Browse Topic: Accident types

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Low Speed Bumper System Impact Variation Study2026-01-0474To be published on 04/07/2026
Variation studies are an important part of the product development (PD) process. They help to understand and estimate real-world deviation from design nominal parameters, optimize designs for robustness, reliability, and cost-efficiency. CAE and Virtual tools enable us to simulate a great number of different variation types and capture the full bandwidth of actual field performance - rather than the validation from a limited number of physical tests. In this study, the effects of various factors on vehicle performance during low-speed impacts, utilizing a Design of Experiments (DOE) approach have been investigated through virtual simulation. Low-speed impacts, typically defined as collisions occurring at speeds less than 2.5 mph, are critical for understanding vehicle insurability and compliance with regulatory standards. The factors examined include vehicle impactor position, impact speed, and angle of collision, part thickness variation, material card variation. The DOE methodology
Suravaram, Raghu Mohan Reddy, Islam, ABM Iftekharul, Larson, John, Tehrani, Babak, Koch, Lisa, Mathur, Mohit Sain
Multi-Physics Topology Optimization and Machine Learning Surrogates for Lightweight Cast Automotive Parts2026-01-0510To be published on 04/07/2026
This paper proposes an integrated optimization framework for lightweight cast vehicle structures by combining Multi-Physics Topology Optimization (MPTO) with machine learning (ML)-driven surrogate modeling. Conventional structural optimization approaches often rely on simplified load cases—such as 3 g inertial loading, frame torsion, or bending—rather than capturing the true complexity of performance-critical conditions like crashworthiness and fatigue durability. As a result, designs optimized for a single criterion frequently degrade in other performance areas, leading to costly redesigns or over-engineered solutions. The proposed methodology introduces MPTO through four structured steps that progressively build design fidelity. Step 1 establishes a baseline primitive topology optimization workflow using a standardized package checklist, ensuring that the design domain, boundary conditions, constraints, and key manufacturing rules are consistently defined as the foundation for
Kim, Hyosig, Senkowski, Andres, Gona, Kiran, Saroha, Lalit, Boraiah, Mahesh
Development of Automotive Hood Using Multi-Material Double Injection Molding2026-01-0476To be published on 04/07/2026
Introduction: The automotive hood is a critical closure component that must meet structural, safety, and styling requirements. Traditional metal hoods are increasingly being replaced or supplemented by polymer-based designs due to advancements in material technology and manufacturing methods. Among these, multi-material double injection molding presents a promising alternative to reduce production time and cost while achieving performance compliance. Aim: This study aims to develop an automotive hood using a hybrid plastic combination through a double-shot injection molding process. The focus is on evaluating the structural feasibility of such designs under regulatory and OEM-defined stiffness and crashworthiness performance targets. Purpose: The objective is to investigate the compatibility of different thermoplastic materials for outer and inner skin layers in achieving structural rigidity, impact resistance, and manufacturing efficiency. The approach targets the consolidation of
GANESAN, KARTHIKEYAN, Seok, Sang Ho, Jo, Hyoung Han
Design and Simulation Analysis of an Integrated Honeycomb-filled Front Bumper for a Special Vehicle2026-01-0475To be published on 04/07/2026
In frontal collisions of automobiles, the bumper beam at the front of the vehicle plays a crucial role in absorbing energy and protecting the vehicle body during a collision. To enhance the collision resistance of a specific type of special vehicle with a non-load-bearing body structure, this paper focuses on this type of vehicle and conducts a study on the design and collision performance of an integrated vehicle front bumper-impact beam structure based on aluminum alloy additive manufacturing technology. A novel bumper structure is proposed, which integrates the front bumper and the front impact beam of the vehicle and is integrally formed using aluminum alloy additive manufacturing technology. This integrated structure is directly connected to the vehicle frame. Firstly, based on the appearance of the special vehicle body and the form of the front impact beam of traditional passenger vehicles, an integrated design of the vehicle front bumper-impact beam structure is carried out and
王, Xufan, Yuan, Liu-kai, Zhang, tangyun, Wang, Tao, Zhang, Ming, Wang, Liangmo
Novel Steel Tubular Side Sill Reinforcement Design and Validation for Enhanced Crash Performance in EVs2026-01-0478To be published on 04/07/2026
Increased use of Electrical vehicles (EVs) brings in unique structural design challenges particularly in Side Impact scenarios when the battery pack is near the sill region therefore elevating the possibility of Electrical Module penetration and triggering thermal runway event resulting from the crash. Thus, Electric Vehicles present unique structural design challenges. This study intends to evaluate a novel tubular structure design for side sill reinforcement and its performance benefits over a traditional aluminum side sill reinforcement currently commonly utilized for battery protection in EV vehicles body components. The proposed Steel side sill design mainly focuses on structural rigidity and improved load transfer during side pole impact crash cases and address manufacturing complexity and cost reduction opportunity. Multiple iterations for Steel side sill reinforcement design were carried out using finite element analysis with software like LSDYNA Hyper works to propose optimal
Kusnoorkar, Harsha, Khutorsky, Alex, Penumetsa, Vivek, Koraddi, Basavaraj
Effects of Child Anthropometry, Seatback Angle, Seat Rotation Angle, Seatbelt Force Limiting, and Collision Type on Injury Risk of Child Occupants in Highly Automated Vehicles2026-01-0570To be published on 04/07/2026
This study aimed to evaluate the influence of child anthropometry, seat posture (recline and rotation), seatbelt force limiting, and frontal collision scenarios on the kinematic response and injury risk to children in highly automated vehicles. The TUST IBMs 6YO-O model was conducted the frontal collisions in sled tests. This simulation matrix includes five percentiles six-year-old occupants (P3, P25, P50, P75, and P97), three seatback angles (20°, 30°, and 45°), four seat rotation angles (0°, 90°, 180°, and 270°), three seatbelt force limiting (2.6 kN, 3.6 kN, and 4.6 kN), and three collision types. Injury risks were assessed including the child occupant's head, neck, chest/abdomen, and lumbar region in each simulation (n=540). The results indicate that the child anthropometry, the seatback angle, and the seat rotation angle have a significant influence on the motion responses. Statistically significant differences between all the groups within each independent variable category were
Wang, Yanxin, Zhao, Hongqian, Li, Haiyan, He, Lijuan, Cui, Shihai, Lv, Wenle
Use inertial sliding of reclined seat to enhance occupant retention under rear-end crash2026-01-0563To be published on 04/07/2026
Smart cabin of autonomous vehicle may lead more passengers to recline their seat for comfort. However, reclined seat is disadvantageous for holding occupant in seat when vehicle is subjected to rear-end crash. Under severe rear-end crash and large reclining angle, the backward inertia could completely throw occupant out of seat. Or, even if occupant body can be restrained well by seatbelt, the occupant head could slide out of the head restraint area. Any of these situations may potentially cause severe injuries. To address this safety concern, we developed a sliding seat system designed to enhance occupant retention. Activated by impact inertia from rear-end collision, the system allows the seat sliding backward along its track in a controlled manner, and the sliding stroke is accompanied by a restraint force and absorbs some amount of kinetic energy during the sliding. Meanwhile, the backward sliding of seat, together with backward sliding of occupant, makes the ride-down process more
Dai, Rui, Zhou, Qing, Puyuan, Tan, Shen, Wenxuan
Research on Vehicle Lateral Stability Under Flow Impact During Wading2026-01-0624To be published on 04/07/2026
The growing frequency of extreme rainfall events attributable to global climate change has heightened concerns regarding flood-related hazards to road traffic safety. Under wading conditions, vehicles become susceptible to lateral sliding, flotation, or rollover when exposed to lateral hydrodynamic impacts, jeopardizing both occupant safety and infrastructure integrity. Previous studies have primarily focused on longitudinal sliding instability—such as the critical flow velocity for vehicle motion initiation and buoyancy-related submersion depth—under forward or backward flow, employing theoretical analyses and flume experiments. However, research on the dynamic response of vehicles under lateral flow, the underlying mechanisms of lateral skidding, and multi-degree-of-freedom instability modes remains relatively limited. To address this gap, this study establishes a multi-body vehicle dynamics model for lateral flow conditions, incorporating lateral hydraulic forces and tire-road
Wei, Haoting, Tan, Gangfeng, Lang, Tao, Liu, chongjian, Tang, Jingning
Evaluating the Effects of Improper Positioning and Unbuckling of a Restraint System on a 10-year-old Child ATD in a Far Side Side-Impact Environment2026-01-0562To be published on 04/07/2026
Five sled tests were performed with a Hybrid III 10-year-old child ATD positioned in the 2nd row left seat of a three row 2006 Sport Utility Vehicle. The sled buck was positioned and accelerated on a Hyge Sled to replicate an intersection side impact collision to the passenger (right) side of the Sport Utility Vehicle. 3 of the 5 tests were performed with a delta-V of 17 mph, with one test performed with a properly restrained ATD and two tests performed with improper restraint positioning. 2 of the 5 tests were performed with a delta-V of 24 mph, and both tests included improper restraint positioning effectively identical to the two 17 mph delta-V tests. The first scenario of improper restraint positioning involved moving the torso belt from the left shoulder, over the head, and onto the right shoulder. The second scenario involved the same belt re-positioning as the first scenario, but additionally disengaged the latch plate from the buckle, essentially creating a condition of seat
Luepke, Peter, Hewett, Natalie, Betts, Kevin, Van Arsdell, William, Weber, Paul, Stankewich, Charles, Miller, Gregory, Watson, Richard, Sochor, Mark
Occupant and Seat Responses in Various Rear Impact Conditions: Focus on Head-to-Head Restraint Interactions2026-01-0565To be published on 04/07/2026
Head restraint requirements and designs have evolved to minimize the delay in head support and reduce differential loading in the neck. As a result, they have become bigger, closer to the occupant’s head, and angled forward relative to the seat back. Head restraints have been found missing or detached in the field; they may be removed pre-crash due to occupant comfort issues, or post-crash for better accessibility during extrication. Additionally, although rare, head restraints may become detached in severe rear impacts due to occupant loading. To better understand occupant-to-head restraint dynamic interactions, nine rear sled tests were conducted. The test conditions were selected to represent worst case severe loading scenarios. An instrumented 50th Hybrid III ATD (Anthropomorphic Test Device) was lap-shoulder belted on a right-front seat. The neck was equipped with a bracket and lower neck load cell designed for rear impacts. Three series of sled tests were performed wherein the
PARENTEAU, CHANTAL, Burnett, Roger, Davidson, Russell
Inertial Pedal Displacement and Brake Switch Activation in Frontal Crash Events2026-01-0541To be published on 04/07/2026
This paper presents research into the inertial displacement of brake pedals and the subsequent activation of brake light switches during crash events. In certain scenarios—such as multiple-impact crashes or with pre-impact interactions such as curb strikes or sideswipes—inertial forces alone may generate sufficient brake pedal movement to trigger the brake switch, activating the brake lights. Such signals may be recorded by an Event Data Recorder (EDR) or observed by witnesses and mistakenly interpreted as an indication of intentional driver braking. To investigate this phenomenon, HYGE sled tests were performed using brake pedal assemblies and associated components from a Toyota Tacoma pickup truck and a Cadillac DeVille passenger sedan. The assemblies were subjected to acceleration pulses simulating a frontal impact, with high-speed video used to capture brake pedal displacement and brake light activation. The tests demonstrated that inertial loading from a pulse with a delta-V
Duran, Amanda, Walker, James, Barnes, Daniel, Osterhout, Aaron, Clayton, Aidan
Statistical Assessment of Pretensioner and Load Limiter Effects on the Large Omnidirectional Child ATD Response in Frontal Impacts2026-01-0550To be published on 04/07/2026
Enhancing child occupant protection requires a clear understanding of how seatbelt restraint parameters influence crash injury metrics. Real-world vehicles mostly include pretensioner and load limiter technologies to mitigate injuries, but rear seat restraints often do not include these. The FMVSS 213 test bench closely represents current restraint systems but does not involve such active vehicle restraint features. This study explores the response of the Large Omnidirectional Child ATD to evaluate potential injury mitigation under FMVSS 213 frontal sled test conditions. A simulation-based full factorial design was implemented in LS-DYNA to vary pretensioner retraction, retractor load-limiting thresholds, and webbing payout, with injury measures including head acceleration, head excursion, chest compression, and abdominal pressure (APTS). Statistical evaluation using analysis of variance (ANOVA) and Tukey-Kramer post-hoc tests quantified main and interaction effects. Pretensioners
Khattak, Mohid, Bendig, Colleen, Louden, Allison, Noll, Scott
Comparative Analysis of Rear Collision Prevention Systems2026-01-0535To be published on 04/07/2026
Rear Collision Warning (RCW) and Rear Emergency Braking (REB) are key Advanced Driver Assistance Systems (ADAS) designed to prevent collisions with Vulnerable Road Users (VRUs) when a vehicle is reversing. These systems typically rely on a combination of radar, ultrasonic, and camera sensors. This study provides a comparative evaluation of Rear Collision Prevention systems across different vehicle manufacturers. Testing was performed on the 2022 Cadillac Escalade, 2017 Subaru Outback, and 2021 Ford F-150, using both static and moving pedestrian targets. Data collection was carried out with a VBOX data acquisition system, focusing on time-to-collision (TTC) as the primary performance metric. The analysis highlights variations in system effectiveness and provides a brief overview of OEMs' approach to pedestrian safety.
Harrington, Shawn, Takbhate, Shubham Ramraja, Nagarajan, Sundar Raman
Vault-Induced Pitchover Crash Testing of a Recreational Off-Highway Vehicle (ROV)2026-01-0546To be published on 04/07/2026
VVehicle pitchover crashes can result in very severe accelerations and forces. Literature and test data available on pitchover crashes is sparse. This paper presents the results of a full-scale pitchover/rollover crash test using an instrumented vehicle in a controlled and documented off-road environment. The test vehicle was driven to the launch point by an off-board operator using remote steering and throttle controls. The test vehicle then experienced an airborne phase during which forward pitching occurred, followed by a front-to-ground impact which induced additional pitchover motion. Then, following the initial front and rear impacts, the vehicle transitioned from a pitchover to rollover motion before coming to rest. The resulting vehicle motion, vehicle damage markings, and ground markings were documented with various slow motion and real time camera views. The test vehicle was instrumented with accelerometers, rotation rate sensors, and other sensors, the results of which
Warner, Mark, Warner, Wyatt, Swensen, Grant, Perl, Mark
Development of A Tire Blowout Experimental Platform for Dynamics and Control Validation2026-01-0202To be published on 04/07/2026
Tires are critical to vehicle dynamics, transmitting traction, braking, and cornering forces to the road. A tire blowout, the sudden and rapid loss of inflation pressure due to puncture or structural failure, can cause severe instability, rollover, or collisions. Understanding vehicle response during blowout events is essential for developing robust safety systems and control strategies. Earlier developed simulation models are used to study and understand vehicle behavior during blowouts, but there is a lack of on-road testing platforms to validate these models experimentally. A custom-built blowout device integrated with a data acquisition system has been developed to address this gap. It consists of multiple solenoid valves mounted on the wheel surface and powered by a 12V supply. All valves are triggered at the same time using an RF remote, producing rapid and synchronized deflation. An Arduino-based actuation system is being developed for individual valve actuation and custom
KANTHALA, Maha Vishnu Vardhan Reddy, Krishnakumar, Ashwin, Lin, Wen-Chiao, Chen, Yan
High Biofidelity Modification of Thoracolumbar Structure in THOR model for Reclined Occupant2026-01-0196To be published on 04/07/2026
With the rapid development of automated driving and the increasing adoption of zero-gravity seats, the crash safety of highly reclined occupants has become a critical issue. The current THOR model, designed for frontal impacts in the standard upright posture, shows limitations when applied directly for reclined occupants, including excessive thoracolumbar flexion stiffness and large backward pelvis rotation. In this study, we analyzed the thoracolumbar spine kinematics of the THUMS human body model, which had been reconstructed against post-mortem human subject (PMHS) tests. A two-segment fitting was used to “dummy-ize” the spinal flexion response, yielding a virtual rotation hinge located close to the thoracic hinge of the original THOR model. The hinge rotation angle exhibited a strong linear correlation with the flexion moment of the L1–T12 segment. Based on this relationship, angular stiffness derived from the fitting was applied to the thoracolumbar hinge of the dummy. Additional
Guo, Wencheng, Kuang, Gaoyuan, Shen, Wenxuan, Tan, Puyuan, Zhou, Qing
Risk analysis of occupant injuries with different lower limb postures during vehicle frontal impact2026-01-0572To be published on 04/07/2026
To investigate the biomechanical characteristics of injuries sustained by occupants with different lower limb postures during frontal impact, the human body finite element models- THUMS AM50 under standard sitting posture and sitting posutres with 100° calf bend, 90° calf bend, and crossed legs were analyzed in the frontal impact at 56 km/h. Injury biomechanical analysis demonstrates that the occupant under the sitting posture with crossed legs has the highest overall injure risk, e.g, the highest HIC (Head Injury Critirion) value, peak value of head accerelation, VC (Viscous Crterion) values, strain of the thracic organs, stress of pelvic cortical bone and knee ligments, and so on. In summary, different lower limb postures can affect the overall risk of occupant injury: the smaller the calf flexion angle and the more complex the leg posture, the higher the risk of overall injury. In the future study it is necessary to strengthen the protection of occupants in non-standard seating
Li, Dongqiang, jiang, Yejie, Tan, Chun, Li, Yanyan, HeQuan, Wu, Jiang, Binhui, Zhu, Feng
Collapse Strength and Crush Space Analysis in Lateral Side Pole Impact of an Electric Vehicle2026-01-0472To be published on 04/07/2026
High Voltage Battery (HVB) protection in lateral pole impact is very important due to severe nature of the impact. Unlike frontal impacts, vehicles have limited range of space and capacity to absorb kinetic energy in lateral side impacts. Nowadays, computer aided engineering (CAE) using finite element analysis (FEA) is utilized routinely to simulate high-speed crash events of varied type, including side pole impact. These CAE applications focus on the analysis and design of HVB when the vehicle structure is well developed. CAE methods are time consuming and are not suited during the pre-program stage when the structure is only in a concept stage and not even a reasonable CAD is available/developed in any sense to use these methods. There is no analytical tool available to understand how to define the characteristics of the structure that surrounds and protects the HVB. The primary motive of this publication is to help with this aspect of vehicle planning/development. Needless to state
Alavandi, Bhimaraddi, Midoun, Djamal, Frank, Randy
Machine Learning based Meta-Analysis of IIHS Moderate Overlap Frontal Crash Test for Rear Seat Occupant Safety Performance2026-01-0579To be published on 04/07/2026
A machine learning (ML)-based meta-analysis was conducted to evaluate rear seat occupant safety performance in the Insurance Institute for Highway Safety (IIHS) Moderate Overlap Frontal (MOF) 2.0 crash test. ML models were trained on historical IIHS crash test data to predict rear passenger injury metrics using vehicle architecture, restraint system characteristics, crash pulse parameters, and vehicle kinematics as input features. The models demonstrated high predictive accuracy and were subsequently used in a Sobol sensitivity analysis to identify critical design parameters influencing injury outcomes. The analysis revealed that rear passenger injury metrics were most sensitive to restraint system parameters. Specifically, crash pulse magnitude was the dominant factor for head injury metrics, pretensioner activation time for neck tension force, and lap belt force for the Neck Injury Criterion (Nij). For chest-related metrics—sternum deflection, dynamic belt position, and maximum belt
Lalwala, Mitesh, Kim, Wonhee, Furton, Lisa, Song, Jay
Revisiting Rear Seat Safety: Field Evaluations of Relative Injury Risk Across Seating Positions and the Integration of Advanced Rear Seat Belt Systems.2026-01-0561To be published on 04/07/2026
Despite advances in automotive crash avoidance, occupant restraint systems remain crucial in protecting the motoring public. Following decades of improvement in occupant protection, including the development of features such as frontal airbags, collapsable steering columns, and seat belt pretensioners and load limiters for the front seat, the safety of rear seat occupants has recently undergone scrutiny. Studies evaluating rear seat occupant injury risk via field crash data have reported findings of reduced relative safety in the rear seating positions and alluded to rear seat advanced restraints, such as pretensioners and load limiters, as a potential solution. While the pursuit of certain novel technologies has historically improved automotive occupant outcomes, evaluation of these new systems in both controlled laboratory environments and field crashes is necessary to understand potential positive and negative effects of widespread introduction. This study expanded upon prior field
Rapp van Roden, Elizabeth Ann, Miller, Bruce, Pearson, Joseph, Williamson, James, Brown, Thomas
A study on the injury risk of occupant with different head and neck rotating positions2026-01-0574To be published on 04/07/2026
Drivers obtain road information through head and neck rotation. In order to study the impact of head and neck rotation posture on occupant injury in frontal collision, this paper studies the biomechanical response of occupants with five different head and neck rotation posture under 56 km/h frontal collision based on THUMS human model. Firstly, the kinematic response and head center-of-mass acceleration curves of the dead body and THUMS were compared to verify the validity of the vehicle model. Then, THUMS was adjusted to the standard occupant pose and five different head and neck rotation poses of ±20° and ±40°, and frontal collision simulation was conducted for each of the five poses with or without airbags. The results show that with the increase of head and neck rotation Angle, the risk of neck injury increases while the risk of chest injury decreases. 4 ribs are broken under standard posture, and only 2 ribs are broken when the left rotation of head and neck is 40°. The neck Nij
Li, Dongqiang, jiang, Yejie, Li, Yanyan, Tan, Chun, Jiang, Binhui
A Study on Vehicle Cornering Stiffness Estimation Based on Recursive Least Squares Method2026-01-0630To be published on 04/07/2026
This paper investigates a vehicle cornering stiffness estimation method based on recursive least squares (RLS), aiming to enhance automotive active control capabilities. Conventional parameter identification schemes reliant on onboard sensors are constrained by sensing range and cost limitations. This study explores an estimation algorithm utilizing generic motion signals, derives the theoretical relationship between yaw rate response and yaw stiffness, and designs an RLS approach for online identification of relevant model parameters. In a simulation environment, applying an ideal steering angle excitation demonstrated that the RLS algorithm converges within approximately one second and successfully estimates the cornering stiffness with an error of less than 5% relative to the set true value. Results indicate that under known vehicle basic parameters and ideal input conditions, the proposed algorithm can effectively complete cornering stiffness estimation. This work establishes an
Lang, Tao, Tan, Gangfeng, duan, xianqi, Shen, Leiming, Liang, Shuang
The Characterization of Lumbar Acceleration in Rear-End Impacts Across Different Surrogate Occupant Types2026-01-0552To be published on 04/07/2026
Longitudinal lumbar acceleration is often overlooked as a key variable when biomechanically assessing lumbar response in rear-end collisions. Previous studies have assessed lumbar accelerations for occupant types individually, but comparative analyses between surrogate occupant types have been limited. Human volunteers best reflect kinematics in real crash scenarios but are limited to low-severity impacts due to ethical limitations. Post-mortem human subjects (PMHS) can be employed in higher speed impacts, however their lack of muscular input may not extensively capture occupant kinematics. Anthropomorphic test devices (ATDs) offer trial consistency and repeatability, however the widely used Hybrid III ATD's relatively simple lumbar spine may not fully emulate the human lumbar vertebrae. Based on these physiological differences between occupant types, there may be corresponding differences in lumbar spine acceleration that have not been objectively quantified. The aim of this study was
Zambare, Keya, Ogbu Felix, Jordan, Arana Barcala, Emily, Westrom, Clyde, Caraan, John, Adanty, Kevin, Shimada, Sean
Numerical Investigation on Thorax Rib Deflections of 50th Male in Vehicle Side Oblique Pole Impact Using Human Body Model2026-01-0566To be published on 04/07/2026
The WorldSID-50M dummy is an advanced side impact dummy that has been adopted extensively in regulatory testing and third party testing such as Euro-NCAP and C-NCAP. However, with increased testing modalities, excessive upper thorax rib deflection was observed in some vehicle side impact tests. It is believed that interaction between arm and thorax rib causes excessive deflection of upper thorax rib in side oblique pole impact with a large side airbag, which has better protection to the shoulders of an occupant. The objectives of the study was as following: (1) Excessive upper thoracic rib deflection of WorldSID-50M dummy are presented in the side oblique pole crash tests while this observation was not found in side impact tests with the barrier. (2) The effect of the interaction between arm and thorax of a 50th male occupant on upper thorax rib deflection was studied using Human Body Models (HBMs). The study indicates that the interaction between arm and thorax ribs has minor effect
Zhou, DY, Chen, Shaopeng, Yan, Li, Wu, Jing, Liu, Chong, Lv, Xiaojiang, Yang, Heping
Sideswipe Impact Analysis Methodology Compared to Crash Testing with Anthropomorphic Test Device2026-01-0532To be published on 04/07/2026
Vehicle-to-vehicle sideswipe collisions are unique in their impact characteristics because the vehicles typically do not reach a common velocity at impact. To better understand the characteristics and dynamics of a sideswipe collision, vehicle-to-vehicle crash testing was performed to find the relationships between variables related to the impact, such as closing speed, relative angle, and overlap depth. This paper discusses data collected for three sideswipe (oblique) impact tests conducted at a testing facility in Buffalo, New York. The tests were conducted using a passenger vehicle as the sideswiping vehicle, which impacted a stationary cargo van. The passenger vehicle was towed into the van at relative angles ranging from 8 to 15 degrees and at velocities of 5 to 20 mph. Two different (but identical) passenger cars and two cargo vans were used during the testing series. Test results were then utilized to investigate a methodology of analyzing sideswipe collisions as a combination
Danaher, David, McDonough, Sean, Donaldson, Andrew, Neale, William, Cochran, Reece
Effects of Obstacle Height and Vehicle Roll Behavior on Electric Vehicle Side Impact Safety2026-01-0405To be published on 04/07/2026
Electric vehicles (EVs) face unique safety challenges under pole side impact conditions, largely due to the presence of floor-mounted battery packs. Existing regulatory test procedures, such as Federal Motor Vehicle Safety Standards (FMVSS) 201, primarily address occupant injury using full-height cylindrical obstacles. These procedures were originally developed for internal combustion vehicles (ICVs). However, real-world roadside crashes frequently involve obstacles of varying heights, such as guardrails, curbs, and median bases. While these obstacles pose limited risk to the passenger compartment, they can intrude into the battery pack and trigger thermal runaway. This study investigates the influence of obstacle height on EV pole side impacts. Finite element simulations of a commercially available sedan were conducted against rigid obstacles of different heights. Results reveal a non-monotonic trend of battery intrusion governed by the interplay between rollover dynamics and
Ma, Chenghao, Xing, Bobin, Zhou, Qing, Xia, Yong
Safety Monitor for Off-Road Planning with Uncertainty Bounded Bekker Costs2026-01-0141To be published on 04/07/2026
Reliable off-road autonomy requires operational constraints so that behavior stays predictable and safe when soil strength is uncertain. This paper presents a runtime assurance safety monitor that collaborates with any planner and uses a Bekker-based cost model with bounded uncertainty. The monitor builds an upper confidence traversal cost from a lightweight pressure sinkage model identified in field tests and checks each planned motion against two limits: maximum sinkage and rollover margin. If the risk of crossing either limit is too high, the monitor switches to a certified fallback that reduces vehicle speed, increases standoff from soft ground, or stops on firmer soil. This separation lets the planner focus on efficiency while the monitor keeps the vehicle within clear safety limits on board. Wheel geometry, wheel load estimate, and a soil raster serve as inputs, which tie safety directly to vehicle design and let the monitor set clear limits on speed, curvature, and stopping at
Naik, Akshay, Norris, William, Sreenivas, Ramavarapu S., Soylemezoglu, Ahmet, Nottage, Dustin S., Patterson, Albert
Improve Safety Balance between Women and Men in Frontal Crashes through Parametric Human Modeling and Adaptive Design Optimization2025-22-00101/23/2026
Objective: Previous studies have reported disparity in injuries between male and female drivers in the risk of certain types of injuries in frontal crashes that may be due to a myriad of sex-related differences, including body size, shape, anatomy, or sitting posture. The objectives of this study are 1) to use mesh-morphing methods to generate a diverse set of human body models (HBMs) representing a wide range of body sizes and shapes for both sexes, 2) conduct population-based frontal crash simulations, and 3) explore adaptive restraint design strategies that may lead to enhanced safety for the whole population while mitigating potential differences in injury risks between male and female drivers Method: A total of 200 HBMs with a wide range of body sizes and shapes were generated by morphing the THUMS v4.1 midsize male model into geometries predicted by the statistical human geometry models. Ten male and ten female HBMs were selected for population-based simulations. An existing
Sun, Wenbo, Hu, Jingwen, Lin, Yang-Shen, Boyle, Kyle, Reed, Matthew, Sun, Zhaonan, Hallman, Jason
Side Crash Pressure Sensor Response Prediction: CPM Approach2026-26-04131/16/2026
Side crashes are generally hazardous because there is no room for large deformation to protect an occupant from the crash forces. A crucial point in side impacts is the rapid intrusion of the side structure into the passenger compartment which need sufficient space between occupants and door trim to enable a proper unfolding of the side airbag. This problem can be alleviated by using the rising air pressure inside the door as an additional input for crash sensing. With improvements in the crash sensor technology, pressure sensors that detect pressure changes in door cavities have been developed recently for vehicle crash safety applications. The crash pulses recorded by the acceleration based crash sensors usually exhibit high frequency and noisy responses. The data obtained from the pressure sensors exhibit lower frequency and less noisy responses. Due to its ability to discriminate crash severities and allow the restraint devices to deploy earlier, the pressure sensor technology has
Bhagat, Milind, Narale, Naganath, Mahajan, Ashutosh, Wayal, Virendra, Jadhav, Swapnil
Occupant Kinematics and Injuries during High Speed Side Impacts: An Analysis of ARAI Data 2016-20242026-26-00271/16/2026
The objective of the present study is to examine trends in occupant kinematics and injuries during side impact tests carried out on vehicle models over the period of time. Head, shoulder, torso, spine, and pelvis kinematic responses are analysed for driver dummy in high speed side impacts for vehicle model years, MY2016-2024. Side impact test data from the tests conducted at The Automotive Research Association of India (ARAI) is examined for MY2016-2024. The test procedure is as specified in AIS099 or UNECE R95, wherein a 950kg moving deformable barrier (MDB) impacts the side of stationary vehicle at 50km/hr. An Instrumented 50th percentile male EUROSID-2 Anthropomorphic Test Device is positioned in the driver seat on the impacting side. Occupant kinematic data, including head accelerations, Head Injury Criterion (HIC15), Torso deflections at thorax and abdominal ribs, spine accelerations at T12 vertebra, and pelvis accelerations are evaluated and compared. The “peak” and “time to
Mishra, Satish, Borse, Tanmay, Kulkarni, Dileep, Mahajan, Rahul
Pre-Crash Characteristics of Motorized Two-Wheeler Crashes on Indian Roads2026-26-00341/16/2026
India has emerged as the world’s largest market for motorized two-wheelers (M2Ws) in 2024, reflecting their deep integration into the country’s transportation fabric. However, M2Ws are also a highly vulnerable road user category as according to the Ministry of Road Transport and Highways (MoRTH), the fatality share of M2W riders rose alarmingly from 27% in 2011 to 44% in 2022, underlining the urgency of understanding the circumstances that lead to such crashes. This study aims to investigate the pre-crash behavior and crash-phase characteristics of M2Ws using data from the Road Accident Sampling System – India (RASSI), the country’s only in-depth crash investigation database. The analysis covers 3,632 M2Ws involved in 3,307 crash samples from 2011 to 2022, representing approximately 5 million M2Ws nationally. Key variables examined include crash configuration, collision partner, road type, pre-event movement, travel speed, and human contributing factors. The study finds that straight
Govardhan, Rohan, Padmanaban, Jeya, Jethwa, Vaishnav
Investigating Pelvic Locking and Torso Kinematics Using Human Body Models in Frontal Impact Scenarios2026-26-00021/16/2026
Occupant Safety systems are usually developed using anthropomorphic test devices (ATDs), such as the Hybrid III, THOR-50M, ES-2, and WorldSID. However, in compliance with NCAP and regulatory guidelines, these ATDs are designed for specific crash scenarios, typically frontal and side impacts involving upright occupants. As vehicles evolve (e.g., autonomous layouts, diverse occupant populations), ATDs are proving increasingly inadequate for capturing real-world injury mechanisms. This has led to the adoption of computational Human Body Models (HBMs), such as the Global Human Body Models Consortium (GHBMC) and Total Human Model for Safety (THUMS), which offer superior anatomical fidelity, variable anthropometry, active muscle behaviour modelling, and improved postural flexibility. HBMs can predict internal injuries that ATDs cannot, making them valuable tools for future vehicle safety development. This study uses a sled CAE simulation environment to analyze the kinematics of the HBMs
Raj, Pavan, Rao, Guruprakash, Pendurthi, Chaitanya Sagar, Nehe, Vaibhav, Chavan, Avinash
Adaptive Restraints for Equitable Protection2026-26-00151/16/2026
Real-world crashes involve diverse occupants, but traditional restraint systems are designed for a limited range of body types considering the applicable regulations and protocols. While conventional restraints are effective for homogeneous occupant profiles, these systems often underperform in real-world scenarios with diverse demographics, including variations in age, gender, and body morphology. This study addresses this critical gap by evaluating adaptive restraint systems aligned with the forthcoming EURO NCAP 2026 protocols, which emphasize real-world crash diversity and occupant type. Through digital studies of frontal impact scenarios, we analyze biomechanical responses using adaptive restraints across varied occupant demographics, focusing on head and chest injury (e.g., Chest Compression Criterion [CC]). This study used a Design of Experiments (DOE) approach to optimize occupant protection by timing the actuating of these adaptive systems. The results indicate that activating
satija, Anshul, Suryawanshi, Yuvraj, Chavan, Avinash, Rao, Guruprakash
A Procedure for Validation of a Full e-Vehicle CAE Model with Physical Tests for Passive Safety Applications2026-26-04111/16/2026
With the fast development of computational analysis tools and capacities during the past ten years, complex and substantial computer-aided engineering (CAE) simulations are now economically possible. While the cost of crash tests has risen steadily, the fidelity and complexity, which numerical simulations could address, has multiplied keeping the cost of computational analysis more stable. The fundamental goal of CAE is to achieve significant reduction in the number of physical tests conducted during the product development process. However, validating the CAE model with physical tests is essential to ensure accuracy and reliability. Simulations performed using a validated CAE model could be used to make decisions like airbag deployment or high voltage shutdown without an actual physical test being conducted. This paper discusses validating an electric commercial vehicle CAE model during a side impact thus emphasizing the safety of a high voltage battery system. The critical parameters
Upendran, Anoop, Knuth, Joseph, Krishnappa, Giri, Punnaiappan, Arunsankar
Chest Deflection Mapping between HBM-Connect® 50M and Virtual ATD Models2026-26-00101/16/2026
Human Body Models (HBMs) are increasingly recognized by consumer protection agencies as essential tools for evaluating vehicle safety, complementing the use of traditional Anthropomorphic Test Devices (ATDs). However, HBMs are new for product development and pose challenges in connecting them with the ATDs. These challenges can be overcome if a link is established for the injury metrics between HBMs and ATDs. The study aims to develop a chest deflection mapping function between the HBM Connect® 50M and three ATD models: Hybrid III 50M, THOR-50M and World SID 50M for thoracic assessment in impact scenarios. Several frontal and lateral thorax loading scenarios were selected from the HBM4VT qualification catalogue (Euro NCAP technical bulletin CP 550), including hub impacts and table-top seatbelt loading tests. Matched-pair LS-DYNA simulations were conducted with HBM Connect® 50M and the ATD models recording peak chest deflections for developing the mapping function. In the HBM Connect
Velmurugan, Gopinath, Kumar, Devendra, R, Udhaya Kumar, Kulavi, Pradeep, Soni, Anurag, Tejero de la Piedra, Ricardo, Fu, Stephen, Long, Teng, Arora, Tushar, Jagadish, Renuka, Shah, Chirag
Conceptual Crash Analysis in Automotive Applications with Reduced Computational Effort2026-26-04511/16/2026
In the realm of automotive safety engineering, the demand for efficient and accurate crash simulations is ever-increasing. As finite element (FE) modeling of components becomes increasingly detailed and the availability of advanced material models improves, crash simulations for full vehicles can become time-consuming. Evaluating the crash performance of any vehicle subsystem requires structural simulations at different levels. While the design and configuration phase deals with a local simulation in representative load cases, full vehicle simulations are required later for a final digital proof of achieved requirements and development targets. This paper introduces a novel methodology for replacing full vehicle crash simulations, as required for a local view on the structural load path development, through segment-models. By adapting segment-model simulations, a significant reduction in computational time and resource usage is achieved, thereby optimizing CPU cluster performance and
Moncayo, David, Malipatil, Anand, Prasad, Rakesh, Kunnath, Allwin
Safer Trucks for India: Smart Tech Fusion2026-26-00311/16/2026
Commercial vehicle sector (especially trucks) has a major role in economic growth of a nation. With improving infrastructure, increasing number of trucks on roads, accidents are also increasing. As per RASSI (Road Accident Sampling System India) FY2016-23 database, commercial vehicles are involved in 42% of total accidents on Indian roads. Involvement of trucks (N2 & N3) is over 25% of total accidents. Amongst all accident scenarios of N2 &N3, frontal impacts are the most frequent (26%) and causing severe occupant injuries. Today, truck safety development for frontal impact is based on passive safety regulations (viz. front pendulum – AIS029) and basic safety features like seatbelts. In any truck accident, it is challenging rather impossible to manage comprehensive safety only with passive safety systems due to size and weight. Accident prevention becomes imperative in truck safety development due to extremely high energy involved in front impact scenarios. The paper presents a unique
Joshi, Kedar Shrikant, Gadekar, Ganesh, Date, Atul, Koralla, Sivaprasad
Optimization of Frontal Impact Force Scheme to Accelerate the Target Setting Process for Development of Front-End Structures in Vehicles2026-26-00011/16/2026
A passenger vehicle's front-end structure's structural integrity and crashworthiness are crucial to ensure compliance with various frontal impact safety standards (such as those set by Euro NCAP & IIHS). For a new front-end architecture, design targets must be defined at a component level for crush cans, longitudinal, bumper beam, subframe, suspension tower and backup structure. The traditional process of defining these targets involves multiple sensitivity studies in CAE. This paper explores the implementation of Physics-Informed Neural Networks (PINNs) in component-level target setting. PINNs integrate the governing equations into neural network training, enabling data-driven models to adhere to fundamental mechanical principles. The underlying physics in our model is based upon a force scheme of a full-frontal impact. A force scheme is a one-dimensional representation of the front-end structure components that simplifies a crash event's complex physics. It uses the dimensional and
Gupta, Ishan, Bhatnagar, Abhinav, Kumar, Ayush
Achieving Robust Sensing Performance for Six-Airbag Systems: Design Approaches and Validation Techniques for Side Sensing2026-26-00301/16/2026
The proposal of GSR 16(E) in India promotes six airbags in passenger vehicles, aiming to enhance occupant safety. In parallel, the new Bharat New Car Assessment Program (BNCAP) outlines performance protocols that demand robust airbag deployment strategies to achieve a five-star safety rating. One of the critical challenges in meeting both regulatory and consumer safety expectations is the optimal packaging of the airbag Electronic Control Unit (ECU) and its associated impact sensors. These must perform reliably across regulatory tests, BNCAP protocols, and real-world accident scenarios. The location of side acceleration ‘g’ side impact sensors—whether mounted on the side sill, B-pillar, C-pillar, or door structures—is pivotal to achieving consistent and timely side airbag deployment. These sensors must also demonstrate immunity to false triggers or missed events in both static and dynamic misuse and abuse conditions. Ensuring robust sensor performance under these varied conditions is
Kudale, Shailesh, Rao, Guruprakash, wayal, Virendra, Goswami, Tarun
Single Radar: A Robust and Cost-Effective Solution for ADAS and Parking Functionality2026-26-00491/16/2026
With rapid advancements in Autonomous Driving (AD) & Advanced Driver Assistance Systems (ADAS), numerous sensors are integrated in vehicles to achieve higher and reliable level of autonomy. Due to the growing number of sensors and its fusion creates complex architecture which causes challenges in calibration, cost, and system reliability. Considering the need for further ADAS advancements and addressing the challenges, this paper evaluates a novel solution called One Radar - a single radar system with a wide field of view enabled by advanced antenna design. Placing the single radar at the rear of the vehicle eliminates the need for corner radars and ultrasonic sensors used for parking assistance. With rigorous real-world testing in different urban and low-speed scenarios, the single radar solution showed comparable accuracy in object detection with warning and parking assistance to the conventional combination of corner radars and ultrasonic sensors. The simple single sensor-based
Anandan, Ram, Sharma, Akash
Geometrical Assessment of the Curtain Airbag Coverage in Indian Passenger Vehicles2026-26-00211/16/2026
Curtain airbags are the most effective protective systems to prevent severe/fatal head injuries in side collisions with narrow objects such as poles or trees. One of the important parameters of curtain airbags is the inflated zone i.e. the coverage area of the airbag, which decides the extent of head protection for occupants with different anthropometries in different seating rows. EuroNCAP first introduced the concept of Head Protection Device Assessment (HPDA) in 2015., In addition to the performance requirements in the dynamic test, EuroNCAP started assessing the deployed curtain airbag/s for its area coverage and verification of inflated zones for various anthropometries over occupant rows. In India, there is now a near total adoption of curtain airbags as standard fitment by the OEMs. Further, introduction of Bharat NCAP (BNCAP), a Perpendicular Pole Side Impact test is conducted for assessing the effectiveness of curtain airbags in a dynamic test, but currently, does not perform
Jaju, Divyan, Kulkarni, Dileep, Mahajan, Rahul
Q-Series Child Dummy FE Model Development and Validation for Child Occupant Safety Assessment in Automotive Crashes2026-26-03901/16/2026
The Ministry of Road Transport and Highways (MoRTH), Government of India, has established BHARAT NCAP to provide a fair, meaningful, and objective assessment of the crash safety performance of cars. This program evaluates vehicles across three key areas, including Child Occupant Protection (COP). A critical component of the COP assessment involves dynamic testing using Q-series child dummies representing a 1½-year-old (Q1.5) and a 3-year-old child (Q3). As per the BHARAT NCAP protocol, these dummies are placed in the second-row outboard seating position within Child Restraint Systems (CRSs) and subjected to two primary dynamic impact tests: Offset Deformable Barrier (ODB) conducted at a speed of 64 km/hr. and Mobile Deformable Barrier (MDB) Side Impact tests conducted at 50 km/hr. The dynamic assessment of these child dummies is primarily focused on the head, neck, and chest regions to evaluate the effectiveness of the CRSs and overall vehicle safety system in protecting young
Khopekar, Maria, Lakshminarayana, Apoorva, Mohan, Pradeep, Kurkuri, Mahendra
An Innovative Collision Sensing Architecture for Robust Functionality of Safety Restraint Systems in Different Challenging Real World Accident Scenarios2026-26-00171/16/2026
In emerging markets, especially in India and other similar countries, the growing traffic density on the roads leads to different types of accidents, including frontal head-on collisions, rear-end collisions, side-impact collisions, collisions with fixed objects such as electric poles, trees, road guard rails, road dividers, and accidents involving pedestrians, cyclists, and two-wheelers. These accidents could be due to over speeding, distracted driving, violation of traffic rules, and inadequate road infrastructure etc. Providing the necessary safety restraint systems (Airbags and Seat belts) in vehicles and ensuring their robust functionality in different real-world accident scenarios will be challenging for vehicle manufacturers. It is high time to redefine the traditional collision-sensing architecture strategies with a logical approach based on a thorough study of available accident data statistics, types of objects, and scenarios leading to severe accidents. Among these, rear-end
KOVALAM, SUNIL KUMAR
Advance Techniques to Optimize Variable Gear Ratio Steering for High Centre of Gravity Vehicles2026-26-00861/16/2026
Vehicles with a high center of gravity (CG) and moderate wheel track, like compact Sport Utility Vehicles (SUVs), have a relatively low Static Stability Factor (SSF) and thus are inherently less stable and more susceptible to rollover crashes. Moreover, to be more maneuverable in highly populated urban areas, a smaller Turning Circle Diameter (TCD) is necessary. Here, Variable Gear Ratio (VGR) steering systems have major benefits over traditional Constant Gear Ratio (CGR) systems in terms of enhancing both roll stability and agility. To adapt VGR steering systems to a particular vehicle dynamic, Full Vehicle (FV) and Driver-in-the-Loop (DIL) simulations are utilized. Using this method, exact calibration is possible according to realistic driving conditions so that the VGR steering C-factor curve is properly tuned for optimal handling in on-center, off-centre, and transitional areas of the Steering Wheel Angle (SWA). Primary performance measures—e.g., SWA gradients at different lateral
Rewale, Pratik, Kopiec, Jakub, Kumar, Deva, Rasal, Shraddhesh, Hussain, Inzamam, Nehal, S B
Structural Design and Simulation of Composite Metal Hybrid Based Battery Enclosure for an Electric Vehicle2026-26-03001/16/2026
Addressing the critical need for lightweight and safe energy storage solutions in electric vehicles, this paper presents the design and optimization of a novel Composite Metal Hybrid (CMH) battery pack structure. A computer aided simulation using Abaqus software was performed to optimize the weight of battery pack. The structural integrity and crashworthiness of the optimized lightweight design were rigorously evaluated under various load cases like side impact (crush), shock loading and underfloor impact. Modal analysis and load tests addressed, demonstrate the CMH battery pack as a viable and promising lightweight solution for electric vehicle applications. Manufacturing aspects are also discussed to ensure feasibility and integration.
Shah, Bijay Kumar, Singh, Pundan Kumar, G., Manikandan
Thoracic Injury Mechanisms Due to Front Seatback–Rear Seat Pan Interaction in Severe Rear-Impact Collisions: A Case Study2026-26-00051/16/2026
Severe rear-impact collisions can cause significant intrusion into the occupant compartment when the structural integrity of the rear survival space is insufficient. Intrusion patterns are influenced by impact configuration—underride, in-line, or override—with underride collisions channeling forces below the beltline through the rear wheels as a primary load path. This force concentration rapidly propels the rear seat-pan forward, contacting the rearward-rotating front seatback. The resulting bottoming-out phenomenon produces a forward impulse that amplifies loading on the front occupant’s upper torso, increasing the risk of thoracic injury even when the head is properly supported by the head restraint. This study analyzes a real-world rear-impact collision that resulted in fatal thoracic injuries to the driver, attributed to the interaction between the driver’s seatback and the forward-moving rear seat pan. A vehicle-to-vehicle crash test was conducted to replicate similar intrusion
Thorbole, Chandrashekhar
Integrated Side Fairing and Crash Protection System for High Voltage EV Battery Safety2026-26-00281/16/2026
This paper presents a novel structural solution for side impact protection of high-voltage battery packs in electric trucks. While electric vehicles offer benefits like zero emissions and independence from fossil fuels, in turn present challenges in meeting crashworthiness standards and safety regulations. The device addresses the critical need for effective battery protection & styling of battery electric vehicles. The integration of a hybrid corrugated panel system with plastic side fairings is innovative, combining crashworthiness with aerodynamic and aesthetic benefits. The crash protection features two hat-section steel channels at the top and bottom and corrugated steel sheet with alternating ridges is attached to these channels. Corrugated panels are enforced with help of backing strips. This assembly is mounted on shear plates at both ends, secured to the vehicle's frame rail. During a side impact event, the plastic side fairings absorb the initial impact, crumpling easily. If
Badgujar, Prathamesh, Devendra, Awachare, Hansen, Benjamin
Real-Time Lane Change Risk Estimation Using Extended Lane Change Risk Index (ELCRI) and Fault Tree Analysis2026-26-00401/16/2026
Accidents during lane changes are increasingly becoming a problem due to various human based and environment-based factors. Reckless driving, fatigue, bad weather are just some of these factors. This research introduces an innovative algorithm for estimating crash risk during lane changes, including the Extended Lane Change Risk Index (ELCRI). Unlike existing studies and algorithms that mainly address rear-end collisions, this algorithm incorporates exposure time risk and anticipated crash severity risk using fault tree analysis (FTA). The risks are merged to find the ELCRI and used in real time applications for lane change assist to predict if lane change is safe or not. The algorithm defines zones of interest within the current and target lanes, monitored by sensors attached to the vehicle. These sensors dynamically detect relevant objects based on their trajectories, continuously and dynamically calculating the ELCRI to assess collision risk during lane changes. Additionally
Dharmadhikari, Mithil, S, Mrudula, Nair, Nikhil, Malagi, Gangadhar, Paun, Cristin, Brown, Lowell, Korsness, Thomas
Multi-Material Front Structures: A Pathway to Safer and More Sustainable Vehicle Design2026-26-04561/16/2026
Frontal crash structures play a vital role in occupant safety, but traditional designs often involve a trade-off between structural strength and weight efficiency. In the pursuit of safer and more sustainable mobility, this study explores a physics-based methodology that leverages the principle of dynamic equilibrium to guide the integration of dissimilar materials in front-end vehicle structures. Specifically, examined a novel configuration wherein aluminum High-pressure die cast (single HPDC part) is introduced which covers swan neck region as well as the base of the front longitudinal member, while retaining steel in the frontal crush zone. This arrangement aims to redistribute crash loads and control deformation mechanisms, enabling improved energy absorption without compromising structural integrity. To evaluate the proposed strategy, a series of detailed finite element simulations were conducted using LS-DYNA, a widely adopted tool for vehicle crash analysis. The results reveal
Revanth, Goshika, Bhagat, Milind, Joshi, Vikas, Mankhair, Abhijit, Sudarshan, B.Sudarshan, Kollipara, Jahanavi
Design and Validation of a Collapsible Brake Pedal System for Lower-Leg Protection in Frontal Impacts2026-26-05001/16/2026
Indian passenger car accident data indicates that approximately 44% of crashes are frontal impacts (Refer fig 1). Among the injuries sustained in these crashes, lower leg injuries are notably critical, contributing to nearly 25% of driver occupant injuries (Refer fig 2). To evaluate such injuries, the Bharat New Car Assessment Program (BNCAP) includes lower leg injury metrics as part of the Frontal Offset Deformable Barrier (ODB64) test. While the overall injury performance is assessed at the vehicle level, BNCAP also monitors vehicle interior intrusions—particularly pedal intrusions—as key contributors to lower limb injury severity. A major challenge in frontal crashes is the intrusion of the vehicle's front-end structure into the occupant compartment. Rigid components, particularly the brake pedal assembly, can be displaced rearward during a crash, significantly increasing the risk of lower leg injuries. Therefore, minimizing pedal intrusions into the driver foot-well is critical for
Shetti, Rahul R., Kudale, Shailesh, Naik, Nagaraj, Bisen, Badal, Kotak, Vijay, Dudhewar, Swapnil, Bhagat, Amit, Durgaprasad, HNV
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