Browse Topic: Light trucks

Items (1,442)
As a distributed wire control brake system, the electro-mechanical brake (EMB) may face challenges due to the need to integrate the actuator in the limited space beside the wheel. During extended downhill braking, especially on wet roads with reduced adhesion, the EMB must operate at high intensity. The significant heat generated by friction can lead to thermal deformation of components, such as the lead screw, compromising braking stability. This paper focuses on pure electric light trucks and proposes a tandem composite braking method. This approach uses an eddy current retarder (ECR) or motor to provide basic braking torque, while the EMB supplies the dynamic portion of the braking torque, thereby alleviating the braking pressure on the EMB. First, a driver model, tire model, motor model, and braking models are developed based on the vehicle's longitudinal dynamics. In addition, the impact of various factors, such as rainfall intensity, road slope, ramp length and vehicle speed, on
Liu, WangZhang, YuXiao, HongbiaoShen, Leiming
Headlight glare remains a persistent problem to the U.S. driving public. Over the past 30 years, vehicle forward lighting and signaling systems have evolved dramatically in terms of styling and lighting technologies used. Importantly, vehicles driven in the U.S. have increased in size during this time as the proportion of pickup trucks and sport-utility vehicles (SUVs) has increased relative to passenger sedans and other lower-height vehicles. Accordingly, estimates of typical driver eye height and the height of lighting and signaling equipment on vehicles from one or two decades ago are unlikely to represent the characteristics of current vehicles in the U.S. automotive market. In the present study we surveyed the most popular vehicles sold in the U.S. and carried out evaluations of the heights of lighting and signaling systems, as well as typical driver eye heights based on male and female drivers. These data may be of use to those interested in understanding how exposure to vehicle
Bullough, John D.
Both automotive aftermarket vehicle modifications and Advanced Driver Assistance Systems (ADAS) are growing. However, there is very little information available in the public domain about the effect of aftermarket modifications on ADAS functionality. To address this deficiency, a research study was previously performed in which a 2022 Chevrolet Silverado 1500 light truck was tested in four different hardware configurations. These included stock as well as three typical aftermarket configurations comprised of increased tire diameters, a suspension level kit, and two different suspension lift kits. Physical tests were carried out to investigate ADAS performance of lane keeping, crash imminent braking, traffic jam assist, blind spot detection, and rear cross traffic alert systems. The results of the Silverado study showed that the ADAS functionality of that vehicle was not significantly altered by aftermarket modifications. To determine if the results of the Silverado study were
Bastiaan, JenniferMuller, MikeMorales, Luis
In recent years, the stronger push for reducing GHG and NOx emissions has challenged vehicle manufacturers globally. In USA, Multi-Pollutant Emissions Standards for Model Years 2027 and Later Light Duty and Medium-Duty Vehicles released by EPA in April 2023 aims to reduce the CO2 emissions by 56% and 44%, respectively, for light and medium duty vehicles by 2032 from 2026 levels. It also includes the NMOG+ NOx standards, which require a 60 – 76% reduction by 2032 from 2026 levels for light to medium-duty vehicles. Europe also aims to reduce CO2 emissions by 55% by 2030 from 1990 levels and 100% by 2035. To achieve such low levels of CO2 emissions, especially in the near-term scenario of limited EV sales, hybridization of conventional powertrains has found renewed interest. While hybrid powertrains add complexity, if optimized well for the application, they can offer best tradeoff between upfront cost, range, payload, performance, emissions and off-ambient operation. This study
Fnu, DhanrajCorreia Garcia, BrunoPaul, SumitJoshi, SatyumFranke, Michael
Background. In 2022, vulnerable road user (VRU) deaths in the United States increased to their highest level in more than 40 years. At the same time, increasing vehicle size and taller front ends may contribute to larger forward blind zones, but little is known about the role that visual occlusion may play in this trend. Goal. Researchers measured the blind zones of six top-selling light-duty vehicle models (one pickup truck, three SUVs, and two passenger cars) across multiple redesign cycles (1997–2023) to determine whether the blind zones were getting larger. Method. To quantify the blind zones, the markerless method developed by the Insurance Institute for Highway Safety was used to calculate the occluded and visible areas at ground level in the forward 180° arc around the driver at ranges of 10 m and 20 m. Results. In the 10-m forward radius nearest the vehicle, outward visibility declined in all six vehicle models measured across time. The SUV models showed up to a 58% reduction
Epstein, Alexander K.Brodeur, AlyssaDrake, JuwonEnglin, EricFisher, Donald L.Zoepf, StephenMueller, Becky C.Bragg, Haden
This SAE Recommended Practice covers passive torque biasing axle and center differentials used in passenger car and light truck applications. Differentials are of the bevel gear, helical gear, and planetary types, although other configurations are possible.
Drivetrain Standards Committee
The fuel economy performance of road vehicles is one of the most important factors for a successful project in the current automotive industry due to greenhouse effect gases reduction goals. Aerodynamics and vehicle dynamics play key roles on leading the automaker fulfill those factors. The drag coefficient and frontal area of the vehicle are affected by several conditions, where the ground height and pitch angle are very relevant, especially for pickup trucks. In this work, we present a combined study of suspension trim heights and aerodynamics performance of a production pickup truck, where three different loading conditions are considered. The three weight configurations are evaluated both in terms of ground height and pitch angle change considering the suspension and tires deflection and these changes are evaluated in terms of drag coefficient performance, using a Lattice-Boltzmann transient solver. Results are compared with the baseline vehicle at road speed condition, where both
Buscariolo, Filipe FabianTerra, Rafael Tedim
This SAE Recommended Practice provides performance, sampling, certifying requirements, test procedures, and marking requirements for aftermarket wheels intended for normal highway use on passenger cars, light trucks, and multipurpose passenger vehicles. For aftermarket wheels on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, refer to SAE J1204. These performance requirements apply only to wheels made of materials included in Tables 1 and 2. For wheels using composite material, refer to SAE J3204. New nomenclature and terms are added to clarify wheel constructions typically not used in OEM applications. The testing procedures and requirements are based on SAE standards listed in the references.
Wheel Standards Committee
Toward the goal of “dual carbon economy” development, new energy hybrid commercial vehicles have become the main vehicles to meet the future fuel consumption and emission targets. In order to meet the high requirements of commercial vehicles on power and to minimize the influence of ambient temperature on the power of the vehicle, this study proposes a composite energy storage system (CESS) incorporating ultracapacitors. To further understand the impact of ultracapacitor on the dynamic performance of the vehicle, this study compares the dynamics of series range-extended hybrid pickup trucks with and without ultracapacitor at ambient and low temperatures, as well as the effect of ultracapacitor on the service life of lithium-ion batteries, by means of simulation. The results show that at room temperature (25°C), the addition of ultracapacitor shortens the 0–100 km/h acceleration time of the whole vehicle by 24.4% and improves the off-road climbing performance by 11.7%; at low
Yu, Xiaocao
As we move toward electrification in future mobility, weight and cost reduction continue to be priorities in vehicle development. This has led to continued interest in advanced molding processes and holistic design to enable polymer materials for demanding structural applications such as pickup truck beds. In addition to performance, it is necessary to continue to improve styling, functionality, quality, and sustainability to exceed customer expectations in a competitive market. To support development of a lightweight truck bed design, a cross-functional team objectively explored the latest materials and manufacturing technologies relevant to this application. In Phase 1 of this work, the team considered a variety of alternatives for each functional area of the bed, including thermoplastic and thermoset materials with a range of processing technologies. Several initial design concepts and respective material cards were generated to capture the broadest set of materials and technologies
Nummy, Amanda
Toyota has developed a new 2.4L L4 turbo (2.4L-T) engine with 8AT and 1-motor hybrid electric powertrains for midsize pickup trucks. The aim of these powertrains is to fulfill both strict fuel economy and emission regulations toward “Carbon Neutrality”, while exceeding customer expectations. The new 2.4L L4 turbocharged gasoline engine complies with severe Tier3 Bin30/LEVIII SULEV30 emission regulations for body-on-frame midsize pickup trucks improving both thermal efficiency and maximum torque. This engine is matched with a newly developed 8-speed automatic transmission with wide range and close step gear ratios and extended lock-up range to fulfill three trade-off performances: powerful driving, NVH and fuel economy. In addition, a 1-motor hybrid electric version is developed with a motor generator and disconnect clutch between the engine and transmission. This hybrid architecture provides EV driving, which enhances the NVH and fuel economy, and provides additional acceleration with
Endo, MotoshiroBridge, AlistairIkeda, AkihiroMiyamoto, KoichiMiyazaki, TerufumiHosoda, FuminoriHerring, CraigWallace, James J.Hu, Mu
In order to study the influence of engine silicone oil fan clutch on the performances of engine cooling system under different control strategies, a model of engine cooling system for light truck is established. The working characteristics of the silicone oil clutch and the measured performance parameters of the cooling system components are taken into account in our proposed model. Modeling methods for different silicone oil fan control strategies are also given. Using the established model, the performance parameters under different vehicle speeds, such as coolant temperature of engine outlet and power consumption of cooling fan, are calculated and analyzed. The in-suite measurement of the engine cooling system is carried out to get the temperatures of engine coolant inlet and outlet from engine ECU. The model is validated by the comparison between the calculation and the measured results. Based on the established model, the working characteristics of different control forms of
Jiang, Chun-HongWang, XihuiWang, XinlingDuan, YaolongShangguan, Wen-Bin
To properly compare and contrast the environmental performance of one vehicle technology against another, it is necessary to consider their production, operation, and end-of-life fates. Since 1995, Argonne’s GREET® life cycle analysis model (Greenhouse gases, Regulated Emissions, and Energy use in Technologies) has been annually updated to model and refine the latest developments in fuels and materials production, as well as vehicle operational and composition characteristics. Updated cradle-to-grave life cycle analysis results from the model’s latest release are described for a wide variety of fuel and powertrain options for U.S. light-duty and medium/heavy-duty vehicles. Light-duty vehicles include a passenger car, sports utility vehicle (SUV), and pick-up truck, while medium/heavy-duty vehicles include a Class 6 pickup-and-delivery truck, Class 8 day-cab (regional) truck, and Class 8 sleeper-cab (long-haul) truck. Powertrain coverage includes internal combustion (spark ignition and
Kelly, Jarod C.Kim, TaeminKolodziej, Christopher P.Iyer, Rakesh K.Tripathi, ShashwatElgowainy, AmgadWang, Michael
The recent progress in camera-based technologies has prompted the development of prototype camera-based video systems, intended to replace conventional passenger vehicle mirrors. Given that a significant number of collisions during lane changes stem from drivers being unaware of nearby vehicles, these camera-based systems offer the potential to enhance safety. By affording drivers a broader field of view, they facilitate the detection of potential conflicts. This project was focused on analyzing naturalistic driving data in support of the Federal Motor Vehicle Safety Standard 111 regulatory endeavors. The goal was to assess the effectiveness and safety compatibility of prototype camera-based side-view systems as potential replacements for traditional side-view mirrors. The method employed involved extracting radar data from instances of lane changes conducted by 12 drivers for two pick-up trucks includes 10018 signal-indicated lane changes performed at speeds consistent with highway
Guduri, BalachandarLlaneras, Robert
With the shift towards electric vehicles in the present world scenario, pick-up trucks play a significant role in providing much commercial and private transportation of goods. Focusing on the application of food delivery by electric pick-up trucks, by using solar powered thermoelectric generators, the food temperature and texture can be maintained that increases customer satisfaction. The power generated by the solar panels can be utilized for this purpose without increasing the load on the battery. Also, the additional solar energy that can be used to charge the battery is a way to increase efficiency and decrease the dependency on non-renewable sources. In this basic research, the electric powertrain mathematical model is developed in MATLAB and Simulink. Using the solar panel model the size of the solar panel needed in order to acquire the power needed to run the thermoelectric generator and charge the battery is calculated. The solar module is developed using a photovoltaic array
Shaik, AmjadDevunuri, SureshJayanth, PampadigaTalluri, Srinivasa Rao
During validation of a new brake lining on a light duty truck application, the brake rotor exhibited high lateral runout on the friction surfaces. As the engineering team investigated the issue more carefully, they noticed the rotor lateral runout was also changing from revolution to revolution. The team ran testing on multiple light pickup vehicles and found differences in the amount of rotor runout variation. The rotor lateral runout and runout variation can cause vibration and pulsation of the passenger seat and the steering wheel. To identify the root cause of the high level of rotor lateral runout and runout variation, measurement data was collected and analyzed from the vehicle level test. During further analysis, some of the runout variation corresponded to a wheel bearing internal frequency. The bearing internal geometry was studied to confirm what factors affected the runout variation. The team also conducted testing to see how the mating components may have affected the wheel
Hwang, HyungdooKuehl, PaulSutherlin, RobertGrubaugh, Kelly
Engineers like to know what customers think about a vehicle. Now, drivers of the all-electric Ford F-150 Lightning and Mustang Mach-E can oblige via a new system that channels select customer comments to engineers. F-150 Lightning fullsize pickup truck and Mustang Mach-E SUV owners in the U.S. can pass along opinions via a 45-second voice message after selecting “record feedback” through the settings-general menu on the infotainment touchscreen. “We want to hear the customer's voice. Ford does customer clinics and events, but this is a different way to capture customer feedback,” Donna Dickson, chief engineer of the Ford Mustang Mach-E, said in an interview with SAE Media.
Buchholz, Kami
When Ford first reintroduced the Ranger to North America in 2019, it was welcomed largely because of its revered nameplate. But outside of a lauded 2.3-L 4-cylinder turbo engine and an impressive array of options, there wasn't much to write home about. And critics downgraded the lineup for a spartan interior and having a ride that bounced passengers around. Ford says it built the 2024 Ranger lineup with that feedback in mind. And, for the enthusiast crowd, the yearned-for Ranger Raptor makes its loud debut with a 405-hp engine.
Clonts, Chris
This publication outlines FEV’s engineering approach and the associated process steps for efficiency optimization of the entire powertrain definition for various commercial applications, from light-duty vehicles to heavy long-haul trucks, with particular emphasis on the most important use cases. A focus is on the crucial trade-off between attractive transient drivetrain performance and the pursuit of ultra-low, near zero tailpipe pollutant emissions. The applied measures, ranging from minimized mechanical friction and reduced losses to on-demand support by different boosting technologies, different types of H2 injection and mixture formation (external and internal), and different exhaust gas aftertreatment layouts, are thoroughly evaluated and investigated using FEV’s dedicated H2-ICE simulation tool chain. This enables the specification of satisfactory H2-ICE based powertrain solutions for a wide range of use cases in the commercial vehicle sector. This publication outlines FEV’s
Koerfer, Thomas
The SAE J2530 provides performance, sampling, test procedures, and marking requirements for wheels intended for normal highway use on passenger cars, light trucks, and multipurpose passenger vehicle. This Recommended Practice (which is separate from SAE J2530) specifies the workflow of the Wheel Conformity Assessment Program. This program allows wheel manufacturers to register their product compliant to SAE J3010. The following items precede display of “SAE J3010” on any particular wheel design: a Manufacturer registration All manufactures with the objective to pursue registration, shall complete the registration as an individual manufacturer via the registrar’s website http://wheeldb.registrar.domain. The registration includes company contact information, wheels produced, and company identification marks. b Wheel design certification All wheel designs intended for certification in accordance to this Recommended Practice, shall complete the application and submittal of test results via
Wheel Standards Committee
Stellantis' Ram brand introduced more details about the 2025 Ram 1500 REV electric pickup at the New York International Auto Show and one option is an enormous 229-kWh battery pack with a “targeted” driving range of up to 500 miles (805 km) and a maximum towing capacity of 14,000 lb. (6,350 kg). That range, which just about doubles the average range of currently offered electric pickup trucks, can be had in the Ram 1500 REV XR. The standard model, which will be on sale first, debuts with a 160-kWh battery and a targeted range of up to 350 miles (563 km). Both can handle 800-volt DC fast charging at up to 350 kWh, meaning an ability to gain 110 miles (177 km) of range in about 10 minutes.
Clonts, Chris
Considerable effort is currently being focused on emerging vehicle automation technologies. Engineers are making great strides in improving safety and reliability, but they are also exploring how these new technologies can enhance energy efficiency. This study focuses on the changes in aerodynamic drag associated with coordinated driving scenarios, also known as “platooning.” To draw sound conclusions in simulation or experimental studies where vehicle speed and gaps are controlled and coordinated, it is necessary to have a robust quantitative understanding of the road load changes associated with each vehicle in the platoon. Many variables affect the drag of each vehicle, such as each gap length, vehicle type/size, vehicle order and number of vehicles in the platoon. The effect is generally understood, but there are limited supporting data in the literature from actual test vehicles driving in formation. This study uses a practical approach to quantify road load changes in each
Duoba, Michael
Determining impact speeds is an important factor in any accident reconstruction. Event data recorders are now commonplace in on-road vehicles and provide an added tool for the accident reconstructionist. However, in low-speed collisions where impact severity is often important, event data recorders fail to record data as the minimum threshold for impact severity sometimes is not met. Alternatively, damage-based methods may be ineffective in quantifying the severity of the impact due to a lack of defined vehicle crush damage. These types of scenarios oftentimes present themselves as a bullet vehicle in the beginning processes of accelerating from a stop or when a stopped target vehicle is rear-ended from behind by the bullet vehicle. A specific subset of this scenario might entail the foot of the driver of the bullet vehicle coming off the brake pedal, allowing the bullet vehicle to “creep” forward at engine idle speeds and impacting the target vehicle resulting in no visible crush
Timbario, Thomas A.Stoner, JacobSheldon II, Stuart
The LEV IV FTP PM limit in the recently approved CARB ACC II regulations for passenger cars and light duty trucks will be 1 mg/mile starting in 2025. Gravimetric PM measurement at these levels is very challenging as the net mass of PM on the filter in full flow tunnel testing ranges between 8 to 32 micrograms depending on amount of dilution. This is approaching tunnel background levels which, in combination with filter handling, static charge removal and microbalance instability, compounds the uncertainty. One major source of the uncertainty at these low levels is the tunnel contamination resulting in high variability from test to test and cell to cell. This tunnel background is mostly HC artifact which cannot be easily controlled and can be significantly higher than the 5-μg CFR allowable correction limit in some test cells. Items that might affect the PM background include the type of testing being run on the tunnel prior to measuring the background such as OBD, cold and diesel
Yassine, Mahmoud K.
This study focused on occupant responses in very large pickup trucks in rollovers and was conducted in three phases. Phase 1 - Field data analysis: In a prior study [9], 1998 to 2020 FARS data were analyzed; Pickup truck drivers with fatality were 7.4 kg heavier and 4.6 cm taller than passenger car drivers. Most pickup truck drivers were males. Phase 1 extended the study by focusing on the drivers of very large pickup trucks. The size of 1999-2016 Ford F-250 and F-350 drivers involved in fatal crashes was analyzed by age and sex. More than 90% of drivers were males. The average male driver was 179.5 ± 7.5 cm tall and weighed 89.6 ± 18.4 kg. Phase 2 – Surrogate study: Twenty-nine male surrogates were selected to represent the average size of male drivers of F-250 and F-350s involved in fatal crashes. On average, the volunteers weighed 88.6 ± 5.2 kg and were 180.0 ± 3.2 cm tall with a 95.2 ± 2.2 cm seated height. The volunteers were lap-shoulder belted in the driver seat of a 2002 Ford F
Burnett, RogerParenteau, ChantalVogler, MichelleToomey, DanielOrlowski, KennethKrishnaswami, Ram
Wheels and tires on vehicles, are often directly (or indirectly) involved in collisions with other vehicles or fixed objects. In this study, the effects of the pneumatic tire and rim, as it contributes to a dynamic collision, was isolated and studied. A total of 15 mounted tires of various common sizes were selected to conduct 35 dynamic impact tests into the flat face of an instrumented concrete barrier. The tires and rims used in the tests ranged from heavy truck, light truck, down to common passenger vehicle tires. Each of the 15 tires and rims were impact tested individually to failure in order to explore the dynamic response and performance of pneumatic tires in collisions. Of the 35 tests, 28 were conducted with a single tire and rim configuration and 7 tests were conducted simulating a dual truck tire configuration. It was determined that the coefficient of restitution for 22 of the tire impacts into the rigid flat faced barrier were remarkably similar, around 0.9 ± 0.1
Asay, Alan F.Woolley, Ronald L.Nielson, Brian C.
With the objective of further enhancing the engine performance of the Acura brand and the environmental performance of the Honda brand in relation to the North American market, where there is a need for powertrains with driving force margin for SUVs and pickup trucks, Honda has developed a 3.0 L turbocharged engine and a 3.5 L naturally aspirated engine. Both engines adopt the same newly developed valvetrain structure and share main engine geometries. These newly developed engines are equipped with a compact new valvetrain structure combining Hydraulic Lash Adjusters and roller rocker arms with a valve-lifter based Variable Cylinder Management system which has an internalized switching mechanism. This newly developed valvetrain made it possible to incorporate dual overhead cam structure without enlarging the cylinder head shape relative to the single overhead cam structure. It further achieves this while permitting application of a Variable Cylinder Management system and of a Variable
Taki, ShotaroKonishi, YukioTomitani, YukiIshii, KazumasaImakita, AkioKawawa, Satoshi
Classic vehicle production had limitations in bringing the driving commands to the actuators for vehicle motion (engine, steering and braking). Steering columns, hydraulic tubes or steel cables needed to be placed between the driver and actuator. Change began with the introduction of e-gas systems. Mechanical cables were replaced by thin, electric signal wires. The technical solutions and legal standardizations for addressing the steering and braking systems, were not defined at this time. Today, OEMs are starting E/E-Architecture transformations for manifold reasons and now have the chance to remove the long hydraulic tubes for braking and the solid metal columns used for steering. X-by-wire is the way forward and allows for higher Autonomous Driving (AD) levels for automated driving vehicles. This offers new opportunities to design the vehicle in-cabin space. This paper will start with the introduction of x-by-wire technologies. It will cover the three aspects of the transformation
Scheibert, KlausKostarigka, ArtemisDannebaum, UdoAmbekar, AbhijitCai, WenlinHeidt, Laurent
This paper presents an analysis on the position of driver eye height as a function of their standing height, weight, biological sex, seat back angle and seat bottom angle. Typically, eye heights are estimated based on standing height, or measured from a rigid seated position with a vertical seat back. While reasonably close, these estimated eye heights are generally not correct for individuals seated in deformable vehicle seats with non-vertical seat back angles. Thus, these measurements tend to overestimate the participants eye height in more ecologically probable scenarios, such as driver eye height while operating a vehicle. In this study, eye measurements were taken from a standing position and while seated on a rigid surface and then compared to the same participant’s eye height measured while seated on six different representative vehicle seats with seat back angles of 20, 25, and 30 degrees respectively. Furthermore, this study also measured for-aft positioning of the
Roescher, ToddRandles, BryanWelcher, Judson
This SAE Recommended Practice establishes uniform engineering nomenclature for the most common wheel constructions, and their components used on passenger cars, light trucks, and multipurpose vehicles. These wheel constructions are welded disc wheels, cast wheels, forged wheels, composite wheels and hybrid wheels. This nomenclature and the accompanying drawings are intended to define fundamental wheel terms rather than to provide a comprehensive tabulation of all wheel design types.
Wheel Standards Committee
The purpose of this SAE Information Report is to describe test conditions and performance evaluation factors for both diesel and gasoline engine tests. Specifically, the tests described in this document are used to measure the engine performance requirements for engine oils described by the API Service Categories described in API Publication 1509, ASTM D4485, SAE J183, and SAE J1423 standards, U.S. military specifications, and ILSAC GF Standards.
null, null
This SAE Recommended Practice defines the test stand and procedure for evaluating radial impacts of all wheels intended for passenger cars and light trucks. A minimum performance requirement is intentionally not provided. The intent is to establish a uniform method and test stand for imparting damage and evaluating radial impacts. A minimum performance requirement will be a proposed change when users determine what is of most value.
Wheel Standards Committee
This SAE Standard covers 32 types of clamps most commonly and suitably being used on OEM coolant, fuel, oil, vacuum, and emission systems.
Non-Hydraulic Hose Committee
This paper reviews the relationship between taper wheel bearing damage and vehicle noise and vibration for a body-on-frame pickup truck and a body-on-frame SUV. In addition to understanding how the different levels of bearing damage relate to vehicle noise, it also discusses the level of noise versus the damaged bearing’s position in the vehicle. For this study, the wheel bearing supplier provided front and rear bearings with various amounts of Brinell damage to the bearing raceways. The different bearings were evaluated subjectively for noise in the vehicle. After vehicle testing, the bearing raceway Brinell depths were measured to correlate the level of bearing damage to vehicle noise. The study shows the relationship between bearing Brinell dent depth and vehicle noise for body-on-frame light trucks and SUVs. The noise was most apparent in vehicles between 45 and 60 mph. For bearings with moderate levels of damage, steering inputs were required to hear noise. This corresponds to a
Picchi, CiroCooley, BenjaminSutherlin, Robert
This SAE Standard applies to all combinations of pneumatic tires, wheels, or runflat devices (only as defined in SAE J2013) for military tactical wheeled vehicles only as defined in SAE J2013. This applies to original equipment and new replacement tires, retread tires, wheels, or runflat devices. This document describes tests and test methodology, which will be used to evaluate and measure tire/wheel/runflat system and changes in vehicle performance. All of the tests included in this document are not required for each tire/wheel/runflat assembly. The Government Tire Engineering Office and Program Office for the vehicle system have the responsibility for the selection of a specific test(s) to be used. The selected test(s) should be limited to that required to evaluate the tire/wheel/runflat system and changes in vehicle performance. Selected requirements of this specification shall be used as the basis for procurement of a tire, wheel, and/or runflat device for military tactical wheeled
Truck and Bus Tire Committee
This SAE Recommended Practice establishes uniform engineering nomenclature for wheels, hubs, rims, and their components used in truck, bus, and trailer applications. This nomenclature and accompanying drawings are intended to define functional truck wheel, hub, and rim designs. For nomenclature specific to “passenger-type” disc wheels, refer to SAE J1982. The International Standard (ISO) nomenclature is shown in parentheses when different than SAE J393.
Truck and Bus Wheel Committee
This SAE Standard serves as a guide for vibration testing procedures of Automotive and Heavy Duty storage batteries.
Starter Battery Standards Committee
SAE J1978/ISO 15031-4 specifies a complementary set of functions to be provided by an OBD-II scan tool. These functions provide complete, efficient, and safe access to all regulated OBD (on-board diagnostic) services on any vehicle which is compliant with SAE J1978/ISO 15031-4. The SAE J1978 content of this document is intended to satisfy the requirements of an OBD-II scan tool as required by current U.S. on-board diagnostic (OBD) regulations. The ISO 15031-4 content of this document is intended to satisfy the requirements of OBD requirements in countries other than the U.S., and includes functionality not required or not allowed in the U.S. This document specifies: A means of establishing communications between an OBD-equipped vehicle and an OBD-II scan tool. A set of diagnostic services to be provided by an OBD-II scan tool in order to exercise the services defined in SAE J1979/ISO 15031-5. SAE J1978/ISO 15031-4 does not preclude the inclusion of additional capabilities or functions
Vehicle E E System Diagnostic Standards Committee
This recommended practice is intended to provide industry technical personnel with an overview of vehicle speedometer system accuracy and offset requirements and odometer system accuracy requirements. Speedometer and odometer systems covered by this document are integrated into a vehicle's electrical and electronics system, assembled directly into the vehicle by the OEM, and use rotational data from at least one vehicle wheel that is appropriately converted into longitudinal vehicle speed and distance traveled information. This standard is limited to radial ply tires on new (as manufactured) cars, light trucks, and medium duty trucks. Other methods for measuring vehicle speed and distance traveled may be used provided they meet the performance recommendations herein. Any local market regulatory requirements must be met and shall supersede this document. Service parts are beyond the scope of this recommended practice.
Odometer and Speedometer Standards
Cargo box is one of the indispensable structures of a pickup truck which makes it capable of transporting heavy cargo weights. This heavy cargo weight plays an important role in durability performance of the box structure when subjected to road load inputs. Finite element representation for huge cargo weight is always challenging, especially in a linear model under dynamic proving ground road load durability analysis using a superposition approach. Any gap in virtual modeling technique can lead to absurd cargo box modes and hence durability results. With the existing computer aided engineering (CAE) approach, durability results could not correlate much with physical testing results. It was crucial to have the right and robust CAE modeling technique to represent the heavy cargo weight to provide the right torsional and cargo modes of the box structure and in turn good durability results. As there are multiple variables owing to heavy cargo weight, Design for Six Sigma (DFSS) methodology
Pankaj, Ananta VijayaNazir, FazilZhang, WeidongGuo, Mingchao
The boundary load of the light truck cab fatigue analysis is the force of the cab mounting system, which cannot be directly measured. In the absence of a physical prototype, the fatigue load of the cab cannot be extracted through virtual iteration. Aiming at the problem of fatigue analysis in the early stage of the car-free cab, the virtual proving ground technology is used to extract fatigue load and do fatigue analysis in this paper. Using the virtual road as the excitation, the simulation analysis of the whole vehicle virtual proving ground is carried out, and the wheel center load and the cab mounting force are obtained. Comparing the simulation load with the signal required on the proving ground, it is found that the extracted virtual load is consistent with the actual vehicle load in the time domain and frequency domain. The retention of pseudo-damage of the six-component load of the wheel center can meet the precision control requirements of the vehicle load decomposition. The
Dong, QiangqiangHao, Pengxiang
Automotive Rear Seats are designed as foldable seats to provide more luggage space to customers when the seat is unoccupied. Foldable seats are of two types, Free Standing Seats and High Latch Seats. Free standing seats are designed with recliner mechanism which allows the seat back to rotate and lock at any given position. High Latch Seats are designed with latches operated by CAMs & Springs which locks with striker wire mounted on the body or side pillars. Recliner Mechanism on free standing seat helps to rotate and lock the seat back at any position with ease. But high latch seats require higher efforts to push the seats towards the striker wire to lock. Efforts (Force in N) required to latch the seats with striker wire need to be in the operating range of customers to latch it easily. Hence latching effort calculations and study of design factors which influence the latching efforts get more importance to avoid any customer complaints at later stage. In this paper, a foldable Rear
Shanmugam, SeenuvasanMuthupandian, ArunachalamHolur, PrabhuPurnoo Munuswamy, Ravi
Fleet average SULEV30 emissions over FTP-75 must be met under full implementation of US Tier 3/LEV III emission regulation in 2025. The majority of SULEV30 certified 2021 model year vehicles are equipped with ≤ 2L displacement engines and some models adopt hybrid powertrain systems. Pickup trucks account for > 20% of passenger vehicles in the US. They could represent a quick route to meet fleet average SULEV30 targets. The newest pickup truck models are typically ULEV50 or ULEV70 certified. To reach SULEV30 or lower emission category, total tailpipe emissions must be reduced by more than 40%. Improvement of cold start emission is essential because over 70% of regulated emission is emitted during the first 60 seconds of a drive cycle with current engine and aftertreatment technology. High porosity (HP) ceramic substrate is designed to reduce thermal mass and time required to reach three-way catalyst (TWC) active temperature compared to conventional ceramic substrates. The benefit of HP
Asako, TsuyoshiSaito, DaikiHirao, TetsuhiroPopp, EmilyOkada, MitsuyoshiKaneda, AtsushiKawakami, AkifumiOhara, Etsujisugimoto, Kentaro
This paper proposes a technology to reduce vehicle surge during towing that utilizes motors and shifting to help ensure comfort in a parallel HEV pickup truck. Hybridization is one way to reduce fuel consumption and help realize carbon neutrality. Parallel HEVs have advantages in the towing, hauling, and high-load operations often carried out by pickup trucks, compared to other HEV systems. Since the engine, motor, torque converter, and transmission are connected in series in a parallel HEV, vehicle surge may occur when the lockup clutch is engaged to enhance fuel efficiency, similar to conventional powertrains. Vehicle surge is a low-frequency vibration phenomenon. In general, the source is torque fluctuation caused by the engine and tires, with amplification provided by first-order torsional driveline resonance, power plant resonance, suspension resonance, and cabin resonance. This vibration is amplified more during towing. Therefore, this paper proposes two surge reduction
Okaya, ShingoKokaji, JunQuinteros, LuisHasegawa, YoshioMasunaga, Seiji
In case of all gasoline vehicles such as the passenger vehicle, heavy duty truck and light duty truck etc., a fuel pump is located inside the fuel tank and transfers the fuel to an engine for stable driving, however, engine stall can be occurred by low pressure fuel pump. The boiling temperature of gasoline fuel is very low, the initial boiling point is around 40°C so fuel can boil easily while driving and end boiling point is around 190°C. It boils sequentially depending on the temperature. It becomes the criteria to determine the amount of vapor released inside the fuel tank at high temperature. The main cause of engine stall at high temperature is rapid fuel boiling by increasing fuel temperature. This causes a lot of vapor. Such vapor flows into the fuel pump which leading to decrease the pump load and the current consumption of the fuel pump continuously. This ultimately results in engine stall. The influence on Reid Vapor Pressure(RVP) was also investigated, but it does not seem
Kim, Keunsoo
A critical market driver for rear axle lubricants continues to be the improved fuel efficiency, which is related to improvements in power transfer efficiency. Power transfer efficiency improvements are achieved with a reduction in the kinematic viscosity (KV) of rear axle lubricants. General Motors (GM) recently reduced the recommended viscosity grade for their rear axle lubricants from the Society of Automotive Engineers standard (SAE) 75W-90 to SAE 75W-85. This reduction in viscosity continues to require the optimization of rear axle lubricants to ensure durability. Lubricants that form thick elastohydrodynamic (EHD) films and are shear stable even when lower kinematic viscosities are required. This work depicts how a rear axle lubricant was developed and improved with the proper selection of base oil and polymer. This newly developed SAE 75W-85 rear axle fluid was incorporated as factory fill in 2019 in T1 LDPU-GMC Sierra and Chevrolet Silverado 1500 series pickup trucks.
Devlin, MarkGlasgow, Michael B.Hewette, ChipKearney, William T.Zreik, Khaled A.Viola, Michael B.Puri, BhapinderBrizendine, ChadGoodman, Brian R.
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