Browse Topic: Environmental protection

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Techno-economic assessment of battery recycling and cascade use for legal and illegal recyclers in China2026-01-0456To be published on 04/07/2026
With the strong momentum of electric vehicles (EVs), the battery recycling industry is undergoing rapid growth. While the Chinese government has implemented a white-list mechanism under which only approved recyclers are allowed to process retired batteries, small-scale illegal battery recycling vendors have posed a serious challenge. This study compares the techno-economic performance of battery recycling between legal and illegal recyclers in China, and makes recommendations to eliminate illegal operations. Our research covers two battery chemistries: lithium nickel-manganese-cobalt oxide (NMC) and lithium iron phosphate (LFP), as well as two technological pathways: resource recycling and cascade utilization. For the general case, the costs of illegal vendors are 35-46% lower than that of legal companies. Although legal companies achieve high resource utilization, their overall economic performance lags behind due to their high costs associated with equipment, environmental protection
Du, Shilong, Li, Haoyang, Dou, Hao, Hao, Han
Enabling Sustainable E-Mobility: An Edge–Cloud Collaborative Framework for Battery Lifecycle Health Management in Electric Vehicles2026-01-0460To be published on 04/07/2026
The rapid adoption of electric vehicles (EVs) is a cornerstone of the transition to sustainable transportation. However, uncertainty regarding battery degradation remains a significant obstacle, hindering vehicle energy efficiency, operational safety, and the recovery of end-of-life value. Accurate estimation of the battery state of health (SOH) and prediction of the remaining useful life (RUL) are therefore critical for sustainable vehicle lifecycle management. This study proposes an edge–cloud collaborative intelligent framework for in-vehicle deployment that leverages a Transformer-based architecture to jointly model SOH and RUL. The cloud-side model retains the full configuration to capture long-term degradation trajectories for high-accuracy RUL prediction. A lightweight edge-side model, engineered via pruning and knowledge distillation, delivers millisecond-level inference for real-time SOH estimation onboard the vehicle. To ensure efficiency, only four core health indicators are
Gao, Weimin, Lv, Zhilong, Ou, Shiqi(Shawn)
Cradle-to-grave assessment of Austrian passenger car traffic based on actual vehicle movements and derivation of future forecasts for minimising greenhouse gas emissions2026-01-0457To be published on 04/07/2026
As part of the decarbonisation process for passenger car fleet in Austria, battery electric cars in particular have been subsidised in recent years, as these vehicles are considered to be largely emission-free during use and are expected to reduce emissions in future. However, in order to sustainably reduce the global greenhouse gas emissions of Austrian passenger car traffic, taking into account all types of propulsion systems, it is necessary to apply a cradle-to-gate approach, as is commonly done in comparable analyses in the literature, which evaluates the emissions of the entire vehicle life cycle. The most important phase in the life cycle assessment remains the well-to-wheel phase, which includes emissions from energy supply and vehicle use. Due to the large number of influencing factors, highly simplified models are usually used for this phase in the literature. As part of this work, a methodology was developed that, allows an in-depth analysis of entire vehicle fleets by
Lischka, Gregor, Tober, Werner
Heavy duty hydrogen internal combustion engine emissions development to achieve ultra-low NOx2026-01-0356To be published on 04/07/2026
This paper presents the emissions development of a heavy-duty hydrogen internal-combustion engine (H₂ ICE) targeting ultra-low NOx with a design goal of 20–35 mg/hp-hr. The approach integrates precise air–fuel-ratio control, transient-response enhancements to minimize rich/lean excursions, and advanced thermal management of the engine and aftertreatment, including an electric heater to accelerate light-off and sustain activity at low-load/idle conditions. A diesel-derived aftertreatment system (ATS) is selected to maximize practicality and component commonality, and a unified controls strategy spanning the engine and ATS is implemented to ensure emissions compliance over EPA certification and in-use testing cycles. The aftertreatment solution space is evaluated for catalyst sizing and backpressure while demonstrating particulate matter control without the need for a filter. The paper concludes with emphasis on catalyst aging and durability relative to diesel benchmarks, including long
Shakya, Bijesh, Xu, Hui, Yang, Zhao, stetter, John
Emission and Combustion Characteristics of a Hydrogen Direct-Injection Spark Ignition Engine using EGR2026-01-0325To be published on 04/07/2026
Hydrogen is recognized as a promising alternative fuel for internal combustion engines as it contains no carbon, but in addition to NOx emissions during hydrogen combustion, unburned hydrogen emissions have recently emerged as an important environmental issue. In this study, a 400 cc single-cylinder direct-injection hydrogen engine based on a 1.6 L Hyundai Kappa engine was used to analyze the effects of injection and ignition timing on combustion characteristics and engine emissions. Experimental results showed that the formation state of the air-fuel mixture varied with injection and ignition timing. Under conditions where locally fuel-rich mixtures were formed, NOx emissions increased while unburned hydrogen decreased. In contrast, when the mixture was relatively homogeneous, NOx decreased but unburned hydrogen increased. These findings clearly confirmed the trade-off relationship between NOx and unburned hydrogen emissions. To address this issue, exhaust gas recirculation (EGR) was
Yang, Heetae, Ki, Youngmin, Kim, Jungho Justin, Kim, Jinsu
Passive Soot Regeneration Observations on a GPF-equipped vehicle for PM exhaust emission control.2026-01-0366To be published on 04/07/2026
The gasoline particulate filter (GPF) will be a common technology adopted by EPA Tier4 emission compliant vehicles, starting as early as model year 2017 in North America. For those Tier-4 compliant gasoline-powered powertrains, their GPF solutions will require that the captured soot can be safely removed through passive oxidation. This clean-out process is driven by occasional fuel-cut events, such as engine motoring, which would provide an excess of oxygen in the exhaust gas flow to the hot, soot-loaded GPF. Here, a study has been conducted where a modern vehicle with a 3L engine displacement was upfitted with appropriately sized GPFs for soot capture in the dual-bank exhaust line. These GPFs were weighed to track their soot-load trends between representative real-world driving routes, where sensor data and ECU parameters were recorded. Thus, characterization of the passive soot regeneration process in the GPF was linked to the preceding exposure of gaseous flow temperatures, oxygen
Craig, Angus, Warkins, Jason
In-Use Life Digital Twin and Swappable Use Case for Battery Durability2026-01-0397To be published on 04/07/2026
In-Use Life Digital Twin and Swappable Use Case for Battery Durability By: Patricia Laskowsky, Josue Albarran, Justin Bunnell, and Andrew Zettel Abstract The UN GTR 22 is required as part of the Environmental Protection Agency’s legislative rulemaking for multi-pollutants emission standards for model years 2027 and later light-duty and medium duty vehicles. The EPA claims it has the right to govern requirements on ZEVs and BEVs. ZEVs, in their viewpoint, are “emission related” because it enables the vehicle to produce zero emissions. With the adoption by the EPA under its Tier 4 regulations of the UN GTR 22, comes several new tracking DIDs, Data Identifiers. These DIDs are tied battery durability and energy tracking They track conditions and usages of electric vehicles that may accelerate the loss of electric range and/or loss of efficiency of the propulsion energy storage and delivery. More specifically, tying these trackers to EPA emission related discussion, the loss of electric
Laskowsky, Patricia, Bunnell, Justin, Zettel, Andrew, Albarran, Josue
Development and Comparison of Benchmarking Methods for Electric Vehicle Drive Units2026-01-0198To be published on 04/07/2026
At the U.S. Environmental Protection Agency’s National Vehicle and Fuel Emissions Laboratory, a development project was implemented to compare various test methods for benchmarking the operation of vehicle electric drive units (EDUs). In earlier research, several test methods were identified, of which two were used to test a Chevrolet Bolt EDU: (a) in-vehicle testing of the complete EDU on a chassis hub dynamometer and (b) stand-alone testing of the EDU’s electric motor and inverter in a dedicated test cell after removal from the vehicle. The resulting data sets were compared with each other and with similar data previously published by GM. In this paper, additional EDU test methods are explored. First, the stand-alone testing of the EDU and its subcomponents is expanded to include testing both with and without the EDU gearing. This testing allows the electric motor, inverter, and gearbox to be characterized separately and the EDU to be characterized as a complete unit. Second, in
Moskalik, Andrew, Schauer, Ethan, Barba, Daniel
Study of Deposit Control Additive Efficacy in Gasoline Direct Injection Engines2026-01-0349To be published on 04/07/2026
There is an increasing adoption of Direct-injection spark-ignition (DISI) engines in the market, which per 2024 EPA Automotive Trends Report represents 73% of new vehicles sold in the US. And while it is well accepted that DISI offers advantages over Port fuel injection (PFI) technology in meeting stringent CO2 emissions and fuel economy requirements set by the EPA, DISI engines are also associated with increased formation of injector deposits. These deposits may foul injectors and accumulate on the injector tip causing distorted spray patterns and diffusive combustion. Ultimately, this leads to engine performance deterioration and increased harmful emissions. To control deposit formation, detergent-type chemistries are added to the fuel in small amounts. Deposit control additives (DCAs) function by preventing the formation of deleterious injector deposits as well as removing existing ones. Standardized protocols describing the assessment of DCA in controlling injector deposits have
Soriano, Nestor, Chahal, Jasprit, Lang, Wendy, Cracknell, Roger, Williams, Rod
Research on Parameter Matching and Control Strategy of Electric Semi trailer Power System2026-01-0449To be published on 04/07/2026
Reducing carbon emissions is an important issue for environmental protection, while also saving fossil fuels for all mankind and preventing global warming. Therefore, reducing carbon emissions is of great significance. The carbon emissions in the transportation sector account for an important proportion of global carbon emissions, and the carbon emissions of heavy-duty commercial vehicles also account for an important proportion of the carbon emissions in the transportation sector. Therefore, the electrification of heavy-duty commercial vehicles is one of the important ways to save energy and reduce emissions for heavy-duty vehicles. Especially the research topic of this article: semi-trailer trains. Similar to passenger cars, semi-trailer trains also have two electrification ideas: hybrid and electric drive. Considering the high energy demand of heavy-duty commercial vehicles, the high cost of large capacity batteries, the current low level of development of electric heavy-duty
Zheng, Hongyu, Zhu, Kaixuan, Zhang, Yuzhou
The Effects of Ethanol on Combustion in Super Lean Burn Engine2026-01-0303To be published on 04/07/2026
To mitigate global warming, many countries are pursuing carbon neutrality. Reducing CO₂ emissions from vehicles requires the adoption of electrification technologies in hybrid electric vehicles (HEVs) and plug-in hybrid electric vehicles (PHEVs), as well as improving overall system efficiency by improving the thermal efficiency of internal combustion engines (ICEs). One approach to improving the thermal efficiency of ICEs is lean-burn combustion. Additionally, biofuels and synthetic fuels are expected to contribute to CO₂ reduction, even for existing vehicles, and various studies are underway to promote their adoption. Ethanol, a bio-derived fuel, is widely used in varying contents worldwide, and its further utilization is anticipated. Therefore, it is essential to clarify combustion characteristics at different ethanol contents; however, research under lean-burn conditions remains limited. In this study, a super-lean-burn engine was used to evaluate the effects of ethanol contents on
Sugata, Kenji, Matsubara, Naoyoshi, Yamada, Ryota, Kitano, Koji
Effect of Ignition Timing on Combustion Performance in Ammonia-Hydrogen Blended Fuel Engine2026-01-0323To be published on 04/07/2026
Against the backdrop of energy structure transformation and upgraded environmental protection requirements, ammonia has been significantly attracted for its potential application as a zero-carbon fuel. However, it faces challenges such as difficult ignition, slow combustion rate, and low heating value. Thus, researching efficient combustion strategies suitable for ammonia as a fuel holds great significance. In this study, a two-cylinder diesel engine was modified into an ammonia-hydrogen blended fuel engine, experimental and simulation studies were carried out to investigate the effects of varying ignition timing on the combustion performance employed a passive pre-chamber ammonia-hydrogen fuel engine. The results show that the peak in-cylinder pressure exhibits a "first increase then decrease" trend as the ignition timing is retarded, reaching a maximum value of 7.42 MPa at the ignition timing of -27.5°CA ATDC. When the ignition timing is retarded beyond -15°CA ATDC, a double-peak
Deng, Jun, Luo, Mingyu, Shang, Quanbo, Tang, Yongjian, Qin, Jie, Li, Liguang
Environmental Impact Analysis of a Multi-Material Body Shell15-19-01-00032/28/2026
In recent times, energy conservation and environmental protection have attracted more and more attention. This research presents a comparative study on the quantitative analysis and comprehensive ranking of the cradle-to-grave environmental benefits of a multi-material body shell across 18 countries. For quantitative analysis of the cradle-to-grave environmental impact of the body shell, life cycle assessment (LCA) was adopted to assess the process of interactions between the environment and human activity. For a comprehensive ranking of the environmental impacts across 18 nations, two modified techniques were used for order preferences by similarity to the ideal solution (TOPSIS) methods, which are improved by the fuzzy analytic hierarchy process (FAHP) and entropy method (EM). The outcomes from these three methodologies; FAHP&EM-TOPSIS, FAHP-TOPSIS, and conventional TOPSIS revealed that the comprehensive environmental benefit rankings of TOPSIS are highly different from the two
Li, Shuhua, Wu, Zongyang, Ji, Xiaoyuan, Tang, Zheng, Wu, Bofu, Rokhsun, Hossain Rahman
Deep Learning-Based Screening of Retired Lithium-ion Batteries for Sustainable Lifecycle Management2026-01-70072/27/2026
Ensuring safety and consistent quality in lithium-ion battery manufacturing is essential for the reliable operation of electric vehicles and energy storage systems. Strict quality control measures during production not only enhance product safety but also reduce the number of defective units entering post-market recycling streams. However, variations in battery quality remain inevitable, making efficient downstream sorting an important complement to upstream manufacturing control. Efficient sorting of retired lithium-ion batteries is critical for battery second-life utilization and circular economy development. Based on 750 commercially recycled retired batteries, this study proposes a 1D CNN-Transformer hybrid deep learning framework for automatic screening of retired batteries. The framework first employs a 1D convolutional neural network to extract local features from time–voltage sequences and compress sequence length, followed by a Transformer encoder to capture global
Xiao, Hualong, Luo, Gang, Wang, Li, Lin, Mingqiang, Wu, Ji
Risk of Safety Abuse Testing and Safety Environment Control Strategies for Lithium-Ion Batteries2026-01-70082/27/2026
With the vigorous development and technological iteration of the new energy vehicle industry, the strategic position of inspection, certification, R&D and testing in the industrial chain has become increasingly prominent. As the core energy storage component of new energy vehicles, the potential safety risks and environmental hazards in the testing process of power batteries are particularly worthy of vigilance. Based on more than ten years of operational practice in battery laboratories, this paper summarizes experience and lessons in depth, focusing on problems such as smoke, fire, explosion and release of toxic and harmful substances caused by thermal runaway of batteries in lithium-ion battery safety abuse tests. From the dimensions of risk characteristics of safety abuse tests, laboratory security design, and laboratory environmental protection facilities, it systematically expounds the risk prevention and control strategies and environmental protection measures for lithium-ion
Ren, Gaohui, Liu, Lei, Jiang, Chenglong, Sun, Zhipeng, Chen, Liduo
Life Cycle Assessment for Sustainable EV Battery Recycling: A Technical Framework for EBRR2026-28-00922/12/2026
Electric vehicle (EV) battery life cycle assessment (LCA) is emerging as a strategic necessity amid booming demand and tightening environmental regulations. This report consolidates key findings and recommendations for EBRR (Electric Battery Reuse & Recycling) to implement a comprehensive LCA program covering EV lithium-ion batteries from cradle-to-grave and cradle-to-cradle perspectives. The study confirms that global Li-ion battery demand is skyrocketing – projected to increase 14-fold by 2030[1] – amplifying the urgency for sustainable battery management (see Figure 1). It outlines the full life cycle stages of EV batteries (raw material extraction, manufacturing, use, and end-of-life) and compares linear vs. circular approaches. Using the ISO 14040/44 framework[18, 19] and industry-standard LCA tools, the report evaluates environmental impacts and identifies hotspots. Key findings show that mining and manufacturing dominate the battery’s carbon footprint, but end-of-life strategies
Asokan, Gayathri, Raju cEng, Rajkumar, Dhananjaya, Chandan, Sattigeri cEng, Sudhir V
Galvanic Corrosion Susceptibility Analysis and Mitigation Strategies in Automotive Battery Packs2026-28-00182/12/2026
As electric vehicles continue to revolutionize transportation, ensuring the reliability of their powertrain systems and Battery Packs has become a critical focus. One key challenge is galvanic corrosion, which occurs when dissimilar metals in contact are exposed to an electrolyte, such as seashore moisture or road salt used in snow or ice zones. This corrosion can weaken structural components, compromise electrical conductivity, and reduce the lifespan of critical systems. Common areas at risk include metallic joints within battery enclosures, busbars, cooling systems, and electrical connectors. Environmental factors such as high humidity and temperature fluctuations further amplify the issue, making it a pressing concern for manufacturers. This paper aims to systematically identify critical galvanic joints within electric powertrain systems and Battery Packs and provide effective strategies to mitigate corrosion risks. Preventative measures include choosing compatible materials with
Narain, Aditya, Venugopal, Sivakumar, Gopalan, Vijaysankar, Varatharajan, Senthilkumaran
A Review on ‘Sensor Technologies’, its Application, Regulatory Standards & Emerging Trend Towards Safe Hydrogen Economy2026-26-01111/16/2026
In a developing country like India, the growing energy demand across all sectors underscores the urgent need for clean, sustainable, and efficient energy alternatives. Hydrogen stands out as a promising fuel, offering virtually zero emissions and helping to reduce greenhouse gas (GHG) emissions, which directly contributes to mitigating global warming, ensuring a cleaner environment, and lowering dependency on fossil fuels. In line with Sustainable Development Goal 7 (SDG 7), which seeks to guarantee that everyone has access to modern, cheap, and sustainable energy, hydrogen is well-positioned to be a major player in India's energy transformation. However, hydrogen has unique properties such as its wide flammability range, high reactivity, and high energy content present significant challenges in terms of safety, particularly in its storage, transportation, and usage. Improper handling or inadequate safety measures can lead to hazardous incidents, making robust testing, certification
Pawar, Yuvraj, Dekate, Ajay Dinkar, Thipse, S, Belavadi Venkataramaiah, Shamsundara
Reverse Engineering and Digital Twins in Powertrain Design: Enhancing Performance and Sustainability2026-26-00651/16/2026
This study explores the application of reverse engineering (RE) and digital twin (DT) technology in the design and optimization of advanced powertrain systems. Traditional approaches to powertrain development often rely on legacy designs with limited adaptability to modern efficiency and emission standards. In this work, we present a methodology combining 3D scanning, computational modeling, and machine learning to reconstruct, analyze, and enhance internal combustion engines (ICEs) and electric vehicle (EV) drivetrains. By digitizing physical components through RE, we generate high-fidelity DT models that enable virtual testing, performance prediction, and iterative improvement without costly physical prototyping. Key innovations include a novel mesh refinement technique for scanned geometries and a hybrid simulation framework integrating finite element analysis (FEA) and multi-body dynamics (MBD). Our case study demonstrates a 12% increase in thermal efficiency for a retrofitted ICE
Bernikov, Mark Alexandrovich, Kurmaev, Rinat
Comparative Journey Towards Sustainable Energy: CNG and Bio-Diesel Fuels in India2026-26-01161/16/2026
India being highly populated and developing country, the demand for various alternative fuel is increasing drastically. It is driven by the need to reduce dependency on traditional fossil fuels & reduce impact on environmental issues like Greenhouse gas, emissions & pollution. The potential options, CNG (Compressed Natural Gas) & Biodiesel, are becoming increasingly popular and important. Biodiesel, a renewable fuel which is produced from waste materials & crops which grown repeatedly & easily available while CNG is more sustainable than diesel as natural gas is a cleaner-burning fossil fuel in comparison to coal or oil. This paper will focus on comparison between basic properties of Diesel, CNG & Biodiesel. In this study will also focus on survey of various Government initiatives, policies & infrastructural development which are evolving to encourage the usage of CNG & Biodiesel. These fuels are emerging as promising alternative contenders to traditional diesel. It has the potential
Bondada, Nandita, Baruah, Labanya, Mokhadkar, Rahul
Comparative Assessment of Lithium-Ion Battery Recycling Strategies: Unveiling Challenges, Optimizing Benefits, and Exploring Future Potential2026-26-02011/16/2026
This research paper offers a comprehensive evaluation of lithium-ion battery recycling methods, tracing the entire journey from global demand to the practical challenges and solutions for sustainable battery recycling. It starts with the analysis of worldwide LIB demand growth alongside the exponential growth in volumes of spent batteries and recycling rates. The study focuses on the imbalance in production and recovery of critical battery components and its environmental and economic effects. The paper then systematically examines six major recycling methodologies: mechanical, pyrometallurgical, hydrometallurgical, biotechnological, direct, and ion-exchange recycling. It goes into detail about their advantages, limitations, and roles in maximizing the recovery of valuable metals such as lithium, cobalt, and nickel. Traditional techniques like hydrometallurgical and pyrometallurgical methods, and emerging approaches including bioleaching and ion-exchange, are evaluated for their
Jain, Gaurav, Premal, P, Pathak, Rahul, Gore, Pandurang
Replacing Diesel Engines with CNG Engines – Impact on Emissions, Based on Chassis Dynamometer Tests of Medium and Heavy-Duty Buses2026-26-01271/16/2026
This paper compares carbon dioxide, carbon monoxide, methane, and oxides of nitrogen emissions from medium and heavy-duty buses using diesel, diesel-hybrid, and CNG powertrains. Comparisons are made using results from chassis dynamometer-based tests with driving cycles intended to simulate a wide range of operating conditions. Tail pipe emissions are measured by diluting the vehicle’s exhaust in a full-scale dilution tunnel by mixing with conditioned air. Samples are drawn through probes of raw exhaust, diluted exhaust and measured using laboratory grade emission analyzers. Fuel consumption of diesel is measured using a weighing scale, while a gas flow meter is used for measuring CNG consumption. Experimental data from 19 buses tested on a chassis dynamometer over the last 8 years has been analyzed and a comparison of results from similar buses with the differently fueled powertrains is presented. Based on these test results, it is shown that replacing diesel engines with CNG engines
Iyer, Suresh
Circularity and LCA: Enhancing Sustainability in the Indian Electric Vehicle Sector2026-26-02391/16/2026
The global shift to electric vehicles (EVs) is vital for reducing greenhouse gas emissions, but their sustainability hinges on effective battery lifecycle management. This review examines the interplay between Life Cycle Assessment (LCA) and circular economy (CE) principles in EVs, with a focus on both international trends and India-specific challenges. We analyze CE strategies such as extending battery lifespan, second-life applications, and recycling integrated with LCA to evaluate environmental impacts from raw material extraction to disposal. Key areas include battery chemistry, LCA methodologies, policy frameworks, and industrial practices, informed by a synthesis of over 50 peer-reviewed articles, technical papers, and sustainability reports. Challenges include inconsistent LCA baselines, low material recovery in informal recycling, and regulatory gaps, particularly in India. Despite these, innovations like solid-state batteries and advanced recycling techniques offer promise
Haregaonkar, Rushikesh Sambhaji, Kumar, Om, Sankar M, Gopi, Kumar, Rajiv
Advancing Circular Economy in India's Automotive Sector: Challenges and Sustainable Solutions2026-26-02381/16/2026
The purpose of this research is to examine the fundamental principles of a circular economy (CE) in relation to the automotive industry in India, which plays a vital role in the country's economy. As a result, energy consumption and environmental impacts also pose significant challenges. CE provide a transformative approach through the life cycle of a vehicle, guiding the automotive industry toward a more sustainable transportation system. In order to decarbonize this industry, the global automotive commission recommends that recycled plastic content in vehicles be increased to 20-25% by 2030. This target necessitates the recovery of plastics from end-of-life vehicles, though these materials are rarely integrated into compounds today. The automotive industry's reliance on plastics has grown substantially due to their lightweight properties, which enhance fuel efficiency, reduce CO₂ emissions, and improve versatility and mechanical performance. polypropylene polymer and several other
Kumar, Vijay Bhooshan
Development of Sustainable Textile Solutions Using Recycled and Bio-Based Materials for Automotive Soft Trims2026-26-02361/16/2026
The rising importance of sustainability in the automotive sector has led to increased interest in circular and environmentally responsible materials, particularly for plastic trims parts, both interior and exterior. This study focuses on developing textile solutions using recycled polyethylene terephthalate (r-PET) sourced from post-consumer plastic waste, along with bio-based fibres such as bamboo. These materials made into woven and knitted fabrics are studied to suit different vehicle interior applications. r-PET textiles show promising strength, aesthetic appeal, and durability performance. Bamboo fabrics are known for their natural antimicrobial properties and enhanced breathability. Extensive testing is performed to validate explored sustainable materials performance against key automotive requirements. With this study, we gain an understanding of the performance of variedly sourced sustainable raw materials for automotive specific textile applications by different manufacturing
Deshpande, Sanjana, Borgaonkar, Subodh
Prediction of REESS Factor for SOC Correction in Hybrid Vehicles2026-26-04711/16/2026
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment and for analyzing vehicle test data for CO2 emissions with programmed digital tools. The focus of this paper is on the correction of CO2 derived from SOC delta in the WLTP homologation drive cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding CO2 expended from Internal Combustion Engine. The resulting correction factor is
Gopinath, Shravanthi Poorigali, Khatod, Krishna
Value-Engineered Design Optimization of a Recycled Plastic Bracket to Meet Natural Frequency Targets in Passenger Vehicles2026-26-03551/16/2026
Engine mount brackets are a primary structural components of passenger vehicles that supports the powertrain to the chassis via engine mounts. These brackets are important to control vibrations and the transmission of noise into the cabin as well as vehicle stability. Since they support the engine mounts, these brackets play a role in determining ride comfort and load distribution on the mounts and the engine. While traditionally made from steel, cast iron and aluminum, we are trying to redesign engine mount brackets with recyclable engineering plastics to fit current demands of light-weighting, cost efficiency, and sustainability. The present work is concerned with the design of a plastic engine mount bracket, which aims to hit specified natural frequency targets in order to avoid resonance and fulfill strict NVH (Noise, Vibration, and Harshness) requirements. Because of the superior mechanical strength, thermal stability, and vibration-dampening properties, PPS, glass-fiber
Hazra, Sandip, Gupta, Deepak, Khan, Arkadip, Gite, Yogesh
Research on Green and Low-Carbon Key Technology System of Tram2025-99-022812/23/2025
In the context of mounting urban transportation demands, coupled with the imperatives for energy conservation and carbon reduction, incumbent tram systems confront a range of challenges. This paper proposes a green and low-carbon technological framework for tram, encompassing three phases of planning, design, construction, and operation management. It elucidates the energy-saving and environmental protection technical measures inherent in each phase, accompanied by a thorough analysis of their respective advantages and ramifications. The paper further puts forward suggestions for the green and low-carbon transformation of trams, providing both theoretical guidance and practical reference for the sustainable development of trams.
Luan, Zhi-Gang, Zhou, Hai-Zhu, Wang, Yuan-Qiao, Cai, Jing-Biao, Zhou, Li-Ning, Zheng, Liang-Ji, Tian, Jiu-Li
Multidisciplinary Approach to Aluminum Parking Brake Lever Development: Enhancing Performance and Sustainability through Structural Optimization2025-36-000612/18/2025
In response to increasing environmental awareness and the automotive industry's push for sustainability, the development of lightweight and robust components has become a key area of focus. This paper presents a multidisciplinary approach to the design and optimization of an aluminum parking brake lever, leveraging advanced structural optimization techniques to enhance performance while meeting stringent environmental standards. Traditional manufacturing processes for automotive components, such as stamping, often rely on steel due to its strength and ease of processing. However, the high density of steel can significantly impact the overall weight of the vehicle, leading to increased fuel consumption and emissions. In contrast, aluminum’s superior strength-to-weight ratio offers a promising alternative. This study employs Finite Element Analysis (FEA) to model the initial stress history of the lever, followed by the application of structural optimization tools to refine its geometry
Filho, William Manjud Maluf, Carriero, Emily Amaral, Requena, Felipe Carlos Garcia, Scatolin, Felipe Mandich, Marini, Vinicius Kaster, Alves1, Marcelo Augusto Leal, Ferreira, Wallace Gusmão
Unveiling Biodiesel’s Environmental Trade-Offs: A Comparative Life Cycle Assessment for Urban Buses2025-36-003712/18/2025
This study presents a comparative Life Cycle Assessment (LCA) of urban buses powered by Diesel S10 with three fuel blends: B7 (7% biodiesel), B15 (15% biodiesel), and B100 (100% biodiesel). Employing a well-to-wheel approach, the analysis covers the extraction, production, distribution, and use of the fuels, as well as vehicle manufacturing and maintenance. The environmental impacts were quantified using the CML-IA and ReCiPe 2016 (Midpoint and Endpoint) methods. Results indicate that B100 significantly reduces Global Warming Potential, yet exhibits higher impacts in eutrophication, abiotic depletion, and ecotoxicity. Sensitivity analysis regarding vehicle occupancy revealed greater variability for B100. In conclusion, the optimal fuel choice depends on the prioritization of specific impact categories, providing insights for sustainable transportation policies.
Cavaliero, Carla Kazue Nakao, Barboza, Franciele Alves, Seabra, Joaquim Eugênio Abel, Ferreira, Marcela Cravo, Carpoviki, Renan Siqueira, Cruz, Robson Ferreira
High Efficiency Li-Ion Battery Recycling for Electronics2025-36-016712/18/2025
Lithium-ion batteries (LIBs) have consolidated their place in the technology market for the energetic transition, with global manufacturing capacity exceeding 1 TWh in recent years and costs falling in this competitive environment. At the same time, the number of end-of-life LIBs is increasing, stimulating the recycling industry to process battery streams, thus promoting the circular economy to meet the increased demand for strategic raw materials and decarbonization. Vehicle electrification is the main driver of battery production, but their end-of-life will take some time to be significant in volume in the next years. Consumer electronics such as smartphones, laptops and power tools are now available at an appropriate volume enabling the preparation of recycling industry for the moment. In this scenario, recyclers are looking for sustainable routes to absorb all these streams and the different LIBs chemistries (LFP, NCA, NMC, LCO, LMO) to recover the critical metals (Ni, Co, Cu, Mn
Gobo, Luciana Assis, Ferrarese, Andre, Oliveira, Rafael Piumatti de, Martins, Thamiris Auxiliadora Gonçalves, Guillen, Daniela Romero, Silva Vasconcelos, David da, Tenório, Jorge Alberto Soares
Challenges for Truck Decarbonization: Load Distribution Evaluation According to Contran Resolution N° 882/20212025-36-019212/18/2025
The road transport mode is predominant in Brazil, representing more than 50% of greenhouse gas (GHG) emissions from energy sector [1]. Currently, trucks use internal compression combustion engine (ICCE) with fuel Diesel as propulsion, considering the reference for technical and economic studies for alternative propulsions such as: electrification or hydrogen (H2) as fuel. Both technologies are extremely important to achieve the goals defined by Brazilian nationally determined contribution (NDC) (commitment to Paris agreement target) to avoid climate changes catastrophic issues due climate temperature risk to exceed 2°C. In addition, several companies have announced sustainability compromises to contribute with reduction of GHG emissions in scopes 1,2 and 3, focusing on Environmental, Social and governance (ESG), where road transportation has a larger contribution to achieving the target. Contran Resolution (CR) n° 882/2021 defines the maximum weights and dimensions of vehicles to be
Ferreira, Bruno Francisco, Oliveira Da Silva, Laura de
Sustainable Aviation Fuels – A Review of the Challenges Associated to the Aviation’s Net Zero Commitment2025-36-021812/18/2025
The aviation sector currently accounts for 2-3% of global Greenhouse Gas (GHG) emissions, while the projected increased air travel demand (average 3.4% per year), might surge the aviation fuel use. This increase in jet fuel demand, associated with the current decarbonization pathway of other sectors might increase the aviation’s absolute emissions, as well as its relative global GHG share. This scenario has driven the aviation stakeholders into a decarbonization strategy, focused on an immediate and gradual GHG reduction effort associated with a net-zero commitment by 2050. Meanwhile, the aviation sector is known as one that set most difficulties to use alternative fuels and/or powertrains, such as battery electric or sustainable hydrogen fueled propulsion systems, already used on some road and rail applications, but still restricted to the aviation, due to the inherent weight and volume tight requirements. In this context, the sustainable aviation fuels (SAF) are set as the most
Barbosa, Fábio Coelho
Research on Optimization Method for Railway Route Schemes in the Western Mountainous Area Considering the “Dual-Carbon” Strategy2025-99-030412/17/2025
Building a green and ecological railway transportation system that incorporates the “Dual-Carbon” Strategy is a central focus and challenge in current industry research. In the western mountainous regions with complex engineering geological conditions and fragile ecosystems, it is particularly important to explore the optimal railway route under the framework of the “Dual-Carbon” strategy. By analyzing the characteristics of the geographic environment of the western mountainous areas and the trend of low-carbon railroad construction, and referring to the relevant principles of railroad line selection, the method of quantifying the carbon emissions during the construction phase of the railroad and the carbon sequestration capacity of the land lost as a result of the railroad project’s land occupation is proposed by selecting 23 indicators from the five aspects of engineering adaptability, low-carbon adaptability, economic adaptability, environmental adaptability, and social adaptability
Wang, Yibo
SAE TOMORROW TODAY - Electrifying Europe?s Heavy-Duty Trucks1354612/5/2025
When it comes to battery electric trucks, is real-world data beating consumer expectations? According to findings from The International Council on Clean Transportation (ICCT), the real-world driving range of heavy duty electric trucks is 10 to 20% better than what is communicated by truck manufacturers. It's an exciting finding -- and one that could propel the decarbonization of freight forward. To learn more, we sat down with Hussein Basma, Senior Researcher at the ICCT, for an eye-opening look at the electrification of Europe's heavy-duty trucking sector. From ambitious regulations to rapid advances in battery technology and charging infrastructure, you'll discover how the EU is driving toward decarbonizing freight -- and what that means for the rest of the world. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging
Patterson, Lori
Building a Good Indoor Climate with Sustainable Building ComponentsTBMG-5430512/1/2025
Whether it’s the meeting room of an office building, the exhibition room of a museum or the waiting area of a government office, many people gather in such places, and quickly the air becomes thick. This is partly due to the increased humidity. Ventilation systems are commonly used in office and administrative buildings to dehumidify rooms and ensure a comfortable atmosphere. Mechanical dehumidification works reliably, but it costs energy and — depending on the electricity used — has a negative climate impact.
In-Flight Evaluation of Sustainable Hydrocarbon Fuels in Compression Ignition Aircraft Engines2025-01-053311/25/2025
As global air traffic is expected to increase significantly in the coming decades, reducing the associated climate impact requires scalable solutions. While alternative propulsion technologies such as electric and hybrid-electric systems might offer long-term potential, their current applicability remains limited due to low energy density, limited range and scalability, and system complexity. Consequently, thermodynamic propulsion systems – such as gas turbines and piston engines – are expected to remain dominant in the medium term. In this context, sustainable hydrocarbon-based aviation fuels represent a practical and necessary solution. Certified sustainable aviation fuel (SAF) pathways are currently approved exclusively for use in gas turbines, with certification standards tailored to turbine-specific requirements. Consequently, fuel properties such as cetane number and evaporation behavior are not included in existing specifications. However, when SAF-kerosene blends are used in
Kleissner, Florian, Hofmann, Peter, Vogd, Philipp, Vauhkonen, Ville, Käkölä, Jaana, Greve, Alina
Energy and Mobility – The Illustrated Energy Primer for Modern Drivers2025-01-051711/25/2025
The path toward carbon-neutral mobility represents one of the greatest cultural transformations in recent human history. Positioned between industrial heritage, emerging mobility technologies, and the energy supply sector are the users of 1.5 billion motor vehicles worldwide. Conflicting publications on raw material availability, energy efficiency, and the climate neutrality of propulsion systems have led to widespread uncertainty. This Illustrated Energy Primer provides a new foundation for orientation. It begins with a visual explanation of the basic concepts of energy and power, followed by illustrative comparisons of typical energy demands in vehicles and households. The focus then shifts to common types of energy generation systems. Using regional examples—from coal-fired power plants to wind farms, solar installations, and balcony solar panels—the guide provides clear and accessible performance benchmarks for energy production. Next, nine individual experience profiles highlight
Daberkow, Andreas
Safety Model for Battery Resistance Monitoring and Lifecycle Optimization2025-01-051511/25/2025
This work proposes a novel framework for evaluating the second- and third-life viability of lithium-ion battery packs through the development of the RISE Index—a comprehensive metric based on Resistance growth, Integrity, Safety, and End-of-life usability. While previous research focuses on singular indicators such as residual capacity or State of Health (SoH), these approaches lack a unified, safety-informed structure for reuse qualification. This paper distinguishes itself by integrating multiple aging indicators, including resistance evolution, degradation theory, and thermal safety considerations, into a consolidated decision-making tool designed for practical deployment. The novelty lies in the formulation of the RISE Index, which fuses empirical data with electrochemical degradation mechanisms such as SEI formation, lithium plating, calendar aging, and cycling-induced impedance growth. The methodology includes a comparative analysis of Nickel Manganese Cobalt (NMC) and Lithium
Prakashkumar, Balagopal
Letter from the Guest Editors13-06-03-001711/12/2025
Letter from the Guest Editors
He, Xin, Belgiorno, Giacomo, Joshi, Ameya
Establishing a Sustainability Certification System for Aviation Fuel in China01-18-03-001211/7/2025
Amid escalating global warming challenges, the aviation industry must adopt low-carbon and green practices. China, aiming to meet its dual carbon goals, urgently requires enhanced research and development in sustainable aviation fuels (SAF), including their sustainability certification. However, China’s regulatory framework and limited research foundation in biofuels exacerbate this endeavor. This article summarizes the development status of SAF sustainability certification internationally and within China, encompassing the indicator framework, full life cycle greenhouse gas (GHG) calculation methodologies, and emission reduction thresholds. It also highlights issues encountered in the application of current international sustainability certification systems in China, such as high certification costs and inadequate data security. Advancement in domestic sustainability certification in China faces obstacles related to the incomplete foundational database, despite possessing life cycle
Zhang, Shuping, He, Yin, Jia, Quanxing, Jia, Qin, Tao, Zan, Miao, Jiahe, Shi, Yao, Zhang, Xiangping, Wang, Siyu
Performance and Emission Characteristics of Diesel Engines Fueled with Watermelon Seed Oil Biodiesel Enhanced with Ferrous Oxide Nanoparticles2025-28-021811/6/2025
A large number of research studies have raised global concerns about the rapid depletion of traditional energy sources like petroleum. These fuels, being largely non-renewable, are being consumed at a rate much faster than they can be replenished. This growing imbalance between demand and supply has led to fears that, in the near future, the world could face a serious energy crisis if alternative sources are not developed and adopted in time. The use of alternative fuels plays an important role in lowering harmful emissions, including those that contribute to ozone formation and other toxic pollutants. It is a well-established scientific understanding that the continued combustion of fossil fuels is a key driver of global atmospheric warming. As environmental awareness grows, many individuals across the globe believe that shifting toward cleaner and more sustainable fuel sources is essential for protecting and improving the health of our planet. Extensive research is being conducted to
G, Manikandan, Subbaiyan, Gunasekharan, Saminathan, Sathiskumar, T, Karthi, S, Gokul, J, Sanmuganathan
Decarbonizing Off-Highway Vehicles: Fuel Alternatives and Implementation Strategies2025-28-023011/6/2025
Off-Highway Vehicles (OHVs) — including mining trucks, construction machinery, and agricultural equipment — contribute significantly to greenhouse gas (GHG) emissions and local air pollutants due to their dependence on fossil diesel. Achieving sustainable development goals in off-highway sectors requires transitioning toward alternate fuels that can reduce CO₂, NOₓ, and particulate matter (PM) emissions while maintaining performance and reliability. This paper comprehensively evaluates alternate fuels such as biodiesel, renewable diesel, compressed and liquefied natural gas (CNG/LNG), liquefied petroleum gas (LPG), hydrogen, and alcohol-based blends. Using insights from Service Bulletins, fuel standards, and the Worldwide Fuel Charter, it discusses fuel properties, engine compatibility, operational challenges, sustainability impacts, economic feasibility, safety considerations, and regulatory aspects. Case studies of alternate fuel deployment in OHVs illustrate practical challenges and
Mulla, Tosif, Thakur, Anil, Tripathi, Ashish
Self-Healing Biodegradable Composites for Off-Highway Vehicles in Extreme Environments2025-28-021111/6/2025
Off-highway vehicles (OHVs) frequently operate in extreme environments—ranging from arid deserts and frozen tundras to dense forests and abrasive mining zones—where structural wear, impact damage, and environmental stress compromise their material integrity. Frequent repairs and component replacements increase operational costs, downtime, and environmental waste, making durability and sustainability key concerns for next-generation vehicle systems. This paper explores a novel class of self-healing biodegradable composites, inspired by biological systems, to address these challenges. The proposed materials combine bio-based resins, microencapsulated healing agents, and shape-memory polymers (SMPs) to autonomously repair microcracks and surface-level damage when triggered by thermal, UV, or mechanical stimuli. The design draws inspiration from natural self-healing systems such as tree bark and reptile skin, replicating their regenerative behavior to enhance structural resilience in OHVs
Vashisht, Shruti
The Effect of Differential Humidification and Membrane Thickness on PEMFC Operation2025-32-003911/3/2025
In the recent years, the urgency to decarbonize the mobility sector has highlighted the importance of the electrochemical hydrogen use in fuel cells to complement the battery-based electrification. Hydrogen is the greenest energy carrier, and low-temperature Polymer Electrolyte Membrane Fuel Cells (PEMFCs) are part of an ever-evolving scenario, with particularly promising use in high energy demand sectors. Hydrogen is the main player in decarbonisation scenarios, but there are many issues, including its production and storage. There are many categories of hydrogen; in these applications, the finest category of hydrogen, called green hydrogen, is required. To achieve completely green vehicle mobility, enormous technological advances are necessary. This paper presents a 3D-CFD study to analyse the behaviour of PEMFCs by examining the role of humidification, covering fully humidified (anode and cathode), anode-only, cathode-only, and fully dry operations. This is simulated for several
Scialpi, Leonardo, D'Adamo, Alessandro, Marra, Carmine
Development of High-Efficiency, Fully Recyclable eMotors for Light Mobility Applications Produced in the EU2025-32-009811/3/2025
This article presents a new generation of electric motors developed for light mobility and industrial applications. The motor range is based on synchronous reluctance technology using non-rare-earth permanent magnets. Three continuous power levels have been developed: 2, 4 and 6 kW. The challenges related to that motor range is their high continuous performances (cooled by natural convection) under nominal 48V, and reparability easiness without adding complexity. These motors stand out thanks to their competitive manufacturing cost and peak efficiency above 94%, which is a remarkable performance for this power and torque class. A prototype of a 6 kW continuous power has been produced and benchmarked. The experimental test showed a high level of correlation with the simulation calculation.
CISSE, Koua Malick, Milosavljevic, Misa, Mallard, Vincent, Valin, Thomas, De Paola, Gaetano
SAE TOMORROW TODAY - SAE J3341: Driving Sustainability Through Smarter Life Cycle Assessments1354010/24/2025
From pinpointing greenhouse gas (GHG) hot spots to modeling decarbonization scenarios, life cycle assessments (LCAs) can be a powerful tool for sustainability. However, a lack of standardized methodologies across the automotive industry makes progress difficult. That's where the SAE J3341 Task Force comes in. It's a cross-industry initiative uniting automakers, government, and academia to establish a more flexible yet transparent framework on carbon footprint reporting methodologies for passenger vehicles through smarter LCAs. To learn more, we sat down with Laurel Nelson, Chair of the SAE J3341 Task Force, and Staff Engineer of Sustainability Science at Rivian Automotive. She discusses how the task force is implementing a "disclosure addendum" approach that encourages OEMs to clearly communicate their assumptions and data for more accurate and meaningful carbon reporting. If you are interested in taking part in the SAE J3341 Task Force, please reach out to Laurel directly at
Patterson, Lori
Characterization of High-Power Cold-Start Emissions Part 1: Analysis of a Modern Plug-In Hybrid Electric Vehicle Tailpipe Emissions03-18-06-003810/22/2025
The California Air Resources Board (CARB) and the United States Environmental Protection Agency (US EPA) have recently introduced targets for tailpipe emissions during high-power cold-start conditions for plug-in hybrid electric vehicles (PHEVs). However, the performance characteristics of hybrid powertrains and the effectiveness of cold-start strategies in PHEVs are not well known. In this two-part study, the performance of a production PHEV is examined with the objective of quantifying the impact of high-power cold-start events on overall tailpipe emissions. High temporal fidelity data of powertrain performance and tailpipe emissions generated during cold-start events for various driving conditions are presented for the first time. The selected P2 hybrid vehicle was tested using (i) the European Real Driving Emissions (RDE) test, (ii) the US06 (Supplemental Federal Test Procedure), and (iii) a custom drive cycle developed for this study. Results show that driving conditions leading
Chakrapani, Varun, O’Donnell, Ryan, Fatouraie, Mohammad, Wooldridge, Margaret
The Aircraft nvPM Mission Emissions Estimation Methodology, Version 2 (MEEM2)2025-01-600010/13/2025
The nvPM Mission Emissions Estimation Methodology (MEEM) was previously developed to estimate nonvolatile particulate matter (nvPM) emissions from ground certification data using the publicly available data from the International Civil Aviation Organization (ICAO) Aircraft Engine Emissions Databank (EEDB). In order to potentially improve the accuracy of nvPM emissions estimation and to enhance its usefulness to modelers, the method was revised to make use of fuel flow correlations and similar altitude corrections as used in the Boeing Fuel Flow Method 2 (BFFM2). The new fuel flow approach allows for improved trade-off-type assessments between nvPM and gaseous emissions—i.e., less relative uncertainties when assessing results from the two methods. Like the former MEEM, the new method, MEEM2, can be used with just publicly available data such as nvPM emissions indices (EI) from the EEDB as well as predicted fuel flows from publicly available aircraft performance models. MEEM2 has been
Ahrens, Denise, Kim, Brian, Méry, Yoann, Zelina, Joseph, Dudebout, Rudolph, Miake-Lye, Richard C.
Reactivity Retention of Modern Converters for Stringent Emission Control2025-01-040110/7/2025
The growing emphasis on environmental protection and sustainability has resulted in increasingly stringent emission regulations for automotive manufacturers, as demonstrated by the upcoming EURO 7 and 2027 EPA standards. Significant advancements in cleaner combustion and effective aftertreatment strategies have been made in recent decades to increase the engine efficiency while abiding by the emission limits. Among the exhaust aftertreatment strategies, three-way catalyst has remained the primary solution for stoichiometric burn engines due to its high conversion efficiency and ability to simultaneously allow both oxidative and reductive reactions in a single stage with spatial separation due to the oxygen storage capabilities of ceria. However, fuel and lubricant-borne sulfur and phosphorus compounds have been shown to have a significant long-term effect on the activity of three-way catalysts, particularly during the lean-rich transitions and oxygen storage processes. In the present
Sandhu, Navjot Singh, Yu, Xiao, Jiang, Chuankai, Ting, David, Zheng, Ming
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