Browse Topic: Electric aircraft
Researchers from Brazil are collaborating with a team at Embry-Riddle Aeronautical University to develop new methods for controlling heat spikes generated by electric aircraft during the takeoff phase of flight. Embry-Riddle Aeronautical University, Daytona Beach, FL Researchers at Embry Riddle Aeronautical University and Brazil's Instituto Tecnológico de Aeronáutica (ITA) will combine forces on one of the main challenges of electric aircraft - controlling the heat spikes they generate at takeoff. The collaboration is supported by a $450,000 National Science Foundation International Research Experiences for Students (NSF IRES) grant.
Researchers at Embry Riddle Aeronautical University and Brazil’s Instituto Tecnológico de Aeronáutica (ITA) will combine forces on one of the main challenges of electric aircraft — controlling the heat spikes they generate at takeoff.
Manufacturers of fans/propellers using hydraulically-actuated pitch control claim energy efficiency gains up to 75% over fixed-pitch solutions. Unfortunately, the added cost, weight, reliability and maintenance considerations of hydraulic solutions has limited the introduction of pitch control for small-to-medium fans and propellers leaving a large market unserved by the efficiency gains associated with changing the pitch of a blade when the blade shaft’s speed changes. Pilot Systems International and Cool Mechatronics are developing an electromagnetically controlled pitch (EMCP) fan/propeller that will produce a new pareto optimal in size, weight, power, cost and cooling (SWaP-C2). The technology will substantially improve the efficiency of military ground vehicle cooling fans which is typically the third greatest power draw (~20kW)1 in the entire vehicle and provide critical performance improvements during silent watch. It will be a key enabler for the electrification of aircraft.
Electric vertical take-off and landing vehicles are proposed as a viable solution for urban air mobility due to their potential for reducing carbon emissions, noise, and operational costs. However, the shift towards electrified aircraft introduces new thermal management issues due to the excess heat generated by electric motors and power electronics. This heat is challenging to dissipate during the mission, resulting in transient motor temperatures, especially during high-power mission segments. In addition, electrified aircraft also encounter design challenges associated with the fixed weight of electric motors and batteries. To address these challenges, this work presents a multifidelity framework for performing shape optimization of an electric motor subject to performance, geometric, and thermal transient constraints. A preliminary sizing of the electric motor is performed using a low fidelity Fourier series model. Next, the sizing is refined by utilizing a coupled electromagnetic
Electric aviation is advancing rapidly, with aircraft from manufacturers like Joby and Archer well on their way to certification, aircraft electrification will continue and begin to apply to larger aircraft. To support larger electrified rotorcraft, rotors will need to grow if disc-loading and hover efficiency are to be maintained. A consequence of this is the need to reduce rotor speed to maintain an acceptable acoustic signature, especially for operation in urban environments. Most current applications utilize radial flux motors, sometimes with a reduction gearbox. Gearboxes can improve overall propulsion system power density by enabling higher motor speeds but are generally not preferred as they introduce additional potential failure modes and maintenance schedules. In this paper a holistic approach is used to understand the trade-offs between rotor and motor and their consequences on propulsion system power density.
This paper demonstrates methods of aircraft sizing, flight dynamics modeling, and performance analysis using a lift+cruise concept vehicle with an electric powertrain and variable-speed rotors. The central focus is the development of methods to relate the aircraft design sizing constraints to achievable maneuverability and predicted handling qualities. A toolchain is demonstrated that performs aircraft sizing, mass moment of inertia estimation, powertrain modeling, trim optimization, dynamics linearization, handling qualities prediction, and quantification of achievable maneuverability under both nominal conditions and control effector failures. A convex optimization problem framework is introduced to compute agility bound estimates without requiring control system design or control allocation, potentially supporting rapid design iteration as well as early detection of deficiencies and undesirable operating conditions. This analysis is supplemented with more conventional methods of
The performance and acoustics of a scaled propeller designed for an eVTOL vehicle were investigated in axial and edgewise flight. The measured performance compared well with BEMT predictions in axial flight conditions. The noise produced by the propeller is dominated by broadband noise sources, where there is evidence of contributions from blade wake interaction noise, turbulent boundary layer trailing edge noise, and laminar boundary layer vortex shedding noise. The directivity of the noise was found to be dependent on the advance ratio. Beamform maps also identified changes in the dominant noise source at different observer locations as a function of advance ratio.
This paper presents handling qualities (HQs) research findings for electrical Vertical Take-off and Landing vehicles. Testing in the Vertical Motion Simulator (VMS) investigated handling qualities of vehicle configurations having a degraded powertrain. Powertrain components, including batteries and electric motors, can degrade as the vehicle is flown. This paper investigates the impact of low battery charge and high motor temperature degradations on the pilot's ability to execute precise maneuvers. Pilot comments and ratings that were collected from four rotorcraft test pilots in VMS testing are used to quantify the effects that powertrain degradations had on the HQs of the vehicle.
The transition phase of eVTOL aircraft poses a challenge in balancing energy efficiency and stability. This study presents the development and evaluation of an automatic flight control system for eVTOL transition phases, focusing on minimizing energy consumption while ensuring robust performance. The control architecture implements a hybrid response type combining Translational Rate Command below 5 knots and Acceleration Command Speed Hold above 5 knots, with control allocation dynamically adjusted based on airspeed and rotor shaft angle. Stability analysis reveals surge mode instability at high shaft angles due to negative speed stability derivatives, stabilized through carefully tuned feedback control. The system demonstrates Level 1 handling qualities against bandwidth, quickness, and disturbance rejection criteria when evaluated against MIL-DTL-32742 and MIL-STD-1797B standards. Simulation results verify the control system's ability to maintain precise acceleration/deceleration
To document noise characteristics and provide validation data for acoustic modeling of rotor systems appropriate for eVTOL/UAM aircraft, the authors performed an outdoor static test of a subscale 5-blade proprotor. The testing was carried out as part of a program to demonstrate feasibility and overall performance of a quiet proprotor system in support of the eVTOL industry. The authors designed a low-tip speed proprotor to approximate performance required by a 4-5 passenger UAM vehicle. A driving design feature was low-tip speed operation (Mtip ˜0.27) at system disk loadings of 7 to 8 psf (˜3.7 N/m2). The test article was designed as a ground adjustable pitch 5-blade proprotor, with aerodynamic and acoustic data collected in outdoor static hover testing. The test article diameter of 3 feet (0.91 m) represented a scale factor of approximately 30% to 40% compared to vehicles currently in operation or development. The aerodynamic performance in hover was consistent with other rotor
Researchers at the National Aeronautics and Space Administration (NASA) have conducted a series of module-level 50-ft dynamic drop tests on electric Vertical Take-off and Landing (eVTOL) Energy Storage Systems (ESS) for the generation of dynamic impact data to support standards developments. The tests were conducted on zero-state-of-charge Electric Power Systems (EPS) Electric Propulsion Ion Core (EPIC) modules at the National Institute for Aviation Research (NIAR), utilizing the NIAR outdoor drop test setup and conducted by NIAR test personnel. Four total tests were conducted on modules oriented in four different orientations. During initial post-test inspections at the drop facility, it was observed that the modules experienced varying amounts of damage in various locations and forms. The damage was quantified to the maximum extent possible via photogrammetric methods such as digital image correlation and marker tracking. Post-test modules were then disassembled, and forensics were
Researchers at the National Aeronautics and Space Administration (NASA) have conducted a series of module-level tests on electric Vertical Take-off and Landing (eVTOL) Energy Storage Systems (ESS) for the generation of dynamic impact data to support standards developments. The tests were conducted on zero-state-of-charge Electric Power Systems (EPS) Electric Propulsion Ion Core (EPIC) modules at the National Institute for Aviation Research (NIAR), utilizing the NIAR outdoor drop test setup and personnel. Four total tests were conducted. For each test, the module was dropped at a specific orientation from a height of 50 feet while connected to a guided trolley in order to assess the effects of a 50-foot drop test on the ESS. The test velocities ranged between 46.9 and 52.8 ft/s with impact angles ranging between a flat, zero-degree impact and 18 degrees. Data were recorded in the form of temperatures, cell-level voltage, module level acceleration and digital image correlation from the
This paper presents the development and implementation of a complete flight control architecture for a 200kg-class tilt-wing eVTOL aircraft, designed and tested by Dufour Aerospace. The system enables fully automated flight across all regimes, including hover, transition, and cruise. A modular control architecture is described, incorporating a unified vehicle controller, envelope protection, and a guidance system. The control design leverages classical and modern techniques, including model-based synthesis, control allocation, and gain scheduling. A structured software development and validation pipeline is outlined, combining simulation, software- and hardware- in-the-loop testing, and flight testing on both subscale and full-scale platforms. Results from recent autonomous flight trials of the Aero2 aircraft demonstrate precise trajectory tracking and robust performance. The presented approach highlights the feasibility of rapid development cycles while maintaining high standards of
This paper presents insights into a comparative approach to down-select on the most suitable pilot control schemes for eVTOL and powered-lift aircraft. The investigation examines three main areas: (1) experimental flight test performance, (2) flight control analysis, and (3) Human-Machine Interface (HMI) factors. Experiments were conducted to evaluate how various inceptor control schemes were perceived by people of various experience levels, ranging from manned aviation pilots with experience in flying F-16 jets, AH-64D helicopters and high-performance turboprop trainers, to unmanned aviation pilots of various backgrounds, such as with remote control (RC) rotorcraft and RC fixed-wing aircraft, and finally to participants with zero experience with either of these. In this experimental surveying study, all participants were briefed on a standardized mission profile and tasked to fly a VTOL drone and a computer based flight simulator using various flight control schemes. Videos were
The emergence of electric Vertical Takeoff and Landing (eVTOL) air vehicles is transforming how people and freight are moved in short distances. This transformation has a profound impact on surrounding infrastructure necessary to provide Aircraft On Ground support for eVTOLs. The hover capabilities of eVTOLs have similar operating characteristics within terminal and uncontrolled airspace. However, the need to conserve battery energy via rapid approaches and departures affects terminal airspace management. To attract eVTOL operators, existing airports, landing zones, and vertiports are modifying their infrastructure to include fixed electric charging stations, additional taxiways, upgraded fire suppression systems, separate hangers, and capable MRO facilities. Augusta Regional Airport (KAGS) is the base airport for the annual Masters Golf Tournament which experiences five times the normal airport traffic and some 40,000 commuting patrons. eVTOLs can offset land traffic issues associated
Improvement and evolution of all aircraft technologies and the commercialization of new technologies are essential to the carbon-net-zero goal of air mobility. Passenger aircraft are required to provide the ultimate in comfort, economy, and safety, and gas turbine engines will not disappear, while promoting the conversion to SAF and hydrogen fuels. The More Electric Engine (or MEE) concept, which has been proposed since the late 2000s, is one alternative. This paper focuses on the electrification of engine accessories. When the concept of electrification of engine accessories was first presented at Aerotech 10 years ago, the discussion at Aerotech seemed to be negative. Attaching a motor to conventional engine accessories would obviously increase the weight. Next, the conventional engine accessories are centrally controlled and only FADEC is in command, but electrification of engine accessories will increase the cost by adding intelligence to all the accessories. On a more academic
The goal of the development of an electric aircraft engine is to create an aircraft system that achieves ultimate efficiency using hydrogen fuel instead of fossil fuels. Therefore, it is necessary to focus on reducing weight as much as possible, and this paper describes the approach to such fuel cell-powered aircraft. The authors have adopted a superconducting coreless rotating electric machine with an integrated hydrogen tank and are pursuing a target of 70kg or less for the main components of a 2MW rotating electric machine. High-temperature superconducting cables have zero electrical resistance and can carry a very high current density, but the alternating current (AC) loss generated when used in AC has been an issue in their application to rotating electric machines. In 2023, The SCSC cable was developed to be a low-AC-loss, robust, and high current cable concept, in which copper-plated multifilament coated conductors are wound spirally on a core. In addition to using this
SABERS, as this portfolio of innovations is named, refers to Solid-state Architecture Batteries for Enhanced Rechargeability and Safety. Developed jointly at NASA’s Glenn, Langley and Ames Research Centers, SABERS includes several advanced material, manufacturing and computational design innovations that enable a new paradigm in battery performance. The primary target application is next-generation electric aviation propulsion systems, yet SABERS will benefit other applications, too.
Batteries for eVTOL aircraft need to deliver high power for efficient takeoff and landing, as well as high energy for the cruise period. To meet these demands, designers must consider the power-energy tradeoff of batteries and integrate a reliable battery management system into the overall design. Multiphysics simulation can be used to evaluate this tradeoff and consider all design requirements in a way that is comprehensive and saves time. In recent years, more and more organizations have announced their development of electric vertical take-off and landing (eVTOL) systems and, in some cases, are even showing previews of systems that are intended to hit the market in just a few years. As new design ideas emerge, there is one important question that needs to be asked: To keep up with the developments in eVTOL aircraft, what design requirements need to be considered for the batteries that power them?
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The extent of automation and autonomy used in general aviation (GA) has been steadily increasing for decades, with the pace of development accelerating recently. This has huge potential benefits for safety given that it is estimated that 75% of the accidents in personal and on-demand GA are due to pilot error. However, an approach to certifying autonomous systems that relies on reversionary modes limits their potential to improve safety. Placing a human pilot in a situation where they are suddenly tasked with flying an airplane in a failed situation, often without sufficient situational awareness, is overly demanding. This consideration, coupled with advancing technology that may not align with a deterministic certification paradigm, creates an opportunity for new approaches to certifying autonomous and highly automated aircraft systems. The new paths must account for the multifaceted aviation approach to risk management which has interlocking requirements for airworthiness and
This paper analyses the possibility of using photovoltaics as additional energy provider for small to medium-sized eVTOL UAVs. A simplified model for eVTOL UAVs, which covers all relevant areas of aircraft design, including aerodynamics, structural mechanics, propulsion and systems modelling, is presented. Sensitivity studies covering various design parameters, such as airfoil, wing geometry and propulsion system selection are performed to show their influence on the configurations' performance. The first result of this paper is, that a photovoltaic powered configuration can outperform a battery electric and it can be worth the effort to implement the solar cells. To achieve this, the aircraft needs to be as aerodynamic efficient as possible. Also higher efficiency solar cells increase the possible performance. Additionally there is a big influence of the time of year and the latitude onto the performance. Secondly a multi mission study is performed. This uses a more detailed model, as
This paper deals with the influence of engine failure during hover on the wiring harness mass of electrical Vertical Take-Off and Landing (eVTOL) aircraft. It starts by presenting possible strategies which can be used to distribute the additional thrust needed during an engine failure among the remaining engines. The most efficient strategy is selected and the impact of different single engine failures on the overall thrust share, while using this strategy, is discussed. The paper proceeds by applying the selected thrust compensation strategy to the mission simulation of three common reference models, which are representative of current eVTOL aircraft configurations. This simulation is used to determine the worst flight phase for the One Engine Inoperative (OEI) condition to occur. The main purpose of the simulation is to optimize the wire sizes of the wiring harness of each configuration while satisfying different design objectives. The results of these optimizations are used to
In 2010, Leonardo Helicopters (formerly known as AgustaWestland) activated a confidential research initiative under the name of "Project Zero", having the goal to position the Company at the forefront of the latest and disruptive rotorcraft technology. Notably, rather than incubating the single technologies separately and demonstrating their advantages onboard a conventional platform, the company decided to combine them in the form of a flying testbed with a highly innovative architecture. Conceived to substantiate a vision of new possible things to come and developed in co-operation with an international team of specialists. The project aimed to achieve the first all-electric flight in a very tight window, leveraging the expertise of also non-aeronautical partners to make the most of the available building blocks, which represented both a technical and organizational challenge. 10 years on, the resulting testbed could be considered a forerunner of modern electric Vertical Take-Off and
This study addresses safety concerns within the rapidly evolving Electric Vertical Takeoff and Landing (eVTOL) aircraft domain, focusing on efficient tools to quantify uncertainties in lithium-ion battery behavior - a critical aspect of eVTOL. One major issue with quantifying uncertainty is the prohibitive computational cost associated with many queries of an expensive-to-evaluate computational model. This work employs three physics-based battery models models of varying fidelity and cost to estimate the mean and the variance of the selected quantities of interest through a multifidelity method to reduce the computation cost. By combining information from multiple cheaper, lower-fidelity models through the Multifidelity Monte Carlo method, we significantly reduce the number of high-fidelity samples required for a prescribed mean-squared error, consequently reducing computational costs down to a tractable level. The proposed methodology is applied to estimate the mean and the variance
The engineering model determining the onset of Vortex Ring State (VRS) was applied to eVTOL aircraft, and the effect of different landing trajectories and aircraft drag was investigated. Next, the new model to compare the VRS susceptibility according to the different blade geometries and trajectories is proposed by extending Ahlin & Brown's model to incorporate the two-dimensional thrust and inflow distribution on the rotor disc. For validation, two different trajectories crossing the boundary of the onset of the VRS were simulated, and the results were compared with the Vorticity Transport Method (VTM). Furthermore, the disturbance distribution of moderately and highly twisted blades are compared. The extended model can capture the physical phenomena by the distribution of the disturbances and reflect the effect of blade geometries and trajectories. It is essential to investigate the model further through a correlation analysis using experiments or numerical analysis.
This paper proposes a highly integrated 3-in-1 e-Propulsion unit that exceeds current state-of-the-art power density, utilising low-risk, high TRL technologies. The design process of the e-Propulsion unit is outlined, including the development of a high integrity, fault-tolerant system design targeting DAL-A safety levels. The resulting system concept embodies redundancy throughout the electrical system - two sets of windings in the motor and redundancy built into the power electronics create a robust and efficient architecture. The electrical machine is connected to an optimised single stage planetary gearbox to realise output shaft speed and torque suitable for an eVTOL or eCTOL type application. Both systems are cooled and lubricated by a standalone cooling loop.
The paper deals with the status of development and qualification/certification of electromechanical actuation for Helicopters and VTOL applications with the focus on aspects relevant to the Fault-Tolerance. In particular a linear Electromechanical Actuator (EMA) architecture is presented, derived from a fault tolerant ballscrew-based differential (speed-summing arrangement) actuation system patented by UMBRAGROUP S.p.A. The focus is on safety-critical and high reliability/availability requirements for electromechanical actuation certification. The main characteristic is the use of two independent mechanical actuation channels in the same envelope driven by independent Motor Control Electronics (MCEs). At the state of the art, the presented fault-tolerant architecture is under development in flight-critical swashplate application for eVTOL platform and under feasibility study in flight-critical swashplate application for CS27 platform.
The design of a powertrain for an eVTOL is a complex, multidisciplinary challenge whose solution is best approached as a constrained optimization problem. We use a motor and drive optimization tool based on both first principles and empirical models to examine the design space for a medium-sized eVTOL aicraft. The tool is used to perform optimizations based on continuous power requirements in conjunction with time-dependent mission profiles to achieve an optimal powertrain system weight given efficiency and diameter constraints. Additionally, efficiency and diameter sweeps are performed to illuminate the trades surrounding the "optimal" design point. Access to both detailed system-level optimizations and multi-dimensional sensitivity studies gives eVTOL aircraft designers unique and pivotal insights into the interaction between the propulsion system and the rest of the aircraft. A bespoke, integrated, approach also provides significant weight savings over a commercial off-the-shelf
Electric aviation represents a new arena for battery engineering and development. In contrast to automotive applications, the electrification of aviation and aerospace is both less mature and requires higher safety and performance regulations. This work addresses a first step towards the development of standards and algorithms for measuring remaining useful energy for the battery system. Battery pack flight test data from 134 tests and two different manufacturers was analyzed to determine the weakest cell blocks in the pack, defined as cell blocks having the lowest voltage at the end of the test. It was found that the maximum initial voltage and voltage integral were two features with predictive power. Using the first five minutes of flight test data, accurate predictions were made ~85% of the time, in contract to the status quo where ~30 minutes of flight test data may be required. Sources of error and pathways to improve upon this result are discussed, such as improving data logging
Fusion Artificial Intelligence Link Synchronization Array for eVTOL Systems (FAILSAFES™) is a resilient and redundant timing and positioning architecture based on low Size, Weight, Power, and Cost (SWaP-C) RF Ranging links for eVTOL systems navigating with Global Navigation Satellite System (GNSS) in degraded or denied environments. This paper describes the overall FAILSAFES™ concept and discusses the underlying Complementary Positioning, Navigation, and Timing (CPNT) capabilities based on ENSCO's PicoRangerTM Array technology (PRAT). PRAT provides an array of low-cost RF ranging links between FAILSAFES™ ground stations and aircrafts to support navigation and timing distribution in GNSS degraded or denied environments. This paper will explore components of FAILSAFES™ and discuss initial PRAT based fusion results with respect to frequency and time stability.
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