This SAE Aerospace Information Report (AIR) describes a method for assessing size dependent particle losses in a sampling and measurement system of specified geometry utilizing the non-volatile Particulate Matter (nvPM) mass and number concentrations measured at the end of the sampling system.1 The penetration functions of the sampling and measurement system may be determined either by measurement or by analytic computational methods. Loss mechanisms including thermophoretic (which has a very weak size dependence) and size dependent losses are considered in this method2 along with the uncertainties due to both measurement error and the assumptions of the method. The results of this system loss assessment allow development of estimated correction factors for nvPM mass and number concentrations to account for the system losses facilitating estimation of the nvPM mass and number at the engine exhaust nozzle exit plane. As the particle losses are size dependent, the magnitude of correction

E-31P Particulate Matter Committee

Combustion and Emission Performance from the Use of Acid-Catalysed Butanol Alcoholysis Derived Advanced Biofuel Blends in a Compression Ignition Engine

2025-01-8445

04/01/2025

Low-carbon alternatives to diesel are needed to reduce the carbon intensity of the transport, agriculture, and off-grid power generation sectors, where compression ignition (CI) engines are commonly used. Acid-catalysed alcoholysis produces a potentially tailorable low-carbon advanced biofuel blend comprised of mixtures of an alkyl levulinate, a dialkyl ether, and the starting alcohol. In this study, model mixtures based on products expected from the use of n-butanol (butyl-based blends) as a starting alcohol, were blended with diesel and tested in a Yanmar L100V single-cylinder CI engine. Blends were formulated to meet the flash point, density, and kinematic viscosity limits of fuel standards for diesel, the 2022 version of BS 2869 (off-road). No changes to the engine set-up were made, hence testing the biofuel blends for their potential as “drop-in” fuels. Changes in engine performance and emissions were determined for a range of diesel/biofuel blends and compared to a pure diesel

Wiseman, Scott, Li, Hu, Tomlin, Alison S.

Effect of Fuels on Compression Ignition Engine Particle Number and Mass Emissions and DPF Filtration Efficiency

2025-01-8502

04/01/2025

As part of decarbonization, alternative fuels are likely to be used in compression ignition internal combustion engines as a substitute for diesel fuel. There have been many studies on the effect of these alternative fuels on emissions and catalytic aftertreatment systems. Past research has reported lower particulate matter (PM) and higher oxides of nitrogen (NOx) with biofuels. However, there are limited studies on the effect of PM on the performance of diesel particulate filters (DPFs), especially in its effectiveness of PM filtration. PM emissions from four (4) types of fuels and five (5) of their blends, a total of nine fuels, were investigated using PM2.5 mass, soot mass, solid particle number (> 10 nm SPN10 and > 23 nm SPN23) and size distribution (6 nm to 560 nm) measurements at inlet and outlet of a DPF. The PM emissions were measured over a non-road regulatory cycle sequence consisting of five (5) non-road transient cycles (NRTCs) and five (5) non-road steady-state cycles

Lakkireddy, Venkata, Khalek, Imad, Buffaloe, Gina

The Numerical Study of Methane Flame Characteristics in the Ammonia/Air Environment at Sub-Atmospheric Pressure

2025-01-8450

04/01/2025

The low emission of carbon and minimum level of soot formation in combustion engines and turbines strategy is adopted by many countries to counteract global warming and climate change. The use of ammonia with hydrocarbon fuels can limit the formation of soot and carbon emissions due to non-carbon atoms. The current study explores the use of ammonia with air at coflow flame conditions, which was not tested before. It may give the choice for diesel cycle engines to use the ammonia either with air or fuel. The combustion and emission characteristics of methane coflow flame were studied at low pressure and air polluted by ammonia conditions. The results showed that a significant decline in carbon formation was observed when ammonia was boosted, 5-10%. The impact of sub-atmospheric pressure, 90-70 KPa, on COx development was higher than that of NH3 addition, 0-5%, thanks to the lower formation of hydroxymethylium, formaldehyde, and aldehyde radical. In the environment of lower pressure, the

Hina, Anam, Akram, M Zuhaib, Shafa, Amna, Akram, M Waqar

Gasoline Particulate Filter Modeling with Catalytic Washcoat and Ash Accumulation and Transient Soot Distribution Prediction

2025-01-8483

04/01/2025

The upcoming EURO 7 and EPA Tier 4 regulations and the possible China 7 are expected to tighten the tailpipe particulate emissions limits significantly. High performance Gasoline Particulate Filters (GPFs) with high filtration efficiency and low pressure drop would be mandated for gasoline engines to meet these stringent regulations. Due to packaging constraints, GPFs are often coated with three-way catalyst (TWC) materials to achieve four-way functionality. Ash accumulation in GPFs also has a significant impact on the performance of GPFs. This paper utilizes 3D CFD to predict the transient filtration efficiency and pressure drop of a washcoated GPF with ash accumulation during the soot loading process. Simulation results show a decent match with experimental data. The 3D CFD model also provides detailed information on soot penetration in the GPF wall substrate and soot cake characteristics on the wall. These information can be crucial for GPF wall substrate design and washcoating

Yang, Pengze, Cheng, Zhen

Sensor Cluster for Recording the Spread of Emissions in the Wake of a Vehicle

2025-01-8492

04/01/2025

Progressive emission reductions and stricter legislation require a closer look at the emission behaviour of a vehicle, in particular non-exhaust emissions and resuspension. In addition to the analysis of emissions in isolation, it is also necessary to consider the impact of transport routes and dispersion potential. These factors provide insight into the movement of dust particles and, consequently, the identification of particularly vulnerable areas. Measurements using low-cost environmental sensors can increase the level of detail of dispersion analyses and allow a statement on the distribution of emissions in the vehicle's wake, as several measuring points can be covered simultaneously. A newly developed measurement setup allows vehicle emissions to be recorded in a plane behind the vehicle in a measurement area of 2 by 2 metres. The measuring grid consisting of 16 sensors (4x4 grid) can be variably positioned up to 1 metre from the rear of the vehicle. The sensors detect fine dust

Kunze, Miles, Ivanov, Valentin, Gramstat, Sebastian

High Performance DPF to Tackle Nano Particulate Emissions for Off-Highway Applications

2025-01-8501

04/01/2025

Diesel Particulate Filters (DPFs) have been used extensively worldwide as a Particle Mass (PM) / Particle Number (PN) reduction technology for various diesel applications. Based on CARB’s latest Tier 5 regulation workshop, PM emission targets are expected to become a lot more stringent; from 0.02 g/kWh to 0.005 g/kWh (75% reduction compared to Tier 4 Final (Tier 4f)). Also, CO2 emission targets are expected to be introduced for Tier 5. In parallel, EU Stage VI emission regulation standards and implementation timing could be announced sometime in late 2024. It is expected that PN emission standards will be tightened such as extending measurement range of PN from 23 nm to 10 nm. With Tier 5 and EU Stage VI regulations approaching, several OEMs are considering implementing a common aftertreatment system that can meet emission targets for both regions. High filtration efficiency and low backpressure DPFs will be required to meet PM/PN and CO2 emission standards. NGK has developed several

Fakih, Hussein, Elizondo, Zachery, Ishikawa, Hiroaki, Yoshioka, Fumihiko, Kato, Kyohei, Suzuki, Hiroaki, Aoki, Takashi, Ito, Yoshitaka

Correlation of Total Aromatics and Speciated Aromatic Analysis by ASTM D5769 (Determination of Aromatics) and ASTM D6730 (Detailed Hydrocarbon Analysis) of US Market Gasoline Samples

2025-01-8453

04/01/2025

The Standard Test Method for Determination of Benzene, Toluene, and Total Aromatics in Finished Gasolines by Gas Chromatography/Mass Spectrometry, also known as ASTM D5769, identifies aromatic compounds ranging from carbon groups six to twelve (C6-C12). This method provides determination in less than 15 minutes of twenty-three target aromatics, quantification of uncalibrated Indans, as well as C10, C11, and C12 aromatics using extracted ions. In contrast, the Standard Test Method for Determination of Individual Components in Spark Ignition Engine Fuels by 100-MetreCapillary (with Precolumn) High-Resolution Gas Chromatography (ASTM D6730) offers a more comprehensive identification of compounds of multiple classes in gasoline samples also using a mass spectrometer (MS), focusing on aromatics from C6 to C14 for this research. This method uses a standard template of identified fuel components and corrects responses based on theoretical Flame Ionized Detector (FID) hydrocarbon responses

Dozier, Jonathan, Goralski, Sarah, Geng, Pat, Reilly, Veronica

Characterization of Dimethyl Ether (DME) Spray Using ECN Spray D Under Engine-Relevant Conditions

2025-01-8457

04/01/2025

This research experimentally investigates the spray vaporization of high-pressure dimethyl ether (DME) using a single-hole research injector focusing on nominal operating conditions from the Engine Combustion Network (ECN). DME is a synthetic alternative to diesel fuel, offering both high reactivity and potential reductions in particulate emissions. Because DME only features half of the energy density of diesel fuel, a specifically designed fuel system with a high mass flow rate to meet the energy delivery requirements is needed. The unique physical properties of DME, including higher vapor pressure and lower viscosity, introduce challenges like cavitation and unique evaporation characteristics that deviate from typical diesel fuel. These features are likely to lead to differences in fuel mixing and combustion. This study aims to provide detailed experimental data on DME spray characteristics under engine-like conditions, helping the development of predictive CFD models for optimal

Yi, Junghwa, Wan, Kevin, Pickett, Lyle, Manin, Julien

Impact of Oxygenated Fuel Components on Engine Performance and Particulate Emissions in Gasoline Blends

2025-01-8446

04/01/2025

The challenges with electrification in the automotive industry have led to rethinking the decisions to ban internal combustion engines. Nonetheless, decarbonization of transportation remains a regulatory priority in many countries, irrespective of the energy source for automotive powertrains. Renewable oxygenated fuel components can help with the rapid decarbonization of gasoline fuels in the current fleet. Ethanol is one of the primary renewable components typically used for blending in gasoline primarily at 10% v/v but up to 20% v/v substitution which corresponds to 3.7 to 8.0% oxygen by mass. However, a range of oxygenates could be used instead of ethanol. This study aimed to determine if the engine could discriminate between different oxygenates in gasoline fuels blended at the same octane (RON) and oxygen levels. Oxygenates such as methyl-tert-butyl-ether (MTBE) and ethyl-tert-butyl-ether (ETBE) were considered in this study. Blends were made using a combination of n-heptane, iso

Kalaskar, Vickey, Mitchell, Robert, Pourreau, Daniel

Comparison of Gasoline Particulate Indices Using U.S. Market Gasoline Samples

2025-01-8449

04/01/2025

Simulated distillation (SimDis) uses wide bore capillary gas chromatography (GC) to provide a detailed volatility profile of blended gasoline. The boiling point distribution from SimDis analysis is correlated to the hydrocarbon contents of spark ignition fuels and provide the resolution necessary to characterize the compositions of the fuel. Recent publications on simulated distillation applied to spark ignition fuel reveal the merits of indexing a gasoline fuel so that it can be correlated to the tendency of particulate emissions from vehicles. With this in mind, SimDis can be a useful and quick tool in assessing the PM-formation potential of market gasolines. Heavy aromatic compounds are compounds identified as having at least 10 Carbons and 1 aromatic ring. These compounds that are present in spark ignition fuels are major contributors to vehicle particulate emissions. These compounds can be found in the higher boiling portion (T70+) of the distillation profiles. As demonstrated in

Goralski, Sarah, Geng, Pat, Dozier, Jon, Butler, Aron

Effect of Fuels on Compression Ignition Engine Particle Size Distribution and DPF Filtration Efficiency

2025-01-8503

04/01/2025

A diesel engine was run on off-highway cycle sequence on nine (9) fuels and blends. Number-weighted solid particle size distribution (PSD) in the size range from 5.6 nm to 560 nm was measured at inlet and outlet of a diesel particulate filter (DPF) on a sequence of five (5) non-road transient cycles (NRTCs) and five (5) non-road steady-state cycles (NRSCs). The measurements were used to correlate the fuel properties to the DPF-In concentrations and filtration of different size particles in the DPFs. The data showed an expected trend with the DPF-In emissions. Ultra-low sulfur diesel (ULSD) had the highest solid particle number (SPN) concentrations and biodiesels (soy-based biodiesel (B100) and rapeseed-based biodiesel (RME)) had the lowest concentrations. The geometric number mean diameter (GNMD) of DPF-In PSD correlates with the concentrations. The calculated GNMD was the highest for ULSD and lowest for B100/RME. An opposite trend for the GNMD was observed at the DPF-Out where the

Lakkireddy, Venkata, Khalek, Imad, Buffaloe, Gina

Effect of Catalyst Coating Strategy on NOx Reduction and Passive Soot Oxidation for Selective Catalytic Oxidation-Selective Catalytic Reduction Catalyst on Diesel Particulate Filter

2025-01-8490

04/01/2025

Selective catalytic oxidation/reduction catalysts coated on diesel particulate filters (SDPF) are an important technology route to meet next-stage emission regulations. The previous research of the research group showed that compared with SDPF coated with Cu-SSZ-13, the SDPF coated with novel selective catalytic oxidation-selective catalytic reduction (SCO-SCR) catalyst, which combined MnO2-CeO2/Al2O3 and Cu-SSZ-13, can simultaneously improve NOx reduction and soot oxidation performance. Catalyst coating strategy is an important parameter affecting the performance of SDPF. In this study, the effects of different coating strategies of SCO-SCR catalysts (C25, C50, C75, and C100) on the performance of NOx reduction and soot oxidation in SDPF were investigated. The results show that, as the inlet gas temperature increases, NO emissions first decrease and then increase, NOx conversion efficiency first increases and then decreases, and the rich-NO2 area, NH3 oxidation rate, N2O, CO, CO2

Chen, Ying-jie, Tan, Piqiang, Yao, Chaojie, Lou, Diming, Hu, Zhiyuan, Yang, Wenming

Study on the Impact of Arrangement of Urea Injector and Mixer in Diesel Engine Selective Catalytic Reduction System on Ammonia Uniformity

02-18-02-0007

02/12/2025

With the continuous upgrading of emission regulations for internal combustion engines, the nitrogen oxide treatment capacity of selective catalytic reduction (SCR) aftertreatment needs to be continuously improved. In this study, based on a prototype of SCR aftertreatment, the impact of the arrangement of key components in the SCR system (urea injector, mixer, and catalyst unit) on ammonia uniformity was investigated. First, parameterized designs of the urea injector, mixer, and SCR unit were conducted. Then, using computational fluid dynamics (CFD), numerical simulations of the established aftertreatment system models with different parameter factors were performed under a high-exhaust temperature and a low-exhaust temperature conditions to study the impact of each individual parameter on ammonia uniformity. Finally, an optimized solution was designed based on the observed patterns, and the optimized samples were tested on an engine performance and emission test bench to compare their

Jie, Wang, Jin, Jianjiao, Wu, Yifan

Experimental Evaluation of Binary Iso-Dodecane/n-Dodecane Blends for Emulating Sooting Characteristics of Sustainable Aviation Fuels

01-18-01-0003

02/06/2025

Sustainable aviation fuels (SAFs) derived from renewable sources are promising solutions for achieving carbon neutrality and further controlling aircraft engine emissions, operating costs, and energy security. These SAFs, primarily consist of branched and normal paraffins and exhibit significantly reduced sooting tendencies compared to conventional petroleum-based jet fuels, due to their lack of aromatics content. Our previous study investigated soot formation in non-premixed combustion for three ASTM-approved alternative jet fuels, namely Fischer–Tropsch synthetic paraffinic kerosene (FT-SPK), hydroprocessed esters and fatty acids from camelina (HEFA-Camelina), and alcohol-to-jet (ATJ), and demonstrated that the varying paraffinic composition within SAFs results in diverse sooting propensities, in the order of ATJ > FT-SPK > HEFA-Camelina. To evaluate the impact of iso-paraffins on sooting tendency and validate the suitability of utilizing binary blends of iso-dodecane (iC12) and

Xue, Xin, Sung, Chih-Jen, Wang, Xiaofeng

Emission and Economic Characteristics of Diesel/PODE Blended Fuel in Actual Road Driving

2025-01-7115

01/31/2025

Diesel/Polymethoxy Dimethyl Ether (PODE) blend fuel can significantly reduce emissions from diesel engines. However, emission levels often vary due to high transients during real-world driving conditions. To evaluate the emission and economic performance of diesel/PODE blend fuel, this study analyzed the real-world driving behavior of heavy tractors using different blend ratios (0%, 20%, 30%) across urban, suburban, and expressway road sections, in compliance with the national VI emission standard. Based on Vehicle Specific Power (VSP) bins, the study compared carbon monoxide, carbon dioxide, nitrogen oxide, particulate matter, and fuel consumption rates between pure diesel and blended fuels, providing insights into their performance under varying driving conditions. In addition, specific emissions of pollutants, effective fuel consumption, and effective thermal efficiency for urban, suburban, and expressway sections, as well as for the entire test process, are analyzed to quantify the

Liu, He, Yang, Yajing, Farooq, Muhammad Shahid, Liu, Shenghua, Wei, Yanju

Flash Boiling Impact on Spray, Flame, Emissions, and Soot of Gasoline-Acetone-Butanol-Ethanol Blend at Simulated Cold-Start GDI Operation Using a CVCC

2025-01-7046

01/31/2025

The use of carbon-neutral fuels instead of conventional fuels in gasoline direct injection (GDI) engines is beneficial to global decarbonization. However, the application of renewable non-petroleum fuels in GDI engines is still unclear due to their different physicochemical properties. Acetone-Butanol-Ethanol (ABE) is a promising low-carbon alternative fuel for GDI engines, but its high viscosity and latent heat cause pool firing during cold start. The existing flash boiling technology can solve this problem. This study explores the effects of flash boiling on spray characteristics, flame propagation, soot, and emissions of gasoline-ABE blend in a constant volume combustion chamber (CVCC) without airflow. Optical windows, high-speed camera recording, in-chamber pressure measurement, Fourier transform infrared spectroscopy (FTIR), and transmission electron microscope (TEM) were used to analyze flame spreading, combustion characteristics, exhaust gases, and soot morphology. Flash boiling

Nour, Mohamed, Zhang, Weixuan, Cui, Mingli, Li, Xuesong, Xu, Min, Qiu, Shuyi

Performance Analysis of Graphene-Coated Heat Pipe Heat Exchangers for Automobile Exhaust Cooling and Purification

2025-01-5006

01/23/2025

This research investigates the development of a heat pipe heat exchanger coated with graphene for cooling and purification of automobile exhausts. The heat exchanger directly affects the performance of the engine because proper heat dissipation and transfer can improve engine performance, reduce fuel consumption, and decrease the emission. Moreover, this effect is much more noticeable on coated heat pipes because of the enhanced thermal conductivity and mechanical properties of the graphene films. A heat null emitted by internal combustion engines was used in the experimental setup to test the thermal performance, cooling efficiency, and purification efficiency of the newly designed in-house exhaust simulation system where the new heat pipes were inserted. The results of the experiment show that the heat pipes have very high thermal performance as the efficiency of the heat pipes was calculated to be around 85%. Furthermore, the temperature decrease over the surfaces of the heat

Karthigairajan, M., Seeniappan, Kaliappan, Balaji, N., Natrayan, L., Sheik, Salman Basha, Ravi, D.

Combustion of Hydrated Ethanol and Gasoline RON95 Ultra-High Pressure Direct Injection in Optical Access SI Engine

2024-36-0152

12/20/2024

High and ultra-high pressure direct injection (UHPDI) can enhance efficiency gains with flex-fuel engines operating on ethanol, gasoline, or their mixtures. This application aims to increase the engine’s compression ratio (CR), which uses low CR for gasoline due to the knocking phenomenon. This type of technology, involving injection pressures above 1000 bar, permits late fuel injection during the compression phase, preventing auto-ignition and allowing for higher compression ratios. UHPDI generates a highly turbulent spray with significant momentum, improving air-fuel mix preparation, and combustion, resulting in even greater benefits while minimizing particulate matter emissions. This study aims to develop ultra-high-pressure injection systems using gasoline RON95 and hydrated ethanol in a single-cylinder engine with optical access. Experimental tests will be conducted in an optically accessible spark ignition research engine, employing thermodynamic, optical, and emission results

Malheiro de Oliveira, Enrico R., Mendoza, Alexander Penaranda, Martelli, Andre Luiz, Dias, Fábio J., Weissinger, Frederico F., dos Santos, Leila Ribeiro, Lacava, Pedro Teixeira

Assessment of Performance and Emissions from a Hybrid Vehicle Integrated with a Low Temperature Combustion Engine Undergoing a Drive Cycle

2024-28-0140

12/05/2024

In the last decade, the increased global temperature, stringent regulations, and customer demand for high fuel economy have led to the accelerated development of alternative propulsion solutions, with particular focus on electrified vehicles. Hybrid electric vehicles (HEVs), the combination of electric machinery with conventional powertrains, allows diversifications of powertrain architectures. In addition, it has been demonstrated that engines employing advanced low temperature combustion concepts, such as dual fuel reactivity controlled compression ignition (RCCI), and able to operate on both renewable and conventional fuels, produce ultra-low nitrogen oxides (NOx) and particulate matter (PM) emissions while maintaining thermal efficiency similar to conventional diesel operation at part load operating conditions. This study aims to investigate the potential of integrating a gasoline-diesel RCCI engine in an HEV in achieving reduced fuel consumption and lower NOx and PM emissions

Marwaha, Tejasva, Khedkar, Nikhil Dilip, Sarangi, Asish Kumar

Combustion and Emissions Comparison between a Diesel and a Dimethyl Ether (DME) Off-Highway Compression Ignition Engine

2024-01-2700

11/05/2024

Dimethyl ether (DME) is a promising substitute for diesel as a fuel in heavy-duty engines. This article presents the comparison between a diesel- and a DME-powered compression ignition engine. The diesel-powered version was initially characterised at a range of operating points before being converted to operate on DME. This was achieved by replacing fuel system components with bespoke DME-compatible engine parts. An off-board fuel pressurisation and conditioning system was designed to replace the existing high-pressure fuel pump, while maintaining all other engine hardware and components. Engine behaviour, in terms of combustion and emissions on both fuels was examined. Firstly, the effect of varying recirculated exhaust gas (EGR) concentration at constant excess air ratio, combustion phasing (CA50) and equal fuel delivery rate (by energy input) was interrogated. DME combustion was significantly faster, as combustion duration was reduced by around 30%, in some cases, when comparing to

Apostolou, Christos, Elliott, Thomas, Rutledge, John, Butcher, Daniel, Long, Edward, Spencer, Adrian

The Effect on Soot Handling and Friction of Selected Dispersant Additives for Next Generation Transportation Sector Oils

2024-01-4301

11/05/2024

Next generation lubricating oils for transportation sector require higher durability in operation, compatibility with new engine technologies and aftertreatment devices as well as high fuel economy (FE), thus contributing to the reduction of CO2 emissions, both in passenger cars and heavy-duty vehicles. The current paper aims to highlight the impact of dispersant main properties in preventing sludge and deposits formation on engine surfaces. The effect on frictional properties of lubricating oils through a multi-step activity was evaluated. Oil contamination by soot is a big concern not only for diesel but also for new generation of direct injection gasoline (GDI) engines. The presence of soot leads to oil thickening that heavily impacts on friction coefficient thus enhancing the role of dispersant in controlling soot and related viscosity increase and, indirectly, fuel consumption for long running periods. After an introduction on dispersant technologies, the focus of the paper moves

Lattuada, Marco, Manni, Massimo, Notari, Marcello, Ferraro, Giovanni, Fratini, Emiliano

Effect of Premixing Ratio on the Deterministic Characteristics of Combustion Dynamics Butanol-Diesel RCCI Engine

2024-01-4292

11/05/2024

The rising demand for vehicles has increased CO and HC emissions, worsening air quality and contributing to climate change, key issues under the clean development mechanism and UN SDG 13: Climate Action. Reactivity-Controlled Compression Ignition (RCCI) offers a promising solution to reduce PM and NOx while maintaining fuel efficiency. However, the cyclic variation of the RCCI engine remains an underexplored area in control strategies, necessitating further research for optimization in line with sustainable development goals. This study explores the impact of premixing ratios on RCCI engines fueled with butanol and the nature of cyclic variation to know the controllability. Tests were conducted on a single-cylinder diesel engine at 1500 rpm and constant engine load. The experiments reveal that increasing the premixing ratio from 45% to 60% decreases the heat release rate by 15%, Pmax by 10%, and IMEP by 12%. Recurrence Quantitative Analysis (RQA) confirmed strong deterministic

Yadav, Ratnesh Kumar, Mohite, Avadhoot Abaso, Maurya, Rakesh Kumar

Emission Characteristics of TCR Diesel Fuels in Comparison to Diesel Fuels Derived from other Sources

2024-01-4289

11/05/2024

In this work we demonstrate the influence of different refined TCR refining diesel fuels on emission, power and efficiency in comparison to reference Diesel fuel (homologation fuel for Euro 6 emission testing), hydrotreated vegetable oil (HVO) and a blend of poly(oxymethylene)dimethyl ether (OME3) with reference Diesel. The emission characteristics of such TCR fuels used in a production type Diesel engine with modern common rail system has up to now not been tested. The comparison was performed at an engine test bench equipped with a Hatz 4H50 TIC direct injection common rail Diesel engine. For different engine operation points exhaust gas emissions and particulate matters were measured and the results analyzed.

Seeger, Jan, Taschek, Marco

Catalyzed Gasoline Particulate Filter Performance from Fresh to Full Useful Life

2024-01-4311

11/05/2024

The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for

Craig, Angus, Warkins, Jason, Beattie, James, Nipunage, Sanket, Moser, David, Day, Ryan, Banker, Vonda

Ensemble Machine Learning Techniques for Particulate Emissions Estimation from a Highly Boosted GDI Engine Fuelled by Different Gasoline Blends

2024-01-4306

11/05/2024

Light-duty vehicle emissions regulations worldwide impose stringent limits on particulate matter (PM) emissions, necessitating accurate modelling and prediction of particulate emissions across a range of sizes (as low as 10 nm). It has been shown that the decision tree-based ensemble machine learning technique known as Random Forest can accurately predict particle size, concentration, and accumulation mode geometric standard deviation (GSD) for particulate emission diameters as low as 23 nm from a highly boosted gasoline direct injection (GDI) engine operating on a single fuel, while also offering insights into the underlying factors of emissions production because of the interpretable nature of decision trees. This work builds on the prior Random Forest research as its basis and further investigates the relative performance of five decision tree-based machine learning techniques in predicting these particulate emission parameters and extends the work to 10 nm particles. In addition to

Stangierska, Marta, Bajwa, Abdullah, Lewis, Andrew, Akehurst, Sam, Turner, James, Leach, Felix

Effect of Fuel Chemical Structure on Soot Formation in Sustainable Aviation Fuels

2024-01-4310

11/05/2024

Sustainable Aviation Fuels (SAFs) offer great promises towards decarbonizing the aviation sector. Due to the high safety standards and global scale of the aviation industry, SAFs pose challenges to aircraft engines and combustion processes, which must be thoroughly understood. Soot emissions from aircrafts play a crucial role, acting as ice nuclei and contributing to the formation of contrail cirrus clouds, which, in turn, may account for a substantial portion of the net radiative climate forcing. This study focuses on utilizing detailed kinetic simulations and soot modeling to investigate soot particle generation in aero-engines operating on SAFs. Differences in soot yield were investigated for different fuel components, including n-alkanes, iso-alkanes, cycloalkanes, and aromatics. A 0-D simulation framework was developed and utilized in conjunction with advanced soot models to predict and assess soot processes under conditions relevant to aero-engine combustion. The simulations

Yi, Junghwa, Manin, Julien, Wan, Kevin, Lopez Pintor, Dario, Nguyen, Tuan, Dempsey, Adam

Operation of a Compression-Ignition Kerosene Aviation Engine with Sustainable Aviation Fuel: An Experimental Study

2024-01-6005

10/28/2024

The aviation industry is undergoing environmental scrutiny due to its significant greenhouse gas emissions. Sustainable aviation fuels (SAFs) are a vital solution for reducing carbon emissions and pollutants, aligning with global efforts for carbon-neutral aviation growth. SAFs can be produced via multiple production routes from different feedstock, resulting in significantly different physical and chemical fuel properties. Their suitability in a compression-ignition (CI) aircraft engine was evaluated through test bench investigations at TU Wien - Institute of Powertrain and Automotive Technology in partnership with Austro Engine. ASTM D7566-certified fuels like Hydrotreated Vegetable Oil (HVO), Fischer–Tropsch–Kerosene (FTK) or Alcohol to Jet (AtJ), but also an oxygen containing biodiesel have been tested extensively. Gaseous emissions, soot emissions, indication measurement data, efficiencies, and the like were acquired and comprehensively analyzed for engine operation with different

Kleissner, Florian, Hofmann, Peter

Influence of Lube Oil and Fuel Additives on the Particulate Raw Emission Behavior of Gasoline Engines

04-18-01-0004

10/03/2024

The aim of this work was to investigate the influence of different combinations of engine oil and oil additive as well as additivated and unadditivated fuel on particulate emissions in gasoline engines. To accomplish this, load, speed, and type of oil injection were varied on a single-cylinder engine, and the influence on particle number concentration and size distribution were evaluated. The tests were supplemented by an optical investigation of their in-cylinder soot formation. The investigation of fuel additives showed no significant differences compared to the reference fuel without additives. However, in the case of oil additives, detergents led to a significant increase in the number of particles in the <20 nm range. This effect occurred when used as both a single additive and a component in the standard engine oil. While viscosity improvers also lead to a measurable, but less pronounced, increase in the particle number concentration, no significant influence can be determined

Böhmeke, Christian, Heinz, Lukas, Wagner, Uwe, Koch, Thomas

Study of Particle Emissions Due to Brake Wear: Impact of Braking Profiles and Transport Efficiency of the Test System

2024-24-0041

09/18/2024

Vehicular emissions represent the main responsible of the deterioration of air quality in the urban area. In the attempt to reduce both gaseous emissions and particulates from internal combustion engines, increasingly stricter regulations were introduced from European Union in the last years. These limits have led to the improvement of emissions-reduction technologies as well as the vehicle hybridization and electrification. In this scenario, vehicle emissions due to other sources rather than the propulsion systems, such as brakes and tires, have taken a significant weight. In this regard, European Commission has proposed the introduction in the next EURO 7 standard of the first-ever limit on the particles emitted by vehicle brakes. This study is devoted to improving the knowledge on the particle characteristics due to the brake wear by means of laboratory experiments thus providing support to the definition of the new standards. An experimental layout was realized consisting in a box

Catapano, Francesco, Di Iorio, Silvana, Magno, Agnese, Vaglieco, Bianca Maria

Investigation of Plug-In Hybrid Light Duty Commercial Vehicle in Real-World Conditions by Simulation

2024-24-0016

09/18/2024

Light commercial vehicles are an indispensable element for the transport of people and the delivery of goods, especially on extra-urban and long-distance routes. With a view to sustainable mobility, it is necessary to think about hybridizing these vehicles to reduce the fuel consumption as well as greenhouse gas emissions and particulate matter. These types of vehicles are generally powered by diesel and travel many kilometers a day. On the other hand, the use of light commercial vehicles in battery electric vehicle (BEV) configuration has already been started but is not receiving widespread recognition. In this panorama, starting from a study already developed for the hybridization of a plug-in light commercial vehicle in Worldwide harmonized Light vehicles Test Cycle (WLTC) condition, the simulation analysis has been extended to the plug-in hybrid vehicle (PHEV) operating in real driving emission conditions (RDE). In particular, using Advisor software, a vehicle has been simulated in

Mancaruso, Ezio, Meccariello, Giovanni, Rossetti, Salvatore

Procedure for the Calculation of Non-Volatile Particulate Matter Sampling and Measurement System Losses and System Loss Correction Factors

ARP6481A (Current)

09/09/2024

This SAE Aerospace Recommended Practice (ARP) details the recommended process for correcting measured non-volatile particulate matter (nvPM) mass and number data for particle losses in the sampling and measurement system specified in ARP6320B. This technique is only recommended for conditions where both nvPM mass and number concentration measurements are in the valid measurement ranges of the instruments that are discussed in the tool limitations section. This ARP also supplies an Excel software tool with documentation to automate the process. The body of this ARP details the recommended calculation method, uncertainties, and limitations of the system loss correction factors. It explains, in detail, the required inputs and outputs from the supplied Excel software tool (developed on Windows 7, Excel 2016). Also included are: The Excel correction tools (refer to Attachments I and V). Installation instructions for a Windows-based computer (refer to Attachment II). A user technical manual

E-31P Particulate Matter Committee

Investigation on Brake-Drag-Optimization on Vehicle-Level

2024-01-3037

09/08/2024

Brake drag in disc brakes occurs during the off-brake-phase, when the brake is not applied but friction contacts between brake disc and pads persist. First and foremost, the resulting drag torque increases energy consumption, where a few Newton meters can have a significant impact on the crucial factor – range – of battery-electric-vehicles. Moreover, brake wear is accelerated in conjunction with enlarged taper-wear of the pads. Additional wear can also imply increased brake particle emissions which are going to be limited by upcoming regulations due to their potential health risk. In this light different countermeasures aim to create and maintain a sufficient air gap between brake disc and pads when the brake is released to avoid residual friction contacts. Among others these include optimization of piston retraction by adjusting the seal-grooves and integrating pad springs into the caliper to push the pads back. State of the art to analyze the effectiveness of countermeasures are

Huchtkoetter, Philipp, Neubeck, Jens, Wagner, Andreas

Enhancing Brake Performance: FNC-Smart-ONC® Technology to Address Corrosion Challenges and Extend the Durability of GCI Rotors

2024-01-3044

09/08/2024

The most used rotor material is gray cast iron (GCI), known for its susceptibility to corrosion. The impact of corrosion on the braking system is paramount, affecting both braking performance and the emission of particulate matter. The issue becomes more severe, especially when the brakes are left stationary or unused for extended durations in humid conditions, as seen with electric vehicles (EVs). Brake disc corrosion amplifies the risk of corrosion adhesion between contacting surfaces, leading to substantial damage, increased quantity and mass of non-exhaust particulate emissions, and decreased braking effectiveness. In addition, brake pads' friction material plays a crucial role in generating the necessary stopping force, creating friction that transforms kinetic energy into heat. However, heightened pressure during braking elevates rotor temperatures, contributing to the degradation of the friction material. This degradation manifests in decreased mechanical strength, heightened

Nousir, Saadia, Winter, Karl-Michael

Time for a Model Change - Inorganic Friction Materials

2024-01-3042

09/08/2024

This paper’s aim is to explain alternative friction lining formulations based on inorganic polymer binders for the production of new, future-proof brake friction materials. The aspects of high-temperature stability in the fading tests of the AKM- and AMS tests, as well as the reduction in PM10 emissions compared to classic organic friction materials, make these materials particularly fascinating for future use. Additionally, the energy savings potential of this type of friction lining could be of particular importance when sustainability considerations further influence our development activities in friction brake related applications.

Milczarek, Roman Paul, Wittig, Niels

Brake Particle Emission Influenced by Grooved Disc Friction Surfaces with or without a Hard Coating

2024-01-3030

09/08/2024

Many performance sport passenger vehicles use drilled or grooved cast iron brake rotors for a better braking performance or a cosmetic reason. Such brake rotors would unfortunately cause more brake dust emission, appearing with dirty wheel rims. To better understand the effects of such brake rotors on particle emission, a pin-on-disc tribometer with two particle emission measurement devices was used to monitor and collect the emitted airborne particles. The first device was an aerodynamic particle sizer, which is capable of measuring particles ranging from 0.5 to 20 μm. The second device was a condensation particle counter, which measures and collects particles from 4 nm to 3 μm. The testing samples were scaled-down brake discs (100 mm in diameter) against low-metallic brake pads. Two machined surface conditions (plain and grooved) with uncoated or ceramic-coated friction surfaces were selected for the investigation. The results showed that the grooved friction surface led to a higher

Cai, Ran, Nie, Xueyuan, Lyu, Yezhe, Wahlström, Jens

Influences of Lubricant Viscosity and Metallic Content on Diesel Soot Oxidation Reactivity

2024-01-5084

08/23/2024

This study examined the effects of lubricant viscosity and metallic content on the oxidation reactivity of diesel particles. In the first part, the factors affecting thermogravimetric analysis (TGA) experiments was discussed and confirmed. The influences of initial soot mass, heating rate, and airflow rate on soot oxidation rate and experimental reproducibility were investigated to develop an optimized TGA method. On the basis of these experiments, an initial soot mass of 2.0 mg, airflow rate of 4.8 L/h, and heating rate of 2.5°C/h were used for all subsequent TGA tests. It could be found that the TGA experiments had high repeatability, and the differences were less than 0.1%. In the second part, a four-cylinder diesel engine was lubricated with seven kinds of lubricant with different viscosity and metallic content by the use of viscosity index improver (VII), antioxidant and corrosion inhibitor (ACI), and ashless dispersant (AD). Particle samples were subjected to TGA to test their

Meng, Hao, Yang, He, Zhang, Weili, Xing, Jianqiang, Xu, Yan, Wang, Yajun

Comparing Physical and Chemical Properties of Soot from Laboratory Tests and Heavy-Duty Engines Used in Field Operations

04-18-01-0002

08/02/2024

Morphology, nanostructure, and composition of soot extracted from the oil sump of different heavy-duty engines operated under dynamometer and field conditions were investigated. Soot characteristics were then compared to a carbon black sample. Soot was extracted from used oil for transmission electron microscopy (TEM) analysis. Energy-dispersive X-ray (EDX) and X-ray photoelectron spectroscopy (XPS) analyses were also performed to assess soot composition. Two soot classes, I and II, can be identified based on their appearance under the TEM. Carbon black and class I particles have graphitic structures, while class II samples have a more sludge-like appearance. Similar aggregate sizes were observed among the samples. In all samples, the primary particle size distribution ranges from 16 nm to 22 nm in terms of mean diameter. Differences in the length and tortuosity of the graphitic fringes between the samples were observed. The findings suggest a greater degree of interaction between

Pacino, Andrea, La Rocca, Antonino, Cairns, Alasdair, Fay, Michael W., Smith, Joshua, Berryman, Jacqueline, Fowell, Mark

Procedure for the Continuous Sampling and Measurement of Nonvolatile Particulate Matter Emissions from Aircraft Turbine Engines

ARP6320B (Current)

07/10/2024

This ARP describes recommended sampling conditions, instrumentation, and procedures for the measurement of nonvolatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to estimate sampling system loss performance. This ARP is not intended for in-flight testing, nor does it apply to engines operating in the afterburning mode. This ARP is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances.

E-31P Particulate Matter Committee

Effects of Renewable Fuels on the Performance and Emissions of a Small Displacement Diesel Engine for Urban Mobility

2024-37-0019

06/12/2024

In the frame of growing concerns over climate change and health, renewable fuels can make an important contribution to decarbonizing the transport sector. The current work presents the results of an investigation into the impact of renewable fuels on the combustion and emissions of a turbocharged compression-ignition internal combustion engine. An experimental study was undertaken and the engine settings were not modified to account for the fuel's chemical and physical properties, to analyze the performance of the fuel as a potential drop-in alternative fuel. Three fuels were tested: mineral diesel, a blend of it with waste cooking oil biodiesel and a hydrogenated diesel. The analysis of the emissions at engine exhaust highlights that hydrogenated fuel is cleaner, reducing CO, total hydrocarbon emissions, particulate matter and NOx.

Chiavola, Ornella, Matijošius, Jonas, Palmieri, Fulvio, Recco, Erasmo

Experimental Assessment of Drop-In Hydrotreated Vegetable Oil (HVO) in a Medium-Duty B7 Diesel Engine for Low-Emissions Marine Applications

2024-37-0023

06/12/2024

Nowadays, the push for more ecological low-carbon propulsion systems is high in all mobility sectors, including the recreational or light-commercial boating, where propulsion is usually provided by internal combustion engines derived from road applications. In this work, the effects of replacing conventional fossil-derived B7 diesel with Hydrotreated Vegetable Oil (HVO) were experimentally investigated in a modern Medium-Duty Diesel Engine, using the advanced biofuel as ‘drop-in’ and testing according to the ISO 8178 marine standard. The compounded results showed significant benefits in terms of NOx, Particulate Matter, mass fuel consumption and especially Well-to-Wake (WtW) CO2 thanks to the inner properties of the aromatic-free, hydrogen-rich renewable fuel, with no impact on the engine power and minimal deterioration of the volumetric fuel economy.

Cosseddu, Cinzia, Spedicato, Tonio, Pennazio, Davide, Vassallo, Alberto, Fittavolini, Corrado

Effect of Injector Type and Intake Boosting on Combustion, Performance, and Emission Characteristics of a Spray-Guided Gasoline Direct Injection Engine—A Computational Fluid Dynamics Study

03-17-06-0044

06/06/2024

In general, GDI engines operate with stratified mixtures at part-load conditions enabling increased fuel economy with high power output, however, with a compensation of increased soot emissions at part-load conditions. This is mainly due to improper in-cylinder mixing of air and fuel leading to a sharp decrease in gradient of reactant destruction term and heat release rate (HRR), resulting in flame quenching. The type of fuel injector and engine operating conditions play a significant role in the in-cylinder mixture formation. Therefore, in this study, a CFD analysis is utilized to compare the effect of stratified mixture combustion with multi-hole solid-cone and hollow-cone injectors on the performance and emission characteristics of a spray-guided GDI engine. The equivalence ratio (ϕ) from 0.6 to 0.8 with the constant engine speed of 2000 rev/min is considered. For both injectors, the fuel injection pressure of 200 bar is used with 60° spray-cone angles. For lean boosting conditions

Kumar, Rahul, Bhaduri, Sreetam, Mallikarjuna, J.M.

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