Browse Topic: Lightning

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Highly integrated electrical and electronic systems that perform functions within an aircraft may have potential failure conditions during and after exposure to the High-Intensity Radiated Fields (HIRF) or lightning environments. It is therefore necessary to conduct an HIRF and Lightning Safety Assessment (HLSA) that can identify potential failure conditions resulting from exposure to the aircraft HIRF and lightning environments. The failure conditions, failure conditions classifications, and independence principles identified by Aircraft Functional Hazard Assessment (AFHA), Preliminary Aircraft Safety Assessment (PASA), System Functional Hazard Assessment (SFHA), and Preliminary System Safety Assessment (PSSA), and lessons learned from previous experience, are used to identify proposed requirements during the development process. Ultimately, these requirements will result in a design capable of demonstrating that exposure to the HIRF and lightning environments will not result in adverse effects to the operation of the aircraft. This document provides guidance for conducting the HLSA process to classify the system and its equipment to the appropriate HIRF and Lightning Certification Levels (HLCLs).
AE-4 Electromagnetic Compatibility (EMC) Committee
Individuals who complete the applicable modules aligned with this training document will be able to define the type of damage, define the extent of damage, determine if further inspection is required, evaluate the damage against published allowable damage limits, and provide accurate documentation of the damage. The intended outcome of the training is increased safety such that no aircraft is released with unknown damage and that the aircraft meets continued airworthiness requirements. The goal is to change the culture from damage discovery to damage reporting while also reducing or eliminating flight delays due to incorrect or insufficient information. Teaching levels have been assigned to the curriculum to define the knowledge, skills, and abilities graduates will need. Minimum hours of instruction have been provided to ensure adequate coverage of all subject matter including lecture and practical exercise. These minimums may be exceeded and may include an increase in the total number of training hours and/or increases in the teaching levels. The modules are intended to be a competency-based training approach. Each curriculum is a subpart of this document. Module 1 is the Composite Awareness curriculum, independent of the application. Module 2 is the Initial Inspection and Damage Mapping curriculum. Module 3 is the Special Inspection Tools curriculum. Module 4 is the Reporting, Recording, and Assessment curriculum. NOTE: While the modules in this document are technically interrelated, each module can be trained independently; modules may be selected as applicable to an operator’s or maintenance organization’s needs. The combination of the modules represents the applicable identification and assessment process for damage to composite aircraft structures (see Figure 1). Module 1 is prerequisite for attendance to the other modules. The contents of Module 1 may also be used for composite awareness training of a broader target audience, including line mechanics.
AMS CACRC Commercial Aircraft Composite Repair Committee
This SAE Aerospace Recommended Practice (ARP) defines lightning strike zones and provides guidelines for locating them on particular aircraft, together with examples. The zone definitions and location guidelines described herein are applicable to Parts 23, 25, 27, and 29 aircraft. The zone location guidelines and examples are representative of in-flight lightning exposures.
AE-2 Lightning Committee
Modern aircraft, ships, and offshore structures are increasingly constructed using fiber-reinforced composite materials. However, when subjected to lightning strikes, these materials can suffer significant structural and functional damage due to their electrical and thermal properties. This study aims to develop a novel finite element (FE) model to minimize the error in estimating the thermal damage caused during lightning strikes. This will aid in design and optimization of lightning protection systems. The developed model introduces a simplified numerical approach to model the lightning arc interaction with CFRP laminate. The existing FE model includes idealized loading conditions, leading to high error in estimation of severe damage area and in-depth damage. The proposed methodology incorporates a more realistic lightning-induced loading pattern to improve accuracy. Several cases are analyzed using available FE methods and compared to the proposed model (case 6) to evaluate the extent of damage. The thermal damage results are validated against baseline experimental data, demonstrating that the proposed FE model reduces the error from over 40% (observed in rest of the cases representing existing FE approaches) to within 10%.
Sontakkey, AkshayKotambkar, MangeshKaware, Kiran
This document is intended to describe how to conduct lightning direct effects tests and indirect system upset effects tests. Indirect effects upset and damage tolerance tests for individual equipment items are addressed in RTCA DO-160/ED-14. Documents relating to other aspects of the certification process, including definition of the lightning environment, zoning, and indirect effects certification, are listed in Section 2. This document presents test techniques for simulated lightning testing of aircraft and the associated systems. This document does not include design criteria, nor does it specify which items should or should not be tested. Acceptable levels of damage and/or pass/fail criteria for the qualification tests must be approved by the appropriate airworthiness authority for each particular case. When lightning tests are a part of a certification plan, the test methods described herein are an acceptable means, but not the only means, of meeting the test requirements of the certification plan. The latest 14 CFR Part 25 and EASA CS-25 fuel system lightning protection regulations require specific test considerations, which are not defined in this ARP. ARP6205 (“Transport Airplane Fuel System Lightning Protection”)/ED-303 (“User Guide for Lightning Protection of Fuel Tank Structures and Systems”) contains supplemental guidance regarding test specimen design, inclusion of faults, and derivation of appropriate test levels. In addition to the test method guidance in Section 8 of this ARP, users should refer to ARP6205/ED-303 if their project is subject to 14 CFR § 25.954 Amendment 25-146 and utilizing AC 25.954-1, or EASA CS-25 Amendment 28 and AMC 25.954. Each test method is set out in a uniform format, describing the test purpose, test object, test setup, test waveforms (voltage and/or current), measurements and data recording, test procedure, and data interpretation. Guidance is provided on how to select the appropriate test or series of tests, and how the test results can be assessed. Natural lightning is a complex and variable phenomenon, and its interaction with different types of vehicles may manifest in many different ways. It is not intended that every test described herein be applied to every system requiring lightning verification tests. The document is written so that specific aspects of the environment can be called out for each specific program as dictated by the vehicle design, performance, and mission constraints.
AE-2 Lightning Committee
The environment and test waveforms defined in this SAE Aerospace Recommended Practice (ARP) account for the best lightning data and analysis currently available. The quantified environment and levels herein represent the minimum currently required by certifying authorities, which is consistent with the approach applied in related lightning documents. Lightning, like other weather phenomenon, is probabilistic in nature. Levels and waveforms vary considerably from one flash to the next. Within this document, standardized voltage and current waveforms have been derived to represent the lightning environment external to an aircraft. These standardized waveforms are used to assess the effects of lightning on aircraft. The standardized external current waveforms have, in turn, been used to derive standardized transient voltage and current test waveforms that can be expected to appear on cable bundles and at equipment interfaces within an aircraft. When deriving these latter internal induced test waveforms, considerations such as testability and important waveform characteristics that can demonstrate lightning design effectiveness have been taken into account. The parameters of the standardized waveforms, both external and derived internal induced transients, represent severe versions of each of the characteristics of natural lightning flashes and include all parameters of interest with respect to lightning protection for aircraft. These standardized waveforms are thus referred to as idealized standard lightning environment waveforms, idealized standard waveforms, or just idealized waveforms within this document. The waveforms associated with the external environment are termed the idealized standard external lightning environment. The waveforms associated with the internal induced environment are termed the idealized standard induced transient waveforms. In every case, more severe versions of each of the individual characteristics of the idealized standard external lightning environment waveforms have been recorded in natural lightning flashes. The more severe individual characteristics of the idealized standard external lightning environment waveforms have never been recorded together within a single lightning flash. Therefore, the parameters combined in the idealized standard lightning environment waveforms provided in this document represent a very severe environment. The waveforms provided in this ARP are considered to be adequate for the demonstration of compliance for the protection of an aircraft and its systems against the lightning environment and should be applied in accordance with the aircraft lightning strike zones (refer to ARP5414) and test methods (refer to ARP5416) and applicable FAA and EASA advisory and interpretive material.
AE-2 Lightning Committee
This SAE Aerospace Information Report (AIR) describes the aspects of hydraulic system design and installation to minimize the effects of lightning. Techniques for effective electrical bonding, hydraulic system lightning protection, and lightning protection verification techniques are discussed.
A-6A1 Commercial Aircraft Committee
This paper experimentally investigates direct effects of lightning strikes on flax fiber-reinforced polymers. Highcurrent artificial lightning strikes are conducted on coupon level to evaluate thermo-mechanical damage and to quantify the sufficiency of copper wire mesh as lightning strike protection (LSP). The dataset shall also serve for verification of prospected numerical simulation. The natural fiber flax, as a sustainable source of composite reinforcement, has been demonstrated to be suitable for semi-structural parts of rotorcraft. However, its low electrical and thermal conductivity requires a functional LSP layer for aviation applications. The test panels are investigated regarding their material combination, stacking sequence and level of LSP. Results show that two as well as three layers of 72 g/m2 copper mesh are not sufficient to withstand the standardized lightning current component A waveform of 200 kA. The high induced currents and low capability of energy dissipation leads to electro-explosion of metal and transient mechanical forces from shock waves causing mechanical damage on the test panels. Back surface-velocities increase with higher peak currents and higher level of protection results in lower damage. It is shown that a stacking of copper wire mesh results in less arc root dispersion.
Gaugelhofer, LukasYavrucuk, IlkayHajek, ManfredJohn, Jonas
Northrop Grumman Corporation is developing AN/APG-85, an advanced Active Electronically Scanned Array (AESA) radar for the F-35 Lightning II. Northrop Grumman currently manufactures the AN/APG-81 active electronically scanned array (AESA) fire control radar, the cornerstone to the F-35 Lightning II’s sensor suite.
The Current Icing Product (CIP; Bernstein et al. 2005) and Forecast Icing Product (FIP; Wolff et al. 2009) were originally developed by the United States’ National Center for Atmospheric Research (NCAR) under sponsorship of the Federal Aviation Administration (FAA) in the mid 2000’s and provide operational icing guidance to users through the NOAA Aviation Weather Center (AWC). The current operational version of FIP uses the Rapid Refresh (RAP; Benjamin et al. 2016) numerical weather prediction (NWP) model to provide hourly forecasts of Icing Probability, Icing Severity, and Supercooled Large Drop (SLD) Potential. Forecasts are provided out to 18 hours over the Contiguous United States (CONUS) at 15 flight levels between 1,000 ft and FL290, inclusive, and at a 13-km horizontal resolution. CIP provides similar hourly output on the same grid, but utilizes geostationary satellite data, ground-based radar data, Meteorological Terminal Air Reports (METARS), lightning data, and voice pilot reports (PIREPs) in addition to the RAP model output to provide near-realtime icing guidance. This paper presents recent enhancements to the prototype versions of CIP and FIP (CIP v2.0 and FIP v2.0, respectively). The enhancements described are intended to take better advantage of enhanced model resolution and microphysics parameterization as well as state-of-the-art observations for icing diagnosis and forecasting.
Rugg, AllysonHaggerty, JulieAdriaansen, DanielSerke, DavidEllis, Scott
Previous artificial lightning strike direct effect research has examined a broad range of specimen design parameters. No works have studied how such specimen design parameters and electrical boundary conditions impact the dissipation of electric current flow through individual plies. This article assesses the influence of carbon fiber composite specimen design parameters (design parameters = specimen size, shape, and stacking sequence) and electrical boundary conditions on the dissipation of current and the spread of damage resulting from Joule heating. Thermal-electric finite element (FE) modelling is used and laboratory scale (<1 m long) and aircraft scale (>1 m long) models are generated in which laminated ply current dissipation is predicted, considering a fixed artificial lightning current waveform. The simulation results establish a positive correlation between the current exiting the specimen from a given ply and the amount of thermal damage in that ply. The results also establish that the distance to ground, from the strike location to the zero potential boundary conditions (ground), is the controlling factor which dictates the electric current dissipation in each ply. Significantly, this distance to ground is dependent on each of the specimen shape, dimensions, stacking sequence, and location of ground boundary conditions. Therefore, it is not possible to decouple current dissipation and damage from specimen design and boundary condition setup. However, it is possible to define a specimen size for a given specimen shape, stacking sequence, and waveform which limit the influence of specimen dimensions on the resulting current distribution and damage. For a rectangular specimen design which appears in literature multiple times, as 100 × 150 mm and with a stacking sequence of [45/0/−45/90]4s, a specimen design of greater than 300 × 200 mm is required to limit the influence of specimen dimensions on current distribution and damage.
Millen, ScottKumar, VipinMurphy, Adrian
This document is intended to be a user’s manual to AC 25.954-1 on acceptable means of compliance for applicants with regards to § 25.954 at Amendment 25-146 and to encourage a consistent approach to be applied across industry. This document is also intended to be a user’s manual to AMC 25.954 on acceptable means of compliance for applicants with regards to EASA CS 25.954 at Amendment 26. The FAA Advisory Circular (AC) and the EASA Acceptable Means of Compliance (AMC) documents appear to provide equivalent guidance, using identical wording in most sections. Applicants should coordinate with their certifying authority to ensure that their proposed approach is acceptable, and the means of compliance and compliance data planned are sufficient for certification. It is recommended that the applicant verify that use of the guidance in this document is acceptable to their certifying authority. Further recommendations regarding coordination with the certification authority are provided throughout this ARP. The section numbering and titles of this document have been structured to match the main section numbers in AC 25.954-1 to allow the user to easily find the supplemental guidance for each individual section relative to the corresponding section of the AC. One exception was necessary; SAE requires that Section 2 of ARP be “References,” whereas FAA uses Section 2 for “Applicability” (with respect to the AC itself). Guidance regarding “Applicability” of the FAA regulation and associated AC is located in 3.1. The section numbering and formatting of the EASA document, AMC 25.954, is different than the AC and this ARP (ED), because the AMC has fewer major sections than the AC, however, the subsection numbering is similar. Where generic reference in this ARP (ED) to the AC and AMC is provided, both document numbers are generally shown. Where specific sections of the AC are referred to, the AMC number and applicable section are omitted; however, it appears to the writers of this document that the regulatory guidance from both the FAA and EASA is equivalent.
AE-2 Lightning Committee
This SAE Aerospace Standard (AS) provides general design and test requirements for a flat cut-off pressure compensated, variable delivery hydraulic pump for use in a civil aircraft hydraulic system with a rated system pressure up to 5000 psi (34500 kPa). NOTE: Hydraulic pumps may incorporate features such as a clutch in the input drive, which will not be covered by this standard.
A-6C4 Power Sources Committee
This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Fault Current, Electromagnetic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects). This AIR contains engineering guidelines for the design, installation, testing (measurement) and inspection of electrical bonds.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Fireflies have sparked the inspiration of MIT researchers. Taking a cue from nature, they built electroluminescent soft artificial muscles for flying, insect-scale robots. The tiny artificial muscles that control the robots’ wings emit colored light during flight.
Titan, Saturn’s largest moon and the only celestial body which is found to have a landmass composed of liquid hydrocarbons. Nitrogen - The building block of all life that exists on earth is found to be abundant in Titan’s atmosphere of up to 97%. Aerobots provide a great platform for exploring a celestial body with an atmosphere such as Titan. They have modest power requirements, longer mission duration, and can cover a longer distance in a shorter time. They are powered by a Radioisotope Thermoelectric Generator for optimal mission life. Aerobot’s altitude can be altered by varying the temperature of the air inside the balloon and yaw can be controlled using a Reaction Wheel and a motor-driven propeller for forwarding thrust. The proposed Aerobot will be equipped with four miniature deployable fixed weather stations that can be dropped from the aerobot to Titan's surface. They can be deployed at diverse locations such as the equator and Polar Regions to deeply explore the Titan’s climate and atmosphere. These weather stations contain payloads such as nitrogen, methane, oxygen sensor, and a spectrometer to analyze the composition of the atmosphere. Temperature sensors and wind speed sensors can be equipped. Also, a lightning detector can be used to trace lightning and thunderstorm, an essential element for organisms’ inhabitable environments. Radiation sensors both in weather stations and Aerobots can help us to understand the risks in its atmosphere. These weather stations are mounted on a floatable structure to float on rivers on Titan. They have an on-board memory storage facility to store data from sensors and transmit the saved data once the aerobot comes across them in the sky. Also, the aerobot will be inflated before landing on Titan to safeguard the aerobot without falling on to rivers of Titan. This work focused to design and computationally investigates the fluid dynamic behaviour and its structural impacts on the proposed Unmanned Aerobot under the environmental conditions of Titan.
Raja, Manoj KumarSaravana Mohan, HaribalanThangavel, SabariRaja, VijayanandhGnanasekaran, Raj KumarSivasankaran, Abinash Nataraj
The F-35 Lightning II is an all-weather stealth combat aircraft that is intended to perform warfare strike missions and electronic surveillance capabilities at speeds up to 1.6 Mach. Composites comprise 35% of the airframe weight, with the majority being bismaleimide, as well as some carbon nanotube-re-enforced epoxy, which has a tensile strength approximately 100-times greater than steel. Any deviations in external dimensions can interfere with stealth capabilities, and at supersonic speeds, prove catastrophic to both plane and pilot.
This document provides guidance for applying aircraft equipment electromagnetic, electrical, and mechanical qualification standards (i.e., DO-160, MIL-STD-461, MIL-STD-704, and MIL-STD-810) to civil aircraft certification intended for military use and for military aircraft equipment installed on civil aircraft. The guidance identifies where the equipment environmental qualification standards meet the intent of both the civil or military aircraft certification requirements. Conversely, the guidance will identify where the equipment environmental qualification standards have differences that do not meet the intent of the civil or military aircraft certification requirements and when these differences matter based on equipment criticality, installation location, and/or other variables.
AE-4 Electromagnetic Compatibility (EMC) Committee
This paper provides an overview of the state of art on the lightning regulation and the means of compliance for lightning certification, based on both the simulation technics and the testing methods. Usual lightning protection solutions at helicopter level to fulfill lightning requirements are discussed, as well as advanced approaches used by Airbus Helicopters to minimize the weight penalty of the lightning protection, especially by a large use of the simulation for the optimization of both the indirect effects (LIE) and the lightning direct effects (LDE). Some perspectives are highlighted concerning the development of new lightning protection devices to withstand the higher induced currents coupled on equipment items installed in full composite airframe helicopters (H/C), and how the lightning may be avoided on future platforms like the emergent flying urban taxis.
Zehar, SoniaMeyer, MarcTagliana, Bernard
This ARP provides detailed information, guidance, and methods in support of the Federal Aviation Administration (FAA) Advisory Circular (AC) 20-136. AC 20-136 provides a means, but not the only means, for demonstrating compliance with Title 14 of the Code of Federal Regulations (14 CFR) 23.1306 (Amendment 23-61), 23.2515 (Amendment 23-64), 25.1316, 27.1316, and 29.1316. It is also intended for this ARP to provide the same information, guidance, and methods, to the European Aviation Safety Agency (EASA) certification specifications CS 23.1306 (Amendment 23/4), 23.2515 (Amendment 23/5), 25.1316, 27.1316, and 29.1316, and associated Acceptable Means of Compliance (AMC) 20-136. This ARP provides references relevant to identifying: (1) acceptance criteria for the indirect effects of lightning compliance approaches, (2) verification (analysis and test) methods including those associated with multiple stroke and multiple burst, (3) recommended design options to optimize needed system immunity to lightning indirect effects, and (4) provide guidance in the areas of continued airworthiness of the lightning protection. Equipment hazards due to the indirect effects on equipment mounted on the aircraft exterior, equipment located within the aircraft interior as well as all associated interconnecting wiring are addressed. This ARP provides additional guidelines in the application of indirect effects of lightning tests identified in DO-160/ED-14 Section 22. The FAA and EASA regulations apply to all adverse effects of lightning for electrical and electronic systems. Refer to ARP5577 for guidance related to lightning direct effects on electrical and electronic systems.
AE-2 Lightning Committee
Previous works have established strategies to model artificial test lightning plasma with specific waveform parameters and use the predicted plasma behavior to estimate test specimen damage. To date no computational works have quantified the influence of varying the waveform parameters on the predicted plasma behavior and resulting specimen damage. Herein test standard Waveform B has been modelled and the waveform parameters of “waveform peak,” “rise time,” and “time to reach the post-peak value” have been varied. The plasma and specimen behaviors have been modelled using the Finite Element (FE) method (a Magnetohydrodynamic FE multiphysics model for the plasma, a FE thermal-electric model for the specimen). For the test arrangements modelled herein, it has been found that “peak current” is the key parameter influencing plasma properties and specimen damage. A 10% increase in peak current magnitude (and resulting 21% increase in action integral) results in a 12% increase in plasma peak pressure, a 5% increase in specimen surface current density, and subsequently a 8.7% increase in thermal damage volume and a 15.2% increase in thermal damage depth. Overall action integral has the strongest correlation with four of the five considered damage measures. Peak current has the strongest correlation with the other damage measure.
Millen, ScottMurphy, AdrianAbdelal, GasserCatalanotti, Giuseppe
Inspecting an aircraft after a known or suspected lightning strike can be a tedious and subjective task. While aircraft technical manuals do provide conditional inspections following a lightning strike, these inspections tend to be broad in their approach and based solely on the presence of visual damage. This paper discusses the simple technique of tracing the lightning path through the aircraft by the use of an analog magnetometer to identify ferromagnetic parts that have been magnetized by the substantial electrical current of a lightning strike. While this technique is not novel, it is not often published as an inspection technique. Knowing the approximate path of the lightning can assist aircrews and maintainers in the identification of suspect parts that may require further inspection, repair and/or replacement thereby increasing safety and ensuring continued airworthiness of the aircraft.
Massa, Travis
Carbon fiber reinforced plastic (CFRP) has been used in automobiles as well as airplanes. Because of its light weight and high strength, CFRP is a good choice for making vehicle bodies lighter, which would improve fuel economy. Conventional metal bodies provide a convenient body return for electric wiring and offer good shielding against electromagnetic fields. Although CFRP is a conductor, its conductivity is much lower than that of metals. Therefore, CFRP bodies are usually not useful for electric wiring. In thunderstorms, an automotive body is considered to be a Faraday cage that protects the vehicle’s occupants from the potential harms of lightning. Before CFRP becomes widely applied to automotive bodies, its electric and electromagnetic properties need to be investigated in order to determine whether it also works as a Faraday cage against lightning. In this article, CFRP and metal body vehicles were tested under artificial lightning. The electric discharging caused by the artificial lightning in the vehicles was investigated under different grounding conditions. A CFRP roof plate and a CFRP box mimicking vehicle cabin were also examined with artificial lightning to study generic cases, which did not depend on vehicle body shapes. The comparative study showed no significant difference between the CFRP and metal vehicles in lighting-strike performance.
Alkhteeb, Sultan A.Oho, ShigeruNagashima, YukiShimizu, HiroyukiNishimura, SeisukeMakishima, Hiroshi
This SAE Aerospace Standard (AS) defines the requirements for a threadless, flexible, self-bonding coupling assembly which, when installed on machined fixed-cavity ferrules, provides a flexible connection for joining tubing and components in aircraft fuel, vent, or other systems. This assembled coupling, hereafter referred to as the assembly, is designed for use from -65 to +400 °F and at 125 psig nominal operating pressure. AS1650 was not designed for the new certification requirements for flammable leakage zones and fuel tanks for lightning protection and assembly redundancy. As such, their use and installation may require additional efforts and equipment to support new FAA CFR compliance. The AS7510 flexible coupling should be the preferred coupling for use in flammable leakage zones and fuel tanks that require service life and functionality for lightning protection and part redundancy.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This Aerospace Recommended Practice (ARP) provides general requirements for a generic, integrated rudder and brake pedal unit, incorporating a passive force-feel system that could be used for fixed-wing fly-by wire transport and business aircraft. This ARP addresses the following: The functions to be implemented The mechanical interconnection between captain and F/O station The geometric and mechanical characteristics The mechanical, electrical, and electronic interfaces The safety and certification requirements
A-6A3 Flight Control and Vehicle Management Systems Cmt
This specification covers the general design, testing, and safety requirements for aircraft tank mounted fuel booster pumps used for engine fuel feed, transfer, and jettison.
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
This SAE Aerospace Standard (AS) defines the requirements for a threadless, flexible, self-bonding coupling assembly which, when installed on machined fixed cavity ferrules, provides a flexible connection for joining tubing and components in aircraft fuel, vent or other systems. This assembled coupling, hereafter referred to as the assembly, and is designed for use from −65 to +400 °F and at 125 psig nominal operating pressure. AS1650 was not designed for the new certification requirements for flammable leakage zones and fuel tanks for lightning protection and assembly redundancy. As such their use and installation may require additional efforts and equipment to support new FAA CFR compliance. The AS7510 flexible coupling should be the preferred coupling for use in flammable leakage zones and fuel tanks that require service life and functionality for lightning protection and part redundancy.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This SAE Aerospace Recommended Practice (ARP) provides technical design and application information related to the generation, distribution, control, and utilization of aircraft 270 V DC electrical power systems and support equipment. This document also provides references and definitions to permit comparisons of various electrical systems and components.
AE-7C Systems
This document establishes techniques for validating that an Aircraft Station Interface (ASI) complies with the interface requirements delineated in MIL-STD-1760B Notice 3. For validation of aircraft designed to MIL-STD-1760A Notice 2 AS4764 Issued 1995-04 applies.
AS-1B Aircraft Store Integration Committee
This document establishes techniques for validating that an aircraft station complies with the interface requirements delineated in MIL-STD-1760.
AS-1B Aircraft Store Integration Committee
This document establishes techniques for validating that a mission store complies with the interface requirements delineated in MIL-STD-1760.
AS-1B Aircraft Store Integration Committee
This aerospace specification defines the requirements for a threadless, flexible, conductive, self-bonding coupling assembly which, when installed on fixed cavity ferrules, provides a flexible, current carrying connection for joining tubing and components in aircraft fuel, vent and other systems. The assembled coupling is designed to provide interchangeability of parts and components between qualified manufacturers for the service life of the aircraft system. The assembled coupling is for use from -65 to +200 °F at nominal operating pressures (125 psig for -08 through -64 and 30 psig for -72 through -88). This aerospace specification is a departure from prior qualification practices for assembled couplings. Prior practice sought to validate this type of assembled coupling design by conducting a sequence of tests on sets of coupling assemblies. There were multiple test sequences and each was conducted on a different set of coupling assemblies. Each of these test sequences challenged a particular design feature of the coupling assembly. No single coupling assembly was expected to survive all of the required tests. FAR 23.954, FAR 25.954 and FAR 25.981 certification requirements have identified the need for high-current capable flexible fluid couplings. The coupling assembly does not require inspection and maintenance to remain current capable for the life of the aircraft. It is important to simulate the in-service wear and damage experienced by the assembled coupling if it is to remain capable of carrying current for the life of the aircraft. The test procedures in this specification simulate a worst case wear and damage condition for the assembled couplings. Interchangeability of vendor parts must be qualified by design, test and/or analysis. CAUTION: Although the AS5830 coupling and sleeve will fit on AS1650 ferrules due to the use of common O-rings, the combinations of these parts are not qualified. Using AS5830 parts on AS1650 ferrules may result in leakage and/or premature failure of the joint and does not produce a high current capable joint. WARNING: The use of AS1650 parts with AS5830 ferrules is not qualified. Assembly of worn AS1650 parts with AS5830 ferrules may be possible but could result in leakage and/or premature failure of the joint and does not produce a high current capable joint.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
In this paper we investigate the importance of electrical contact efficiency between fasteners and skin-level expanded metal mesh and how it influences lightning current energy transport. Since carbon fiber reinforced polymer composites (CFRPs) are electrically anisotropic and typically exhibit relatively low conductivities which are directionally distinct, aerospace manufacturers frequently use metallic foil layers or an expanded metal mesh on outer surfaces of composite structures for lightning strike protection. Due to irregular topology and associated micro-texture of machined holes in composites it is shown non-uniform interface surfaces between the fastener and composite layers reduces electrical continuity, thereby impeding current flow as a result of increased contact resistance levels. Furthermore, lightning strike experiments have indicated that metal mesh intimacy around the perimeter of the fastener head directly affects overall electromagnetic response of the rotorcrafts outer surface when subjected to lightning currents due to impedance modification of the electrical network. The effect of electrical continuity between the fastener head and mesh strand contact points is calculated using a Multiphysics model to demonstrate the effects on current load distribution and fusing lifetime of the individual strands. Additionally, total number of fastener-mesh strand contact points and cross sectional area of each strand are shown as being important parameters which ultimately determine the amount of lightning current efficiently transferred across the rotorcraft skin surface.
Liebscher, AndreasRizza, GregoryPrachumsri, Wudhidham
This specification covers flexible couplings for joining tubing with AS5131 Type A beaded ends for use in aircraft fuel and vent systems (see 6.1).
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
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