Browse Topic: Quality audits

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Digital Model for AS9100D Quality Management Systems - Requirements for Aviation, Space, and Defense Organization SA-DIG-000086/9/2026
This digital standard is a digital model of AS9100D Quality Management Systems - Requirements for Aviation, Space, and Defense Organization. This file contains an MBSE model in a mdzip file for use in modeling applications.
Aircraft Ground Deicing/Anti-Icing Quality Auditing ChecklistARP8831 (Current)10/21/2024
This document establishes an industry standard checklist for the auditing of the methods and procedures used in aircraft deicing and anti-icing on the ground to support conformance with the industry global standards, AS6285, AS6286 and AS6332. The checklist covers the use of SAE AMS1424 and SAE AMS1428 qualified fluids (Types I, II, III, and IV) and non-fluid methods.
G-12T Training and Quality Programs Committee
RM13005 - Quality Audit RequirementsAESQRM0052023011/30/2023
AS13100 AESQ Quality Management System Requirements for Aero Engine Design and Production Organizations Standard was created to replace customer specific quality requirements – leading to simplification and harmonization between engine manufacturer supply chains. AS13100 is supported by a series of 13 AESQ Reference Manuals (RM) that provide additional detail on certain subjects to describe the intent of the standard and to provide guidance on deployment. The Reference Manuals are designed to enable the supply chain to deploy the AS13100 requirements efficiently and effectively. The AESQ RMs provide case studies, guidance material, forms and checklists specific to each section of the standard to aid the user with implementation.
AESQ Steering Group
Requirements for Conducting Audits of Aviation, Space, and Defense Quality Management SystemsAS9101G (Current)11/29/2022
This standard defines requirements for the preparation and execution of the audit process. In addition, it defines the content and composition for the audit reporting of conformity and process effectiveness to the 9100-series standards, the organization's QMS documentation, and customer and statutory/regulatory requirements. The requirements in this standard are additions or represent changes to the requirements and guidelines in the standards for conformity assessment, auditing, and certification as published by ISO/IEC (i.e., ISO/IEC 17000, ISO/IEC 17021-1). When there is conflict with these standards, the requirements of the 9101 standard shall take precedence.
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
RM13005 - Quality Audit RequirementsAESQRM0052021033/8/2021
AS13100 AESQ Quality Management System Requirements for Aero Engine Design and Production Organizations Standard was created to replace customer specific quality requirements – leading to simplification and harmonization between engine manufacturer supply chains. AS13100 is supported by a series of 13 AESQ Reference Manuals (RM) that provide additional detail on certain subjects to describe the intent of the standard and to provide guidance on deployment. The Reference Manuals are designed to enable the supply chain to deploy the AS13100 requirements efficiently and effectively. The AESQ RMs provide case studies, guidance material, forms and checklists specific to each section of the standard to aid the user with implementation.
AESQ Steering Group
Intelligent Displacement Sensor Deployment Using MTConnect Protocol over EthernetTBMG-272938/1/2017
Quality measurements for design validation and certification requirements sometimes call for hundreds or thousands of sensors and actuators. Maintaining such a complex system is difficult, especially over an extended time period and inevitable personnel changes. Many hours are spent tracking down sensor problems related to the sensor, associated cables, mounting hardware, or some part of the data acquisition system. These are expensive, labor-intensive hours that consume valuable technical resources.
Quality Management Systems - Requirements for Aviation, Space, and Defense OrganizationsAS9100D (Current)9/20/2016
This standard includes ISO 9001:20152 quality management system requirements and specifies additional aviation, space, and defense industry requirements, definitions, and notes. It is emphasized that the requirements specified in this standard are complementary (not alternative) to customer and applicable statutory and regulatory requirements. If there is a conflict between the requirements of this standard and customer or applicable statutory or regulatory requirements, the latter shall take precedence. This International Standard specifies requirements for a quality management system when an organization: a needs to demonstrate its ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements, and b aims to enhance customer satisfaction through the effective application of the system, including processes for improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements. All the requirements of this International Standard are generic and are intended to be applicable to any organization, regardless of its type or size, or the products and services it provides. NOTE 1: In this International Standard, the terms “product” or “service” only apply to products and services intended for, or required by, a customer. NOTE 2: Statutory and regulatory requirements can be expressed as legal requirements.
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
Computer Software LibrariesCMB4_3 (Current)10/1/2014
G-33 Configuration Management
Automotive V-Belt DrivesJ637_201208 (Current)8/14/2012
The following information is intended as a guide to be used for evaluating belt construction, source approval, and quality audit. This recommendation has been prepared from existing literature, including standards, specifications, and data supplied by both producers and users. These recommendations cover drive layout details and V-belt testing methods, including test layout, pulley diameters, torque loads, and guidance for interpreting test data. The application of these automotive V-belts is to power engine or vehicle accessories that are physically attached to the engine.
Belt Drive (Automotive) Systems Committee
A Quality System DatabaseTBMG-78294/1/2010
A quality system database (QSD), and software to administer the database, were developed to support recording of administrative nonconformance activities that involve requirements for documentation of corrective and/or preventive actions, which can include ISO 9000 internal quality audits and customer complaints. [“ISO 9000” denotes a series of standards, published by the International Organization for Standardization (ISO), for implementation of quality systems to be used in contractual situations.] The software provides for recording and storage of data, enables tracking, and provides status information.
The QUALITY race continuesAUTOJUL08_027/1/2008
As end-user expectations continue to rise, and pressure on engineering and manufacturing processes spiral, AEI's European Editor interviewed a number of OEM executives for their thoughts on quality and strategies for better vehicles. Sir Henry Royce would utter a brief riposte to anyone who had the temerity to suggest that Rolls-Royce motor cars were a shade too expensive: “The quality remains long after the price is forgotten,” Today, every new car on the market, whatever its cost, must have embedded quality That does not mean just high-value trim or systems but fundamental quality of design, build, impressive torsional rigidity figures, and a rigorous development program to prove that marketing messages about quality are true and not wishful thinking.
Birch, Stuart
Managing Value Stream Risk2006-01-23898/30/2006
A typical risk assessment or audit used in industry today will look at a single organizations risk in an isolated business system dimension, such as the management system, product, or process deployed at a specific company. Risk must be found in both material and information flows and quantified in order to enable effective management decisions. Value Stream Risk Assessment™ (VSRA™) is a tool to identify, quantify, prioritize, and intelligently mitigate risk wherever it resides in a the Value Stream. VSRA™ has been developed to compliment Lean and Six Sigma techniques and enhances the quality audit process to provide more value to the organization.
Nowosielski, Ryan
The Future of NVH Testing - An End User's Perspective2005-01-22705/16/2005
The role of NVH testing has evolved from a firefighting role and a period of exploration to a well defined standard test role in the product development and validation process. Integral to this process is robust engineering, which drives the need to execute many tests quickly, efficiently and accurately. This allows the NVH specialist to concentrate on interpretation of results and spend less time on the acquisition of data. As the volume of data grows, this creates the opportunity to data mine an NVH database to compare results from large sample sizes and focus on product variation. Today's NVH laboratory is accountable for producing high quality, consistent, timely, and cost effective test reports. The basic core of the test has to be easy to set up and execute for a novice, yet still allow for exploratory tests by specialists as necessary. The NVH laboratory is now subject to the same budgetary pressures and quality audits as other testing operations. This paper presents the basic philosophy as defined by end users that puts a greater focus on efficiency of operation, automation, and data quality control.
Steyer, Glen, Voight, Michael, Hering, David
Automotive V-Belt DrivesJ637_200112 (Historical)12/10/2001
The following information is intended as a guide to be used for evaluating belt construction, source approval, and quality audit. This recommendation has been prepared from existing literature, including standards, specifications, and data supplied by both producers and users. These recommendations cover drive layout details and V-belt testing methods, including test layout, pulley diameters, torque loads, and guidance for interpreting test data. The application of these automotive V-belts is to power engine or vehicle accessories that are physically attached to the engine.
Belt Drive (Automotive) Systems Committee
AUTOMOTIVE V-BELT DRIVESJ637_199708 (Historical)8/1/1997
The following information is intended as a guide to be used for evaluating belt construction, source approval, and quality audit. This recommendation has been prepared from existing literature, including standards, specifications, and data supplied by both producers and users. These recommendations cover drive layout details and V-belt testing methods, including test layout, pulley diameters, torque loads, and guidance for interpreting test data. The application of these automotive V-belts is to power engine or vehicle accessories that are physically attached to the engine.
Belt Drive (Automotive) Systems Committee
Achieving Quality Through Flexible Inspection9116428/1/1991
Machine vision has historically been used as a quality audit tool in the automotive industry. New generation vision hardware offers the potential for integrating machine vision into the manufacturing process as an interactive process control tool. This paper is a case study in the application of machine vision integrated into a production line to feed process control data to a system controller in addition to performing statistical process control functions on a real time basis. The paper describes the initial application of the concept referred to as Flexible Inspection, [5]*, [11], and an example inspection algorithm for determining the presence/absence of components on a printed circuit board. The production activity chosen for the study is a printed circuit assembly line in an automotive electronics assembly plant. The potential impact of this type of system on automotive manufacturing is assessed through empirical data. Flexible inspection will reduce process variability while achieving optimum quality levels.
Johnson, Carroll, Foster, Joseph W.
Are You Prepared for the New Shot Peening Specifications?9009604/1/1990
There has been a flurry of actlvity lately to revlse the specifications that control the processlnq of parts subject to fatigue and corrosion fatigue failures. Our aginq Commercial, Mllitary and Civll airplane fleets, coupled wlth the costs of replacement, have caused great pressures to extend component operating life. Stress cycling of both englne and airframe hardware often is sufficient to cause fatigue damage. Shot peening has been proven to increase the ability of these parts to withstand significant increases in stress cycling. Other factors (corrosion, fretting and foreign object damage, to name a few) cause stress concentrations which are often initiation points for fatigue damage. Shot peening is used to encapsulate those stress concentrations in layers of residual compression thereby offsetting the conditions for fatigue damage. It has become very obvious to those responsible for the safe operation of aircraft that the residual compressive stress from shot peening is a critical factor that must be controlled. AMS 2430 and MIL-S-13165 are the most notable specifications to be updated. New specifications have been written to control the quality of peening media and now include ceramic and cut wire steel shot in addition to the more usual cast steel shot and glass beads. More importantly, a new AMS specification for Computer Monitored Shot Peening has been written and is now referenced by the Military Spec. Quality auditors from the FAA, the military, and the various engine and airframe manufactures are now maklng sure processors have certified shot; they are also checking details such as anqle of impingement and particularly that parts are not peened manually. Because of the critlcal environment in which aerospace structures and power plants operate and the need to extend the useful lives of these components, specifications are required that guarantee that all processes used after initial qualification are equivalent or superior to those used originally. Shot peening equipment that is capable of reproducing precise results is now mandatory. The ability to monltor all of the processing variables to insure repeatability is now being required. This paper addresses present requirements as well as what to expect in the future.
Harrison, James
AUTOMOTIVE V-RIBBED BELT DRIVES AND TEST METHODSJ1596_198906 (Historical)6/1/1989
The following information covers engine accessory drive layout details and testing methods and includes test configurations, pulley diameters, power loads, and guidance for interpreting test data. This information has been prepared from existing literature, including standards and data supplied by both producers and users of V-ribbed belts. When the engine is used to drive an external unit equipped with industrial type V-pulleys and belts, it is recommended that the power takeoff pulley on the engine be grooved according to the appropriate industrial standard. These standards are published by RMA-MPTA (Rubber Manufacturers Association - Mechanical Power Transmission Association); ISO (International Standards Organization) and ASAE (American Society of Agricultural Engineers). The grooves in those standards differ from each other in the reference dimensions, and they are not interchangeable with SAE grooves, which are standardized for engine accessory drives as covered in SAE J636 and J1459.
Belt Drive (Automotive) Systems Committee
AUTOMOTIVE V-BELT DRIVESJ637_198902 (Historical)2/1/1989
The following information is intended as a guide to be used for evaluating belt construction, source approval, and quality audit. This recommendation has been prepared from existing literature, including standards, specifications and data supplied by both producers and users. These recommendations cover drive layout details and V-belt testing methods, including test layout, pulley diameters, torque loads, and guidance for interpreting test data. The application of these automotive V-belts is to power engine or vehicle accessories that are physically attached to the engine.
Belt Drive (Automotive) Systems Committee
Noise Testing of Gearboxes and Transmissions Using Low Cost Digital Analysis and Control Techniques8612849/1/1986
The combination of low cost personal computer, powerful array processor and intelligent data interface make it possible to carry out multichannel noise and vibration analysis at high speed during acceleration of a gearbox on a test rig. Order analysis is used to compare noise signatures with preset targets for up to 20 orders of input shaft rotation. Targets are derived by the computer from practical test results. The computer also controls the test sequence and provides for varying the sequence according to the gearbox to be tested. Design considerations for a Quality Audit system are discussed and practical test results presented.
Middleton, Andrew H.
Microprocessor Based Testing of Friction Materials8210252/1/1982
Laboratory testing of clutch friction materials simulates field conditions by the assimilation of microprocessor, solid state controller, instrumentation and data acquisition technologies. The microprocessor based integrated system provides test control, events sequencing, data acquisition, data reduction, results display, test conditions, transducer monitoring, and operator interaction. The microprocessor based testing system described in this paper is used to quality audit and develop clutch friction materials at the John Deere Product Engineering Center in Waterloo, Iowa.
Bansal, Ashwani, Zapf, Don
AS9100™D Third Party Lead AuditorC2211
Designed for individuals who are involved with quality management systems, implementation, and auditing to the AS9100D standard for Aviation, Space, and Defense, this course will provide an overview of the preparation for, and execution of the audit process as defined in this standard. It provides training on the standard itself but also insights on how to lead or conduct internal audits and supplier audits. This course is authenticated by Probitas™ and qualifies for third-party auditor certification. It is taught by in-service, credentialed lead auditors. There is 40 hours of instructional time, followed by an exam. Learners must complete the full course and exam to be awarded certification. This course culminates in a proctored exam that will require the use of your camera. If you need to retake the exam, the cost is $299. Please contact Customer Service to set up a date and time.
Dong, Fengmei, Rossman, Dan, Yamamoto, or
AS9100™ : Understanding the RequirementsC1633
Individuals responsible for quality management system (QMS) implementation, preparation, realization, and auditing to the AS9100:2016 standard series for Aviation, Space, and Defense (ASD) require an understanding of the aerospace quality series of standards and their requirements. When these standards are implemented and correctly maintained, utilizing the process approach of managing risks and proactively identifying opportunities their use results in improved performance. An understanding of Certification Body requirements will have a direct impact on the outcome of the QMS audit as companies utilize AS9100 Rev. D. This course will provide organizations with insights to start planning effective implementation strategies. Over two days, the learner will begin with an understanding of standards development. That is followed by an in-depth review of AS9100 Rev. D: Quality Management Systems and the intent of the requirements. Included is a detailed discussion of the AS9100 standard, with special emphasis on the process approach, Annex SL high level structure, risk-based thinking versus risk management, product safety, counterfeit parts, and human factors. Additionally, AS9101 Rev. G: Requirements for Conducting Audits of ASD QMS and AS9104-1 Rev. A: Requirements for Certification of ASD QMS will be examined so that individuals responsible for AS9100 Rev. D implementation understand the audit requirements.
Cressionnie, Buddy
Principles of ISO 9001, ISO/TS 16949, and AS9100™PD530824ON
Understanding the purpose and intended use of standards, directives and requirements sets the foundation for developing a functional management system. This 35-minute, online short course is intended to present ISO 9001, ISO/TS 16949, and SAE AS9100 as purpose driven management systems that are necessary for companies to survive in our fast-moving economy. This eLearning course provides those in the automotive and aerospace industries with a high-level overview of these quality management system standards. It is designed to explore the history that lead to the development of the standards. The course also highlights the need for organizations to determine the necessary competence for personnel performing work affecting product quality, provide training or take other actions to satisfy these needs, evaluate the effectiveness of the actions taken, to ensure that personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the quality objectives, and maintain appropriate records of education, training, skills and experience..
Sorrentino, Joseph
AS9100™D Internal Auditor TrainingC1634
How do you ensure the effectiveness and integrity of an organization's internal auditing function? In the aviation, space and defense industries, the methods and techniques for performing internal audits as part of a quality management system have significantly changed. Internal audits are a requirement of the AS9100D and AS13100 standards, and internal auditors to these standards must be current on their most recent requirements and the expectations. This three-day, instructor-led program is designed to provide potential and existing internal auditors with the knowledge necessary to understand and effectively conduct a successfully audit of an organization against various requirements in aviation, space and defense sector. Participants will participate in exercises, case studies and practical audit activities to demonstrate the required knowledge and skills of the competent internal auditor. An exam is provided to further demonstrate this learning. In addition to ISO 19011 and AS9100, the Reference Manuals supporting AS13100 (e.g., RM13004, 13005, 13006, etc.) that contribute to the Advanced Product Quality Planning process will be reviewed. Attendees will participate in a detailed examination of the requirements of AS9101 Rev E: Quality Management Systems Audit Requirements for Aviation, Space, and Defense Organizations.
Kunder, Paul
AS9100™D Lead Auditor TrainingPD631836
This course presents the requirements of AS9100D from the viewpoint of the Lead Auditor within an organization. Designed for experienced individuals who are involved with quality management systems, implementation, and auditing to the AS9100D standard for aviation, space, and defense, this course is the final offering in SAE's four-course eLearning portfolio on auditing to AS9100D. Estimated to take up to 24 hours to complete, this course reviews the standard itself, but also provides insights on leading internal and supplier audits using AS9100D. We recommend learners new to AS9100 first enroll in PD631835, AS9100D Auditor Training to gain background in the standard and how to manage an audit program. This course does not satisfy the training requirements for Third Party Lead Auditor certification; that course is available from SAE at: AS9100D Third Party Lead Auditor.
AS9100™D Standard TrainingPD631834
This eLearning supports understanding of AS9100D, the process approach to managing a quality management system. This course is second in a four-course portfolio on this important quality management standard, and is appropriate for those who already have some knowledge of the standard and the auditing management processes. Experienced auditors may find value in the content as a refresher and prerequisite to one of the more in-depth offerings in the AS9100D portfolio. The course covers the requirements of AS9100D and provides insights into interpreting them within an organization. Estimated to take 10 hours to complete, the self-paced AS9100D Standard Training goes a deeper into the requirements of this standard. Learn and understand the requirements of AS9100D, the process approach to managing an organization and the risk-management requirements. This course will cover the requirements of AS9100D and demonstrate how to interpret them within an organization. Designed for individuals who are involved with quality management systems, implementation, and auditing to the AS9100:2016 series of standards for Aviation, Space, and Defense, this course will provide provides the participant with an understanding of the AS9100D standard, and knowledge related to the requirements for the preparation and execution of the audit process. The course will provide a comprehensive look at AS9100D. It is estimated to take up to 10-hours to complete in a self-paced format.
ISO 13485:2016 OverviewPD631842
ISO 13485:2016 is an international standard that establishes the requirements for a quality management system specific to the medical devices industry. It specifies requirements for a quality management system where an organization needs to demonstrate its ability to provide medical devices and related services that consistently meet customer and applicable regulatory requirements. ISO 13485 is designed to be used by organizations involved in the design, production, installation and servicing of medical devices and related services. It can also be used by internal and external parties, such as certification bodies, to help them with their auditing processes. Estimated to take up to four-hours to complete, this ISO 13485 overview is an overview.
ISO 13485:2016 Lead Auditor TrainingPD631845
ISO 13485:2016 is an international standard that establishes the requirements for a quality management system specific to the medical devices industry. It specifies requirements for a quality management system where an organization needs to demonstrate its ability to provide medical devices and related services that consistently meet customer and applicable regulatory requirements. ISO 13485 is designed to be used by organizations involved in the design, production, installation and servicing of medical devices and related services. It can also be used by internal and external parties, such as certification bodies, to help them with their auditing processes. This 24-hour ISO 13485:2016 Lead Auditor course provides training on the standard itself, but also on how to lead or conduct internal audits and supplier audits using ISO 13485 and ISO 19011:2018.
ISO 13485:2016 Auditor TrainingPD631844
ISO 13485:2016 is an international standard that establishes the requirements for a quality management system specific to the medical devices industry. It specifies requirements for a quality management system, and how to demonstrate compliance to meet customer and applicable regulatory requirements. ISO 13485 is designed to be used by organizations involved in the design, production, installation, and servicing of medical devices and related services. It can also be used by internal and external parties, such as certification bodies, to help them with their auditing processes. Estimated to take up to 15-hours to complete.
AS9100™D OverviewPD631833
This eLearning introduces AS9100D, the process approach to managing an organization and the risk-management requirements. This course will cover the requirements of AS9100D and provide insights into interpreting them within an organization. Estimated to take up to four hours to complete, the self-paced AS9100D Overview is geared toward the high-level requirements of this standard. This learning is a first step in SAE’s AS9100D portfolio of courses and is appropriate for beginners and those with moderate knowledge of the standard and the auditing management processes. Experienced auditors may find value in the content as a refresher and prerequisite to one of the more in-depth offerings in the AS9100D portfolio..
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