Browse Topic: Emissions certification

Items (652)
Accurate torque-trace reproduction on regulatory drive cycles is central to heavy-duty diesel certification and development testing. Conventional controllers such as Proportional Integral Derivative (PID or PI) can be enhanced with gain scheduling and feedforward (FF) maps to satisfy requirements but require extensive calibration and are sensitive to nonlinearities and delay. This paper evaluates a data-driven control framework comprising a recurrent neural surrogate of engine torque (specifically an LSTM – long short-term memory) trained on engine/dynamometer data and a reinforcement learning (RL) policy trained using this surrogate (“world model”) to track requested torque while regularizing control effort. The RL policy (specifically TD3 – twin delayed deep deterministic) is benchmarked against tuned PID and PID+FF baselines on the Environmental Protection Agency’s Heavy Duty Federal Test Procedure (HD-FTP) segments using EPA regression criteria (slope, |intercept|, R2) and tracking metrics (mean absolute error - MAE, root mean square error - RMSE). TD3 reduced mean absolute error (MAE) by 58% (from 91.34 to 38.69 N·m) and root mean square error (RMSE) by 54% (from 123.5 to 56.73 N·m), improved regression to slope = .9978, |intercept| = 7.13 N·m, R2 = .9844, and cut the 95th-percentile absolute error by 60% compared to the PID+FF controller (the next best performing controller – in all categories). Results show the RL controller improves responsiveness and accuracy relative to autotuned PID+FF on the surrogate model, while reducing manual calibration effort. The approach is modular and engine-agnostic (retrain surrogate and policy) and is amenable to multi-objective extensions that incorporate emissions proxies in the reward.
Cook, JamesPuzinauskas, PauliusBittle, JoshuaHall, Spencer
In 2023, the European Union set more ambitious targets for reducing greenhouse gas emissions from passenger cars: the new fleet-wide average targets became 93.6 g/km for 2025, 49.5 g/km in 2030, going to 0 in 2035. One year away from the 2025 target, this study evaluates what contribution to CO2 reduction was achieved from new conventional vehicles and how to interpret forecasts for future efficiency gains. The European Commission’s vehicle efficiency cost-curves suggest that optimal technology adoption can guarantee up to 50% CO2 reduction by 2025 for conventional vehicles. Official registration data between 2013 and 2022, however, reveal only an average 14% increase in fuel efficiency in standard combustion vehicles, although reaching almost 23% for standard hybrids. The smallest gap between certified emissions and best-case scenarios is of 14 g/km, suggesting that some manufacturers’ declared values are approaching the optimum. Yet, the majority of vehicles do not appear to fully exploit the potential of the technological boundary. In 2022, gasoline vehicles’ mass, engine size and power alone explained 67% of CO2 variation, an increase of almost 20% from 2014. For diesels, wheelbase – a proxy for vehicle size – increased in explanatory power from 5% to 18%, to the detriment of engine size, which lost 6% variance points. Vehicle mass, power, capacity and size explain well the gap between current CO2 emissions and optimal targets and may add or subtract efficiency from other energy-saving technologies. These patterns should be read in combination with the evolution of the different vehicle segments’ market shares, which saw a 40% increase in Sport Utility Vehicles (SUVs), and a sharp decrease in diesel registrations. Finally, this paper offers a statistical analysis first attempt at disentangling over time changes in vehicle characteristics from actual improvements in vehicle efficiency.
Komnos, DimitriosNur, JamilTansini, AlessandroKtistakis, Markos AlexandrosSuarez, JaimeKrause, JetteFontaras, Georgios
Since the emission gap of nitrogen oxides between the measurements in the indoor emission certification test and the driving in real road conditions has revealed to be significant, the RDE(Real Driving Emissions) regulations of exhaust emissions in real road driving in Europe were adopted in 2017 at the Euro 6d-TEMP stage and gradually strengthened thereafter. Many countries including Korea are applying equivalent and similar regulations. In order to identify whether vehicles in use comply with the emission standards within the exhaust emissions warranty period, it is necessary to add real road tests to ongoing in-use inspections. Thus, a study on the development of an indoor test cycle in order to use for in-use inspection instead of an real road test becomes required while satisfying RDE criteria. This study shows that the RDE test conducted in real road driving can be simulated in an indoor chassis dynamometer, and confirms that the RDE regulations including dynamic characteristics were satisfied.
Park, JeonghyunChoi, ByeongheeChoi, SungwoonKim, BadaLee, Chul-heeLee, DaeyupKwon, SangilChung, TaekhoLee, Jongtae
Real driving emission (RDE) tests are influenced by factors such as data processing methods, driving behaviors, and environmental conditions. Therefore, being able to effectively identify test influence factors is particularly important for RDE emissions-based calibrations. In order to investigate the correlation between data processing methods, driving behaviors and vehicle emissions, the moving average window (MAW) method and cumulative averaging (CA) method were used to compare and analyze the RDE tests data of a light-duty gasoline vehicle under different driving modes in this study. The results showed that in MAW method, carbon monoxide (CO) emissions of urban and total trips calculated by using the front to back window division order were slightly lower compared to the back to front window division order, with an average reduction of 4.68% and 6.33%, respectively. For carbon dioxide (CO2) emissions, the order of window division had the opposite effect as for CO emissions. For nitrogen oxides (NOX) and particle number (PN) emissions, the window division order was stochastic for them. In normal driving mode, the NOX, CO and PN emissions of urban trip calculated by the CA method were higher than those calculated by the MAW method, while the opposite was true in aggressive driving mode. In addition, for the same RDE trip, the NOX, CO, CO2 and PN emissions of total trip calculated by the CA method were on average 7.40%, 21.13%, 2.14% and 19.79% higher than those calculated by the MAW method for both normal and aggressive driving modes, respectively. In the China VI RDE emission certification, it was easier to make NOX and PN emissions meet the regulatory requirements by using the normal driving mode. In Euro VI RDE emission certification, the choice of driving mode had a random effect on whether vehicles passed the emission certification or not.
Huang, RongNi, JiminShi, XiuyongWang, QiweiCheng, ZhenxuQuan, YifengHuang, Jinquan
The battery of a vehicle with an electrified powertrain (Hybrid Electric Vehicle or Battery Electric Vehicle), is required to operate with highly dynamic power outputs, both for charging and discharging operation. Consequently, the battery current varies within an extensive range during operation and the battery temperature also changes. In some cases, the relationship between the current flow and the change in the electrical energy stored seems to be affected by inefficiencies, in literature described as current losses, and nonlinearities, typically associated with the complex chemical and physical processes taking place in the battery. When calculating the vehicle electrical energy consumption over a trip, the change in the electrical energy stored at vehicle-level has to be taken into account. This quantity, what we could call the vehicle electricity balance, is typically obtained through a time-based integration of the battery current of all the vehicle batteries during operation. In such cases, the charge storage efficiency is often assumed unitary, meaning that the conduction of electrical charges on the battery cables corresponds to an equal amount of charge being stored/released in/from the battery; this is also the case for the official energy consumption/CO2 emissions certification procedure for light-duty vehicles. The Joint Research Centre has collected experimental data from different vehicles with electrified powertrains concerning the electrical energy use and the State Of Charge (SOC) of the traction battery communicated from the vehicle; the latter was used as a reference to quantify the actual vehicle electricity balance from a trip or driving cycle. This work investigates the accuracy of the simple Coulomb Counting method with unitary charge transfer efficiency for the quantification of the vehicle electricity balance. The simple-Coulomb-Counting-based and the vehicle-SOC-based estimations of the vehicle electricity balance are compared and presented; the significant deviations encountered for some vehicles, which might affect the certified CO2 emissions and electrical energy consumption values, are discussed. Finally, an improved version of the Coulomb Counting method, which uses charge correction factors derived from experimental data to improve the estimation, is presented.
Tansini, AlessandroFontaras, GeorgiosMillo, Federico
The automotive industry is gearing up to meet the accelerated emission compliance changes posed by the government. This transition to eco-friendly system would also necessitate an automotive engineer to retain the engine packaging as compact and simple as possible. The packaging layout considered should not be at the expense of deteriorating engine performance. The work started with concept level layout development, with the aim of having simplified system with minimum number of components. The engine on which the work was carried out was 4cylinder 3Liter with OHC configuration A number of layouts were developed which included gear type, belt drive and integrated shaft arrangement for driving FIP. Each of these concepts were brainstormed with its advantages and disadvantages, based on which two concepts were initially proposed for driving FIP system (i) Front Driven FIP (ii) Rear Driven FIP. The difference between the two layouts was that in the latter case the FIP system was directly driven through exhaust camshaft with gear type arrangement. For the above two proposed layouts, dynamic evaluation was done up-to max intermittent speed of engine by modeling complete valve-train system along with chain drive in AVL Excite timing drive. The Excite timing drive model dynamic results showed that with the rear layout FIP system, the valve-train along with chain drive system was getting heavily loaded demanding more robust design leading to an unintentional increase in system mass. For further visualization of the two layouts, engine level testing was done by developing proto parts for both the concepts and the conclusive results were found to be in-line with the simulation results.
Kaundabalaraman, KaarthicRathi, HemantkumarBisht, Jasvir Singh
The forecast scenarios regarding the environmental pollution raises a question whether the current vehicle emission certification is reliable enough to assure fleet agreement with the legal limits. Type approval tests have been performed on chassis dynamometer in order to evaluate the emission factors and fuel consumption for passenger cars. Standardized procedures such as the FTP-75 proposed in the United States (currently incorporated in the Brazilian legislation) and the Worldwide harmonized Light vehicles Test Cycle (WLTC), a transient driving cycle model designed by the European Union to overcome the shortcomings of the New European Driving Cycle (NEDC), are discussed in this paper. Both cycles were performed in a chassis dynamometer with a flex-fuel passenger car running on ethanol blend (E92W08). The driver, vehicle and fuel were kept constant so the comparison between the cycles would not be compromised. The vehicle chosen was a 1.4 dm3 displaced volume FIAT sedan with maximum power of 60 kW at 5500 rpm and maximum torque of 122 Nm at 2250 rpm. The cycle dynamics and the engine operation points were assessed in this paper. The five points estimated as the most representative of both tests were selected for steady-state investigations conducted using hydrous-ethanol (E97W03), which is the ethanol blend available in Brazilian fuel stations. These points were evaluated in terms of fuel consumption and air excess factor. The results showed that the FTP-75 demanded greater average and maximum acceleration values, implying on more aggressive driving conditions. The WLTC presented a more homogeneous acceleration per speed diagram, providing higher average speed and speed standard deviation (e.g. more transient conditions) which is more like the real drive conditions. It could be seen that the WLTC covers a wider range of engine operation conditions holding more dispersed points than the FTP-75. In addition, the WLTC contained points with higher load, which made the results for fuel consumption to be higher compared to FTP-75. The engine operation points provided by the FTP-75 were excessively condensed. Therefore, it could be concluded that the FTP-75 can be a predictable test with repeated points of operation. The WLTC does not have sufficient number of trips in its schedule, which is different from the behavior expected in real-world driving conditions. Also, it could be observed that depending on the test specifications the driver can largely influence the performance of the vehicle.
Mazer, Maria F. P.Hatschbach, Leonardo S.dos Santos, Igor R.Silveira, Juliano P.Garlet, Roberto A.Martins, Mario E. S.Nora, Macklini Dalla
Fuel consumption rate (fuel economy) and exhaust gas emission regulations are being tightened around the world year by year. In Europe, the real driving emission (RDE) method for evaluating exhaust gas emitted from road-going vehicles was introduced after September 2017 for new types of light/medium-duty vehicles, in addition to the chassis dynamometer test using the worldwide harmonized light vehicles test procedure (WLTP). Further, the worldwide harmonized heavy-duty certification (WHDC) method was introduced after 2016 as an exhaust gas emission test method for heavy-duty vehicles. In each evaluation, the tests of vehicles and engines are initiated from cold states. Heavy-duty hybrid vehicles are evaluated using the vehicle simulation method. For example, the power characteristics of a engine model is obtained during engine warm operation. Therefore, various performances during cold start cannot be precisely evaluated by using simulator. In this study, we simultaneously control a real engine and vehicle simulation in real time, and examine a new evaluation technique for evaluating various performances by considering the engine temperature.
Okui, NobunoriKobayashi, Masayuki
Partially premixed combustion (PPC) has shown to produce high gross indicated efficiencies while yielding lower pollutant emissions, such as oxides of nitrogen and soot, than conventional diesel combustion. Gasoline fuels with a research octane number (RON) of 60-70 have been proposed as optimal for PPC as they balance the trade-off between ensuring good combustion stability at low engine loads and avoiding excessive peak pressure rise rates at high loads. However, measures have to be taken when optimizing the engine operating parameters to avoid soot emissions. In contrast, methanol has a much lower propensity for soot formation. However, due to a higher RON of methanol the required intake temperature is higher for the same engine compression ratio to ensure auto-ignition at an appropriate timing. Increasing the compression ratio allows a lower intake temperature and improves combustion stability as well as engine brake efficiency. Nevertheless, a higher compression ratio generally increases in-cylinder heat losses and peak pressure. These effects were investigated in a simulation study, which combined 0-D and 1-D models, of a multi-cylinder heavy-duty Scania D13 engine operated in PPC mode and running on methanol. Engine experiments from a single-cylinder engine at different compression ratios were used to validate the simulation models. The optimal compression ratio from a brake efficiency perspective was found for four operating conditions from the 12 mode non-idle European stationary cycle supplemental emissions test points. This compression ratio was then used for optimizing key engine parameters. The results showed that a 21.6:1 compression ratio was optimal instead of the original 17.3:1 compression ratio. Especially at lower engine loads, a significant increase in brake efficiency was found. The main reason was a lower intake temperature which increased the average ratio of specific heats and allowed for a lower boost pressure.
Svensson, ErikVerhelst, Sebastian
Climate change is primary driver in the current discussions on CO2 reduction in the automotive industry. Current Type approval emissions tests (BS III, BS IV) covers only tailpipe emissions, however the emissions produced in upstream and downstream processes (e.g. raw material sourcing, manufacturing, transportation, vehicle usage, recycle phases) are not considered in the evaluation. The objective of this project is to assess the environmental impact of the product considering all stages of the life cycle, understand the real opportunities to reduce environmental impact across the product life cycle. As a part of environmental sustainability journey in business value chain, lifecycle assessment (LCA) technique helps to understand the environmental impact categories. To measure overall impact, a cradle to grave approach helps to assess entire life cycle impact throughout various stages. LCA is a technique to assess environmental impacts associated with all the stages of a product's life from raw material extraction through materials processing, manufacture, distribution, use, repair and maintenance, disposal or recycling. A study was conducted on a passenger vehicle for life cycle assessment as per ISO 14040 and ISO 14044. Data has been collected from various sources for this study. This technique evaluates impact of all the stages in manufacturing a vehicle till vehicle reached its end of life. This analysis helps conduct environmental cost benefit analysis and comparison between various choices for existing materials processes, product. This study gave a comparative analysis of various material choices and processes available to make same components and assemblies by analyzing material composition for complete vehicle. Study for complete life cycle with service life use of 300,000 km, maximum impacts like global warming potential, human toxicity, eutrophication and acidification potential occurred during the use phase followed by manufacturing phase and end of life phase. Data for actual environment impact for processes and material for product under study need to be considered from global data base where actual data is not available. This study helped to assess extent of various environmental impact like GWP, water consumption, acidification potential, ozone depleting potential etc., with only soft data collected from various internal stakeholders without making actual parts or vehicles. LCA helps in design improvements, right material selection, high impact processed to be focused upon. Thus, life cycle assessment can be used as an effective tool to provide sound knowledge on environmental impacts of product and help in environmentally sound decision making.
Lalwani, RahulN, SaravananVeeraputhiran, ArunmozhiD, IlavarasIi
This article focuses on a comparative research of the emissions discharged from four vehicles equipped with SI engines, which comply with different emission control systems (Euro 6, Euro 5, and Euro 3). The vehicles used for this work were installed with two different fuel injection technologies (direct injection and port fuel injection) and were operated with three different types of fuels (RON 95, M15, and E10). The tests were performed at the Joint Research Center (JRC) in Ispra using a state-of-the-art emissions test facility according to the European emissions legislation. The test bench included a chassis dynamometer and two different driving cycles were used: NEDC and US06. The main conclusions observed by this article are: (1) Emissions levels from vehicles fueled with M15 are similar to or lower than from those fueled with RON95. (2) Using M15 has the potential to decrease carbon dioxide emissions and to save fuel on an energetic basis. (3) PM emissions are lower for gasoline/alcoholic fuels. (4) No statistically significant effects on carbonyl emissions were found with M15.
Goldwine, GideonSher, EranSher, Diana
Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics2019-01-21399/15/2019
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times. The factors of the DOE include: a) airflow level, b) brake size, c) rotor style, d) caliper position, e) brake rotation, f) brake rotational speed, and g) fixture style. Numerical simulations are performed using NGA, a high-order, multi-physics large-eddy simulation code. Particles are tracked individually in a Lagrangian manner. The CFD code is coupled with a conservative immersed boundary method to handle complex geometries. The second part of the study investigates the flow behaviour and the associated isokinetics near the sampling plane in the different nozzles that feed the air samples to the various instruments. In order to better understand the transport and fate of solid particles, the model uses a log-normal particle size distribution between 0.55 μm and 20 μm.
Agudelo, CarlosVedula, Ravi TejaCapecelatro, JesseWang, Qingquan
Diesel Vehicle with Ultra-Low NOx Emissions on the Road2019-24-01459/9/2019
The gap between diesel vehicle emissions in laboratory tests compared to those in use has been addressed by the introduction of the Real Driving Emissions (RDE) requirements. Modern diesel technology now demonstrates low emissions on the road over a wide range of driving conditions. This paper further demonstrates that consistent low nitrogen oxide (NOx) and particle number (PN) emissions can be achieved over a wide range of driving conditions beyond Euro 6d RDE requirements, with emission control technologies combined in an integrated approach. An LNT (Lean NOx Trap) is combined with a dual-dosing SCR (Selective Catalytic Reduction) system. Low-load NOx control is achieved by the LNT in combination with a close-coupled SCR coated on the Diesel Particulate Filter (SDPF). High load conditions, on the other hand, are covered by the underfloor SCR system with a second AdBlue® injector. A P0 48V mild-hybrid system is also available to support the NOx control and to ensure good driving performance and fuel efficiency. An advanced control strategy is implemented to ensure optimal interaction between all emission control functionalities. The system was implemented on a C-segment demonstrator vehicle. The paper discusses the emissions tests performed and the results achieved. A combination of tests on the road and in the lab were carried out to cover a wide range of driving conditions. Special attention was paid to the robustness of the emission performance under urban and motorway driving conditions. Results demonstrate that each aftertreatment component contributes to achieving consistently low NOx emissions under all driving conditions. Particulate emissions are effectively controlled by the DPF.
Demuynck, JoachimFavre, CecileBosteels, DirkBunar, FrankSpitta, JoachimKuhrt, Andreas
In order to meet the worldwide increasingly stringent particulate matter (PM) and particulate number (PN) emission limits, the diesel particulate filter (DPF) is widely used today and has been considered to be an indispensable feature of modern diesel engines. To estimate the soot loading amount in the DPF accurately and in real-time is a key function of realizing systematic and efficient applications of diesel engines, as starting the thermal regeneration of DPF too early or too late will lead to either fuel economy penalty or system reliability issues. In this work, an open-loop and on-line approach to estimating the DPF soot loading on the basis of soot mass balance is developed and experimentally investigated, through establishing and combining prediction models of the NOx and soot emissions out of the engine and a model of the catalytic soot oxidation characteristics of passive regeneration in the DPF. The emission testing results under the New European Driving Cycle (NEDC) show that the prediction errors of the engine-out NOx and soot emission models are 5.1% and 3.9%, respectively. Tests and validations of the soot mass loading model are carried out under on-vehicle driving. The experimental results show that the maximum estimation error of the model is 0.48g/L and the average error is 0.17g/L. It shows that the model estimation error is less than 6%, which is conducive to promoting safe and reliable DPF regeneration and contributes to the DPF management and applications in real-world operation.
Huang, TiexiongHu, GuangdiGuo, FengZhu, Yuanxian
This document covers the requirements for transceiver qualification. Requirements stated in this document will provide a minimum standard level of performance for the CAN transceiver in the IC to which all compatible transceivers shall be designed. No other features in the IC are tested or qualified as part of this recommended practice. This will assure robust serial data communication among all connected devices, regardless of supplier. The goal of SAE J2962-2 is to commonize approval processes of CAN transceivers across OEMs. The intended audience includes, but is not limited to, CAN transceiver suppliers, component release engineers, and vehicle system engineers.
Vehicle Architecture For Data Communications Standards
Design of Catalyzed Gasoline Particulate Filter (cGPF) and Investigation of Its Durability Performance Using Accelerated Engine Aging2019-01-09704/2/2019
Catalyzed gasoline particulate filters (cGPF) are one of the most effective emission control technologies for reducing gaseous and particulate emissions simultaneously. Successful adoption of this advanced technology relies on several important performance properties including low back pressure, high filtration efficiency and specially durability compliance. In this work using an underfloor cGPF, the backpressure control was achieved through optimizing catalyst coating technology and modifying the deposition profile of catalyst coating along GPF channels. Durability performance was demonstrated by using an accelerated engine aging method with selective blending of lubricating oils in fuel, which incorporates the aging mechanisms of thermal aging, ash loading, and soot accumulation/regeneration. The target durability demonstration represents 200,000 km real world operation. The durability performance was evaluated by a series of vehicle emission tests, and comparison with traditional thermal aging methods, such as GMAC-875°C. Additional characterization methods, such as Scanning Electron Microscopy/Energy Dispersive X-Ray Spectroscopy (SEM-EDS), X-Ray Fluorescence (XRF) and backpressure measurement were applied to investigate the ash deposition profile inside cGPF and interaction with cGPF, and the properties of ash obtained from two different lubricant formulations respectively. The results show that the three-stage aging protocol developed from this work can effectively demonstrate cGPF durability performance. At the end of durability testing, the aged cGPF can still meet China 6 emission regulation requirement.
Xia, WenzhengYuan, XinboYang, DongxiaZheng, YiZhao, DepengWang, ChengxiongHe, XiaokunShao, HuifangCarpentier, GuillaumeRemias, JoesphRoos, JosephYin, DanhuaWang, YinhuiLiang, Ke Jian
Design and Simulation of Advanced Materials Fuel Cell Hybrid Electric Vehicles2019-01-08284/2/2019
Two fuel cell hybrid electric vehicle (FCHEV) designs are being proposed and evaluated. The first is a baseline model inspired by a Toyota Venza (2009) design where the body of the FCHEV is mainly composed of steel/iron 67% while the plastic and aluminum forming only 14%, and with a body or glider mass of 1290 kg. The advanced model is based on a light body vehicle inspired from a Lotus Engineering design where plastic and aluminum constitute around 39 % of the total glider mass while mild steel and iron are only 7%. The use of such light materials allows the reduction of the glider mass by around 38.4 % down to 795 kg and a projected cost increase of 3% only. Although some material used are more expensive than steel/iron, the significant mass reduction offsets the increased cost due to using more expensive material. Furthermore, the mass of the added components in the advanced design was significantly lower than those added in the baseline. Both designs have similar dimensions, but the advanced design end up with a much lower curb weight and a corresponding lower fuel consumption. The optimal sizing of the fuel cell, battery, motor and hydrogen tank of the FCHEVs is achieved using a search tool based on Ordinal Optimization (OO). It incorporates a FCHEV optimal simulation tool that uses an approximate version of dynamic programming known as Single Stage Dynamic Programming (SSDP). The SSDP method is further enhanced as a Two-Step SSDP that reduces the operation simulation time to about one-fourth. The performances of the two designs were assessed on both the Highway Federal Emissions Test (HWFET) cycle and the Urban Dynamometer Drive Schedule (UDDS) cycle. The advanced design is shown to yield significant savings in H2 consumption over that of the baseline.
Ghabech, ChaybanKaraki, Sami
RDE Plus - The Development of a Road, Rig and Engine-in-the-Loop Test Methodology for Real Driving Emissions Compliance2019-01-07564/2/2019
The introduction of the Worldwide Harmonised Light Vehicles Test Procedure (WLTP) and Real Driving Emissions (RDE) test requirements have put increased strain on vehicle and engine performance as well as the development of advanced engine technologies and emissions mitigation strategies. This requirement for increased development is a direct result of the need for new vehicles to comply with present and emerging emissions standards across an extended range of boundary conditions that include ambient temperature, altitude and driving style. To reduce the significant number of on-road test permutations that would ordinarily be required to validate a given vehicle across the defined RDE boundary conditions, a Road to Rig (R2R) development approach known as RDE Plus (RDE+) is being evolved at HORIBA MIRA. This will enable real world driving scenarios to be developed and deployed much further upstream during the development lifecycle of the vehicle and engine using aspects of virtual calibration; the aim being to significantly reduce vehicle and engine development costs and associated timescales. On-road RDE data is presented in this paper from vehicles of different powertrain technologies gathered from several European test locations under conditions representing the boundaries defined by the RDE protocol. Upon gathering a combination of vehicle CANBus, custom instrumentation and emissions (Portable Emissions Measurement System (PEMS)) data, recorded RDE routes were replicated on a chassis dynamometer with a view of developing a standardised practical approach to replicate RDE tests in the laboratory environment. Lab tests were performed at HORIBA MIRA in the Advanced Emissions Test Centre (AETC) with the aim of defining a chassis dynamometer test methodology suitable for different powertrain technologies that results in accurate representations of on-road conditions with respect to vehicle load, ambient temperature, altitude and emissions. Following the road to chassis dynamometer correlation, the vehicle engines will be installed on an engine dynamometer with the objective of developing a suite of “worst case” RDE cycles using an Engine-in-the-Loop (EiL) format complemented with a Design of Experiments (DoE) type mapping approach. These “worst case” cycles, most likely operating near to or at the RDE boundary condition limits, can then be adopted for engine and vehicle development purposes as well as providing evidence of complete RDE compliance. The methodology to develop this EiL strategy in combination with a detailed overview of RDE+ project as a whole is presented in this paper.
Roberts, Philip JohnMumby, RichardMason, AlexRedford-Knight, LewisKaur, Prabhjot
Determination of Climatic Boundary Conditions for Vehicular Real Driving Emission Tests2019-01-07584/2/2019
Vehicular Emission testing is gaining importance over the past years in the wake of requirements for real driving emissions with implementation of RDE packages across Europe / USA and various developing countries. Extending the same concept for other countries poses slight challenges in terms of geographical and climatic conditions prevailing in the country, where the climatic conditions are differing from Europe / USA. It is a challenge to accept the same boundary conditions as in Europe, at the same time the challenge is to find a threshold number in a more scientific manner. This study concentrates on determination and recommendation of thresholds for ambient temperature and altitude. The basis for temperature threshold would be to determine the percentage of time the temperature exceeded beyond the threshold over year in the country. The basis for Altitude is considered based on the percentage of total length of roads beyond the threshold altitude limit. For both threshold limits, the base data are obtained from open source publicly available and the processing of the data to suit our requirements is the key element of this paper and the approaches are clearly defined using Python, Geopandas and many other modules. The tool is developed and used for recommending thresholds for any given country
Sriramulu, YoganandamKanagaraj, SenthilR, ManikandanKJ, Karthikeyan
This document provides design guidelines, test procedure references, and performance requirements for omnidirectional and selective coverage optical warning devices used on authorized emergency, maintenance, and service vehicles. It is intended to apply to, but is not limited to, surface land vehicles.
Emergency Warning Lights and Devices Standards Committee
Regulations regarding evaporative emissions have set more and more stringent limits over the last years. To fulfill these specifications, original equipment manufacturers (OEMs) now tend to break down the sum value of evaporative emissions for the whole car onto single parts or components. Especially small, fuel-containing components (fuel lines, pressure sensors, injection systems, etc.) are challenging. Very low emission rates (<1 mg/24 h) must be measured precisely, and also the stability of these values must be verified due to fuel equilibration effects. Standard SHED (sealed housing evaporative determination) systems or test chambers for measuring volatile organic compound (VOC) emissions are often too big and have too high background levels to achieve reliable results. In addition they are quite expensive which affects the costs per measurement. Our aim was to develop a low-cost Micro-SHED system which fulfills the abovementioned requirements. Commercial gas-tight aluminum boxes with a volume of about 73 L were modified using a Tedlar bag and a fan. Four of those boxes can be put in a standard 1 m3 VOC emission test chamber for temperature control. Measurements are performed by one flame ionization detector (FID), which samples the boxes successively. Parameters such as repeatability, recovery, and retention were determined. Results show that the performance regarding these parameters is within the requirement range given by the California Air Resources Board (CARB) Standards and Test Procedures with few exceptions. Background emission rates are less than 0.1 mg/24 h over the CARB Diurnal Soak temperature profile. The parallel measurement of four parts using only one 1 m3 SHED reduces the costs per part considerably. The new Micro-SHED system allows testing more parts in the same time or measuring up to four identical samples in parallel to get more reliable results. This setup was used for the determination of emission rates of fuel hoses, pressure sensors, and injector seals.
Brunnermeier, Matthias
Tests with a Dynamometer Related to the Determination of Energy Consumption, Dynamic Behavior and Slippage of Vehicles2019-26-03521/9/2019
At the University of Applied Sciences Konstanz, Germany, a modern electronically controlled dynamometer and several cars are available for tests. Numerous studies have been carried out, and the latest results will be presented. The paper is intended to explain different tests under load. One focus is the driving cycle WLTC (Worldwide harmonized Light vehicles Test Cycle) and the requirements for the proper conduct of investigation with this driving cycle. Two and three wheelers have a great importance for mobility in various Asian countries. But also in other countries, this segment is very important for the so-called First or Last Mile Vehicles. Because of this, a short explanation of the driving cycle WMTC (Worldwide harmonized Motorcycle Emissions Certification/Test Procedure) is given. The various possibilities for the operation of the dynamometer and for carrying out various experiments are shown. Other important figures that can be determined on a dynamometer are the wheel power, the power losses and eventually the engine performance. With the brake specific torque, the traction force at the propelled wheels, the maximum acceleration or maximum gradeability of a car can be determined. As well the slippage related to load can be measured on the dynamometer. The dynamic wheel radius of the driven wheels has a significant influence on the slippage. Because of the temperature increase of the tires during the tests the tire pressure increases. A rise of tire temperature, tire pressure, and wheel speed results in an increase of the dynamic wheel radius and slippage. Equations for the determination of the dynamic wheel radius are presented.
Butsch, MichaelDettling, JonasRitz, Carl-GustavWizgall, Andreas
The current procedure for testing emissions from new vehicles, the World Harmonised Light Vehicle Test Procedure (WLTP), was introduced in September 2017. The WLTP was developed by collecting over 765,000 kilometres worth of data in order to isolate driver behaviour from other real world variables. However, this is a very time consuming and costly process. This paper discusses the suitability of a cheaper and more time efficient alternative. Driver behaviour has a significant impact on the emissions produced from the same vehicle. This study explores the feasibility of utilising virtual environments as an alternative to real world testing to isolate driver behaviour to develop future drive cycles. The use of virtual environments have some significant advantages over real world testing: they can be strictly controlled in terms of the weather, topography and vehicle characteristics, thereby aiding the isolation of driver behaviour from other variables. A driving simulator facility based at the University of West of England was used to assess the suitability of determining driver behaviour using a virtual environment. A track was created based on a local route in the virtual environment. The virtual route was driven by volunteers and their driving behaviours were identified. The same route in the real world was driven by the same volunteers. The driving behaviour of the volunteers from both the virtual environment and the real world are compared to assess the realism of the virtual driving experience in terms of driver behaviour. Finally the data from the virtual environment were analysed to determine if driver behaviour can be isolated, along with the impact on vehicle emissions, with a view to using virtual environments to develop future drive test cycles for emissions testing.
Kay, Peter
Catalyzed gasoline particulate filter (cGPF) is the prime technology to meet future stringent regulations for particulates from gasoline direct injection (GDI) engines. One of the technical concerns is the ultimate durability of cGPF in regards to engine lubricant formulations. This study investigated two tailored lubricant formulations on catalyzed GPFs which were aged on engine followed by emission testing on vehicle. An engine accelerated aging protocol was developed for cGPFs to simulate thermal aging, ash and soot loading that is at least equivalent to 200,000 km durability requirement. Evaluations include tailpipe emission levels, backpressure, catalytic performance, and post-mortem analysis. Both formulations have demonstrated a high level of cGPF performance retention; performance being assessed in terms of emission level at the end of durability demonstration testing. These formulations provide flexibility in selecting robust lubricant to meet various system requirements.
Shao, HuifangCarpentier, GuillaumeYin, DanhuaWang, YinhuiRemias, JoesphRoos, JosephXia, WenzhengZheng, YiYuan, XinboYang, DongxiaHe, XiaokunYin, Zenghui
A significant share of the emissions of a vehicle with internal combustion engine originates from the cold start. In addition to the more stringent limits for particulate emissions due the introduction of the Euro 6c standard for gasoline engines with direct injection (GDI), exhaust gas emission testing is currently performed applying the real driving emission test procedure (RDE) required by the Euro 6d TEMP standard. The RDE test procedure is not clearly defined, potentially allowing high loads immediately after the engine start. Under such circumstances the combustion chamber features low surface temperatures impairing emission performance and in particular provoking the excessive generation of hydrocarbon and particulate emissions. It is therefore important not only to examine the heating of the catalytic converter during the cold start, but also the preconditioning of the combustion chamber itself. This paper describes the influence of different catalytic converter heating strategies on the emissions during heating operation, as well as during the subsequent load demand. Furthermore, the influence of the engine temperature at engine start is investigated. In addition to a stoichiometric and a lean heating operation strategy another combustion process strategy is presented. The novel strategy provides heating of the combustion chamber, without decreasing the catalyst converter heating significantly. The studies were carried out on a 2.0 liter gasoline engine with direct injection (SIDI) on an engine test bench. Both gaseous emissions and particulate emissions were monitored. Furthermore, the origins of particulate emissions were examined in more detail by means of high-speed camera recordings of the soot radiation inside the combustion chamber. To assess the flame propagation, high-speed camera footage was combined with the signals from a fiber optical sparkplug (FOSP).
Titus, FabianBerlet, PeterSobek, FlorianWessling, Justus
The new European Commission Regulations for vehicle certification include a new laboratory procedure for fuel consumption and require Real Driving Emissions (RDE) to be gauged on-road with Portable Emissions Measurement Systems (PEMS). The goal of this investigation is to underline some critical issues in the development of RDE cycles with particular reference to the repeatability on-road and the reproducibility on-track. More specifically, the study includes an optimization of the route for RDE cycles to ensure robustness with respect to traffic conditions, an analysis of emissions variability on-road in hot weather and a discussion about the possibility to reproduce RDE cycles on-track. The tests were performed with a start&stop Diesel Class3b vehicle that was equipped with a PEMS instrumentation and tested over an optimized route in summer in the southern Italy. The tests on the track were performed on the testing facilities of the Nardò Technical Center. The emissions levels measured in the on-road and on-track test were found to be strongly affected by ambient conditions together with engine load and speed and cycle specification in terms of speed and acceleration. This result underlines the necessity of improving the corrections for NOx versus ambient temperature and humidity used in the European Regulation and suggests the possibility to correlate the emissions of NOx and CO2 to some parameters of RDE tests: vehicle speed and acceleration, engine load and speed, ambient temperature and humidity.
Donateo, TeresaGiovinazzi, Mattia
To check the regulated emission limits, mass emissions test for a vehicle is conducted on a chassis dynamometer following a driving cycle. However, the driving cycle and laboratory test are different from the real-world driving. This article presents a study conducted on a mid-size gasoline car on chassis dynamometer as well as on-road (real-world). It determines the effect of real-world driving, different drive modes (idle, acceleration, deceleration and cruising) on vehicle emissions and fuel consumption and their comparison with the laboratory data. The emissions tests were conducted on the chassis dynamometer following the Modified Indian Driving Cycle and on the selected traffic routes in Dehradun city using a Portable Emission Measurement System (OBS-2200). It was observed from the study that average on-road emission rates in gram per second were 1.35 to 2.39 times higher for CO, 1.12 to 1.39 times higher for CO2, 2.04 to 2.32 times higher for NOx and 2.17 to 5.0 times higher for THC as compared to the chassis dynamometer test. The test results indicated that the on-road fuel consumption was higher than the dynamometer test by 22.3%, 19%, 13.9% in congested, medium and low traffic routes respectively. The low-speed conditions with frequent stop and go operation, particularly on the congested roads, were the main reasons that aggravated the vehicle emissions and fuel consumption in real-world driving conditions. The time spent in various drive modes and percentage contribution of the drive modes to vehicular emissions and fuel consumption were calculated and analyzed using a computer program developed for the study. This study was also an attempt to generate and understand the real-world vehicle emissions and fuel consumption data in a Tier-II Indian city, and to establish the correlation between the real-world vehicle emissions and emissions data generated in the laboratory as per the legislative procedure.
Lairenlakpam, RobindroJain, A.K.Gupta, PoonamKamei, WittisonBadola, RajendraSingh, Yograj
Light-duty vehicle emission measurement test protocols defined in the Code of Federal Regulation (40 CFR Part 1066) allow sampling particulate matter (PM) of all phases of Federal Test Procedure (FTP-75) on a single PM sampling filter by means of flow-weighted sampling in order to increase PM mass loaded on the filter. A technical challenge is imposed especially for partial flow dilution systems (PFDS) to maintain a precise dilution ratio (DR) over such a wide sample flow range due to the subtraction flow determination method of dilution air and diluted exhaust flows, because the flow difference is critical at high DR conditions. In this study, an improved flow weighting concept is applied to a PFDS by installing a bypass line with a flow controller in parallel with the PM sampling filter in order to improve DR accuracy during flow-weighted sampling. The diluted exhaust flow of the PFDS is kept constant and the flow through the PM sampling filter is adjusted by dividing the total diluted exhaust flow between the PM sampling filter and the bypass line. The flowmeter on the bypass line is calibrated based on the diluted exhaust flowmeter in order to improve the division ratio accuracy between the sample and the bypass flows, which controls the weighting factor. DR accuracy of this sampling concept is theoretically estimated and discussed. Improved accuracy under low exhaust flow and high DR conditions, as well as proportional loading on the PM sampling filter to the weighting factors, has been experimentally confirmed. Feasibility of the sampling technique is demonstrated by performing vehicle emission testing on a chassis dynamometer. Measurement results of flow-weighted single-filter sampling method by the suggested sampling technique show higher sensitivity due to increased particulate loading and reduced number of filters than the conventional multiple-filter sampling method.
Otsuki, YoshinoriHaruta, KazuhikoRahman, Montajir
During the course of emissions and fuel economy (FE) testing, vehicles that are calibrated to meet Tier 3 emissions requirements currently must demonstrate compliance on Tier 3 E10 fuel while maintaining emissions capability with Tier 2 E0 fuel used for FE label determination. Tier 3 emissions regulations prescribe lower sulfur E10 gasoline blends for the U.S. market. Tier 3 emissions test fuels specified by EPA are required to contain 9.54 volume % ethanol and 8-11 ppm sulfur content. EPA Tier 2 E0 test fuel has no ethanol and has nominal 30 ppm sulfur content. Under Tier 3 rules, Tier 2 E0 test fuel is still used to determine FE. Tier 3 calibrations can have difficulty meeting low Tier 3 emissions targets while testing with Tier 2 E0 fuel. Research has revealed that the primary cause of the high emissions is deactivation of the aftertreatment system due to sulfur accumulation on the catalysts. The emissions drive cycles used in the test sequence play a significant role in catalyst deactivation. It is possible to desulfur the catalyst by employing an aggressive drive cycle to sustain catalyst temperatures above 650°C (1202°F). Drive cycles that produce the higher sustained catalyst temperatures are not found in the miles per gallon (MPG) method FE test sequence. Therefore, the aftertreatment system and calibration must be robust to sulfur accumulation during less aggressive drive cycles. A number of control tuning strategies were tested, and their robustness to sulfur accumulation on the catalysts was determined.
White, Eugene D.Anderson, BruceRanspach, Paul
Future LEV-III tailpipe (TP) emission regulations pose an enormous challenge forcing the fleet average of light-duty vehicles produced in the 2025 model year to perform at the super ultralow emission vehicle (SULEV-30) certification levels (versus less than 20% produced today). To achieve SULEV-30, regulated TP emissions of non-methane organic gas (NMOG) hydrocarbons (HCs) and oxygenates plus oxides of nitrogen (NOx) must be below a combined 30 mg/mi (18.6 mg/km) standard as measured on the federal emissions certification cycle (FTP-75). However, when flex-fuel vehicles use E85 fuel instead of gasoline, NMOG emissions at cold start are nearly doubled, before the catalytic converter is active. Passive HC traps (HCTs) are a potential solution to reduce TP NMOG emissions. The conventional HCT design was modified by changing the zeolite chemistry so as to improve HC retention coupled with more efficient combustion during the desorption phase. Increased trapping efficiently was achieved by (a) modifying the acidic properties of the zeolite, (b) inclusion of Pd in order to more efficiently trap alkenes and NOx, and (c) the introduction of a new redox function that promoted HC combustion prior to the full desorption phase of the trap. A 2.0 L direct-injection Ford Focus with E85 fuel, utilizing the newly designed HCT developed by Ford and Umicore and having a significantly reduced platinum group metal (PGM) loading of only 0.53 g/L, was able to lower NMOG emissions by about 60% compared to the baseline underbody three-way catalyst (TWC). This in turn achieved combined NMOG + NOx emissions at an average of 19 mg/mi (11.8 mg/km), just below the SULEV-20 limit. The new trap formulation not only improved HC storage and conversion efficiency but substantially decreased the PGM content in line with current LEV-II partial zero-emission vehicle (PZEV) underbody loadings and will ensure continued sales of future flex-fuel vehicles.
Lupescu, JasonXu, LifengNunan, JohnAlltizer, Chad
In the development of HC traps (HCT) for reducing vehicle cold start hydrocarbon (HC)/nitrogen oxide (NOx) emissions, zeolite-based adsorbent materials were studied as key components for the capture and release of the main gasoline-type HC/NOx species in the vehicle exhaust gas. Typical zeolite materials capture and release certain HC and NOx species at low temperatures (<200°C), which is lower than the light-off temperature of a typical three-way catalyst (TWC) (≥250°C). Therefore, a zeolite alone is not effective in enhancing cold start HC/NOx emission control. We have found that a small amount of Pd (<0.5 wt%) dispersed in the zeolite (i.e., BEA) can significantly increase the conversion efficiency of certain HC/NOx species by increasing their release temperature. Pd was also found to modify the adsorption process from pure physisorption to chemisorption and may have played a role in the transformation of the adsorbed HCs to higher molecular weight species. Both these processes led to desorption at higher temperatures and more efficient conversion. Laboratory studies on BEA zeolite, with and without Pd, are described. These studies show the benefits of Pd-zeolite on the capture and release of HC/NOx species such as ethanol, ethylene, propylene, and toluene. It was also observed that the benefit of Pd in the zeolite was not stable under high-temperature rich conditions. This indicates a possible limitation for the application of Pd-beta in stoichiometric engine exhaust. A base metal was also added to the Pd-zeolite that stabilized emissions trapping after high-temperature rich aging conditions. Parallel vehicle emission test results also confirmed the benefits of the base metal-stabilized Pd-BEA zeolite in reducing cold start HC emissions.
Xu, LifengLupescu, JasonUra, JustinHarwell, AmyPaxton, William A.Nunan, JohnAlltizer, Chad
With the implementation of the “Worldwide harmonized Light duty Test Procedure” (WLTP) and the highly dynamic “Real Driving Emissions” (RDE) tests in Europe, different engineering methodologies from virtual calibration approaches to Engine-in-the-loop (EiL) methods have to be considered to define and calibrate efficient exhaust gas aftertreatment technologies without the availability of prototype vehicles in early project phases. Since different types of testing facilities can be used, the effects of test benches as well as real and virtual vehicle operators have to be determined. Moreover, in order to effectively reduce harmful emissions, the reproducibility of test cycles is essential for an accurate and efficient application of exhaust gas aftertreatment systems and the calibration of internal combustion engines. In this paper, the influence of different human drivers on the particle count of a passenger car with a small turbocharged three-inline-cylinder gasoline engine with intake-manifold fuel injection is presented. Furthermore, the effects of one human driver in comparison to a virtual driver regarding the reproducibility of the test results are shown. In this setup several particulate measurement systems with different measurement principles are taken into account to validate the results. In the second part of the paper, including the same engine and measurement systems, the effects and influences of seasonal RON 95 gasoline fuel qualities (winter and summer) on the size distribution (5,6-560 nm) and the particulate count are discussed. With the introduction of the Euro 6d emission standards, there is no longer a legal specification in place for the fuel to be used for RDE emission testing. Hence, it must be considered that due to seasonal climate changes, specifically designed fuels are sold at regular gas stations. Although summer and winter fuels are supposed to guarantee the same physical properties, they differ in composition which can lead to considerable differences in particulate emissions. To avoid a mixing of the different climate-dependent fuel types during the test program, the fuel tank has been extensively flushed before refilling it with the next test fuel. As prescribed all fuels were bought at public gas stations and have been analyzed by a third-party laboratory to guarantee the immaculateness of each fuel type.
Guse, DanielRoehrich, HenningLenz, MartinPischinger, Stefan
Drive cycles have been an integral part of emission tests and virtual simulations for decades. A drive cycle is a representation of running behavior of a typical vehicle, involving the drive pattern, road characteristics and traffic characteristics. Drive cycles are typically used to assess vehicle performance parameters, perform system sizing and perform accelerated testing on a test bed or a virtual test environment, hence reducing the expenses on road tests. This study is an attempt to design a relatively robust process to generate a real world drive cycle. It is based on a Six Sigma design approach which utilizes data acquired from real world road trials. It explicitly describes the process of generating a drive cycle which closely represents the real world road drive scenario. The study also focuses on validation of the process by simulation and statistical analysis.
Kondaru, Murali KrishnaTelikepalli, Kumar PrasadThimmalapura, Satish VPandey, Nabal Kishore
Gasoline particulate filter (GPF) is considered a suitable solution to meet the increasingly stringent particle number (PN) regulations for both gasoline direct injection (GDI) and multi-port fuel injection (MPI) engines. Generally, GDI engines emit more particulate matter (PM) and PN. In recent years, GDI engines have gained significant market penetration in the automobile industry owing to better fuel economy and drivability. In this study, an accelerated ash loading method was tested by doping lubricating oil into the fuel for a GDI engine. Emission tests were performed at different ash loads with different driving cycles and GPF combinations. The results showed that the GPF could significantly reduce particle emissions to meet the China 6 regulation. With further ash loading, the filtration efficiency increased above 99% and the effects on fuel consumption and backpressure were found to be limited, even with an ash loading of up to 50 g/l.
Hua, LunPan, JinchongMIAO, ShuxiaGu, DonglinShao, HuifangWang, YinhuiYang, FanHe, Suhao
Effective control of exhaust emissions from modern diesel engines requires the use of aftertreatment systems. Elevated aftertreatment component temperatures are required for engine-out emissions reductions to acceptable tailpipe limits. Maintaining elevated aftertreatment components temperatures is particularly problematic during prolonged low speed, low load operation of the engine (i.e. idle, creep, stop and go traffic), on account of low engine-outlet temperatures during these operating conditions. Conventional techniques to achieve elevated aftertreatment component temperatures include delayed fuel injections and over-squeezing the turbocharger, both of which result in a significant fuel consumption penalty. Cylinder deactivation (CDA) has been studied as a candidate strategy to maintain favorable aftertreatment temperatures, in a fuel efficient manner, via reduced airflow through the engine. This work focuses on prediction and demonstration of fuel economy benefits of CDA when implemented at idle and low load portions of the emission certification cycles, such as the heavy duty federal test procedure (HD-FTP), and other real-world drive cycles, including the Orange County bus and port drayage creep cycles. A 3.4% benefit in fuel economy has been demonstrated over the HD-FTP, while maintaining tailpipe-out NOx emissions. Greater improvements in fuel economy have been predicted over the real world cycles, with a 5.6% reduction predicted over the Orange County bus cycle and 35% reduction predicted over the port drayage creep cycle.
Joshi, MrunalGosala, DheerajAllen, CodySrinivasan, SirishRamesh, AswinVanVoorhis, MatthewTaylor, AlexanderVos, KalenShaver, GregoryMcCarthy Jr, JamesFarrell, LisaKoeberlein, Edward D.
Sine Wave Pulse Width Modulation Study for Improving Vehicle Lighting Control2018-01-00014/3/2018
Vehicle lighting has become more demanding with different load requirements, strict Electromagnetic Compatibility (EMC) requirements, accuracy requirements, and power consumption requirements. These requirements are all under the constraint of ever shrinking PCB’s driving up the cost of PCB real estate. Pulse width modulation (PWM) is used to control the interior and exterior lighting in vehicles and meet all these requirements. One or more electronic control units in the body domain of a vehicle contain a number of integrated circuits that drive loads using PWM signals. In addition to driving loads, PWM signals are used for things such as dimming and diagnostic functions. In current technology the PWM signal is usually composed of a trapezoidal wave or rounded wave which control bulbs and light emitting diodes (LED) loads in a vehicle. The trapezoidal or rounded wave may not be the most efficient way to meet requirements in the automotive industry due to their sharp rising edges so different methods have been developed to improve functionality and reduce cost. Using PWM with sine wave control could be an improvement over the current technology. This study looks at two integrated circuits that use each control method, the rounded wave and the sine wave. Both control methods are studied with the same PCB layout and environmental conditions then compared through testing such as radiated emissions testing and thermal testing. The comparison is used to determine which method is more beneficial for use in controlling automotive lighting. Other methods in recent literature are also reviewed along with future outlooks on controlling lighting loads in the automotive industry.
Bseileh, Mouhamed
There is a distinct difference between plug-in hybrid electric vehicles in the market today. One key distinction that can be made is to classify a plug-in hybrid electric vehicle (PHEV) according to its operational behavior in charge depleting (CD) mode. Some PHEVs are capable of using the electric-only propulsion system to achieve all-electric operation for all driving conditions in CD mode, including full power performance. In contrast, some PHEVs, henceforth termed “blended PHEVs”, cannot satisfy the power requirements of all driving conditions with the electric-only propulsion system and occasionally utilize blended CD operation whereby it is necessary to blend the use of the internal combustion (IC) engine with the use of the electric motor(s) to help power the vehicle. This characteristic can result in a unique phenomenon where it is possible for a blended PHEV to drive for miles in electric-only mode at the start of a trip before encountering a rapid acceleration that generates a need for blended CD operation. Under such circumstances, blended PHEVs can have a high-power cold-start where the initial IC engine start occurs under high vehicle torque demand, even when the battery state of charge (SOC) is high. Conventional IC engine vehicles do not experience high-power cold-starts since the initial IC engine start typically occurs under a very low initial torque requirement when the vehicle is stopped, in park or in neutral, and some driving is usually required before a high-power driving maneuver is encountered. Testing of various blended PHEVs found that high-power cold-starts have different emission characteristics compared to conventional vehicle cold-starts. California Air Resources Board (CARB) staff conducted vehicle tests to investigate the effects of high-power cold-starts on the gaseous exhaust emissions of blended PHEVs. Conditions that triggered high-power cold-starts were characterized from on-road driving and the resulting vehicle speed traces were then used to conduct chassis dynamometer exhaust emission tests. A new methodology was developed to compare the cold-start emissions from the high-power cold-start acceleration cycles to emissions from regulated emission certification test cycles. The results from these tests indicated that high-power cold-starts may be yielding significantly higher exhaust emissions than those observed during the regulated emission test cycles that are conducted for vehicle exhaust emission certification. This paper provides a summary of the high-power cold-start test cycle development, the methodology that was utilized to compare test cycle emissions, and the high-power cold-start gaseous emissions results.
Pham, AllenJeftic, Marko
To meet US EPA light-duty vehicle emission standards, the vehicle powertrain has to be optimally controlled in addition to maintaining very high catalyst system efficiency. If vehicles are operated outside the bounds of a standard laboratory exhaust emission test (e.g., on-road or off-cycle) the operating control strategy may shift to optimize other desirable parameters such as fuel economy and drivability. Under these circumstances. The engine control system could be operating in a different state space from an emission control stand point. This control state-space can be observed based on four principal parameters: NOx, Lambda and exhaust temperature (measured at the tailpipe) and vehicle acceleration. These vehicle emission control patterns can be characterized by their corresponding emission control signatures, such as cold start, transient fuel control, and high speed/high load open loop. These emission control signatures are unique to a variety of engine technologies as well. Recognizing these signatures during vehicle operation can identify engine control state space and could estimate NOx mass flow by utilizing an ANN (artificial neural network) for pattern recognition. This could assist in detecting emission testing irregularities that might indicate a malfunctioning emission control system. One advantage to this approach is the equipment overhead to acquire this information is much less compared to other conventional methods such as PEMS (portable emission measurement system). US EPA is investigating this approach, recording the vehicle emission control dynamic signatures during normal dynamometer testing and on-road/off-cycle. Optimized data sets of emission control signatures are currently being used for training an artificial neural network to estimate NOx mass-based calculations and distinguish between well-controlled and uncontrolled systems. This non-intrusive testing method may be used to detect catalyst early failure and monitor emission test irregularities.
Tang, XiaoguoCaldwell, WalterMcBryde, Dan
The scope of this SAE Information Report is to supply the user with sufficient information so that he may decide whether acoustic emission test methods apply to his particular inspection problem. Detailed technical information can be obtained by referring to Section 2.
Metals Technical Committee
Control of harmful emissions during cold start of the engine has become a challenging task over the years due to the ever increasing stringent emission norms. Positioning the catalytic converter closer to the exhaust manifold is an efficient way of achieving rapid light-off temperature. On the other hand, the resulting higher thermal loading under high-load engine operation may substantially cause thermal degradation and accelerate catalyst ageing. The objective of the present work is to reduce the light-off time of the catalyst and at the same time reduce the thermal degradation and ageing of the catalyst to the minimum possible extent by adopting an approach with Dynamic Catalytic Converter System (DCCS). The emission tests were conducted at the cold start of a 4 cylinder spark ignition engine with DCCS at different positions of the catalyst at no load conditions. Also emission tests were conducted with pre-catalysts of 20% volume and 40% volume of the main catalytic converter and with air pre-heater at the exhaust manifold prior to main catalytic converter. It was established that considerable reduction in the time to light off was achieved by using DCCS and light-off time was further reduced by using pre-catalysts and air pre-heater as compared to the conventional catalysts. It was observed that DCCS with air pre-heater delivering air at 80°C and at 20lpm air flow rate brings down the time to light off to 10 seconds.
Mahadevan, GanesanSubramanian, Sendilvelan
As part of an effort to shift focus from the emissions performance of pre-production prototypes in certification to the emissions performance of in-use vehicles, the US Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) instituted the “CAP 2000” program. As part of that program, manufacturers are required to retrieve customer-operated in-use vehicles and test their emissions. The EPA and CARB rules contain specific sample size and mileage criteria. The program has been in place for over 15 model years. This paper examines the in-use performance results for 3115 refueling tests, 3844 hot soak+2-day diurnal evaporative emission tests covering five sets of regulatory emission standards, and evaluates several related regulatory issues such as in-use durability and the effectiveness of evaporative on-board diagnostic (OBD) systems. The in-use verification program (IUVP) test results show very high pass rates (95%+) for refueling and evaporative emission tests (except partial zero emission vehicles (PZEV)) and average compliance levels well below the applicable emission standard for odometer readings ranging from 10,000 to 130, 000 miles. PZEV evaporative pass rates were about 91 percent. There was no statistical relationship found between odometer mileage and emission rates. OBD systems performed well in not setting a diagnostic trouble code (DTC) when the vehicle passed the evaporative and refueling emission standards but were not as effective in identifying failures.
Passavant, Glenn W.
The aim of the present work is to analyse and compare the energetic performances and the emissions conversion capability of active and passive aftertreatment systems for lean burn engines. To this purpose, a computational one-dimensional transient model has been developed and validated. The code permits to assess the heat exchange between the solid and the exhaust gas, to evaluate the conversion of the main engine pollutants, and to estimate the energy effectiveness. The response of the systems to variations in engine operating conditions have been investigated considering standard emission test cycles. The analysis highlighted that the active flow control tends to increase the thermal inertia of the apparatus and then it appears more suitable to maintain higher temperature level and to guarantee higher pollutants conversion at low engine loads after long full load operation. Conversely, the unidirectional flow is preferable when a rapid heating (i.e., cold start, warm up phase, etc.) is required. Depending on the engine load and the requested converter thermal level, the coupled operation of active and passive flow represents the possible strategy apt to improve the system performances.
Algieri, AngeloMorrone, PietropaoloSettino, JessicaCastiglione, TeresaBova, Sergio
Current regulatory developments aim for stricter emission limits, increased environmental protection and purification of air on a local and global scale. In order to find solutions for a cleaner combustion process, it is necessary to identify the critical components and parameters responsible for the formation of emissions. This work provides an evaluation process for particle formation during combustion of a modern direct injection engine, which can help to create new aftertreatment techniques, such as a gasoline particle filter (GPF) system, that are fit for purpose. With the advent of “real driving emission” (RDE) regulations, which include market fuels for the particulate number testing procedure, the chemical composition and overall quality of the fuel cannot be neglected in order to yield a comparable emission test within the EU and worldwide. Even within the legislative boundaries such as the DIN EN 228 in Europe, critical gasoline parameters can vary greatly and influence the measured particle number. This work provides a straightforward approach to evaluate any gasoline worldwide considering particle emission tendencies via comprehensible chemical analyses and transparent interpretation. The Menger/Wittmann model (MW index) presented in this work consists of fourteen fundamental physico-chemical parameters (density, vapor pressure, distillation range, volumetric fraction of aromatics, olefins, etc.), measured with standardized and reproducible techniques. These macroscopic quantities incorporate the complex interactions of the chemical single components and directly represent the matrix effects responsible for the magnitude of particle formation during the combustion cycle. An exponential dependence of the PN emissions on the index model and its chemical foundation was found, supporting the notion of cumulative matrix effects of critical parameters applied in this model. In order to validate the correlation and to understand the fundamental parameters, which are necessary to evaluate fuels worldwide, the PN emissions of several reference, market and customized fuels were measured on an engine test bed under laboratory conditions with a customer-related RDE cycle. Thus a versatile method to comparatively evaluate fuels considering their potential particle forming tendency was developed.
Wittmann, Jan-HubertMenger, Lars
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