Browse Topic: Simulators

Items (3,207)
Regarding the external sling load system of heavy-lift helicopters, the influence of the law of lifting point position on flight control stability characteristics has not been distinctly explained. To address this challenge, this paper constructs a sling load flight simulation model based on multi-body dynamics. Overall, the proposed model consists of four parts, including the rotor aeroelastic coupling model, the fuselage rigid body dynamics model, the flexible sling model, and the slung object rigid body model. Furthermore, through the hub six-degree-of-freedom rigid model and the flexible sling model, this paper realizes the dynamic coupling between the components. On this basis, taking the CH-53E heavy-lift helicopter as the research object, this paper utilizes real flight test data to validate the multi-body dynamic model. Subsequently, this paper systematically analyzes the influence of different lifting points’ lateral position, sling load mode, load-mass ratio, and forward flying speed on helicopter control stability characteristics. Simulation results indicate that the lifting point location exerts a significant impact on the helicopter’s trim attitude angles and dynamic stability. Of them, the lifting point location of the front center of gravity is the optimal in terms of trim characteristics and eigenvalue distribution. Furthermore, within a certain flight speed range, the lifting point of the front center of gravity demonstrates superior speed adaptability and system robustness. Apart from providing a solid theoretical basis for the lifting point layout design of the external sling load system of heavy-lift helicopters, the research results have important engineering application value for improving the safety of sling load flight of heavy-lift helicopters.
Wang, ZixinZhang, HonglinMeng, XiaoweiZhang, Yunrui
When quadrotor unmanned aerial vehicles (UAVs) operate in urban low-altitude airspace, especially within complex environments, their sensor perception signals are highly susceptible to blockages, deviations, and the inclusion of high-frequency noise. These factors, in turn, induce nonlinear variations in the UAVs’ flight mechanical properties, giving rise to abnormal flight stability issues such as attitude jitter, altitude fluctuations, and trajectory deviations. To address these challenges, this paper puts forward a method aimed at enhancing the positional accuracy of quadrotor UAVs, which is based on Extended Kalman Filter (EKF) multi-sensor fusion. In conjunction with the redundant configuration of sensors, a proportional-integral controller is specifically designed to allow optical flow sensors to compensate for the speed data generated by inertial sensors. Building on the EKF method, a comprehensive data fusion model is established, encompassing both position and speed states. Leveraging the MATLAB platform, trajectory flight simulations are conducted, utilizing multi-sensor data fused via EKF, with the sensor suite including GPS, IMU, Optical Flow sensors, and Barometers. The simulation results demonstrate that this proposed method can effectively mitigate the adverse impacts of environmental interference and sensor noise on the positional accuracy of quadrotors. By continuously correcting position information and accurately estimating position states, it significantly improves the UAVs’ flight position accuracy. This research outcome lays a robust and theoretically sound foundation for in-depth investigations on critical issues related to general aviation applications, such as the safe and efficient autonomous flight, adaptive and reliable intelligent navigation, and ultra-precise and mission-critical operations of quadrotor UAVs, thereby significantly contributing to the sustained and innovative advancement of the field.
Cui, NanLiu, WenzhiLiu, HanqiWang, JingruiWang, ZhizhongZhi, Haonan
This work aims to investigate how disturbance-aware, robustness-embedding reference trajectories translate into actual driving performance when executed by professional drivers in a dynamic driving simulator. The study compares three planned reference trajectories against a free-driving baseline (NO-REF) to assess the trade-offs between lap time (LT) performance and steering effort: NOM, the nominal time-optimal trajectory; TLC, a track-limit-robust, time-optimal trajectory obtained by tightening margins to the track edges; and FLC, a friction-limit-robust, time-optimal trajectory obtained by tightening against axle/tire saturation. All reference trajectories share the same minimum LT objective with a small steering-smoothness regularizer, and are evaluated with two professional drivers driving a high-performance car on a virtual track. The reference trajectories stem from a disturbance-aware minimum-LT framework recently proposed by some of the authors, where worst-case disturbance growth is propagated over a finite horizon and used to tighten tire-friction and track-limit constraints, preserving performance while delivering probabilistic safety margins. LT and steering energy (SE) are evaluated as indicators of driving performance and steering effort, respectively, while RMS values of lateral deviation, speed error, and drift angle are used to characterize driving style. The results reveal a Pareto-like trade-off between LT and SE: NOM achieves the shortest LT, but with the highest SE, TLC minimizes SE at the expense of longer LT, while FLC lies near the efficient frontier, markedly reducing SE relative to NOM with only a minor LT increase. Removing reference trajectories (NO-REF) leads to both higher SE and longer LT, confirming that trajectory guidance improves pace and control efficiency. Overall, the findings highlight reference-based and disturbance-aware planning, particularly the FLC variant, as effective tools for training and for achieving fast yet stable trajectories.
Masoni, MatteoPalermo, VincenzoGabiccini, MarcoGulisano, MartinoPreviati, GiorgioGobbi, MassimilianoComolli, FrancescoMastinu, GianpieroGuiggiani, Massimo
Driver monitoring systems are an important component of active safety systems, continuously evaluating the driver’s state and issuing real-time warnings. As defined by the SAE Levels of Automation, driving tasks are increasingly transferred from the driver to the vehicle from Level 0 to Level 2, however, the driver remains fully responsible for monitoring the driving environment. Current implementations, such as driver drowsiness and attention warning, assess driver alertness, while advanced driver distraction warning ensures that the driver maintains visual focus. Nevertheless, these systems do not identify the specific objects or regions the driver is observing. This limitation motivates the presented research question: can an in-car monitoring system be integrated with external environment perception sensors to infer the driver’s field of view (FoV)? This paper presents a system consisting of a driver-facing camera and a front-view camera. Facial features, including gaze direction, head pose, and iris offset are extracted using computer vision techniques. These features, together with cropped eye images, are used as inputs to a multi-modal network. Training labels were generated using a driving simulator study with 16 participants who sequentially fixated on visual targets displayed on a front screen. Experimental results show that the proposed system can predict driver visual attention and approximate FoV with a mean pixel error of 35.40 px, enabling identification of the regions of the road scene observed by the driver in real time. This work provides a foundation for explicitly modeling driver perception and its correspondence with vehicle perception systems.
Ji, DejieLausch, HendrykFlormann, MaximilianHenze, Roman
Accurate tire models are a key enabler for vehicle dynamics simulation, control design, and lap time optimization, particularly in the context of Formula Student race cars, where vehicle setups and tire characteristics differ significantly from production vehicles. State-of-the-art tire models, such as Pacejka’s Magic Formula, generally provide high prediction accuracy. However, their predefined functional structure and large number of coupled parameters are designed for broad applicability across many tire types rather than for specific racing tires. This often results in limited interpretability, nontrivial parameter identification, and unnecessary model complexity for specialized applications such as Formula Student. This paper presents a data-driven approach for deriving compact and physically interpretable tire force models using symbolic regression. The proposed method employs an intelligent tree search to systematically explore the space of mathematical expressions and identify models that optimally balance prediction accuracy and structural simplicity. In contrast to black-box machine learning approaches, the resulting models consist of explicit mathematical expressions that enable physical interpretation and efficient evaluation. The methodology is applied to experimental tire test bench data, focusing on the lateral force – slip angle relationship at constant vertical load. In a first step, the symbolic regression algorithm is utilized to derive a set of candidate mathematical expressions. These models are subsequently benchmarked against 200 independent data sets comprising various tire types and vertical loads. The evaluation reveals that the identified models approximate the measured tire behavior with accuracy comparable to, and in many cases exceeding, the Magic Formula, while exhibiting lower model complexity. The results demonstrate that symbolic regression can uncover alternative tire models that better represent the characteristics of Formula Student racing tires than conventional approaches. Owing to their compact structure and physical consistency, the derived models are particularly well suited for real-time vehicle simulations, parameter studies, and control-oriented applications in Formula Student vehicle development.
Anselment, MarcelBorowski, JulianRudolph, Stephan
This paper assesses the efficiency limits of light-duty vehicle propulsion systems based on reciprocating internal combustion engines (ICE) in the current state of the art and in the next five-year horizon, considering their combination with technologies such as electric turbocharging and hybridization, while excluding plug-in hybrid configurations so that fuel remains the primary onboard energy source. A systematic methodology is applied to evaluate the influence of key variables—heat transfer, air–fuel ratio, and compression ratio—on engine performance, integrating these variations into a simulation model to capture their interactions and effects. The resulting parametric study enables the generation of new engine maps that exploit synergies between parameters and enhance the prediction of engine behaviour across different operating conditions, forming the basis for assessing potential advancements in hybrid powertrain architectures. These maps are then used to define performance expectations for hybrid vehicles, identifying optimal parameter combinations to guide future technology development and improve efficiency in hybrid powertrain design. The proposed powertrain architectures are integrated into a representative vehicle model, considering two vehicle typologies: a compact passenger car and a sport utility vehicle (SUV). To quantify the potential fuel-consumption benefits, an intelligent energy-management algorithm is implemented to supervise and optimize system operation over a WLTC driving cycle. The results indicate that the proposed configurations can achieve fuel-consumption reductions exceeding 20%, demonstrating the effectiveness of both the powertrain designs and the control strategies. Overall, the findings highlight the significant efficiency potential of advanced ICE-based propulsion systems when combined with near-term technologies such as electric boosting and hybridization, confirming the viability of these improvements and providing a robust basis for future hybrid vehicle development focused on maximizing energy efficiency in transportation.
Pla, BenjaminDolz, VicenteSerrano, Jose R.Gómez-Vilanova, AlejandroOliva, FerminCardenas, MariaAriztegui, Javier
Rigorous validation of SAE Levels 3 and 4 autonomous systems increasingly relies on simulation. However, the simulation-reality gap remains a challenge for human-in-the-loop assessments. This study empirically quantifies the behavioral fidelity of the Car-Learning-to-Act (CARLA) simulator by recreating specific real-world traffic scenarios using the high-precision exiD drone dataset. Twenty-five participants performed a series of maneuvers, including lane changes and time-critical cut-ins. Their performance was analyzed using Dynamic Time Warping (DTW), driver profiling, and Time-to-Collision (TTC) metrics. The findings reveal a clear distinction between relative and absolute behavioral validity. In strategic decision-making tasks, the simulation demonstrated remarkably high temporal fidelity. DTW analysis explained 94% of the trajectory variance. Participants initiated lane changes with an average lag of -9 frames (0.36 s) compared to naturalistic references. These results indicate that, despite the absence of peripheral optical flow, the simulator successfully elicits temporally correlated decision-making patterns suitable for assessing strategic driver intent. However, physical execution in reactive scenarios revealed significant absolute discrepancies. Although the high Pearson correlation (r ≈ 0.89) in velocity profiles proves that drivers recognize and react to hazards with realistic timing, their physical inputs were exaggerated. Participants displayed digital, over-modulated braking responses and maintained a negative safety bias of -11.26 m, a deviation attributed to the lack of vestibular g-force feedback and geometric minification. Furthermore, distinct driver profiles emerged. Risk-oriented participants exhibited a gaming effect by neglecting safety margins. In conclusion, while CARLA is highly valid for testing the temporal logic of driver interactions, absolute dynamics require calibration functions, such as force-feedback (pedal) tuning and visual deceleration cues like camera shake, to compensate for sensory limitations before it can be used for safety-critical validation.
Rebling, PatrickAlphan, MetehanNenninger, Philipp
In recent years, the automotive industry has faced increasing pressure to accelerate development cycles and reduce costs. Simultaneously, ride comfort standards have risen due to the ongoing integration of autonomous driving functionalities. Consequently, it has become essential to ensure that ride comfort attains a high degree of maturity at the very early stages of the automotive development process. This necessitates the establishment of objective criteria that enable the reliable estimation of subjective ride comfort, utilizing simulation-based assessment methods. This study introduces a methodological framework designed to systematically translate the manufacturer specific subjective perception and assessment of ride comfort into objective descriptions using a dynamic driving simulator. The framework is conceived as a generic approach, enabling the comprehensive application to a wide spectrum of subjective ride comfort phenomena, while being specifically optimized for the challenges of the automotive industry. Employing this framework facilitates the derivation of highly detailed, objective descriptions of subjective ride comfort evaluations, which promotes the achievement of advanced ride comfort maturity for new vehicles in early development phases and supports the overall enhancement of ride comfort. The exemplary application of the framework to a transient, one-dimensional ride comfort phenomenon demonstrates its capability to derive robust objective models from subjective evaluations conducted with professional test drivers in a dynamic driving simulator environment.
Stroesser, SimonZwosta, TobiasAngrick, ChristianNeubeck, JensWagner, Andreas
Realistic seat vibration reproduction is essential for delivering authentic haptic cues and enhancing driver immersion in driving simulators. Unlike direct playback of road recordings, simulator applications require vibration synthesis that responds interactively to driver inputs and vehicle dynamics. Reproducing these vibrations at the seat is often complicated by actuator bandwidth limitations and the dynamic behaviour of the seat structure itself, which can alter the intended target response. This work presents vibration synthesis and seat dynamics compensation strategies implemented on a single-axis seat vibration reproduction system equipped with a vertical actuator. Frequency Response Functions (FRFs) were measured to characterise the system dynamics under single-axis excitation. Run-up and coast-down tests were conducted on the seat and compared to target responses measured on an actual vehicle under operational conditions. Several seat dynamics compensation strategies were evaluated, including inverse FRF filtering, energy-based matching, and manual frequency-domain equalisation. The results indicate that single-input single-output (SISO) compensation approaches can achieve reasonable performance under independent single-axis excitation when compared to alternative methods. The study presents a comparative evaluation of these methodologies and highlights their respective challenges and limitations.
Muthu Chaiphas, Joshua DanielCuenca, JacquesBianciardi, FabioColangeli, ClaudioDeckers, ElkeDenayer, HervéJanssens, Karl
The rapid growth in the number of aircraft and pilots emphasises the need for an AI-enabled training framework that can offer precise, automated examination of flight manoeuvres. This will be useful in optimising the pilot's training efficiency and minimising iterations of the conduct of flight manoeuvres, thereby reducing the training time of the pilot for a flight. A general framework is developed that can be used for all kinds of flight phases and aircraft types. A pre-trained machine learning model is designed using a supervised learning technique, Random Forest, to recognise different manoeuvres. Various statistical parameters, such as mean, standard deviation, kurtosis, skewness, etc., of several flight parameters were used as the input features to train the Random Forest classifier. In the present work, the classifier is trained using several actual flight test data manoeuvres, and is also supplemented with simulated manoeuvres. The achieved gross accuracy for manoeuvre recognition is approximately 96%. The developed Automatic Flight Manoeuvre Recognition module (AFMR) is integrated into the pilot-in-the-loop simulator for evaluation. This approach can be adopted for various aircraft programs for a wide range of flight manoeuvres to aid pilots in reducing their training time in the simulator as well as actual flights.
Sahu, AkashC, PoornimaC, AravindhKaliyari, DushyantTK, Khadeeja Nusrath
This novel method deals with emulation of Strain of a Structural Measurement System which includes software validation, acceptance tests and training. Current methods for simulating strain and force data for developing and verifying data acquisition (DAQ) software typically rely on costly electronic simulators or specialized hardware, making it challenging and expensive for developers, researchers, and small organizations to test their solutions under realistic conditions. To verify DAQ software, multiple specialized hardware solutions are deployed, that include Electronic Simulators, Commercial DAQ Modules and Hydraulic/Pneumatic test rigs. These technologies pose a challenge with limited flexibility and scalability options for small-scale prototyping, especially in budget-constrained scenarios. The sensors on these equipment may or may not be company approved inducing acceptance challenges. Our invention is an inexpensive, scalable, and mechanically simple alternative. Using a 3D-printed structure combined with standard cantilever load cells and easily accessible weights, it enables realistic and customizable strain simulations without the need for expensive electronic simulation equipment. All platforms namely NI based, Dewesoft, VTI and others can be integrated into a unified test framework in this method which otherwise needs to be simulated on suitable equipment individually.
Murthy, HarshaBhat Venkatesh, AditiK Padmanabhan, RahulMadhu, SheetalGarag, Naveen
The FAA VR-HeliSTART (Virtual Reality-Helicopter Simulator Training for Airplane to Rotorcraft Transition) is a 15-week study conducted at Marshall University (WV) to determine the effectiveness of an H125 VR reduced-motion platform simulator in training fixed-wing pilots to fly helicopters. Eleven students received three four-week blocks of instruction in the flight simulator, each followed by a simulator evaluation and a helicopter evaluation. This paper presents results for eleven hovering maneuvers trained and evaluated in the study. The evaluation of the students relied on both an objective and a subjective evaluation: a flight parameter analysis against Airman Certification Standards criteria, and an assessment by certified flight instructors. A key finding is that simulator training enabled all pilots to perform most hover maneuvers on their first helicopter flight without intervention, although sometimes below standards. Overall, results also suggest that while the simulator provides a useful learning environment for basic hover control, the further refinement of the core hovering skills acquired in the simulator did not appear to transfer effectively to the actual helicopter within the time frame of the study. Therefore, this indicates that initial hover training in the simulator is beneficial, but additional improvements still seem to require practice in the actual helicopter.
Sotiropoulos-Georgiopoulos, EleniJohnson, Charles
Historical rotor designs for Earth and Mars have typically landed at thrust-weighted solidities of ∼0.1-0.15 as a best compromise of performance and weight. Comprehensive analysis predicts that high solidity rotor designs of more than twice this range have the potential to significantly increase the lift capability of future Mars explorers severely limited by packaging and weight. However, there is limited existing experimental data of high solidity rotor designs at representative densities to quantify the efficiency impact and verify models of the aerodynamic environment. Therefore, the Mars Exploration Program (MEP) funded a joint test campaign between NASA's Jet Propulsion Laboratory, NASA Ames Research Center, and AeroVironment, Inc.to validate performance predictions for low- and high- solidity rotor variants at Mars pressures. Experimental setup, test matrix, data processing, data quality, and performance results for the High Solidity Test (HST) campaign are presented and discussed.
Schatzman, NatashaBowman, BelenKarras, JaakkoFillman, MichaelGehlot, VinodMier-Hicks, FernancoFjaer Grip, HavardSahragard-Monfared, GianmarcoJohnson, WayneLangberg, SaraLottman, Paige
This paper investigates the use of full-body vibrotactile cueing to augment operator perception during swarm teleoperation tasks. Piloted simulations are conducted in a virtual reality (VR) flight simulation environment using a quadcopter swarm model and a nonlinear dynamic inversion (NDI) flight control architecture. A scaled version of the ADS-33 slalom Mission Task Element (MTE) is implemented to evaluate swarm formation maintenance and obstacle avoidance under four experimental conditions: Good Visual Environment (GVE), Degraded Visual Environment (DVE), and each of these conditions augmented with haptic feedback. Haptic cues are delivered through vibrotactile vests and sleeves to convey information on formation deformation and gate proximity. Experimental results involving human participants indicate that haptic feedback improves formation maintenance and increases operators’ situational awareness of follower drone positions without increasing perceived mental workload. While haptic cues provided modest assistance in gate localization, visual conditions remained the dominant factor influencing obstacle avoidance performance. Overall, the results indicate that full-body haptic feedback provides an effective modality for augmenting operator perception and supporting swarm supervision tasks, particularly in visually degraded environments.
Morcos, MichaelCrane, CliftonBreed, AdamKubik, StephenGeiger, DerekLuzzani, GabrieleGary, EvanSaetti, Umberto
The rapid expansion of electric aviation and eVTOL operations introduces tightly coupled challenges related to energy‑constrained aircraft design, battery and thermal management, mission planning, and the generation of certification‑relevant evidence. This paper presents an integrated simulation workflow developed by AVL, Unisphere, and blueflite that combines high‑fidelity electric powertrain and battery models with a guidance‑level, digital‑twin‑based 4‑D trajectory simulation driven by historical weather and operational constraints. At each mission time step, the trajectory layer provides time‑resolved environmental and routing conditions, while the system‑level models compute instantaneous power demand, state‑of‑charge evolution, and thermal response, enabling mission feasibility assessment under realistic wind, temperature, and airspace effects. The workflow is calibrated and validated using flight telemetry from blueflite's active eVTOL cargo aircraft development, ensuring alignment between simulation assumptions and real‑world mission execution. The validated framework is subsequently applied to seasonal route studies and large‑scale virtual flight campaigns spanning multiple regions and years, enabling statistically robust assessment of energy margins, thermal behavior, and mission‑duration variability. The results demonstrate how integrated, traceable simulation can bridge conceptual design and real‑world electric flight operations, supporting informed decision‑making by OEMs and operators in aircraft design, validation, and deployment planning.
Schneider, JürgenMcClearen, JamesAnger, Michael
Flight simulations are critical for aerial firefighting training, but realistic modelling of aircraft-atmosphere interactions within fire scenarios is particularly challenging. To this end, a two-way-coupled flight simulation system, the Daedalus I framework, has been developed at the University of Glasgow for helicopter firefighting research applications. This paper presents the initial results from flight experiments conducted with different coupling schemes between the rotorcraft model and the GPU-accelerated Lattice Boltzmann atmosphere model within the system. The two-way coupling scheme was first validated using an isolated, transient rotor case. To quantify differences in pilot control and strategy between the two-way, fully-coupled rotor-atmosphere method and two (2) one-way, superposition-based coupling methods, a series of flight experiments were conducted using the bimodal modification of the McRuer pilot model representing human pilot controls, in conjunction with objective performance metrics. The results highlighted noticeable changes in helicopter behaviours and pilot responses across the three tested coupling methods, with the two-way coupling method showing the most resistance to the generated fire disturbance.
Barakos, GeorgeDada, Oyedoyin
Pilot compensation — the effort required to maintain task performance in the face of deficient vehicle characteristics, as rated on the Cooper–Harper Handling Quality Rating (HQR) scale – is the task-performance-anchored measure of workload. While it has traditionally been inferred from control activity alone, recent work shows that eye-movement activity carries complementary information: as compensation rises, control inputs increase while visual scanning narrows, so neither channel alone captures the full picture. This paper proposes the pilot action metric, which combines control-stick and eye-movement activity rates so that both channel responses reinforce the compensation signal. A shared-slope regression model with per-pilot intercepts is evaluated via leave-one-out cross-validation on 16 simulator runs flown by three military test pilots across four mission task elements. The combined metric succeeds where either channel alone fails, reproducing 94% of ratings to within ±1 HQR. The model further yields a conservative maximum-tolerable-compensation boundary that is consistent with independently derived flight-test data.
Jusko, TimGreiwe, Daniel H.
The FAA VR-HeliSTART (Virtual Reality-Helicopter Simulator Training for Airplane to Rotorcraft Transition) is a 15-week study conducted at Marshall University (WV) to determine the effectiveness of an H125 VR reduced-motion platform simulator in training fixed-wing pilots to fly helicopters. 11 students received three four-week blocks of instruction from certified flight instructors in the flight simulator, each followed by evaluations in both the simulator and an actual H125 helicopter, covering 36 maneuvers drawn from the commercial helicopter Airman Certification Standards. A mixed-methods approach combined objective flight parameter analysis with subjective assessments from evaluators, instructors, and students. Results indicate broadly positive transfer of training, with students demonstrating at least private pilot level performance on 70% or more of maneuvers on their first helicopter flight, and consistent improvement across subsequent evaluations. However, specific areas of negative or limited transfer were identified, most notably Vortex Ring State recovery, approaches, and hover work, driven by limitations of the head-mounted display and motion platform. This paper presents the methodology and overall results, with future papers addressing individual maneuver groups in greater detail.
Sotiropoulos-Georgiopoulos, EleniJohnson, Charles
Prior work demonstrated that acceleration washout in motion simulators produces decay-rate sensing ambiguity within the vestibular system, forcing pilots to rely on visual cues for control. While Pilot Induced Oscillation Ratings (PIORs) for flight and simulation have been matched using different sensing thresholds, a quantitative basis for the 50% reduction in the visual decay-rate threshold has remained elusive. This paper provides evidence that pilots perceive decay rate proprioceptively through stick force during both flight and simulation, rather than through vestibular or visual channels. The residues of the stick-force sensitivity transfer function reflect the amplification or attenuation of neighboring zeros and poles; when these residues fall outside the human's 30 dB tactile sensory window, the resulting decay rate becomes imperceptible. Modeling reveals that stabilization via the visual channel in simulators produces dominant mode characteristics - decay rates, frequencies, and residues - that diverge significantly from vestibular-stabilized flight. The Virtual Vestibular Cueing (VVC) technique is introduced to tune the visual channel using pseudo-vestibular rate cueing, optimally aligning the simulated dominant mode with flight-validated residues and decay rates. A preliminary fixed-base study demonstrates that VVC synchronizes performance and subjective ratings by restoring this tactile-vestibular harmony. This work establishes that handling qualities are fundamentally an Information Theory problem: Level 1 ratings occur when the residue-to-decay gradient is tuned to map the dominant mode's physical 'elbow' onto the human sensory window. This paper establishes that perceptual fidelity is not determined by the closed-loop vehicle residues, but by the force sensitivity residues. By identifying the stick-force channel as the superior conduit for this mapping, VVC allows designers to restore informational integrity in virtual environments across all axes of aircraft dynamics. VVC ensures that the visual channel supports a control strategy where the tactile feedback remains within the human sensory window, preventing the 'wrong reading' that leads to simulator-to-flight rating mismatches.
Bachelder, Edward
This study investigates the post-failure flight dynamics of a 1200 lb classical octocopter under single motor inoperative condition using nonlinear time-domain simulations with a baseline feedback controller. A physics based propulsion sizing strategy is developed using IEC duty cycle definitions where continuous requirements are derived from nominal hover with margin and short time capability is used to accommodate elevated post failure loads. The selected motor satisfies both regimes and enables transient overdrive without excessive weight penalty. Simulation results in hover and forward flight at the best range speed showing that the vehicle can recover from any single motor failure and retrim using inherent redundancy without fault identification. However, recovery involves significant transient attitude excursions and altitude loss, and requires substantial increases in motor power, with multiple motors exceeding S1 power limits. Post-failure maneuver simulations indicate retained controllability with some degradation and increased coupling. These simulations demonstrate that the proposed motor sizing enables necessary operation post-failure while avoiding unnecessary oversizing.
Lemelin, DakodaGandhi, FarhanFong, Weston
This study evaluates the operational impact of multiple concurrent spatialized auditory cues during high-workload rotorcraft missions. A controlled, within-subject flight simulation experiment was conducted in which military-qualified rotorcraft pilots completed continuous multi-objective missions including formation flying, visual asset detection, collision avoidance, and emergency landing tasks. Each mission was flown under spatialized (3D) and non-spatialized (2D) audio rendering conditions while cue composition remained constant. Preliminary results indicate that under complex, formation-dominant workload conditions, pilots consistently prioritized visually anchored tasks and largely deprioritized auditory cue information regardless of spatial rendering. Collision avoidance cues did not produce observable evasive responses, and reported cue trust remained low without prior training. Although limited performance improvements were observed in isolated conditions, participants reported consciously suppressing audio cues. These findings suggest that effective integration of spatial audio requires structured training, procedural embedding, and deliberate workload redistribution rather than perceptual enhancement alone.
Beers, HeatherPrasad, J.V.R.Magalhaes, JoseBowers, RyanTauro-Padival, RahulFeigh, Karen M.
The objective of this research was to understand the impact of transition window duration on success and performance during nominal transitions from conditional driving automation (SAE level 3). Because the driver can be disengaged from driving when conditional driving automation is engaged, the central challenge is how to safely transition from automated control to human control. Past research from the literature on Level 3 Automated Driving Systems (L3 ADS) has focused on safety-critical event responses (e.g., responding to a hazard) and on automation that operates at high speeds, which is not representative of the systems currently deployed that operate in lower-speed traffic jam situations [4, 5]. This article presents an analysis of data from several transition-of-control studies with conditional driving automation in a high-fidelity driving simulator. A range of transition window durations were compared, and different transition-of-control behaviors were coded from video data. Transition windows for 4, 6, 8, and 10 s conditions resulted in failures by the drivers to resume control. Success rates by condition were lowest with 4 s transition windows, but also lower with 10 s windows, compared to 6 s, 8 s, or 15 s windows (potential explanations appear in the discussion). Time to first glance back at the forward road and time to first-hand on the steering wheel were predictors of transition of control success across all transition windows. Survival analyses showed that drivers needed to begin the transition process within a few seconds to make successful transitions, even with longer transition windows. The results demonstrate the impact of different transition window durations on transition of control and provide unique insights into the factors influencing transition success in situations representative of those happening on the road now. These results help shape understanding of the requisite time needed for safe transition from automated to manual control and speak to the design recommendations for human–automation interactions.
Gaspar, JohnAhmad, OmarSchwarz, ChrisFincannon, ThomasJerome, Christian
This paper presents a testing platform for the development of lateral stability control systems in independent motor electric vehicles (EVs). A 10 degree of freedom (DOF) vehicle simulation and a radio control test vehicle are constructed to enable controls validation scalable to full size vehicles. These vehicle simulations, or ‘digital twins’, have been widely adopted throughout the automotive industry due to their lower operating costs and ease of implementation. Virtual models are not perfect representations of reality, however, and physical testing is still necessary to validate systems for use in the real world. This is especially true when testing safety-critical features such as stability control. As a result, a simulation environment working in conjunction with a test vehicle represents an optimal hybrid approach. In this work, a high fidelity vehicle model is constructed in the Matlab/Simulink environment. To capture the effect of suspension, the digital twin is capable of modeling all angular and linear degrees of freedom of the vehicle body. The vehicle model must also estimate wheel forces during high-sideslip maneuvers. The Pacejka Magic Formula is used for its accurate representation of tire behavior in highly transient driving scenarios. This vehicle model describes the behavior of a physical vehicle. For this purpose, a 1/5 scale radio controlled vehicle with independent rear wheel propulsion is designed and assembled. All physical parameters of the test vehicle required by the vehicle model are estimated through direct measurement or estimation through test maneuvers. Magic formula coefficients are estimated from GPS, inertial, and odometry measurements collected throughout defined test maneuvers. Vehicle model behavior is then benchmarked against the test vehicle. An S-curve maneuver is performed in simulation and experimentation to ensure accuracy and consistency across transient and steady state behavior. In future work, focus will turn to creating an ADAS control system which re-stabilizes a vehicle after a collision using torque vectoring.
Petersen, Nicholas ConnerRobinette, Darrell
To enhance the lateral stability and torque optimization of four-wheel hub motor distributed-drive vehicles under complex road conditions, a hierarchical control strategy for yaw stability is proposed. The upper-layer controller designs a yaw moment controller based on sliding mode control theory, establishing both a two-degree-of-freedom vehicle model and a seven-degree-of-freedom vehicle model to track the vehicle's desired yaw rate, desired sideslip angle, actual yaw rate, and actual sideslip angle. This enables the derivation of the corresponding additional yaw moment. The vehicle's operational state is analyzed using the phase plane method based on the sideslip angle and yaw rate, and the total additional yaw moment is computed through weighted calculations according to the identified state. Simultaneously, an unscented Kalman filter observer is implemented to improve the tracking accuracy of the actual yaw rate and actual sideslip angle in the seven-degree-of-freedom model. The lower-layer controller treats torque distribution as the design variable and allocates torque to each hub motor with the objective of minimizing the tire load rate. Finally, a co-simulation model is developed using CarSim and Simulink, and simulation analyses under double lane change and steering step input conditions are conducted to evaluate the vehicle's lateral stability.
Shi, Cheng'aoLiu, BingsenZou, XiaojunWang, TaoZhang, Ming
This article deals with the development of a real-time capable, three-dimensional model of the Mercedes-Benz G-Class with flexible ladder frame that considers nonlinear suspension kinematics and force elements. The shift to new drivetrain technologies often results in a significant increase in vehicle weight and requires corresponding design modifications – also applying to off-road vehicles. These modifications result in changed stiffness of elements such as the ladder frame or anti-roll bar, which significantly affect vehicle dynamics and off-road performance. Therefore, strategic, efficient assessments must be made in early development stages, where no detailed information about individual systems and components is available yet, to detect and avoid potential massive, costly changes in later stages. This requires a “handmade” vehicle simulation model specifically tailored to this particular application, since the use of commercial multi-purpose simulation packages is not effective or suitable in this highly problem-oriented case. Based on a rigid multibody system approach and principles of analytical mechanics, the equations of motion of this novel model are derived in their mathematically most efficient form and implemented in MATLAB/Simulink. The complete system is separated into a modular structure of subsystems to enable efficient numerical solving of the complex overall system as well as easy modifications of certain characteristics or whole subsystems such as frame, body, wheel suspensions, and tires. All couplings are modelled by appropriate force elements or kinematic constraints. The parameter identification process is described and an experimental validation of the vehicle model based on measurements of the Ramp Travel Index (RTI) is presented. The results show that the model enables numerically efficient and physically plausible assessments with sufficient accuracy. Finally, an outlook and recommendations regarding further investigations are given.
Riebler, SandroPernsteiner, SamuelGranitz, ChristinaSchabauer, Martin
The increasing adoption of electric vehicles (EVs) demands accurate yet computationally efficient battery models that can be integrated into full vehicle simulations. At the cell level, mechanical battery models often employ fine-scale elements to capture localized deformation and failure phenomena. While such detailed discretization enables high-fidelity predictions, it also imposes significant computational costs that become prohibitive when scaling up to pack-level or full-vehicle crash and durability simulations. This research addresses the challenge by systematically simplifying cell-level mechanical models to reduce computational burden while preserving predictive accuracy. We propose an approach in which larger elements and reduced complexity representations are introduced without compromising the model’s ability to replicate experimentally observed behaviors. The methodology emphasizes model validation against targeted loading conditions, ensuring that the essential mechanics of cell deformation are retained. The developed model was evaluated and validated along three directions, with particular focus on cylindrical and hemispherical punch loadings that replicate key deformation scenarios relevant to battery safety assessment. Comparisons between high-fidelity models, simplified models, and experimental results demonstrate that the proposed simplifications significantly decrease computational effort while maintaining strong agreement with experimental data. This balance between efficiency and accuracy enables practical integration of battery mechanical models into full vehicle simulations, where computational resources must be distributed across multiple subsystems. The outcomes highlight a clear pathway for bridging detailed cell mechanics with system-level performance assessments. By advancing simplified yet validated modeling strategies, this work supports the development of more robust and efficient simulation tools, accelerating the evaluation of EV safety and performance under real-world loading scenarios.
Sahraei, ElhamParmar, DhruvMuralidharan, Umachandran
Automotive OEMs perform extensive prototype testing to configure vehicles for objective criteria (performance), and subjective criteria (handling and comfort). To reduce testing time and costs, OEMs rely on real-time Driver-In-the-Loop Simulators (DIL) running complex Multi-Body Dynamics (MBD) models. Recent advances in simulation technology have increased model accuracy but also operating costs, possibly limiting the viability of real-time DIL applications. Running high fidelity MBD models in real-time is computationally intensive and often requires re-configuration, CAE model de-contenting, and solver setting optimization, which can introduce significant analysis errors. This presents a core challenge: selecting model fidelity levels that result in computationally efficient simulations, while maintaining sufficient predictive accuracy. This study introduces a methodology that integrates optimization algorithms with decision-making techniques to select the right fidelity within a combinatorial space of MBD model configurations. A single-objective genetic optimization algorithm identifies compliance settings that reduce Real-Time Factor (RTF). Suitable configurations are evaluated in fully executed dynamic simulations, with accuracy quantified against a baseline model using Root Mean Squared Error (RMSE) and Dynamic Time Warping (DTW). Sensitivity analysis isolates the impact of each compliance setting on RTF and accuracy. Finally, an interactive parametric Multi-Criteria Decision-Making (MCDM) dashboard allows for vehicle development stakeholders to obtain ranked model fidelity alternatives by assigning importance weights for each metric. By integrating decision-making techniques with optimization algorithms, reductions in RTF of over 10% were observed with minimal accuracy drops. The method is demonstrated by using a commercial MBD library, for vehicle models performing a J-Turn and a single-bump maneuver. Fidelity alternatives were generated by varying compliance settings, adjusting the components between rigid and flexible connections. This work delivers a transparent and repeatable decision-making process for balancing accuracy and cost through combining fidelity modulation, optimization, and sensitivity analysis within an interactive platform that incorporates vehicle development stakeholder input
Balchanos, MichaelEmara, MariamZarate Villazon, AngelMavris, Dimitri
With the steady increase in autonomous driving (AD) and advanced driver-assistance systems (ADAS) aimed at improving road safety and navigation efficiency, simulation tools have become a critical part of the development process, allowing systems to be tested while mitigating the risk of physical injury or property damage upon failure. Physics-based simulators are central to virtual vehicle development, yet their control responses often differ from real vehicles, potentially limiting the transfer of controllers and algorithms developed in simulation. As these simulations play an important role in the vehicle design and validation process, a critical question is how well their predicted behavior translates to real-world physical systems. This paper presents a calibration framework for an autonomous vehicle platform that learns the motion characteristics of an experimental vehicle and uses that knowledge to correct the actuator response of a simulation model. The model is trained by collecting training data consisting of angular velocity data recorded during motion sequences from the wheel encoders mounted on the vehicle. After the data is post-processed, a long-short-term memory (LSTM) model is trained that predicts the angular velocity that the physical vehicle would achieve given a sequence of the past 30 command velocities.
Soloiu, ValentinSutton, TimothyMehrzed, ShaenLange, RobinZimmerman, CharlesPeralta Lopez, Guillermo
Energy efficiency and range optimization remain critical challenges to the widespread adoption of battery electric vehicles (BEVs). As a result, there is a growing demand for intelligent driver assistance systems that can extend the operating range and reduce range anxiety. This paper presents an adaptive eco-feedback and driver rating system based on proximal policy optimization (PPO) reinforcement learning, designed to support drivers with the target to reduce energy consumption and maximize driving range. The system processes real-time driving data, such as velocity, acceleration and powertrain status. Map data of high quality is used to anticipate traffic events, including but not limited to speed limits, curves, gradients, preceding vehicles and traffic lights. This contextual awareness allows the system to continuously assess driving behavior and provide personalized, context-aware visual feedback alongside a dynamic driving behavior rating. A PPO agent learns optimal feedback strategies through continuous interaction and evaluates the impact of specific guidance actions, such as but not limited to “release accelerator pedal”, “brake” and “recuperate”, on immediate energy efficiency and long-term driver adaptation patterns. Feedback intensity and modality are dynamically tailored to individual driver profiles based on observed reaction patterns and feedback adherence. This approach encourages drivers to prioritize energy efficiency while aiming to minimize cognitive distraction and discomfort. The algorithm is implemented and validated within a driving simulation environment that replicates diverse and realistic conditions. Virtual driving tests conducted in various scenarios, such as congested urban areas, suburban routes, mountain roads and highways demonstrate that the proposed PPO-based eco-driving assistance system can reduce energy losses by about 28% compared to conventional driving behavior.
Stocker, ChristophHirz, MarioMartin, MichaelKreis, AlexanderStadler, Severin
Pedestrians are among the most vulnerable participants in traffic, particularly when crossing the road. Extensive research has been conducted globally on the yielding behavior analysis of vehicle–pedestrian interaction and the design of automatic vehicle braking systems to mitigate pedestrian casualties. However, few studies have comprehensively addressed lateral risks using implicit kinematic cues in pedestrian–vehicle interactions. Moreover, the design of collision avoidance systems has rarely taken into account driving behavior, along with the pedestrian’s kinematics and crossing behavior. This article presents a human-like automatic braking fuzzy control strategy for pedestrian–vehicle collision avoidance, combining the advantages of professional driver emergency braking behavior and kinematic interaction cues. First, a high-fidelity driving simulator is used to investigate the yielding behavior of pedestrian–vehicle interaction when pedestrians cross the road. Second, the intrusion position (XP), as a new lateral risk index, is designed to overcome the limitation of lateral distance in complex pedestrian–vehicle interaction scenarios. Various metrics are considered to analyze driver emergency braking behavior using statistical methods from both lateral and longitudinal aspects. Subsequently, based on driver braking behavior, the human-like automatic braking fuzzy control strategy is proposed. Finally, simulation examples verify the reliability of the analysis results and the proposed controller’s effectiveness. Compared with a conventional automatic braking system, the timing of interventions of the proposed system is on average 2.9 s earlier, and the braking deceleration is reduced by 3.59 m/s2.
Zhang, WenyanHuang, XiaorongSun, ShuleiFu, KairongXiong, QingHuang, Haibo
This paper presents an initial handling qualities analysis of an Electric Vertical Take-Off and Landing (eVTOL) hexacopter. The analysis uses the Distributed Electric Propulsion Simulation (DEPSim), developed by Penn State University (PSU) and the Comprehensive Hierarchical Aeromechanics Rotorcraft Model (CHARM), developed by Continuum Dynamics, Inc. (CDI). The study focuses on evaluating a generic AAM hexacopter performing Handling Qualities Task Elements (HQTE) as defined by the DOT / FAA. A trajectory controller was developed to enable simulation of prescribed flight paths, allowing automated simulation of four HQTEs: Heliport Approach, Hovering Turn and Hold, Pirouette, Lateral Reposition and Hold. Design modifications incorporating lateral mast tilt and Direct Side Force Control (DSFC) were implemented to enhance yaw control and ride qualities. Piloted simulations were conducted at the PSU rotorcraft flight simulation facility using DEPSim, employing an Attitude Command Attitude Hold (ACAH) architecture with mode switching to Translational Rate Command / Position Hold (TRC / PH) and TRC plus DSFC modes. Two of the four HQTEs were tested in piloted simulations. Though formal ratings were not collected at this time, pilot commands and performance indicated that TRC / PH and TRC plus DSFC modes enhance handling qualities over ACAH mode. The DSFC control law was found to have substantially reduced roll attitude, which could potentially enhance visual cueing, pilot comfort, and pilot-perceived handling qualities.
Lee, SoohyeonHorn, JosephQuackenbush, ToddKeller, Jeffrey
Growing global warming and the associated climate change have expedited the need for adoption of carbon-neutral technologies. The transportation sector accounts for ~ 25 % of total carbon emissions. Hydrogen (H2) is widely explored as an alternative for decarbonizing the transport sector. The application of H2 through PEM Fuel Cells is one of the available technologies for the trucking industry, due to their relatively higher efficiency (~50%) and power density. However, at present the cost of an FCEV truck is considerably higher than its diesel equivalent. Hence, new technologies either enabling cost reduction or efficiency improvement for FCEVs are imperative for their widespread adoption. FCEVs have a system efficiency around 40-60% implying that around half of the input energy is lost to the environment as waste heat. However, recapturing this significant amount of waste heat into useful work is a challenge. This paper discusses the feasibility of waste heat recovery (WHR) technology for a long-haul FCEV heavy duty truck with a rated power of 300 kW. Two WHR system are evaluated – widely used Organic Rankine Cycle (ORC). Working fluids considered for the ORC model are R1233zd(E), R245fa and n-Pentane. The 0-D model of the ORC based WHR systems is developed in Matlab-Simulink platform for analysis. The waste heat generated is quantified at different drive-cycles, namely flat, moderate hilly and hilly terrain, using a complete vehicle simulation tool developed in Simulink platform. The waste heat data from complete vehicle simulation tool is provided as an input for the developed 0-D WHR models. The results show a considerable improvement in the overall fuel consumption of FCEV trucks with WHR systems. The findings imply the importance of WHR in FCEV truck to improve the overall system efficiency.
P V, Navaneeth
Twist beam suspensions are widely utilised in passenger vehicles because of their simplicity and cost-efficiency, yet they provide engineers with a complex challenge as their performance depends entirely upon the structural properties of the beam itself. Traditional methodologies rely on the generation of Modal Neutral Files (MNF) based upon vehicle dynamics requirements and packaging constraints, which is a highly time-consuming process that starts failing to fulfil the demands of a market where development times are being exponentially reduced. Besides this, part of flexible body’s real behaviour might be lost in the process of converting multibody models into parametric ones, which, in turn, presents difficulties in modifying compliant-related items. Thanks to a novel approach followed jointly by Applus+ IDIADA & Mahindra, quick identification and optimisation of key tuneable items is achieved by employing a hybrid solution that combines full flexible and FE elements in Hexagon ADAMS Car. Additionally, through the integration of ADAMS Real-Time models into IDIADA’s Driving Simulator, it has been possible to capture all the behaviour of the system with a high degree of fidelity. This complete methodology was applied to the rear suspension development for an electric SUV, resulting in a remarkable 55% development time reduction from concept phase to prototype build, along with a notable performance enhancement achieved through a rapid and precise virtual tuning process, meeting all key performance targets.
Osorio, Alejandro GarcíaPrabhakara Rao, VageeshAsthana, ShivamRasal, Shraddhesh
The transition from Internal Combustion Engine (ICE) vehicles to Battery Electric Vehicles (BEVs) introduces significant challenges in drivetrain development, particularly when historical road load data (RLD) is unavailable This study presents a methodology for virtually generating and processing road load data (RLD) to assess the durability of a new 3-speed electric axle (eAxle) design before building a physical prototype. Using AVL Route Studio, we simulated a range of driving conditions including urban, highway, and mixed-terrain routes, covering diverse global scenarios. These simulations produced high-frequency torque and speed data representative of real-world operation. Given that the raw dataset contained millions of points, direct use for fatigue assessment was impractical. To address this, the data was imported into Romax, where it was condensed into an accelerated duty cycle while preserving the cumulative fatigue damage patterns from the original dataset. Unlike conventional binning methods, which can misrepresent load severity, our damage-matching approach maintained accurate replication of gear contact, gear bending, and bearing damage characteristics. This methodology enables early-stage durability validation of eAxle designs without dependence on physical testing or historical data. Our findings suggest a correlation between condensed and original damage profiles for transmission components, indicating that this virtual approach may be useful. The framework offers a potential method for virtual RLDA work that could help with design verification and optimisation for electric drivetrains.
Ligade, PratikKhan, Nuruzzama MehadiKoona, Rammohan Rao
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. By examining the current landscape of DIL simulator use cases, this paper critically focuses on Virtual Validation of ADAS algorithms by testing of repeatable scenarios and effect on driver response time through virtual stimuli of acoustic and optical warnings generated during simulation. To receive appropriate feedback from the driver, industrial grade actuators were integrated with a real-time controller, a high-performance workstation and simulation software called Virtual Test Drive (VTD). By developing an integrated solution for acquiring driver response, creation of scenarios and evaluation of control systems, this paper focuses on virtual validation of systems in a time saving and cost-effective manner.
Sharma, ChinmayaBhagat, AjinkyaKale, Jyoti GaneshKarle, Ujjwala
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The paper discusses the workflow for model training and integration strategies for deep learning models within simulation tools like AMESIM and Simulink. With this approach significant time reduction is observed without affecting the accuracy when compared with the physical model. NN FMU also reduces efforts up to 40 % compared with traditional FMU conversion. CPU improvement from physical to NN FMU model achieved greater than 30 % reduction with the same accuracy. NN FMU maintains FMI compatibility and can be directly used in a wide range of XiL applications such as Model-in-the-Loop (MiL), Software-in-Loop (SiL), and Hardware-in-Loop (HiL) testing scenarios. This NN FMUs opens pathways for hybrid modelling approaches that combine data-driven and physics-based paradigms for automotive simulations.
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
Today due to time to market requirements, Original Equipment Manufacturers (OEM) prefers platform modularity for Product Development in Automotive Domain. Money and time being main constraint we need to focus on single platform which can give flavors of different category just by changing Ride height and Tyre and some extra tunable. Taking this as challenge still tyre development for new variant demands lot of time and iterations which can lead to delays in time to market. This study provides a virtual development process using driver in loop Simulator and Multi body dynamics simulation which are real time capable and integrating physical tire models. The proposed alteration introduces ride height changes, weight distribution changes, and center of gravity changes from existing vehicle design. The proposed new vehicle variant also introduces tire change from highway terrain type to all-terrain type as it was intended to deliver some off-roading capabilities, thereby vehicle dynamics and kinematics recalibration & tuning required. The conventional development cycles through physical prototypes are time-consuming and expensive. Alternatively, this solution combines high-fidelity tire simulation, driver-in-the-loop (DIL) simulation, and multi-body dynamics analysis to reduce development time and prototyping. The proposed method begins with baseline & modified vehicle variant comparison, augmenting Adams vehicle models with variant parameters and reference against VI-Grade simulations. Performance gaps are then identified, and a sensitivity analysis identifies critical tire parameters (e.g., cornering stiffness, tread block dynamics) influencing handling characteristics. Virtual tire models with different constructions are then iteratively tested within the simulator for achieving the desired performance. The best tire iterations based on the subjective feel are then considered for ADAMS simulations and the best tire iteration is further selected based on the objective metrics.
Shrivastava, ApoorvAsthana, Shivam
Road Simulators used to carry out accelerated structural durability validation of a vehicle. As a commercial vehicle manufacturer, for our commercial vehicles structural validation, we are using 8 poster road simulators. We use road load data, torture track data, synthetic profiles or road events as the input test data. From a mini 4 wheeler trucks to high capacity 8 wheeler truck, and any bus variant is being tested at road simulator. All the vehicle variants are tested with prescribed road and load conditions for the pre-determined life. Each wheel of the vehicle is positioned on the wheel pan of the hydraulic actuators so that each actuator excites the corresponding vibration data. The vehicle is being restrained as per the manufacturers recommendation. Manufacturer recommendations widely addresses the risks associated with the test rigs. In addition to that there are risks associated with the vehicle running, vehicle handling, vehicle positioning. For example, when durability test running when EB power goes off, the vehicle will move down rapidly affects test vehicle as well as test system, when any of the restraint fails, the vehicle wheel dislocates from its position and fall off from test rig can cause heavy damage. Very few OEM’s use heavy vehicle road simulators. Hence the safety related information is very limited. We have identified many areas of road simulator operation in which the safety of the human, test vehicle and test rig is concerned and we have implemented the tailor made solutions for the safer structural validation at road simulator. To name a few, modular vehicle platform for drive on vehicle, primary and secondary restraints, steering locks, hydraulic whip locking (HWL), wireless E stops, Auto power off test halt system (APOTS), auto pit entry locking systems, Break wire test halt system (BWTHS) Wireless wheel slip detection system (WDS).
Arumugam, ParamasivamN, Gopi KannanN, MahendraMuthu kumar, PanduranganSingh, LaxmanTiwari, ManishV, Subash
Engine noise mitigation is paramount in powertrain development for enhanced performance and occupant comfort. Identifying NVH problems at the prototype stage leads to costly and time-consuming redesigns and modifications, potentially delaying the product launch. NVH simulations facilitate identification of noise and vibration sources, informing design modifications prior to physical prototyping. Early detection and resolution of NVH problems through simulation can significantly shorten the overall development cycle and multiple physical prototypes and costly redesigns. During NVH simulations, predicting and optimizing valvetrain and timing drive noise necessitates transfer of bearing, valve spring, and contact forces to NVH simulation models. Traditional simulations, involved continuous force data export and NVH model evaluation for each design variant, pose efficiency challenges. In this paper, an approach for preliminary assessment of dB level reductions across design iterations is explained using 1/3 octave band frequency analysis of forces acting on various locations. Timing drive simulation for high-speed engine is simulated with different backlash values (baseline and reduced) for gear connecting the camshafts. With the reduced backlash resultant bearing forces reduced on both exhaust and intake camshaft. Converting these forces into different frequency bands using 1/3 octave band frequency analysis reveals significant dB level reductions within several frequency ranges. For exhaust camshaft bearings, noise reductions ranged from in the low-to-mid frequency spectrum. Furthermore, reduction in noise levels was observed for both exhaust and intake camshaft bearings in higher frequency range. Simulation outcomes demonstrably indicate a significant attenuation of dB levels within critical acoustic frequency bands. These findings underscore the potential of this streamlined approach to enhance efficiency of early-stage engine development by minimizing the need for extensive iterative prototype testing. Enabling expedited design optimization for improved NVH performance and aligning with the stringent NVH requirements for high-speed engine of every class.
Rai, AnkurDeshpande, Ajay MahadeoYadav, Rakesh
Advanced Driver Assistance Systems (ADAS) are instrumental in improving road safety and minimizing traffic-related incidents. However, their development and validation processes are resource-intensive, requiring substantial time, cost, and domain-specific expertise. Moreover, real-world testing introduces significant safety challenges. To address these issues, virtual simulation platforms offer high-fidelity environments for the secure and efficient testing of ADAS functions. This research presents a virtual validation framework for a Traffic Jam Pilot (TJP) algorithm utilizing such simulators. The framework features detailed models of camera and radar sensors, capturing essential parameters like detection range and field of view, alongside a vehicle plant model and road infrastructure modeling that includes elements such as curvature, slope, banking angles, and varying lane widths. A perception stack is developed using synthetic sensor data and is integrated with the TJP control algorithm to manage the Ego vehicle in dynamic traffic scenarios, including stop-and-go and cut-in maneuvers. The approach enables comprehensive system evaluation in a risk-free environment, significantly reducing development complexity and cost. A key contribution of this work is the generation of virtual test scenarios derived from real-world driving data, allowing for direct, scenario-specific comparisons between simulation outputs and physical-world behavior. The findings underscore the potential of simulation-based validation as a scalable and reliable pathway toward deploying ADAS functions with improved safety and efficiency.
Agrawal, MridulIthape, AvinashSharma, PrashantTrivedi, Abhishek
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment and for analyzing vehicle test data for CO2 emissions with programmed digital tools. The focus of this paper is on the correction of CO2 derived from SOC delta in the WLTP homologation drive cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding CO2 expended from Internal Combustion Engine. The resulting correction factor is known as the REESS factor. To provide a reasonable correction factor for one type of engine in a particular car/weight class, a minimum of 3 measurements are required. Digitalization of the same will provide a significant cost benefit and a faster prediction of REESS factor with wider boundary condition of SOC balance applied. The current full vehicle simulation model was adopted to have better validation with REESS correction factors from measurement. A detailed analysis of the impact of operating strategy on the REESS correction factor is reviewed in this paper. The simulations are carried out on well validated models of different powertrain types. The aim of this study was to achieve a simulation setup which can predict REESS factor in tolerance range of +-0.03 (gCO2/km)/(Wh/km) in comparison to measurement.
Gopinath, Shravanthi PoorigaliKhatod, Krishna
The automotive industry is rapidly evolving with technologies such as vehicle electrification, autonomous driving, Advanced Driver Assistance Systems (ADAS), and active suspension systems. Testing and validating these technologies under India’s diverse and complex road conditions is a major challenge. Physical testing alone is often impractical due to variability in road surfaces, traffic patterns, and environmental conditions, as well as safety constraints. Virtual testing using high-fidelity digital twins of road corridors offers an effective solution for replicating real-world conditions in a controlled environment. This paper highlights the representation of Indian road corridors as digital twins in ASAM OpenDRIVE and OpenCRG formats, emphasizing the critical elements required for realistic simulation of vehicle, tire, and ADAS performance. The digital twin incorporates detailed 3D road profiles (X-Y-Z coordinates), capturing the geometry and surface variations of Indian roads. The process of generating the digital twin of road corridor involves mapping road corridors using high-density and high-precision LiDAR scanning, DGPS, and camera sensors. A framework along with mathematical algorithms is developed and tuned specifically for extracting Indian road corridor elements, enabling the creation of accurate and detailed digital representations of roads and associated infrastructure. Proposed digital twin framework provides a robust foundation for evaluating vehicle and tire performance by capturing the unique characteristics of Indian roads and corridors diverse surface types, complex urban layouts along with varying infrastructure elements. It supports accelerated development cycles, improved safety, and optimized comfort, offering automotive OEMs and suppliers a reliable virtual platform for testing and validating next-generation vehicles tailored to Indian driving conditions.
Joshi, Omkar PrakashShinde, VikramPawar, Prashant R
Real-world usage subjects two-wheelers to complex and varying dynamic loads, necessitating early-stage durability validation to ensure robust product development. Conducting a full life-cycle durability testing on proving grounds is time-consuming, extremely difficult for the riders involved, and costly, which is why accelerated testing using rigs such as the road simulator system have become a preferred approach. The use of road simulators necessitates, accurately measured inputs and precise simulation to ensure proper actuation of the rig, thereby enabling realistic representation of road undulations. This paper covers two important aspects essential for achieving an accurate and clear representation of road simulation in a 4-DOF road simulator, encompassing both longitudinal and vertical simulations at the front and rear of the vehicle. The first aspect involves the development of an instrumentation strategy for the two-wheeler, with careful identification of directionally sensitive locations on the sprung mass and the unsprung mass, to enable precise simulation of all four degrees of freedom within the road simulator. Secondly, a different simulation method is adapted based on the frequency response of the control inputs, enabling more efficient utilization of the measured parameters and ensuring accurate simulation. This selection has been guided by results from the spectral data analysis of the response channels and the initial road simulator model output. Testing was conducted across different proving ground test track, speeds, and loading conditions.
Ganju, ShubhamV, VijayamirtharajPrasad, SathishR S, Mahenthran
Accurate power and energy assessment in Battery Electric Vehicles (BEVs) requires high-fidelity simulation models that reflect real-world performance. This study presents a power rating correlation of the BEV model in compliance with the GTR 21[1] standard, validating the simulation’s accuracy against physical test data. Simulations were conducted using Matlab and Simulink based Simulation tool to estimate Electric Drive Module (EDM) power at the motor output and gearbox input under standardized conditions. The operating parameters were shared with the testing team to ensure consistency; however, the initial test results deviated by approximately 4% to 5% from the simulation target. To address this delta, EDM speed and vehicle speed were optimized, achieving a close alignment with the simulation and meeting the power rating targets. The results demonstrate a strong correlation between the simulation and test data, confirming the model’s accuracy and reliability. This study underscores the effectiveness of simulation-based validation in enhancing BEV power rating predictions, reducing physical testing dependencies, and accelerating vehicle development cycles while ensuring regulatory compliance.
Mahajan, PrasadKesarkar, SidheshAli, Shoaib
The present study enumerates the effectiveness of using Foam-inside Tyres (FIT) for attenuating the in-cabin noise due to tire-road interaction in Internal Combustion Engines (ICE) converted Electric SUVs (E-SUV). Due to the elimination of the ICE Prime movers in (E-SUV), the Tyre booming, Tyre cavity, and rumbling noise in the structure-borne region are significantly audible in the driver’s & passenger's ears globally for E-SUVs. Foam tyres reduce tyre cavity resonance. However, the effectiveness of the acoustic foam is predominant between 180 to 240 Hz only. In the present study, In Cabin Noise (ICN) measurement was completed on the comfort testing track, and the results of structure-borne in-cabin noise up to 500 Hz were analysed. These measurements identified the vehicle in-cabin sensitive frequencies, which are affected by the tyre and wheel assembly. To analyse the contribution of the Tyre design parameters and to predict the ICN performance in the whole vehicle simulation, CD Tire models were used to compare the performance of the different Tyre designs for reducing the In-Cabin Noise (ICN). The Tyre design parameters affecting the ICN were identified, and the ICN performance of the improved tyre design was verified by the physical tyre’s in-cabin noise measurements & full vehicle simulation using CD Tire models of the improved tyre. The subjective evaluation of In-Cabin Noise was conducted with the expert drivers, and the ratings correlated with the objective measurements obtained from the simulations and measurements.
Singh, Ram KrishnanDeivasigamani Purushothaman, BalakrishnanPaua, KetanAhire, ManojAdiga, Ganesh N
In the realm of automotive safety engineering, the demand for efficient and accurate crash simulations is ever-increasing. As finite element (FE) modeling of components becomes increasingly detailed and the availability of advanced material models improves, crash simulations for full vehicles can become time-consuming. Evaluating the crash performance of any vehicle subsystem requires structural simulations at different levels. While the design and configuration phase deals with a local simulation in representative load cases, full vehicle simulations are required later for a final digital proof of achieved requirements and development targets. This paper introduces a novel methodology for replacing full vehicle crash simulations, as required for a local view on the structural load path development, through segment-models. By adapting segment-model simulations, a significant reduction in computational time and resource usage is achieved, thereby optimizing CPU cluster performance and minimizing the effort invested in time and model handling. A closer look at these kinds of representative models can even consider a higher resolution in local regions, necessary to capture the structural behavior through a crash load case much more accurately. The proposed method has been successfully implemented across various scenarios, including full-frontal crash load cases with 100 percent overlap, 40 percent overlap, small overlap crash load cases, side impact, rear impact, underbody impact, and low-speed impact scenarios. The results from these segment-model simulations exhibit strong correlation with full vehicle simulations, ensuring reliability and validity of the presented work. This approach not only enhances simulation efficiency and cluster utilization cost but also offers a scalable solution for future automotive crash evaluation and optimization. The findings underscore the potential for widespread application of segment-models or cut models in the industry as important surrogate models, paving the way for more sustainable and cost-effective crash simulation practices.
Moncayo, DavidMalipatil, AnandPrasad, RakeshKunnath, Allwin
The work demonstrating a novel approach to the optimization of crankshaft design for heavy-duty commercial vehicle engines, specifically targeting non-automotive applications with elevated power ratings. The research focuses on a 6-cylinder, 5.6-litre diesel engine, originally rated at 160 kVA and upgraded to 200 kVA, where the challenge was to enhance the crank-train system’s robustness within existing packaging constraints. By fundamentally altering the crankshaft’s geometry and structural parameters, the new design achieves higher load-bearing capacity while inherently mitigating torsional vibrations, thereby eliminating the need for viscous dampers traditionally used in place of rubber dampers. Advanced simulation tools, notably AVL Excite, employed to iterate and evaluate the balance between crankshaft balance ratio, weight, and torsional behavior. The optimized design then validated through both simulation and physical vibration trials, with sixth-order angular displacement maintained within prescribed limits. Further refinement of the simulation model achieved by optimizing the torsional stiffness of the ring gear to ensure strong correlation with physical measurements. This work demonstrates an effective alternative to viscous dampers and provides a pathway for future crankshaft design in high-power commercial engines.
Khandelwal, MehaKaundabalaraman, KaarthicRathi, Hemantkumar
With advancements in model accuracy and computational power, system simulation is increasingly integrated into development tools as a “virtual test bed” alongside experimental testing. However, virtual vehicle and powertrain thermal models still face challenges, particularly in ensuring accuracy across systems developed by various internal and external sources. These models, often built using different software platforms, are difficult to validate consistently, especially when integrated in a Co-simulation environment. This integration can degrade the overall accuracy of the Vehicle Simulation Platform, reducing the return on investment in model development. To address these limitations, this paper proposes the use of machine learning-based feature importance techniques at the vehicle-level simulation stage. Feature importance helps identify the most influential variables affecting system outputs. By focusing calibration and validation efforts on these key variables, the approach aims to improve correlation with physical test data across drive cycles, targeting an accuracy threshold within ±90%
Srinivasan, RangarajanSarapalli Ramachandran, RaghuveeranAshok Bharde, PoojaSaravanan, Vivek
The article is devoted to a comprehensive analysis of the digital transformation of education using the example of a project to train engineering personnel for the innovative transport industry in Russia. Special attention is paid to the introduction of hybrid formats, digital platforms, inclusivity, issues of digital inequality, as well as the experience of the National Research Center of the Russian Federation FSUE NAMI and interaction with leading universities in the country. A comparative analysis with foreign initiatives, including modern AI solutions for inclusive education, is presented, as well as the impact of the project to create educational and methodological centers on the professional motivation of teachers.
Shishanov, SergeiKurmaev, RinatRevenok, Svetlana
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