Browse Topic: Trucking fleets

Items (63)
The decarbonization of heavy-duty trucks (HDTs) is a crucial path for China to achieve its “dual-carbon” goals and transition to decarbonized freight transport. Zero-carbon fuels are key alternatives to fossil fuels for these high-emission vehicles. This study develops an integrated scenario analysis framework to quantify the theoretical CO₂e emission trajectories of China’s long-haul HDT fleet from 2020 to 2060. Functioning as a macro-level stress test, the model derives theoretical equivalent stock from anticipated logistics turnover demand, integrating them with well-to-wheel (WTW) emission factors under six distinct policy stringencies (Projects 1 through 6), representing varying paces of fossil fuel vehicle phase-out. The results demonstrate that policy stringency primarily governs the timing and depth of emission reductions, while fuel technology defines the minimum achievable emission level. Three-dimensional visualization analysis reveals a nonlinear “emission cliff” under aggressive policies, marked by accelerated HDT fleet renewal and exponentially growing mitigation benefits. This cliff is more pronounced for the green hydrogen pathway and demonstrates its superior potential for deep decarbonization. In Project 1, CO₂e emissions reach a mid-term peak in 2035. Compared to the diesel baseline, the green hydrogen and green ammonia transition pathways reduce peak CO₂e emissions by 158 and 137 million tons, corresponding to reductions of 10.0% and 8.6%, respectively, under the modeled theoretical boundaries. In contrast, the aggressive Project 6 policy suppresses this peak, triggers the “cliff” effect much earlier, and achieves an extremely low stabilization level by 2040—15 years ahead of Project 1. This study provides a macro-theoretical quantitative decision-support tool for policymakers. It demonstrates that transparent and aggressive phase-out policies are essential to accelerate fleet turnover, trigger the “emission cliff,” and firmly cap total cumulative emissions.
Wu, YunmeiHuang, HuaLi, RuiHe, GuijiaLiu, BoLiu, RuoweiXie, Yongliang
Heavy heavy-duty diesel truck (HHDDT) drive cycles for long-haul transport trucks were developed over 20 years ago and have a renewed relevance for performance assessment and technical forecasting for transport electrification. In this study, a model was constructed from sparse data recorded from the real-life on-road activity of a small fleet of class 8 trucks by fitting them into separate driving-type segments constituting the complete HHDDT drive cycle. Detailed 1-s resolution truck fleet raw data were also available for assessing the drive cycle model. Numerical simulations were conducted to assess the model for trucks powered by both 1.0 MW charging and 300 kW-level e-Highway, accounting for elevation and seasonally varying climate conditions along the Windsor–Quebec City corridor in Canada. The modeling approach was able to estimate highway cruising speeds, energy efficiencies, and battery pack lifetimes normally within 2% of values determined using the detailed high-resolution on-road raw data. HHDDT drive cycles derived from sparse data can be considered fully satisfactory for long-haul truck simulations for electrification planning. Further, it was shown that the virtual electric truck as specified here can perform the same duty cycle as diesel trucks are currently doing in the same amount of time on e-Hwys, and requiring less an hour per day additional time for the 1.0 MW charger modality.
Darcovich, KenRibberink, HajoSoufflet, EmilieLauras, Gaspard
Electrifying truck fleets has the potential to improve energy efficiency and reduce carbon emissions from the freight transportation sector. However, the range limitations and substantial capital costs with current battery technologies imposes constraints that challenge the overall cost feasibility of electrifying fleets for logistics companies. In this paper, we investigate the coupled routing and charge scheduling optimization of a delivery fleet serving a large urban area as one approach to discovering feasible pathways. To this end, we first build an improved energy consumption model for a Class 7-8 electric and diesel truck using a data-driven approach of generating energy consumption data from detailed powertrain simulations on numerous drive cycles. We then conduct several analyses on the impact of battery pack capacity, cost, and electricity prices on the amortized daily total cost of fleet electrification at different penetration levels, considering availability of fast charging at the depot. Findings indicate that at typical energy density of current battery technology, there is an optimal battery pack capacity that results from the contradicting effects of increasing pack capacity on cost, life span, weight and energy consumption. It is also observed that with currently improving trends in battery pack costs and availability of reduced electricity prices at the depot, such as with renewable microgrids, fleet electrification can become viable even at low levels of penetration.
Wendimagegnehu, Yared TadesseAyalew, BeshahIvanco, AndrejHailemichael, Habtamu
Lowering carbon emissions from road-based transport is required to achieve climate targets. In addition to passenger cars, long-haul trucks contribute more than one-third of on-road generated carbon emissions. Therefore, this sector has great potential to reduce such emissions. Numerous options including electrified drivetrains are possible. Nevertheless, the existing fleet of trucks powered by conventional diesel engines also needs to be addressed. Additionally, a ramp-up of green electricity and charging infrastructure is required to ensure carbon-neutral and reliable transport. Heavy-duty diesel engines are typically suitable for use with first-generation biofuels. However, operational restrictions, such as shorter oil drain intervals are mandatory for users. In the case at hand, the oil change was mandatory after only 30,000 km when pure biodiesel (B100) was used instead of 120,000 km when operating on conventional, mineral oil-based diesel. These boundaries counter efforts to lower carbon emissions because operators are reluctant to adopt such fuels to mitigate operational constraints, and the disposal of an additional amount of lubricating oil results in the release of avoidable carbon emissions. This work describes a trial conducted to extend the oil drain intervals of long-haul trucks. The oil condition of the four vehicles running on biodiesel was closely monitored by oil analysis. The usual parameters for oil analysis, such as viscosity, wear metals, water content, fuel dilution, oil oxidation, and nitration, were monitored in this study. The study was concluded when an oil lifetime of 90,000 km was reached and confirmed by a second run. The obtained data were compared to those of a reference vehicle running on conventional diesel fuel. The conclusion was that no adverse effects on moving engine parts were present at each stage of drawing samples of oil and at the end (completion) of tests. The possible threefold increase in the oil drain interval helps reduce CO2 emissions, thus aiding in achieving climate goals.
Rohbogner, Christoph J.Heine, Carsten
Volvo made several key announcements at the 2024 Advanced Clean Transportation (ACT) Expo in Las Vegas. The company also reaffirmed its goal of reaching net-zero carbon emissions with a 100% fossil-free fleet of trucks and off-highway machines by 2040. “The sustainable future is not only about electric trucks, though they do play a very important role,” said Peter Voorhoeve, president of Volvo Trucks North America. “It's about all the things that we transport. For a sustainable future, there is not one silver bullet. We will have different technologies that all enable zero-emissions trucks. This will include electric drivelines, hydrogen fuel cells, and internal combustion engines.”
Wolfe, Matt
The adoption of battery electric trucks (BETs) as a replacement for diesel trucks has potential to significantly reduce greenhouse gas emissions from the freight transportation sector. However, BETs have shorter driving range and lower payload capacity, which need to be taken into account when dispatching them. This article addresses the energy-efficient dispatching of BET fleets, considering backhauls and time windows. To optimize vehicle utilization, customers are categorized into two groups: linehaul customers requiring deliveries, where the deliveries need to be made following the last-in-first-out principle, and backhaul customers requiring pickups. The objective is to determine a set of energy-efficient routes that integrate both linehaul and backhaul customers while considering factors such as limited driving range, payload capacity of BETs, and the possibility of en route recharging. We formulate the problem as a mixed-integer linear programming model and propose an algorithm that combines adaptive large neighborhood search and simulated annealing metaheuristics to solve it. The effectiveness of the proposed strategy is demonstrated through extensive experiments using a real-world case study from a logistics company in Southern California. The results indicate that the proposed strategy leads to a significant reduction in total energy consumption compared to the baseline strategy, ranging from 11% to 40%, while maintaining reasonable computational time. In addition, the proposed strategy provides solutions that are better than or comparable with those obtained by other metaheuristics. This research contributes to the development of sustainable transportation solutions in the freight sector by providing a novel approach for dispatching BET fleets. The findings emphasize the potential of deploying BETs to achieve energy savings and advance the goal of green logistics.
Peng, DongboWu, GuoyuanBoriboonsomsin , Kanok
This study assesses the capabilities of dynamic wireless power transfer with respect to range extension and payload capacity of heavy-duty trucks. Currently, a strong push towards tailpipe CO2 emissions abatement in the heavy-duty transport sector by policymakers is driving the development of battery electric trucks. Yet, battery-electric heavy-duty trucks require large battery packs which may reduce the payload capacity and increase dwell time at charging stations, negatively affecting their acceptance among fleet operators. By investigating various levels of development of wireless charging technology and exploring various deployment scenarios for an electrified highway lane, the potential for a more efficient and environmentally friendly battery sizing was explored. Furthermore, the additional energy provided by the eRoad can be beneficially exploited by commercial fleet operators to extend the range of electric trucks, reduce the purchase cost by adopting rightsized battery packs and reduce dwell time. This could lead to reducing both economic and environmental costs of the fleet. In particular, a use case was developed to be representative of a long-haul delivery mission. To this end, the long-haul mission defined by the European heavy-duty CO2 regulation was modified to include the eRoad segment. The study considers a 6x2 rigid truck belonging to group 9 as defined by the EU regulation. Different payloads were also considered to reflect the inherent variability in freight activity. A parametric study was conducted by changing the travel speed during dynamic charging events and the eRoad segment’s length, which reflects current and future technology development and costs. The study was carried out by first investigating the effect of each parameter individually and then simultaneously, with the aim of optimizing the range extension or battery right-sizing as well as the delivery time of goods.
Costantino, TrentalessandroMiretti, FedericoSpessa, Ezio
As a mechanical engineering student at Carnegie Melon, Thomas Healy wondered why passenger cars were moving toward electrification, but commercial trucks were not. That curiosity has led to one of the greenest, most innovative, trucking concepts on the planet. “I learned that there had been some electric trucks made, but at that point they were built on lead acid batteries and outdated technology by today’s standards,” he said.
Trucks play an extremely important role in many countries since these vehicles carry much of the most varied and essential products such as clothing, water, food, and other goods. Many industries have huge fleets of trucks, which makes it necessary to reduce the cost of fuel consumption as it represents a large portion of the total cost of services rendered. But there is an obstacle known by air resistance, which is one of the biggest responsible for the fuel consumption. Also, the automotive industry aims for more economical cars not only for profit by reducing development costs and maybe a bigger market share, but also to meet government-established emissions requirements for the preservation of health and the environment, which are getting even stronger year by year. However, to help engineers with this challenge, it is now possible to know in advance the aerodynamic performance of vehicles thanks to the great advances in Computational Fluid Dynamics (CFD), such as turbulence models and calculation codes, and available computational resources. Therefore, MSC Software conducted this study using Cradle's CFD solutions in which comparisons were made between two designs, one basic and one with additional exterior parts to improve the aerodynamic performance of the same truck. Results demonstrated the reduction of drag coefficient and its positive impact on fuel consumption.
Fázecas, LucasAvedissian, NicholasGhiro, RenatoSonoda, Thiago
Wind Tunnel Evaluation of Potential Aerodynamic Drag Reductions from Trailer Aerodynamic Component Combinations2015-01-28849/29/2015
The use of devices to reduce aerodynamic drag on large trailers and save fuel in long-haul, over-the-road freight operations has spurred innovation and prompted some trucking fleets to use them in combinations to achieve even greater gains in fuel-efficiency. This paper examines aerodynamic performance and potential drag reduction benefits of using trailer aerodynamic components in combinations based upon wind tunnel test data. Representations of SmartWay-verified trailer aerodynamic components were tested on a one-eighth scale model of a class 8 sleeper tractor and a fifty three foot, van trailer model. The open-jet wind tunnel employed a rolling floor to reduce floor boundary layer interference. The drag impacts of aerodynamic packages are evaluated for both van and refrigerated trailers. Additionally, the interactions between individual aerodynamic devices is investigated. Results indicate that combinations of devices can provide trailer aerodynamic drag reductions of up to twenty one percent in wind-averaged conditions. Van and refrigerated trailer configurations show relatively similar aerodynamic performance with refrigerated trailers seeing greater drag reductions in certain cross-wind conditions. The combinations investigated in this study indicate that trailer aerodynamic components can act synergistically, especially in certain cross-wind conditions, providing aerodynamic benefits greater than the sum of their individual impacts. Future study needs are explored.
Waltzer, SamHawkins, JulieMitcham, ArvonLock, AngusJohnson, Dennis W.
The base design of commercial vehicle wheel end systems has changed very little over the past 50 years. Current bearings for R-drive and trailer wheel end systems were designed between the 1920's and the 1960's and designs have essentially remained the same. Over the same period of time, considerable gains have been made in bearing design, manufacturing capabilities and materials science. These gains allow for the opportunity to significantly increase bearing load capacity and improve efficiency. Government emissions regulations and the need for fuel efficiency improvements in truck fleets are driving the opportunity for redesigned wheel end systems. The EPA and NHTSA standard requires up to 23% reduction in emissions and fuel consumption by 2017 relative to the 2010 baseline for heavy-duty tractor combinations. This paper summarizes the history of current wheel end bearing designs and the opportunity for change to lighter-weight, cooler-running and more fuel-efficient wheel bearing designs to help meet the new industry standards. Advanced design and modeling principles were applied to analyze improvements, leading to optimized designs. Physical testing validated that these new bearing designs can increase efficiency and reduce weight.
Zwick, Matt
Trucking fleets are increasingly installing video event recorders in their vehicles. The video event recorder system is usually mounted near the vehicle's rear view mirror, and consists of two cameras: one looking forward and one looking towards the driver. The system also contains accelerometers that record lateral and longitudinal g-loading, and some may record vehicle speed (in mph) based on GPS positions. The unit constantly monitors vehicle acceleration and speed, and also records video. However, the recorded data is only stored when a preset acceleration threshold is met. The primary use of the system is to assist fleets with driver training and education, but the recorded data is also being used as a tool to reconstruct accidents. By integrating the accelerometer data, the vehicle speed and distance traveled during the event can be calculated. However, the calculated speeds and distances from video event recorder data may differ from reconstructions based on data taken from engine control modules (ECM's) or classic reconstruction techniques. The objective of this study was to determine the source(s) of these differences and to determine whether or not the differences could be accounted for and corrected. Results of the study indicate that the differences can be corrected by analyzing the recorded video and matching the calculated results to known vehicle speeds, i.e., when the vehicle comes to rest. In cases where the vehicle does not come to rest during the recorded event, the differences can only be corrected if the vehicle in question can be accurately modeled.
Ball, Jeffrey K.Kittel, MarkBuss, TrevorWeiss, Greg
Whether large or small, a truck fleet operator has to know the locations of its vehicles in order to best manage its business. On a day to day basis loads need to be delivered or picked up from customers, and other activities such as vehicle maintenance or repairs have to be routinely accommodated. Some fleets use aftermarket electronic systems for keeping track of vehicle locations, driver hours of service and for wirelessly text messaging drivers via cellular or satellite networks. Such aftermarket systems include GPS (Global Positioning System) technology, which in part uses a network of satellites in orbit. This makes it possible for the fleet manager to remotely view the location of a vehicle and view a map of its past route. These systems can obtain data directly from vehicle sensors or from the vehicle network, and therefore report other information such as fuel economy. The fleet manager can receive alerts when high-level brake applications occur, which could be an indication of tailgating or aggressive driving behavior. Undesirable equipment issues or driver performance concerns can diminish safety and fuel efficiency, so identifying them is important. Various manufacturers provide competing systems in the North American market geared to providing information that is useful to their customers. Qualcomm Enterprise Services (Qualcomm) is one such manufacturer. Qualcomm systems on three separate highway tractors were tested in this research. The reason for doing so was to establish if Qualcomm data from an accident-involved vehicle could be useful to the collision investigation community in understanding what happened. The GPS aspect of the data was of particular interest since built-in vehicle systems can provide speed, brake and clutch data plus other information but they do not record geographical position. Independent physical evidence that helps explain the position-time history of a vehicle is extremely valuable to a motor vehicle collision investigator attempting to reconstruct a crash. It could be incorporated with other physical evidence such as vehicle damage, accident site tire marks and pavement scars to help determine how an accident occurred.
Bortolin, RogerArbour, MatthewHrycay, James
Stringent emission regulations have forced drastic technological improvements in diesel after treatment systems, particularly in reducing Particulate Matter (PM) emissions. Those improvements generally regard the use of Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) and lately also the use of Selective Catalyst Reduction (SCR) systems along with improved engine control strategies for reduction of NOx emissions from these engines. Studies that have led to these technological advancements were made in controlled laboratory environment and are not representative of real world emissions from these engines or vehicles. In addition, formation and evolution of PM from these engines are extremely sensitive to overall changes in the dilution process. In light of this, the study of the exhaust plume of a heavy duty diesel vehicle operated inside a subsonic environmental wind tunnel can give us an idea of the dilution process and the representative emissions of the real world scenario. The subsonic environmental wind tunnel used for this study is capable of accommodating a full-sized heavy-duty truck and generating wind speeds in excess of 50mph. It was specifically designed and built by West Virginia University (WVU) to characterize the exhaust plume emitted of heavy duty vehicles. A 3 dimensional gantry system allows spanning the test section and sample regions in the plume with accuracy of less than 5mm. The gantry system was equipped with engine exhaust gas analyzers and Particulate Matter (PM) sizing instruments. The investigation involves three different heavy-duty Class-8 diesel vehicles equipped with after-treatment technologies, representative of legacy and modern truck fleets in the USA. The three vehicles investigated are representative of three emission regulation standards, namely a US-EPA 2007 compliant, a US-EPA 2010 compliant and a baseline vehicle without any after-treatment technologies as pre US-EPA 2007, respectively. The testing procedure includes three different vehicle speeds: idling, 20mph, and 35mph. The vehicles were tested on WVU's medium-duty chassis dynamometer, with the load applied to the truck reflecting the road load equation at the respective vehicle test speed. Wind tunnel wind speed and vehicle speed were maintained in close match during the entire test. Results show that, the cross-sectional plume area increases with increase in distance away from tailpipe. Also indicating the cooling and dilution of the exhaust begins at close proximity to the tailpipe. The rate of cooling and dilution are greatest in early stages of the dilution process for the areas with high turbulence intensity, where strong mixing phenomena occurs. On the other hand, the core of plume observes a slower cooling and dilution rate. This difference is reflected in the PM formation and evolution of these two distinct regions, as shown by the particle size distributions and number concentrations.
Littera, DanieleCozzolini, AlessandroBesch, MarcVelardi, MarioCarder, DanielGautam, Mridul
Accurately predicting the fuel savings that can be achieved with the implementation of various technologies developed for fuel efficiency can be very challenging, particularly when considering combinations of technologies. Differences in the usage of highway vehicles can strongly influence the benefits realized with any given technology, which makes generalizations about fuel savings inappropriate for different vehicle applications. A model has been developed to estimate the potential for reducing fuel consumption when advanced efficiency technologies, or combinations of these technologies, are employed on highway vehicles, particularly medium- and heavy-duty trucks. The approach is based on a tractive energy analysis applied to drive cycles representative of the vehicle usage, and the analysis specifically accounts for individual energy loss factors that characterize the technologies of interest. This tractive energy evaluation is demonstrated by analyzing measured drive cycles from a long-haul trucking fleet and the results of an assessment of the fuel savings potential for combinations of technologies are presented. The results of this research will enable more reliable estimates of the fuel savings benefits that can be realized with particular technologies and technology combinations for individual trucking applications so that decision makers can make informed investment decisions for the implementation of advanced efficiency technologies.
LaClair, Tim J.
About 360,000 commercial trucks are involved in traffic accidents in the United States per year. Approximately 20,000 truck drivers are injured in those crashes. This study examines traffic crashes of the commercial truck fleet for model years 2000 to 2008 contained in the Trucks Involved in Fatal Accidents (TIFA) and General Estimates System (GES) databases. Specifically, driver injuries, using the KABCO scale (injury severity), were analyzed to determine the association with crash type as well as with the truck configuration. A crash typology was developed to identify crash types, including the type of other vehicle or object struck as well as the impact point on the truck, associated with the most serious injuries. This research focuses on the frequency of commercial vehicle accidents and driver injury levels rather than the cause of the vehicle crash. Based on these findings, example cases from LTCCS were selected. These examples typify the most frequent crashes and injuries.
Klena II, ThomasBlower PhD, DanielFischer P.E., KurtWoodrooffe, John
Evaluation of US Rear Underride Guard Regulation for Large Trucks Using Real-World Crashes2010-22-000711/3/2010
Current requirements for rear underride guards on large trucks are set by the National Highway Traffic Safety Administration in Federal Motor Vehicle Safety Standards (FMVSS) 223 and 224. The standards have been in place since 1998, but their adequacy has not been evaluated apart from two series of controlled crash tests. The current study used detailed reviews of real-world crashes from the Large Truck Crash Causation Study to assess the ability of guards that comply with certain aspects of the regulation to mitigate passenger vehicle underride. It also evaluated the dangers posed by underride of large trucks that are exempt from guard requirements. For the 115 cases meeting the inclusion criteria, coded data, case narratives, photographs, and measurements were used to examine the interaction between study vehicles. The presence and type of underride guard was determined, and its performance in mitigating underride was categorized. Overall, almost one-half of the passenger vehicles had underride damage classified as severe or catastrophic. These vehicles accounted for 23 of the 28 in which occupants were killed. For the cases involving trailers with underride guards compliant with one or both FMVSS, guard deformation or complete failure was frequent and most commonly due to weak attachments, buckling of the trailer chassis, or bending of the lateral end of the guard under narrow overlap loading. Most of the truck units studied qualified for at least one of the FMVSS exemptions. The two largest groups were trailers with small wheel setbacks and single-unit straight trucks. Dump trucks represented a particularly hazardous category of straight truck. The current study suggests several weaknesses in the rear underride guard regulation. The standard allows too much ground clearance, the quasi-static test conditions allow guard designs that fail in narrow overlap crashes, and certifying guards independent of trailers leads to systems with inadequate attachment and chassis strength. Additionally, the regulation should be expanded to cover a higher percentage of the large truck fleet.
Brumbelow, Matthew L.Blanar, Laura
Fuel Consumption Tests for Evaluating the Accuracy and Precision of Truck Engine Electronic Control Modules to Capture Fuel Data2009-01-16055/13/2009
Many trucking fleets and organizations are extensively using truck onboard computers (OBC) to gather fuel consumption data from truck engines' Electronic Control Modules (ECM). This study aimed to assess the accuracy and the precision of truck engine control module concerning the fuel consumption data. The testing methodology evaluated the fuel consumption data provided by the ECM using test track and road fuel consumption tests, short-term operational observation, long-term operational observation and engine dynamometer tests. ECM data were retrieved using either onboard computers (OBC) or engine scan tools. Test track and road tests were mainly intended to evaluate the precision of ECM data for short distances, between 60 and 100 km. More than 220 test runs totalizing 22,000 km were conducted using 23 test vehicles. Short-term operational observation monitored a total of 77 vehicles on 305,000 km and long-term operational observation considered periods between 16 and 43 days, with total distance of 105,000 km For short distances (less than 100 km), similar engines presented different levels of precision and accuracy. The majority of the tested vehicles showed acceptable precision but for some tests, the accuracy was unsatisfactory. Short-term and long-term operational observations showed satisfactory accuracy and precision. ECM data precision and accuracy vary among engine manufacturers and among engine models from a single manufacturer. ECM accuracy and precision are more reliable when averaging over longer periods or with a larger number of tests or trips. Therefore, it is risky to use ECM fuel data alone for evaluating the impact of a technology or practice. ECM data should always be completed with other available information, such as fleet fuel records. ECM fuel data might be used for long-term operational observations when expected fuel improvements are at least 5%.
Surcel, Marius-DorinMichaelsen, Jan
Modeling of Fuel Consumption for Heavy-Duty Trucks and the Impact of Tire Rolling Resistance2005-01-355011/1/2005
The cost of fuel for commercial trucks is second only to labor in the total vehicle operating costs. Therefore, technologies that reduce fuel consumption can have a significant impact on the bottom line for both trucking fleets and owner/operators. Quantifying the fuel savings associated with different technologies, however, is complicated by many factors, and short-term testing often cannot adequately quantify small changes in fuel consumption that, over time, can add up to substantial cost savings on a vehicle. For example, fuel economy gains of less than one percent may not be reliably measurable using fuel tests, and variable environmental and use factors can cast some doubt on the appropriateness of short-term testing. Nonetheless, with today's fuel prices, each percent improvement in fuel economy for heavy duty trucks results in annual savings of about $335 per vehicle in fuel costs, based on 100,000 miles (160,000 km) annual vehicle mileage, 6.5 mpg (36.2 L/100km) fuel economy and a fuel price of $2.20/gallon. It is therefore quite worthwhile to identify technologies that can provide even modest fuel savings and to quantify the gains. As an alternative to conducting fuel tests, fuel savings can be quantified through detailed simulation of a vehicle's performance using a physics-based model that incorporates performance maps of the drivetrain components and all other elements of the vehicle responsible for energy losses. This paper describes the development of a model for heavy-duty trucks using AVL-CRUISE software. This model can be used to predict fuel consumption when a vehicle is operated following any specified driving cycle, and the fuel savings potential of specific technologies can be evaluated when the energy loss characteristics of the technology are available. Results of testing are presented that were used to validate the model results. Instantaneous fuel flow measurements during various driving cycles show excellent agreement with the model predictions. The effect of tire rolling resistance on vehicle fuel consumption was investigated using the model developed. Based on these results, fuel savings of 1.40 to 1.62 L/100km can be expected per kg/T reduction in the average rolling resistance coefficient for this vehicle, depending on the cycle evaluated. This equates to fuel savings of 600 to 690 gallons of diesel for each 100,000 miles driven, times the reduction in the coefficient of rolling resistance expressed in kg/ton.
LaClair, Tim J.Truemner, Russell
A multi-year technology validation program was completed in 2001 to evaluate ultra-low sulfur diesel fuels and passive diesel particle filters (DPF) in several different diesel fleets operating in Southern California. The fuels used throughout the validation program were diesel fuels with less than 15-ppm sulfur content. Trucks and buses were retrofitted with two types of passive DPFs. Two rounds of emissions testing were performed to determine if there was any degradation in the emissions reduction. The results demonstrated robust emissions performance for each of the DPF technologies over a one-year period. Detailed descriptions of the overall program and results have been described in previous SAE publications [2, 3, 4, 5]. In 2002, a third round of emission testing was performed by NREL on a small subset of vehicles in the Ralphs Grocery Truck fleet that demonstrated continued robust emissions performance after two years of operation and over 220,000 miles. As of 2003, there are still questions about the durability of the passive DPF technology. Will the technology maintain emissions reduction performance over a long period of operation? Will it meet the durability criteria expected by the heavy-duty diesel community? A fourth round emissions evaluation of a subset of the Ralphs Grocery Truck fleet from the original ARCO EC-Diesel™ Technology Validation Program [2] was performed and an assessment of the technology will be presented in this paper. Emissions testing was performed during the summer of 2003 to provide data covering 3-½ years of operation and 340, 000 miles. The evaluation will examine some of the key parameters that allows for the successful implementation of the passive DPF in this heavy-duty application. This will include examining the engine exhaust gas temperatures, the backpressures created by the DPF and NOx/PM ratios provided by the engine application. The results will show that with a NOx/PM ratio better than 20:1 and exhaust gas temperatures above 250°C, the technology will provide robust long-term performance with emission reductions of 99% PM, 85% HC, and 65% CO in a heavy-duty application with some significant variability associated with the CO and HC measurements.
Kimura, KenAlleman, Teresa L.Chatterjee, SougatoHallstrom, Kevin
LNG Truck Demonstration2002-01-274010/21/2002
Among on-road motor vehicles, diesel-fueled heavy-duty trucks emit disproportionately high amounts of oxides of nitrogen (NOx) and particulate matter (PM). The trucking industry has taken an active interest in the use of engines powered by liquefied natural gas (LNG) to reduce NOx and PM emissions. However, major barriers exist to widespread use of LNG in trucking applications, including reduced performance and higher initial capital costs compared to diesel-fueled vehicles, as well as a limited fueling infrastructure. To help address these barriers, the California Energy Commission (Commission) joined with the South Coast Air Quality Management District (SCAQMD) and the U.S. Department of Energy's National Renewable Energy Laboratory (DOE/NREL) in cost sharing a program led by the West Coast Transportation Technology Group of Arthur D. Little, Inc. (ADLittle). The objective of the program was to upgrade three LNG-fueled semi-tractors with new-generation Detroit Diesel Corporation (DDC) Series 60G (S60G) engines that can deliver high horsepower and torque, and demonstrate these LNG tractors in revenue service in a Southern California trucking fleet. A specific goal was to enhance the commercial viability of this low-emission, high-horsepower, high-torque LNG engine for use in Class 8 semi-tractors. Successful commercialization in this high-fuel-use sector can ultimately lead to the displacement of large and significant diesel fuel volumes.
Wiens, JerryAddy, McKinleyLeonard, Jonathan H.Bogdanoff, Michael A.Frailey, Michael R.
Researchers at ExxonMobil have developed an advanced lubricant for heavy-duty diesel engines. Operators of heavy-duty diesel engines continue to express interest in extending the distance traveled and time between engine service intervals to reduce vehicle downtime and increase the overall profit contribution of each piece of equipment. Extending oil-drain intervals also lowers purchasing costs for engine oil and filters, labor costs to conduct scheduled maintenance, and disposal costs for used oil and filters. Oil-drain interval extension must be carefully monitored and a suitable high-performance lubricant used to ensure that engine durability and reliability are not diminished, thus negating the monetary benefits of extending the oil-drain interval. According to ExxonMobil, the choice of an appropriate extended-service lubricant is particularly critical for modern low-emissions diesel engines, which expose the oil to a more severe operating environment.
Class 8 Trucks Operating On Ultra-Low Sulfur Diesel With Particulate Filter Systems: A Fleet Start-Up Experience2000-01-282110/16/2000
Previous studies have shown that regenerating particulate filters are very effective at reducing particulate matter emissions from diesel engines. Some particulate filters are passive devices that can be installed in place of the muffler on both new and older model diesel engines. These passive devices could potentially be used to retrofit large numbers of trucks and buses already in service, to substantially reduce particulate matter emissions. Catalyst-type particulate filters must be used with diesel fuels having low sulfur content to avoid poisoning the catalyst. A project has been launched to evaluate a truck fleet retrofitted with two types of passive particulate filter systems and operating on diesel fuel having ultra-low sulfur content. The objective of this project is to evaluate new particulate filter and fuel technology in service, using a fleet of twenty Class 8 grocery store trucks. This paper summarizes the truck fleet start-up experience. The test vehicles, retrofit issues, and refueling considerations are discussed. Maintenance, mileage accumulation, fuel economy and operating cost data from the retrofitted trucks are compared to control trucks operated on California diesel fuel. Exhaust temperature and back pressure data from on-road operations are discussed. Lessons learned from the fleet start-up experience are presented. The trucks retrofitted with particulate filters have operated reliably for over five months of service and after accumulating approximately 50,000 miles per truck. The average fuel economy for the retrofitted trucks was essentially the same as the control trucks operated on California diesel fuel. A companion paper, SAE Technical Paper 2000-01-2815, reports on testing and exhaust emissions for these same grocery trucks.
Vertin, KeithChandler, KevinLeTavec, ChuckGoguen, StephenKeski-Hynnila, DonaldChatterjee, SougatoSmith, GerryHallstrom, Kevin
Development of Pneumatic Aerodynamic Devices to Improve the Performance, Economics, and Safety of Heavy Vehicles2000-01-22086/19/2000
Under contract to the DOE Office of Heavy Vehicle Technologies, the Georgia Tech Research Institute (GTRI) is developing and evaluating pneumatic (blown) aerodynamic devices to improve the performance, economics, stability and safety of operation of Heavy Vehicles. The objective of this program is to apply the pneumatic aerodynamic aircraft technology previously developed and flight-tested by GTRI personnel to the design of an efficient blown tractor-trailer configuration. Recent experimental results obtained by GTRI using blowing have shown drag reductions of 35% on a streamlined automobile wind-tunnel model. Also measured were lift or download increases of 100-150% and the ability to control aerodynamic moments about all 3 axes without any moving control surfaces. Similar drag reductions yielded by blowing on bluff afterbody trailers in current US trucking fleet operations are anticipated to reduce yearly fuel consumption by more than 1.2 billion gallons, while even further reduction is possible using pneumatic lift to reduce tire rolling resistance. Conversely, increased drag and down force generated instantaneously by blowing can greatly increase braking characteristics and control in wet/icy weather due to effective “weight” increases on the tires. Safety is also enhanced by controlling side loads and moments caused on these Heavy Vehicles by winds, gusts and other vehicles passing. This may also help to eliminate the jack-knifing problem if caused by extreme wind side loads on the trailer. Lastly, reduction of the turbulent wake behind the trailer can reduce splash and spray patterns and rough air being experienced by following vehicles. To be presented by GTRI in this paper will be results developed during the early portion of this effort, including a preliminary systems study, CFD prediction of the blown flowfields, and design of the baseline conventional tractor-trailer model and the pneumatic wind-tunnel model.
Englar, Robert J.
Introduction of Rapeseed Methyl Ester in Diesel Fuel - The French National Program96206510/1/1996
The use of biofuels in Europe is justified by the common agricultural policy decisions, by the need to improve environment protection and by the search of alternative fossil energy sources. In such a context, France decided to conduct a national experiment to demonstrate that a diesel fuel containing, up to 5%, rapeseed methyl ester (RME) could be handled as common diesel fuel by the distributors. Refiners (Elf, TOTAL), car and truck manufacturers (PSA, RENAULT SA RENAULT TRUCKS). French civil services (industry and agricultural departments ADEME) and an organization working on vegetable oils (ONIDOL) joined this program implemented and coordinated by IFP. It included the following studies comprehensive tests to assess the impact of RME introduction on the main physical and chemical characteristics of the blends produced their compatibility with fuel additives and with plastic or metallic parts of engines and fuel lines running tests with private car and truck fleets tests with car and truck engines on bench and chassis dynamometer to assess the behavior on aging fouling and emissions This paper presents a synthesis of the results obtained during this program which lasted from 1990 to 1995. Whereas its overall balance is positive for the use of RME5 blends regarding aging material compatibility, regulated (CO, UHC, particulates) or unregulated (aldehydes PAH) pollutant emissions it also points out some elements which have to be examined as for instance, a slight increase in NOx emissions or a slight deposit occurrence. Some improvement opportunities are proposed when needed and prospective development of the vegetable methyl ester channel used as diesel fuel in France or in Europe, is drawn up.
Montagne, X.
Reports of disabling diesel engine seal failures which accompanied the introduction of low sulfur diesel fuel in October '93 prompted an in-depth survey of diesel fuel chemical and physical properties. The purpose of the survey was to anticipate other possible problems which might arise with the newly introduced low sulfur fuels. The survey will produce a database containing over 1000 number 2 diesel fuels from various parts of the US. About 75% of the samples tested were on-highway low sulfur diesel fuels. Samples analyzed were from the D-A Lubricant Company, Cummins customers failures (truck fleets of various sizes), and a number of retail fueling stations. Properties under investigation are % Sulfur, Cloud/Pour Points, Viscosity, API Gravity, TAN/TBN, Boiling Range, Aromatics content, Heat Content, Lubricity, and Peroxide number. While each sample was not tested for all the properties listed, an adequate number of samples were tested to give a clear picture of diesel fuel properties for samples collected over a 5 month period. Diesel fuel speciation was helpful in providing an understanding of many of the differences noted for low sulfur fuels.
Cusano, C. M.Flaherty, R. W.Roush, A. N.
Impact of Electric Mobile Oil Refiners on Reducing Engine and Hydraulic Equipment Wear and Eliminating Environmentally Dangerous Waste Oil94203210/1/1994
An improved electric mobile oil refiner which, can be mounted on any engine or hydraulic equipment has been developed to eliminate oil changes and extend the useful life of equipment. The author plans to show how the use of the refiner, a filter crusher and a batch refiner which recycles the oil extracted from the crushed filters, starts a cycle that can eliminate waste oil. If the use of this type of equipment is implemented on a large scale, it will result in a positive impact on the environment which can help alleviate the pollution problems created by the indiscriminate disposal of waste oil. Use of these devices should appeal to all segments of Government, private industry, environmental groups and private individuals, because it could save substantial amounts of money in maintenance and equipment, protect the environment, and conserve a precious natural resource, oil. The purpose of this paper is to present an overview of the capabilities of electric mobile oil refiner after over ten years of field and laboratory testing. It will also present the concept of filter crushers and portable batch refiners, which when used in conjunction with refiners, will benefit the environment. This paper will also outline the laboratory and field testing of electric mobile oil refiners on truck fleets, hydraulic equipment, marine engines and industrial engines in use for thousands of hours or have traveled hundreds of thousands of miles or kilometers demonstrating the refiners ability to prolong equipment life while saving maintenance dollars and improving the environment through the elimination of extension of oil drain intervals.
Lefebvre, Byron
The Electronics Jigsaw Puzzle in the Trucking Industry91268211/1/1991
High tech is permeating the trucking industry, which is now entering the electronics and information age. The trucks of today are becoming increasingly sophisticated with technical innovations occurring in many areas. Electronic engines, electronic service tools, onboard computers, real time communication utilities and computerized operations represent a few key technical solutions that are finding increasing penetration in the market. These technical solutions complement and/or compete with one another as they strive to meet the needs of the trucking fleets. The extent to which they complement and/or compete with one another is not readily or widely understood. It will take skill and knowledge on the part of the customer and the supplier to know the difference. A quick glance at these solutions makes one simple fact clear: electronics is the technology that is common to all these solutions and is capable of weaving them together. Its ability to function as a common denominator has put electronics in a unique position. It has become the only technology that is forcing the trucking industry to change the way it does business. In this paper, the confusing aspect of how these electronic solutions interact is studied. The analysis is posed in the form of an electronics jigsaw puzzle which, when put together, matches solutions to needs. It outlines the techniques that the trucking industry can follow to find the 100-percent solution to improve the efficiency and effectiveness of trucking fleets.
Jaliwala, Salim A.
Engine Component Wear Rate on Diesels Equipped with an Oil Cleaning Centrifuge90212410/1/1990
Effective control of lube oil contaminants is rapidly becoming of critical concern to diesel engine manufacturers. The key force creating this concern is engine design changes resulting from more restrictive diesel emissions regulations. As a result of these changes, more contaminants from combustion as well as those from component wear are being retained in the crankcase, severely challenging oil additive and engine durability. In this study, two identical 2.0 liter direct-injection turbocharged diesel engines were repetitively loaded through a 120 minute maximum-torque, maximum-power, maximum-speed cycle, and wear was accelerated by a forced injection of Air Cleaner Fine Test Dust (AC Spark Plug Division, GMC) into the lubrication circuit. The baseline design engine used the standard factory-equipped lube filter while the other was equipped with a block-mounted bypass oil cleaning centrifuge in addition to the standard full-flow filter. Online data-acquisition equipment monitored wear-related performance characteristics. After-test measurements compared total wear and surface profiles on seven engine components over the 150 hour test. Test results showed dramatic reductions in piston ring blow-by and component wear through application of the centrifuge oil cleaner. At test end, blow-by on the uncontrolled baseline engine was 140% higher than on the test engine equipped with the centrifuge. In addition, piston ring weight loss was 90% less than that experienced with the baseline engine filter system. In this report, the engine accelerated wear test results are complemented with a summary of North American field experience from major heavy-duty line-haul truck fleet users of the oil cleaning centrifuge.
Bowen, A. D.Rodibaugh, Scott A.
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