fast charging implementation, and provides detailed comparative analysis of existing international standards including IS 17017-25, IS 17017-31, ChaoJi, and CCS 2.0. The research concludes with strategic recommendations for developing cyber-secure, cost-effective charging infrastructure specifically tailored to meet India's unique market requirements and operational constraints.
Uthaman, SreekumarMulay, Abhijit B
Public transport electrification is going to play a massive role in India’s COP26 pledge to achieve net zero emissions by 2070. India plans to electrify 800,000 buses in a push towards 30% EV penetration by 2030. Further encouraged by government incentives under National Electric Bus Program (NEBP), e-Bus market is expected to grow at a CAGR of ~86% annually over the next 5 years. With most OEMs going for fleet electrification for reducing CO2 emissions and to cater to growing demand in Indian cities for cleaner public transport, improving powertrain efficiency and performance of state-of-the-art e-Buses is a natural progression of e-mobility sector development in India. The first step in designing powertrain for an electric city bus is to determine the motor(s) size and transmission specifications (number of gears, gear ratios etc.). Complications arise due to a wider and non-linear operation range of eBus. This study focuses on powertrain optimization for a medium duty electric city bus for an Indian city. FEV’s in-house Vehicle Powertrain System Design & Controls (VPSC) tool is deployed for a structured approach. It uses backwards simulation approach to estimate energy consumption and performance of vehicle. An initial (reference) electric drive unit (EDU) is selected via local pre-simulation for detailed flux linked loss maps. This is followed by an iterative AI based Global Optimizer which uses Bayesian algorithm to arrive at subsequent designs until the objective is met within the stated constraints. Performance parameters considered include acceleration and gradeability. The simulation is performed on a high traffic Indian city duty cycle as well as a reference urban VECTO cycle. In both cycles, results show a significant improvement in energy consumption while at the same time improving upon performance with respect to initial pre-simulation selected design of motor and transmission.
Sandhu, RoubleChen, BichengEmran, AshrafXia, FeihongLin, XiaoBerry, Sushil
Computer vision has evolved from a supportive driver-assistance tool into a core technology for intelligent, non-intrusive occupant health monitoring in modern vehicles. Leveraging deep learning, edge optimization, and adaptive image processing, this work presents a dual-module Driver Health and Wellness Monitoring System that simultaneously performs fatigue detection and emotional wellbeing assessment using existing in-cabin RGB cameras without requiring additional sensors or intrusive wearables. The fatigue module employs MediaPipe-based facial and skeletal landmark analysis to track Eye Aspect Ratio (EAR), Mouth Aspect Ratio (MAR), head posture, and gaze dynamics, detecting early drowsiness and postural deviations. Adaptive, driver-specific thresholds combined with CAN-bus data fusion minimize false positives, achieving over 92% detection accuracy even under variable lighting and demographics. The emotional wellbeing module analyzes micro-expressions and facial action units to estimate stress, calmness, and agitation, contextualizing these states with fatigue indicators for holistic assessment. All computation occurs on the Jetson Nano edge platform with has a Quad-core ARM Cortex-A57 CPU and 128-core Maxwell GPU, optimized with TensorRT quantization for real-time operation (≤150 ms latency). The architecture ensures on-device privacy, aligning with GDPR and ISO/SAE 21434 cybersecurity principles. Compared with Tier-1 radar camera solutions, the proposed framework is fully software-driven, cost-efficient, and privacy-preserving. Field validation confirms strong correlation between model predictions and physiological HRV metrics. Future extensions include extreme fatigue detection and multimodal sensor fusion toward a self-adaptive, wellness aware vehicle ecosystem.
Iqbal, ShoaibImteyaz, Shahma
Rising environmental concerns and stringent emissions norms are pushing automakers to adopt more sustainable technologies. There is no single perfect solution for any market and there are solutions ranging from biofuels, green hydrogen to electric vehicles. For Indian market, especially in the passenger car segment, hybrid vehicles are favoured when it comes to manufacturers as well as with consumer because of multiple reasons such as reliability, performance, fuel efficiency and lower long-term cost of ownership. For automakers planning to upgrade their fleets in the context of upcoming CAFE III (91.7 g CO2 / km) & CAFE IV (70 g CO2/km) norms, hybridization emerges as the next natural step for passenger cars. Lately, various state governments have also promoted hybrid vehicle sales by offering certain targeted tax breaks which were previously reserved for EVs exclusively. Current study focuses on various parallel hybrid topologies for an Indian compact SUV, which is the highest selling and fastest growing segment in India. The selected SUV with curb weight ~1255 kg has a 1.2 L turbocharged gasoline engine with peak power and peak torque of 88 kW and 170 Nm respectively. Simulations of various low voltage (LV) and high voltage (HV) hybrid topologies like P0 LV (base scenario for 2030), P0P2 LV, P0P2 HV and P0P4 HV are performed as per Worldwide Harmonized light vehicle Test Procedure (WLTP) in line with upcoming CAFE norms. Results are analysed to gauge performance (acceleration, gradeability) and fuel consumption. Regeneration and torque boosting capabilities of various hybrid topologies are also compared analytically based on simulation results. Gaussian optimization methodology is employed to systematically optimize powertrain configurations and control strategies to maximize fuel efficiency.
Warkhede, PawanKeizer, RubenSandhu, RoubleEmran, Ashraf
State Transport Units (STUs) are increasingly using electric buses (EVs) as a result of India's quick shift to sustainable mobility. Although there are many operational and environmental benefits to this development, like lower fuel prices, fewer greenhouse gas emissions, and quieter urban transportation, there are also serious cybersecurity dangers. The attack surface for potential cyber threats is expanded by the integration of connected technologies, such as cloud-based fleet management, real-time monitoring, and vehicle telematics. Although these systems make fleet operations smarter and more efficient, they are intrinsically susceptible to remote manipulation, data breaches, and unwanted access. This study looks on cybersecurity flaws unique to connected passenger electric vehicles (EVs) that run on India's public transit system. Electric vehicle supply equipment (EVSE), telematics control units (TCUs), over-the-air (OTA) update systems, and in-car networks (such as the Controller Area Network or CAN bus) are important areas of interest. Potential interruptions to vehicle functionality and passenger safety are examined in relation to common attack techniques such spoofing, data injection, denial-of-service (DoS), and remote code execution. In comparison to international standards like ISO/SAE 21434 and UNECE rules R155/R156, the report also assesses regulatory and compliance deficiencies in India. It lists the operational difficulties that Indian STUs encounter, including as antiquated infrastructure, a deficiency in cybersecurity knowledge, and a lack of established protocols. The paper suggests a plan for installing a Cybersecurity Management System (CSMS) in STU-operated EV fleets in order to reduce these threats. Strong incident response mechanisms, focused training initiatives, and the creation of cybersecurity standards tailored to India are among the recommendations. Implementing these measures will enhance the resilience of electric vehicle infrastructure against emerging cyber risks. Furthermore, collaboration between government agencies, industry stakeholders, and academic institutions is emphasized to ensure a comprehensive cybersecurity framework.
Mokhare, Devendra Ashok
Electric mobility is no longer a distant vision, it is a global imperative in the journey of fight against the climate change and the urban pollution. Yet, despite of explosive growth in the electric vehicle adoptions, a major bottleneck remains which is efficient and convenient charging. The current reliance on physical plug in charging station creates inconvenient, time consuming experience and also faces significant technical and economic challenges those threaten to stall the smooth clean transportation revolution. Without innovation in how we recharge our vehicle the promise of electric mobility appears under threat which is undermined by less efficient, less compatible, and infrastructure hurdles. Wireless charging technology stand out as the game changing breakthrough poised to tackle these all critical problems head on. By enabling the effortless, cable-free charging system across the wide spectrum of electric vehicles, from the personal cars to the public transport fleets and to the micro mobility devices, it offers a more convenient & efficient future in which powering up is as seamless as driving. Still the key challenges such as energy transfer efficiency, infrastructure investments, safety, and interoperability standards must be overcome before this technology can fulfil its transformative potential. The paper embarks on a compelling journey which start with the foundational history of wireless power & navigating through global market dynamics and emerging trends and culminating in a forensic level analysis of ten main wireless EV charging technologies. Each technology is deeply evaluated against the regressive critical criteria which including efficiency, safety, cost and scalability. Ahead a weighted multi criteria hypothesis analysis is done that predicts their future viability and application. This deep, comparative framework demystifies complex trade off and offers clear & actionable guidance for industry leaders, engineers and policymakers. The paper not only highlighting the transformative potential of wireless charging but also providing strategic insights that can reshape our urban mobility and fleet operations. As EV ecosystems evolves toward intelligence, automation and more sustainability, this research becomes indispensable not just for understanding the present but for architecting a smarter, cleaner and electrified future of transportation.
Jain, GauravPremlal, PPathak, RahulGore, Pandurang
Electric Vehicles (EV) are increasingly becoming more and more popular in the markets, especially in the commercial vehicle segments. Amidst this, the need to find new elegant methods to perform charging of EV battery becomes extremely crucial. In areas with high demand and limited power capacity, performing charging for multiple vehicles necessitates efficient usage of charging infrastructure, which can’t be guaranteed by the traditional charging methods. Sequential charging is a new state of art technique for managing the charging of multiple EV’s simultaneously connected to a single charging station. Rather than dividing the available power equally among all connected vehicles or charging them one at a time, this technique dynamically allocates power based on various factors such as charging priority, vehicle needs and available infrastructure capacity. Currently, sequential charging can only be implemented by a particular set of chargers that are interconnected via backend and managed by the respective charge point operator aka CPO. In this case, the CPO has limited information about EV fleets. On the other hand, the EV fleet owner does not have any control over the charge scheduling. In this paper, a solution has been provided to allow fleet operators to perform sequential charging from vehicle side wherein, the fleet operator can schedule the vehicle charging based on battery SOC requirements, departure time, vehicle trip plan and several other factors that are otherwise not available to the charger. This is accomplished via its own cloud, independent of the charger. This provides the fleet operator with a greater degree of freedom to optimize vehicle charging. This method also allows multiple vehicles, under a fleet operator, to be connected to different charging stations while still achieving the sequential charging via fleet backend. This technique can be implemented in vehicles adhering to widely used charging standards such as DIN-61851, ISO-15118-2, ISO-15118-20 etc.
De, AbirBhattacharya, UllashParihar, Aakash
Fleet owners often encounter significant logistical and financial problems when dealing with battery packs of different ages and conditions. The standard industry practice is to replace old batteries with identical new ones. This process is inefficient because it costs a lot, creates too much inventory, and eliminates battery packs that are still useful too soon. The problem worsens when manufacturers stop making older battery models, which can force a vehicle to retire early. This paper puts forward a framework for mixing different types of battery packs to deliver the performance needed for a vehicle’s mission. We show how this works in three everyday service situations: 1) Repair, when a single damaged pack needs replacing; 2) Life Extension, where aged packs are combined with newer ones to meet mission range; and 3) Performance Restoration, which uses next-gen packs when the original parts are obsolete. The study shows that a vehicle can complete its required missions by strategically mixing new and old battery packs, holding up key performance metrics. This can also lower the total cost of ownership by about a third. The framework produces a Battery Replacement Matrix, which sets a specific minimum State of Health (SoH) threshold for the remaining packs.
Nair, Sandeep R.Ravichandran, Balu PrashanthHallberg, Linus
Tire wear progression is a nonlinear and multi-factor degradation phenomenon that directly influences vehicle safety, handling stability, braking performance, rolling resistance, and fleet operational cost. Global accident investigations indicate that accelerated or undetected tread depletion contributes to nearly 30% of highway tire blowouts, highlighting the limitations of conventional wear indicators such as physical tread wear bars, mileage-based service intervals, and periodic manual inspections. These manual and threshold-based approaches fail to capture dynamic driving loads, compound ageing, pressure imbalance effects, or platform-specific wear behaviours, thereby preventing timely intervention in real-world conditions. This work presents an Indirect Tire Wear Health Monitoring System that employs an advanced Machine Learning + Transfer learning architecture to infer tread wear level and Remaining Useful Life (RUL) without relying on any tire-mounted sensors. The system ingests CAN bus telemetry signals (e.g., wheel torque, longitudinal/lateral accelerations, brake pressure, speed distribution, steering dynamics, thermal exposure) and converts them into high-resolution wear state estimations through a multi-stage feature learning pipeline. A transfer-learning layer enables model domain adaptation across tire brands, rubber compounds, rim sizes, inflation pressure ranges, and axle-loading variations — reducing retraining cost and ensuring cross-platform. The pipeline supports both cloud analytics workloads (fleet health dashboards, risk scoring, and advisory scheduling) and real-time embedded inference on in-vehicle microcontrollers for predictive safety intervention. On-road validation experiments demonstrate that the proposed model maintains high correlation to ground truth tread depth measurements, delivering per-tire wear estimation, non-linear RUL curves (in km and %), progressive wear trend modelling, and dynamic replacement advisory logic. The proposed architecture therefore establishes a scalable, sensor-less predictive maintenance framework suitable for OEM, Tier-1, and fleet-operations deployment.
Imteyaz, ShahmaIqbal, Shoaib
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