Browse Topic: Starters and starting
This SAE Standard describes guarding to help prevent hazardous machine movement caused by activation of the starter motor by bypassing the starter control system. This document is applicable to off-road, self-propelled work machines, as identified in SAE J1116, and agricultural tractors, as defined in ANSI/ASAE S390, which have the potential for hazardous machine movement as a result of bypassing the starter control system and powering of the starter motor
ABSTRACT The department of defense currently uses a number of models of vehicle start batteries with the “6T” form factor. These batteries are typically found in almost every vehicle in the DOD fleet and other systems that require 28VDC power. The use of power and energy on the battlefield is significantly changing and the Warfighter now requires a “start” battery that is used for more than just starting, lighting and ignition (SLI) for the vehicle. Lithium ion battery technologies are showing great promise in addressing these challenges by providing higher power capability for extended silent watch, battery monitoring and extended cycle life. One concern, however, is their ability to operate at low temperatures. One of the most challenging aspects of battery use in military applications is their operation at extreme high and low temperatures. These wide temperature swings can potentially have a dramatic effect on cycle life and performance. One significant concern, especially for
ABSTRACT Saft has continued to develop lithium-ion replacement batteries for the traditional lead-acid batteries for use in military vehicles. Saft’s 24 volt Xcelion 6T® delivers power at high rate that surpasses the delivered capacity of two lead-acid batteries. The battery design is tailored to support high rates, even at extreme cold temperatures, to support the mission needs for silent watch and starting for military vehicles. An additional design variant is now available, the Xcelion 6T Energy, to provide 30% more energy while still delivering excellent cranking capability. Both products are industrialized and in use in large new vehicle programs. Additionally, development continues on a MIL-PRF-32565 compliant version with release to market expected in 2019
ABSTRACT Various system level characteristics and parameters must be considered when incorporating an Integrated Starter / Generator (ISG) into the electrical architecture of a ground vehicle. Three techniques will be discussed in the context of system level performance and efficiency. Dynamic Field Weakening will be discussed as a method to shift the operating envelope of the machine / drive pair to dynamically manage operating efficiency with experimental data shown. Pulse Width Modulation – Rectification / Control (PWMRC) during generation mode will be with simulated and experimental results presented. Finally, the impact of low winding inductance machines, such as air core or iron-less, when operated in a field weakening mode will be discussed along with simulated operation
ABSTRACT Predictive analysis of vehicle electrical systems is achievable by combining condition based maintenance (CBM) techniques and testing for statistical significance (TSS). When paired together, these two fundamentally sound sciences quantify the state of health (SOH) for batteries, alternators, starters, and electrical systems. The use of a communication protocol such as SAE J1939 allows for scheduling maintenance based on condition and not a traditional time schedule
ABSTRACT The advantages of lithium-based batteries over lead acid batteries have created great interest in developing safe and cost effective drop-in replacements. To achieve the required cost effectiveness and safety of the battery, Battery Management Systems (BMS) are critical to avoid over-charging, over-discharging, and continuously and accurately determining the State of Charge (SOC), State of Health (SOH), and State of Life (SOL) of the battery. In a program funded through a U.S. Army–TARDEC SBIR, the authors developed and tested a military-grade BMS that includes: (1) a Kalman Filter-based SOC estimation algorithm with better than 5% accuracy; (2) continuous cell monitoring to avoid over-charging or over-discharging; (3) active and passive cell balancing; (4) an innovative, low cost, and high-accuracy current sensing method; and (5) vehicle-level communication capability. Our BMS uses a modular, universal architecture that supports any lithium-based chemistry, pack size, or
ABSTRACT Evolving requirements for combat vehicles to provide increased mission capability and/or crew safety necessitate the addition of components and add-on armor to currently-fielded vehicles. These new requirements result in increased weight and increased electrical needs, which result in reduced mobility. The APD is built from the ground up to optimize a powertrain solution using cutting-edge technology specifically designed for harsh military environments, for use in both vehicle retrofits and new vehicle designs. The APD combines an efficient 1000 hp engine, transmission, integrated starter generator, thermal management system, and lithium-ion batteries to maximize powerpack power density. The APD was designed for a 45-60 ton combat vehicle, but designing for scalability, reconfigurability, and using modern techniques and technology has allowed the APD to greatly improve the capability and flexibility of the powerpack and the technology can be applied to heavier or lighter
Recently, as part of the effort to enhance fuel efficiency and reduce costs for eco-friendly vehicles, the R-gearless system has been implemented in the TMED (P)HEV system. Due to the removal of the reverse gear, a distinct backward driving method needs to be developed, allowing the Electronic Motor (e-Motor) system to facilitate backward movement in the TMED (P)HEV system. However, the capability of backward driving with the e-Motor is limited because of partial failure in the high-voltage system of an R-gearless system. Thus, we demonstrate that it is possible to improve backward driving problems by applying a new fail-safe strategy. In the event of a high-voltage battery system failure, backward driving can be achieved using the e-Motor with constant voltage control by the Hybrid Starter Generator (HSG), as proposed in this study. The introduction of feed-forward compensation for variable constant voltage control allows for the securement of more active output power within the
In this paper, we present a novel algorithm designed to accurately trigger the engine coolant flow at the optimal moment, thereby safeguarding gas-engines from catastrophic failures such as engine boil. To achieve this objective, we derive models for crucial temperatures within a gas-engine, including the engine combustion wall temperature, engine coolant-out temperature, engine block temperature, and engine oil temperature. To overcome the challenge of measuring hard-to-measure signals such as engine combustion gas temperature, we propose the use of new intermediate parameters. Our approach utilizes a lumped parameter concept with a mean-value approach, enabling precise temperature prediction and rapid simulation. The proposed engine thermal model is capable of estimating temperatures under various conditions, including steady-state or transient engine performance, without the need for extra sensors. Moreover, it exhibits greater robustness compared to temperature estimation systems
The recommended practice describes a design standard that defines the maximum recommended voltage drop of the starting motor main circuits, as well as control system circuits, for 12/24-V starter systems. The battery technologies used in developing this document include the flooded lead acid, gel cell, and AGM. Starting systems supported by NiCd, Lithium Ion, NiZn, etc., or Ultracaps are not included in this document. This document is not intended to be updated or modified to include starter motors rated at voltages above the nominal 24-V electrical system. The starter is basically an electrical-to-mechanical power converter. If you double the available battery power in, you double the peak mechanical power out and double the heat losses. This means that we have to pay special attention to how battery power changes when we change the battery voltage and the effects it may have in overpowering the cranking system. A new stand-alone document would need to be developed to address
Automobiles are incorporated with advanced technologies to improve riding experience, safety, and vehicle management. Considering riding experience, major concern prevails in starting and charging system. For quick start and stop, implemented Integrated Starter Generator (ISG) in two wheelers. The ISG system consists of an ISG machine and ISG controller. ISG machine acts as motor during cranking and generator during charging, controlled by ISG controller. Automation kit is made with the help of real sensors, actuators, and microcontroller to monitor and log the performance characteristics of ISG system during te sting in rig level. Sensors continuously monitor the performance parameters and once the parameters are not meeting the specification, actuators stop the testing and raise the indication. All tested data are stored in cloud and taken for analysis. This automation kit served two purposes. One is eliminated test running on the failure sample for full long testing duration. Second
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