Browse Topic: Suppliers
In today’s competitive landscape, industries are relying heavily on the use of warranty data analytics techniques to manage and improve warranty performance. Warranty analytics is important since it provides valuable insights into product quality and reliability. It must be noted here that by systematically looking into warranty claims and related information, industries can identify patterns and trends that indicate potential issues with the products. This analysis helps in early detection of defects, enabling timely corrective actions that improve product performance and customer satisfaction. This paper introduces a comprehensive framework that combines conventional methods with advanced machine learning techniques to provide a multifaceted perspective on warranty data. The methodology leverages historical warranty claims and product usage data to predict failure patterns & identify root causes. By integrating these diverse methods, the framework offers a more accurate and holistic
The Operator’s Field of Vision (FOV) test, conducted in accordance with IS/ISO 5006:2017, is a vital assessment to ensure the safety and operational comfort of personnel operating Construction Equipment Vehicles (CEVs) / Earth-Moving Machinery. IS/ ISO 5006:2017 defines rigorous guidelines for evaluating the operator’s visibility from the driver's seat, with particular emphasis on the Filament Position Centre Point (FPCP), determined from the Seat Index Point (SIP) coordinates. The test includes assessment of masking areas, focusing on the Visibility Test Circle (a 24-meter diameter ground-level circle around the machine), and on the Rectangular Boundary on which a vertical test object is placed at a height specific to the machine type and its operating mass. These parameters are designed to simulate real-world operating conditions. This paper introduces a portable testing setup developed specifically for conducting the Operator’s FOV test as per IS/ISO 5006:2017. The setup facilitates
The high rate of structural changes to the North American Light Vehicle market demands a new approach by the supply base towards strategic planning. A new Supplier Strategy Playbook is in order. First, some historical perspective. For the last several decades, suppliers grew accustomed to a product cadence of approximately five years between all-new platforms and major revisions. In North America, we were constantly pressed to continue improving vehicle efficiency and reduce emissions. Improved powertrain efficiency, vehicle lightweighting, and the advent of enhanced aerodynamics helped an industry that required constant innovation. Additionally, many programs were global in scope, requiring production and tooling in the major regions to launch in close sequence with global scale in tow. Wash, Rinse, Repeat. The textbook for suppliers was complex, though relatively predictable.
Celebrating its 35th year, the National Aerospace Defense Contractors Accreditation Program (Nadcap) continues to advance quality assurance and regulatory compliance for aviation, defense, and space OEMs and suppliers. This article summarizes how Nadcap accreditation works, its benefits for manufacturers, and its role in expanding additive manufacturing through industry-wide consensus. The Nadcap program was first established in 1990 by a small group of aerospace and defense OEMs. Their goal was to create an accreditation initiative that provides a common approach to auditing the manufacturing and production processes used by companies supplying parts, components, structures, and services to major aerospace and defense OEMs. This foundation set the stage for Nadcap's continued focus on quality assurance and regulatory compliance in the industry.
While the Department of Defense’s transition to model-based deliverables promises numerous benefits, it presents a formidable challenge for acquisition program offices struggling to acquire the requisite skill sets. A critical deficiency in experience with Systems Modeling Languages (e.g., SysML) and essential modeling tools (e.g., Cameo Systems Modeler) has resulted in a preference for traditional document-based deliverables. This paper explores how Model-Based Systems Engineers can address this gap by leveraging data-driven insights to support design reviews and enhance stakeholder communication. To overcome the challenge of limited Model-Based Systems Engineering expertise, we introduce a model-based design review tool that simplifies complex vendor system architecture models, making the information readily usable for Subject Matter Experts. The tool’s ”indirect commenting method” and heuristics facilitate effective model evaluation and increase confidence in vendor designs beyond
September is unofficially known in the industry as a key forecasting month. It's when several suppliers lock in their revenue forecasts for the next year. As we approach 2026, there are still several balls in the air with respect to the trajectory of the light vehicle market. Looming U.S. tariffs, negative economic and geo-political shifts, and the impact of changes to U.S. vehicle emission legislation have all brought with them a cloud of uncertainty that hovers over the industry. An industry that requires greater planning clarity, not less. Let's start with the tariffs. As of this writing, the major vehicle and parts importers outside of North America have agreed to 15% U.S. tariffs for vehicles and parts. In the case of Japan and the European Union, this is 12.5 percentage points higher than 2024 levels. In the case of South Korea, it's 15 points more, as there was a free trade agreement in force. While these framework agreements drive some level of certainty, the final details
Bosch bolstered its 3D printing capabilities when it added a new metal 3D printer at its Nuremberg, Germany, plant earlier this year. The NXG XII 600 metal 3D printer from Nikon SLM Solutions met the supplier's need - the need for speed - as well as the non-Top Gun-related precision, flexibility and energy efficiency when manufacturing complex metal parts for its in-house and third-party customers. The Nuremberg plant invested nearly six million euros in the center, including the purchase and installation of the new metal 3D printer. Bosch claims to be the first Tier 1 automotive supplier in Europe to have a facility in this performance class.
Suppliers are learning several new and unwelcome lessons as the dynamics surrounding U.S. light vehicle trade and emissions legislation quickly shifts. Two major issues are at play here. As the industry continues to feel the impact of reduced or eliminated battery electric vehicle incentives in several North American and European jurisdictions and governments are retrenching on light vehicle emissions legislation - OEMs are questioning the size of the near- and mid-term market. Similarly, as of this writing, the saga surrounding future vehicle and parts tariffs between the U.S. and its major automotive trading partners continues. This unfortunate combination has driven OEMs to delay, extend and rescope future product programs. This jams a stick in the financial spokes of the supply base. Some context is in order. Like clockwork, in the highly competitive global light vehicle market, our industry was trained to expect a regular cadence for product renewals and product cycles. The
While new sustainability efforts aim to curb the carbon footprint of the commercial vehicle industry, old methods continue to be among the most effective. Sustainability has been among the hottest topics for the commercial vehicle industry over the past decade. OEMs, suppliers and various governmental agencies across the globe are touting new advances in clean powertrain tech that reduces the industry's dependence on fossil fuel while also considering the complete carbon footprint of the vehicle from cradle to grave. Though these initiatives have their merits, there are old-school methods of reducing the environmental impact of keeping the world moving. Remanufacturing is decidedly not the sexiest of methods for promoting the concept of sustainability. But recycling existing materials and components is a proven tactic for reducing waste and energy consumption.
April saw two major tradeshows take place, playing host to numerous advanced vehicle and technology reveals from global OEMs and suppliers - some of which are detailed in these pages. Bauma in Munich, Germany, a leading trade fair for the construction and mining vehicle industries, saw around 600,000 visitors from more than 200 countries and regions, as well as over 3,600 exhibitors from 57 nations. Billed as the largest advanced CV technology show, ACT Expo engaged more than 12,000 stakeholders from at least 54 countries, including over 2,700 fleet operators. But just as present as the technology itself at these shows was the ongoing uncertainty stemming from the Trump administration's volatile trade policy announced on April 2 involving steep tariffs that have been adjusted frequently in the ensuing weeks.
Much has been written about the challenging operating environment within the North American automotive ecosystem. Suppliers and OEMs alike were never trained in business school or past experiences for the erratic trade and legislative environment that they face today. Since late 2019 and a multi-week strike by the UAW against GM, there has been calamity after calamity impacting our industry. These include the impact of COVID on supply and demand, chip availability, labor shortages, inflation impacts and erratic trade actions that have all suppressed revenue and profits. There is one obvious dynamic impacting the industry: the lack of a stable, expected trade environment is critical to our long-term viability.
When we last heard from MELD Manufacturing, the large-scale 3D printer supplier was taking first place in the Robotics/Automation/Manufacturing category at the 2018 .
There is an increasing effort to reduce noise pollution across different industries worldwide. From a transportation standpoint, pass-by regulations aim to achieve this and have been implementing increasingly stricter emissions limits. Testing according to these standards is a requirement for homologation, but does little to help manufacturers understand why their vehicles may be failing to meet limits. Using a developed methodology such as Pass-by Source Path Contribution (SPC, also known as TPA) allows for identification of dominant contributors to the pass-by receivers along with corresponding acoustic source strengths. This approach is commonly used for passenger vehicles, but can be impractical for off-highway applications, where vehicles are often too large for most pass-by-suitable chassis dynamometers. A hybrid approach is thereby needed, where the same techniques and instrumentation used in the indoor test are applied to scenarios in an outdoor environment. This allows for
This paper discusses a systematic process that was developed to evaluate the acoustic performance of a production dash system. In this case it is for an electric vehicle application. The production dash panel was tested under different configurations to understand the importance of passthroughs in the acoustics of the system. Results show that often the performance of the passthroughs strongly affects the overall performance of the dash system and this may become the limiting factor to increase the system sound transmission loss. To understand the acoustic strength of different passthroughs and their effects on the overall system, the dash with passthroughs underwent extensive testing. Subsequently, a test procedure using flat panels was developed to quantify the performance of individual passthroughs on a part level. This data can be used by the OEM to develop STL targets that can be considered in the grommet design early in the vehicle development process.
At a time when medical technology is advancing rapidly, the demand for precision in manufacturing has never been greater. The medical device industry is pushing the boundaries of design, requiring components that are not only smaller and more intricate but also biocompatible, reliable, and capable of meeting stringent regulatory standards. To address these challenges, manufacturers are increasingly turning to photochemical etching (PCE) — a process that is proving indispensable in high-precision medical applications.
Manufacturers in all industries rely on networks of specialized suppliers to effectively source the components they need to serve their customers. Trust, reliability, and consistency are important — and for producers of medical devices, these qualities are especially critical, given the often life-saving nature of their end-use products.
This SAE Aerospace Standard (AS) establishes supplemental requirements for 9100 and 9145 and applies to any organization receiving it as part of a purchase order or other contractual document from a customer. AS13100 also provides details of the reference materials (RM13xxx) developed by the SAE G-22 AESQ committee and listed in Section 2 that can also be used by organizations in conjunction with this standard.
Perkins details range of development efforts to power future off-highway machines, from clean-sheet diesel to hybrid-electric and hydrogen combustion. Many manufacturers in the construction and mining vehicle sectors have tabbed the Bauma trade show in April as the venue for major product debuts. Perkins is one of those, though it provided select media an overview of its latest powertrain developments and projects at a pre-Bauma briefing in early February. Hydrogen and hybrids were a large part of the discussion at the London media event, but Perkins began the day expounding on good old diesel-engine development. The company's engineers are still working hard to strengthen - and streamline - its diesel portfolio, all while readying new platforms for other fuels and applications.
Los Angeles-based plastics contract manufacturer Kal Plastics deployed UR10e trimming cobot for a fraction of the cost and lead time of a CNC machine, cut trimming time nearly in half, and reduced late shipments to under one percent — all while improving employee safety and growth opportunities.
Mesekon Oy, a Finnish welding manufacturer that produces complex welded steel structures for the marine, energy, and paper industries, needed a flexible and collaborative solution to improve efficiency, reduce defects, and enhance workplace ergonomics by automating repetitive and physically demanding welding operations.
In an era where technological advancements are rapid and constant, the U.S. Army will need a more agile and efficient approach to modernizing systems on succeeding generations of Army vehicles. Legacy platforms like Abrams, Stryker, and Bradley vehicles use multiple mission computers tied to individual sensors that often required the addition of “boxes” to accommodate new capabilities, which could take years to deploy and drove sustainment costs up due to vendor lock. In addition, this antiquated approach doesn’t leverage data to converge effects across the formation in a multi-domain environment. Centralized, common computing as detailed in GCIA would help solve this problem, potentially linking all major subsystems and providing higher-speed processing to assess large datasets in real time with AI and ML algorithms. By using a common, open architecture computer, the Army will be able to rapidly integrate new capabilities inside one box, versus adding multiple boxes. This pivotal
Time Sensitive Networking (TSN) Ethernet is a real-time networking capability that is being developed by a growing number of embedded computing companies for the earliest stages of adoption by aerospace and defense manufacturers and their suppliers. According to the Institute of Electrical and Electronics Engineers (IEEE) TSN working group, it is a set of standards that provides deterministic connectivity within IEEE 802-aligned networks.
In an era where technological advancements are rapid and constant, the U.S. Army will need a more agile and efficient approach to modernizing systems on succeeding generations of Army vehicles. Legacy platforms like Abrams, Stryker, and Bradley vehicles use multiple mission computers tied to individual sensors that often required the addition of “boxes” to accommodate new capabilities, which could take years to deploy and drove sustainment costs up due to vendor lock. In addition, this antiquated approach doesn't leverage data to converge effects across the formation in a multi-domain environment. Centralized, common computing as detailed in GCIA would help solve this problem, potentially linking all major subsystems and providing higher-speed processing to assess large datasets in real time with AI and ML algorithms. By using a common, open architecture computer, the Army will be able to rapidly integrate new capabilities inside one box, versus adding multiple boxes. This pivotal
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