Browse Topic: Cold start

Items (1,136)
The reduction of exhaust emissions and particulate matter from internal combustion engines remains a critical challenge, particularly under cold start and warm-up conditions, where a significant portion of total emissions is generated. In spark-ignition (SI) gasoline engines, the formation of liquid fuel films on intake ports wall, piston and cylinder wall surface significantly contributes to unburned hydrocarbon and particulate emissions. Also, the fuel film adhering to the wall can be a cause of the lubricating oil dilution. To address these issues, a novel capacitive sensor, fabricated using MEMS technology, was developed and applied to investigate the behavior of liquid fuel films formed inside the combustion chamber of a single-cylinder engine. The sensor detects changes in capacitance caused by fuel film adhesion to the sensor surface. The sensor was installed in a single-cylinder test engine along with a direct fuel injector allowing for the controlled formation of fuel films on
Kuboyama, TatsuyaNakajima, TakeruMoriyoshi, YasuoTakayama, SatoshiNakabeppu, Osamu
A cold start occurs when the engine is cranked after being off for a long time, enough for its temperature to drop down to the cold ambient levels. Cold start in an engine is a critical phase as it is characterized by elevated emissions. During a cold start, exhaust components such as catalytic converter do not operate in its optimal temperature zone leading to reduced efficiency in emission control. New regulations for engine emissions are becoming stringent for this condition, hence it is important to accurately determine cold start condition in an engine to optimize the emissions control strategy. Accurate engine off time calculation plays a crucial role in cold start detection, emissions control and On-Board Diagnostics (OBD-II) decision making. This engine off time if greater than 6 hours indicates one of the conditions to confirm a cold start. Other conditions such as Ambient temperature and coolant temperature along with the engine off time confirms a cold start. This paper
MUTHA, MAYURESHTalawadekar, PradnyaKale, Upendra
The current work is the second installment of a two-part study designed to understand the impact of high-power cold-start events for plug-in electric vehicles (PHEVs) on tailpipe emissions. In part 1, tailpipe emissions and powertrain signals of a modern PHEV measured over three drive cycles identified that high-power cold-start events generated the highest amounts of gaseous and particulate emissions. The trends in emissions data and powertrain performance were specific to the P2-type hybrid topology used in the study. In this second part of the study, the effects of different PHEV hardware configurations are determined. Specifically, the tailpipe emissions of three production plug-in hybrid vehicles, operated over the US06 drive cycle, are characterized. The approach compared the tailpipe emissions of the test vehicles on the basis of the hybrid topologies and corresponding engine operational characteristics during a high-power cold-start event. Analysis of test results showed
Chakrapani, VarunO’Donnell, RyanFataouraie, MohammadWooldridge, Margaret
On-Board Diagnostic (OBD) strategies utilize a predictive model to estimate engine out NOx levels for a given set of operating conditions to ensure the accuracy of the Nitrogen Oxides (NOx) sensor. Furthermore, this model is also used to determine urea dosing quantities in situations where the NOx sensor is unavailable such as cold starts or as a reaction to a NOx sensor plausibility failure. Physics-based NOx prediction models guarantee high levels of accuracy in real-time but are computationally expensive and require measurements generally not available on commercial powertrains making them difficult to implement on controllers. Consequently, manufacturers tend to adopt a mathematical approach by estimating NOx under standard operating conditions and use a variety of correction factors to account for any changes that can influence NOx production. Such correction factors tend to be outcomes of base engine calibration settings or outputs of models of other related sub systems and may
Sunder, AbinavSuresh, RahulPolisetty, Srinivas
Methanol obtained from regenerative sources is a renewable fuel with many advantages when used in a spark ignition combustion process. Methanol has a comparatively high enthalpy of vaporization, leading to lower combustion temperatures (compared to gasoline combustion) and, hence, lower wall heat losses as well as a reduced tendency to autoignition. Several cold start methods were examined for this paper. In a serial hybrid powertrain with one internal combustion engine, ICE, and one electric machine, the load demand of the ICE can be controlled for best efficiency. The ICE is operated on liquid renewable fuel, which provides a high volumetric and gravimetric power density, easy energy storage, delivered from a very cost effective already existing infrastructure of fuel distribution. The electric machine provides comfortable electric driving, high efficiency, locally and temporary zero emissions. The eFuel should be produced from a closed carbon cycle. Methanol is a challenging fuel
Dobberkau, MaximilianWerner, RonnyAtzler, Frank
Internal combustion engines will continue to play an important role in transportation for decades to come because of the high onboard energy density. For present passenger vehicles, efforts have been made to reduce the cold start emissions and improve engine efficiency. To reach such goals, lean and diluted mixtures are needed to reduce the chemical reactivity of the mixture, so a higher engine compression ratio can improve thermal efficiency. The decreased flame temperature of the lean/diluted mixtures is also beneficial for NOx reduction. Strong in-cylinder flow is needed to increase flame propagation speed for efficient and complete combustion process. Strong ignition sources are needed to provide robust ignition to support the combustion process. In this paper, the application of advanced plasma-based ignition strategies was reviewed, with special attention to the on-demand plasma energy profiling, which has flexible control over discharge duration and current amplitudes. The
Yu, XiaoLeblanc, SimonReader, GrahamZheng, Ming
The market penetration of Battery Electric Vehicles (BEV) in Europe is not following the foreseen scenario. This is related to several factors, such as uncertainty of the second-hand value of BEV, real driving range under cold conditions and availability of charging stations. Even if the European Community is still planning a full ban of Internal Combustion Engines (ICE) by 2035, in the rest of the world a more technology neutral approach is being pursued. Car manufacturers are developing different powertrain architectures, from mild- to full-hybrid and Range Extenders (REEX). In this context of different emission regulations, and wide range of powertrain architectures, the focus of the development will be the increase of catalyst efficiency without any big impact on exhaust aftertreatment cost. In previous work [1] the authors have used a 1D simulation approach to support the optimization of metallic TWC substrate for the High Power Cold Start use case. Additionally, a 3D CFD was used
Montenegro, GianlucaDella Torre, AugustoMarinoni, AndreaOnorati, AngeloKlövmark, HenrikLaurell, MatsPace, LorenzoKonieczny, Katrin
In order to minimize tailpipe emissions of vehicles with combustion engines, highest conversion rates of exhaust gas aftertreatment systems are indispensable. At low ambient temperatures, gaseous emissions increase due to inhomogeneous mixture formation and incomplete combustion. Simultaneously, formation of condensate on exhaust gas-carrying components is stimulated due to temperatures dropping below the dew point. The acidic condensates contain more than 95 vol.-% water and a small fraction of aliphatic and aromatic hydrocarbons. In acidic environments these hydrocarbons can be polymerized, forming insoluble deposits that become progressively less reactive with time. These deposits may harm components of exhaust systems by fouling. As low temperature conditions are particularly promoting condensate formation, the aim of this study is to investigate condensate formation and composition during cold start and early warm-up phases in the exhaust duct of state-of-the-art internal
Knapp, SebastianHagen, Fabian P.Wagner, UweBockhorn, HenningTrimis, DimosthenisKoch, Thomas
Methanol is gaining interest as a renewable fuel for Internal Combustion Engine (ICE) applications. A key challenge for this fuel is its low evaporation rate at low temperatures, which makes cold-starts problematic, particularly in cold climate conditions. The first combustion cycles are characterized by a low combustion chamber temperature and high engine friction. In previous work by the authors, a practical approach was presented to pre-heat the pistons and pre-condition the bearings, thereby reducing friction. In this article, in-cylinder Computational Fluid Dynamics (CFD) modeling is used to study the charge preparation of a DI-SI methanol ICE up to the end of compression. The model is calibrated in-house using measurements from a warm methanol engine. The piston temperature is varied within the range expected from the pre-heating and pre-lubricating device. Friction reduction is translated into the reduced amount of fuel needed to generate the IMEP required to idle the engine
Bovo, MirkoMubarak Ali, Mohammed Jaasim
Heavy-duty internal combustion engines (ICEs), including those used in agricultural machinery, are undergoing a transition towards renewable fuels to reduce their environmental impact. In a scenario aiming at complete fossil fuel elimination, bioethanol emerges as one of the most promising alternative fuels, gaining particular attention in agricultural applications, where fuel production can be integrated into farm operations. Bioethanol high octane number, elevated latent heat of vaporization, and fast laminar flame speed enable high engine performance while reducing pollutant emissions compared to conventional spark ignition (SI) engines. However, challenges related to ethanol evaporation must be addressed. In this study, a diesel-derived engine was converted to run on pure ethanol in spark ignition mode using a single-point injection (SPI) system. Unlike conventional flex-fuel engines that run on blends of gasoline and ethanol, this configuration was selected to avoid modifications
Perrone, DiegoFalbo, BiagioFalbo, LuigiCastiglione, Teresa
Current ambitious targets of transport utilized fossil fuels replacement pose a considerable challenge while transportation affordability, energetic and precious materials security are to be maintained. Most of current solutions oriented towards passenger cars fossil fuel replacement by more renewable resources are dependent on one superseding method only. On other hand, each of them exhibits some drawbacks and benefits while a reasonable combination could mitigate number of limitations and include many advantages. Such a solution could be usage of a wide range of liquid fuels from renewable resources in a suitable spark ignition engine accompanied by common battery electricity storage. The aim of this experimental work was to develop and demonstrate possibilities and results of an uncomplex engine adaptation to a wide range of fuels obtainable from renewable resources suitable as a range extender to commonly proposed electric cars. The approach chosen used standard gasoline as a
Pechout, Martin
Internal combustion engines generate higher exhaust emissions of hazardous gases during the initial minutes after engine start. Experimental data from a state-of-the-art turbo-charged 3-cylinder, 999 cc gasoline engine are used to predict cold start emissions using two Machine Learning (ML) models: a Multilayer Perceptron (MLP) which is a fully connected neural network and an Encoder-Decoder Recurrent Neural Network (ED-RNN). Engine parameters and various temperatures are used as input for the models and NOx (Nitrogen Oxides), CO (Carbon monoxide) and unburned hydrocarbon (UHC) emissions are predicted. The dataset includes time series recordings from the Worldwide harmonized Light-duty vehicles Test Cycle (WLTC) and four Real Diving Emissions (RDE) cycles at ambient and initial engine temperatures ranging from -20 °C to +23 °C. In total, 21 cases are considered, consisting of eight different ambient temperatures and five distinct driving cycles. Each case consists of a sequence of 2500
Mangipudi, ManojDenev, Jordan A.Bockhorn, HenningTrimis, DimosthenisKoch, ThomasDebus, CharlotteGötz, MarkusZirwes, ThorstenHagen, Fabian P.Tofighian, HesamWagner, UweBraun, SamuelLanzer, TheodorKnapp, Sebastian M.
The future of the internal combustion engine (ICE) is closely tied to its ability to achieve life cycle emissions comparable to those of pure battery electric vehicles (BEVs). To reach this goal, it is essential not only to utilize carbon-free fuels but also to enhance the hybridization of the powertrain to reduce fuel consumption. Additionally, it is crucial to minimize pollutant emissions to near-zero levels, necessitating the development of highly sophisticated exhaust aftertreatment systems. For Plug-In Hybrid Electric Vehicles (PHEVs), one particular use case is the High-Power Cold Start (HPCS). This scenario occurs when the transition from pure electric drive to ICE-assisted drive happens during a high load request, such as accelerating on a freeway ramp. This use case has been evaluated by CARB and in numerous other studies. However, in this paper, the authors aim to investigate which metallic substrate technology performs best during an HPCS. This condition differs
Montenegro, GianlucaOnorati, AngeloMarinoni, AndreaDella Torre, AugustoPace, LorenzoKonieczny, KatrinLaurell, MatsKlövmark, Henrik
In this study, a strategy for MCCI combustion of a novel alcohol fuel is demonstrated. The novel fuel, “GrenOl”, is the result of the catalytic upgrade of sustainable ethanol into alcohols of higher molecular weight. The composition of GrenOl includes approximately 70% 1-butanol, 15% 1-hexanol, and 5% 1-octanol by mass, resulting in a cetane number around 18. In order to achieve mixing-controlled compression ignition with GrenOl, an exhaust rebreathing strategy is employed. In this strategy, the exhaust valve reopens for a part of the intake stroke, inducting hot exhaust into the cylinder and preheating the fresh air. This study investigates the feasibility of operating with such a valve strategy from idle to peak torque. At idle, the primary challenge is ensuring stable combustion by inducting adequate exhaust to achieve ignition. Under load, when cylinder temperatures are higher, the primary challenge is ensuring sufficient air is inducted to achieve the target torque. It was found
Trzaska, JosephXu, ZhihaoBoehman, André L.
Improving electric vehicles’ overall thermal management strategy can directly or indirectly improve battery efficiency and vehicle range [1]. In this study, the effect of the coolant type used in BTMS (battery thermal management system) units used for heating batteries in cold weather conditions was investigated in electric buses. In this investigation, tests were performed with two types of antifreeze, which have different characteristics. The study evaluated the impact of coolant flow, BTMS circulation pump performance, and battery heating using these two types of antifreeze in the BTMS coolant line. In addition to carrying out tests, 1D computational fluid dynamics models’ simulations were carried out for both types of antifreeze, and the results were validated with experimental findings. In this study, a 12-m EV Citivolt vehicle of Anadolu Isuzu was used for tests. As a result, it was observed that differences in the properties of the antifreeze that is used in BTMS coolant line
Çetir, ÖzgürBirgül, Çağrı Emre
The previously developed capacitance sensor for detecting a liquid fuel film was modified to apply to the in-cylinder measurement. On the developed sensor surface, comb-shaped electrodes were circularly aligned. The capacitance between the electrodes varies with the liquid fuel film adhering. The capacitance variation between the electrodes on the sensor surface was converted to the frequency variation of the oscillation circuit. In the previous study, it was revealed that the frequency of the oscillation circuit varies with the variation of the liquid fuel coverage area on the sensor surface. The developed sensor was installed in the combustion chamber of the rapid compression and expansion machine, and the performance of the developed sensor was examined. Iso-octane was used as a test fuel to explore the sensor that had been developed. As a result, the adherence of the liquid fuel directly injected into the cylinder was successfully detected under the quiescent and motoring
Kuboyama, TatsuyaMoriyoshi, YasuoTakayama, SatoshiNakabeppu, Osamu
Hydrogen internal combustion engines (H2-ICE) do not emit any fuel-borne carbon emission species. Nitrogen oxides are the remaining raw emission species at significant levels. However, the exhaust aftertreatment system is exposed to a different exhaust matrix, including unburned hydrogen. This raises the question of the role of hydrogen emissions for the aftertreatment system. Extensive synthetic gas bench (SGB) test campaigns address the role of hydrogen in several production catalyst components. Starting with selective catalytic reduction (SCR) systems, a systematic variation of the hydrogen concentration shows rather small effects on the NOX reduction performance. A change in selectivity results in increased secondary N2O emissions for a copper-zeolite system, whereas a vanadium-based SCR catalyst is unaffected. However, both SCR types are highly sensitive to the NO2/NOX ratio in the raw emission. Therefore, an upstream oxidation catalyst remains important for low temperature
Sterlepper, StefanLampkowski, AlexanderHimmelseher, KatrinÖzyalcin, CanClaßen, JohannesPischinger, Stefan
As the global energy transition moves to increased levels of electrification for passenger cars, then the number and role of hybrid electric vehicles (HEVs) increases rapidly. For these, the power reaches the road from an internal combustion engine (ICE) and/or an electric motor, with several switches between these three modes, over a typical drive-cycle. Consequently, this comes with a large increase in the number of significant engine stop and start events. Such events are potentially challenging for the HEV engine lubricant, as by comparison, for standard ICE cycles there is almost continuous relative movement of the two lubricated surfaces, for most areas of the engine. Based on both field and test cell observations, a challenging area for the lubricant within the gasoline direct injection (GDI) engine is the high pressure (HP) fuel pump, typically driven by a cam and follower, whilst lubricated by engine oil. From engine start, the speeds are low, also the fuel pump loads are high
Butcher, RichardBradley, NathanLambert, Bertie
With the increasing clarity of the CNVII emission legislation, it is foreseeable that CNVII will further tighten the emission limits of major pollutants such as Nitrogen Oxide (NOx), Nitrous Oxide (N2O) and Particulate Number (PN). Together with the implementation of stage IV fuel consumption legislation in July 2025, which requires engine fuel consumption reduction or thermal efficiency improvement, it will lead to further deterioration of its pollutant emissions and reduction of exhaust temperature, posing greater challenges to the After-Treatment System (ATS) in terms of NOx removal, particularly during engine cold start and N2O formation suppression. This study is an extension of our earlier investigation [1], and a novel copper-based corrugated SCR (Full Body-CuSCR, FB-CuSCR) technology was successfully applied. The results based on a modified CNVI medium duty engine indicated excellent dynamic response of the FB-CuSCR technology over cordierite which helped to improve the
Wang, YanFu, GuangxiaChen, ShuyueAberg, AndreasJiang, ShuiyanZhang, Jun
Exhaust gas regulations, such as Tier4, Euro7, and China7, are being strengthened. In addition to the regulated values during specified driving patterns, emissions must be minimized under various usage scenarios. Since vehicle catalysts have been using higher amounts of precious metals to satisfy these requirements, there is increasing demand to decrease the usage of these metals from the perspective of environmental protection. The exhaust gas emission is divided into cold emission and hot emission. Recently, improvements of cold emission have become a focus. This research focused on improving catalyst warm-up activity by positioning the palladium (Pd) layer above the rhodium (Rh) layer. At the same time, to resolve the decrease in gas utilization in the Rh layer, connectivity was enhanced, and the influence of sulfur components was suppressed through the optimization of the Pd support. As a result, the usage of precious metals has successfully lowered.
Nishio, TakahiroTakagi, NobuyukiTojo, TakumiFujita, NaotoMori, MizuhoToda, Yosuke
Measurements of Hydrogen emissions from vehicle exhaust have been often substituted for prediction models, partly due to the lack of Hydrogen analyzers targeted for combustion gases. A previous study using a Hydrogen mass spectrometer revealed that the ratio of Hydrocarbons entering a Three-Way Catalyst (TWC) and Hydrogen leaving the catalyst was inconstant throughout a standardized driving cycle. Although Hydrogen by itself is not currently a target of emission regulations, its omission during catalyzer optimization may disrupt the intended performance of the integrated aftertreatment system. The highest emissions of unwanted gases are commonly seen during vehicle cold start. Thus, this study focuses on intermittent operation of an engine, such as that of full hybrid vehicles. In particular, this study measures how the gases trapped in the aftertreatment system continue to react over the TWC as it cools down after the engine stops. Hydrocarbons, NOx, NH3 and H2 are measured before and
Lamas, Jorge EduardoLacdan, Ma CamilleHara, KenjiOtsuki, Yoshinori
During engine idling, the low engine speed, typically from 600 rpm to 800 rpm, together with the low throttle opening angle, makes it challenging for a proper fuel air mixing process. The uneven intake charge distribution and high portion of internal EGR because of the inefficient gas exchange process further make the air fuel ratio unstable, which is challenging for a robust ignition and combustion process. In this paper, the challenge of achieving proper combustion phasing while maintaining acceptable combustion stability is investigated, and a specially designed common-coil pack was utilized to improve engine idling performance by supplying prolonged ignition duration and elevated discharge current amplitude. The common-coil pack, which comprises three parallel connected ignition coils, was shared by all 4 cylinders of the engine. The ignition strategy shows the capability to advance the combustion phasing for higher IMEP output, while maintaining the combustion stability, and
Yu, XiaoChen, GuangyunQian, JinLeblanc, SimonWang, LinyanZheng, Ming
Flash boiling spray has exhibited remarkable atomization performance by utilizing the sudden alterations in the thermodynamic state of the fluid during injection. The notable evaporation properties of flash boiling spray provide potential remedies for the problem of fuel film adhesion resulting from spray-wall impingement, especially during cold starts in reciprocating engines. Multi-hole injectors, which are often employed, frequently experience spray collapse under flash boiling conditions. The collapsing spray impinging a wall involves a complex multi-phase coupling mechanism. Once the spray impinges the wall, the heat and mass transfer between the wall and the adhering liquid film complicates the predictability of the fuel film characteristics. The quantitative evaluation of fuel film is crucial for studies on wall impingement. Nonetheless, the quantitative measurement of phase change fuel films necessitates addressing multiple problems, including evaporation and vapor phase
Qiu, ShuyiWang, ShangningLi, XuesongXu, MinNour, Mohamed
With the global promotion of carbon neutrality policies, internal combustion engine (ICE) of traditional fossil fuel is gradually transitioning to carbon neutral fuel ICE, and hybrid dedicated engines are gradually replacing traditional internal combustion engines in the passenger car market. Ultra-lean combustion supported by active pre-chamber is one of the key technologies for achieving high thermal efficient over 45% BTE. However, there are still issues like cold start and PN emissions caused by impingement of liquid fuel injection in pre-chamber, and there is still room for improvement in thermal efficiency by less energy of pilot ignition fuel. Gaseous fuel such as hydrogen or methane have no wetting issues, and can be more easily controlled in terms of the injection amount in pre-chamber, thereby using a less amount of gaseous fuel as the pilot ignition fuel could be a solution. Due to the above situation, this article conducted experiments on a lean burn gasoline engine by
Liu, YaodongLiu, MingliHe, ZhentaoLi, XianZhao, ChuanQian, DingchaoQu, HanshiLi, Jincheng
The use of carbon-neutral fuels instead of conventional fuels in gasoline direct injection (GDI) engines is beneficial to global decarbonization. However, the application of renewable non-petroleum fuels in GDI engines is still unclear due to their different physicochemical properties. Acetone-Butanol-Ethanol (ABE) is a promising low-carbon alternative fuel for GDI engines, but its high viscosity and latent heat cause pool firing during cold start. The existing flash boiling technology can solve this problem. This study explores the effects of flash boiling on spray characteristics, flame propagation, soot, and emissions of gasoline-ABE blend in a constant volume combustion chamber (CVCC) without airflow. Optical windows, high-speed camera recording, in-chamber pressure measurement, Fourier transform infrared spectroscopy (FTIR), and transmission electron microscope (TEM) were used to analyze flame spreading, combustion characteristics, exhaust gases, and soot morphology. Flash boiling
Nour, MohamedZhang, WeixuanCui, MingliLi, XuesongXu, MinQiu, Shuyi
The electric heavy-duty truck has been receiving much attention due to its low carbon emission characteristic. This paper presents the winterized design of thermal management for an electric heavy-duty truck. The changes of important parameters in the modes of rapid heating from a cold start battery, cabin defrosting, and cabin heating in winter are discussed based on water source heat pumps. It takes 1300 seconds to warm the battery to 5°C from an ambient temperature of -10°C. Under the same heat production condition, the proposed water source heat pump can save 28.2% energy comparing with the air source heat pump, the cabin air conditioner air outlet can stay above 40°C for more than 5 minutes, and the cabin temperature can be stabilized at 20°C to meet the heating demand of the crew in winter.
Yu, BoDai, HuweiLin, JieweiHan, FengJiang, FeifanZhang, Junhong
As regulations regarding vehicle emissions and fuel consumption become increasingly stringent, the development of hybrid power systems is accelerating, primarily due to their benefits in fuel efficiency and reduction of pollutants. Hybrid engines are specially designed to operate optimally at mid to high speeds and loads. But for low-speed low-load conditions, due to the relatively low in-cylinder tumble intensity and lower injection pressure, the fuel-air mixture tends to deteriorate, resulting in an increase in particle number. To enable the engine to reach optimal RPM and load quickly during frequent start-stop cycles, hybrid engines typically set a higher startup engine speed and establish fuel rail pressure more quickly compared to traditional engines. Yet hybrid engines still encounter challenges of soot generation during cold start conditions. Especially in urban driving conditions where the hybrid engine frequently experiences startups and idling, the soot generation problem
Liu, ChangyeMan, XingjiaCui, MingliLiang, YuanfeiWang, ShangningLi, Xuesong
Decarbonization and a continuous reduction in exhaust emissions from combustion engines are key objectives in the further development of modern powertrains. In order to address both aspects, the DE4LoRa research project is developing an innovative hybrid powertrain that is characterized by the highly flexible combination of two electric motors with a monovalent compressed natural gas (CNG) engine. This approach enables highly efficient driving in purely electric, parallel and serial operating modes. The use of synthetic CNG alone leads to a significant reduction in CO2 emissions and thus in the climate impact of the drivetrain. With CNG-powered engines in particular, however, methane and other tailpipe emissions of climate gases and pollutants must also be minimized. This is possible in particular through efficient exhaust gas aftertreatment and an effective operating strategy of the powertrain. This publication presents measurement results that examine the critical aspect of cold
Noone, PatrickHerold, TimBeidl, Christian
Measurements of air–fuel ratio (AFR) and λ (AFRactual/AFRstoich) are crucial for understanding internal combustion engine (ICE) performance. However, current λ sensors suffer from long light-off times (on the order of seconds following a cold start) and limited time resolution. In this study, a four-color mid-infrared laser absorption spectroscopy (LAS) sensor was developed to provide 5 kHz measurements of temperature, CO, CO2, and NO in engine-out exhaust. This LAS sensor was then combined with 1 kHz hydrocarbon (HC) measurements from a flame ionization detector (FID), and the Spindt exhaust gas analysis method to provide 1 kHz measurements of λ. To the authors’ knowledge, this is the first time-resolved measurement of λ during engine cold starts using the full Spindt method. Three tests with various engine AFR calibrations were conducted and analyzed: (1) 10% lean, (2) stoichiometric, and (3) 10% rich. The measurements were acquired in the exhaust of a light-duty truck with an 8
Stiborek, Joshua W.Kempema, Nathan J.Schwartz, Charles J.Szente, Joseph J.Loos, Michael J.Goldenstein, Christopher S.
The problem of keeping the stable starting performance of diesel engine under high altitude and low temperature conditions has been done a lot of research in the field of diesel engine, but there is a lack of research on extreme conditions such as above 2000 meters above sea level and below 0°C. Aiming at solving the cold start problem of diesel engine in extreme environment, a set of chamber system of cold start environment diesel engine was constructed to simulate environment of 3000m altitude and -20°C. A series of experimental research was conducted on cold start efficiency optimization strategy of a certain type of diesel engine at 3000m altitude and -20°C. In parallel, a diesel engine model was constructed through Chemkin to explore the influence of the three parameters of compression ratio, stroke length, and fuel injection advance angle on the first cold start cycle of diesel engine at 4000m altitude and -20°C. The simulation results show that in altitude 4000m and -20°C
Fang, LiangChen, BoyuLou, DimingXu, KaiwenTan, PiqiangHu, ZhiyuanZhang, YunhuaZhen, Lei
As global regulations on automotive tailpipe emissions become increasingly stringent, developing precise tailpipe emissions models has garnered significant attention to fulfill onboard monitoring requirements without some drawbacks associated with traditional sensor-based systems. Within the European Union, there is consideration of mandating real-time measurement of emission constituents to enable driver warnings in cases where constituent standards are exceeded. Presently, available technology renders this approach cost-prohibitive and technologically challenging, with most sensor suppliers either unable to meet the demand or unwilling to justify the development costs associated with sensor commercialization. Efforts to circumvent the sensor-based approach through first principle models, incorporating thermokinetics, have proven to be both computationally expensive and lacking in accuracy during transient operations. We propose a data-driven solution based on DL (deep learning) to
Hashemi, AshtonSchlingmann, Dean
The proposed Euro-7 regulations are expected to build on the significant emissions reductions that have already been achieved using advanced Euro VI compliant after treatment systems (ATS). The introduction of in-service conformity (ISC) requirements during Euro VI paved the way for enabling compliance during real-world driving conditions. The diverse range of applications and resulting operating conditions greatly impact ATS design and the ability of the diesel particulate filter (DPF) to maintain performance under the most challenging boundary conditions including cold starts, partial/complete regenerations, and high passive soot burn operation. The current study attempts to map the particle number (PN) filtration performance of different DPF technologies under a variety of in-use cycles developed based on field-data from heavy duty Class-8 / N3 vehicles. Access to such performance maps can allow original equipment manufacturers (OEMs) to select DPF technologies to suit different
Viswanathan, SandeepSadek, GhadiReddy, VishalHe, SuhaoAlam, Rabeka
It is widely recognized that internal combustion engines (ICE) are needed for transport worldwide for years to come, however, demands on ICE fuel efficiency, emissions, cost, and performance are extremely challenging. Gasoline compression ignition (GCI) is one approach to achieve demanding efficiency and emissions targets. At Aramco Research Center-Detroit, an advanced, multi-cylinder GCI engine was designed and built using the latest combustion system, engine controls, and lean aftertreatment. The combustion system uses Aramco’s PPCI-diffusion process for ultra-low NOx and smoke. A P2 48V mild hybrid system was integrated on the engine for braking energy recovery and improved cold starts. For robust low-load operation, a 2-step valvetrain system was used for exhaust rebreathing. Test data showed that part-load fuel consumption was reduced 7 to 10 percent relative to a competitive 2.0L European diesel engine. The GCI engine produced “near-zero” tailpipe emissions of NOx, smoke, HC, and
Sellnau, MarkWhitney, ChristopherShah, AshishSari, RafaelKlemm, WilliamCleary, David
The growing demand to lower greenhouse gas emissions and transition from fossil fuels, has put methanol in the spotlight. Methanol can be produced from renewable sources and has the property of burning almost soot-free in compression ignition (CI) engines. Consequently, there has been a notable increase in research and development activities directed towards exploring methanol as a viable substitute for diesel fuel in CI engines. The challenge with methanol lies in the fact that it is difficult to ignite through compression alone, particularly in low-load and cold start conditions. This difficulty arises from methanol's high octane number, relatively low heating value, and high heat of vaporization, collectively demanding a considerable amount of heat for methanol to ignite through compression. Previous studies have addressed the use of a pilot injection in conjunction with a larger main injection to lower the required intake air temperature for methanol to combust at low loads. While
Svensson, MagnusTuner, MartinVerhelst, Sebastian
The increasing need to reduce greenhouse gas emissions and shift away from fossil fuels has raised an interest for methanol. Methanol can be produced from renewable sources and can drastically lower soot emissions from compression ignition engines (CI). As a result, research and development efforts have intensified focusing on the use of methanol as a replacement for diesel in CI engines. The issue with methanol lies in the fact that methanol is challenging to ignite through compression alone, particularly at low-load and cold starts conditions. This challenge arises from methanol's high octane number, low heating value, and high heat of vaporization, all of which collectively demand a substantial amount of heat for methanol to ignite through compression. One successful project using methanol is the Fastwater project, where a diesel engine was converted to run on methanol, with 3% ignition improver, and installed in the pilot boat Pilot 120SE, that is running in real world conditions
Svensson, MagnusTuner, MartinVerhelst, Sebastian
In this paper, we present a novel algorithm designed to accurately trigger the engine coolant flow at the optimal moment, thereby safeguarding gas-engines from catastrophic failures such as engine boil. To achieve this objective, we derive models for crucial temperatures within a gas-engine, including the engine combustion wall temperature, engine coolant-out temperature, engine block temperature, and engine oil temperature. To overcome the challenge of measuring hard-to-measure signals such as engine combustion gas temperature, we propose the use of new intermediate parameters. Our approach utilizes a lumped parameter concept with a mean-value approach, enabling precise temperature prediction and rapid simulation. The proposed engine thermal model is capable of estimating temperatures under various conditions, including steady-state or transient engine performance, without the need for extra sensors. Moreover, it exhibits greater robustness compared to temperature estimation systems
Chang, InsuSun, MinEdwards, David
The ever-tightening regulation norms across the world emphasize the magnitude of the air pollution problem. The decision to leapfrog from BS4 to BS6 – with further reduction in emission limits -showed India’s commitment to clean up its atmosphere. The overall cycle emissions were reduced significantly to meet BS6 targets [1]. However, the introduction of RDE norms in BS6.2 [1] demanded further reduction in emissions under real time operating conditions – start-stop, hard acceleration, idling, cold start – which was possible only through strategies that demanded a cost effective yet robust solutions. The first few seconds of the engine operation after start contribute significantly to the cycle gaseous emissions. This is because the thermal inertia of the catalytic converter restricts the rate at which temperature of the catalyst increases and achieves the desired “light-off” temperature. The challenge becomes more prominent in the turbocharged engines (where some part of exhaust heat
Kale, Vishal MarutiM, RavisankarHosur, ViswanathaSridhar, SBhimavarapu, AdityaLende, Nilesh AshokRose, DominikTao, Tinghong
Catalytic converters, which are commonly used for after-treatment in SI engines, exhibit poor performance at lower temperatures. This is one of the main reasons that tailpipe emissions drastically increase during cold-start periods. Thermal inertia of turbocharger casing prolongs the catalyst warm-up time. Exhaust enthalpy management becomes crucial for a turbocharged direct injection spark ignition (DISI) engine during cold-start periods to quickly heat the catalyst and minimize cold-start emissions. Thermal barrier coatings (TBCs), because of their low thermal inertia, reach higher surface temperatures faster than metal walls, thereby blocking heat transfer and saving enthalpy for the catalyst. The TBCs applied on surfaces that exchange heat with exhaust gases can increase the enthalpy available for the catalyst warm-up. A system-level transient heat transfer study using experimental or high-fidelity simulation techniques to evaluate the TBC application on various surfaces would be
Ravikumar, AvinashBhatt, AnkurGainey, BrianLawler, Benjamin
Thermal barrier coatings (TBCs) have long been studied as a potential pathway to achieve higher thermal efficiency in spark ignition engines. Researchers have studied coatings with different thicknesses and thermophysical properties to counteract the volumetric efficiency penalty associated with TBCs in spark ignition. To achieve an efficiency benefit with minimal charge heating during the intake stroke, low thermal inertia coatings characterized by their larger temperature swings are required. To study the impact of low thermal inertia coatings in spark ignition, coatings were applied to the cylinder head, piston crown, intake and exhaust valve faces, and intake and exhaust valve backsides. Tier III EEE E10 certification gasoline was used to keep the experiments relevant to the present on-road vehicles. This study is aimed at analyzing durability of the coatings as well as efficiency and emissions improvements. Thus, a 100-hr. durability test was conducted to assess the durability of
Bhatt, AnkurGandolfo, JohnVedpathak, KunalJiang, ChenJordan, EricLawler, BenjaminGainey, Brian
To study the cold start of muti-stack fuel cell system (MFCS), a novel thermal management subsystem structure and corresponding cold start strategies are proposed. Firstly, leveraging the distinctive configuration of the MFCS that can be sequentially initiated, we augmented the existing thermal management subsystem with the incorporation of two additional collection valves and two bypass diverter valves, which affords an increased degree of flexibility in the formulation of cold-start strategies. Secondly, we innovatively propose a hierarchical auxiliary heating cold start strategy and an average auxiliary heating cold start tailored for MFCS consisting of power levels of 20 kW, 70 kW, and 120 kW. Furthermore, we have developed a controller to address temperature control challenges during the start-up process. The results demonstrate that the multi-stack hierarchical auxiliary heating cold start strategy yields a significant reduction in energy consumption and startup time during the
Jin, YapengYuan, TanghuFan, LeiZhou, Su
Liquid fuel attached to the wall surface of the intake port, the piston and the combustion chamber is one of the main causes of the unburned hydrocarbon emissions from a port fueled SI engine, especially during transient operations. To investigate the liquid fuel film formation process and fuel film behavior during transient operation is essential to reduce exhaust emissions in real driving operations, including cold start operations. Optical techniques have been often applied to measure the fuel film in conventional reports, however, it is difficult to apply those previous techniques to actual engines during transient operations. In this study, using MEMS technique, a novel capacitance sensor has been developed to detect liquid fuel film formation and evaporation processes in actual engines. A resistance temperature detector (RTD) was also constructed on the MEMS sensor with the capacitance sensor to measure the sensor surface temperature. The response and the sensitivity of the
Kuboyama, TatsuyaYoshihashi, TsukasaMoriyoshi, YasuoNakabeppu, OsamuTakayama, Satoshi
The objective of this study was to reduce pollutant emissions during cold start conditions in a spark-ignited direct injection engine, by exploring the potential of oxygenated fuels. With their high oxygen content and lack of direct C-C bonds, they effectively reduce particle number (PN) and NOx emissions under normal conditions. Methanol was chosen due to its wide availability. As methanol is toxic to humans and associated with cold-start issues, a second promising synthetic fuel was selected to be benchmarked against gasoline, comprising 65 vol% of dimethyl carbonate and 35 vol% of methyl formate (C65F5). Currently, there is a lack of detailed investigations on the cold start performance for both oxygenated fuels utilizing today’s injector capabilities. Spray measurements were caried out in a constant volume chamber to assess the spray of C65F35. Reduced fuel temperature increased spray-penetration length and compromised fast vaporization. Therefore, the injection strategy becomes
Kraus, ChristophFellner, FelixMiyamoto, AkiyasuSauerland, HenningHärtl, MartinJaensch, Malte
To characterize emission performance and engine operating conditions during high-power cold starts (HPCS), a blended plug-in hybrid electric vehicle was tested over worldwide harmonized light-duty vehicle test cycle (WLTC), and a new cycle was developed to characterize HPCS. The results showed that the engine speed and load increased dramatically to high level during HPCS under the low temperature of coolant and catalysts. The higher concentration of particle number (PN) and NOx at higher speed and load, accounted for the higher emissions during HPCS. Besides, the cumulative PN emissions increased first and then decreased with the increasing coolant temperature.
Tan, GuikunWang, BoyuanEitan Liu, ZeminLi, YanfeiXu, HongmingShuai, Shijin
Deep reinforcement learning has been utilized in different areas with significant progress, such as robotics, games, and autonomous vehicles. However, the optimal result from deep reinforcement learning is based on multiple sufficient training processes, which are time-consuming and hard to be applied in real-time vehicle energy management. This study aims to use expert knowledge to warm start the deep reinforcement learning for the energy management of a hybrid electric vehicle, thus reducing the learning time. In this study, expert domain knowledge is directly encoded to a set of rules, which can be represented by a decision tree. The agent can quickly start learning effective policies after initialization by directly transferring the logical rules from the decision tree into neural network weights and biases. The results show that the expert knowledge-based warm start agent has a higher initial learning reward in the training process than the cold start. With more expert knowledge
Wang, HanchenArjmandzadeh, ZibaYe, YimingZhang, JiangfengXu, Bin
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