Browse Topic: Limited slip differentials

Items (68)
ABSTRACT Modern vehicles use various methods to improve traction. One way to control torque to the drive wheels and improve traction is the limited slip differential (LSD). These differentials prevent loss of traction in the event that a driving wheel loses grip. A popular arrangement is the clutch-type LSD. Clutch-type LSDs use alternating friction and reaction plates lubricated by gear oils with specific frictional properties that allow for smooth and quiet operation. It is essential that vehicles designed with LSDs use gear oils with the appropriate frictional characteristics, but each manufacturer relies on proprietary test methods to identify compatible gear oils for their LSDs. This lack of standardization limits the availability of compatible oils. To deal with this problem, the Army is developing a laboratory based test method using the SAE No. 2 friction test machine to identify fully formulated gear oils compatible with LSDs found in military equipment
Comfort, Allen S.Brandt, AdamThrush, Steven
The primary objective of this research was to identify the root cause of limited slip differential (LSD) NVH. The study examined the significance of different oils and additives that make up the lubrication mix in the axle. The impacts of gear marking compound type, friction modifier type, gear marking compound level, friction modifier level, reaction plate surface finish roughness, and friction material type were studied using Taguchi's Design of Experiment. Eaton's Vertical Friction Tester (VFT), a sub-system level test stand, was used to measure the performance characteristics of the clutch pack and oil mix. Sequential approximation and cumulative analysis methodologies were used to analyze test data where NVH was beyond the measurement capacity of the test stand. The DOE analysis showed that the type of gear marking compound used to set the ring gear mesh during axle build had the most significant influence on NVH levels
Sarkar, SubrataSamuelson, EricAllen, JordanSpiekermann, Ryan
In the electric limited slip differential (eLSD) of an All-Wheel-Drive system, the ball ramp provides a major role in the facilitation of power flow by cam motion. When an electromechanical motor rotates the gear-attached drive plate in the ball ramp, the ball is inclined along the ramp’s geometry and resultantly pushes the static plate upside. This axial movement causes the engagement and disengagement of the clutch pack located on the upper side of the ball ramp. Therefore, depending on the ramp’s geometry, the performance of the ball ramp is maintained. In regards to our test research, ball ramp is weaker for wear than the fatigue failure, which is commonly occurred to rolling behavior. The load associated with the repeated oscillations is what specifically causes wear on the ramp. When the wear occurs, the ball position becomes offset on the wear region, which causes a change in motion during clutch engagement and can therefore affect the overall input torque. This study focuses on
Park, JSLewis, MichaelPark, Byeongsoo
This paper presents an integrated control of in-wheel motor (IWM) and electronic limited slip differential (eLSD) to enhance the vehicle lateral stability and maneuverability. The two actuators are utilized in the proposed controller to achieve separate purposes. The IWM controller is designed to modify the understeer gradient for enhanced handling characteristic and maneuverability. The eLSD controller is devised to improve the lateral stability to prevent oversteer in a severe maneuver. The proposed controller consists of a supervisor, upper-level controller and lower-level controller. The supervisor determines a target motion based on a target understeer gradient for IWM control and a yaw rate reference for eLSD control. The upper-level controller generates a desired yaw moment for the target motion. In the lower-level controller, the desired yaw moment is converted to the control inputs for IWMs in the two front wheels and eLSD at the rear axle. The proposed algorithm has been
Cha, HyunsooJoa, EunhyekPark, KwanwooYi, KyongsuPark, Jaeyong
The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation. Thirdly, the physical model of limited slip differential was
Ke, MinZhu, BingZhao, JianDeng, Weiwen
The main objective of the study is to design and analyze casing and supports of a transmission system for an electric vehicle. The system comprises of motors as the power source, constant mesh gear box coupled with limited slip differential as the power transmitting source. The space occupied by the transmission system is a foremost constraint in designing the system. The wear and tear in the system is caused by the gear meshing process and transmission error which lead to failure of the transmission system. This internal excitation also produces a dynamic mesh force, which is transmitted to the casing and mounts through shafts and bearings. In order to overcome such issues in a transmission system, a gear box casing, differential mounts and motor mounts have been designed by the use of CAD-modeling software “SOLIDWORKS”. The designs were imported to FEA software “ANSYS” for carrying out static structural analysis. Static analysis is performed to determine the deformation, Von-Mises
Sirohi, ShishirYadav, SaurabhAshok, B.Babu, V RameshKavitha, CGopal, K Nantha
The Electro actuated Limited Slip Differential (e-LSD) can help increasing the dynamic features of the vehicle, but to implement a well designed control logic it is necessary a deep knowledge of the actual friction torque built up by the differential clutch. This work presents the development of such a control law that takes into account the wear depth progression. To carry out this task, an alternative method has been used to study the clutch discs engagement depending on the wear rate. The method takes advantages from a mixed approach with a numerical and an experimental part. Using a general purpose block-on-ring test bench, the tribologic analyses were performed following the ASTM G77 standard; thus, the friction coefficient has been investigated in the contact between discs with molybdenum treatment and steel alloy discs, as well as its variation depending on the wear rate. The results were input in a numerical algorithm aimed at evaluating the friction torque of the clutch as a
Tesi, AmedeoVinattieri, FrancescoCapitani, RenzoAnnicchiarico, Claudio
Basic driveline configurations offered in mid-size trucks have a standard “open” differential. Open differentials allow smooth cornering, as the outside tire must spin faster on corners as it travels a larger arc, when compared to the inner tire. This system has a main problem when traction is lost, due to slippery roads, different friction coefficients between pavements or even when the axle is submitted to a twist ditch. All of the power goes to the wheel with the least traction and the pickup is stuck. In order to improve traction on these situations, limited slip differentials were developed. A limited-slip differential will prevent excessive power from being allocated just to one wheel, and thereby keeping both wheels in powered rotation. There are several solutions offered in the market, each one presenting different torque transfer capabilities. Depending on the limited slip differential solution chosen for a determined pick-up truck, customer perception of this feature will not
Pinho, Alexandre RodriguesFranco, Cleber P.
A new controllable limited slip differential is proposed and tested in software environment. It is characterized by the employment of a magnetorheological fluid, which presents the property of changing its rheology thanks to an applied magnetic field. A vehicle model has been designed and employed for the synthesis of a sliding controller. The control is based on a double level scheme: the upper controller aims to generate the target locking torque, while the lower controller generates, as control action, the supply current for the controllable limited slip differential. The obtained results show the effectiveness of the device in terms of vehicle dynamics improvement. Indeed, the results reached by the vehicle in presence of the new differential confirm the improved performances for both steady and unsteady state manoeuvres
Russo, RiccardoStrano, SalvatoreTerzo, Mario
Global vehicle emissions reduction initiatives have warranted the development and usage of new materials and processes not traditionally used in the automotive industry besides exclusive applications. To support this mandate, vehicle lightweighting via metal replacement and design optimization has come into sharp focus as a doubly rewarding effect; namely, a lighter vehicle system not only requires less road load power for motivation, but also allows for smaller, usually more efficient powertrain options, which tend to be more efficient still. The automotive industry has begun to embrace adapting composite materials that have typically been available only to the upper end of the market and specialty racing applications. The specific component detailed in this paper highlights the challenges and rewards for metal replacement with an injection molded, fiber reinforced plastic for usage in mass produced drivetrain systems, namely the Electronic Limited Slip Differential (eLSD). The
Frazier, DanielWilliams, KellyMapkar, Javed
Advanced research in ABS (Anti-lock Braking System), traction control, electronic LSD's (Limited Slip Differential) and electrical powertrains have led to an architecture development which can be used to provide a controlled yaw moment to stabilize a vehicle. A steer assistance mechanism that uses the same architecture and aims at improving the vehicle response to the driver steering inputs is proposed. In this paper a feed-forward approach where the steering wheel angle is used as the main input is developed. An optimal control system is designed to improve vehicle response to steering input while minimizing the H2 performance of the body slip angle. The control strategy developed was simulated on a 14 DOF full vehicle model to analyze the response and handling performance
Vaddi, Prashanth KR.Vinjamuri, SandeepCheruvu, Kumar
This SAE Recommended Practice outlines basic nomenclature in common use for truck and bus drive axle designs. Over a period of years there have been many different designs introduced; however, for this report, only the most common have been selected and only their general construction is illustrated to show the nomenclature of the various parts
Truck and Bus Powertrain Committee
The open (standard) differential provides an important function in vehicle dynamics and handling by splitting the applied driveline torque and allowing each wheel or axle to spin at different speeds. This function is necessary to eliminate axle bind-up while negotiating turns. However, it inherently impedes optimal traction and mobility performance by allowing the available torque to be limited by the wheel or axle having the least amount of traction. Loss of traction could result in loss of driveline torque control and a resulting loss of vehicle control. This loss of control could be catastrophic in the case of higher speed maneuvers. The proposed electronically controlled hydraulic limited slip differential solution corrects this problem, seamless to the driver, while maintaining the fundamental open differential function. Furthermore, this system maintains efficient forward motion compared to other solutions that slow the vehicle down while expending valuable energy. A number of
Fox, MatthewGrogg, John
Brake-based traction control systems (TC), which utilize the brake of a spinning wheel of the drive axle, are widely used in passenger cars and light trucks, and recently were applied to all-wheel drive construction equipment. Such machines employ various types of interwheel drive systems (i.e., axle drives such as open differentials, limited slip differentials, etc.) to control torque split between the drive wheels and, thus, improve vehicle traction performance. As experimental research showed, the interaction between the traction control system and the axle drive can lead to unpredictable changes in vehicle performance. Lack of analytical work in this area motivated this study of the interaction and impact of the two systems on each other and the dynamics and performance of a drive axle. The paper presents an analysis of the torque/force distribution between the driving wheels of an axle with open differential and limited slip differential with different torque bias characteristics
Vantsevich, Vladimir V.Bortolin, Gianantonio
Vehicle handling is heavily influenced by the torque distribution to the driving wheels. This work presents a newly developed differential, designed to actively control the driving torque distribution to the wheels. The new device incorporates an electric machine, which can operate either as a motor or generator. A control unit monitors signals from various sources in the vehicle, such as steering angle, yaw acceleration and wheel rotational speed. Then, a control algorithm takes into account the steering angle rate and the vehicle speed in order to determine the suitable difference between output torque values. The handling improvement capabilities are evaluated by simulating in ADAMS/Car the driving behavior of a vehicle equipped with the new differential. The model that has been used to simulate vehicle handling is that of a Formula SAE type racing car. Results are obtained using the following three types of differentials: an open differential, a limited slip differential and the
Nerantzis, IoannisAthanasopoulos, EmmanouilMihailidis, AthanassiosTheodossiades, Stephanos
Wet clutches are important components used in the transmission and drive trains of many modern vehicles. The clutches transfer torque via the friction between a number of friction discs and the friction characteristics is therefore of great importance for the overall behavior of the vehicles. The friction characteristics is governed by a number of parameters such as lubricant base oil and additives, type and permeability of the friction material and temperature and surface roughness of the interacting surfaces. The permeability is considered to influence time of engagement and supply the sliding interface with lubricant and additives during engagement. In this work, a permeability measurement method suitable for wet clutch friction materials is thus used to measure the permeability of friction materials of different types; sintered bronze and paper based materials. The investigated friction materials come from different vehicle applications such as Limited Slip Differentials and
Marklund, Pär
Wet clutch friction devices are the primary means by which torque is transmitted in many of today's modern vehicle drivelines. These devices are used in automatic transmissions, torque vectoring devices, active on-demand vehicle stability systems, and torque biasing differentials. As discussed in a previous SAE paper ( 2006-01-3270 - Next Generation Torque Control Fluid Technology, Part I: Break-Away Friction Slip Screen Test Development), a testing tool was developed to simulate a limited slip differential break-away event using a Full Scale-Low Velocity Friction Apparatus (FS-LVFA). The purpose of this test was to investigate the fundamental interactions between lubricants and friction materials. The original break-away friction screen test, which used actual vehicle clutch plates and a single friction surface, proved a useful tool in screening new friction modifier technology. This paper describes upgrades to the FS-LVFA as well as improvements in the test method including
Henley, MatthewBasu, ShubhamitaSchiferl, ElizabethWhitticar, DavidBaker, MarkBartley, StuartHuston, Michael E.
Wet clutch friction devices are the primary means by which torque is transmitted through many of today's modern vehicle drivelines. These devices are used in automatic transmissions, torque vectoring devices, active on-demand vehicle stability systems and torque biasing differentials. As discussed in a previous SAE paper ( 2006-01-3271 - Next Generation Torque Control Fluid Technology, Part II: Split-Mu Screen Test Development) a testing tool was developed to correlate to full-vehicle split-mu testing for limited slip differential applications using a low speed SAE #2 friction test rig. The SAE #2 Split-Mu Simulation is a full clutch pack component level friction test. The purpose of this test is to allow optimization of the friction material-lubricant hardware system in order to deliver consistent friction performance over the life of the vehicle. In this paper we will describe the development of a new test based on the previous work including equipment modifications, data analysis
Whitticar, DavidBasu, ShubhamitaGreene, GalenHenley, MatthewParham, DwightPrengaman, ChristopherSchiferl, ElizabethBaker, MarkBartley, StuartHuston, Michael E.
Jeep engineers give the 2005 model more on-road comfort, with all the off-road capability. The 2005 Jeep Grand Cherokee follows closely in the tracks of the 1992 Grand Cherokee in its mission to marry off-road competence with smooth, stable highway ride and handling. The original Range Rover was the first to try to combine these often-contradictory traits, but it was Jeep that addressed this challenge for mainstream customers. The company's latest effort is its best yet, with independent front suspension installed to provide the ride and handling suburban customers demand, but configured to preserve Jeep's trademark off-road prowess. “Just as when it first debuted on the market, the 2005 Jeep Grand Cherokee sets the benchmark for off-road capability and continues to do so for on-road refinement,” said Jeff Bell, Vice President, Jeep
Carney, Dan
Linear back-drive differentials have been proposed as alternatives to conventional gear differentials for applications in which there is only limited rotational motion (e.g., oscillation). The finite nature of the rotation makes it possible to optimize a linear back-drive differential in ways that would not be possible for gear differentials or other differentials that are required to be capable of unlimited rotation. As a result, relative to gear differentials, linear back-drive differentials could be more compact and less massive, could contain fewer complex parts, and could be less sensitive to variations in the viscosities of lubricants
This SAE Recommended Practice outlines basic nomenclature in common use for truck and bus drive axle designs. Over a period of years there have been many different designs introduced; however, for this report, only the most common have been selected and only their general construction is illustrated to show the nomenclature of the various parts
Truck and Bus Powertrain Committee
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