Browse Topic: Airbag systems

Items (1,080)
ABSTRACT The objective of this study was to optimize the occupant restraint systems (including both seatbelt and airbag) in a light tactical vehicle under frontal crash conditions through a combination of sled testing and computational modeling. Two iterations of computational modeling and sled testing were performed to find the optimal restraint design solutions for protecting occupants represented by three size of ATDs (namely Hybrid-III 5th percentile female ATD, 50th percentile male ATD, and 95th male ATD) and two military gear configurations, namely improved outer tactical vest (IOTV) and SAW Gunner configuration using a tactical assault panel (TAP). The sled tests with the optimized seatbelt and airbag designs provided significant improvement on the head, neck, chest, and femur injury risks compared to the baseline tests. This study demonstrated the benefit of adding a properly designed airbag and advanced seatbelt to improve the occupant protection in frontal crashes for a light
Hu, JingwenOrton, NicholeChen, CongRupp, Jonathan D.Reed, Matthew P.Gruber, RebekahScherer, Risa
ABSTRACT In order to reduce the frequency and severity of warfighter head, neck, and spine injuries associated with military vehicle underbody IED and AVL blasts, crash, and rollover, Hy-Tek Manufacturing Co. Inc. (HMC) has designed, fabricated, tested, and optimized its Vehicle Roof Inflatable Impact Bladder (VRIIB). Comprised of two (2) thin and impermeable airbags separated by semi-rigid force distribution plates; the VRIIB is designed to be mounted on the interior roof panel of military combat vehicles in a deflated state. During IED or AVL detonation, the VRIIB inflates by means of a COTS airbag inflator to provide a significant reduction in the rate at which a warfighter’s head or neck decelerates against the rigid vehicle roof panel. The VRIIB is designed to remain inflated and functional for a protracted period of time after its initial actuation in order to protect vehicle mounted warfighters from follow-on blast related roof impacts, subsequent vehicle rollover and/or vehicle
Middlebrook, DonaldJude, JohnPeck, Jason
ABSTRACT Seatbelt-mounted airbag is a new type of occupant restraint system, in which the airbag is integrated into the seatbelt and hence can be easily and quickly implemented into the current tactical vehicles without significant vehicle structure or interior changes. The objective of this study was to develop, optimize, and demonstrate seatbelt-mounted airbag designs for reducing occupant injury risks in a light tactical vehicle under frontal crashes. A total of 19 sled tests and over 30 FE simulations were performed to find the optimal seatbelt-mounted airbag designs for protecting occupants represented by three sizes of ATDs and two military gear configurations. Various lap-belt-mounted airbag and shoulder-belt-mounted airbag designs were evaluated for driver, front-seat passenger, and rear-seat passenger locations in a tactical vehicle. The test and simulation results showed that the optimized designs substantially reduced the occupant injury risks to the head, neck, and chest
Hu, JingwenOrton, NicholeBoyle, KyleAshok, NikhilKlima, JulieStaniak, CeliaScherer, RisaReed, Matthew
The descent phase of Indian Manned Space Mission culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge loads are experienced by astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems uses honeycomb core, which is passive and can only be used once (at touchdown impact) during the entire mission. Active and reusable attenuation systems for crew modules are still an unexplored territory. Three configurations of impact attenuators are selected for this study for the crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems. All the subsystems are mathematically modelled, and initial sizes are estimated using Genetic Algorithm and SQP optimization techniques. Semi-active control for Hydraulic and Hydro-Pneumatic dampers are implemented and
Avirah, Nohin KLakshman, Dasu Deva KarthikPotnuru, Sai SanthoshPramod, Athul PKurian, Sabin
The on-board emergency call system with accurate occupant injury prediction can help rescuers deliver more targeted traffic accident rescue and save more lives. We use machine learning methods to establish, train, and validate a number of classification models that can predict occupant injuries (by determining whether the MAIS (Maximum Abbreviated Injury Scale) level is greater than 2) based on crash data, and ranked the correlation of some factors affecting vehicle occupant injury levels in accidents. The optimal model was selected by the model prediction accuracy, and the Grid Search method was used to optimize the hyper-parameters for the model. The model is based on 2799 two-vehicle collision accident data from NHTSA CISS (The Crash Investigation Sampling System of NHTSA) traffic accident database.The results show that the model achieves high-precision prediction of occupant injury MAIS level (recall rate 0.8718, AUC(Area under Curve) 0.8579) without excluding vehicle model, and
Huida, ZhangLiu, YuRui, YangWu, XiaofanFan, TiqiangWan, Xinming
There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position. In the crash test
Courtney, AmyCrosby, CharlesMiller, BruceOsterhout, AaronWalker, JamesGondek, Jonathon
Occupant protection in side impacts, in particular for near-side occupants, is a challenge due to the occupant’s close proximity to the impact. Near-side occupants have limited space to ride down the impact. Curtain and side airbags fill the gap between occupant and the side interior. This analysis was conducted to provide insight on the characteristics of side impacts and the relevancy of currently regulated test configurations. For this purpose, 2007-2015 NASS-CDS and 2017-2021 CISS side crash data were analyzed for towed light vehicles. 2008 and newer model year vehicle data was selected to ensure that most vehicles were equipped with side/curtain airbags. The results showed that side impacts accounted for approximately 26.7% of the vehicles involved and 18.9% of the vehicles with at least one seriously injured occupant. Most side impacts involved damage to the front and front-to-center of the vehicle. For seriously injured (MAIS 3+F) occupants, impacts to the occupant compartment
Parenteau, ChantalAult, B. NicholasToomey, DanielKrishnaswami, RamBurnett, Roger
The Advanced Driver Assistance System (ADAS) is a comprehensive feature set designed to aid a driver in avoiding or reducing the severity of collisions while operating the vehicle within specified conditions. In General Motors (GM) vehicles, the primary controller for the ADAS is the Active Safety Control Module (ASCM). In the 2013 model year, GM introduced an ASCM utilizing the GM internal nomenclature of External Object Calculation Module (EOCM) in some of their vehicles produced for the North American market. Similar to the Sensing and Diagnostic Module (SDM) utilized in the restraints system, the EOCM3 LC contains an Event Data Recorder (EDR) function to capture and record information surrounding certain ADAS or Supplemental Inflatable Restraint (SIR) events. The ASCM EDR contains information from external object sensors, various chassis and powertrain control modules, and internally calculated data. This event data includes date and time, GPS location, driver inputs and vehicle
Bare, CleveSkiera, JasonSmyth, BrianBeetham, TommyFloyd, DonaldKoo, WinstonNewell, Devin
In this study, an optimized structure for opening the headlining considering the deployment of the face-to-face roof airbag was studied. It was confirmed that the deployment performance differs depending on the skin of the headlining, and a standardized structure with mass production was proposed. Non-woven fabric and Tricot skin, which are economical and high-end specifications, satisfy the performance of PVC fusion application specifications after cutting 80% of the skin. The structure that satisfies the entire body including the knit specifications is a type that separates the roof airbag area piece, the corresponding soft piece is separated, and the deployment performance is satisfied with safety. Therefore, the structure is proposed as a standardized structure. This structure is expected to be applicable to roof DAB (Driver Airbag), PAB (Passenger Airbag), and Sunroof Airbag, which will be necessary technologies to secure indoor space. Regardless of which area the airbag will be
Park, Jiseob
Determining occupant kinematics in a vehicle crash is essential when understanding injury mechanisms and assessing restraint performance. Identifying contact marks is key to the process. This study was conducted to assess the ability to photodocument the various fluids on different vehicle interior component types and colors with and without the use of ultraviolet (UV) lights. Biological (blood, saliva, sweat and skin), consumable and chemical fluids were applied to vehicle interior components, such as seatbelt webbing, seat and airbag fabrics, roof liner and leather steering wheel. The samples were photodocumented with natural light and UV light (365 nm) exposure immediately after surface application and again 14 days later. The review of the photos indicated that fabric type and color were important factors. The fluids deposits were better visualized on non-porous than porous materials. For example, blood was better documented on curtain airbags than side or driver airbags. Blood and
Boysen, KevinParenteau, ChantalToomey, DanielGregg, Richard H.
The handling of flexible components creates a unique problem set for pick and place automation within automotive production processes. Fabrics and woven textiles are examples of flexible components used in car interiors, for air bags, as liners and in carbon-fiber layups. These textiles differ greatly in geometry, featuring complex shapes and internal slits with varying material properties such as drape characteristics, crimp resistance, friction, and fiber weave. Being inherently flexible and deformable makes these materials difficult to handle with traditional rigid grippers. Current solutions employ adhesive, needle-based, and suction strategies, yet these systems prove a higher risk of leaving residue on the material, damaging the weave, or requiring complex assemblies. Pincer-style grippers are suitable for rigid components and offer strong gripping forces, yet inadvertently may damage the fabric, and introduce wrinkles / folded-over edges during the release process. Non-planar
Strelkova, DoraUrbanic, Ruth Jill
Predicting airbag deployment geometries is an important task for airbag and vehicle designers to meet safety standards based on biomechanical injury risk functions. This prediction is also an extraordinarily complex problem given the number of disciplines and their interactions. State-of-the-art airbag deployment geometry simulations (including time history) entail large, computationally expensive numerical methods such as finite element analysis (FEA) and computational fluid dynamics (CFD), among others. This complexity results in exceptionally large simulation times, making thorough exploration of the design space prohibitive. This paper proposes new parametric simulation models which drastically accelerate airbag deployment geometry predictions while maintaining the accuracy of the airbag deployment geometry at reasonable levels; these models, called herein machine learning (ML)-accelerated models, blend physical system modes with data-driven techniques to accomplish fast
Valenzuela del Rio, Jose E.Lancashire, RichardChatrath, KaranRitmeijer, PeterArvanitis, ElenaMirabella, Lucia
The objective of this study was to quantify the field performance of passenger vehicle event data recorders (EDRs) in recording data into non-volatile memory at the 8 km/h delta-v (Δv) trigger threshold specified by Title 49, Part 563 of the Code of Federal Regulations (Part 563). Part 563 applies to passenger vehicles manufactured on or after September 1, 2012. The trigger threshold is distinct from the threshold required to deploy an airbag. Events meeting the trigger threshold will cause data to be preserved on the EDR even if airbags are not deployed. This is the first study to quantify EDR trigger threshold performance. This data is valuable in the evaluation of sub-airbag deployment crashes. The study was accomplished via analysis of EDR and reconstructed Δv data from 3,960 cases in the Crash Investigation Sampling System (CISS) database maintained by the National Highway Traffic Safety Administration (NHTSA). The binary presence or non-presence of an event on the EDRs of
Watson, Richard A.Bonugli, EnriqueGreenston, MathewSantos, ErickMartinez, Jonathan
In day-to-day life, accidents do occur frequently all around the globe. It is difficult to prevent these accidents as they occur due to different reasons, which cannot be easily controlled. However, the fatal injuries occurring to passengers can be reduced by installing efficient safety systems in vehicles, which will help in saving the lives of mankind. Many safety systems are being installed in vehicles such as seat belt restraints, airbags, etc. Generally, three-point seat belts are installed in passenger vehicles for safety purposes. This type of seat belt doesn't arrest the entire motion of the occupant's body during vehicle crashes, which can lead to fatal injuries and sometimes even death during vehicle crashes. To buckle passengers with seats, we can use five-point seat belts which will help in mitigating the injuries as compared to three-point seat belts. In this paper, we evaluate the performance of five-point seat belts on occupant safety during vehicle crashes on flat rigid
Vinodh, T.Dineshkumar, C.Jeyakumar, P.D.Muthiya, Solomon JenorisVinayagam, Nadana KumarChristu Paul, R.Dhanraj, Joshuva Arockia
Reducing material wherever there is a possibility in automobile industry is inevitable for weight and cost saving. This paper explains about the possibilities of optimizing the material composition of automotive Headliners (also called as Roof liners) without affecting the performance and safety criteria. In this paper, we are targeting at optimizing the individual constituents of a composite Headliner. A conventional Headliner comprises of many sandwich layers of which PU foam shares the major percentage of the composition contributing to 80% of the Headliner thickness. In this paper, we are discussing about the optimization done in Headliner sandwich constituents without affecting the core performance parameters of headliner such as curtain airbag deployment, ergonomic regulations, drop test etc. By incorporating this change, without significant changes in other layers, overall weight reduction of ~24% and overall cost reduction of ~24% is achieved
D, GowthamVadla, VilasBhaskararao, PathivadaSai, KonduruBornare, HarshadRitesh, KakadeDeoli, ManishKakani, Phani Kumar
Bus transport is an important element in a sustainable transport strategy. The objective of this study is to understand crashes and injuries involving buses, suggest potential passive-safety interventions, estimate their effectiveness, and compare their effectiveness between Germany and India. Descriptive analysis of crash data from the German In-depth Accident Study (GIDAS) and the Road Accident Sampling System India (RASSI) database was performed in two parts: First, bus passengers and their injuries were analyzed and second, pedestrian injuries in bus-to-pedestrian crashes were analyzed. Lastly, interventions were suggested, and their effectiveness was estimated. Analysis of bus passengers showed that most moderate-to-critical injuries in the GIDAS data were to the head caused by interior bus components. In the RASSI data, head injuries were also frequent, often due to bus interior contact, but also due to ejection and impact to the ground or bus exterior. As many as 31% of all
Ranmal, AartiJeppsson, HannaStrandroth, JohanLubbe, Nils
Government of India, in 2017, mandated a Side Impact Test (AIS 099 technically aligned to UN ECE Regulation No. 95.03 series of amendments) on M1 category Passenger Vehicles to ensure protection of occupants in lateral impact accident scenarios. Later, in 2022, a draft notification has been issued by the Government mandating installation of 6 airbags (2 Nos of thorax side airbags, 2 Nos of head protection or curtain airbags in addition to already mandated installation of Driver and Passenger Airbags) in all such passenger vehicles. However, the vehicles fitted with side thorax airbag and curtain airbags are proposed to be assessed as per AIS099 test only. Curtain Airbags are typically installed to protect occupant’s head from severe injuries in narrow object impacts simulated in Pole Side Impact Test Configurations. However, at present, India has not notified an equivalent standard to UN R135 demanding performance of the vehicle in pole side impact scenarios. Typically, OEMs may need
Jaju, DivyanKulkarni, DileepMahindrakar, RahulMahajan, Rahul
Restraint systems in automotives are inevitable for the safety of passengers. Curtain airbag is one such restraint system in automotives that reduces the risk of injury to passengers during crash, without which head injury is inevitable during side crash of a vehicle. So successful deployment of curtain airbag (henceforth called as CAB) is very important in automotive safety during crash. This paper dwells about the optimization done in ramp bracket angle with successful deployment of curtain airbag. This optimization has paved the way for increasing the head-roominess by ~15% and to respect the safety and styling intent in the vehicle successfully. Providing a ramp bracket at the lower bottom side of CAB guides the airbag successfully during deployment. Ramp bracket angle plays a vital role in guiding the airbag inside the passenger’s cabin without any obstruction. This paper challenges the conventional ramp bracket angle followed for CAB deployment with an alternate angle and has
D, GowthamL, DharshanBornare, HarshadRitesh, KakadeDeoli, ManishBhaskararao, PathivadaGangapuram, SureshKakani, Phani Kumar
As we all know, automotive headliners are an essential component of any car’s interior as they cover all the internal components and provide a clean and finished look. Headliners not only increase the aesthetic appeal of a car’s interior, but also acts as an insulation and sound absorption source. As per the latest Government norms, Curtain Airbag (henceforth called as CAB) has been made mandatory and this change calls for the corresponding changes in the Headliner packaging of all passenger vehicles. In general, curtain air-bag deployment calls for a twist open of Headliner at lateral sides (a portion below Hinge-line) during the deployment. This enables the inflated airbag to flow inside the passenger cabin to protect the passenger from any injury. Conventionally no components are packaged below the hinge-line area of headliner to avoid obstruction for CAB deployment and any part fly-off concerns. For this reason, no foams/components are kept below the hinge-line region of the
D, GowthamL, DharshanBornare, HarshadRitesh, KakadeDeoli, ManishVadla, VilasKakani, Phani Kumar
Airbags are crucial elements of passive safety in vehicles that help minimizing occupant injuries during various crash scenarios such as frontal, side, and oblique impacts. Airbags in cars are now mandatory in many countries, and their performance depends on how well the system is designed. A well-tuned airbag deployment algorithm is necessary to score superior NCAP safety ratings. Tuning of airbag deployment algorithms requires several data points which are obtained through actual crash testing. This is a cumbersome and expensive process as it involves crash tests for each scenario (e.g., full front barrier, offset deformable barrier, angled impact, etc.) at multiple test speeds. These tests are destructive and render the vehicles only worthy of scrap. The data gathered from various sensors (acceleration, pressure, etc.) is used to develop robust vehicle model specific algorithms that must correctly identify the crash scenario and send airbag firing signal at the optimal pre-decided
Kumar, Ayush
This specification establishes the performance and validation requirements for the inflator assembly used in airbag modules
USCAR
Pre-crash vehicle maneuvers are known to affect occupant posture and kinematics, which consequently may influence injury risks during a collision. In this study, the influence of pre-crash vehicle maneuvers on the injury risks of front-seated occupants during a frontal crash was numerically evaluated. A generic buck vehicle model was developed based on a publicly available FE model, which included the vehicle interior and the front passenger airbag (PAB). The pre-crash phase was simulated using specific rigid-body human models with active joints (GHBMCsi-pre models) developed based on exterior shapes of the simplified deformable human model (GHBMCsi) representing a 50th male subject. Two pre-crash maneuvers representing (1) a generic 1g braking and (2) turning-and-braking scenarios were simulated. Then, the kinematics data of belted GHBMCsi-pre models were transferred using a developed switch algorithm to the corresponding GHBMCsi models, which can predict occupant injury risks
Dahiya, AkshayUntaroiu, Costin
Oblique motor vehicle crashes can cause serious head or brain injuries due to contact with interior vehicle structures even with the deployment of air bags, as they are not yet completely successful in preventing traumatic brain injury. Rotational head velocity is strongly correlated to the risk of brain injury, and this head motion is potentially related to the tangential friction force developed during contact between the head and air bags. Although crash test dummy head skins are designed with appropriate mass properties and anthropometry to simulate the normal direction impact response of the human head, it is not known whether they accurately represent the frictional properties of human skin during air bag interaction. This study experimentally characterized the dynamic friction coefficient between human/dummy skins and air bag fabrics using a pin-on-disc tribometer. Human skin samples were harvested from five locations (left and right forehead, left and right cheek, and chin
Noll, ScottDong, ShengKang, Yun-SeokBolte, JohnStammen, JasonMoorhouse, Kevin
This document establishes recommended practices to validate acceptable corrosion performance of metallic components and assemblies used in medium truck, heavy truck, and bus and trailer applications. The focus of the document is methods of accelerated testing and evaluation of results. A variety of test procedures are provided that are appropriate for testing components at various locations on the vehicle. The procedures incorporate cyclic conditions including corrosive chemicals, drying, humidity, and abrasive exposure. These procedures are intended to be effective in evaluating a variety of corrosion mechanisms as listed in Table 1. Test duration may be adjusted to achieve any desired level of exposure. Aggravating conditions such as joint rotation, mechanical stress, and temperature extremes are also considered. This document does not address the chemistry of corrosion or methods of corrosion prevention. For information in these areas, refer to SAE J447 or similar standard
Truck and Bus Total Vehicle Steering Committee
Premium instrument panels (IPs) contain passenger airbag (PAB) systems that are typically comprised of a stiff plastic substrate and a soft ‘skin’ material which are adhesively bonded. During airbag deployment, the skin tears along the scored edges of the door holding the PAB system, the door opens, and the airbag inflates to protect the occupant. To accurately simulate the PAB deployment dynamics during a crash event all components of the instrument panel and the PAB system, including the skin, must be included in the model. It has been recognized that the material characterization and modeling of the skin tearing behavior are critical for predicting the timing and inflation kinematics of the airbag. Even so, limited data exists in the literature for skin material properties at hot and cold temperatures and at the strain rates created during the airbag deployment. This paper presents tensile test results of one typical skin material conducted at four different strain rates of 0.01/s
G, KarthiganSavic, VesnaHu, SiboRavichandran, GowrishankarTripathy, Biswajit
Driver oblique far-side sled impacts were simulated with three surrogates. The EuroSID side impact dummy with rib extension (ES2re), the WorldSID side impact 50th percentile male dummy (WS50M), and the Global Human Body Modeling Consortium’s 50th percentile male human body (GHBM) models. The versions of the surrogates’ models were 7.0, 7.5.1, and 5.0, respectively. Surrogates were seated in the front left driver seat in a virtual generic crossover sled environment. The Finite Element (FE) based environment consisted of a driver seat, a center console, and a passenger seat. Two restraint systems were considered for each surrogate: belt only (BO) and belt plus a generic seat-mounted far-side impact airbag (BB). Surrogates were restrained using a 3-point belt that has a digressive shoulder force load limiter, and retractor, and anchor pretensioners. The far-side airbag used was a 37-liter in volume and has two chambers. Surrogate head excursions and injury indices for each surrogate were
El-Jawahri, Raed E.
Airbag and seat belt pretensioner deployment characteristics depend on multiple factors, such as the magnitude, direction, and rate of vehicle deceleration as detected by vehicle crash sensors and evaluated by vehicle-specific algorithms. Frontal airbag and pretensioner deployments are likely to be commanded during frontal crash events with high initial vehicle deceleration typically associated with high vehicle change in velocity (delta-V). However, within a range of moderate changes in vehicle speeds, referred to as the “gray zone,” a vehicle-specific algorithm may or may not command deployment depending on crash pulse parameters and occupant sensing, among other items. Publicly available testing in the moderate-speed range is lacking and would be useful to evaluate the effects of airbag and pretensioner deployment on occupant kinematics and loading. In this study, sled tests were performed using a standard passenger vehicle buck simulating frontal deceleration impact events in a
Sharpe, Sarah S.Grijalva, SandraAllin, LeighCourtney, AmyToney-Bolger, MeganPokutta-Paskaleva, AnastassiaCrosby, Charles L.Carhart, Michael
Taking a closed airbag suspension system as studying objects, the nonlinear dynamic model of the reservoir, compressor, solenoid valve, pipeline and air spring is established. The compressor exhaust volume, solenoid valve flow rate and air spring charging and discharging rate are calculated and compared with experiment to validate the model. Taking pressure difference and height adjustment rate under different working conditions of an airbag suspension as control measures, a control strategy is developed based on the established nonlinear dynamic model. The result indicates that when the vehicle is in curb weight, design weight and GVW (gross vehicle weight), the working time of the compressor can be reduced by 13.6%, 15.1% and 46.5%, respectively, compared with the conventional mode, during a height adjustment cycle. Then a state observer is proposed to estimate the steady-height for reducing the disturbance of measured height from road excitation. According to the required height
Deng, LinLv, HuiShangguan, Wenbin
This SAE Recommended Practice describes common definitions and operational elements of Event Data Recorders. The SAE J1698 series of documents consists of the following: SAE J1698-1 - Event Data Recorder - Output Data Definition: Provides common data output formats and definitions for a variety of data elements that may be useful for analyzing vehicle crash and crash-like events that meet specified trigger criteria. SAE J1698-2 - Event Data Recorder - Retrieval Tool Protocol: Utilizes existing industry standards to identify a common physical interface and define the protocols necessary to retrieve records stored by light duty vehicle Event Data Recorders (EDRs). SAE J1698-3 - Event Data Recorder - Compliance Assessment: Defines procedures that may be used to validate that relevant EDR output records conform with the reporting requirements specified in Part 563, Table 1 during the course of FMVSS-208, FMVSS-214, and other applicable vehicle level crash testing
Event Data Recorder Committee
An automobile airbag deploys thanks to an accelerometer — a sensor that detects sudden changes in velocity. Accelerometers keep rockets and airplanes on the correct flight path, provide navigation for self-driving cars, and rotate images so that they stay right-side up on cellphones and tablets, among other essential tasks
This specification covers performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in road vehicle applications that are: low voltage (0 to 20 VDC) or Coaxial. Incomplete (mechanical) specifications for jacketed twisted pair connectors are also provided. These procedures are only applicable to terminals used for In-Line, Header, and Device Connector systems. They are not applicable to Edge Board connector systems, twist-lock connector systems, >20 VAC or DC, or to eyelet terminals. No electrical connector, terminal, or related component may be represented as having met USCAR specifications unless conformance to all applicable requirements of this specification have been verified and documented. All required verification and documentation must be done by the supplier of the part or parts. If testing is performed by another source, it does not relieve the primary
USCAR
NHTSA released the FMVSS226 Standard in 2011, and defined the requirements for ejection mitigation systems, which limit the linear travel of headform by 100mm. In China regulations, there are similar requirements starting in 2021. Therefore, on the basis of the existing airbag design, adding the rollover protection function becomes a challenge for the airbag development. During the development of the curtain airbag, the cushion design, inflator type, and the fold pattern, all have an important influence on the airbag unfolding direction, the airbag positioning time and the airbag internal pressure, and then significantly affect the occupant protection performance afterwards. In order to reduce the cost and shorten the development time, it is necessary to predict the process of cushion deployment kinematics and the internal pressure of the airbag with high refinement, and based on it to predict and evaluate the FMVSS226 ejection mitigation performance. In this paper, a set of complete
Shan, JinhuiXue, LeleWang, Cheng
Cyclist injuries and fatalities are a world-wide concern and often a consequence of interaction with cars. The MICA2 Project (Modelling of Interactions between Cyclists and Automobiles) is aimed at protecting bicyclists from getting injured by a passing car. This study addresses the need for new protective safety systems through the development and testing of a novel external car airbag. The airbag was designed to add protection to the center side part of the car, in the B-pillar area, to protect the head of a bicyclist impacting a car in this area. Two methods were used to evaluate performance of the system. For full system tests, a Hybrid III 50th percentile male dummy was seated on a city bike and projected into the side of a car at either 30°, 60° or 90° to the car side. In additional component tests an adult pedestrian headform was launched towards the roof rail or B-pillar structure of the car. The highest injury risk was found in a perpendicular (90 degree) impact between the
Carroll, JolyonEnanger, MikaelJeppsson, HannaLubbe, Nils
A substantial percentage of serious and fatal injuries sustained by motor vehicle occupants occur in lateral impact collisions, and approximately one third of these injuries involve a far-side occupant. A center airbag, deploying inboard of the front seat occupants, has been integrated into certain vehicles to reduce far-side occupant excursion, to limit occupant interactions with the vehicle interior and/or another occupant, and to reduce occupant loading and injury potential. A series of sled tests was conducted to better understand the efficacy and limitations of a center airbag under a variety of high-speed lateral impact conditions in an environment outside of the production design. A production-level driver’s seat equipped with a seat-mounted center airbag was installed onto an open-air sled. A 50th percentile male SID H-3 was placed in the seat and restrained by a three-point seat belt equipped with retractor and buckle pretensioners. Vehicle PDOF, occupant position, and
Rapp van Roden, ElizabethCrosby, CharlesMortensen, JonathanRodowicz, Kathleen
Researches on pedestrian protection have become a very important theme in automotive industry. Design for vehicle front-bumper system has proven rather essential and been extensively used to improve the vehicle performance of pedestrian protection. However, there are some limitations in the design of vehicle front-bumper system to meet a multiple-pedestrian impact conditions at the same time. In order to improve the vehicle performance of lower extremity and pelvis protection for pedestrian, a new type of front bumper airbag was developed. Firstly, based on European New Car Assessment Programme (Euro-NCAP), the Flexible Pedestrian Legform Impactor (Flex-PLI) to vehicle and Upper Pedestrian Legform Impactor (U-PLI) to vehicle impact tests are carried out to evaluate the pedestrian protection performance of the initial structure. Secondly, the structural design of the bumper airbag is carried out, including the layout of the bumper airbag, the shape of the bumper airbag and the parameter
Zhu, HeWang, GuorongLv, XiaojiangHu, ShuaishuaiYang, HepingLiang, YunWang, Pengxiang
Current numerical simulation practice does not capture the seat mounted Side Airbag (SAB) breaking out through the seat tear seam and its correct early deployment characteristics. A late SAB breakout negatively impacts full SAB deployment and occupant coverage. An early breakout enhances timely SAB positioning and coverage, providing early cushioning to the occupant from the intruding barrier. This paper presents a numerical modeling process capable of predicting and enhancing seat tear seam breakout time and early SAB deployment kinematics. The critical phases used in the development of SAB breakout modeling process are as follows: Phase 1: Physical Tear Seam and Seat Trim coupon tests to characterize physical material properties for the numerical material model development; Phase 2: Numerical Modeling of the Tear Seam and Seat Trim breakout and, Phase 3: Numerical prediction of SAB breakout through a candidate seat tear seam. In the last phase of the study, the validated material
Anantharaju, NeeharikaUduma, KaluBala, SuriKeshtkar, Hamid
The objective of this document is to enhance the test procedure that is used for ejection mitigation testing per the NHTSA guidelines as mentioned in the FMVSS226 Final Rule document (NHTSA Docket No. NHTSA-2011-0004). The countermeasure for occupant ejection testing is to be tested with an 18kg mass on a guided linear impactor using the featureless headform specifically designed for ejection mitigation testing. SAE does not endorse any particular countermeasure for ejection mitigation testing. However, the document reflects guidelines that should be followed to maintain consistency in the test results. Examples of currently used countermeasures include the Inflatable Curtain airbags and Laminated Glass. The testing procedure is as follows: 1 Determine the daylight opening 2 Identify target locations per the FMVSS226 Final Rule §5.2 a Target locations for all windows and daylight openings b Perform the target elimination process c Reconstitute the targets 3 Determine the zero-plane 4
Impact and Rollover Test Procedures Standards Committee
Seatbelt along with airbag plays a vital role in protecting the lives of occupants in vehicle during a crash. Seat Belt Reminder (SBR) is an audio-visual indicator which alerts the occupant with a lamp on the cluster as well as an audio chime to fasten their seatbelt. To avoid the chime, Occupant often attempt to do pseudo buckling in different ways as buckling the seatbelt behind the occupant or by wrapping the seatbelt at back side of the seat. The current system is not capable of detecting it as the SBR is driven by seatbelt buckle status. To overcome the above limitation, this paper presents a technique which detects pseudo buckling. The proposal in this paper is to enhance the existing system by including magnets and a reed switch. Here the magnet is attached to the seatbelt and a reed switch is placed inside the seatback. The reed switch detects the presence of magnetic field thereby closing/opening the circuit. If the occupant has pseudo buckled, the magnets in the seatbelt will
Nalagatla, KarthikJayaram, VikasPatel, Abhilash
Modern driver compartment restraint systems have at least three key components that work together: safety belt system, airbags, and collapsible steering column. During a crash, a steering column will collapse at a predetermined force called breakaway force. Once the force of a crash has reached the breakaway force threshold, the column will move towards the motor area. When the column moves, the drivers’ peak forces and acceleration are decreased because the time and distance that are given to decelerate are increased. The usage of a breakaway force element inside the steering column allows car manufacturers to control the movement of the steering column at a certain point during a crash. Any load below the breakaway force, such as airbag deployment and normal or misuse forces applied by the driver, is absorbed by the system. Today’s force-based systems are optimized (design/configure) using various crash configurations, leading to one specific behavior of the column. This article
Wesely, AlexanderSteffan, Hermann
Knee airbags (KABs) are one countermeasure in newer vehicles that could influence lower extremity (LEX) injury, the most frequently injured body region in frontal crashes. To determine the effect of KABs on LEX injury for drivers in frontal crashes, the analysis examined moderate or greater LEX injury (AIS 2+) in two datasets. Logistic regression considered six main effect factors (KAB deployment, BMI, age, sex, belt status, driver compartment intrusion). Eighty-five cases with KAB deployment from the Crash Injury Research and Engineering Network (CIREN) database were supplemented with 8 cases from the International Center for Automotive Medicine (ICAM) database and compared to 289 CIREN non-KAB cases. All cases evaluated drivers in frontal impacts (11 to 1 o’clock Principal Direction of Force) with known belt use in 2004 and newer model year vehicles. Results of the CIREN/ICAM dataset were compared to analysis of a similar dataset from NASS-CDS (5441 total cases, 418 KAB-deployed
Schafman, Michelle A.Meitzner, MichaelBaker, DerekBeebe, MaryAnnBentz, JillSadrnia, HamedKleinert, JulieWang, Stewart
As a result of trauma to the circuit board or other damage to an airbag control module (ACM), electronic crash data recorded onto a passenger vehicle’s electronically erasable programmable read-only memory (EEPROM) chip may be inaccessible by traditional imaging methods and techniques, such as through a diagnostic link connector (DLC) or accessing the data directly from the ACM. Despite the potential damage to the subject module, electronic crash data may still be present on the module’s EEPROM chip. This paper explores and validates a methodology for the removal and reinstallation of a subject EEPROM chip using an identical undamaged exemplar airbag control module and a non-destructive clip-assisted method to gain access to the subject electronic crash data. ACMs were obtained from a 2016 BMW 740i, 2015 Toyota Corolla, 2014 Nissan 370z, 2006 Lexus IS350, 2015 Maserati Ghibli, and 2017 Audi A4. Each module was imaged prior to the chip swap procedure. Each of the six EEPROM memory chips
Zeitler, Jason P.Palmer, JacobSmith, Connor
Dozens of new vehicles models are launched annually, each of them requires the development or at least the calibration of a new occupant restraint system (ORS), driver airbag is part of this system. At the same time, consumers have become increasingly aware about vehicle safety performance and high safety parameter became a competitive factor for automakers. The development, optimization, and validation of ORS is a complex and expensive process. Thus, numerical simulation is essential in the initial and intermediate stages of airbag development to minimize time and cost associated with experimental testing. In general, virtual simulations applied in automotive industry requires considerable computational effort, simulation time and often skilled labor to deal with complex solvers. Thus, due to the increasing need to evaluate airbags behavior quickly and with low cost, this work aims to develop a model able to describe in a satisfactory way the interaction between an airbag driver and
da Silva, Marina UlissesHuebner, Rudolf
One of the techniques that accident reconstructionists and experts utilize to define the severity of an accident is based on the airbag deployment thresholds. As such, if during an event, the airbags did not deploy, it is concluded that the threshold could be considered as the upper bound for the forces and the accelerations that the vehicle experienced as a result of the impact. The National Highway Transportation Safety Administration (NHTSA) provides a database based on their investigations on motor vehicle accidents in which some of these investigations involved imaging the airbag control module (ACM) data. NHTSA made these data publicly available. The goal of this study was to analyze the event data recorder (EDR) data from these real-world incidents with a focus on the events in which vehicles’ side airbags were deployed as a result of the impacts and determine the lower-bound side airbag deployment thresholds during real-world cases. In addition, this study is focused on the
Komari, OmidJavidi, MehrdadMerrill, ZacharyToosi, Kevin
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