Browse Topic: Steering wheels

Items (707)
The rapid development of autonomous driving technology has brought emerging opportunities to optimize the omnidirectional vehicle driving performance. However, its compliance with driving habits directly determines its social acceptance. Therefore, how to balance consistency between performance improvement and driving habits has become an important bottleneck restricting the rapid promotion of autonomous driving technology. Manual driving vehicles mostly focus on the safety of both longitudinal and lateral movements, and cannot cope with the vertical movement, let alone the performance of economy, comfort, and efficiency. In this context, this paper proposes an anthropomorphic trajectory optimization method incorporating vehicle omnidirectional dynamic characteristics and corresponding driving habits. Firstly, this paper explores vehicle dynamic characteristics in longitudinal, lateral, and vertical directions, and reveals the coupling effect of motion states during driving. Furthermore, the featured function of anthropomorphic driving is constructed by the driving habit patterns related to the accelerator pedal, deceleration pedal, and steering wheel. Then, a comprehensive trajectory optimization method that considers safety, economy, comfort, and efficiency is constructed to improve the driving performance while ensuring social acceptance. Finally, the sensitivity of method weights and the adaptability toward the real world are verified by the case studies and discussions. The results indicate that the proposed method can fully utilize the optimization potential of autonomous driving technology in the omnidirectional performance, and effectively assist the intelligent and automated development of road traffic systems.
Liao, PengZhang, DefengNing, DonghongLi, SijiaWang, Tao
This study aims to explore and evaluate the effect of various foot positions on the kinematic and kinetic response of the lower extremity during frontal crashes using a realistic vehicle interior. Frontal impact sled tests were performed with the Test Device for Human Occupant Restraint, 50th-percentile Male (THOR-50M) and Test Device for Human Occupant Restraint, 5th-percentile Female (THOR-05F) anthropometric test device (ATD) in the driver’s seat of a midsize SUV testing buck (with realistic interior components including an instrument panel with steering wheel and steering wheel airbag, seat, three-point seat belt with pretensioner and force-limiter, accelerator pedal, brake pedal, knee airbag, and seat belt retractor pretensioner). Six sled tests were performed in two principal directions of force (PDOF) [three each in frontal (0°) and oblique (−20°) configurations]. The right foot was positioned on the accelerator pedal, fully on the brake, and half on the brake. A single test was conducted with the THOR-05F in an oblique configuration with the foot on the accelerator. Ankle response was analyzed from internal ATD instrumentation. Restraint engagement was found to be consistent across all testing cases. Ankle moment and angle varied based on PDOF and the tested foot condition. Right ankle moment ranged from 70 to −70 Nm in inversion/eversion. Right ankle angles ranged from 37° inversion to 28° eversion. Left ankle moment ranged from 10 to −41 Nm in inversion/eversion. Left ankle angles ranged from 10° eversion to 23° inversion. Differences in lower extremity motion and loading were observed for each testing condition. Placing the foot on the accelerator pedal produced greater ankle moment than either brake pedal condition. Placing the foot on the brake pedal resulted in the highest dorsiflexion angle response. Obliquity increased ankle moment and rotation for both ankles. The United States New Car Assessment Program (US-NCAP) foot position with an oblique PDOF created the highest ankle moment while the in-line brake position in oblique created the highest dorsiflexion rotation. By combining these findings with other efforts focused on naturalistic driving and foot positioning, these results might aid in development of additional testing practices that might enhance our understanding of the lower extremity in nonstandard initial positions.
Noss, JuniorDonlon, John-PaulMorris, AnnaSamier, GermainPark, JosephForman, Jason
The objective of this research was to understand the impact of transition window duration on success and performance during nominal transitions from conditional driving automation (SAE level 3). Because the driver can be disengaged from driving when conditional driving automation is engaged, the central challenge is how to safely transition from automated control to human control. Past research from the literature on Level 3 Automated Driving Systems (L3 ADS) has focused on safety-critical event responses (e.g., responding to a hazard) and on automation that operates at high speeds, which is not representative of the systems currently deployed that operate in lower-speed traffic jam situations [4, 5]. This article presents an analysis of data from several transition-of-control studies with conditional driving automation in a high-fidelity driving simulator. A range of transition window durations were compared, and different transition-of-control behaviors were coded from video data. Transition windows for 4, 6, 8, and 10 s conditions resulted in failures by the drivers to resume control. Success rates by condition were lowest with 4 s transition windows, but also lower with 10 s windows, compared to 6 s, 8 s, or 15 s windows (potential explanations appear in the discussion). Time to first glance back at the forward road and time to first-hand on the steering wheel were predictors of transition of control success across all transition windows. Survival analyses showed that drivers needed to begin the transition process within a few seconds to make successful transitions, even with longer transition windows. The results demonstrate the impact of different transition window durations on transition of control and provide unique insights into the factors influencing transition success in situations representative of those happening on the road now. These results help shape understanding of the requisite time needed for safe transition from automated to manual control and speak to the design recommendations for human–automation interactions.
Gaspar, JohnAhmad, OmarSchwarz, ChrisFincannon, ThomasJerome, Christian
Drivers often interact with partial automation (SAE Level 2) systems, initiating transfer of control (TOC) either by handing control over to the automation or by taking it back. Accurately predicting these interactions may inform the design of future automation systems that adapt proactively to the operating context, enhance comfort, and ultimately may improve safety. We present a context-aware framework that generates a unified driver–vehicle–environment representation by fusing data from in-cabin video of the driver and of the forward roadway with vehicle kinematics, driver glance, and hands-on-wheel behaviors. This representation was encoded in a hierarchical Graph Neural Network that classified driver-initiated TOCs to: (i) Manual-to-automation and (ii) Automation-to-manual transitions and predicted time-to-TOC. Shapley-based explainable AI was used to quantify how the importance of behavioral, contextual, and kinematic cues evolved in the seconds preceding a TOC. Analysis of a naturalistic dataset of 1,565 driver-initiated TOCs from 16 experienced drivers revealed distinct patterns. Manual-to-automation transitions were preceded by lane count increases, acceleration, and spikes in glances to the instrument-cluster. In contrast, Automation-to-manual transitions were associated with lane count reductions, higher surrounding-vehicle density, deceleration, reduction in secondary-task engagement, and higher steering wheel control. Together, these patterns highlight key cues for predicting the TOC type and time-to-TOC. Using environment-only features, the classifier achieved 78% accuracy; adding vehicle kinematics increased accuracy to 84%, and incorporating driver behavior features further improved prediction to 90%. Across prediction horizons, the Manual-to-automation TOC was consistently predicted more accurately than the automation-to-manual TOC. Shapley analyses underscore that driver behavior provided the strongest cues for predicting TOCs, highlighting the value of fusing driving context with information obtained from monitoring the driver behavior to anticipate the type of driver-automation interaction and its timing.
Zhao, ZhouqiaoGershon, Pnina
Tuned Mass Dampers (TMDs) are widely used in the automotive industry to mitigate Noise, Vibration, and Harshness (NVH) issues across various vehicle systems. These passive devices are particularly effective in reducing structural vibrations in components subjected to resonant excitation. However, real-world applications often face challenges due to manufacturing variability and system-level build differences, which can cause deviations in both the TMD’s tuned frequency (up to ±15%) and the vibration characteristics of the host structure. These uncertainties—in both the TMD properties and the vehicle subsystem dynamics—can be modeled using statistical distributions. This paper presents a generalized methodology for vibration analysis and design under uncertainty, combining reliability engineering with dynamic vibration modeling. The approach formulates a unified mathematical framework that incorporates probabilistic and stochastic modeling to assess TMD performance under a range of build and environmental conditions. As a case study, the method is applied to assess steering column vibrations, with a focus on quantifying the probability that system performance meets specified NVH targets. Multiple statistical distribution models are considered to predict the likelihood that vibrations exceed customer acceptance thresholds, potentially leading to unfavorable subjective and objective ratings. The results are validated using population-level vehicle data. While demonstrated on the steering system, the proposed methodology is applicable to any vehicle subsystem equipped with a TMD, provided that the relevant random variables—such as modal properties, excitation inputs, and build tolerances—are properly characterized. This enables robust TMD design across vehicle domains, ensuring performance consistency despite system variability.
Abbas, AhmadHaider, Syedd'Souza, Suneel
Despite advances in crash avoidance, occupant restraint systems remain crucial in protecting the motoring public. Following decades of improvement in occupant protection, including several supplemental restraint systems for front seat occupants, the safety of rear seat occupants has recently undergone scrutiny. Studies evaluating rear seat occupant injury risk via field crash data have reported reduced relative safety in rear seating positions and alluded to advanced rear seat restraints, such as pretensioners and load limiters, as potential solutions. While the pursuit of novel technologies has historically improved occupant outcomes, evaluation of new systems in both controlled laboratory environments and field crashes is necessary to understand potential consequences of widespread introduction. This study analyzed the prevalence of advanced seat belts (load limiters and pretensioners) in the rear seating positions in the U.S. fleet. Additionally, occupant injury risk was compared across vehicles equipped with conventional and advanced seat belts in the rear seat, as well as between rear and front seat occupants, using data from state crash databases. The proportion of vehicles equipped with advanced rear seat restraints has steadily increased over the past couple of decades, but, as of 2023, remained below 10% of registered vehicles on US roadways. Evaluation of police-reported field crash data indicated that lap-shoulder belted rear seat occupants sustained fatal or incapacitating injury at a lesser rate than front seat occupants. Rear seat occupants have historically been and remain well-protected. Current field data do not consistently demonstrate a statistically significant reduction in rear seat occupant injury or fatality risk attributable to advanced seat belts. However, the relatively low number of crashes involving serious injury or fatality for rear-seated occupants in vehicles equipped with these systems underscores the need for additional data to fully evaluate their effectiveness in real-world crashes.
Rapp van Roden, Elizabeth AnnMiller, BrucePearson, JosephWilliamson, JamesBrown, Thomas
Occupant body size in vehicles varies significantly, encompassing differences in height, mass, and overall body composition. Adaptive restraint systems, featuring adjustable parameters such as belt load limiters, steering column load limiters and stroke, seat pan stiffness, and airbag pressure, can offer more equitable protection tailored to individual body sizes. In this study, a test rig modeled after the Volvo XC90 (2016) was used to collect data from 46 participants who were dressed in typical summer clothing and seated upright, without slouching or leaning sideways. Stepwise adjustments of the seat pan and seatback were performed. The collected measurements include seat pan movements (front-back and up-down), seatback recline, and key seatbelt-related parameters, such as belt payout length, D-ring angle, lap belt length, and buckle tension. The collected data was then used to train machine learning models to predict individual occupant characteristics: standing height, mass, and seated height. This study shows the challenges and opportunities for occupant body size estimation from seatbelt and seat location inputs. The prediction’s root mean square error across validation dataset was as follows: standing height 8.76cm, mass 11.33kg, and seated height 5.61cm. The prediction of mass fulfilled the defined criterion, while the prediction accuracy for standing height and seated height require further improvement. Our analysis reveals that a key improvement could be achieved by implementing an upgraded lap belt position sensor, given that lap belt length was identified as a dominant feature across models. Furthermore, the analysis suggests that D-ring angle, buckle tension, and seatback recline can be excluded from the input feature set.
Wang, DaAhmed, JawwadRowe, MikeBrase, Dan
The cross-car beam (CCB) within the instrument panel (IP) is a multifunctional structural element that supports safety, vibration control and modular integration in automotive design. The reduction of mass without compromising structural integrity plays a vital role in this endeavor. This study presents the design and optimization of design intent model of magnesium beam to meet the performance requirements Vs study model of hybrid cross car beam using magnesium steering column bracket, steel and plastic material to achieve reduced mass and enhanced stiffness while meeting performance targets. Advanced Computer Aided Engineering (CAE) techniques were employed, including topology optimization, lattice optimization, bracket sensitivity studies as well as shape & gauge optimization. Performed benchmarking against industry models such as Tesla Model Y observed hybrid material with structural simplification. The final hybrid beam design demonstrated overall cost reduction, while satisfying steering wheel vertical & lateral frequency target with acceleration over frequency (AoF) curve. This work establishes a robust methodology for lightweight, high- performance beam development, offering scalable insights for OEMs seeking cost-effective, regulation – compliant IP structures.
Didgur, GulzarahmedMcAdams, IanViswaraj, Obuliraj
Electric vehicle chassis integration control aims to improve vehicle handling and comfort. Previous studies encountered significant practical limitations, such as computational overhead in real-time execution scenarios. Designing effective and efficient algorithms for actuator coordination remains challenging. This article presents a synergetic controller for chassis coordination, combining fuzzy logic and stability region theory. First, the controller targets are the yaw rate and side slip angle, which are obtained from a highly accurate multi-body dynamic model. In addition, based on the generated fuzzy rules, the system calculates the required additional yaw moments for each actuator and optimizes their output. Then, the designed controller can distribute control effort optimally in real-time between braking and rear-wheel steering based on the stability status of the vehicle. Furthermore, a stability factor approach is used to formulate a dynamic safety strategy executed by the chassis. It helps to create the safety boundary of the vehicle and avoid excessive force and angle of execution. Finally, real-vehicle tests are conducted, and the experimental results and real-vehicle tests demonstrate significant improvements: steering wheel angle reduction by 10%, enhanced yaw stability (9% higher safety threshold) for the slalom test, and better elk testing performance (>2%). The proposed method offers practical, real-world applicability and provides valuable insights and a reference for yaw control research in the automotive industry.
Liao, YinshengHu, ZhimingCheng, YuanshuLin, RuyaSun, YueGao, SixiaoZhang, Junzhi
Integrating intelligent and connected technologies in vehicles has significantly enriched the information environment for drivers, aiding them in making comprehensive driving decisions. However, inadequate information display may lead drivers to miss crucial information or increase their cognitive load, thereby affecting driving safety and user experience. It is essential to study drivers’ preferences for in-vehicle information display, the factors influencing these preferences, and to present information through appropriate modalities and carriers. Drawing on 695 valid questionnaire responses, this study investigates drivers’ preferences for recommendatory, explanatory, alerting, and warning information across three display modalities and six display carriers. A multivariate ordered probability model was further developed to examine the influence of user characteristics on these preferences. The results showed that drivers preferred visual cues over auditory ones, with a selection frequency that was 5.253 times higher (p < 0.001). Additionally, auditory cues were preferred 3.265 times more than tactile cues (p < 0.001). In terms of the interface, drivers favored the center console, which was preferred 1.058 times more than dashboard (p < 0.001). Furthermore, the HUD was found to be significantly better than steering wheel vibrations, being preferred 2.899 times more (p < 0.001). The study found that the choice of message type influences user preferences. Warning messages had a visual choice preference that was 1.669% higher than that for alert messages (p = 0.042). Additionally, auditory choices for alert messages were significantly enhanced, being 11.079% higher than regular messages (p < 0.001). User characteristics also played a significant role in these preferences. Women showed a lower preference for visual messages compared to men, with a ratio of 0.62 (p < 0.05). Senior drivers were less likely to choose visual dashboards, with the likelihood decreasing to 0.82 for each age group (p = 0.017). Furthermore, individuals with higher levels of education showed a preference for auditory messages, with the preference increasing to 1.23 for each education stratum (p < 0.05). The findings provide theoretical support for selecting appropriate modalities and carriers in in-vehicle information displays, particularly for tailoring displays to various information types and user groups.
He, GangDiao, KaiLuo, LongfeiXie, BingjunZhong, YixinQi, Jianping
The Nissan Sentra has provided straightforward behavior and performance for sedan shoppers in the U.S. for over forty years. For 2026, Nissan took the solid 2025 model and made enough mechanical tweaks and visual changes to call it an all-new vehicle. This might sound like a bit of a stretch, but given how the advancements add up to an improved drive experience in a better-looking vehicle, we'll let it slide. Available in four grades - S, SV, SR and SL that range from $22,400 to $27,990, before destination fees and packages - the 2026 Sentra puts on airs like it's a simple vehicle, hiding some of its advanced technology to keep the interior clean and clear, from the driver's screen to the steering wheel buttons. Wireless device charging and wireless Apple CarPlay/Android Auto minimize wire clutter. The standard 12.3-in NissanConnect infotainment touchscreen hides its options in a selection of tiles, and it has a single round volume button that makes it easy to turn down quickly.
Blanco, Sebastian
Objective: Previous studies have reported disparity in injuries between male and female drivers in the risk of certain types of injuries in frontal crashes that may be due to a myriad of sex-related differences, including body size, shape, anatomy, or sitting posture. The objectives of this study are 1) to use mesh-morphing methods to generate a diverse set of human body models (HBMs) representing a wide range of body sizes and shapes for both sexes, 2) conduct population-based frontal crash simulations, and 3) explore adaptive restraint design strategies that may lead to enhanced safety for the whole population while mitigating potential differences in injury risks between male and female drivers Method: A total of 200 HBMs with a wide range of body sizes and shapes were generated by morphing the THUMS v4.1 midsize male model into geometries predicted by the statistical human geometry models. Ten male and ten female HBMs were selected for population-based simulations. An existing automated simulation framework was leveraged to rapidly set up crash simulations with the morphed HBMs and previously-validated driver compartment and restraint models. A total of 1,000 frontal crash simulations were performed under varied restraint designs and crash severities. A surrogate model was developed based on the simulation data using a Gaussian Process (GP) method. Two design optimization schemes were used to flexibly adjust design parameters based on subject variables to minimize population injury risks while minimizing differences in injury risk between male and female HBMs. Key Results: The simulations indicated that the joint injury probability (Pjoint) is more sensitive to the seatbelt and driver airbag variables at 35 mph, while the variability is greatly reduced at 25 mph for all design variables. The optimal adaptive design strategy from these models suggested a higher seat belt load limit, higher airbag inflation pressure, smaller airbag venting, and higher steering column force for occupants with higher body mass index (BMI). The adaptive design reduced the population Pjoint by 19.6%, 31.8% and 38.8% from the baseline design when Delta-V equals to 25, 30 and 35 mph, respectively. For high speed crashes (Delta-V = 35 mph), the proposed adaptive design reduced the average Pjoint differences between men and women from 24.02% to 2.84% compared to the baseline design. Surprisingly, a restraint strategy constrained to sex-based balance is able to maintain similar injury risks between male and female drivers. Major Conclusion: This study is the first to integrate finite element crash simulations with adaptive restraint design optimization to potentially reduce population injury risks and safety balance between male and female occupants. Gaussian process was shown to be an effective surrogate to FE simulations.
Sun, WenboHu, JingwenLin, Yang-ShenBoyle, KyleReed, MatthewSun, ZhaonanHallman, Jason
Nowadays, customers expect excellent cabin insulation and superior ride comfort in electric vehicles. OEMs focus on fine tuning the suspension system in electric vehicle to isolate the road induced shocks which finally offers superior ride quality. This paper focuses on enhancing the ride comfort by reducing the road excitation which originates mainly due to road inputs. Higher steering wheel vibration is perceived on the test vehicle on rough road surfaces. To determine the predominant force transfer path, Multi reference Transfer Path Analysis (MTPA) is performed on the front and rear suspension. Based on the finding from MTPA, various recommendations are explored and the effect of each modification is discussed. Apart from this, Operational Deflection Shape (ODS) analysis is used to determine the deflection shape on the entire steering system . Based on ODS findings, recommendations like dynamic stiffness improvements on the steering column and steering wheel are explored and the impact on the steering wheel vibration is discussed. With all the counter measures proposed, steering wheel vibration levels are reduced by ~ 7 dB . Component level modal targets are proposed to avoid the vibration concern due to road excitation.
S, Nataraja MoorthyRao, ManchiSelvam, EbinezerRaghavendran, Prasath
Born Electric SUVs is gaining immense popularity due to enhanced ride and handling characteristics, advanced tech features elevating both performance and customer experience to an elite standard. Due to the platform constraints, the vehicle adopts a Front Wheel Drive (FWD) layout with a rear twist beam configuration, housing the electric motor at the front to deliver drive torque directly to the front wheels. Torque steer is a phenomenon often found in FWD cars, which is unsettling to driver where the steering wheel could be pulled hard to one side when there is aggressive throttle input potentially leading to deviation of the vehicle from its desired path. In contrast to internal combustion engines (ICEs), electric motors provide an instantaneous torque, something that can worsen torque steer if not well addressed. However, torque steer remains a key concern, with high torque output of electric motors especially for a front wheel drive vehicle. This paper introduces a methodology to study the torque steer effect through multi body simulations which can be predicted at the early development phase. So, to maximize the performance envelope, two different evaluation methods such as straight-line acceleration and skid pad test maneuvers were worked out to analyze the torque steer phenomenon for various scenarios like different initial speeds, asymmetric driveshafts, where the output is measured in terms of CoG lateral displacement in comparison with the vehicle longitudinal displacement. Sensitivity studies on changing the inner hardpoints of the drive shaft were performed to examine the effect of driveshaft position on torque steer to meet targeted performance metrics. This will help us to anticipate changes required to mitigate the torque steer in the early development stages.
Prabhakara Rao, VageeshWankhade, KrishnaThakur, PragyeshRasal, ShraddheshAsthana, Shivam
Steering I-shaft with rubber coupling (or hardy disc) is an important part of complete steering system mainly in body on frame (BOF) vehicles. Hardy discs are used to dampen the vibrations that transmit to steering wheel through frame, steering gear and I-shaft. They also support to accommodate the variation between frame and BIW (Body in white) of body on frame vehicles. They are made up of rubber or other polymer composites, which have less torsional stiffness as compared to metals. The overall torsional stiffness of steering system reduces since the hardy disc is used in series in steering system, that impacts on the overall performance of steering system. So, during development of I shafts with different design, stiffness of hardy discs are used to optimize the steering and NVH performance of vehicle. Considering the development time and cost, each design of I-shaft cannot be validated at vehicle level. The torsional and axial force or displacement of hardy disc is measured at vehicle level on different test tracks and block cycles are made that consists of different displacement / force along with frequencies. These block cycles are then used at bench level testing of I-shafts. This paper summarizes the methodologies to measure the force or displacement of I- shaft, converting raw data to useful block cycles and test set up for bench testing of steering I-shaft.
Kabdal, Amit
In driving, steering serves as the input mechanism to control the vehicle's direction. The driver adjusts the steering input to guide the vehicle along the desired path. During manoeuvres such as parking or U-turns, the steering wheel is often turned fully from lock to lock and then released. It is expected that the steering wheel quickly returns to its original position. Steering returnability is defined as the ratio of the difference between the steering wheel position at lock to lock and the steering wheel angle after 3 seconds of release, to the steering wheel angle at the lock position, under steady-state cornering conditions at 10 km/h. Industry standards dictate that the steering system should achieve 75% returnability under these conditions within 3 seconds. Achieving proper steering returnability characteristics is a critical aspect of vehicle design. Vehicles equipped with Electric Power-Assisted Steering (EPS) systems can more easily meet returnability targets since the electric motor in EPS can apply torque in the opposite direction, helping the steering wheel return to its neutral position after the driver releases it. However, SUVs, due to their higher axle weights and greater steering effort requirements, necessitate a high assist force. Meeting these demands with EPS often requires a larger motor, which poses packaging challenges. Consequently, most large SUVs utilize hydraulic-assisted power steering systems, which employ a hydraulic pump and fluid lines to assist the steering mechanism. However, hydraulic systems can only deliver torque in one direction, and they are generally more complex and less efficient compared to EPS. In this paper, we present a novel methodology to analyse and improve steering returnability performance. This approach includes mathematical modelling, Computer-Aided Engineering (CAE) simulations, friction analysis, and targeted design modifications. The proposed methodology is validated through physical testing at the vehicle level to ensure compliance with returnability targets
Singh, Ram Krishnanahire, ManojJAIN, PRIYAVellandi, VikramanSUNDARAM, RAGHUPATHIPaua, Ketan
Vehicles with a high center of gravity (CG) and moderate wheel track, like compact Sport Utility Vehicles (SUVs), have a relatively low Static Stability Factor (SSF) and thus are inherently less stable and more susceptible to rollover crashes. Moreover, to be more maneuverable in highly populated urban areas, a smaller Turning Circle Diameter (TCD) is necessary. Here, Variable Gear Ratio (VGR) steering systems have major benefits over traditional Constant Gear Ratio (CGR) systems in terms of enhancing both roll stability and agility. To adapt VGR steering systems to a particular vehicle dynamic, Full Vehicle (FV) and Driver-in-the-Loop (DIL) simulations are utilized. Using this method, exact calibration is possible according to realistic driving conditions so that the VGR steering C-factor curve is properly tuned for optimal handling in on-center, off-centre, and transitional areas of the Steering Wheel Angle (SWA). Primary performance measures—e.g., SWA gradients at different lateral accelerations and C-factor changes for different SWA ranges—are examined in the DIL environment to maintain a natural feel during steering. In addition, DIL simulation allows a check on cycloidal curve character, manufacturing asymmetry, and its effect on total drive performance.
Rewale, PratikKopiec, JakubKumar, DevaRasal, ShraddheshHussain, InzamamNehal, S B
This paper proposes a DYC/ABS coordinated control strategy for cornering and braking based on driver intention. A hierarchical control structure is established, where the upper-level controller uses a vehicle dynamics model to calculate the additional yaw moment required by the DYC controller to track the desired yaw rate and sideslip angle, as well as the driver’s intended braking intensity. Taking multiple constraints into account, a quadratic programming algorithm is employed to optimize the distribution of braking forces among the four wheels. The lower-level ABS controller is designed with multiple thresholds and corresponding control phases to precisely regulate the hydraulic pressure of individual wheel cylinders. In emergency braking scenarios where ABS intervention may conflict with the upper-layer braking force allocation, a rule-based, stepwise diagonal pressure reduction compensation strategy is proposed. This strategy fully considers the influence of longitudinal and lateral forces of each wheel on the vehicle's yaw moment. By selectively reducing brake pressure, it generates an additional yaw moment to compensate for the negative impact of ABS on vehicle steerability, while ensuring a smooth pressure transition. The proposed strategy is validated on a Driver-in-the-Loop (DIL) simulation platform built using NI PXI, DSPACE, and external driver inputs such as the steering wheel and brake pedal. Under various driver braking intentions and cornering scenarios with high and low road adhesion, the strategy shows significant improvements in fulfilling driver braking demands and enhancing vehicle yaw stability compared to the non-optimized strategy.
Zou, YanMa, YaoKong, YanPei, Xiaofei
The hydraulic steering gear, in the ball & nut configuration, was introduced in series in 1985, commonly encompassing single circuits with only one hydraulic steering. In medium-sized commercial vehicles, the torque (force) required to turn the wheels through direct mechanical connection is approximately 400 Nm when the vehicle is stationary. By using hydraulic steering, the required torque is reduced to about 50 Nm. When the load of the front axle exceeds 6.7 tons, a dual steering gear system can be used, delivering 200% of the total force. Additionally, the dual steering gear system provides a better turning radius, eliminating the need for a steering assist cylinder, thus giving more space for the front wheels to turn. This article will describe the development of a dual gear for a dual steering gear for commercial vehicles. Schematic diagrams of a dual steering gear and how the system can deliver the required output torque for the steering process it will be shown. The system is designed to provide auxiliary output torque to the steering system without changing the gear ratio neither reducing the sensitivity of the steering wheel to the driver. The dual gear steering type should provide the system with greater torque assistance than the main steering due to better use of the pressurized area. In addition, the dual gear has 303 less components compared to the main gear leading to reduced manufacturing costs, as existing concepts from the ball-nut steering components can be utilized in the construction of the dual gear system. The results presented in this article indicate that during the dry-parking maneuver, 80% of the nominal pressure was achieved, yielding an output torque of 11700Nm at 170bar. In the figure-eight maneuver, 50% of the nominal pressure was attained. The system is deemed effective in delivering sufficient output torque to the steering system without compromising the sensitivity of the steering wheel to the driver or the number of steering wheel rotations.
Masunaga, Natália SayuriSantos, AntídioSilva, EvertonPedroso, HugoDestro, DanielMoura, Márcio
A futuristic vehicle chassis rendered in precise detail using state-of-the-art CAD software like Blender, Autodesk Alias. The chassis itself is sleek, low-slung, and aerodynamic, constructed from advanced materials such as high-strength alloys or carbon-fibre composites. Its polished, brushed-metal finish not only exudes performance but also emphasizes the refined form and engineered details. Underneath this visually captivating structure, a sophisticated system of self-hydraulic jacks is seamlessly integrated. These jacks are situated adjacent to the four shock absorber mounts. These jacks are designed to lift the chassis specifically at the tyre areas, and the total vehicle, ensuring that underbody maintenance is efficient and that, in critical situations, vital adjustments or emergency lifts can be performed quickly and safely. The design also incorporates an intuitive control system where the necessary buttons are strategically placed to optimize driver convenience. Whether positioned alongside the steering wheel for immediate reach, integrated near the infotainment display for multifunctional control, or mounted within the driver's side door for easy access, these controls underscore a blend of technology and practicality.
Gogula, Venkateswarlu
Innovators at NASA Johnson Space Center have developed a programmable steering wheel called the Tri-Rotor, which allows an astronaut the ability to easily operate a vehicle on the surface of a planet or moon despite the limited dexterity of their spacesuit. This technology was originally conceived for the operation of a lunar terrain vehicle (LTV) to improve upon previous Apollo-era hand controllers. In re-evaluating the kinematics of the spacesuit, such as the rotatable wrist joint and the constant volume shoulder joint, engineers developed an enhanced and programmable hand controller that became the Tri-Rotor.
This article aims to analyze and evaluate the roll safety thresholds (RSTs) and roll safety zones of tractor semi-trailer vehicles during turning maneuvers, using the roll safety factor (RSF) and yaw rate of the vehicle bodies. To achieve this, a full dynamics model is established using the multibody system method. This model is then used to survey and evaluate the vehicle’s motion state, using ramp steer maneuver (RSM) steering rules. In each survey case, the maximum values of RSF and yaw rate of vehicle bodies are synthesized in 3D data, with an initial velocity range of 40 km/h to 80 km/h and a magnitude of steering wheel angle range of 12.5° to 300°. These 3D data are used to determine the proposed values of RSF, which can be used as examples to set the threshold values of the yaw rate of vehicle bodies and roll safety zones. At a velocity of 60 km/h, the dynamic rollover threshold for proposed roll safety factor (RSFprop) is equal to 1, with corresponding values of 15.718°/s and 14.962°/s. Similarly, the warning threshold for RSFprop is equal to 0.6, with values of 9.514°/s and 9.404°/s, and for RSFprop equal to 0.7, the values are 10.705°/s and 10.625°/s. The control threshold for a vehicle velocity of 60 km/h and RSFprop equal to 0.9 is calculated as 13.588°/s and 13.339°/s. These results can be used as a basis for developing early warning and control systems for various vehicle operating modes.
Hung, Ta Tuan
For mature virtual development, enlarging coverage of performances and driving conditions comparable with physical prototype is important. The subjective evaluation on various driving conditions to find abnormal or nonlinear phenomena as well as objective evaluation becomes indispensable even in virtual development stage. From the previous research, the road noise had been successfully predicted and replayed from the synthesis of system models. In this study, model based NVH simulator dedicated to virtual development have been implemented. At first, in addition to road noise, motor noise was predicted from experimental models such as blocked force and transfer function of motor, mount and body according to various vehicle conditions such as speed and torque. Next, to convert driver’s inputs such as acceleration and brake pedal, mode selection button and steering wheel to vehicle’s driving conditions, 1-D performance model was generated and calibrated. Finally, the audio and visual feedback correspondent with driver’s input was represented in the simulator with real-time data network between various hardware and software. To validate the simulator, subjective evaluation was performed with so-called virtual vehicles by changing tires, rubber mounts, suspension and body on various roads, speed and torque, which showed contextual results with physical prototypes. In conclusion, the NVH simulator equipped with consistent experimental and simulation models could be utilized to find and improve abnormal or nonlinear phenomena in virtual vehicle development stage, which can help to frontload vehicle development.
Park, SangyoungDirickx, TomKang, Yeon JuneNam, Jeong MinGonçalves, Vinícius Valencia
Subjective perception of vehicle secondary ride is dependent on simultaneous touchpoint vibrations and audible inputs to the occupants. Standards such as ISO 2361 provide guidelines for objective assessments of human body thresholds to vibration [1]. However, when a human experiences vibration inputs at multiple touchpoints, as well as aural inputs, it becomes complicated to judge each individual contribution to the overall subjective perception [2]. Additional factors, such as ambient conditions, ergonomics, age, gender etc. also play a role. Secondary ride, which is defined as energy in the 10-30 Hz frequency range, is one such event that affects the customers’ perception of ride comfort and quality. The goal of this work is to develop a sound and vibration simulator model and execute a secondary ride jury study of vehicle driving over cleats. The aim of the study is to rank the contributions of each touch point vibration input, as well as sound to the overall subjective perception of secondary ride during these impact events. The driver touch points considered in this study are floor, steering wheel, seat back, seat pad/cushion and driver ear noise.
Jayakumar, VigneshJoodi, BenjaminGeissler, ChristianPilz, FernandoLynch, LukeConklin, ChrisWeilnau, KelbyHodgkins, Jeffrey
Because the steer-by-wire (SBW) system cancels the mechanical connection between the steering wheel and the steering wheel in the traditional mechanical steering system (MSS), various road information on the road cannot be directly transmitted to the driver through the steering wheel in the form of road sense. Consequently, drivers are unable to genuinely perceive this road information, which adversely affects their control of the vehicle. This paper investigates the road perception simulation method for SBW systems. Initially, a dynamic model of the SBW system is developed, and its validity is confirmed under conditions of step changes in steering wheel angle and dual-shifting scenarios. A state estimation approach is employed to simulate road perception torque, and a corresponding torque calculation formula is derived based on the dynamic model of traditional steering systems. A two-degree-of-freedom vehicle model is constructed to independently compute the lateral force experienced by the vehicle and the torque resulting from tire loads. Additionally, friction torque, damping torque, limit control torque, and active centering torque are incorporated to offset the road feel torque. The designed compensating torque changes with the change of speed and steering wheel angle, and the parameters can be adjusted arbitrarily, so that the designed road sense can meet the driver's preference, improve the vehicle's righting performance, and enhance the driver's driving experience. Finally, the steering wheel light test and the center area test show that the steering light of the vehicle can be achieved at low speed, and the driver can get a clear sense of the road at high speed.
Li, XuesongLi, ZhichengZheng, HongyuKaku, Chuyo
Traditional Hands-Off Detection (HOD) is realized by analyzing the torque applied to the steering wheel by the driver (driver torque), which is less accurate. In order to solve this problem, this paper takes the Column Electric Power Steering (CEPS) system as an object, analyzes the influence of the inertia effect and damping effect of the steering wheel and steering column on the HOD, establishes two kinds of state observers to obtain the accurate driver torque, proposes the estimation method of the road condition level, and can determine the torque threshold according to the information of the road condition level and the vehicle speed, and finally compares the driver torque and the torque threshold to obtain the HOD results. Experimentally, it is proved that this method can effectively reduce the interference of road surface interference on HOD. In addition, a fault-tolerant detection mechanism is proposed and validated to calculate the HOD result based on the frequency-domain characteristics of the torque sensor's signal only when the observer cannot work properly due to the failure of the EPS motor position sensor.
Huang, ZhaoLinLi, MinShangguan, WenbinDuan, XiaoChengXia, ZhiJun
The research activity aims at defining specific Operational Design Domains (ODDs) representative of Italian traffic environments. The paper focuses on the human-machine interaction in Automated Driving (AD), with a focus on take-over scenarios. The study, part of the European/Italian project “Interaction of Humans with Level 4 AVs in an Italian Environment - HL4IT”, describes suitable methods to investigate the effect of the Take-Over Request (TOR) on the human driver’s psychophysiological response. The DriSMI dynamic driving simulator at Politecnico di Milano has been used to analyse three different take-over situations. Participants are required to regain control of the vehicle, after a take-over request, and to navigate through a urban, suburban and highway scenario. The psychophysiological characterization of the drivers, through psychological questionnaires and physiological measures, allows for analyzing human factors in automated vehicles interactions and for contributing to advance AD technologies. Physiological signals, including electrocardiographic (ECG) and electroencephalographic (EEG) are acquired synchronously with eye-tracking and instrumented steering wheel signals throughout the entire test. The use of dynamic driving simulation enhances the study’s efficacy, facilitating early-stage development insights crucial for the advancement of AD technologies.
Gobbi, MassimilianoBoscaro, LindaDe Guglielmo, VeronicaFossati, AndreaGalbiati, AndreaMastinu, LedaPonti, MarcoMastinu, GianpieroPreviati, GiorgioSabbioni, EdoardoSignorini, Maria GabriellaSomma, AntonellaSubitoni, LucaUccello, Lorenzo
With the continuous advancement of automotive intelligence, new energy vehicles are becoming increasingly popular. These vehicles demand a steering system independent of the engine, offering better control and enhanced steering performance. The steer by wire (SBW) system, known for its high precision and fast response, fulfills these requirements by providing improved flexibility, stability, and comfort. Consequently, SBW systems have attracted significant attention in both research and application domains. As the mechanical structure of the steer-by-wire system is canceled, the road feel can not be directly transmitted to the steering wheel, and it is necessary to apply the road feel obtained according to the state of the vehicle or combined with the planning of the driving environment to the steering wheel through the road feel motor to complete the road feel simulation so that the driver can feel the feedback similar to that of the traditional steering vehicles, which can not only increase the driver's driving experience, but also enhance the safety of the driving, so it is very important to investigate the road feel simulation of the steer-by-wire system, which is very important. Therefore, it is very important to study the road feel simulation of the steer-by-wire system. In this paper, we analyze the system components of the steer-by-wire system, establish the steering system model, and design two road feel simulation algorithms, one is based on the dynamic model of the road feel simulation algorithm, and the other is based on the parameter fitting of road feel simulation algorithm. The effects of the two road feel programs are compared through simulation tests.
Li, ShangZheng, HongyuKaku, Chuyo
This study analyzes feedback and control methods for road feel simulation in automotive steer-by-wire front steering systems based on bidirectional control. Unlike traditional road feel design methods, this research employs a force-direct feedback-position type bidirectional control structure for the SBW system. It explores the mechanism of road feel generation in Electric Power Steering systems and designs a road feel simulation algorithm based on bidirectional control. Compared to conventional methods, the force direct feedback-position type bidirectional control method enables faster and more stable simulation of road feel torque. In low-speed driving, this approach provides higher steering ease, while at high speeds, the driving stability is enhanced, and both scenarios achieve an improved road feel. In the research, a complete vehicle model is established in Simulink at first, followed by a co-simulation with CarSim. A magic formula tire model and a nonlinear two-degree-of-freedom vehicle model are used to determine the wheel aligning torque. This aligning torque is converted into the desired SBW steering wheel torque through the EPS assistance characteristic curve. Subsequently, torque compensation is applied to achieve the desired road feel feedback torque. In the force-direct feedback control, sliding mode control is chosen as an alternative to PI control, while fuzzy PI control is selected over traditional PI control in position control. Simulations under various operating conditions demonstrate that this control strategy effectively tracks both torque and angle, enhancing the authenticity of road feel, as well as the ease and stability of driving. In summary, the road feels simulation method designed under the force direct feedback-position type bidirectional control structure adequately meets the driver's road feel requirements across different driving conditions.
Wang, YuxuanZheng, HongyuKaku, ChuyoZong, Changfu
To provide an affordable and practical platform for evaluating driving safety, this project developed and assessed 2 enhancements to an Unreal-based driving simulator to improve realism. The current setup uses a 6x6 military truck from the Epic Games store, driving through a pre-designed virtual world. To improve auditory realism, sound cues such as engine RPM, braking, and collision sounds were implemented through Unreal Engine's Blueprint system. Engine sounds were dynamically created by blending 3 distinct RPM-based sound clips, which increased in volume and complexity as vehicle speed rose. For haptic feedback, the road surface beneath each tire was detected, and Unreal Engine Blueprints generated steering wheel feedback signals proportional to road roughness. These modifications were straightforward to implement. They are described in detail so that others can implement them readily. A pilot study was conducted with 3 subjects, each driving a specific route composed of a straight section followed by a turn at an intersection and a curve. Subjects completed the route under 3 conditions: no feedback, steering feedback only, and sound feedback only. Each subject drove the route 3 times for each condition. The results showed a mean speed reduction of 2.4 mph when auditory feedback was present, which was statistically significant (p = 0.0009). Off-road driving time decreased by 42 % when steering feedback was enabled, reducing the off-road percentage from 8.7 % to 4.9 %. These findings suggest that incorporating both auditory and steering feedback in simulations of driving on paved rural roads as was implemented results in more reasonable driving performance.
Duan, LingboXu, BoyuGreen, Paul
With the continuous development of automotive intelligence, there is an increasing demand for vehicle chassis systems to become more intelligent, electronically controlled, integrated, and lightweight. In this context, the steer-by-wire system, which is electronically controlled, offers high precision and fast response. It provides greater flexibility, stability, and comfort for the vehicle, thus meeting the above requirements and has garnered widespread attention. Unlike traditional systems, the steer-by-wire system eliminates mechanical components, meaning the road feel cannot be directly transmitted to the steering wheel. To address this, the road feel, which is derived from the vehicle's state or integrated with environmental driving data, must be simulated and transmitted to the steering wheel through a road feel motor. This motor generates feedback that mimics the road feel, similar to that experienced in a conventional steering system. This simulation enhances the driver's experience and can improve driving safety. Therefore, studying road feel simulation in steer-by-wire systems is of significant importance. The road feel simulation motor plays a crucial role in a steer-by-wire system. Non-direct drive motors have limited torque and generally require the addition of devices such as mechanisms to change the transmission ratio in order to increase torque. This can introduce gaps, mechanical losses, noise, and additional friction resistance, ultimately reducing transmission efficiency. However, these components can introduce gaps, mechanical losses, noise, and additional friction, leading to reduced transmission efficiency. On the other hand, direct drive motors eliminate many of these components and transmission losses, offering higher transmission efficiency, faster response, and greater accuracy. However, direct drive motors tend to be more expensive. This paper compares various dynamic model estimation and parameter fitting methods for road feel simulation in steer-by-wire systems. It also designs a road feel simulation algorithm based on a dynamic model. The performance of the two types of motors is evaluated through hardware-in-the-loop (HIL) testing, using an NI PXI industrial computer as the hardware controller and NI VeriStand for hardware-software signal transmission on the test bench.
Li, ShangKaku, ChuyoZheng, HongyuZhang, Yuzhou
Advancements in sensor technologies have led to increased interest in detecting and diagnosing “driver states”—collections of internal driver factors generally associated with negative driving performance, such as alcohol intoxication, cognitive load, stress, and fatigue. This is accomplished using imperfect behavioral and physiological indicators that are associated with those states. An example is the use of elevated heart rate variability, detected by a steering wheel sensor, as an indicator of frustration. Advances in sensor technologies, coupled with improvements in machine learning, have led to an increase in this research. However, a limitation is that it often excludes naturalistic driving environments, which may have conditions that affect detection. For example, reductions in visual scanning are often associated with cognitive load [1]; however, these reductions can also be related to novice driver inexperience [2] and alcohol intoxication [3]. Through our analysis of the research, we discover that the tendency to explore these singular driver states with only a comparison to “normal” driving is common. Additionally, research on interventions for these driver states is relatively scarce (fewer than 10% of cognitive load-related papers we examined assessed or discussed intervention solutions) and narrowly tailored to specific states [e.g., 4, vis-à-vis cognitive load]. States that share common behavioral and physiological markers tend to be explored independently when a more universal and integrated approach may be warranted. In this paper, we identify the need for a driver state and intervention framework that addresses these limitations by exploring state indicators and their overlap, interventions for one or multiple states, and major research gaps. Our framework offers practical approaches for handling one or many driver states, including interventions that may be deployed at different timings during a trip.
Seaman, SeanZhong, PeihanAngell, LindaDomeyer, JoshuaLenneman, John
As the electrification of chassis systems accelerates, the demand for fail-safety strategies is increasing. In the past, the steering system was mechanically connected, so the driver could respond directly to some extent. However, the Steer-by-Wire (SbW) system is composed of the column and rack bar as electrical signals, so the importance of response strategies for steering system failure is gradually increasing. When a steering system failure occurs, a differential braking control using the difference in braking force between the left and right wheels was studied. Recently, some studies have been conducted to model the wheel reaction force generated during a differential braking. Since actual tires and road surfaces are nonlinear and cause large model errors, model-based control methods have limited performance. Also, in previous studies assumed that the driver normally operates the steering wheel in a failure situation. However, if limited to a situation such as autonomous driving, the driver’s handling may become abrupt. So, the information from the steering wheel angle sensor is difficult to trust for calculating the target yaw rate. This paper proposes a new fail-safety strategy to prepare for electric power steering (EPS) failure in an autonomous driving situation. In this study, the target yaw rate was calculated using a camera sensor instead of steering wheel angle sensor, when the steering fails. And we estimated the road surface reaction force generated during a differential braking by using a disturbance observer. And the braking controller was configured to compensate for the estimated road reaction force.
Kim, SukwonKim, Young GwangKim, SungDoMoon, Sung Jin
The increased popularity of electric vehicles featuring distributed powertrains is enabling an easy and cost-effective implementation of torque vectoring. This is a renowned technique for controlling vehicle lateral dynamics having the objective of improving both vehicle handling and stability. Nevertheless, the application of torque vectoring at the front axle can increase the difficulty of usual driving tasks. This is because differential longitudinal forces at front tires generate a steering wheel torque, which can be badly perceived by the driver, up to the point of jeopardizing the benefits of having a torque vectoring control. The aim of this article is thus to study in detail the steering torque corruption caused by front axle torque vectoring for proposing some electric power steering control strategies compensating for this effect. Indeed, the electric power steering controllers developed in this study are designed based on the analytical derivation of the torque steer theory, which comprehensively highlights the contribution of each tire contact action to the steering torque. This innovative approach allows including the effect of front axle yaw moment in the generation of the steering feedback, which is currently neglected in the literature. Driver-in-the-loop simulations at a dynamic driving simulator are adopted for assessing the suitability of the proposed electric power steering control strategies in restoring proper steering feedback when the vehicle is featuring torque vectoring capabilities at the front axle. Moreover, different knowledge levels about the vehicle states are considered in the proposed electric power steering control strategies, proving that the compensation strategy can be effectively deployed even in production vehicles, which require the estimation of some key parameters for the torque steer theory, such as tire contact forces.
Asperti, MicheleVignati, MicheleSabbioni, Edoardo
The SAE Formula, a national stage of the international competition, consists of a student project at universities in Brazil that seeks to encourage engineering students to apply the theoretical knowledge obtained in the classroom to practice, dealing with real problems and difficulties in order to prepare them for the job market. The SAE Formula prototype is developed with the intention of competing in the SAE national competition, where teams from various universities in Brazil meet to compete and demonstrate the projects developed during the year. Focusing on the vehicle dynamics subsystem, which can be divided into the braking, suspension, and steering systems of a prototype, the steering system includes main mechanical components such as the front axle sleeves, wheel hub, steering arm, steering column, rack, wheel, and tire. All these components work together with the suspension systems, including suspension arms, “bell crank,” and spring/shock absorber assembly. These components are designed and sized together to ensure the car’s stability and performance in dynamic situations, allowing it to effectively transfer the power produced by the engine to the wheels. This work focused on the development of the steering system for the Unesp Racing team, founded in 2009, evaluating its dynamic behavior and the resistance of the components using 3D modeling with SpaceClaim (by Ansys) and Lotus Suspension Analysis software. The success of creating the new steering system for the prototype vehicle for the Formula SAE competition is highlighted, with the new model meeting the required parameters [4, 5].
Rigo, Cristiano Shuji ShimadaNeto, Antonio Dos Reis De FariaGrandinetti, Francisco JoseCastro, Thais SantosDias, Erica XimenesMartins, Marcelo Sampaio
SBW(Steer-by-wire) is a steering system that transmits the driver’s request and gives feedback to the driver through electrical signals. This system eliminates the mechanical connection of the traditional steering system, and can realize the decoupling of the steering wheel and the road wheel. In addition, this system has a perfect torque feedback system, which can accurately and delicately feedback the road surface information to the driver. However, vehicle driving deviation is one of the most common failure modes affecting vehicle performance in the automotive aftermarket, this failure mode can exacerbates tire wear, reducing their life cycle, at the same time, the driver must apply a counter torque to the steering wheel for a long time to maintain straight-line travel during driving. This increases the driver’s operational burden and poses safety hazards to the vehicle’s operation. Based on the steer-by-wire system and vehicle driving deviation characteristics, this paper proposes Pull Drift Compensation (PDC) function. This function is based on the identification of vehicle driving deviation conditions. Based on Hardware In Loop Test (HIL) platform for tuning and simulation verification.
Xiangfei, XuQu, Yuan
There is evidence to suggest that males and females respond differently in motor vehicle collisions, making it important to study how both sexes respond to vehicle safety systems. The THOR 5th-percentile female (THOR-05F) anthropomorphic test device (ATD) was developed to represent a small female occupant better than the Hybrid III 5th-percentile female (HIII-05F) ATD. However, there are few studies in which they have been directly compared. Therefore, the objective of this study was to compare the responses of the two ATDs in matched frontal sled tests simulating a realistic driver seat environment. A 7th-generation Toyota Camry driver seat test buck was used with Camry parts (i.e., 3-point belt, modified seat, steering wheel, airbag, and column). The belt was equipped with a 4-kN load limiter and pretensioner. Rigid foam (65 psi) was used to represent the knee bolster. Thirteen tests were conducted using speeds of 30 and 56 kph. Chest bands were used to measure external chest deflection. Greater neck compression loads, flexion moments, and extension moments were measured in the HIII-05F tests due to different airbag interactions compared to the THOR-05F. Upper neck compression in the HIII-05F was greater for the 30 kph tests than the 56 kph, reinforcing a need to research crashworthiness at lower speeds. Chest deflections were greater in the THOR-05F tests, which was likely due to the more compliant rib cage. External chest deflections indicated that belt routing and breast tissue influenced the location and magnitude of maximum chest deflections. External deflections also indicated that the HIII-05F rib cage might be more coupled bilaterally than the THOR-05F. Femur loads were slightly greater in the THOR-05F, although knee bolster loads were greater for the 56 kph HIII-05F tests. Future work will include conducting matched small female PMHS sled tests.
Boyle, David M.Albert, Devon L.Hardy, Warren N.Kemper, Andrew R.
The structural integrity of the steering wheel is important for vehicle operations. It is subjected to various load conditions during the vehicle motion. It thus becomes important to understand various aspects of the same which include stiffness, natural frequency, and regulatory requirements i.e. body block test, head form impact test, etc. Simulation plays an important role in understanding the structural integrity and validation requirements of products at the design stage itself. This paper discusses the modeling and simulation of the steering wheel at both the armature level and the complete steering wheel level. As armature is critical from a structural strength and stiffness point of view, certain simulations like modal analysis are performed first at the armature level, and design iterations were done to achieve the natural frequency target. The list of simulations performed includes modal analysis, bending rigidity, static compression, bending stiffness, body block test and head form test as per AIS-096. Simulation results which include deformation, stress, energy absorption and 'g' levels during impact were studied.
Rathore, Gopal SinghKumar, AnkitChauhan, Adesh KumarDas, A.P.Sahu, Hemanta Kumar
Despite being used in vehicle crash systems since decades, the severity of a failing steering crash systems is not investigated in detail. To accurately assess risks associated with a failing steering column crash system, a study was performed using three distinct failing mechanism. Those were compared to the baseline of a non-failing system. It could be shown that every one of these failures introduce an added injury probability to the driver.
Wesely, AlexanderSteffan, Hermann
Advances in vehicle sensing and communication technologies are enabling new opportunities for intelligent driver assistance systems that enhance road safety and performance. This paper provides a comprehensive review of recent research on two complementary areas: haptic/tactile interfaces for conveying road terrain and hazard information to drivers, and shared control frameworks that employ assistive automation to supplement driver inputs. Various haptic feedback techniques for generating realistic road feel through steering wheel torque overlays, pedal interventions, and alternative interface modalities are examined. Control assistance approaches integrating environmental perception to provide steering, braking, and collision avoidance support through blended human–machine control are also analyzed. The paper scrutinizes methods for road sensing using cameras, LiDAR, and radar to classify terrain for adapting system response. Evaluation practices across this domain are critically assessed, including subjective questionnaires, quantitative performance metrics, simulation testbeds, and limited on-road studies. Key findings on the effectiveness of haptic feedback in improving situation awareness, reducing cognitive load, and preventing accidents are synthesized. The review also highlights the potential of shared control frameworks to maintain vehicle stability and prevent loss of control during critical events. While simulations demonstrate promising initial capabilities, gaps are identified regarding lack of extensive real-world validation across diverse conditions. The paper provides insights into priority areas for further research, such as refining terrain classification through advanced sensing, seamless human–automation cooperation, and understanding long-term effects of assistive technology usage. Overall, the review underscores exciting opportunities for haptics and assistive automation to substantially enhance road safety while qualitatively improving the driving experience.
Shata, Abdelrahman Ali AdelNaghdy, FazelDu, Haiping
Design and Analysis of an Ackermann Steering System for an Off-Road Electric VehicleSAE-PP-004028/4/2024
This paper presents a comprehensive analysis and design of the steering system for an off-road electric vehicle (e-Baja) participating in the SAE International Baja competition. The primary objective is to explore the critical considerations and advantages associated with various steering system options, with a specific focus on the Ackermann steering geometry. The study delves into the design, components, and performance evaluation of the selected steering system, emphasizing its significance in ensuring optimal vehicle manoeuvrability, stability, and overall success in the competition. Through a detailed comparative analysis, the Ackermann steering geometry emerges as the preferred choice, offering improved cornering performance, reduced tire scrub, and predictable handling characteristics. The report presents the mathematical formulations and calculations involved in achieving the desired Ackermann geometry, considering factors such as inner and outer wheel angles, turning radius, and steering ratio. Finite Element Analysis (FEA) simulations are conducted to analyse the stress distribution, deformation, and buckling resistance of the steering system components under various loading conditions. Also, the limited steering characteristics in relation to the suspension system have been analysed to improve its performance through Lotus Shark simulation software. Material selection is crucial, and the suitability of different materials is discussed based on their mechanical properties and performance in the simulations. The fabrication processes, dimensional parameters, and manufacturing techniques employed for each component are meticulously detailed, ensuring adherence to design specifications and quality standards. Validation testing and inspection procedures are outlined to ensure proper functioning and reliability. Overall, this paper serves as a valuable resource for engineering teams participating in off-road vehicle competitions, providing insights into the design, analysis, and fabrication of an efficient and robust steering system tailored to the demanding requirements of off-road racing.
M, AllwinV D, Tamilarasan
ZF rethinks safety with new airbags, belt tensioner. ZF knows that the steering wheel remains one of the most relevant components in an automotive interior, because this is where drivers have direct contact to the vehicle. As steering wheels become adorned with more functions than some drivers know what to do with, ZF put Marc Schledorn in charge of the teams rethinking how the driver airbag could operate in a world with ever-busier steering wheels. The solution is a new type of steering wheel airbag that ZF Lifetec (ZF's renamed Passive Safety Systems division) announced in June. Instead of moving through a thermoplastic airbag cover mechanically fixed in the center of the wheel, Schledorn told SAE Media, the new design positions the airbag on the top side of the steering wheel and then expands through the upper rim of the wheel when needed.
Blanco, Sebastian
This research aims at understanding how the driver interacts with the steering wheel, in order to detect driving strategies. Such driving strategies will allow in the future to derive accurate holistic driver models for enhancing both safety and comfort of vehicles. The use of an original instrumented steering wheel (ISW) allows to measure at each hand, three forces, three moments, and the grip force. Experiments have been performed with 10 nonprofessional drivers in a high-end dynamic driving simulator. Three aspects of driving strategy were analyzed, namely the amplitudes of the forces and moments applied to the steering wheel, the correlations among the different signals of forces and moments, and the order of activation of the forces and moments. The results obtained on a road test have been compared with the ones coming from a driving simulator, with satisfactory results. Two different strategies for actuating the steering wheel have been identified. In the first strategy, the torque is provided mostly by just one single arm and hand. In the second strategy, the torque is created by both of the two arms and hands, which apply forces and moments in opposite directions. Future holistic driver models able to describe the forces acting at whole body may benefit from the outcomes of this research.
Previati, GiorgioMastinu, GianpieroGobbi, Massimiliano
Investigating human driver behavior enhances the acceptance of the autonomous driving and increases road safety in heterogeneous environments with human-operated and autonomous vehicles. The previously established driver fingerprint model, focuses on the classification of driving styles based on CAN bus signals. However, driving styles are inherently complex and influenced by multiple factors, including changing driving environments and driver states. To comprehensively create a driver profile, an in-car measurement system based on the Driver-Driven vehicle-Driving environment (3D) framework is developed. The measurement system records emotional and physiological signals from the driver, including the ECG signal and heart rate. A Raspberry Pi camera is utilized on the dashboard to capture the driver's facial expressions and a trained convolutional neural network (CNN) recognizes emotion. To conduct unobtrusive ECG measurements, an ECG sensor is integrated into the steering wheel. Additionally, the system accesses CAN bus signals from the vehicle to assess the driver’s driving style, extracting signals related to longitudinal and lateral control behavior from the Drive-CAN (A-CAN). Recognizing that variables from the driving environment can influence driving style, such as traffic signs and road conditions, a windshield-mounted webcam is integrated into the measurement system. This setup enables real-time detection of common traffic signs and assessment of road conditions, distinguishing between dry, wet, or icy road surfaces. Augmenting of the image data from camera, signals from in-car ADAS-sensors, such as the distance measured by the front radar in relation to neighboring vehicles, are integrated for a comprehensive analysis of driving style. The established measurement system is presently implemented in a test vehicle, poised to investigate the interplay between the 3D-parameters, with a focus on driving style of human driver.
Ji, DejieFlormann, MaximilianWarnecke, Joana M.Henze, RomanDeserno, Thomas M.
Driving simulators allow the testing of driving functions, vehicle models and acceptance assessment at an early stage. For a real driving experience, it's necessary that all immersions are depicted as realistically as possible. When driving manually, the perceived haptic steering wheel torque plays a key role in conveying a realistic steering feel. To ensure this, complex multi-body systems are used with numerous of parameters that are difficult to identify. Therefore, this study shows a method how to generate a realistic steering feel with a nonlinear open-loop model which only contains significant parameters, particularly the friction of the steering gear. This is suitable for the steering feel in the most driving on-center area. Measurements from test benches and real test drives with an Electric Power Steering (EPS) were used for the Identification and Validation of the model. The open-loop architecture on steering rack level shows adequate results and generate a nearly delay-free response of the expected steering torque. Further it allows the expansion to a closed-loop or a hybrid model with neural networks. This makes it particularly suitable for force feedback systems in driving simulators or Steer-By-Wire Systems.
Dieing, AndreasReuss, Hans-ChristianSchlüter, Marco
This research aims to develop an inverse controller to track target vibration signals for the application to car subsystem evaluations. In recent times, perceptive assessments of car vibration have been technically significant, particularly parts interacting with passengers in the car such as steering wheels and seats. Conventional vibration test methods make it hard to track the target vibration signals in an accurate manner without compensating for the influence of the transfer function. Hence, this paper researched the vibration tracking system based on inverse system identification and digital signal processing technologies. Specifically, the controller employed a semi-active algorithm referring to both the offline modeling of the inverse system and the adaptive control. The semi-active controller could reconstruct the target vibration signal in a more efficient and safer way. The proposed methodology was first confirmed through computation simulations using Simulink. The simulation results verified that the semi-active controller could outperform the conventional active controller with respect to converging speed and stability. Following the simulation studies, actual vibration tests validated the suggested method in a steering wheel. A weight disturbance of about 0.24 kg was attached to the steering wheel to realize the possible change in the system characteristics. The semi-active controller could successfully track target vibration, such as a single or a dual harmonic signal, at the target spot of the steering wheel within the control error of about 1.6 dB regardless of the variation of the system transfer function. The proposed semi-active controller will provide an accurate, efficient tracking of vibrations in the evaluation of car subsystems.
Jung, GyuYeolLee, Sang KwonAn, KanghyunJang, SunyoungShin, TaejinKwak, WooseongKim, Howuk
This research aims presents the method classifying the noise source and evaluating the sound quality of the noise caused by operating of electric power steering wheel in an electric vehicle. The steering wheel has been operated by the motor drive by electric power and it called motor-driven electric power steering (MDPS) system. If the motor is attached to the steering column of the steering device, it is called C-MDPS system. The steering device of the C-MDPS system comprises of motor, bearings, steering column, steering wheel, and worm shaft. Among these components the motor and bearings are main noise sources of C-MDPS system. When the steering wheel is operated in an electric vehicle, the operating noise of the steering device inside the vehicle is more annoying than that in a gasoline engine vehicle since the operating noise is not masked by engine noise. Abnormal operation of the steering device worse the operating noise of the steering system. In the paper, the method classifying noise source of the steering device is developed and a sound quality index (SQI) evaluating the sound quality of operating noise of the steering system is proposed. The sound quality index is developed based on multiple regression model. The convolutional neural network (CNN) is used for the classification of labels of noise source. Images of specific loudness for the noise data measured from steering device is used for input data of CNN. 207 operational noise signals are measured in the anechoic chamber and recorded. Labels of these noise signal are used for the target of CNN. Images of specific loudness of these noise signals is used for the input of CNN.
Lee, Sang KwonAn, KanghyunKim, Seong YeolKim, DoyeonPark, JonghoCho, InjePark, Kyunghwan
This practice presents methods for establishing the driver workspace. Methods are presented for: Establishing accelerator reference points, including the equation for calculating the shoe plane angle. Locating the SgRP as a function of seat height (H30). Establishing seat track dimensions using the seating accommodation model. Establishing a steering wheel position. Application of this document is limited to Class-A Vehicles (Passenger Cars, Multipurpose Passenger Vehicles, and Light Trucks) as defined in SAE J1100.
Human Accom and Design Devices Stds Comm
The steering system is a critical component for controlling a vehicle's direction. In the context of Advanced Driver Assistance Systems (ADAS) and autonomous vehicles, where drivers may not always be actively holding the steering wheel, early detection of precursor noise signals is essential to prevent serious accidents resulting from the loss of steering system functionality. It is therefore imperative to develop a device capable of early detection and notification of steering system malfunctions. Therefore, the current study aimed to quantify the noise levels generated within the Column-based Electric Power Steering (C-EPS) system of a D-segment sedan. To this end, we measured the uniaxial acceleration in nine noise-generating areas while simultaneously collecting data from three Controller Area Network (CAN) sources that are directly related to steering operation. The results indicated that we have successfully developed a meaningful machine learning model by analyzing the correlation between steering noise acceleration and CAN data. Altogether, we have designed an algorithm that is capable of predicting steering system malfunctions when abnormal noise acceleration occurs, thereby enhancing accident prevention capabilities.
Chung, Soo Sik
Items per page:
1 – 50 of 707