Browse Topic: Recycling

Items (828)
Even if huge efforts are made to push alternative mobility concepts, such as, electric cars (BEV) and fuel cell powered cars, the importance and use of liquid fuels is anticipated to stay high during the 2030s. The biomethane and synthetic natural gas (SNG) might play a major role in this context as they are raw material for chemical industry, easy to be stored via existing infrastructure, easy to distribute via existing infrastructure, and versatile energy carrier for power generation and mobile applications. Hence, biomethane and synthetic natural gas might play a major role as they are suitable for power generation as well as for mobile applications and can replace natural gas without any infrastructure changes. In this paper, we aim to understand the direct production of synthetic natural gas from CO2 and H2 in a Sabatier process based on a thermodynamic analysis as well as a multi-step kinetic approach. For this purpose, we thoroughly discuss CO2 methanation to control emission in
Mauss, Fabian
Researchers have used inkjet printing to create a compact multispectral version of a light field camera. The camera, which fits in the palm of the hand, could be useful for many applications including autonomous driving, classification of recycled materials and remote sensing
NASA Kennedy Space Center has developed a water remediation treatment system that utilizes an affordable media that is highly selective for ammonia, allowing large concentrations of ammonia in wastewater to be reduced to levels less than 1 ppm. Following treatment, the media is regenerated for reuse in the system and ammonia is captured as a by-product
Unlike glass, which is infinitely recyclable, plastic recycling is challenging and expensive because of the material’s complex molecular structure designed for specific needs. New research from the lab of Giannis Mpoumpakis, Associate Professor of Chemical and Petroleum Engineering at the University of Pittsburgh, focuses on optimizing a promising technology called pyrolysis, which can chemically recycle waste plastics into more valuable chemicals
Used lithium-ion batteries from cell phones, laptops, and a growing number of electric vehicles are piling up, but options for recycling them remain limited mostly to burning or chemically dissolving shredded batteries. The current state of the art methods can pose environmental challenges and be difficult to make economical at the industrial scale
A global team of researchers and industry collaborators led by RMIT University has invented recyclable ’water batteries’ that won’t catch fire or explode
Bio-composites have gained significant attention within the aerospace industry due to their potential as a sustainable solution that addresses the demand for lightweight materials with reduced environmental impact. These materials blend natural fibers sourced from renewable origins, such as plant-based fibers, with polymer matrices to fabricate composite materials that exhibit desirable mechanical properties and environmental friendliness. The aerospace sector's growing interest in bio-composites originates from those composites’ capacity to mitigate the industry's carbon footprint and decrease dependence on finite resources. This study aims to investigate the suitability of utilizing plant-derived flax fabric/PLA (polylactic acid) matrix-based bio-composites in aerospace applications, as well as the recyclability potential of these composites in the circular manufacturing economy. The bio-composite laminate is produced through a compression molding process involving interleaved layers
B S, DakshayiniKancherla, Kishore BabuRaju, BenjaminRoy Mahapatra, Debiprosad
Recycling of advanced composites made from carbon fibers in epoxy resins is required for two primary reasons. First, the energy necessary to produce carbon fibers is very high and therefore reusing these fibers could greatly reduce the lifecycle energy of components which use them. Second, if the material is allowed to break down in the environment, it will contribute to the growing presence of microplastics and other synthetic pollutants. Currently, recycling and safe methods of disposal typically do not aim for full circularity, but rather separate fibers for successive downcycling while combusting the matrix in a clean burning process. Breakdown of the matrix, without damaging the carbon fibers, can be achieved by pyrolysis, fluidized bed processes, or chemical solvolysis. The major challenge is to align fibers into unidirectional tows of real value in high-performance composites
Muelaner, JodyRoye, Thorsten
Researchers at Kennedy Space Center have developed a technology that generates plasma activated water in pH ranges that allow for the addition of nitrates and other nutrients to the water while maintaining a healthy pH for plants. A plasma torch is used to treat inedible biomass, generating ash containing nutrients useful for plant growth. The same plasma torch is also used to treat water, which results in the formation of nitric acid that lowers the pH of the water
The world is on a “take-make-waste,” linear-growth economic trajectory where products are bought, used, and then discarded in direct progression with little to no consideration for recycling or reuse. This unsustainable path now requires an urgent call to action for all sectors in the global society: circularity is a must to restore the health of the planet and people. However, carbon-rich textile waste could potentially become a next-generation feedstock, and the mobility sector has the capacity to mobilize ecologically minded designs, supply chains, financing mechanisms, consumer education, cross-sector activation, and more to capitalize on this “new source of carbon.” Activating textile circularity will be one of the biggest business opportunities to drive top- and bottom-line growth for the mobility industry. Textile Circularity and the Sustainability Model of New Mobility provides context and insights on why textiles—a term that not only includes plant-based and animal-based
Lee-Jeffs, AnnSafi, Joanna
Developed by a team led by Lawrence Berkeley National Laboratory, a self-assembling nanosheet could significantly extend the shelf life of consumer products. And because the new material is recyclable, it could also enable a sustainable manufacturing approach that keeps single-use packaging and electronics out of landfills
Epoxy polymers are widely used in various industries, e.g., as coatings, adhesives, and for lightweight construction due to their unique properties such as high strength, chemical resistance, and adhesion to various surfaces. Therefore, one of the most prominent applications is their use as matrix material in fiber-reinforced composites, which are heavily employed in the aerospace sector. However, the disposal of epoxy polymers and composites thereof has become a significant concern due to their recalcitrant nature and the adverse environmental effects caused by traditional recycling methods
The efficient and economical recycling of EV batteries is not just possible, but inevitable, said a panel of battery-recycling experts at the 2023 Battery Show North America in Novi, Mich. Panelists indicated that although the business model is evolving and is likely to remain comparatively fluid for the near term, the sector's broad directionals are firming and at least a few aspects of the business have become certain - one being that EV batteries ending up in landfills “absolutely will not happen,” asserted Renata Arsenault, Technical Expert for Advanced Battery Recycling at Ford. Equally important, established recycling companies and startups understand that the EV battery recycling environment will be diverse and require a variety of players at various points and places in the recycling process, said Mike O'Kronley, CEO of Ascend Elements, a startup with a proprietary process focused on recycling material specifically for lithium-ion battery cathodes. He said there will be
Visnic, Bill
The Sustainable Development Goals were adopted by all United Nation Member States in 2015 to ensure a sustainable planet and improved living conditions for everyone, everywhere. The light duty vehicle (LDV) fleet has exceeded one billion, with most vehicles being powered by internal combustion engines. Transportation is responsible for 60% of global fossil oil consumption. Air pollution is a large problem in cities often attributed to road transport. Vehicles comprise of over 70 material categories, indicating the complexity of sustainable material management. A hypothesis was established, that a sustainable engine (SE) could significantly reduce the environmental impact of transportation and, be realized by combining available technologies. A life cycle analysis was conducted on a 145 kW 2-litre Miller-cycle gasoline 48V-mild-hybrid engine with EU6d exhaust aftertreatment system (EATS), assessing seven mid-point categories. The environmental impacts were used to establish sustainable
Dudley, Joshua PaulLaurell, MatsThuve, ChristofferKlövmark, Henrik
In recent years, efforts to reduce CO2 emissions (carbon neutrality) have accelerated worldwide. In the aluminum manufacturing industry, CO2 emissions can be reduced by switching the raw materials of choice; from virgin ingots to recycled ingots. However, the possible characteristic change accompanying the usage of impurity-ridden recycled ingots severely limits its applications, which also limits its potential contribution to carbon neutrality. Determining how impurity elements present in recycled ingots can affect the function of manufactured components is a necessary first step towards expanding the usage of recycled ingots. In this study, we aimed to apply recycled ingots to the monolithic cylinder made of hypereutectic Al-Si alloy and investigated how impurity elements in recycled ingots affect properties (especially seizure characteristic). Die-cast cylinders using virgin and recycled ingots were manufactured and their properties were investigated. The elements that increased in
Owada, AtsushiSuzuki, Takaharu
DENSO started a pilot demonstration of on-site methanation as “CO2 circulation plant” as proactive initiative for CO2 capture and storage/utilization (CCUS) technologies toward achievement of carbon neutrality by 2035 in our own business. The CO2 circulation plant was designed to capture CO2 primarily generated by the plant and recycle it as an energy source of the facility. We also started work on the development of electric swing CO2 adsorption (ESA) technology to achieve low-energy CO2 capture
Suzuki, MasayukiIshizuka, KojiKomagata, Kazuya
Drawing inspiration from how spiders spin silk to make webs, a team of researchers from the National University of Singapore, together with international collaborators, has developed an innovative method of producing soft fibers that possess three key properties (strong, stretchable, and electrically conductive), and at the same time can be easily reused to produce new fibers
Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Honda says this is the year when sustainability solutions for its future EV business establish a firm foothold. “This includes beginning to build up an infrastructure for EV battery recycling and reuse in preparation for the eventual end-of-life for [electrified] vehicles and their batteries,” Phil Cozad, North American lithium-ion battery recycling leader for Honda Development & Manufacturing America LLC, told SAE Media. Earlier this year, Honda inked agreements with two battery recycling companies, Cirba Solutions and Ascend Elements. “These agreements with battery recycling companies are well-timed, as the Honda electrification strategy we announced two years ago is now well underway, starting with accelerating our sales of hybrid-electric vehicles as we work toward our transition to 100% electrified BEVs and FCEVs
Buchholz, Kami
In an automotive vehicle, the Window Regulator is an electro-mechanical assembly that is mounted inside the door. The basic function of the Window Regulator is to raise or lower the glass when required and hold the glass in closed position or in any desired position. During Water servicing or rains, Water will typically enter inside the door through the seals and on to the Window Regulator mechanism. Hence these conditions must be physically tested in the laboratory to assess the Window Regulator’s functionality which could get affected by Water intrusion. The Water spray test conditions are based on mutual agreement between Inteva Products and the OEMs. Water spray test involves moving the electric Window Regulator to upper stall position (Window closed) at a defined voltage and line resistance. The glass must be dwelled followed by spraying defined amount of Water which simulates the rain. The agreed number of test cycles would be around 4500 which lasts about 7 weeks. Hence, to
Gavhane, SudarshanBabu, YugandharPrasannakumar, JitheshBanjan, Rohith
Vehicle aesthetic appearance is critical factor in the perceived quality of a vehicle. Auto OEM focuses on the improvement of perceived quality. The perceived quality of a vehicle is improved by achieving a superior finish on the visible parts. Plastic parts used in visible areas are painted to achieve a superior finish & aesthetic. However, the painting process is very energy intensive, releases a lot of harmful VOCs into the environment, emits carbon di-oxide into the environment & is a very costly process. Also, painted parts pose a challenge for recycling at the end of life. For painting one square meter area, around 6.5 Kg of co2 is released. Additionally, the painting cost contributes to around 60 % of the part cost. As the emphasis has increased on sustainability & reducing the cost, we took the challenge to develop novel mold in color material to eliminate the painting process without compromising the aesthetic & functional requirements of part. The challenge was to develop the
jha, AshutoshHatwalne, Mrunal R.
The electrification of the vehicle fleet has as a direct implication the disposal of lithium-ion batteries. It is noteworthy that such batteries need a suitable destination at the end of their useful life, since they are composed of chemical elements with high added value (such as nickel, cobalt, copper, and lithium) and that cannot be discarded in nature, a since they can generate environmental damage to the ecosystem and to the health of the population. Therefore, the development of effective processes for recycling these batteries is key to the economic and environmental sustainability of vehicle electrification. By recovering critical materials, robust recycling systems reduce raw material demand, greenhouse gas emissions and the environmental impacts associated with mining and refining activities. Within this context, hydrometallurgy has emerged as a promising process for battery recycling, presenting high efficiency, lower processing temperature, generating lower carbon emissions
Ferrarese, AndreAugusto Kumoto, ElioAssis Gobo, LucianaBotelho Junior, Amilton BarbosaSoares Tenório, Jorge AlbertoEspinosa, Denise
Out of every 135,000 used tires purchased, only 8,000 make it to the final stage to be made reusable [1]. The cost for purchasing, handling, transporting as well as inspection by experts results in heavy losses accrued which demotivates both individuals as well as organisations from adopting such recycling strategies. Here we propose a solution which will help reduce the cost as well make the process efficient and time saving. For identifying reusable truck tires effectively and prevent discarding of completely fine tires, deep learning is used to realise the image recognition of good and scrap truck tires. Firstly, Shearography Tire testing is done in the production laboratory or on the test track. Vacuum chamber measuring system helps- in taking multiple pictures of tires. Then image enhancement and data preprocessing are used to augment images, then these were input into the network for training. Afterwards, for reaching a higher accuracy, the learning rate and iteration numbers
Prakash, AdityaPrakash, Abhishek
In significant industrial segments across the globe, there continues to be major investment in large-scale equipment that incorporates heavy-duty material movement and handling systems. In mining applications such as bucket wheel excavators and conveyors, to metal shredders in recycling operations, as well as winch systems and drilling equipment in offshore applications, powerful low-speed drives that can deliver high torque and reliably function in rugged demanding environments are in high demand
Rapid socio-economic development and technological advancement has made the hazardous chemical components of end-of-life electronics waste (e-waste) an imminent challenge. Conventional extraction methods rely on energy-intensive processes and are inefficient when applied to recycling e-waste or waste streams that contain mixed materials and small amounts of metals. NASA Ames Research Center has developed an inexpensive biological approach to removing or adsorbing a target substance or material, for example a metal, non-metal toxin, dye, or small molecule drug, from solution
Researchers have developed a low-cost device that can selectively capture carbon dioxide gas while it charges. Then, when it discharges, the carbon dioxide (CO2) can be released in a controlled way and collected to be reused or disposed of responsibly
In today’s world, many consumers are demanding that brands and corporations become more sustainable and make a dedicated effort to reduce their carbon footprint. This has led companies to show how they are helping the planet by setting environmental, social, and governance (ESG) goals, such as achieving zero-waste, lowering their carbon footprint, and switching to more sustainable, recyclable products. In many industries, such as consumer packaged goods, there are a variety of companies and options, allowing consumers to make a conscious decision to switch to more recyclable or eco-friendly alternatives. So, companies that are not making moves to become more sustainable will likely be at a competitive disadvantage in the future
Recycling channels for foam materials, especially mattress foams, are set up. The foams are generally crushed into flakes and then assembled resulting in heterogeneous materials. These materials are more valuable if their properties are controlled. This work focuses on their acoustical properties. First, the properties of initial foams have to be estimated and the assembling process has to be analyzed in order to model the acoustic behavior of the reconstructed heterogeneous materials. The foams flakes are assembled with a binder and compressed during the manufacturing process. This work presents the methodology set up to predict the sound absorption of such heterogeneous materials based on recycled foams, from the estimation of the raw material properties to the final assembly. First, a large number of foams were measured in order to distinguish categories of materials. The data is stored in a database management software in order to perform some statistical analysis. Some typical raw
Chevillotte, FabienGontier, MathieuRomeyns, BarbaraMarchetti, Fabien
Many technical processes only use part of the energy consumed. The remaining fraction leaves the system in the form of waste heat. Frequently, this heat is released into the environment unused; however, it can also be used for heat supply or power generation. The higher the temperature of the waste heat, the easier and cheaper it is to reuse
Decarbonizing transportation is key for meeting U.S. greenhouse gas reduction targets because moving people and goods is the largest direct source of climate-altering emissions. Consequently, analysts predict a coming surge in electric vehicle sales
In this paper, we review the literature related to the reuse of computer-based simulation models in the context of systems design. Models are used to capture aspects of existing or envisioned systems and are simulated to predict the behavior of these systems. However, developing such models from scratch requires significant time and effort. Researchers have recognized that the time and effort can be reduced if existing models or model components are reused, leading to the study of model reusability. In this paper, we review the tasks necessary to retrieve and reuse model components from repositories, and to prepare new models and model components such that they are more amenable for future reuse. Model reuse can be significantly enhanced by carefully characterizing the model, and capturing its meaning and intent so that potential users can determine whether the model meets their needs. Traditionally, the meaning and intent of models has been captured in textual documentation, but more
Hussain, MohammadMasoudi, NafisehMocko, GregoryParedis, Chris
As centralization of automotive E/E (Electrical and/or Electronic) architectures becomes reality for future vehicles, it is crucial that existing assets be reused in the most efficient and effective manner. We report on our experience developing a new centralized E/E architecture for a propulsion domain, and migrating the corresponding propulsion elements of an existing decentralized, CAN-based architecture to a prototype of the centralized propulsion domain. Our migration adopts automotive Ethernet and supporting standards as a next-generation communications backbone technology; a next-generation computation platform from automotive supplier NXP; and a new automotive virtualization solution from OpenSynergy. We discuss aspects of legacy software reuse and adaptation; modification of vehicle HiL simulation models used in testing; existing vendor tool support; and implications arising from functional safety and the ISO 26262 standard
Bandur, VictorKapinski, RyanPantelic, VeraLawford, MarkWasacz, Bryon
Over the last decades, electric vehicles (EVs) have emerged as an alternative to internal combustion engine vehicles. EVs have different propulsion and fuel intake system when compared to internal combustion engine vehicles. Therefore, cradle-to-gate (CTG) and well-to-wheel (WTW) greenhouse gas emissions (GHGs) would be different. In this study, life cycle GHG emissions of vehicle cycle and fuel cycle are compared between EV and internal combustion engine (ICEV) powered by petrol and diesel as fuel. This study used the average curb weight of all three types of vehicles based on the availability and popularity in the Indian market (as a case study) for life cycle assessment. The Greenhouse Gases, Regulated Emissions, and Energy use in Transport (GREET) model developed by Argonne National Laboratory was adopted to conduct the life cycle assessment. The mileage of 150,000 km over the whole life period was assumed for all types of vehicles. The results revealed that GHG emissions of CTG
Verma, ShreyDwivedi, GauravZare, AliVerma, Puneet
Researchers have developed a method that converts cotton into sugar that in turn can be turned into spandex, nylon, or ethanol
Items per page:
1 – 50 of 828