Browse Topic: Simulators

Items (3,141)
Rigorous validation of SAE Levels 3 and 4 autonomous systems increasingly relies on simulation. However, the simulation-reality gap remains a challenge for human-in-the-loop assessments. This study empirically quantifies the behavioral fidelity of the Car-Learning-to-Act (CARLA) simulator by recreating specific real-world traffic scenarios using the high-precision exiD drone dataset. Twenty-five participants performed a series of maneuvers, including lane changes and time-critical cut-ins. Their performance was analyzed using Dynamic Time Warping (DTW), driver profiling, and Time-to-Collision (TTC) metrics. The findings reveal a clear distinction between relative and absolute behavioral validity. In strategic decision-making tasks, the simulation demonstrated remarkably high temporal fidelity. DTW analysis explained 94% of the trajectory variance. Participants initiated lane changes with an average lag of -9 frames (0.36 s) compared to naturalistic references. These results indicate
Rebling, PatrickAlphan, MetehanNenninger, Philipp
Driver monitoring systems are an important component of active safety systems, continuously evaluating the driver’s state and issuing real-time warnings. As defined by the SAE Levels of Automation, driving tasks are increasingly transferred from the driver to the vehicle from Level 0 to Level 2, however, the driver remains fully responsible for monitoring the driving environment. Current implementations, such as driver drowsiness and attention warning, assess driver alertness, while advanced driver distraction warning ensures that the driver maintains visual focus. Nevertheless, these systems do not identify the specific objects or regions the driver is observing. This limitation motivates the presented research question: can an in-car monitoring system be integrated with external environment perception sensors to infer the driver’s field of view (FoV)? This paper presents a system consisting of a driver-facing camera and a front-view camera. Facial features, including gaze direction
Ji, DejieLausch, HendrykFlormann, MaximilianHenze, Roman
Accurate tire models are a key enabler for vehicle dynamics simulation, control design, and lap time optimization, particularly in the context of Formula Student race cars, where vehicle setups and tire characteristics differ significantly from production vehicles. State-of-the-art tire models, such as Pacejka’s Magic Formula, generally provide high prediction accuracy. However, their predefined functional structure and large number of coupled parameters are designed for broad applicability across many tire types rather than for specific racing tires. This often results in limited interpretability, nontrivial parameter identification, and unnecessary model complexity for specialized applications such as Formula Student. This paper presents a data-driven approach for deriving compact and physically interpretable tire force models using symbolic regression. The proposed method employs an intelligent tree search to systematically explore the space of mathematical expressions and identify
Anselment, MarcelBorowski, JulianRudolph, Stephan
In recent years, the automotive industry has faced increasing pressure to accelerate development cycles and reduce costs. Simultaneously, ride comfort standards have risen due to the ongoing integration of autonomous driving functionalities. Consequently, it has become essential to ensure that ride comfort attains a high degree of maturity at the very early stages of the automotive development process. This necessitates the establishment of objective criteria that enable the reliable estimation of subjective ride comfort, utilizing simulation-based assessment methods. This study introduces a methodological framework designed to systematically translate the manufacturer specific subjective perception and assessment of ride comfort into objective descriptions using a dynamic driving simulator. The framework is conceived as a generic approach, enabling the comprehensive application to a wide spectrum of subjective ride comfort phenomena, while being specifically optimized for the
Stroesser, SimonZwosta, TobiasAngrick, ChristianNeubeck, JensWagner, Andreas
This paper assesses the efficiency limits of light-duty vehicle propulsion systems based on reciprocating internal combustion engines (ICE) in the current state of the art and in the next five-year horizon, considering their combination with technologies such as electric turbocharging and hybridization, while excluding plug-in hybrid configurations so that fuel remains the primary onboard energy source. A systematic methodology is applied to evaluate the influence of key variables—heat transfer, air–fuel ratio, and compression ratio—on engine performance, integrating these variations into a simulation model to capture their interactions and effects. The resulting parametric study enables the generation of new engine maps that exploit synergies between parameters and enhance the prediction of engine behaviour across different operating conditions, forming the basis for assessing potential advancements in hybrid powertrain architectures. These maps are then used to define performance
Pla, BenjaminDolz, VicenteSerrano, Jose R.Gómez-Vilanova, AlejandroOliva, FerminCardenas, MariaAriztegui, Javier
Realistic seat vibration reproduction is essential for delivering authentic haptic cues and enhancing driver immersion in driving simulators. Unlike direct playback of road recordings, simulator applications require vibration synthesis that responds interactively to driver inputs and vehicle dynamics. Reproducing these vibrations at the seat is often complicated by actuator bandwidth limitations and the dynamic behaviour of the seat structure itself, which can alter the intended target response. This work presents vibration synthesis and seat dynamics compensation strategies implemented on a single-axis seat vibration reproduction system equipped with a vertical actuator. Frequency Response Functions (FRFs) were measured to characterise the system dynamics under single-axis excitation. Run-up and coast-down tests were conducted on the seat and compared to target responses measured on an actual vehicle under operational conditions. Several seat dynamics compensation strategies were
Muthu Chaiphas, Joshua DanielCuenca, JacquesBianciardi, FabioColangeli, ClaudioDeckers, ElkeDenayer, HervéJanssens, Karl
The rapid growth in the number of aircraft and pilots emphasises the need for an AI-enabled training framework that can offer precise, automated examination of flight manoeuvres. This will be useful in optimising the pilot's training efficiency and minimising iterations of the conduct of flight manoeuvres, thereby reducing the training time of the pilot for a flight. A general framework is developed that can be used for all kinds of flight phases and aircraft types. A pre-trained machine learning model is designed using a supervised learning technique, Random Forest, to recognise different manoeuvres. Various statistical parameters, such as mean, standard deviation, kurtosis, skewness, etc., of several flight parameters were used as the input features to train the Random Forest classifier. In the present work, the classifier is trained using several actual flight test data manoeuvres, and is also supplemented with simulated manoeuvres. The achieved gross accuracy for manoeuvre
Sahu, AkashC, PoornimaC, AravindhKaliyari, DushyantTK, Khadeeja Nusrath
This novel method deals with emulation of Strain of a Structural Measurement System which includes software validation, acceptance tests and training. Current methods for simulating strain and force data for developing and verifying data acquisition (DAQ) software typically rely on costly electronic simulators or specialized hardware, making it challenging and expensive for developers, researchers, and small organizations to test their solutions under realistic conditions. To verify DAQ software, multiple specialized hardware solutions are deployed, that include Electronic Simulators, Commercial DAQ Modules and Hydraulic/Pneumatic test rigs. These technologies pose a challenge with limited flexibility and scalability options for small-scale prototyping, especially in budget-constrained scenarios. The sensors on these equipment may or may not be company approved inducing acceptance challenges. Our invention is an inexpensive, scalable, and mechanically simple alternative. Using a 3D
Murthy, HarshaBhat Venkatesh, AditiK Padmanabhan, RahulMadhu, SheetalGarag, Naveen
Flight simulations are critical for aerial firefighting training, but realistic modelling of aircraft-atmosphere interactions within fire scenarios is particularly challenging. To this end, a two-way-coupled flight simulation system, the Daedalus I framework, has been developed at the University of Glasgow for helicopter firefighting research applications. This paper presents the initial results from flight experiments conducted with different coupling schemes between the rotorcraft model and the GPU-accelerated Lattice Boltzmann atmosphere model within the system. The two-way coupling scheme was first validated using an isolated, transient rotor case. To quantify differences in pilot control and strategy between the two-way, fully-coupled rotor-atmosphere method and two (2) one-way, superposition-based coupling methods, a series of flight experiments were conducted using the bimodal modification of the McRuer pilot model representing human pilot controls, in conjunction with objective
Barakos, GeorgeDada, Oyedoyin
Historical rotor designs for Earth and Mars have typically landed at thrust-weighted solidities of ∼0.1-0.15 as a best compromise of performance and weight. Comprehensive analysis predicts that high solidity rotor designs of more than twice this range have the potential to significantly increase the lift capability of future Mars explorers severely limited by packaging and weight. However, there is limited existing experimental data of high solidity rotor designs at representative densities to quantify the efficiency impact and verify models of the aerodynamic environment. Therefore, the Mars Exploration Program (MEP) funded a joint test campaign between NASA's Jet Propulsion Laboratory, NASA Ames Research Center, and AeroVironment, Inc.to validate performance predictions for low- and high- solidity rotor variants at Mars pressures. Experimental setup, test matrix, data processing, data quality, and performance results for the High Solidity Test (HST) campaign are presented and
Schatzman, NatashaBowman, BelenKarras, JaakkoFillman, MichaelGehlot, VinodMier-Hicks, FernancoFjaer Grip, HavardSahragard-Monfared, GianmarcoJohnson, WayneLangberg, SaraLottman, Paige
The FAA VR-HeliSTART (Virtual Reality-Helicopter Simulator Training for Airplane to Rotorcraft Transition) is a 15-week study conducted at Marshall University (WV) to determine the effectiveness of an H125 VR reduced-motion platform simulator in training fixed-wing pilots to fly helicopters. 11 students received three four-week blocks of instruction from certified flight instructors in the flight simulator, each followed by evaluations in both the simulator and an actual H125 helicopter, covering 36 maneuvers drawn from the commercial helicopter Airman Certification Standards. A mixed-methods approach combined objective flight parameter analysis with subjective assessments from evaluators, instructors, and students. Results indicate broadly positive transfer of training, with students demonstrating at least private pilot level performance on 70% or more of maneuvers on their first helicopter flight, and consistent improvement across subsequent evaluations. However, specific areas of
Sotiropoulos-Georgiopoulos, EleniJohnson, Charles
The rapid expansion of electric aviation and eVTOL operations introduces tightly coupled challenges related to energy‑constrained aircraft design, battery and thermal management, mission planning, and the generation of certification‑relevant evidence. This paper presents an integrated simulation workflow developed by AVL, Unisphere, and blueflite that combines high‑fidelity electric powertrain and battery models with a guidance‑level, digital‑twin‑based 4‑D trajectory simulation driven by historical weather and operational constraints. At each mission time step, the trajectory layer provides time‑resolved environmental and routing conditions, while the system‑level models compute instantaneous power demand, state‑of‑charge evolution, and thermal response, enabling mission feasibility assessment under realistic wind, temperature, and airspace effects. The workflow is calibrated and validated using flight telemetry from blueflite's active eVTOL cargo aircraft development, ensuring
Schneider, JürgenMcClearen, JamesAnger, Michael
Pilot compensation — the effort required to maintain task performance in the face of deficient vehicle characteristics, as rated on the Cooper–Harper Handling Quality Rating (HQR) scale – is the task-performance-anchored measure of workload. While it has traditionally been inferred from control activity alone, recent work shows that eye-movement activity carries complementary information: as compensation rises, control inputs increase while visual scanning narrows, so neither channel alone captures the full picture. This paper proposes the pilot action metric, which combines control-stick and eye-movement activity rates so that both channel responses reinforce the compensation signal. A shared-slope regression model with per-pilot intercepts is evaluated via leave-one-out cross-validation on 16 simulator runs flown by three military test pilots across four mission task elements. The combined metric succeeds where either channel alone fails, reproducing 94% of ratings to within ±1 HQR
Jusko, TimGreiwe, Daniel H.
Prior work demonstrated that acceleration washout in motion simulators produces decay-rate sensing ambiguity within the vestibular system, forcing pilots to rely on visual cues for control. While Pilot Induced Oscillation Ratings (PIORs) for flight and simulation have been matched using different sensing thresholds, a quantitative basis for the 50% reduction in the visual decay-rate threshold has remained elusive. This paper provides evidence that pilots perceive decay rate proprioceptively through stick force during both flight and simulation, rather than through vestibular or visual channels. The residues of the stick-force sensitivity transfer function reflect the amplification or attenuation of neighboring zeros and poles; when these residues fall outside the human's 30 dB tactile sensory window, the resulting decay rate becomes imperceptible. Modeling reveals that stabilization via the visual channel in simulators produces dominant mode characteristics - decay rates, frequencies
Bachelder, Edward
This study evaluates the operational impact of multiple concurrent spatialized auditory cues during high-workload rotorcraft missions. A controlled, within-subject flight simulation experiment was conducted in which military-qualified rotorcraft pilots completed continuous multi-objective missions including formation flying, visual asset detection, collision avoidance, and emergency landing tasks. Each mission was flown under spatialized (3D) and non-spatialized (2D) audio rendering conditions while cue composition remained constant. Preliminary results indicate that under complex, formation-dominant workload conditions, pilots consistently prioritized visually anchored tasks and largely deprioritized auditory cue information regardless of spatial rendering. Collision avoidance cues did not produce observable evasive responses, and reported cue trust remained low without prior training. Although limited performance improvements were observed in isolated conditions, participants
Beers, HeatherPrasad, J.V.R.Magalhaes, JoseBowers, RyanTauro-Padival, RahulFeigh, Karen M.
This study investigates the post-failure flight dynamics of a 1200 lb classical octocopter under single motor inoperative condition using nonlinear time-domain simulations with a baseline feedback controller. A physics based propulsion sizing strategy is developed using IEC duty cycle definitions where continuous requirements are derived from nominal hover with margin and short time capability is used to accommodate elevated post failure loads. The selected motor satisfies both regimes and enables transient overdrive without excessive weight penalty. Simulation results in hover and forward flight at the best range speed showing that the vehicle can recover from any single motor failure and retrim using inherent redundancy without fault identification. However, recovery involves significant transient attitude excursions and altitude loss, and requires substantial increases in motor power, with multiple motors exceeding S1 power limits. Post-failure maneuver simulations indicate retained
Lemelin, DakodaGandhi, FarhanFong, Weston
The FAA VR-HeliSTART (Virtual Reality-Helicopter Simulator Training for Airplane to Rotorcraft Transition) is a 15-week study conducted at Marshall University (WV) to determine the effectiveness of an H125 VR reduced-motion platform simulator in training fixed-wing pilots to fly helicopters. Eleven students received three four-week blocks of instruction in the flight simulator, each followed by a simulator evaluation and a helicopter evaluation. This paper presents results for eleven hovering maneuvers trained and evaluated in the study. The evaluation of the students relied on both an objective and a subjective evaluation: a flight parameter analysis against Airman Certification Standards criteria, and an assessment by certified flight instructors. A key finding is that simulator training enabled all pilots to perform most hover maneuvers on their first helicopter flight without intervention, although sometimes below standards. Overall, results also suggest that while the simulator
Sotiropoulos-Georgiopoulos, EleniJohnson, Charles
This paper investigates the use of full-body vibrotactile cueing to augment operator perception during swarm teleoperation tasks. Piloted simulations are conducted in a virtual reality (VR) flight simulation environment using a quadcopter swarm model and a nonlinear dynamic inversion (NDI) flight control architecture. A scaled version of the ADS-33 slalom Mission Task Element (MTE) is implemented to evaluate swarm formation maintenance and obstacle avoidance under four experimental conditions: Good Visual Environment (GVE), Degraded Visual Environment (DVE), and each of these conditions augmented with haptic feedback. Haptic cues are delivered through vibrotactile vests and sleeves to convey information on formation deformation and gate proximity. Experimental results involving human participants indicate that haptic feedback improves formation maintenance and increases operators’ situational awareness of follower drone positions without increasing perceived mental workload. While
Morcos, MichaelCrane, CliftonBreed, AdamKubik, StephenGeiger, DerekLuzzani, GabrieleGary, EvanSaetti, Umberto
The objective of this research was to understand the impact of transition window duration on success and performance during nominal transitions from conditional driving automation (SAE level 3). Because the driver can be disengaged from driving when conditional driving automation is engaged, the central challenge is how to safely transition from automated control to human control. Past research from the literature on Level 3 Automated Driving Systems (L3 ADS) has focused on safety-critical event responses (e.g., responding to a hazard) and on automation that operates at high speeds, which is not representative of the systems currently deployed that operate in lower-speed traffic jam situations [4, 5]. This article presents an analysis of data from several transition-of-control studies with conditional driving automation in a high-fidelity driving simulator. A range of transition window durations were compared, and different transition-of-control behaviors were coded from video data
Gaspar, JohnAhmad, OmarSchwarz, ChrisFincannon, ThomasJerome, Christian
This article deals with the development of a real-time capable, three-dimensional model of the Mercedes-Benz G-Class with flexible ladder frame that considers nonlinear suspension kinematics and force elements. The shift to new drivetrain technologies often results in a significant increase in vehicle weight and requires corresponding design modifications – also applying to off-road vehicles. These modifications result in changed stiffness of elements such as the ladder frame or anti-roll bar, which significantly affect vehicle dynamics and off-road performance. Therefore, strategic, efficient assessments must be made in early development stages, where no detailed information about individual systems and components is available yet, to detect and avoid potential massive, costly changes in later stages. This requires a “handmade” vehicle simulation model specifically tailored to this particular application, since the use of commercial multi-purpose simulation packages is not effective
Riebler, SandroPernsteiner, SamuelGranitz, ChristinaSchabauer, Martin
With the steady increase in autonomous driving (AD) and advanced driver-assistance systems (ADAS) aimed at improving road safety and navigation efficiency, simulation tools have become a critical part of the development process, allowing systems to be tested while mitigating the risk of physical injury or property damage upon failure. Physics-based simulators are central to virtual vehicle development, yet their control responses often differ from real vehicles, potentially limiting the transfer of controllers and algorithms developed in simulation. As these simulations play an important role in the vehicle design and validation process, a critical question is how well their predicted behavior translates to real-world physical systems. This paper presents a calibration framework for an autonomous vehicle platform that learns the motion characteristics of an experimental vehicle and uses that knowledge to correct the actuator response of a simulation model. The model is trained by
Soloiu, ValentinSutton, TimothyMehrzed, ShaenLange, RobinZimmerman, CharlesPeralta Lopez, Guillermo
This paper presents a testing platform for the development of lateral stability control systems in independent motor electric vehicles (EVs). A 10 degree of freedom (DOF) vehicle simulation and a radio control test vehicle are constructed to enable controls validation scalable to full size vehicles. These vehicle simulations, or ‘digital twins’, have been widely adopted throughout the automotive industry due to their lower operating costs and ease of implementation. Virtual models are not perfect representations of reality, however, and physical testing is still necessary to validate systems for use in the real world. This is especially true when testing safety-critical features such as stability control. As a result, a simulation environment working in conjunction with a test vehicle represents an optimal hybrid approach. In this work, a high fidelity vehicle model is constructed in the Matlab/Simulink environment. To capture the effect of suspension, the digital twin is capable of
Petersen, Nicholas ConnerRobinette, Darrell
Automotive OEMs perform extensive prototype testing to configure vehicles for objective criteria (performance), and subjective criteria (handling and comfort). To reduce testing time and costs, OEMs rely on real-time Driver-In-the-Loop Simulators (DIL) running complex Multi-Body Dynamics (MBD) models. Recent advances in simulation technology have increased model accuracy but also operating costs, possibly limiting the viability of real-time DIL applications. Running high fidelity MBD models in real-time is computationally intensive and often requires re-configuration, CAE model de-contenting, and solver setting optimization, which can introduce significant analysis errors. This presents a core challenge: selecting model fidelity levels that result in computationally efficient simulations, while maintaining sufficient predictive accuracy. This study introduces a methodology that integrates optimization algorithms with decision-making techniques to select the right fidelity within a
Balchanos, MichaelEmara, MariamZarate Villazon, AngelMavris, Dimitri
Energy efficiency and range optimization remain critical challenges to the widespread adoption of battery electric vehicles (BEVs). As a result, there is a growing demand for intelligent driver assistance systems that can extend the operating range and reduce range anxiety. This paper presents an adaptive eco-feedback and driver rating system based on proximal policy optimization (PPO) reinforcement learning, designed to support drivers with the target to reduce energy consumption and maximize driving range. The system processes real-time driving data, such as velocity, acceleration and powertrain status. Map data of high quality is used to anticipate traffic events, including but not limited to speed limits, curves, gradients, preceding vehicles and traffic lights. This contextual awareness allows the system to continuously assess driving behavior and provide personalized, context-aware visual feedback alongside a dynamic driving behavior rating. A PPO agent learns optimal feedback
Stocker, ChristophHirz, MarioMartin, MichaelKreis, AlexanderStadler, Severin
To enhance the lateral stability and torque optimization of four-wheel hub motor distributed-drive vehicles under complex road conditions, a hierarchical control strategy for yaw stability is proposed. The upper-layer controller designs a yaw moment controller based on sliding mode control theory, establishing both a two-degree-of-freedom vehicle model and a seven-degree-of-freedom vehicle model to track the vehicle's desired yaw rate, desired sideslip angle, actual yaw rate, and actual sideslip angle. This enables the derivation of the corresponding additional yaw moment. The vehicle's operational state is analyzed using the phase plane method based on the sideslip angle and yaw rate, and the total additional yaw moment is computed through weighted calculations according to the identified state. Simultaneously, an unscented Kalman filter observer is implemented to improve the tracking accuracy of the actual yaw rate and actual sideslip angle in the seven-degree-of-freedom model. The
Shi, Cheng'aoLiu, BingsenZou, XiaojunWang, TaoZhang, Ming
The increasing adoption of electric vehicles (EVs) demands accurate yet computationally efficient battery models that can be integrated into full vehicle simulations. At the cell level, mechanical battery models often employ fine-scale elements to capture localized deformation and failure phenomena. While such detailed discretization enables high-fidelity predictions, it also imposes significant computational costs that become prohibitive when scaling up to pack-level or full-vehicle crash and durability simulations. This research addresses the challenge by systematically simplifying cell-level mechanical models to reduce computational burden while preserving predictive accuracy. We propose an approach in which larger elements and reduced complexity representations are introduced without compromising the model’s ability to replicate experimentally observed behaviors. The methodology emphasizes model validation against targeted loading conditions, ensuring that the essential mechanics
Sahraei, ElhamParmar, DhruvMuralidharan, Umachandran
This paper presents an initial handling qualities analysis of an Electric Vertical Take-Off and Landing (eVTOL) hexacopter. The analysis uses the Distributed Electric Propulsion Simulation (DEPSim), developed by Penn State University (PSU) and the Comprehensive Hierarchical Aeromechanics Rotorcraft Model (CHARM), developed by Continuum Dynamics, Inc. (CDI). The study focuses on evaluating a generic AAM hexacopter performing Handling Qualities Task Elements (HQTE) as defined by the DOT / FAA. A trajectory controller was developed to enable simulation of prescribed flight paths, allowing automated simulation of four HQTEs: Heliport Approach, Hovering Turn and Hold, Pirouette, Lateral Reposition and Hold. Design modifications incorporating lateral mast tilt and Direct Side Force Control (DSFC) were implemented to enhance yaw control and ride qualities. Piloted simulations were conducted at the PSU rotorcraft flight simulation facility using DEPSim, employing an Attitude Command Attitude
Lee, SoohyeonHorn, JosephQuackenbush, ToddKeller, Jeffrey
In the realm of automotive safety engineering, the demand for efficient and accurate crash simulations is ever-increasing. As finite element (FE) modeling of components becomes increasingly detailed and the availability of advanced material models improves, crash simulations for full vehicles can become time-consuming. Evaluating the crash performance of any vehicle subsystem requires structural simulations at different levels. While the design and configuration phase deals with a local simulation in representative load cases, full vehicle simulations are required later for a final digital proof of achieved requirements and development targets. This paper introduces a novel methodology for replacing full vehicle crash simulations, as required for a local view on the structural load path development, through segment-models. By adapting segment-model simulations, a significant reduction in computational time and resource usage is achieved, thereby optimizing CPU cluster performance and
Moncayo, DavidMalipatil, AnandPrasad, RakeshKunnath, Allwin
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment and for analyzing vehicle test data for CO2 emissions with programmed digital tools. The focus of this paper is on the correction of CO2 derived from SOC delta in the WLTP homologation drive cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding CO2 expended from Internal Combustion Engine. The resulting correction factor is
Gopinath, Shravanthi PoorigaliKhatod, Krishna
The transition from Internal Combustion Engine (ICE) vehicles to Battery Electric Vehicles (BEVs) introduces significant challenges in drivetrain development, particularly when historical road load data (RLD) is unavailable This study presents a methodology for virtually generating and processing road load data (RLD) to assess the durability of a new 3-speed electric axle (eAxle) design before building a physical prototype. Using AVL Route Studio, we simulated a range of driving conditions including urban, highway, and mixed-terrain routes, covering diverse global scenarios. These simulations produced high-frequency torque and speed data representative of real-world operation. Given that the raw dataset contained millions of points, direct use for fatigue assessment was impractical. To address this, the data was imported into Romax, where it was condensed into an accelerated duty cycle while preserving the cumulative fatigue damage patterns from the original dataset. Unlike
Ligade, PratikKhan, Nuruzzama MehadiKoona, Rammohan Rao
Real-world usage subjects two-wheelers to complex and varying dynamic loads, necessitating early-stage durability validation to ensure robust product development. Conducting a full life-cycle durability testing on proving grounds is time-consuming, extremely difficult for the riders involved, and costly, which is why accelerated testing using rigs such as the road simulator system have become a preferred approach. The use of road simulators necessitates, accurately measured inputs and precise simulation to ensure proper actuation of the rig, thereby enabling realistic representation of road undulations. This paper covers two important aspects essential for achieving an accurate and clear representation of road simulation in a 4-DOF road simulator, encompassing both longitudinal and vertical simulations at the front and rear of the vehicle. The first aspect involves the development of an instrumentation strategy for the two-wheeler, with careful identification of directionally sensitive
Ganju, ShubhamV, VijayamirtharajPrasad, SathishR S, Mahenthran
The automotive industry is rapidly evolving with technologies such as vehicle electrification, autonomous driving, Advanced Driver Assistance Systems (ADAS), and active suspension systems. Testing and validating these technologies under India’s diverse and complex road conditions is a major challenge. Physical testing alone is often impractical due to variability in road surfaces, traffic patterns, and environmental conditions, as well as safety constraints. Virtual testing using high-fidelity digital twins of road corridors offers an effective solution for replicating real-world conditions in a controlled environment. This paper highlights the representation of Indian road corridors as digital twins in ASAM OpenDRIVE and OpenCRG formats, emphasizing the critical elements required for realistic simulation of vehicle, tire, and ADAS performance. The digital twin incorporates detailed 3D road profiles (X-Y-Z coordinates), capturing the geometry and surface variations of Indian roads. The
Joshi, Omkar PrakashShinde, VikramPawar, Prashant R
The present study enumerates the effectiveness of using Foam-inside Tyres (FIT) for attenuating the in-cabin noise due to tire-road interaction in Internal Combustion Engines (ICE) converted Electric SUVs (E-SUV). Due to the elimination of the ICE Prime movers in (E-SUV), the Tyre booming, Tyre cavity, and rumbling noise in the structure-borne region are significantly audible in the driver’s & passenger's ears globally for E-SUVs. Foam tyres reduce tyre cavity resonance. However, the effectiveness of the acoustic foam is predominant between 180 to 240 Hz only. In the present study, In Cabin Noise (ICN) measurement was completed on the comfort testing track, and the results of structure-borne in-cabin noise up to 500 Hz were analysed. These measurements identified the vehicle in-cabin sensitive frequencies, which are affected by the tyre and wheel assembly. To analyse the contribution of the Tyre design parameters and to predict the ICN performance in the whole vehicle simulation, CD
Singh, Ram KrishnanDeivasigamani Purushothaman, BalakrishnanPaua, KetanAhire, ManojAdiga, Ganesh N
Growing global warming and the associated climate change have expedited the need for adoption of carbon-neutral technologies. The transportation sector accounts for ~ 25 % of total carbon emissions. Hydrogen (H2) is widely explored as an alternative for decarbonizing the transport sector. The application of H2 through PEM Fuel Cells is one of the available technologies for the trucking industry, due to their relatively higher efficiency (~50%) and power density. However, at present the cost of an FCEV truck is considerably higher than its diesel equivalent. Hence, new technologies either enabling cost reduction or efficiency improvement for FCEVs are imperative for their widespread adoption. FCEVs have a system efficiency around 40-60% implying that around half of the input energy is lost to the environment as waste heat. However, recapturing this significant amount of waste heat into useful work is a challenge. This paper discusses the feasibility of waste heat recovery (WHR
P V, Navaneeth
Accurate power and energy assessment in Battery Electric Vehicles (BEVs) requires high-fidelity simulation models that reflect real-world performance. This study presents a power rating correlation of the BEV model in compliance with the GTR 21[1] standard, validating the simulation’s accuracy against physical test data. Simulations were conducted using Matlab and Simulink based Simulation tool to estimate Electric Drive Module (EDM) power at the motor output and gearbox input under standardized conditions. The operating parameters were shared with the testing team to ensure consistency; however, the initial test results deviated by approximately 4% to 5% from the simulation target. To address this delta, EDM speed and vehicle speed were optimized, achieving a close alignment with the simulation and meeting the power rating targets. The results demonstrate a strong correlation between the simulation and test data, confirming the model’s accuracy and reliability. This study underscores
Mahajan, PrasadKesarkar, SidheshAli, Shoaib
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. By examining the current landscape of DIL simulator use cases, this paper critically focuses on Virtual Validation of ADAS algorithms by testing of repeatable scenarios and effect on driver response time through virtual stimuli of acoustic and optical warnings generated during simulation. To receive appropriate feedback from the driver, industrial grade actuators were integrated with a real-time controller, a high-performance workstation and simulation software called Virtual Test
Sharma, ChinmayaBhagat, AjinkyaKale, Jyoti GaneshKarle, Ujjwala
Twist beam suspensions are widely utilised in passenger vehicles because of their simplicity and cost-efficiency, yet they provide engineers with a complex challenge as their performance depends entirely upon the structural properties of the beam itself. Traditional methodologies rely on the generation of Modal Neutral Files (MNF) based upon vehicle dynamics requirements and packaging constraints, which is a highly time-consuming process that starts failing to fulfil the demands of a market where development times are being exponentially reduced. Besides this, part of flexible body’s real behaviour might be lost in the process of converting multibody models into parametric ones, which, in turn, presents difficulties in modifying compliant-related items. Thanks to a novel approach followed jointly by Applus+ IDIADA & Mahindra, quick identification and optimisation of key tuneable items is achieved by employing a hybrid solution that combines full flexible and FE elements in Hexagon
Osorio, Alejandro GarcíaPrabhakara Rao, VageeshAsthana, ShivamRasal, Shraddhesh
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
Today due to time to market requirements, Original Equipment Manufacturers (OEM) prefers platform modularity for Product Development in Automotive Domain. Money and time being main constraint we need to focus on single platform which can give flavors of different category just by changing Ride height and Tyre and some extra tunable. Taking this as challenge still tyre development for new variant demands lot of time and iterations which can lead to delays in time to market. This study provides a virtual development process using driver in loop Simulator and Multi body dynamics simulation which are real time capable and integrating physical tire models. The proposed alteration introduces ride height changes, weight distribution changes, and center of gravity changes from existing vehicle design. The proposed new vehicle variant also introduces tire change from highway terrain type to all-terrain type as it was intended to deliver some off-roading capabilities, thereby vehicle dynamics
Shrivastava, ApoorvAsthana, Shivam
The article is devoted to a comprehensive analysis of the digital transformation of education using the example of a project to train engineering personnel for the innovative transport industry in Russia. Special attention is paid to the introduction of hybrid formats, digital platforms, inclusivity, issues of digital inequality, as well as the experience of the National Research Center of the Russian Federation FSUE NAMI and interaction with leading universities in the country. A comparative analysis with foreign initiatives, including modern AI solutions for inclusive education, is presented, as well as the impact of the project to create educational and methodological centers on the professional motivation of teachers.
Shishanov, SergeiKurmaev, RinatRevenok, Svetlana
Road Simulators used to carry out accelerated structural durability validation of a vehicle. As a commercial vehicle manufacturer, for our commercial vehicles structural validation, we are using 8 poster road simulators. We use road load data, torture track data, synthetic profiles or road events as the input test data. From a mini 4 wheeler trucks to high capacity 8 wheeler truck, and any bus variant is being tested at road simulator. All the vehicle variants are tested with prescribed road and load conditions for the pre-determined life. Each wheel of the vehicle is positioned on the wheel pan of the hydraulic actuators so that each actuator excites the corresponding vibration data. The vehicle is being restrained as per the manufacturers recommendation. Manufacturer recommendations widely addresses the risks associated with the test rigs. In addition to that there are risks associated with the vehicle running, vehicle handling, vehicle positioning. For example, when durability test
Arumugam, ParamasivamN, Gopi KannanN, MahendraMuthu kumar, PanduranganSingh, LaxmanTiwari, ManishV, Subash
Advanced Driver Assistance Systems (ADAS) are instrumental in improving road safety and minimizing traffic-related incidents. However, their development and validation processes are resource-intensive, requiring substantial time, cost, and domain-specific expertise. Moreover, real-world testing introduces significant safety challenges. To address these issues, virtual simulation platforms offer high-fidelity environments for the secure and efficient testing of ADAS functions. This research presents a virtual validation framework for a Traffic Jam Pilot (TJP) algorithm utilizing such simulators. The framework features detailed models of camera and radar sensors, capturing essential parameters like detection range and field of view, alongside a vehicle plant model and road infrastructure modeling that includes elements such as curvature, slope, banking angles, and varying lane widths. A perception stack is developed using synthetic sensor data and is integrated with the TJP control
Agrawal, MridulIthape, AvinashSharma, PrashantTrivedi, Abhishek
Engine noise mitigation is paramount in powertrain development for enhanced performance and occupant comfort. Identifying NVH problems at the prototype stage leads to costly and time-consuming redesigns and modifications, potentially delaying the product launch. NVH simulations facilitate identification of noise and vibration sources, informing design modifications prior to physical prototyping. Early detection and resolution of NVH problems through simulation can significantly shorten the overall development cycle and multiple physical prototypes and costly redesigns. During NVH simulations, predicting and optimizing valvetrain and timing drive noise necessitates transfer of bearing, valve spring, and contact forces to NVH simulation models. Traditional simulations, involved continuous force data export and NVH model evaluation for each design variant, pose efficiency challenges. In this paper, an approach for preliminary assessment of dB level reductions across design iterations is
Rai, AnkurDeshpande, Ajay MahadeoYadav, Rakesh
With advancements in model accuracy and computational power, system simulation is increasingly integrated into development tools as a “virtual test bed” alongside experimental testing. However, virtual vehicle and powertrain thermal models still face challenges, particularly in ensuring accuracy across systems developed by various internal and external sources. These models, often built using different software platforms, are difficult to validate consistently, especially when integrated in a Co-simulation environment. This integration can degrade the overall accuracy of the Vehicle Simulation Platform, reducing the return on investment in model development. To address these limitations, this paper proposes the use of machine learning-based feature importance techniques at the vehicle-level simulation stage. Feature importance helps identify the most influential variables affecting system outputs. By focusing calibration and validation efforts on these key variables, the approach aims
Srinivasan, RangarajanSarapalli Ramachandran, RaghuveeranAshok Bharde, PoojaSaravanan, Vivek
The work demonstrating a novel approach to the optimization of crankshaft design for heavy-duty commercial vehicle engines, specifically targeting non-automotive applications with elevated power ratings. The research focuses on a 6-cylinder, 5.6-litre diesel engine, originally rated at 160 kVA and upgraded to 200 kVA, where the challenge was to enhance the crank-train system’s robustness within existing packaging constraints. By fundamentally altering the crankshaft’s geometry and structural parameters, the new design achieves higher load-bearing capacity while inherently mitigating torsional vibrations, thereby eliminating the need for viscous dampers traditionally used in place of rubber dampers. Advanced simulation tools, notably AVL Excite, employed to iterate and evaluate the balance between crankshaft balance ratio, weight, and torsional behavior. The optimized design then validated through both simulation and physical vibration trials, with sixth-order angular displacement
Khandelwal, MehaKaundabalaraman, KaarthicRathi, Hemantkumar
The characteristic representation and in-depth understanding of driver personalized driving behavior are fundamental to achieving human-like autonomous driving, enhancing the rationality of autonomous driving decisions, and meeting passengers’ personalized needs. [ADDED]Personalized driving behavior refers to individual-specific patterns in vehicle operation that emerge from drivers’ unique combinations of skills, risk tolerance, and habitual responses.However, current research lacks consideration of cluster analysis in the feature representation stage and ignores the time-varying contribution degree of time series values to low-dimensional features, which inhibits further utilization and development. This study adopts deep embedding clustering method and introduces attention mechanism to investigate driver personalized high-speed lane change behavior.[ADDED] Using a comprehensive driving simulator platform, we collected 15-channel time series data from 12 drivers performing 216 lane
Dong, HaominWang, WeiWang, YueLi, LunYue, YiTian, JiaxiaoHan, Jiayi
For driver-automation collaborative driving, accurately monitoring driver state in smart cockpits is crucial for enhancing safety, comfort, and human-computer interactions. However, existing research lacks clarity regarding the relationships among driver states, and there is no consensus on the optimal physiological channels to reliably capture these states. This study examined three critical psychological constructs (i.e., perceived risk, trust in the automated driving system, and driver fatigue) using a 37-participant driving simulation experiment. We manipulated multiple factors to induce distinct driver states among participants and recorded subjective scale ratings, heart rate variability, galvanic skin response, and eye movement data. Subjective scale ratings were adopted as the ground truth to examine the corresponding measurement relationships between different physiological signals and the three targeted dimensions of driver states. Our results proved that perceived risk
Wang, ZhenyuanLi, QingkunWang, WenjunLiu, WeiminSun, ZhaocongCheng, Bo
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