Browse Topic: Systems engineering

Items (1,512)
Vehicle behavior is strongly influenced by tire performance, as tires serve as the primary interface between the vehicle and the road surface. Since identical vehicles equipped with different tire sets—or even the same tires operating under varying thermal and wear conditions—can exhibit significantly different handling characteristics, this study aims to quantify their impact on both steady-state and transient cornering responses through a dedicated evaluation methodology. To demonstrate the generalization of the proposed approach, three completely different validated vehicle digital twins—a passenger car, a sports car, and a formula car—are analyzed in a virtual environment, employing Vi-Car Real Time for vehicle and scenario representations, and RIDEsuite for tire modeling, considering thermal and wear effects. The simulations were designed using a structured design of experiments approach, resulting in 15 predefined combinations of tire temperature and wear states. Results show
Romagnuolo, FabioAratri, RobertoDe Pinto, StefanoFarroni, FlavioBellis, Sergio Andrea deBottiglione, FrancescoMantriota, GiacomoSakhnevych, Aleksandr
The emergence of Software Defined Vehicles (SDVs) has introduced significant complexity in automotive system design, particularly for safety-critical domains such as braking. A key principle of SDV architecture is the centralization of control software, decoupled from sensing and actuation. When applied to Brake-by-Wire (BbW) systems, this leads to decentralized brake actuation that demands precise coordination across numerous distributed electronic components. The absence of mechanical backup in BbW systems further necessitates fail-operational redundancy, increasing system complexity and placing greater emphasis on rigorous system-level design validation. A comprehensive understanding of component interdependencies, failure propagation, and redundancy effectiveness is essential for optimizing such systems. This paper presents a custom-built System Analysis Tool (SAT), along with a specialized methodology tailored for modeling and analyzing BbW architectures in the context of SDVs
Heil, EdwardZuzga, SeanBabul, Caitlin
This study presents a comprehensive methodology for the design and optimization of hybrid electric powertrains across multiple vehicle segments and electrification levels. A full-factorial simulation framework was developed in MATLAB/Simulink, featuring a modular, physics-based vehicle model combined with a backward simulation approach and an ECMS (Equivalent Consumption Minimization Strategy) -based energy management algorithm. The objective is to evaluate three hybrid powertrain architectures, namely Series Hybrid (SH), Series-Parallel Hybrid with a single gear stage (SHP1), and Series-Parallel Hybrid with a double gear stage (SHP2), across three vehicle classes (Sedan, Mid-SUV, Large-SUV), four different internal combustion engines (ICEs), and three application types (HEV, PHEV, REEV). More than 10,000 unique configurations were simulated and filtered through a two-step performance requirements analysis. The first phase assessed individual vehicle-level performance targets, while
Amati, NicolaMarello, OmarMancarella, AlessandroCavallaro, DavideIanni, LucaCascone, ClaudioPaulides, Johannes JH
Knowing the magnetic flux inside an electric machine can provide valuable information, as it allows for monitoring the actual behavior of the motor during operation. This leads to more accurate torque delivery and enables prognostic and state-of-health analyses. By integrating Hall-effect sensors inside an e-motor, it is possible to measure the magnetic flux and gain all the benefits from this information, such as accurate torque, rotor position and speed, and magnets' temperature. This paper describes the design of an e-motor with an integrated flux sensing array (ISA), including all surrounding models and software solutions for efficient motor control, integrating health monitoring and failure prevention. The focus is on the analyses performed to estimate the magnetic flux linkage and determine the optimal sensor placement, the control architectures that can benefit from a more accurate flux estimation, and the design of the e-machine to integrate the flux sensors. The aim is to
Capitanio, AlessandroSala, GiadaEsmaeilnia, AliGarcia de Madinabeitia, InigoPastore, AndreaTranchero, MaurizioFranceschini, GiovanniSaur, Michael
On the path to the decarbonization of the transport sector, the development of electric vehicles (EVs) is crucial to meeting the targets set by international regulatory bodies. EVs operate with zero tailpipe emissions and offer high energy efficiency and flexibility; however, challenges remain in achieving a fully sustainable electricity supply. In this context, powertrain design plays a fundamental role in determining vehicle performance and mission feasibility, which are strongly influenced by operating conditions and application characteristics, such as driving profiles and ambient temperature. A key challenge is the optimal sizing of components, particularly the battery pack and the electric motor. Therefore, a structured and methodological approach to powertrain design is essential to ensuring an optimal configuration. To this end, the project focuses on an integrated approach based on a master-and-slave modeling framework applied to a light-duty commercial vehicle at two levels
Bartolucci, LorenzoCennamo, EdoardoGrattarola, FedericoLombardi, SimoneMulone, VincenzoTribioli, LauraAimo Boot, Marco
Author's third book delves deeper into SDVs. An experienced engineer with a history in software development and systems engineering, Plato Pathrose is turning from ADAS to SDVs with his latest work. Pathrose's third book, Software Defined Vehicles, will be published in September 2025 with SAE International. “This is both a technology and a business book,” Pathrose told SAE Media. “It aims to offer a comprehensive perspective on one of the most transformative trends in the automotive industry. Software Defined Vehicles explores how software is reshaping the design, function, and value of modern vehicles.” From concept, architecture, and connectivity to over-the-air updates and vehicle personalization, Pathrose's latest book dives deep into the technologies driving this shift. It also addresses the business implications, including new revenue models, ecosystem strategies, and the changing role of OEMs and suppliers.
Blanco, Sebastian
In today’s electric age, the definition of ‘high-performance’ is being rewritten, courtesy of electric sports cars, supercars, and hypercars pushing limits that were once thought impossible to reach. Even Formula 1, quite surprisingly to many, has embraced electrification by integrating hybrid electric systems at the pinnacle of motorsport. Every jaw-dropping 0 to 60 mph time or record-breaking lap is backed by a battery system engineered with precision. Increasingly that precision is driven by simulation technology.
With the rapid development of new energy vehicles, high-power charging technology has become an effective way to meet the fast-charging needs of electric vehicles. Temperature control of charging cables is crucial for the safety and efficiency of charging. This article aims to develop finite element method (FEM)-ML to predict the temperature field of the charging cable. First, the initial ambient temperature and maximum current were set as the main influencing factors, and a dataset including various charging parameters and cable temperature fields was built by FEM based on a two-factor, four-level orthogonal design. Then, surrogate models based on the Bayesian optimization (BO) algorithm, multilayer perceptron (MLP) model, and extreme gradient boosting (XGB) model were established to predict the temperature field distribution of high-power charging cables. The results indicated that the XGB model had better prediction performance than the MLP model, with average values of MSE, RMSE
Li, XilinZhan, ZhenfeiFan, FuhaoFu, YunyouShen, YunlongPu, LiangxiZhou, QiTang, Weiqin
The increasing complexity of modern vehicles and the automotive industry's shift towards Software Defined Vehicles (SDVs) require innovative solutions to streamline development processes. Traditional methods of software development often struggle to meet the demands for agility, scalability, and precision in this context. In response, this paper presents a novel approach utilizing Artificial Intelligence (AI), specifically Large Language Models (LLMs), to automate the generation of executable code directly from Systems Engineering (SE) specifications. This novel approach aims to transform how SE requirements are converted into implementation-ready code, reducing the inefficiencies and potential errors associated with manual translation. LLMs trained on domain-specific data are capable of interpreting complex requirements, managing dependencies, and generating consistent and accurate code. By integrating LLMs into the automotive software pipeline, companies can improve productivity
Padubrin, MarcelReuss, Hans-ChristianBrosi, FrankMenz, LeonhardGuerocak, Erol
We present DISRUPT, a research project to develop a cooperative traffic perception and prediction system based on networked infrastructure and vehicle sensors. Decentralized tracking and prediction algorithms are used to estimate the dynamic state of road users and predict their state in the near future. Compared to centralized approaches, which currently dominate traffic perception, decentralized algorithms offer advantages such as greater flexibility, robustness and scalability. Mobile sensor boxes are used as infrastructure sensors and the locally calculated state estimates are communicated in such a way that they can augment local estimates from other sensor boxes and/or vehicles. In addition, the information is transferred to a cloud that collects the local estimates and provides traffic visualization functionalities. The prediction module then calculates the future dynamic state based on neurocognitive behavior models and a measure of a road user's risk of being involved in
Beutenmüller, FrankBrostek, LukasDoberstein, ChristianHan, LongfeiKefferpütz, KlausObstbaum, MartinPawlowski, AntoniaRössert, ChristianSas-Brunschier, LucasSchön, ThiloSichermann, Jörg
Electric vehicles are no longer a rarity on Europe’s streets. But battery electric vehicles (BEVs) still have a long way to go to be the dominant vehicle type on the streets. In the last years, not only has the number of passenger cars risen, but also the number of electric trucks and heavy-duty vehicles. In 2023 electric trucks have share of 1.5% in the market. [1, 2] For the truck industry higher charging powers are even more important. Due to European regulations drivers of vehicles with more than 3.5t weight or buses with more than 10 passengers must rest for 45 minutes after 4.5 hours of drive. [3] Therefore, higher charging powers were needed, and the Megawatt Charging System (MCS) standard was developed. The voltage level goes up to 1250 V and currents of 3000 A are defined. [4] This allows the battery of heavy-duty vehicles to be completely charged within the driving breaks. As with the upcoming MCS standard, the charging power increases, also the failure risk rises. Higher
Grund, CarolineReuss, Hans-Christian
In the era of Industry 4.0, the maintenance of factory equipment is evolving with new systems using predictive or prescriptive methods. These methods leverage condition monitoring through digital twins, Artificial Intelligence, and machine learning techniques to detect early signs of faults, types of faults, locations of faults, etc. Bearings and gears are among the most common components, and cracking, misalignment, rubbing, and bowing are the most common failure modes in high-speed rotating machinery. In the present work, an end-to-end automated machine learning-based condition monitoring algorithm is developed for predicting and classifying internal gear and bearing faults using external vibration sensors. A digital twin model of the entire rotating system, consisting of the gears, bearings, shafts, and housing, was developed as a co-simulation between MSC ADAMS (dynamic simulation tool) and MATLAB (Mathematical tool). The gear and bearing models were developed mathematically, while
Rastogi, SarthakSinghal, SrijanAhirrao, SachinMilind, T. R.
A cutting-edge EV powertrain NVH laboratory has been established at Dana Incorporated’s world headquarters in Ohio, significantly enhancing its capabilities in EV powertrain NVH development. This state-of-the-art, industry-leading facility is specifically designed to address diverse NVH requirements for EV powertrain development and validation processes. This capability substantially reduces development time for new drivetrain systems. Key features of the laboratory include a hemi-anechoic chamber, two AC asynchronous load motors, an acoustically isolated high-speed input motor, and two battery emulators capable of accommodating both low and high-voltage requirements. The NVH laboratory enables engineers to evaluate system performance and correlate results with digital twin models. This capability supports the optimization of NVH characteristics at both the system and component levels, as well as the refinement of CAE models for enhanced design precision. This paper details the design
Cheng, Ming-TeZugo, Chris
The aircraft cabin plays a crucial role in airline differentiation strategies, particularly when introducing novel, data-driven services. These services aim to enhance the passenger experience during the flight and to improve cabin crew efficiency in order to reduce workload and ensure continued growth of airline revenue. Digitalization and extensive exchange of information across the entire aircraft transport system have emerged as key enablers for these services. The development of aircraft and aircraft systems that realize these services is characterized by a multi-level development process. Various development levels are considered to initially identify the functions of an aircraft in the air transport system, refine its systems and break them down into their components until a level of detail is reached that allows the implementation of the component functions. In addition to the high complexity, a major challenge in this development is to ensure traceability and consistency
Blecken, MarvinHintze, HartmutGiertzsch, FabianGod, Ralf
Airworthiness certification of aircraft requires an Airworthiness Security Process (AWSP) to ensure safe operation under potential unauthorized interactions, particularly in the context of growing cyber threats. Regulatory authorities mandate the consideration of Intentional Unauthorized Electronic Interactions (IUEI) in the development of aircraft, airborne software, and equipment. As the industry increasingly adopts Model-Based Systems Engineering (MBSE) to accelerate development, we aim to enhance this effort by focusing on security scope definitions – a critical step within the AWSP for security risk assessment that establishes the boundaries and extent of security measures. However, our findings indicate that, despite the increasing use of model-based tools in development, these security scope definitions often remain either document-based or, when modeled, are presented at overly abstract levels, both of which limit their utility. Furthermore, we found that these definitions
Hechelmann, AdrianMannchen, Thomas
Increasing digitalization of the aircraft cabin, driven by the need for improved operational efficiency and an enhanced passenger experience, has led to the development of data-driven services. In order to implement these services, information from different systems is often required, which leads to a multi-system architecture. When designing a network that interconnects these systems, it is important to consider the heterogeneous device and supplier landscape as well as variations in the network architecture resulting from airline customization or cabin upgrades. The novel ARINC 853 Cabin Secure Media-Independent Messaging (CSMIM) standard addresses this challenge by specifying a communication protocol that relies on a data model to encode provided and consumed information. This paper presents an approach to integrate CSMIM-specific communication concepts into a Model-Based Systems Engineering (MBSE) framework using the Systems Modeling Language (SysML). This enables a streamlined
Giertzsch, FabianBlecken, MarvinGod, Ralf
Helicopter vibrations, primarily generated by the main rotor-gearbox assembly, are a major source of concern due to their impact on structural integrity, cockpit instrument durability, and crew comfort. These vibrations are mainly transmitted through the gearbox’s rigid support struts to the fuselage, leading to increased cabin noise and potential damage to critical components. This paper presents a solution for vibration mitigation which involves replacing traditional gearbox support struts with low-weight, high-performance active dampers. Developed by Elettronica Aster S.p.A., these active dampers are designed as electro-hydraulic actuators embedded within a compliant structure. The parallel nested configuration of the system enables high power densities and effective vibration control, significantly reducing the transmission of harmful vibrations to the fuselage. The comprehensive model-based design process is detailed, describing the development and use of a high-fidelity physics
Bertolino, Antonio CarloSorli, MassimoPorro, Paolo GiovanniGalli, Claudio
The authors have witnessed a notable surge in the number of designs and in the guidance material for electric and hybrid aircraft. FAA and EASA have continued to evaluate the safety of Propulsion Battery Systems (PBS), with a focus on thermal runaway containment testing. As a result, a harmonization white paper [7] was issued to provide a certification path for Thermal Runaway (TR) Hazards, followed by an EASA certification memorandum on the acceptable approaches for the certification of Electric/Hybrid Propulsion Systems (EHPS). Recently, an FAA Advisory Circular (draft) was issued for the “powered-lift” aircraft that feature these propulsion battery systems. Despite the advances made by electric/hybrid aircraft manufacturers and the aviation authorities, there is still a missing piece of the puzzle. Mainly, engineering work still needs to be done to properly integrate the EHPS architecture to achieve safety objectives. The burden is still on systems engineering to propose their own
Hanna, MichaelWalker, Cherizar
Reeve, TammyPhillips, Paul
Following early adoption, the BEV market has shifted towards a mass market strategy, emphasizing on crucial attributes, such as system cost reduction and range extension. System efficiency is crucial in BEV product development, where efficiency metric influenced greatly vehicle range and cost. For instance, higher iDM efficiency reduces the need for larger battery, cutting cost, or extends range with the same battery size. BorgWarner adopted Digital Twin technology to optimize Integrated Drive Module (iDM) within a vehicle ecosystem. Digital Twin comprises high-fidelity physics based numerical tool suites offering greater degree of freedom to engineers in designing, sizing, optimizing a component versus system benefit tradeoff, thus enabling most efficient product design within economic constraints. BorgWarner’s Analytical System Development (ASD) plan used as framework provides a global unified process for tool development and validation, ensuring the digital print of a real product
Bossi, AdrienBourniche, EricLeblay, ArnaudDavid, PascalNanjundaswamy, Harsha
In recent years, simulation-based performance of the models is a highly effective way to finalize the model at design stage itself. But simulation-based models are complex owing to more parameters involved hence resulting in more computational time. With the increasing demand for electric vehicles, the development time for electric vehicle (EV) powertrain is reduced, thereby increasing pressure on original equipment manufacturers (OEMs) to develop products faster. Digital twin is a platform where replication of physical models is made possible with extremely limited data to predict the performance of the model hence providing the most accurate results in a short time. Electric vehicles are the best alternatives for reducing emissions. An Electric vehicle is run by an electric motor which in turn is powered by a battery. Interior permanent magnet synchronous motors (IPMSMs) are the conventional type of motors in electric vehicles because of their high-power density and efficiency. This
Shroff, RoopeshUpase, Balasaheb
Model-Based Systems Engineering (MBSE) enables requirements, design, analysis, verification, and validation associated with the development of complex systems. Obtaining data for such systems is dependent on multiple stakeholders and has issues related to communication, data loss, accuracy, and traceability which results in time delays. This paper presents the development of a new process for requirement verification by connecting System Architecture Model (SAM) with multi-fidelity, multi-disciplinary analytical models. Stakeholders can explore design alternatives at a conceptual stage, validate performance, refine system models, and take better informed decisions. The use-case of connecting system requirements to engineering analysis is implemented through ANSYS ModelCenter which integrates MBSE tool CAMEO with simulation tools Motor-CAD and Twin Builder. This automated workflow translates requirements to engineering simulations, captures output and performs validations. System
Upase, BalasahebShroff, Roopesh
Interest in Battery-Driven Electric Vehicles (EVs) has significantly grown in recent years due to the decline of traditional Internal Combustion Engines (ICEs). However, malfunctions in Lithium-Ion Batteries (LIBs) can lead to catastrophic results such as Thermal Runaway (TR), posing serious safety concerns due to their high energy release and the emission of flammable gases. Understanding this phenomenon is essential for reducing risks and mitigating its effects. In this study, a digital twin of an Accelerated Rate Calorimeter (ARC) under a Heat-Wait-and-Seek (HWS) procedure is developed using a Computational Fluid Dynamics (CFD) framework. The CFD model simulates the heating of the cell during the HWS procedure, pressure build-up within the LIB, gas venting phenomena, and the exothermic processes within the LIB due to the degradation of internal components. The model is validated against experimental results for an NCA 18650 LIB under similar conditions, focusing on LIB temperature
Gil, AntonioMonsalve-Serrano, JavierMarco-Gimeno, JavierGuaraco-Figueira, Carlos
Over recent years, BorgWarner has intensified its efforts to explore and leverage trending technologies such as Artificial Intelligence (AI) and Machine Learning (ML) to enhance products and processes. This includes digital twin technology, which has potential use cases for system behavior analysis, product optimization and predictive maintenance. This paper outlines the development process of a digital twin for a commercial vehicle battery, which serves as a demonstrator and learning platform for this technology. In order to assess the feasibility as well as hard- and software requirements, a cloud-based digital twin demonstrator was developed, integrating vehicle telemetry data with physics-based battery electric and thermal models, and an aging prediction algorithm. The key components are an Internet of Things (IoT) gateway, simulation models, data processing and ingestion pipelines, a machine learning algorithm for anomaly detection, and visualizations of telemetry and simulation
Bongards, AnitaLiu, XiaobingBeemer, MariaGajowski, DanielRama, NeerajShah, KeyaFallahdizcheh, Amirhossein
Electric vehicles rely on accurate estimation of battery states to operate safely and efficiently. Traditionally, the state estimation is pack level and based on empirical models developed to capture the dynamics of a representative battery pack and hence falls short in accounting for cell-to-cell variations. These variations become more pronounced as the cells age within a battery pack under non-homogeneous mechanical, thermal, manufacturing, and electrical conditions. It is challenging to adapt the traditional physics-based model to changing battery dynamics in real-time. To improve the state estimation at the cell level, a data-driven approach utilizing streamed data from vehicles enabled by connectivity has been shown in this paper. While traditional data-driven approaches result in large models and require large quantities of data for training, the proposed method relies on combining the underlying physics of the electrochemical model with novel data-driven modeling techniques
Gupta, ShobhitHegde, BharatkumarHaskara, IbrahimShieh, Su-YangChang, Insu
This paper presents a Digital Twin approach based on Machine Learning (ML), aimed at creating software-based sensors to reduce the auxiliary devices of the vehicle and enabling predictive maintenance, thus reducing carbon footprint. The solution is applied to the electric Lubrication Oil Pump (eLOP), a crucial component within a vehicle's powertrain system. The proposed eLOP Digital Twin integrates ML-based sensors to estimate critical parameters such as temperature, pressure and flow rate, reducing the reliance on physical sensors and associated hardware. This approach minimizes manufacturing complexity and cost, enhancing energy efficiency during both production and operation. Furthermore, the Digital Twin facilitates predictive maintenance by continuously monitoring the component's performance, enabling early detection of potential failures and optimizing maintenance schedules. This leads to lower energy consumption and reduced emissions throughout the component's lifecycle. The
Khan, JalalD'Alessandro, StefanoTramaglia, FedericoFauda, Alessandro
The engineering design process employs an iterative approach in which proposed solutions are conceived, evaluated and refined until they satisfy a priori requirements - specifications. This iterative cycle generally uses computer aided designs (CAD), engineering analysis (CAE), numerical simulations per operating scenarios, and laboratory or field prototype testing. The availability of product data can be applied to assess the vehicle requirements – specifications to facilitate the next generation design. However, the calibration and use of a digital twin facilitates exploration of tradeoffs between engineering design, product manufacturing, and business demands, plus a desire to shorten the overall time. For instance, digital twin technology enables the swift evaluation of vehicle performance in various configurations and operating conditions. The question arises of how to best integrate digital twin technology into the design process. This paper will review the engineering design
Manvi, PranavSuber II, DarrylGriffith, KaitlynTurner, CameronCastanier, Matthew P.Wagner, John
The intensive use of software applications in modern vehicles has highlighted the critical role of Systems Engineering (SE) in the automotive industry. These “computers on wheels” are thoroughly interconnected, by their own connections and with the cloud, due to the advancement of Electronic Control Units (ECU) technologies and the widespread use of sensors transmitting real-time data. This interconnectedness and the level of software abstraction that are known today, significantly escalates the complexity of these systems. This has made it necessary to adopt an approach that is flexible to change, structured, agile, and traceable. The modern approach to SE, now model-based, offers numerous advantages over the previous paradigm, which was predominantly document-based. MBSE (Model-Based Systems Engineering) emerges as a contemporary approach, providing the scalability needed for engineering teams to develop robust products. Its “model-based” essence ensures that the model acts as the
Mendes de Oliveira, Arthur HendricksReis, Pedro AlmeidaAnunciação, GabrielVinícius Carlos de Lima, JonathanSarracini Júnior, FernandoGarcia, Matias Ezequiel
Electric motors are critical components in Electric Vehicle (EV) & industrial applications. In case of EVs electric motor has a direct impact on the functionality, range and general user experience. Traditional maintenance procedures have several major limitations such as, leaving no choice but to use the expensive warranty claims, restricted predictive maintenance, unavailability of useful data, reducing resale value, and ultimately poor customer satisfaction. The process of building a virtual duplicate of an actual motor that can replicate the physical system in real time is known as the Digital Twin (DT) technology. Here, the DT technology-based monitoring and maintenance is initiated on permanent magnet synchronous motor (PMSM) used in traction, thus helping to overcome the drawbacks of traditional maintenance system. To provide a holistic approach to real time motor monitoring, motor management, ensuring enhanced reliability, efficiency, and predictive maintenance capabilities
Valiyil, RinshaR, BharathNair, AnushPuthiyapurayil, ShamalRavi, Reshma
Researchers at Universidad Carlos III de Madrid (UC3M) have developed a new soft joint model for robots with an asymmetrical triangular structure and an extremely thin central column. This breakthrough, recently patented, allows for versatility of movement, adaptability and safety, and will have a major impact in the field of robotics.
This standard documents what is required to execute a System Theoretic Process Analysis (STPA) of safety-critical products or systems in all industries. This standard defines the terminology, the steps in using STPA, the activities flow, and the expected deliverables. This standard may be used when addressing compliance with contractual or regulatory requirements regarding risk assessments, safety assessments, development assurance, system security engineering, or other similar requirements as appropriate. In addition, this standard can be used to demonstrate that an effective STPA evaluation has been conducted when compliance is not of paramount concern. This standard is applicable to a broad set of uses including, but not limited to, corporate product development processes, organizational processes, regulatory groups, supplier processes, defense programs (e.g., government awards a contract to a company and the contract mandates STPA), defense program office (e.g., government safety
Functional Safety Committee
In February 2024, Cadence launched a new generation of computational fluid dynamics (CFD) with the introduction of the Millennium M1 CFD Supercomputer. Millennium M1 is a graphics processor unit (GPU)-based hardware system that is also available with no hardware completely in the cloud. Cadence describes it as the industry's first hardware/software (HW/SW) accelerated digital twin solutions for multi physics system design and analysis. Millennium M1 was developed using some of the latest accelerated compute technology available from NVIDIA, such as graphics processing units (GPUs), as well as near-linear scaling and up to 32,000 CPU-core equivalents that allows predictive CFD simulations to run ahead of production testing.
To facilitate the construction of a robust transport infrastructure, it is essential to implement a digital transformation of the current highway system. The concept of digital twins, which are virtual replicas of physical assets, offers a novel approach to enhancing the operational efficiency and predictive maintenance capabilities of highway networks. The present study begins with an exhaustive examination of the demand for the smart highway digital twin model, underscoring the necessity for a comprehensive framework that addresses the multifaceted aspects of digital transformation. The framework, as proposed, is composed of six integral components: spatiotemporal data acquisition and processing, multidimensional model development, model integration, application layer construction, model iteration, and model governance. Each element is critical in ensuring the fidelity and utility of the digital twin, which must accurately reflect the dynamic nature of highway systems. The
Zhang, YawenCai, Xianhua
India has seen a significant boost in automotive research and development, specific to Vehicle Dynamics active safety systems and ADAS. To develop these systems, without excessive reliance on full working prototypes, vehicle manufacturers are relying on virtual models to better fine tune the design parameters. For this, there is a real requirement of digital twins of the proving grounds. This virtual testing surfaces will help in reducing test costs, test times and increase iteration counts, leading to fine-tuned prototype vehicle and finally a market leading product. National Automotive Test Tracks (NATRAX) is already playing a crucial role in the testing and development of these technologies, on its test tracks. Recognizing the need to assist in virtual testing for Indian automotive manufacturers, NATRAX is taking steps to develop virtual proving grounds to complement physical testing and reduce the development time. This paper targets a comparative analysis of dynamic parameters
S J, SrihariUmorya, DivyanshPatidar, DeepeshJaiswal, Manish
The increasing reliance on lithium-ion batteries in manufacturing necessitates advanced monitoring techniques to ensure their longevity and reliability. Cloud technology offers a solution by enabling real-time data collection, analysis, and accessibility, facilitating thorough monitoring and predictive maintenance. Digital twin technology, creating a virtual replica of the physical battery system, provides a platform for simulating real-world conditions and predicting potential issues before they arise. By integrating sensor data and historical usage patterns, the digital twin model can accurately predict battery degradation, aiding in timely maintenance strategies. This proactive approach enhances battery operational efficiency and extends lifespan, leading to cost savings and improved safety. The paper explores using cloud-based monitoring systems to enhance the health estimation and management of lithium-ion batteries. A comprehensive feasibility study on adopting battery digital
Zeeshan, MohammadAkre, Vineet
As the competition in the new energy passenger vehicle market continues to intensify, OEMs are accelerating the deployment and replacement of new energy vehicles. Therefore, higher requirements are being put forward for the research and development cycle of vehicle models, especially in the field of CAE virtual verification. The durability simulation analysis and verification cycle of white body is the longest, becoming one of the bottlenecks restricting the compression of project research and development cycles. This paper proposes an integrated technology route of virtual simulation replacing physical verification. By applying virtual proving ground (VPG) and virtual wheel coupling bench simulation technology, the durability simulation calculation of the body in white (BIW) with “zero sample vehicle and zero test” is achieved. Pseudo damage sensitivity analysis technology is used to simplify the analysis of working conditions and support the rapid verification and improvement of the
Wang, XichengLi, XinPang, HuanSong, Bifeng
Systems Engineering is a method for developing complex products, aiming to improve cost and time estimates and ensure product validation against its requirements. This is crucial to meet customer needs and maintain competitiveness in the market. Systems Engineering activities include requirements, configuration, interface, deadlines, and technical risks management, as well as definition and decomposition of requirements, implementation, integration, and verification and validation testing. The use of digital tools in Systems Engineering activities is called Model-Based Systems Engineering (MBSE). The MBSE approach helps engineers manage system complexity, ensuring project information consistency, facilitating traceability and integration of elements throughout the product lifecycle. Its benefits include improved communication, traceability, information consistency, and complexity management. Major companies like Boeing already benefit from this approach, reducing their product
Azevedo, Marcos PauloLahoz, Carlos Henrique Netto
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