Browse Topic: Clutches

Items (1,889)
This SAE Recommended Practice describes two-dimensional, 95th percentile truck driver, side view, seated shin-knee contours for both the accelerator operating leg and the clutch operating leg for horizontally adjustable seats (see Figure 1). There is one contour for the clutch shin-knee and one contour for the accelerator shin-knee. There are three locating equations for each curve to accommodate male-to-female ratios of 50:50, 75:25, and 90:10 to 95:5
Truck and Bus Human Factors Committee
Cooling system for an IC engine, consisting of the Water pump (WP), Radiator and Fan, plays an important role in maintaining thermal efficiency of the engine and protects the engine from overheating. Based on the vehicle application requirement, Fan will be mounted directly either on Crankshaft or WP pulley. But wherever increase in Fan speed ratio are in demand, it is preferred to mount the Fan on WP pulley. So it important to understand the WP housing structural strength with respect to vibration loads contributed from Radiator Fan assembly. This paper presents investigation of Failure of WP Housing during engine validation at engine test bed with Electronic Viscous Fan, based on the different operating conditions of the engine and fan as per the validation cycle. While the accessories are loading and the corresponding stresses are high when the fan is engaged. But in the current case, the failure of WP housing happened only during Fan clutch disengaged condition. Experimental
R, Mahesh Bharathi
Clutch wear is a significant factor affecting vehicle performance and maintenance costs, and understanding its dynamics is crucial for original equipment manufacturers (OEMs) to enhance product reliability and customer satisfaction. It is important to predict clutch wear to enable customers to understand the condition of their clutch and the remaining clutch life, to avoid sudden vehicle breakdowns. This paper explains the approach of measuring the clutch wear profile on an actual vehicle and simulating the same conditions on a powertrain test bench, with the establishment of a correlation in clutch wear profiles
Chopra, ChandanKumar, VarunMamidigumpula, Mohan Kumar Reddy
ABSTRACT The paper presents the fuel economy and performance capabilities of a switchable P2/P3 Hybrid Transmission for commercial and military use cases through modeling and simulation. An overview of the simulation model developed to analyze the vehicle performance and fuel consumption for a specified drive cycle is presented. The model includes the key components of the electrified powertrain including engine, hybrid transmission, electric motor and battery. Use cases were identified to represent Commercial vocational applications and military analogues. The results of P2/P3 Hybrid Powertrain model simulation are compared with that obtained from a model of baseline Conventional Torque Converter Automatic Transmission (AT). The comparison is made for both vehicle performance and fuel economy, and the results indicate that the P2/P3 Hybrid Transmission demonstrates better fuel economy with same or better performance than the baseline heavy-duty automatic transmission. Opportunities to
Patil, ChinmayaThanom, WittDykes, ErikKreucher, JoshGenise, Thomas
ABSTRACT Thermal management systems (TMS) of armored ground vehicle designs are often incapable of sustained heat rejection during high tractive effort conditions and ambient conditions. The use of a latent heat energy storage system that utilizes Phase Change Materials (PCMs) is an effective way of storing thermal energy and offers key advantages such as high-energy storage density, high heat of fusion values, and greater stability in temperature control. Military vehicles frequently undergo high-transient thermal loads and often do not provide adequate cooling for powertrain subsystems. This work outlines an approach to temporarily store excess heat generated by the transmission during high tractive effort situations through use of a passive PCM retrofit thereby extending the operating time, reducing temperature transients, and limiting overheating. A numerical heat transfer model has been developed based around a conceptual vehicle transmission TMS. The model predicts the
Putrus, Johnathon P.Jones, Stanley T.Jawad, Badih A.Schihl, Peter
ABSTRACT The following paper describes the new SAPA automatic transmissions for the future military vehicles. The very high mobility requirements, the reclaim of weight, power & space and the actual relevance of the fuel consumption require a rethinking and a new vision of the automatic transmission concept and design. This is what SAPA has been working on for the last 12 years obtaining excellent technical and commercial results, a concept aimed at reducing the power losses of the conventional powershifting transmission eliminating the torque converter, reducing the spin losses -due to hydraulic pumps and friction discs-, and improving vehicle mobility on variable terrain situations as off-road
Telleria, Iñigo Garcia-Eizaga
Torsional vibration generated during operation of commercial vehicles can negatively affect the life of driveline components, including the transmission, driveshafts, and rear axle. Undesirable vibrations typically stem from off-specification parts, or excitation at one or more system resonant frequencies. The solution for the former involves getting the system components within specification. As for the latter, the solution involves avoiding excitation at resonance, or modifying the parameters to move the system’s resonant frequencies outside the range of operation through component changes that modify one, or more, component inertia, stiffness, or damping characteristics. One goal of the effort described in this article is to propose, and experimentally demonstrate, a physics-based gear-shifting algorithm that prevents excitation of the system’s resonant frequency if it lies in the vehicle’s range of operation. To guide that effort, analysis was conducted with a numerical simulation
Dhamankar, ShvetaAli, JunaidParshall, EvanShaver, GregoryEvans, JohnBajaj, Anil K.
For heavy-duty vehicles equipped with automated mechanical transmission (AMT), the control of automatic clutch torque is crucial during the start-up process. However, the difficulty of controlling clutch torque is exacerbated by differences in driver’s starting intentions, changes in vehicle mass, and road gradient. Therefore, this article proposes the clutch starting torque optimization strategy based on intelligent recognition of driver’s starting intention, vehicle mass, and road gradient. First, an intelligent recognition strategy is proposed based on the combination of data-driven and onboard transmission control unit (TCU) algorithms, which improves the accuracy of recognizing the driver’s intention to start as well as the vehicle mass and road gradient. Based on the vehicle’s historical state data information, the predictive model is trained offline using a long–short-term memory (LSTM) network to obtain predicted parameter identification results, which are then used to
Geng, XiaohuLiu, WeidongLei, YulongFu, YaoXue, Maohan
The purpose of this SAE Recommended Practice is to provide guides toward standard conditions for operating marine hydraulic transmissions where push-pull cable control is applicable. For control cable information see SAE J917
Marine Technical Steering Committee
The definitions and illustrations in this SAE Recommended Practice are intended to establish common nomenclature and terminology for automotive transmission one-way clutches
Automatic Transmission and Transaxle Committee
Wysong USA has been manufacturing industrial press brakes, hydraulic shears, and mechanical shears for sheet metal and plastics for nearly 120 years. Like many companies, their motto was “if it ain’t broke, don’t fix it,” so their product had remained essentially the same. But during a customer visit that motto clashed with another company saying, “the customer is always right.” This customer had replaced the dry clutch brake for an oil shear clutch brake that was more accurate. “The customer is always right” won, so Wysong updated their product line and increased accuracy while reducing costs, making it a win all around
In torque converters, a lockup clutch is used for direct torque transfer from the engine to the gearbox. Nowadays, earlier lockup engagement is necessary to reduce fuel consumption. It introduces noise and vibration issues in the transmission that are solved by clutch slipping. However, the clutch experiences much heat because of earlier engagement, which needs to be adequately dissipated by ATF oil. To overcome this issue, multi-plate clutches are commonly used for efficient torque transfer and clutch slipping. On the other side, packaging space for torque converters is reducing at the vehicle level, especially in hybrid vehicles, which reduces the efficient cooling of clutches. So, accurate modeling of clutch slipping is necessary to improve the clutch performance and durability of the product. Clutch slipping is a transient phenomenon that involves conjugate heat transfer and rotational flow modeling. There are different ways to model clutch slipping in CFD simulations. One of the
Jeyabalan, Subramanian
DHT hybrid transmission assembly control system discussed in this paper includes hydraulic control, hybrid mode switching control, shift control, dual motor control, clutch and motor thermal management. The hybrid mode is divided into four modes: the EV mode, the serial mode, the parallel mode and the launch mode. Hydraulic control includes torque-pressure conversion, clutch pressure kiss point adaption, clutch oil filling time adaption. Shift control includes shift type decision, shift sequence control, shift inertia process based on motor intervention. Thermal management includes clutch flow and motor flow distribution. Motor control include the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode. The boost strategy of the hybrid system is based on boost mode management, boost target
Jing, JunchaoZhang, JunzhiLiu, YiqiangWang, ZhentaoXue, Tianjian
In order to realize the series-parallel switching control of hybrid electric vehicle (HEV) with dual-motor hybrid configuration, a method of unpowered interrupt switching based on the coordinated control of three power sources was proposed by analyzing the series-parallel driving mode of the dual-motor hybrid configuration. The series to parallel switching process is divided into three stages: speed regulation stage, clutch combination and power source switching. The distribution control of speed regulating torque is carried out in the speed regulating stage. The speed adjustment torque is preferentially allocated to the power source of the input shaft (engine and P1) to carry out the lifting torque. Due to the high speed adjustment accuracy and fast response of the P1 motor, the input shaft is preferentially allocated to P1 for speed adjustment, that is, the torque intervention of P1. If the speed control torque exceeds the intervention capacity of P1, then it is allocated to the
Jing, JunchaoZhang, JunzhiLiu, YiqiangHuang, WeishanDai, Zhengxing
This paper proposes an optimization-based transmission gear shifting strategy for electrified powertrains with a transmission. With the demand for reduced vehicle emissions, electrified propulsion systems have garnered significant attention due to their potential to improve vehicle efficiency and performance. An electrified propulsion system architecture of significance includes multiple electric motors and a transmission where some driveline actuators can transmit torque through changing gear ratios. If there is at least one electric motor arranged before the input of the transmission and at least one after the transmission output, a unique design opportunity arises to shift gears in the most energy efficient manner. An optimization-based gear shifting strategy is proposed where torque through the transmission is offloaded to the electric motor arranged after the transmission’s output, the transmission shifts gears with less torque transmitted through it, then the base optimization
Tuller, ZacharyPatel, NadirshWalsh, McKenzie
The automatic transmission of a specialized vehicle encountered challenges in achieving stable oil filling time due to the considerable variability of related parameters and the non-linear trends in the variation of individual product parameters over time. To investigate the underlying causes of this phenomenon and enhance the oil filling efficiency, a detailed model of the clutch oil filling process during gear shifting was established in this paper, which included dynamic models of the key components such as the hydraulic system, clutch, proportional valve, and oil passages. Physical experiments were performed on the test bench to compare with the simulation results. The results showed that the correlation between the simulation model and the test bench was well, which verified the effectiveness of the simulation model. Based on analyzing the clutch filling process, the effects of parameters such as orifice diameter, piston cavity clearance, clutch gap, and oil injection pressure on
Guo, JunFeng, GuangjunWu, JinglaiZhang, Yunqing
The powertrain electrification is currently not only taking place in public road mobility vehicles, but is also making its way to the racetrack, where it’s driving innovation for developments that will later be used in series production vehicles. The current development focus for electric vehicles is the balance between driving power, range and weight, which is given even greater weighting in racing. To redefine the current limits, IAV developed a complete e-powertrain for a racing MX motorcycle and integrated it into a real drivable demonstrator bike. The unique selling point is the innovative direct phase-change cooling (PCC) of the three-phase e-motor and its power electronics, which enables significantly increased continuous power (Pe = 40 kW from 7,000 rpm to 9,000 rpm) without thermal power reduction. The drive unit is powered by a replaceable Lithium-Ion round cell battery (Ubat,max = 370V) with an energy storage capacity of Ebat = 5 kWh. The battery system is completely
Arnold, ThomasKrause, MatthiasBöhme, JanLeesch, MirkoPalazzolo, DavidGentgen, Holger
This paper details testing for torque converter clutch (TCC) characterization during steady state and dynamic operation under controlled slip conditions on a dynamometer setup. The subject torque converter under test is a twin plate clutch with a dual stage turbine damper without a centrifugal pendulum absorber. An overview is provided of the dynamometer setup, hydraulic system and control techniques for regulating the apply pressure to the torque converter and clutch. To quantify the performance of the clutch in terms of control stability, pressure to torque relationship and the dynamic behavior during apply and release, a matrix of oil temperatures, output speeds, input torques, and clutch apply pressures were imposed upon the torque converter. The torque capacity of the clutch is estimated with the dimensions of the friction surfaces and pressure plate and an enhanced lookup data of K-factor obtained through testing of the hydrodynamics at input torques from 10 to 200 Nm over a
Robinette, DarrellBlough, JasonJurmu, LukeReynolds, CraigScheich, Andrew
This paper introduces a novel approach to modeling Torque Converter (TC) in conventional and hybrid vehicles, aiming to enhance torque delivery accuracy and efficiency. Traditionally, the TC is modelled by estimating impeller and turbine torque using the classical Kotwicki’s set of equations for torque multiplication and coupling regions or a generic lookup table based on dynamometer (dyno) data in an electronic control unit (ECU) which can be calibration intensive, and it is susceptible to inaccurate estimations of impeller and turbine torque due to engine torque accuracy, transmission oil temperature, hardware variation, etc. In our proposed method, we leverage an understanding of the TC inertia – torque dynamics and the knowledge of the polynomial relationship between slip speed and fluid path torque. We establish a mathematical model to represent the polynomial relationship between turbine torque and slip speed. The mathematical model is used in the forward torque converter model
Sha, HangxingPatel, NadirshBanuso, Abdulquadri
This paper presents a feedback control strategy to minimize noise during dog clutch engagement in a hybrid transmission. The hybrid transmission contains an internal combustion engine(ICE) and 2 electric motors in P1 and P3 configurations. For efficiency during driving, at high vehicle speeds ICE is connected to wheels, via the dog clutch, hence shifting the vehicle from series to parallel hybrid mode. It is shown by experimental results that if the speed difference between the two sides of the dog clutch is below a certain level the engagement will be without clonk noise. In this paper the designed state feedback Linear Quadratic Integral (LQI) control provides the synchronization torque request to the P1 motor, hence matching the speed of one side of dog clutch with the other under the disturbance from combustion torque of the engine. Normally LQI controllers are tuned by trial-and-error methods, but this paper presents an algebraic approach where the feedback gains of the LQI
Piracha, MuddassarGrauers, AndersHellsing, Johan
This paper defines a control method for shift torque exchange stage and a torque distribution control method for speed regulation stage. In the torque exchange stage, the torque distribution problem of active and passive clutches considers the injection of sine curve for local correction, which can solve the fish belly problem of hydraulic response (i.e. the hydraulic response is slow at the beginning and the hydraulic response is fast at the end). In the speed regulation stage, the target speed gradient profile is determined according to different shift types. The determination of the target speed gradient profile integrates different driving modes, throttle, P2 energy and clutch temperature. In the speed regulation stage, the torque distribution control problem of the speed phase including which actuator (P1, engine, C0 clutch) is used preferentially for speed regulation. a) If the speed regulation torque assigned to the input shaft exceeds the input shaft intervention torque
Jing, JunchaoZhang, JunzhiChen, JialuLiu, YiqiangHuang, Weishan
In order to study the influence of engine silicone oil fan clutch on the performances of engine cooling system under different control strategies, a model of engine cooling system for light truck is established. The working characteristics of the silicone oil clutch and the measured performance parameters of the cooling system components are taken into account in our proposed model. Modeling methods for different silicone oil fan control strategies are also given. Using the established model, the performance parameters under different vehicle speeds, such as coolant temperature of engine outlet and power consumption of cooling fan, are calculated and analyzed. The in-suite measurement of the engine cooling system is carried out to get the temperatures of engine coolant inlet and outlet from engine ECU. The model is validated by the comparison between the calculation and the measured results. Based on the established model, the working characteristics of different control forms of
Jiang, Chun-HongWang, XihuiWang, XinlingDuan, YaolongShangguan, Wen-Bin
With the shift towards electrification, automakers are constantly looking for ways to increase efficiency of the electric vehicles (EVs). Whether through advanced materials, battery technology, powertrain optimization, software optimization, or reliability improvements, these strategies can help improve EV range, performance, and energy efficiency, making EVs a more attractive option for consumers. This paper focuses on powertrain optimization by utilizing a two-speed transmission instead of a conventional single-speed solution. Multi-speed transmissions offer faster acceleration, increased speed, better gradeability, and reduced energy consumption, which translates to increased vehicle range. Cost and space are critical factors in development and are considered when selecting architecture. The gear ratios are selected by solving an optimization problem to minimize the energy loss and maximize the dynamic performance. The vehicle system-level simulation is set up in the MATLAB/Simulink
Saini, SandeepRodrigues, KeithJennings, JohnFinn, Dustin
This study delves into the impact of engine torsional vibration on transmission component failures, specifically synchronizers and clutch damper springs. Synchronizers are crucial in ensuring smooth gear shifts by synchronizing the rotational speeds of the transmission input and output shafts. While design factors such as geometry, friction material, and lubrication are often attributed to synchronizer failures, engine-generated torsional vibrations significantly affect their lifespan. Clutch damper mechanisms integrated into the clutch disc are designed to mitigate these vibrations. This research employs 1D powertrain simulation modeling to predict powertrain torsional vibration behavior. Additionally, rig tests are conducted to simulate vehicle-level angular accelerations and examine the impact of torsional vibrations on synchronizer life. The results provide valuable insights into optimizing clutch damper design to effectively dampen vibrations and prolong transmission component
Jagtap, AmolRudramath, SagarChollangi, DamodarBhandari, Kiran
In the current automobile era, weight, emission, and fuel efficiency were driving the overall powertrain development without compromising on the performance. Due to light weight and high-performance engines, the increased level of excitations in terms of torsional, axial, and bending frequency on crank shaft during combustion is inevitable. The axial and bending moment exerted from crankshaft during combustion causes vibration of the clutch diaphragm spring, in turn these vibrations are transferred through the hydraulic release system to clutch pedal which induces undesirable pedal pulsation and vibration during clutch pedal operation. The subjective perception on Noise Vibration and Harshness (NVH) becomes more essential in the Vehicle development process of modern high-performance vehicles. The clutch pedal pulsation in Idle rpm at 10% pedal travel with low frequency less than 80Hz and pedal vibration in higher rpm ranging between 1500 to 2500 RPM at 60% to 80% of total pedal travel
Kumar, SarveshAP, BaaheedharanKanagaraj, Pothiraj
This paper presents a virtual analysis method for pressure spike estimation and optimization of hydraulic system architecture for off-highway applications with hydraulically actuated clutch. This pressure spike leads to a very high torque spike in driveline components during clutch pop-up conditions in puddling operations. These torque spikes lead to potential failure of driveline components i.e., gear, shaft, bearing and torsional damper during sudden engagement events. To assess the hydraulic system performance during clutch pop-up cornering conditions is very challenging and leads to compromise on operator safety in the paddy field. It is essential to develop a simulation methodology in a virtual environment to understand the system behavior during clutch pop-up condition and impact of various hydraulic system parameters. This paper describes a Model Based System Design (MBSD) approach for understanding hydraulic system pressure spike phenomenon and dynamic response. Pressure spike
Memane, NileshKumar, SuneelVeerkar, Vikrant
Transmission adapter is solid, located on cylinder block, on which sits the transmission housing. The function of a flexplate is to provide a mounting point for a torque converter which is used to couple the engine and transmission together when an automatic transmission is used. Transmission adapter provide access for torque convertor and flexplate assembly and protect the flexplate from external environment. Transmission adapter is also support and locate the starter. This study deals with different alloy grade material use, improvement in process to reduce porosity. Porosity observed in first samples of the proposed grade material. The study represents investigation of Transmission adaptor porosity root cause. This also included visual observation, radiography -X ray testing, analysis, 3D scans, dimensional inspection, chemical analysis and comparison, tensile testing, truck testing validation tasks. Make sure critical parameter of the clearance meet between flexplate and
Karale, Pranjali
A unique torque converter test setup was used to measure the torque transmissibility frequency response function of four torque converter clutch dampers using a stepped, multi-sine-tone, excitation technique. The four torque converter clutch dampers were modeled using a lumped parameter technique, and the damper parameters of stiffness, damping, and friction were estimated using a manual, iterative parameter estimation process. The final damper parameters were selected such that the natural frequency and damping ratio of the simulated torque transmissibility frequency response functions were within 10% and 20% error, respectively, of the experimental modal parameters. This target was achieved for all but one of the tested dampers. The damper models include stiffness nonlinearities, and a speed-dependent friction torque due to centrifugal loading of the damper springs. Recommendations include further testing to separate the coulomb friction mechanism from the viscous damping mechanism
Jurmu, LukeRobinette, DarrellBlough, JasonReynolds, Craig
The switching and coupling of the power source during mode switching of hybrid continuously variable transmission (CVT) vehicles lead to interruptions and sudden changes in power system output torque, which is a key factor affecting driving comfort. To address this issue, the following steps were taken: Firstly, based on the logical threshold energy management strategy, the conditions for mode switching in hybrid CVT vehicles were analyzed. Next, a dynamic model of the clutch engagement process was established, and a double fuzzy PID control strategy for engine speed and clutch pressure was formulated. Then, a dynamic coordination control strategy, combining “engine speed and clutch pressure double fuzzy PID control” with coordinated control of motor torque, was proposed. Finally, the proposed control strategy was simulated and verified. The aim of this approach is to mitigate interruptions and sudden changes in power system output torque during mode switching, thereby improving
Liu, WenChangFu, BingLiu, JingangZhao, YouhongXiong, Jipeng
Product validation time reduction and limit number of physical testing is major challenge all over the world OEMs are facing and they are trying to use latest technologies to fill gap between design parameters, simulated results, and physical validation results. Automotive industry is going through a major transformation with use of artificial intelligence and machine learning and especially in the area of transmission system design and development where lot of data is available from physical testing. Clutch is still being used in internal combustion engines vehicles. Clutch is an important part in transmission system in vehicle, which transmits power generated from engine to transmission and changes the gears at different speed. Design and validation of clutch is a critical and laborious task. Clutch failure occurs due to excessive rise in temperature. The motivation behind this work is to reduce clutch design and selection cycle time and iteration, since physical testing and CAE
Kulkarni, Prasad RameshSahu, Dilip
Manual transmission (MT) is still the most preferred solution for emerging markets due to the lower cost of ownership and maintenance coupled with a higher transmission efficiency. In this regard, continuous improvement of the transmission shift quality is quite essential to meet the growing customer expectations. In the present work, a detailed evaluation of the gear-shift impulse (experienced at the gear-shift knob) is conducted between two different architectures of a manual, high-torque (450 Nm input torque) inline transmission meant for a sports utility vehicle (SUV). The conventional manual inline transmission architecture comprises a common gear pair at the input of the transmission. While this input reduction architecture is the most widely used architecture, having the common gear pair at the output of the transmission is also another option. The synchronizers of the manual transmission need to match the speed of the rotating components just before the gear-shifting event. The
K, Barathi RajaKumar, AneeshR, ManikandanOstwal, Amit
Estimated engine torque is an important parameter used by automotive systems for automated transmission and clutch control. Heavy-duty engine and transmission manufacturers widely use SAE J -1939 based ECU torque calculation based on mass air/fuel flow steady state maps created during calibration of the engine for this purpose. As an alternative, to enhance the accuracy of this important control variable, a virtual flywheel torque sensor (VFTS) was developed. It measures the engine torque based on the harmonics of the instantaneous flywheel speed signal. Initial dynamometer testing showed the VFTS estimated torque values exhibited a maximum inaccuracy of 12% of the actual measured torque over the range of conditions tested. In this paper we report the results of on road truck testing of the VFTS. A loaded heavy truck with a gross vehicle weight rating of 80,000 pounds was used. The performance of the VFTS was tested in different gears at full throttle in the diesel engine speed range
Iddum, VivekBair, JohnChahal, Iqbal SinghMason, PaulGhantasala, Muralidhar K.
The functional extension of vibration reduction in continuous slip operation in modern wet-running clutch systems under dynamic excitation is being investigated by the authors. Therefore, a mixed virtual-physical validation environment has been developed using the IPEK X-in-the-Loop Framework and will be presented as part of this contribution. Thus, the validation environment enables the consideration of interactions with the residual systems, especially the residual drive train. In this contribution, the validation environment is used to investigate whether and how an attribute variation in the subsystem, respectively the tribological system, can provide improved vibration reduction without increased power dissipation due to damping but other reducing mechanisms favored. The results show significant differences in vibration reduction behavior whereas the power losses are almost the same between the investigated tribological system. A main conclusion derived is: with an aimed design of
Bischofberger, ArneBause, KatharinaOtt, SaschaAlbers, Albert
This investigation utilizes a correlated fluid-structure interaction (FSI) model of the torque converter and clutch assembly to perform a pseudo transient clutch engagement at steady state operating conditions. The pseudo transient condition consists of a series of nine steady state simulations that transition the torque converter clutch from fully released to near full lockup at a constant input torque and output speed representative of a highway cruising speed. The flow and pressured field of the torque converter torus and clutch are solved using a CFD model and then passed along to a transient structural model to determine the torque capacity of the lockup clutch. Bulk property assumptions regarding the friction material, deformation of the clutch plate, and deflection of supporting structures were made to simplify the model setup, run time, and solution convergence. Telemetry pressure measurements acquired in an operating torque converter under similar operating conditions on a
Beldar, AniketRobinette, DarrellBlough, Jason
This investigation focuses on conventional powertrain technologies that provide operational synergy based on customer utilization to reduce fuel consumption for a heavy-duty, nonroad (off-road) material handler. The vehicle of interest is a Pettibone Cary-Lift 204i, with a base weight of 50,000 lbs. and a lift capacity of 20,000 lbs. The conventional powertrain consists of a US Tier 4 Final diesel engine, a non-lockup torque converter, a four-speed powershift automatic transmission, and all-wheel drive. The paper will present a base vehicle energy/fuel consumption breakdown of propulsion, hydraulic and idle distribution based on a representative end-user drive cycle. The baseline vehicle test data was then used to develop a correlated lumped parameter model of the vehicle-powertrain-hydraulic system that can be used to explore technology integration that can reduce fuel consumption. Two conventional powertrain modifications are explored that provide potential pathways that
Goodenough, BryantCzarnecki, AlexanderRobinette, DarrellWorm, JeremyLatendresse, PhilWestman, John
Unsuitable shift control strategies may increase the vehicle jerk and clutch wear. In order to improve the shift quality of electric vehicles (EVs) equipped with dual clutch transmission, this paper proposes an optimal shift control strategy based on linear quadratic regulator, in which weighting matrices are selected by using genetic algorithm (GA). The dynamics of the shift process of the dual clutch transmission is analyzed to establish the dynamic model of the driving system. In addition to the vehicle jerk, the friction work of clutch is also considered as one of the performance criteria and a new linear quadratic objective function is formulated. The optimal weighting matrices for obtaining a globally optimal solution are selected benefit from the global search capacity of genetic algorithm. The optimal target trajectories of the torque of the two clutches and motor are obtained by simulating the linear quadratic regulator (LQR). The dynamic model of the driving system including
Zhou, ShuiTingWu, JinglaiZhang, Yunqing
The clutch pedal in manual transmission plays a significant role in defining the comfort of driver as it is a direct customer interfaces in the vehicle. Clutch & its hydraulic release system in manual transmission are the significant components which affects the maneuverability of the vehicle and the driver comfort. The clutch pedal characteristics optimization is one of the vital parameters are involving various parameters like pedal effort, pedal travel, hump, engagement and disengagement travel, modulation travel & pedal return curve min load. Normally the clutch pedal characteristics has a hysteresis between the forward and return curve (depress and release of the clutch pedal). The hysteresis is the component of mechanical friction like clutch pedal, clutch cover, and hydraulic seal friction. For an optimum clutch pedal feel, free play, peak effort, max. travel, hump and return load are the major functional parameters. This paper focus on study of the clutch pedal stuck
Mohan, GokulakkannanKanagaraj, PothirajM, DEVAMANALANSankaran, Narayanasamy
The creeping speed of vehicles with torque converter varied with the engine idle speed. In traditional vehicles, it happened on cold engine or transmission condition obviously. But in P1P4 hybrid vehicles, due to more engine start and stop and power regeneration, the engine water temperature was not easily to keep over 90°C, which lead to higher engine idle speed when engine was on. Thus, due to the impeller pump torque varying with engine idle speed, the creeping torque changed, which lead to the inconsistency of vehicle creeping speed. In P1P4 target vehicle, a new software was developed to solve this problem with new torque split. After verification and calibration, the new software was released
Huang, Wenkai
Metal fatigue has been a topic interesting to engineers for long, because it has had a profound impact on making the design of virtually all products more reliable. As the research in this area evolved, the understanding of fatigue has been gained so tremendously that it has been become possible to conduct more and more complicated fatigue analysis or simulation without having to undergo lengthy fatigue tests for a product under design. In this work is a numerical model to predict the fatigue life of a power train component, whose metal material essentially behaves as being inhomogeneous due to a thin and hard surface layer on the top of the base material. As a typical case in the power train of automobiles, the clutch component is subject to the inertial load arising from an angular velocity as well as the torque loads, varying cyclically with time in a form other than what is called constant-amplitude. The strain or stress responses to the loads show that they depend not only on the
Yang, Zane
The influence of engine cooling fan on the working state of engine cooling system under different driving forms and control strategy is studied, and a simulation model of engine thermal management system of a commercial vehicle is established. The model takes into account the measured performance parameters of the cooling system components, the gear shift logic of the transmission, the effect of vehicle speed on the airflow rate of the radiator, and proposes a modeling method for different cooling fan driving forms. The performance parameters such as engine outlet coolant temperature and corresponding cooling fan speed under different vehicle speeds and engine loads are calculated and analyzed by using the established model. The road measurement test of the engine thermal management system under the same working condition was carried out to read the relevant data from the engine ECU and confirm the reliability of the data. The correctness of the model is proved by the comparison
Xu, ZichenWang, XihuiShangguan, WenbinWang, XinlingDuan, Yaolong
Hybrid powertrains derive fuel consumption benefits from using an electric motor. These benefits are more significant in city traffic than on the highway and depend on the vehicle and the driving style. Further detailed research on the fuel consumption of hybrid powertrains during drive-off procedures is rarely found in the literature. Therefore, this study focuses on analyzing the potential of a mild-hybrid powertrain, in which the electric motor is integrated with the transmission (P2.5 concept). The fuel consumption and thermal load in the drive-off element, a wet frictional clutch, are analyzed for a city cycle with a focus on the first drive-off procedure for different driving styles. Particular attention is paid to the influence of different driving styles on the torque demands of the electric motor. These simulations are realized with a so-called backward-forward model. The backward-facing part enables following a given driving cycle without considering a driver model. It
He, PingKappes, AaronCui, YiRinderknecht, Stephan
The effect of water in all-wheel-drive (AWD) clutch oil and on chatter noise due to negative μ-V gradient and inconsistent static friction coefficient was shown in this present study. First, the relationship between the front and rear axle speed delta and the steering angle of an on-demand AWD vehicle during turning was analyzed. After the comparison of the noise of the warranty-returned AWD clutch oil, the water content difference was observed and proven through statistical hypothesis testing. According to tribological studies, a negative μ-V gradient could cause stick-slip and lead to chatter noise. This hypothesis has been verified via a bench test established according to SAE #2 standard. The clutch pack consisted of multiple paper-based friction plates and carbon steel reaction plates, and different water contents in the oil were tested on the test bench. The result showed that differences in water content in the clutch oil could affect the clutch static friction coefficient, and
Wang, Hai
This SAE Recommended Practice is intended as the definition of a standard test, which may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. This SAE No. 2 friction test monitors the µ-v curve for a negative slope which can be used to evaluate a wet clutch system (WCS) anti-shudder performance and can be used for any wet driveline mechanism. WCS shudder is considered a clutch failure condition. The cause of shudder is consistent with glazing as the primary failure mode. It has been shown that a substantial loss of the wet friction material surface porosity leads to a glaze forming on the friction material surface. This process typically leading to a negative dµ/dv slope over time as addressed in SAE 2020-01-0560. This procedure includes evaluation friction characteristics of wet clutch stystem (WCS) at various specific pressures, speeds, and temperatures, and an extended durability duty cycle test to
Automatic Transmission and Transaxle Committee
The following listed definitions are intended to establish terminology and criteria for describing the various kinds of automotive transmissions. A specific arrangement may be described by a combination of several of these definitions
Automatic Transmission and Transaxle Committee
In order to achieve a good shifting quality of pure electric vehicle dual-clutch transmission, this paper adopts linear active disturbance rejection controller (LADRC) to control the shifting strategy. For the uncertainty of transmission dynamics model parameters and the existence of unknown disturbance effects, the linear expansion state observer (LESO) can be used to estimate and compensate the disturbance. The shift control process is converted into tracking the motor speed and clutch speed trajectory, and the linear feedback control law is used to control the motor torque and the solenoid valve current. The simulation and test results show that the control algorithm is effective and good shifting quality is guaranteed
Dai, QinglinChen, YongHe, BoLinXiao, SenZhang, ZhongliWang, YiYin, Xuebing
As a newly designed hybrid transmission, DHT (Dedicated Hybrid Transmission) owns the advantages of compact structure, multi-modes and excellent comprehensive performance. Compared with the traditional add-on hybrid transmission with one single motor, DHT uses one independent generator for engine starting and speed adjusting which can be largely improve the driving performance in the mode changing process. Based on the series-parallel DHT with wet clutch for power coupling, this paper firstly analyses the power coupling clutch device functionalities from the power flow viewpoint under normal and limp home condition. And for the changing process from series to parallel mode, a clutch coordination control strategy is designed by combining generator fast speed adjusting with clutch accurately pressure controlling to fulfill the fast driver intension response and clutch protection. And target torques of power sources are designed by a model-based method and two PID closed-loop algorithms
Yang, QingDai, XianjunWu, Guangqiang
Wet clutches drag loss simulation is essentially linked to the clutch friction surface patterns in addition to the main geometry and conditions of the interface (relative speed, separation, inner and outer radius, viscosity and boundary pressures). The clutch patterns promote cooling flow and micro-hydrodynamic effects to aid clutch separation but greatly complicate the simulation of drag loss during separation. These drag losses are important in understanding the system losses as well as finding the most effective clutch cooling strategy. Typical clutch models either only consider simple patterns, such as radial grooves, or require significant simulation efforts to evaluate. Additionally, many simple models require calibration to measurement of the actual clutch they try to model before they provide a useful model. A methodology utilizing smooth particle CFD (PreonLab) will be demonstrated to provide a fast and effective solution to any given clutch pattern, capturing the fundamental
Szalai, GáborRay, RakeshBansal, HemantLeighton PhD, Michael
Items per page:
1 – 50 of 1889