Browse Topic: Environmental law

Items (66)
Stricter environmental legislation is driving ever-more-demanding performance targets for gasoline particulate filters (GPFs). This study constructs a multi-scale filtration model based on fractal characteristics, taking into account particle size distribution and particle deposition, to investigate the influence of the microstructure of porous media on GPF performance and analyze the impact of structural parameters on capture efficiency and pressure drop. The results show that: (1) Increasing the wall thickness can improve the capture efficiency and pressure drop, and a thicker wall has a stronger inertial interception capacity for larger particles. (2) A reduction in porosity markedly alters both filtration efficacy and flow pressure drop. For particles in the intermediate size range (0.1-0.5 μm), the capture efficiency of a low-porosity structure is more sensitive to the diffusion deposition of small particles, while the inertial collision efficiency of large particles is higher. (3) Shrinking the pore size markedly enhances capture efficiency while simultaneously increasing pressure drop; the finer pore network markedly improves the retention of sub-micron particles, but the passage restriction of large particles is more obvious.
Xiong, XianyangQing, ZeZhang, JianLi, Ting
Suppliers are learning several new and unwelcome lessons as the dynamics surrounding U.S. light vehicle trade and emissions legislation quickly shifts. Two major issues are at play here. As the industry continues to feel the impact of reduced or eliminated battery electric vehicle incentives in several North American and European jurisdictions and governments are retrenching on light vehicle emissions legislation - OEMs are questioning the size of the near- and mid-term market. Similarly, as of this writing, the saga surrounding future vehicle and parts tariffs between the U.S. and its major automotive trading partners continues. This unfortunate combination has driven OEMs to delay, extend and rescope future product programs. This jams a stick in the financial spokes of the supply base. Some context is in order. Like clockwork, in the highly competitive global light vehicle market, our industry was trained to expect a regular cadence for product renewals and product cycles. The combination of strong competition, emissions and safety regulations driving a constant stream of innovative technologies, and the need to improve fuel economy led the industry to adopt a regimented product cycle for most light vehicle segments. OEMs and suppliers alike assumed a 2.5-5-7.5-10-year cadence for future product revisions. This outlined that once an all-new vehicle was launched, one should expect a mid-cycle enhancement (MCE) at year 2.5 and a major revision at year 5. At year 7.5 another mid-cycle enhancement, then an all-new structure would follow for year 10. This sequence allowed for a healthy dose of new technology and styling to attract new/repeat customers and improve efficiency and an ever-stringent regulatory environment. While some vehicles strayed from this timing, most OEMs adopted it.
In this study, an integrated emission prediction model was used to predict whether EURO7-compliant commercial internal combustion engine vehicles would be able to meet upcoming regulations. In particular, the optimal value of Adblue injection and EHC (Electrically Heated Catalyst) control strategy for each combination of the specifications of the close-coupled SCR system (volume, substrate spec., EHC, etc.) was derived. Through this, it was intended to derive the best specification combination in terms of control and emission performance, and to use the results as a basis for decision-making in the early stages of product concept selection.
Cho, JihoChoi, SungmuLee, Sang MinHwang, Dong Min
Since last decade automotive Industry is witnessing transition from ICE to EV due to stringent environmental laws by government bodies and technological breakthrough. EV technology is emerging day by day. Biggest challenge in front of OEM is the phase shift from ICE to EV. OEM need to decide on glide path for test rig development for this change to support ICE & EV powertrain validation to deliver reliable product to their customers. In EV development, major focus is on investment for battery development. Hence, for the Motor and Gearbox validation balanced approach is to upgrade existing ICE test bench for the EV with minimum effort and cost. This paper provides details on need and approach required to make the ICE test bench capable for EV powertrain validation. Proposed methodology helps to support both type of powertrain and have maximum utilization of the test bench. This paper provides guideline for selection of the additional parts required for EV validation on ICE test bench and its integration. This paper also discuss the challenges faced during the integration and few solutions identified to address same. This paper also provide details of performance and durability test which can be conducted on such type of test bench to simulate the vehicle conditions.
Koka, HarikishanPatel, HiralBhavikatti, GururajSutar, Suresh
In the last six decades, due to the continuous improvement in environmental legislations and depletion of fossil fuels in the world, IC engine researchers have been vigorously exploring various possibilities of reducing petroleum fuel dependency and emissions of internal combustion (IC) engines. Operating IC engines in low heat rejection (LHR) mode by providing thermal barrier coating (TBC) to some of the engine components is one of the methods to improve thermal efficiency and reduce some of the tailpipe emissions. Yttria stabilized zirconia (YSZ) is a commonly used TBC material in IC engines due to its thermal characteristics. On the other hand, running an engine in a dual-fuel operation by a gaseous fuel gives better and more efficient combustion. In this research work, an attempt was made to study the combined effects of running a compression ignition (CI) engine in dual-fuel operation with LHR mode on its performance, and emissions were investigated. For this purpose, a 4.4 kW, four-stroke, naturally aspirated, single-cylinder, direct injection (DI) diesel engine was converted to run in dual-fuel mode. Two pistons were used in this study; one is uncoated and the other one was coated. The second piston was coated by 300μm thickness with a ceramic composition of ZrO2 and 6-8 wt% Y2O3 ceramic material called as YSZ. A blend of Jatropha methyl ester (JME) with diesel in the respective proportion of 20% and 80% was prepared (JME20) and was used as pilot fuel, and the oxy-hydrogen (HHO) gas was used as inducted fuel for dual-fuel operation. The HHO gas is a carbon-free, hydrogen-based renewable fuel that is produced by the process of water electrolysis in a fabricated wet cell electrolyzer. The results indicated that the YSZ coated piston engine in both the dual-fuel operations (i.e) D100+HHO, and Opt.JME20+HHO showed thermal efficiency higher by about 5.5% and 5.9% compared to that of D100 operation at full load. The same dual-fuel operations also showed a reduction of HC, CO, and smoke irrespective of the engine load. The maximum HC, CO, and smoke emissions were reduced by about 38.2%, 40%, and 20.4% respectively for Opt.JME20+HHO with the YSZ coated piston engine compared to baseline data at full load.
Jami, PaparaoPandey, Krishna KumarSivalingam, Murugan
With the rapidly developing automotive industry and stricter environmental protection laws and regulations, lightweight materials, advanced manufacturing processes and structural optimization methods are widely used in body design. Therefore, in order to evaluate and improve the pedestrian protection during a collision, this paper presents an impact simulation modeling and structural optimization method for a sport utility vehicle engine hood made of carbon fiber reinforced plastic (CFRP). Head injury criterion (HIC) was used to evaluate the performance of the hood in this regard. The inner panel and the outer panel of CFRP hood were discretized by shell elements in LS_DYNA. The Mat54-55 card was used to define the mechanical properties of the CFRP hood. In order to reduce the computational costs, just the parts contacted with the hood were modeled. The simulations were done in the prescribed 30 impact points. In order to validate the reduced finite element model, pedestrian impact tests were carried out. To further improve the performance in terms of pedestrian safety, CFRP layers were added to strengthen the outer panel. A parametric optimization was carried out. Surrogate model was constructed by three approximation approaches and the errors were compared. Four algorithms were utilized to solve the optimization problem. The best optimization is done through Kriging model approximation and the non-dominated sorting genetic algorithm-the third version (NSGA-III). The optimal design is relatively light and reduces the HIC value of the critical point from 2397 to 876. This method can be a useful tool for pedestrian protection and related works.
Gao, YunkaiMa, ChaoTian, Linli
Developing of innovative technologies and materials to meet the requirements of environmental legislation on vehicle emissions has paramount importance for researchers and industries. Therefore, improvement of engine efficiency and fuel saving of modern internal combustion engines (ICEs) is one of the key factors, together with the weight reduction. Thermoplastic composite materials might be one of the alternative materials to be employed to produce engine components to achieve these goals as their properties can be engineered to meet application requirements. Unidirectional carbon fiber reinforced PolyEtherImide (CF/PEI) thermoplastic composite is used to design engine connecting rod and wrist pin, applying commercial engine data and geometries. The current study is focused on some elements of the crank mechanism as the weight reduction of these elements affects not only the curb weight of the engine but the overall structure. As a matter of fact, by reducing the reciprocating mass, alternate forces will be reduced and hence the size of the structural elements. Also, other elements of the engine can be designed for lightweighting, but the crank mechanism elements maximize the effects, by reducing both loads and weight. Finite element analysis (FEM) has been conducted for proper stress analysis and accordingly examine the design and parts functionalities. FEM analysis is performed using Altair HyperMesh for mesh optimization to conduct stress analysis of standard engine components made of steel and to redesign the parts using thermoplastic material to sustain the loads and stresses. Then the design modification has been considered to reduce loads and weight without parts performance interruption under service.
Razavykia, AbbasDelprete, CristianaRosso, CarloBaldissera, Paolo
Due to the large negative impact of combustion gas emissions on air quality and the more stringent environmental legislation, research on internal combustion engines (ICE) are being developed to reduce emissions of pollutant gases to the atmosphere. One of the research fronts is the use of lean mixtures with the pre-chamber ignition system (PCIS). This system consists of a pre-chamber (PC) connected to the main chamber by one or more interconnecting holes. A spark plug initiates combustion of the mixture present in the pre-chamber, which is propagated as gas jet into the main chamber, igniting the lean mixture present therein. The gas jets have high thermal and kinetic energy, which promote faster combustion duration, making the system less prone to knock and with lower cyclic variability of the IMEP, enabling the lean limit extension. The pre-chamber system can be assisted with a supplementary liquid or gaseous fuel injection, enabling the charge stratification. In this context, this paper aims to evaluate the reduction in exhaust emissions from an ICE adapted with a stratified PCIS operating with lean mixture (ethanol-air) in the main chamber and hydrogen injected directly into the pre-chamber. The tests were carried out on a Ford Sigma 1.6L engine operating at 2250 rpm and under an indicated effective mean pressure of 5bar. It was possible to identify that with the use of the pre-chamber ignition system, the lean limit of the mixture was extended to lambda 1.7 with low cyclic variability of the IMEP. If compared to the baseline engine, the PCIS prototype operating with lambda 1.7 showed reduction in volumetric exhaust emissions of 98.4% for NOx, 35.3% for HC, 69.9% for CO and 46.2% for CO2. These results allow to conclude that the use of PCIS to burn lean mixtures can promote significant reductions in exhaust gases emissions to the atmosphere.
Duarte, Vinícius FariaCastilla Alvarez, Carlos EduardoMagalhães Avelar, Fausto TorresMaia Pires, Marcelo AugustoAlvarenga Santos, Nathália Duarte SouzaValle, Ramon MolinaRoso, Vinícius Rückert
Recently, it has been worth pointing out the relevance of alternative fuels in the improvement of air quality conditions and in the mitigation of global warming. In order to deal with these demands, in recent studies, it has been considered a great variety of alternative fuels. It goes without saying that the alternative fuels industry needs the best of the efficiency with a moderate layout. From this perspective, Liquefied Petroleum Gas (LPG) could represent a valid option, although it is not a renewable fuel. In terms of polluting emissions, the LPG can reduce nitrous oxides and smoke concentrations in the air, a capability that has a relevant importance for the modern pollution legislation. LPG is well known as an alternative fuel for Spark Ignition (SI) engines and, more recently, LPG systems have also been introduced in the Compression Ignition (CI) engines in dual-fuel configuration. In this research, LPG-Diesel liquid-blend has been used to power a CI engine in mixed fuel configuration. For this purpose, accurate modifications have been made on the single cylinder test ring and on the standard rail fuel injection system. LPG has been blended with diesel on the basis of the ratio 20-35% w/w. During the study, they have been carried out three sets of measurements: one by only using Diesel fuel and the others by using blended fuels at different engine operating conditions. The thermodynamic process, the combustion performance, and the exhaust emissions have been analyzed thanks to a specific designed-test campaign, with particular attention to the control strategies of fuel injection. The results show that, at partial load operating condition, Diesel-LPG blends improve the combustion and emission performances. In particular, it has been noticed, at constant Nitrogen Oxide (NOx), a significant decrease of particulate emissions. This observation confirms the previous authors’ results achieved on the optical engines.
Marialto, RenatoSequino, LuigiDi Blasio, GabrieleCardone, MassimoBeatrice, CarloIanniello, RobertoFontana, Gustavo
Engine Efficiency Optimization under Consideration of NO X - and Knock-Limits for Medium Speed Dual Fuel Engines in Cylinder Cut-Out Operation2018-01-11514/3/2018
As a consequence of the global warming, more strict maritime emission regulations are globally in force or will become applicable in the near future (e.g. NOX and SOX emission control areas). The tough competition puts economic pressure on the maritime transport industry. Therefore, the demand for efficient and mostly environmental neutral propulsion systems that meet the environmental legislations and minimize the cargo costs are immense. Medium speed dual fuel engines are in accordance with the strict maritime emissions legislation IMO Tier III. They do not require any exhaust gas aftertreatment, are economically competitive, and allow fuel flexibility. These engines deliver the highest efficiency in high load operation. A valuable approach to improve the efficiency and reduce the environmental impact in low and part load is represented by the electronic cylinder cut-out. Thereby, the natural gas admission is deactivated and the valves are kept activated. It is investigated with the help of a developed 1D GT-Power simulation model of a medium speed dual fuel engine. The predictive model is adjusted to a measured engine map (test bench data) by an optimization workflow that is set up in Optimus. The cylinder cut-out is analyzed with special emphasis on efficiency, NO emissions, and methane slip. Different static cut-out scenarios are simulated and assessed for constant relative air/fuel ratios and varying load. An optimization workflow is developed and set up in Optimus. The selected evolutionary algorithm changes the number of cut-out cylinders and the relative air fuel ratio to optimize the engine efficiency under consideration of IMO Tier III NOX emission regulations and the knock onset. The optimization is conducted for discrete engine operation points in a load range from 10% to 50%. The optimization predicts a significant increase of the brake efficiency and reduced methane slip at low and part load operation. This depends on an increased turbocharger efficiency, reduced pumping work, richer combustion, and higher indicated mean effective pressures of the fired cylinders that leads to an improved combustion (shifted from diffusion to premix) and engine efficiency without exceeding the NOX - and knock-limits.
Konrad, JohannesLauer, ThomasMoser, MathiasLockner, EnricoZhu, Jianguo
Emissions of nitrogen oxides (NOx) from heavy-duty diesel engines are subject to more stringent environmental legislation. Selective catalytic reduction (SCR) over metal ion-exchanged zeolites is in this connection an efficient method to reduce NOx. Understanding durability of the SCR catalyst is crucial for correct design of the aftertreatment system. In the present paper, thermal and chemical ageing of Fe-BEA as NH3-SCR catalyst is studied. Experimental results of hydrothermal ageing, and chemical ageing due to phosphorous and potassium exposure are presented. The catalyst is characterized by flow reactor experiments, nitrogen physisorption, DRIFTS, XRD, and XPS. Based on the experimental results, a multisite kinetic model is developed to describe the activity of the fresh Fe-BEA catalyst. Furthermore, the model can predict deactivation of the catalyst well by decreasing the number of active sites, representing loss of active iron sites due to migration or chemical blockage of the sites. By performing a systematic study of different deactivation mechanisms, a deactivation expression for the active sites can be formulated.
Jansson, JonasShwan, SoranSkoglundh, Magnus
New environmental legislation on emission and fuel efficiency targets increasingly requires good transient engine performance and this in turn means that the previously acceptable static engine calibration and control methodologies based on steady-state testing must be re-placed by dynamical optimization using dynamical models. Although many advances have been made in predictive models for internal combustion engines, the phenomena involved are so many, complex and nonlinear that dynamical black-box models typically employing neural network structures must be determined from system identification through experimental testing. Such identified dynamical models are required to provide high accuracy multiple step-ahead predictions of emissions but must accordingly also be compactly implementable for speed and memory to allow for the required large scale optimization involving possibly many thousands of iterations. This paper presents a novel methodology of using black box modeling techniques to build compact efficiently implementable nonlinear dynamic engine models with high predictive accuracy in the form of Neural Network and polynomial equations. The black box models obtained are shown to be efficient for state-of-the-art model-based fuel economy dynamical optimization with emission constraints. The effectiveness and relative efficiency of using polynomial models V.S. full Neural Network (NN) models in the fuel economy optimization are demonstrated. A novel multi-step ahead (simulation) output based parameter estimation method is proposed to improve the predictive accuracy of polynomial models.
Fang, KeLi, ZongyanShenton, AndrewFuente, DavidGao, Bo
Vehicular emissions limits have been reduced throughout the world in compliance with environmental legislations. With the rapid increase in the number of flex-fuel vehicles on the market, the consumption of ethanol has also increased. As a result, there is expected to be a large abundance of unburned alcohol from tailpipe gas emissions. Another important factor arising from the use of ethanol is the formation of tropospheric ozone. The objective of this study was to measure the amount of unburned alcohol and legislated emissions as well as the ozone formation potential of a passenger (light-duty) vehicle fueled with gasoline containing different concentrations of ethanol. The main conclusion is that unburned alcohol emissions increase in direct proportion to the ethanol content in the fuel. The unburned alcohol was measured by two techniques: gas chromatography and FTIR. Regarding ozone, it was concluded that ozone formation increases in direct proportion to the exposure of the exhaust gases to solar radiation and the ethanol content in the fuel.
Silva, Katia C. C.Daemme, Luiz Carlosde C. Macedo, Valeriade Arruda Penteado, RenatoOstapuik, Igor F.Corrêa, Sérgio M.
The emergence of tougher environmental legislations and ever increasing demand for increased ride comfort, fuel efficiency, and low emissions have triggered exploration and advances towards more efficient vehicle gearbox technologies. The growing complexity and spatial distribution of such a mechatronic gearbox demands precise timing and coordination of the embedded electronics, integrated sensors and actuators as well as excellent overall reliability. The increased gearbox distributed systems have seen an increased dependence on sensors for feedback control, predominantly relying on hardware redundancy for faults diagnosis. However, the conventional hardware redundancy has disadvantages due to increased costs, weight, volume, power requirements and failure rates. This paper presents a virtual position sensor-based Fault Detection, Isolation and Accommodation (FDIA), which generates an analytical redundancy for comparison against the actual sensor output. The proposed FDIA scheme has been validated experimentally using an electro-hydraulic test rig and the gearshift simulation model, including the non-linear hydraulic actuator dynamics.
Manyala, John O.
Several injection and ignition systems have been developed and tested since the invention of the internal combustion engine. As environmental regulations have become more stringent over the years, an electronic injection and ignition systems of the mixture air/fuel was implemented in the vehicles. Since then these systems have constantly been improved with the inclusion of devices, sensors and actuators that help them work more efficiently, both to gain power and for the enforcement of environmental laws in force in each country. For the correct operation of the engine electronic management it is extremely important to develop a software that can perfectly control the inputs (sensors) and outputs (actuators) information. The task of adjustment and calibration of the software requires a programmable module, which is connected to the vehicle and tested with various settings until an ideal fit between performance and emissions can be reached. This paper proposes the implementation of a programmable electronic management system that can replace the original system of the vehicle without exceeding the limits of pollutant emissions described in the Brazilian legislation. To achieve this goal, it will be necessary to analyze the behavior of the vehicle with its original management system and with the use of specific equipment such as the gas analyzer (emission pollutants), the automotive scanner (parameters of the management system) and the dynamometer (power and torque). Therefore this work presents the methodology, testing, advantages, disadvantages and limitations of implementing a programmable electronic management system for an internal combustion engine.
Businaro, Daniel AlvarezSforcin, FabrícioGomes, Cleber Williamde Salvo, Orlando
EU environmental law requires 30 ozone precursor volatile organic compounds (VOCs) to be measured for urban air quality control. In this study, 28 ozone precursor VOCs were measured at a rate of 0.5 Hz by an in-vehicle FTIR emission measurement system along with other VOCs. The vehicle used was a Euro 3 emission compliant diesel van. The test vehicle was started from a cold ambient temperature soak and driven under real world urban driving conditions. Diesel and B100 (100% Biodiesel) were compared using the same repeat journeys. The VOC emissions and OFP (ozone formation potential) were investigated as a function of engine warm up and ambient temperatures during cold start. The exhaust temperatures were measured along with the exhaust emissions. The temperature and duration of light off of the catalyst for VOC were monitored and showed a cold start period to catalyst light off that was considerably longer than would occur on the NEDC (New European Driving Cycle). The results showed that compounds that formed ozone were significantly higher in diesel exhausts and were higher than equivalent compounds in SI vehicles under cold start in real world urban driving. For B100 aldehyde emissions were higher than for diesel and this is a strong ozone forming gas. However, other VOCs that form ozone were lower than diesel. The higher VOCs with diesel compared to SI engines was mainly due to the oxidation catalyst not being active for much of the journey, whereas in SI engines VOC emissions were only significant during the cold start period. The results will also be shown to be dominated by transient events at junctions and by the cold start period
Hadavi, SeyedAndrews, Gordon E.Li, HuPrzybyla, GrzegorzVazirian, Mohammadmohsen
With the increase in fuel prices and the increasingly strict environmental legislations regarding CO₂ emissions, reduction of the total energy consumption of our society becomes more important. Passenger vehicles are partly responsible for this consumption due to their strong presence in the daily life of most people. Therefore reducing the impact of cars on the environment can assist in decreasing the overall energy consumption. Even though several fields have an impact on a passenger car's performance, this paper will focus on the aerodynamic part and more specifically, the wake behind a vehicle. By definition a car is a bluff body on which the air resistance is for the most part driven by pressure drag. This is caused by the wake these bodies create. Therefore analyzing the wake characteristics behind a vehicle is crucial if one would like to reduce drag. With the recent upgrade of wind tunnels with a moving belt system, the opportunity has emerged to investigate the flow field in the wake behind vehicles, matching closer the real on-road driving conditions. This study investigates experimentally and numerically the wake behind a passenger car of an SUV type. Three configurations with a significant change in CD have been chosen for the analysis. Their wake shape together with their respective closure points have been analyzed using three planes, namely one x-plane, one y-plane and one z-plane. Results have shown that the numerical simulations correlate well with the experiments in wake shape and wake behavior. However in the chosen configurations they underestimate the wake length. A distinct interference of the traversing unit presence can be noted in the experimental results.
Sterken, LennertSebben, SimoneWalker, TimLofdahl, Lennart
Increasing competition in the automotive sector, according to new energy and environmental legislations, requires that the vehicles have higher performance with lower fuel consumption and pollutant emissions. These factors encourage the study of new technologies such as the Variable Valve Actuation System (VVA) in internal combustion engines. To accomplish this, a detailed study of friction and pumping losses present in the engine becomes relevant, as they directly influence its efficiency. According to Heywood [1], these losses vary in relation to the delivered energy from 10% at full load to 100% at idle, when there is no production of effective work. This paper proposes the application of combustion chamber pressure analysis to separately identify and measure the friction and pumping losses in engines with VVA.
Alvarenga, Lucymara R.Vianna, Marcela E.Pierobom, Marcio C.Andrade, Rodrigo V.G.
Crankcase emissions are a complex mixture of combustion products and, specifically Particulate Matter (PM) from lubricant oil. Crankcase emissions contribute substantially to the particle mass and particle number (PN) emitted from an internal combustion engine. Environmental legislation demands that the combustion and crankcase emissions are either combined to give a total measurement or the crankcase gases are re-circulated back into the engine, both strategies require particle filtration. There is a lack of understanding regarding the physical processes that generate crankcase emissions of lubricant oil, specifically how the bulk lubricant oil is atomised into droplets. In this paper the crankcase of a motored compression ignition engine, has been optically accessed to visualise the lubricant oil distribution. The oil distribution was analysed in detail using high speed laser diagnostics, at engine speeds up to 2000 rpm and oil temperatures of 90°C. High resolution calibrated images show the passive behavior of lubricant oil once it has been supplied to critical engine components. The major mechanisms of oil atomisation have been identified and quantified from high speed images, the generation of oil droplets dp = 10 μm - 3 mm has been captured. The most significant generation mechanism was atomisation of oil films present on the surface of rotating components. The isolated contribution of the crank and camshafts to the atomised oil droplets present in the top of the engine has been recorded. Further breakup, evaporation and condensation from the surface of the atomised oil droplets will generate coarse and fine PM. Results from imaging data show good correlation with sub-micron PN sampling measurements captured in a previous study [1]; namely an increase in particle number concentration with increasing engine speed.
Johnson, Benjamin T.Hargrave, Graham K.Reid, Benjamin A.Page, Vivian J.wagstaff, Stuart
New combustion concepts developed in internal combustion engines such as homogeneous charge compression ignition (HCCI) have attracted serious attention due to the possibilities to simultaneously achieve higher efficiency and lower emissions, which will impact the environment positively. The HCCI combustion concept has potential of ultra-low NOX and particulate matter (PM) emission in comparison to a conventional gasoline or a diesel engine. Environmental Legislation Agencies are becoming increasingly concerned with particulate emissions from engines because the health and environmental effects of particulates emitted are now known and can be measured by sophisticated instruments. Particulate emissions from HCCI engines have been usually considered negligible, and the measurement of mass emission of PM from HCCI combustion systems shows their negligible contribution to PM mass. However some recent studies suggest that PM emissions from HCCI engines cannot be neglected. In this paper, effect of start of injection (SOI) of fuel on particulate emission of a HCCI engine fuelled with methanol is experimentally investigated. In this study, port fuel injection technique is used for preparing homogeneous mixture of methanol and air. The experiment is conducted with varying SOI timings for different amount of fuel, and intake air temperature. The engine exhaust particle sizer (EEPS) is used for size, surface area and volume distributions of soot particles emitted under each of these different operating conditions. It was found that total concentration of particles increase with increasing intake air temperature and particles are mainly in the size range from 10 to 150 nm. It was found that number and size distribution of HCCI generated soot particles depends on SOI, amount of fuel injected and the intake air temperature.
Maurya, Rakesh KumarAgarwal, Avinash Kumar
Due to the importance of fulfilling the actual and upcoming environmental legislation, it is an Airbus main target to develop eco-efficient materials. Under consideration of the economical effects, these processes will be implemented into the production line. This paper gives an overview of Airbus and its partners research work, the results obtained within the frame of the European funded, integrated technology demonstrator (ITD) ECO Design for Airframe. This ITD is part of the joint technology initiative Clean Sky. Developments with different grade of maturity from “upstream” as the investigation of materials from renewable recourses up to materials now in use in production as low volatile organic compounds cleaner are under investigation. As a basis for future eco-efficient developments an approach for a quantitative life cycle assessment will be demonstrated.
Lohner, HubertusDelay-Saunders, IsabelleHesse, KarstenMartinet, AlexisBeneke, MartinKalyan, PawandeepLanger, Benedikt
This SAE Recommended Practice establishes uniform cold weather test procedures and performance requirements for engine coolant type heating systems of bus that are all vehicles designed to transport 10 or more passengers. The intent is to provide a test that will ensure acceptable comfort for bus occupants. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. Required test equipment, facilities, and definitions are included. There are two options for producing hot coolant in this recommended practice. Testing using these two approaches on the same vehicle will not necessarily provide identical results. Many vehicle models are offered with optional engines, and each engine has varying coolant temperatures and flow rates. If the test is being conducted to compare the performance of one heater design to another heater design, then the external coolant source approach (Test A) will yield the most comparable results. If the test is being conducted to validate the heater installation on a specific vehicle model with a specific engine, then using the engine to heat the coolant (Test B) will be more appropriate. Defrosting and defogging procedures and requirements are established by SAE J381 which is hereby included by reference. This document will be reviewed and revised as required with advancements in technology and changes in environmental laws.
Truck and Bus Windshield Wipers and Climate Control Comm
This SAE Recommended Practice establishes uniform test procedures and performance requirements for engine coolant type heating systems of enclosed truck cabs. The intent is to provide a test that will ensure acceptable comfort for cab occupants. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. There are two options for producing hot coolant in this document. Testing using these two approaches on the same vehicle will not necessarily provide identical results. Many vehicle models are offered with optional engines, and each engine has varying coolant temperatures and flow rates. If the test is being conducted to compare the performance of one heater design to another heater design, then the external coolant source approach (Test A) will yield the most comparable results. If the test is being conducted to validate the heater installation on a specific vehicle model with a specific engine, then using the engine to heat the coolant (Test B) will be more appropriate. This document will be reviewed and revised as required with advancements in technology and changes in environmental laws.
Truck and Bus Windshield Wipers and Climate Control Comm
The strict regulation of environmental laws, the oil price and restricted resources has made the vehicle manufacturers to use other energy resources instead of fuel oil. Iran is recognized as the second holder of gas reservoirs in the world and can use hydrocarbon gases broadly in particular compressed natural gas (CNG) as the fuel for vehicles specifically in its public transportation fleet and thereby reduce the consumption of diesel fuel and gasoline. This will bring about the reduction of environmental pollutants and reduce the economic costs of transportation sector. With regard to the climatic situation of Iran and concerning the existence of broad network of gas distribution, CNG is a suitable alternative for other fuels. Therefore, developing bi-fuel engine (gasoline and CNG) in the short and middle term strategy for achieving this important subject will be necessary. A basic measure for supporting the subject is applied studies for considering and improving the engine performance. In this paper, a four-stroke bi-fuel spark ignition (SI) engine has been modeled. The model is based on the two-zone combustion model. The selective outputs are such as volumetric efficiency, brake power (BP), brake mean effective pressure (BMEP), torque, brake specific fuel consumption (BSFC) and emissions. In this study, the effect of engine speed, equivalence ratio and performance parameters have been discussed and considered. In addition, the model has been validated by experimental data of an engine performance result. The CNG with regard to the gaseous form specification has advantages and disadvantages as compared with gasoline. The natural gas forms a more homogenous mixture in comparison with gasoline. It is cheaper than gasoline and produces the least rate of CO while gasoline produces more power and less NOx as compared with CNG. In order to obtain an engine with less pollution and better performance, it should be designed for each type of fuels specifically.
Rezapour, KambizEbrahimi, Kambiz M.S. Wood, AlastairNikranjbar, Abolfath
Structural Analysis of the Aluminum Cylinder Head for a High-Speed Diesel Engine2007-01-256211/28/2007
This paper presents the methodology for structural analysis of a high-speed Diesel engine aluminum cylinder head for Pick-up application, considering the finite element method. As boundary conditions, it was considered the loads from the bolts tightening process, combustion peak pressure, and thermal loading. The stresses generated during the assembly of the valve seats and valve guides were also evaluated. The valve train dynamic loads were not analyzed or considered in this paper, due to its negligible effects at the critical regions. The FE model contains the upper part of the crankcase and the entire cylinder head. Heat transfer coefficients at the water jackets were obtained from a CFD calculation and used at the heat transfer analysis to evaluate the thermal stresses. The residual stresses generated by the casting and manufacturing processes, as well the heat treatments for the alloy mechanical properties improvements, are also considered on this analysis. Fatigue safety factor shall be evaluated considering the critical loading cycle, focusing the reliability of the component at severe operational conditions. The cylinder head design shall consider its application, taking into account high combustion peak pressures to attempt the current environmental legislation and higher engine output power required by modern vehicular applications.
Mendes, Alexandre SchalchCardoso, Ademar de Azevedo
New environmental legislation places increasing demands on automobile emission controls, requiring new approaches to engine management and diagnostics systems. This paper demonstrates the use of an Artificial Neural Network (ANN) solution for misfire detection in spark ignition engines. The solution is based on a truly parallel hardware implementation of an ANN. The network is developed by a data-driven training process, using data with known incidences of misfires. No analytical or algorithmic methods need to be developed in order to train or use the ANN for misfire detection. There is minimal processing overhead on the main processor of the engine management unit, freeing resources for alternative engine management tasks or enabling the use of less costly processor solutions.
Nareid, HelgeLightowler, Neil
Conductive Polyphenylene Ether/Polyamide Blend for Saturn Exterior Body Panels2001-01-04463/5/2001
The evolution toward the use of electrostatic painting processes has been driven primarily by environmental legislation and efforts to improve efficiencies in the painting process. The development of conductive substrate material compliments the industry trend toward a green environment through further reductions in emissions of volatile organic compounds during the painting process. Traditionally, electrostatic painting of thermoplastics requires that a conductive primer be applied to the substrate prior to topcoat application. The conductive polymer blend of polyphenylene ether and polyamide provides sufficient conductivity to eliminate usage of conductive primers. Additional benefits include improved transfer efficiencies of the primer and top coat systems, uniform film builds across the part, and improved painting of complex geometries. The objective of this study was to demonstrate that this conductive polymer blend provides painting performance equivalent to steel without compromising the finished product performance. Statistical analysis of test data from plaques and parts was completed to assess the physical property performance of the material. Paint trials were conducted to measure paint transfer efficiency, film builds, and surface appearance. Additionally, studies were conducted on panel assemblies in a lab environment to evaluate dimensional stability through simulated environmental conditions. Test description, data, and conclusions are discussed in this paper.
Telikapalli, VauhiniPatterson, Steve
Emission Control Strategies for 2 and 4 Stroke Motorcycles in India2001-26-00021/10/2001
Two wheelers, as a means of transportation, are a quandary to India's environment. The frugal use of gasoline on these vehicles provides economical transportation with low CO2 emissions. Unfortunately, the same engines tend to pollute the environment with high levels of unburned hydrocarbons (HC) and carbon monoxide (CO) emissions. To meet India's new environmental legislation, it will require an integration of catalytic elements within the exhaust system along with some engine modifications to achieve the most cost-effective solution. This paper will outline the current India two wheeler regulatory requirements along with the catalyst conditions and requirements for meeting the standards. Using an array of modeling tools, laboratory, dynamometer and vehicle testing, emission devices are developed for this purpose. When employing emission control devices on the vehicle, there are trade-off between engine tuning for fuel economy or power that must be taken into account when applying the catalytic elements into the exhaust. It will be shown how the examination of vehicle data under transient conditions can aid a catalyst designer to address warm-up and thermal stability characteristics within the catalytic washcoated elements. Also, an investigation of the engine-out chemistry to the catalyst under dynamic conditions provides useful insight into oxygen availability for reaction with the HC and CO pollutants. To help mitigate for oxygen deficiencies within the exhaust, oxygen storage components (OSC) can be employed to minimize the rich transient HC spikes seen during shift or high acceleration conditions. Thus, the employment of a cost effective emission system requires that engine and catalyst engineers work closely together to define the detailed requirements of the system. The efficacy of an Engelhard catalyst comes from a unique “segregated washcoat design” that permits the coating architecture to be tailored to the specific application [1]. This results in judicious usage of expensive precious metals to meet performance and durability legislative requirements. These coatings applied to traditional ceramic monoliths showed good durability on a 2-stroke application [2]. Having the ability to uniquely anchor catalytic coatings on most metal surfaces provides a level of flexibility to improve system performance while reducing cost. Flex-coating technology proves an adherent catalytic coating on a number of metal surfaces that are normally found in today's existing muffler or exhaust line designs. Examples of different catalyzed articles that can be used alone or in combination for two wheeler applications will be shown.
Dettling, J. C.Larkin, M.Adomaitis, J.Galligan, M.
Agricultural OEMs are looking at the total life cycle to develop more environmentally conscious products and processes. As environmental regulations become more stringent, agricultural OEMs have created environmental safeguards for their manufacturing plants and products as part of their overall marketing. They have incorporated environmental standards for controlling emissions from vehicles as well as manufacturing plants, recycling products at the end of their lives, and controlling hazardous wastes. They produce better designs for their combines and tractors to satisfy environmental regulations for fuels and emissions. They also make their vehicles more operator-friendly by reducing noise and in-cab pollution. “Customers for the most part want products that are environmentally friendly and place expectations on manufacturers to provide them,” said Mike Campbell, Product Development Manager for Caterpillar Ag Products, a subsidiary of Caterpillar Inc. “They do not share the same willingness to pay more for a product just because it's environmentally friendly. It's always a challenge to make such improvements cost-effective-recognizing that the value customers place on them will vary, both on an industry basis as well as a geographic basis. Traditionally, the U.S. and Europe have led the environmental effort. Tax credits are available to consumers who purchase products with lower emissions or sound levels. But as international standards are developed, this aspect will become less prevalent as the world continues to become a smaller place.”
Vyn, Kathy
High-Performance Thermoplastic Exterior Body Panels1999-01-08463/1/1999
Reducing the mass of passenger vehicles has become one of today’s top priorities for the automotive industry worldwide. Weight reduction is key to decrease fuel consumption and emissions to comply with CAFE and other environmental legislation. Meanwhile, styling trends for passenger cars have evolved to include very complex shapes and contours, which are difficult to manufacture using traditional materials like steel and sheet molding compound (SMC). A number of engineering thermoplastics (ETPs) have been positioned to address these important issues in automotive exterior body panels, while also providing design flexibility for parts integration and increased functionality - all while being recyclable (melt reprocessable). Recent ETP developments have yielded materials that are capable of being processed with the rest of the body-in-white on-line through E-coat and that are intrinsically conductive to allow for direct electrostatic painting without additional conductive primer. This technology helps reduce the cost, number of variables to control, and volume of in-plant VOC emissions, all while improving the part quality. Yet another breakthrough in polymer technology is the development of a molded-in-color weatherable PC/PBT blend with a polyurethane clear coat. This new weatherable polymer system can not only provide dramatic savings in weight, but also virtually eliminates the traditional painting process. This paper will outline trends affecting materials selection and design developments for the exterior body and will provide an overview of new resin technologies developed to address these needs.
Venkatakrishnan Umamaheswaran, (UV)Bax, Frans
A Study to Define the Relationship of Bulk Resistivity and Paint Transfer Efficiency Using a Conductively Modified Thermoplastic Resin9822889/29/1998
Electrostatic painting of exterior body components is considered standard practice in the automotive industry. The trend toward the use of electrostatic painting processes has been driven primarily because of environmental legislation and material system cost reduction efforts. When electrostatically painting thermoplastic body panels, side by side with sheet metal parts, it is imperative that the thermoplastic parts paint like steel. Electrostatic painting of thermoplastics has traditionally required the use of a conductive primer, prior to basecoat and clearcoat application. The use of conductive plastics eliminates the need for this priming step, while improving paint transfer efficiency and first pass yield. These elements provide an obvious savings in material and labor. The most significant benefit, is the positive environmental impact that occurs through the reduction in the emission of volatile organic compounds (VOC's). VOC emissions reduction is achieved by 1) eliminating the conductive primer and 2) through potentially increased paint transfer efficiency of the basecoat and clearcoat process as compared to conventional conductive primed material systems.7 During the product development and manufacturing process the material supplier needs a way to predict, and control how paintable the material will be in an electrostatic painting process. Historically, the metric that has been used to capture this attribute has been substrate bulk resistivity. Bulk resistivity is a measurement of the conductivity of the substrate, and will vary directly with conductive additive concentration. A higher conductive additive content will increase the conductivity of the substrate which will result in higher paint transfer efficiency numbers. However, the paint applicator is concerned with paint transfer efficiency, not with bulk resistivity. A rigorous highly statistical “six sigma” process has been used for defining the relationship between paint transfer efficiency and material bulk resistivity. The performance criteria of Six Sigma means that a customer will experience no more than 3.4 defects per million opportunities. This Six Sigma methodology utilizes a four step process in order to achieve six sigma capability, 1) measure, 2) analyze, 3) improve and 4) control. Some of the six sigma tools that were used as a result of this product development process are illustrated and referenced in this paper.
Grimes, David A.Oshinski, AlScobbo, JimVincent, ChristineHendricks, RonDuffy, Sean
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