Browse Topic: Construction vehicles and equipment
The legislation of CEV Stage V emission norms has necessitated advanced Diesel Particulate Filter calibration strategies to ensure optimal performance across diverse construction equipment applications in the Indian market. Considering the various duty cycles of cranes, backhoe loaders, forklifts, compactors, graders, and other equipment, different load conditions and operational environments require a comprehensive strategy to enhance DPF efficiency, minimize regeneration frequency, and maintain compliance with emission standards. The DPF, as an after-treatment system in the exhaust layout, is essential for meeting emission standards, as it effectively traps particulate matter. Regeneration occurs periodically to burn the soot particles trapped inside the DPF through ECU management. Therefore, understanding soot loading and in-brick DPF temperature behavior across various applications is key. This paper explores the challenges in DPF calibration for CEV Stage V and provides a
The light and light signaling devices installation test as per as per IS/ ISO 12509:2004 & IS/ISO 12509:2023 for Earth Moving Machinery / Construction Equipment Vehicles is a mandatory test to ensure the safety and comfort of both road users and operators. Considering the shape and size of construction equipment vehicles, accurate measurement of lighting installation requirements is crucial for ensuring safety and regulatory compliance. The international standard IS/ISO 12509:2004 & IS/ISO 12509:2023 outlines specific criteria for these installation requirements of lighting components, including the precise measurement of various dimensions to ensure optimal visibility and safety. Among these dimensional requirements, the dimension 'E' i.e., the “distance between the outer edges of the machine and the illuminating surface of the lighting device” plays a critical role in the performance of vehicle lighting systems. Traditional methods of measuring this dimension, such as using a
To conduct RDE (Real-Drive Emission) test on CEV (Construction Equipment Vehicle), the first step is to study the requirements set forth in the regulation [1, 2] for data collection, post-processing of data and emission calculation along with certain requirements for vehicle operation. Conducting tests on CEV machines poses a different set of challenges compared to on-road vehicles, the major one being the placement of PEMS (Portable Emission Measurement Equipment) on the machine under test. No singular method or mechanism can be specified to suit all types of machinery, although certain guidelines can be set for best practices. The requirement of running the machine on an actual duty cycle or a reference duty cycle requires a thorough study of the intended machine operation and also awareness on the multi-functionality setups offered for such machines by manufacturers, before deciding on a duty cycle to run during actual emission testing. Measurement of emission components such as
This SAE Standard applies to planning and mapping various types of information associated with directional boring/drilling machines. This type of planning and mapping information is typically used with horizontal directional drilling (HDD) machines as defined by ISO 21467:2023.
Over the past 25 years, the heavy fabrication and construction equipment industry has experienced significant transformation. Driven by a global surge in demand for construction machinery, manufacturers are under increasing pressure to deliver higher volumes within shorter timelines and at competitive costs. This demand surge has been compounded by workforce-related challenges, including a declining interest among the new generation in acquiring traditional manufacturing skills such as welding, heat treatment, and painting. Furthermore, the industry faces difficulties in staffing third-shift operations, which are essential to meet production targets. The adoption of automation technologies in heavy fabrication and construction equipment manufacturing has been gradual and often hindered by legacy product designs that were optimized for conventional manufacturing methods. As the industry transitions toward smart, connected manufacturing environments under the industry 4.0 paradigm, it
The Operator’s Field of Vision (FOV) test, conducted in accordance with IS/ISO 5006:2017, is a vital assessment to ensure the safety and operational comfort of personnel operating Construction Equipment Vehicles (CEVs) / Earth-Moving Machinery. IS/ ISO 5006:2017 defines rigorous guidelines for evaluating the operator’s visibility from the driver's seat, with particular emphasis on the Filament Position Centre Point (FPCP), determined from the Seat Index Point (SIP) coordinates. The test includes assessment of masking areas, focusing on the Visibility Test Circle (a 24-meter diameter ground-level circle around the machine), and on the Rectangular Boundary on which a vertical test object is placed at a height specific to the machine type and its operating mass. These parameters are designed to simulate real-world operating conditions. This paper introduces a portable testing setup developed specifically for conducting the Operator’s FOV test as per IS/ISO 5006:2017. The setup facilitates
Rolling bearings with optimized friction and performance characteristics can have a significant influence on reducing the power loss, design envelope and weight of hydraulic motors and pumps, gearboxes and axles in construction machinery. If correctly designed, rolling bearings can make a significant contribution to reducing carbon dioxide emissions. Most construction machinery is still operated conventionally, using diesel engines and hydraulic components. In the widely used adjustable axial piston pumps and motors, the input and output shaft are usually supported by two tapered roller bearings that are adjusted against each other. When designing the bearing support, it is advisable to reduce the preload to precisely the required minimum allowed by the load spectrum. The lower bearing preload leads to permanently lower axial forces between the tapered roller end face and inner ring rib and, therefore, to a corresponding reduction in frictional torque.
Volvo Construction Equipment made a big statement at Bauma 2025 by displaying an all-EV lineup and revealing a new electric articulated hauler to boot. The company has come a long way since the 2019 event when it unveiled its first two commercial electric machines, said Melker Jernberg, president of Volvo CE. “Today we are leaders in many different segments when it comes to electrification,” he said. Jernberg helped to drop the curtain on a claimed “world first” EV, the A30 electric hauler. Five “cubes” of 600V Liion batteries provide 270 kWh of usable energy (450 kWh installed) and a runtime of 4 to 4.5 hours. A 350-kW charger can charge the machine to between 20-80% in one hour. Delivery of A30 and A40 electric haulers will start in Europe in 2026 for selected customers, “then we'll ramp up for all other markets in 2027 and 2028,” he said. Jernberg answered questions about Volvo CE's electrification and product strategy during a Bauma press conference.
Komatsu works with Pronto to upfit a growing fleet of haul trucks operating at Komatsu's Arizona Proving Grounds and customer sites. At Komatsu's Quarry Days 2025 event at its Arizona Proving Grounds (AZPG) outside of Tucson, dealers, customers and media got the opportunity to operate Komatsu mining and construction equipment, learn about its latest technology innovations and talk to product experts. A highlight of the event was the first public demonstration of Komatsu's HD605-10 haul truck outfitted with Pronto's Autonomous Haulage System (AHS), spotlighting the equipment maker's partnership with the AI tech startup to pilot autonomous quarry haulage operations. Several HD605-10 trucks have been equipped with AHS as part of this program currently being tested by quarry operators in Texas. The AZPG site currently has just the one automated truck.
This document applies primarily to mobile cranes that lift loads by means of a drum and hoist line mechanism. It can be used to determine the hoist line speed and power of other hoist line mechanisms if the load can be held constant and hoist line travel distance is sufficient for the accuracy of the line speed measurements prescribed. This recommended practice applies to all mechanical, hydraulic, and electric powered hoist mechanisms.
This SAE Recommended Practice applies to off-road, self-propelled work machine categories of earthmoving, forestry, road building and maintenance, and specialized mining machinery as defined in SAE J1116.,
This document presents a catalog of safety sign text and artwork that can be used by any ready mixed concrete truck manufacturer to warn of common hazards.
Over the past few years, drastic steps have been taken to regularize emission norms for various segments in India. One of the major reforms done was separating construction equipment and agricultural vehicles to differentiate and define regulations effectively. Transition Emission Measure TREM IV emission norms have been implemented in India, and TREM V will also be launched soon. These changes to emission norms have increased the need for the implementation of after-treatment systems (ATS) in off-highway vehicle applications. Earlier, these systems were widely used for on highway vehicles. These emission norms target hydrocarbons, particulate matter, nitrogen oxide and carbon monoxide. Due to which, the demand for diesel oxidation catalysts (DOC) and diesel particulate filters (DPF) has increased in construction equipment and agricultural vehicles. Although ATS has been in use for a long time, there are certain challenges associated with its integration into vehicles. As the space
ASV has introduced a pair of compact track loaders, the VT-75 and RT-65. Both models feature a Yanmar Tier 4 Final rated diesel engine. The VT-75 is equipped with a 74.3-hp (55.4-kW) engine, while the RT-65 is fitted with a 67.1-hp (50-kW) unit. “The VT-75 truly allows our ASV customers to do more,” said Peter Ovrebo, product management director at Yanmar North America. “It fits right into the heart of the construction market where operators can make the best use of it.” Ovrebo also stated the RT-65 is “redesigned from top to bottom, making it an entirely new model that promises to allow operators an easier and more productive time on the jobsite in virtually every way.”
Case Construction Equipment launched its first electric vehicle (EV) products last year - the CX15EV mini excavator and the SL22EV small articulated loader - and the company has more in store for 2024, starting with the commercial release of the industry's first purpose-built electric backhoe loader. After years of design and development, the new 580EV retains the dimensional loading and digging specifications and delivers the same breakout forces as the four-wheel-drive, 97-hp (72-kW) 580SN diesel model. Case first debuted its Project Zeus electric backhoe concept at CONEXPO in 2020 (www.sae.org/news/2020/03/conexpo---case-580-ev-backhoe), but the production 580EV is a vastly different machine than what was on display in Las Vegas.
HD Hyundai recently announced several new additions to its portfolio of off-highway machines. The expansion includes the HD100 dozer, the HX355A excavator, and a quartet of new models for its HX-A series of compact excavators. The HD100 is Hyundai's first new crawler dozer model. “The new HD100 dozer will be a great addition to the equipment fleets of earthmoving contractors, forestry, waste handlers and other customers who already enjoy the benefits of using Hyundai wheel loaders and excavators,” said Mike Ross, senior VP, HD Hyundai Construction Equipment North America.
A well-designed cooling system is crucial in construction machines for efficient heat dissipation from vital components, including the Radiator(RAD), Oil Cooler (OC) and Intercooler (IC). The radiator ensures optimal engine performance and longevity by maintaining a stable operating temperature. Oil Coolers preserve hydraulic system efficiency. Inter Coolers optimize engine performance through denser intake air. The robust cooling system enhances system reliability, reduces downtime, avoid overdesigned system, and increases operator safety in demanding construction environments. The size and location of heat exchangers are critical in cooling system design. Using 1D simulation tool KULI for cooling system design offers the benefits of comprehensive system simulation, optimization of thermal management, reduced development time and costs, enhanced system reliability, improved integration with other systems, and real-world testing and validation. The tool enables time and cost-effective
This SAE Standard specifies brake system performance and test criteria to enable uniform evaluation of the braking capability of self-propelled, rubber-tired and tracked asphalt pavers. Service, secondary, and parking brakes are included.
This SAE Standard specifies requirements and design guidelines for electrical wiring systems of less than 50 V and cable diameters from 0.35 to 19 mm2 used on off-road, self-propelled earthmoving machines as defined in SAE J1116 and agricultural tractors as defined in ASAE S390.
The scope of this SAE Information Report is limited to a lift crane mounted on a fixed or floating platform, lifting loads from a vessel alongside. The size of the vessel is assumed not to exceed that of a workboat as defined in 3.15.
The scope of this SAE Recommended Practice is limited to cranes mounted on a fixed platform lifting loads from a vessel alongside. The size of the vessel is assumed not to exceed that of a work boat as defined in 3.14.
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