Browse Topic: Systems engineering

Items (1,552)
Warranty claims function as primary source of characterizing field failures across industries, wherein appropriate classification of these claims is critical for further analysis. The classification of warranty claims is a highly laborious effort, involving significant man-hours of warranty analysts. This can be highly optimized and made efficient using direct interpretation of the claim data on 3D model using unity game engine. Additionally, the color perception technique using immersive technology (AR/VR) can help to identify the vital few & drive prioritization of the field failures leading to faster problem resolution. The capabilities of UI/UX & advanced visualization are integrated to develop novel methods to classify the warranty claims & interpret it on a 3D model using immersive technology which is novel and one of its kind in industry. Unique characteristics of this tool is it focuses on the warranty claim classification by claim cost & count of claims and presents the heat
Nankery, Viveksavadatti, SandeepShete, AtulApkare, SanketGanapathi, Poongundran
Off Highway vehicles recreation has rapidly expanded across the globe hence it is important to consider the safety of off-highway vehicles which is significantly influenced by various environmental factors, which can pose unique challenges and risks. it is important to make sure that the entire vehicle operates safely and reliably even in the toughest conditions. This paper investigates the impact of environmental conditions on the safety and performance of off-highway vehicles, such as construction equipment, agricultural machinery, and mining vehicles. By examining factors such as terrain, weather conditions, visibility, and natural obstacles, the study aims to identify key hazards and propose strategies to mitigate them. The paper explores how advanced technologies, including digital twins and predictive analytics, can be leveraged to enhance safety measures and improve vehicle resilience in diverse environmental settings. Through comprehensive case studies and empirical data, we
Mogal, MasthanvaliChennamalla, Chandra Shekar
This paper offers recent ideas and its implementation on leveraging AI for off highway Autonomous vehicle Simulations in SIL and HIL frameworks. Our objective is to enhance software quality and reliability while reducing costs and efforts through advanced simulation techniques. We employed multiple innovative solutions to build a System of Systems Simulation. Physics based models are a prerequisite for detailed and accurate representation of the real-world system, but it poses challenges due to its computational complexity and storage requirements. Machine learning algorithms were used to create surrogate/reduced order models to optimize by preserving the expected fidelity of models. It helped to speed up simulation and compile model code for SIL & HIL Targets. Built AI driven interfaces to bridge windows, Linux and Mobile Operating systems. Time synchronization was the key challenge as multiple environments were needed for end-to-end solutions. This was resolved by reinforcement
Karegaonkar, Rohit P.Aole, SumitDasnurkar, SwapnilSingh, VishwajeetSaha, Soumyadeep
The evolution of Autonomous off-highway vehicles (OHVs) has transformed mining, construction, and agriculture industries by significantly improving efficiency and safety. These vehicles operate in high dust, uneven terrain, and potential communication failures, where safety is challenged. To guarantee vehicle safety in such situations, a robust architecture that combines AI-driven perception, fail-safe mechanisms, and conformance to many ISO standards is required. In unstructured environments, AI-driven perception, decision-making, and fail-safe mechanisms are not fully addressed by traditional safety standards like ISO26262 (road vehicles), ISO19014 (earth-moving machinery and it is replacing withdrawn ISO 15998), ISO12100 (Safety of machinery) and ISO25119 (agriculture), ISO 18497 (safety of highly automated agricultural machinery), and ISO/CD 24882 (cybersecurity for machinery).These standards mainly concentrate on the reliability of mechanical and electric/electronic systems
Muthusamy, Sugantha
In the agricultural industry, the logistics of transporting and storing bales, used as cattle feed, pose significant challenges for large scale farms. Traditional storage of bales in barns is labor-intensive, high in capital expenditure and requires multiple trips of transport vehicle on and off the field. Improper handling during this transition can lead to substantial losses in time, resources and loss of hay. This development aims to eliminate the last-mile transportation step, by enabling year-round storage of bales directly in the field. A patented wrapping material, along with strategic orientation of wrapped bales, enhances their resistance to weather conditions. Field experiments demonstrated that this innovative material not only protects the bales from adverse environmental factors but also effectively retains their nutrient and moisture content. A critical aspect of this solution is ensuring the correct orientation of the wrap seams, as the bales are continuously rotated
Kadam, Pankaj
Modern battery management systems, as part of Battery Digital Twin, include cloud-based predictive analytics algorithms. These algorithms predicts critical parameters like Thermal runaway events, state of health (SOH), state of charge (SOC), remaining useful life (RUL), etc. However, relying only on cloud-based computations adds significant latency to time-sensitive procedures such as thermal runaway monitoring. This is a very critical and safety function and delay is not acceptable, but automobiles operate in various areas throughout the intended path of travel, internet connectivity varies, resulting in a delay in data delivery to the cloud and similarly delay in return of the detected warning to the driver back in the vehicle. As a result, the inherent lag in data transfer between the cloud and vehicles challenges the present deployment of cloud-based real-time monitoring solutions. This study proposes application of Federated Learning and applying to a thermal runaway model in low
Sarkar, Prasanta
As the core transportation tool of high-speed railroad, the design, and optimization of EMU is the current research hotspot. This paper aiming to improve design efficiency, optimize performance parameters. From the perspective of vehicle level, based on the requirements and operation scenarios of the whole vehicle, according to the RFLP method, combined with the SysML and M-design, we conduct the vehicle requirements analysis, functional decomposition, architecture analysis, whole vehicle index system establishment, and the auxiliary power supply(APU) system is calculated by the parameters, the battery design is optimized by PSO. The results show that integrated modeling makes the interface between systems clearer and improves the model reuse rate; the performance design and parameter optimization quantify the modeling indicators, the system energy consumption is lowered, and the closed-loop verification of requirements is realized, which is of some value to the refined design of other
Guan, LinWang, BaominWang, QingyongZhou, LujieWan, Keyan
The development of urban rail transit has diversified communication infrastructure needs, and the design of Communication-Based Train Control(CBTC) system is critical to improving passenger service quality. To ensure that all requirements are accurately communicated and traceable during the model design process, this paper conducts CBTC system modeling work based on model system engineering concepts. Requirements extraction, as a key step in system design and development, directly affects system performance, but traditional requirements extraction methods rely on manual analysis, which is time-consuming and error-prone. In this regard, this paper proposes a requirement extraction framework based on Named Entity Recognition (NER) technology, including requirement document preprocessing, key requirement extraction by BERT-BiLSTM-CRF and automated generation of requirement entries, and two sets of comparative experiments were conducted, and the results show that the model realizes the
Wan, KeyanWang, BaominWang, QingyongZhou, LujieGuan, Lin
AS-2C Architecture Analysis and Design Language
Hydrogen Internal Combustion Engines (H2 ICEs) are seen as a viable zero-emission technology that can be implemented relatively quickly and cost-effectively by automotive manufacturers. The changed boundary conditions of a hydrogen-fueled engine in terms of mechanical and thermal aspects require a review and potential refinement of the design especially for the 'piston bore interface' (liner honing, ring and piston design) but also for other engine sub-systems, e.g. the crankcase ventilation system. The influence of oil entry into the combustion chamber is even more important in hydrogen engines due to the risk of oil-induced pre-ignition. Therefore, investigations of the interaction between friction, blowby and oil transfer into the combustion chamber were performed and are presented in this paper. During the investigations, experimental tests were carried out on a single-cylinder engine ('floating liner') and on a multi-cylinder engine. The 'floating liner' concept allows the crank
Plettenberg, MirkoGell, JohannesGrabner, PeterGschiel, KevinHick, Hannes
Reliable antenna performance is crucial for aircraft communication, navigation, and radar detection systems. However, an aircraft's structure can detune the antenna input impedance and obstruct radiation, creating a range of potential problems from a low-quality experience for passengers who increasingly expect connectivity while in the air, to violating legal requirements around strict compliance standards. Determining appropriate antenna placement during the design phase can reduce risk of costly problems arising during physical testing stages. Engineers traditionally use a variety of CAD and electromagnetic simulation tools to design and analyze antennas. The use of multiple software tools, combined with globally distributed aircraft development teams, can result in challenges related to sharing models, transferring data, and maintaining the associativity of design and simulation results. To address these challenges, aircraft OEMs and suppliers are implementing unified modeling and
Despite growing investments, the widespread adoption and scalable deployment of generative artificial intelligence (AI) remains a challenge due to data trustworthiness, regulatory uncertainty, interpretability, and ethical governance. The need to accelerate automation and maintain the human-in-the-loop demonstrates broader questions of responsibility and transparency. Next-gen AI for Aerospace Engineering investigates the transformative role of GenAI within aerospace engineering, examining its shift from conventional workflows toward more AI-driven solutions in design, manufacturing, and maintenance. It emphasizes GenAI’s emerging ability to automate repetitive mundane tasks, reduce design complexity, and optimize engineering pipelines. The report underscores the need for validation methods that must align AI-generated outputs with physics-informed models, integration with legacy engineering tools (e.g., computational fluid dynamics, finite element analysis, digital twins), and
Khan, Samir
This paper investigates the portability of custom embedded Real-Time Operating System images. The limitations of these images, including vendor-locking, are addressed through the use of VirtIO. We create a series of experiments demonstrating the compatibility of VirtIO with different processors, peripherals, OS vendors, image environments, and processor updates in line with the Department of Defense’s open standards such as MOSA. The experiments reveal that VirtIO-enabled systems can easily migrate between processors and Operating Systems without the need for new drivers, eliminating vendor-locking and increasing system adaptability.
Studer, NathanGuikema, ChristopherSpidle, EricLarson, Aaron
This paper presents the development of an alternative to the traditional multichannel Fiber Optic Rotary Joint (FORJ) using spatial division multiplexing. The proposed solution utilizes phase plates assembly in a compact housing made by a French optical communications company called Cailabs. It is distinguished from conventional multichannel technologies that rely on Dove prisms or wavelength multiplexing by using the housing of a single channel Fiber Optic Rotary Joint (FORJ) without needing strong constraint on the choice of optical transceivers. Our research focused on characterizing the specific mechanical parameters required to transfer optical modes from the rotor to the stator without deformation or misalignment of those. Three test campaigns were conducted, each with iterative improvements. The latest results demonstrate commercially viable performance for transmission of 3G-SDI video stream on up to 6 channels.
Berard, ElliotLarousse, SébastienAutebert, ClaireLe Guennic, TangiDenolle, BertrandOcchipinti, David
To achieve Army modernization plans, advanced approaches for testing and evaluation of autonomous ground systems and their integration with human operators should be utilized. This paper presents a framework for developing digital twins at the subsystem level using heterogeneous modeling and simulation (M&S) to address the challenges of manned-unmanned teaming (MUM-T) in operational environments. Focusing on the interplay between robotic combat vehicles (RCVs) and human operations, the framework enables evaluation of soldiers’ cognitive loads while managing tasks such as maneuvering robotic systems, interacting with aided target detection, and engaging simulated adversaries. By employing subsystem-level digital twins, we aim to isolate and control key variables, enabling a detailed assessment of both systems’ performance and operator effectiveness. Through realistic operational scenarios and human-machine interface testing, our approach may help identify optimal solutions for soldier
Van Emden, KristinStrickland, JaredWhitt, JohnFlint, BenjaminMa, LeinMcDonnell, JosephBergin, DennisHuynh, KevinNolta, LukasSong, JaeWeber, KodyGates, BurhmanBounker, PaulMadak, Joseph T.
The increasing complexity of systems has necessitated a modernized model-centric approach to design them. Becoming fully model-centric has introduced a new set of challenges that need to be overcome in order to realize the full potential from this new approach. This paper presents a plugin for Cameo System Modeler 2022x that automates the extraction of SysML Block Definition Diagram data from an entire model or a selected diagram. The extracted data is formatted into JSON and processed via a Java-based API client, which sends it to Mistral AI for interpretation. The AI-generated textual summary provides insights into system components and relationships, streamlining model comprehension and decision-making. By integrating AI-driven interpretation into the Cameo environment, this approach enhances model-based systems engineering (MBSE) workflows, reducing the manual effort required to analyze complex architectures. The paper discusses the plugin’s implementation, its benefits in model
Multani, JahJolma, CarlHoppe, PaulBerklich, Bill
This paper presents a model-based systems engineering (MBSE) and digital twin approach for a military 6T battery tester. A digital twin architecture (encompassing product, process, and equipment twins) is integrated with AI-driven analytics to enhance battery defect detection, provide predictive diagnostics, and improve testing efficiency. The 6T battery tester’s MBSE design employs comprehensive SysML models to ensure traceability and robust system integration. Initial key contributions include early identification of battery faults via impedance-based sensing and machine learning, real-time state-of-health tracking through a synchronized virtual battery model, and streamlined test automation. Results indicate the proposed MBSE/digital twin solution can detect degradation indicators (e.g. capacity fade, rising internal impedance) earlier than traditional methods, enabling proactive maintenance and improved operational readiness. This approach offers a reliable, efficient testing
Sandoval, Roman
This paper explores the integration of Microsoft Power BI into Model-Based Systems Engineering (MBSE) workflows, specifically within a Model-Based Product Line Engineering (MBPLE) context. Power BI provides a versatile platform for visualizing, analyzing, and manipulating data, enabling users to configure system variants outside traditional MBSE environments while maintaining integration back into the original MBSE model. This approach enhances collaboration between engineering and business disciplines, improves decision-making with real-time data analysis, and allows users to configure and evaluate multiple system variants efficiently. Additionally, the paper discusses how Power BI’s interactive dashboards facilitate better accessibility and analysis, bridging the gap between technical teams and non-technical stakeholders. Future work will focus on improving data pipeline automation and incorporating feature performance metrics to enable real-time trade study analysis, further
Pykor, RyanEngle, Jake
The Model-Based Systems Engineering and Software Engineering (MB(SE)2) capability aims to seamlessly integrate systems engineering and software (SW) development. This approach leverages advanced modeling tools, issue tracking systems, and a continuous integration/continuous delivery (CI/CD) toolchain to align SW development with system requirements and design specifications. MB(SE)2 enhances communication, efficiency, and adherence to specifications by automating model updates and integrating various tools throughout the development lifecycle. This improves the overall quality and reliability of developed systems, making it a valuable asset for organizations focused on delivering high-quality SW solutions. Additionally, MB(SE)2 facilitates better collaboration between cross-functional teams, reduces the risk of errors and inconsistencies, and accelerates the development process. By providing a unified framework for managing systems engineering and SW development activities, MB(SE)2
Austria, AustinAratea, CezilEnloe, MichaelSchoof, Terry M.
The objective of this paper is two-fold. Firstly, provide guidance to best implement end to end traceability from program requirements to physical implementation, and Secondly provide techniques to review and understand large scale complex systems. Even with a Digital Engineering Environment (DEE) being an enabler towards applying Systems Engineering practices to develop large scale complex systems, many organizations are unclear on the methodology for modeling their architectures and enabling stakeholders to easily review, understand and assess those architectures. An architecture can be a conceptual, logical or physical architecture, depending on the system’s lifecycle state. For the context of this paper, the modeling environment is any System’s Modeling Language (SysML) based tool along with modeling tools for electrical, mechanical and software development and product life cycle management tool. The intended audience is any engineering organization defining end-to-end architecture
Khaled-Noveloso, Lubna
The integration of digital twins within a digital thread framework offers significant benefits for managing Army ground and surface water vehicles. This paper examines how digital twins can enhance lifecycle management, operational efficiency, and maintenance for mature and new military vehicle programs. Scalable and cost-effective implementation with layered capabilities allows organizations to start with a cost-effective foundational model and phase in additional layers of capability over time. This phased approach allows you to expand your digital twin capabilities as program budgets permit, ensuring that you can adapt to evolving requirements without overwhelming upfront investment. For established programs, digital twins enable real-time monitoring, predictive analytics, and data-driven decisions, improving resource allocation and cutting costs. For new programs, they speed up prototyping, integrate modern technologies, and enhance training capabilities. Case studies demonstrate
Gonzalez, Troy A.
While the Department of Defense’s transition to model-based deliverables promises numerous benefits, it presents a formidable challenge for acquisition program offices struggling to acquire the requisite skill sets. A critical deficiency in experience with Systems Modeling Languages (e.g., SysML) and essential modeling tools (e.g., Cameo Systems Modeler) has resulted in a preference for traditional document-based deliverables. This paper explores how Model-Based Systems Engineers can address this gap by leveraging data-driven insights to support design reviews and enhance stakeholder communication. To overcome the challenge of limited Model-Based Systems Engineering expertise, we introduce a model-based design review tool that simplifies complex vendor system architecture models, making the information readily usable for Subject Matter Experts. The tool’s ”indirect commenting method” and heuristics facilitate effective model evaluation and increase confidence in vendor designs beyond
Connor, ZacharyScheithauer, SarahKoduru, RohithNardone, TannerLambert, Patrick
Model-Based Systems Engineering (MBSE) is a growing field in engineering design, enabling rapid prototyping and deployment of concepts. However, the quality of engineering simulations depends heavily on the quality of the models used. As a result, quantifying and reducing model error is critical in MBSE. To do this effectively, examining how model error is measured is crucial. Error metrics reduce the complex relationship between predicted and measured behavior to a single scalar value. This compression can introduce bias, but it is necessary for error quantification and surrogate generation. This paper examines the impact of this compression on model behavior and offers a decision framework for choosing error metrics. While not all uncertainty is reducible, modelers should decide which uncertainties are acceptable and how they are measured.
Taylor, EvanMocko, GregoryLouis, Ed
Architecting military ground vehicles is so complex that it requires a model of modular open-standard system architecture (OSSA) to enable rapid development, integration and fielding of capability components. Modular Open Systems Approach (MOSA) and Model-Based Systems Engineering (MBSE) help achieve modularity in OSSA models. However, enforcing and evaluating modularity in the OSSA models prior to production of software and hardware components is a significant challenge due to the lack of a domain-specific standard framework. This paper proposes a novel and comprehensive approach to ensure high modularity in military ground vehicle domain-specific OSSA models. The approach addresses the unique requirements and challenges in the creation of more modular and effective vehicle architecture.
Dattathreya, Macam
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